SlideShare a Scribd company logo
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 26
COMPARISON OF STRESS BETWEEN WINKLER-BACH THEORY AND
ANSYS FINITE ELEMENT METHOD FOR CRANE HOOK WITH A
TRAPEZOIDAL CROSS-SECTION
Yogesh Tripathi1
, U.K Joshi2
1
Postgraduate Student, 2
Associate Professor, Department of Mechanical Engineering,
Jabalpur Engineering College, Jabalpur, India
yogeshtripathi.ucl@gmail.com
Abstract
Crane Hooks are highly liable components and are always subjected to failure due to the amount of stresses concentration which can
eventually lead to its failure. To study the stress pattern of crane hook in its loaded condition, a solid model of crane hook is prepared
with the help of CATIA (Computer Aided Three Dimensional Interactive Application) software. Pattern of stress distribution in 3D
model of crane hook is obtained using ANSYS software. The stress distribution pattern is verified for its correctness on model of crane
hook using Winkler-Bach theory for curved beams. The complete study is an initiative to establish an ANSYS based Finite Element
procedure, by validating the results, for the measurement of stress with Winkler-Bach theory for curved beams.
Keywords: Crane Hook, CATIA, ANSYS, Curved Beam, Stress, Winkler-Bach Theory
----------------------------------------------------------------------***------------------------------------------------------------------------
1. INTRODUCTION
The structure-strength is the key index to response the load-
bearing ability of the elevating equipment. Researching and
analyzing the static characteristic of the hook that functions at
the limited load has an important meaning to design larger
tonnage hook correctly [1]. Crane Hook is a curved beam [2]
and is widely used for industrial and construction work site for
lifting loads by cranes.
In this study, stress analysis is implemented on the hook of
DIN 15 401 [3]. Firstly, the 3-D model of the hook is built
used CATIA. Secondly, the static analysis on the hook is
proceeded by FEM software ANSYS. From the view point of
safety, the stress induced in crane hook must be analyzed in
order to reduce failure of hook.
2. FAILURE OF CRANE HOOKS
To minimize the failure of crane hook, the stress induced in it
must be studied. A crane is subjected to continuous loading
and unloading. This may causes fatigue failure of the crane
hook but the load cycle frequency is very low. If a crack is
developed in the crane hook, mainly at stress concentration
areas, it can cause fracture of the hook and lead to serious
accidents. In ductile fracture, the crack propagates
continuously and is more easily detectable and hence preferred
over brittle fracture. In brittle fracture, there is sudden
propagation of the crack and the hook fails suddenly. This
type of fracture is very dangerous as it is difficult to detect.
Strain aging embrittlement due to continuous loading and
unloading changes the microstructure. Bending stresses
combined with tensile stresses, weakening of hook due to
wear, plastic deformation due to overloading, and excessive
thermal stresses are some of the other reasons for failure.
Hence continuous use of crane hooks may increase the
magnitude of these stresses and ultimately result in failure of
the hook. All the above mentioned failures may be prevented
if the stress concentration areas are well predicted and some
design modification to reduce the stresses in these areas [4].
3. METHODOLOGY ADOPTED
A virtual model of DIN 15 401 lifting hook no. (6) similar to
actual sample [3] is created using CATIA software and then
model was imported to ANSYS workbench for Finite element
stress analysis and the result of stress analysis are cross
checked with that of Winkler-Bach formula for curved beams.
4. ANSYS FINITE ELEMENT METHOD
ANSYS is a finite element- based tool that provides a
powerful design and analysis software package. Today
ANSYS is viewed as a “household item” in many design and
research institutions around the globe. It is regarded by many
researchers and engineers as a modern, accurate, robust and
visually sensible tool to provide solutions for numerous
engineering and scientific problems.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 27
This article is based on application of ANSYS in stress
analysis and design of a lifting hook. As a case study author
has considered DIN 15401 (German Standard for lifting
hooks) as an example. Initially lifting hook was modeled in
CATIA (Computer Aided Three Dimensional Interactive
Application) conforming to original dimensions given in DIN
standard and imported to ANSYS workbench for analysis
purpose. This article is solely based on the authors’
professional experience with using this software. Any
opinions and findings cited here are those of author and do not
necessarily reflect those of the software’s manufacturer(s) and
their distributor(s).
5. WINKLER-BACH FORMULA FOR CURVED
BEAMS
For the straight beams, the neutral axis of the cross section
coincides with its centroidal axis and the stress distribution in
the beam is liner. But in case of curved beams, the neutral axis
of the cross-section is shifted towards the centre of curvature
of the beam causing a non-linear distribution of stress. The
application of curved beam principle is used in crane hooks
[5]. This article uses Winkler-Bach theory to determine
stresses in a curved beam.
5.1 Stresses in a Crane Hook
For the crane hook shown in fig. 1, O is the centre of curvature
and the load line passes through O1. The radius of curvature
of the centroid is R. Bending moment about the centroid G is
M=Wx
Fig. 1 Crane hook
This bending moment is such that it is tending to decrease the
curvature, i.e. this is a negative bending moment. Therefore,
bending stresses at a point x1 and x2 are respectively,
σ1=Wx/AR {R2/h2 (d1/R-d1)-1} (tensile)
(1)
σ1=Wx/AR [1+R2/h2 (d2/R+d2)] (compressive)
(2)
Direct stress, σd=W/A (tensile)
Therefore Resultant stress at
x1=σ1 +σd (3)
x2=σ2-σd (4)
Nomenclature
A= area of the cross section, mm2
M= Uniform bending moment applied to the beam, assumed
positive when tending to increase curvature.
R=radius (OG) of curvature of centroidal axis, mm
W=load, N
h= a constant for the cross section of beam.
B= width (inner side of trapezoidal cross-section), mm
C=width (outer side of trapezoidal cross-section), mm
G=centroid of the principal cross-section.
x=distance between load line (O1) and centroid (G) of the
principal cross section, mm
O=centre of curvature.
σd=direct stress, N/mm2
6. DIMENSIONS, DESIGNATION AND
MATERIAL OF HOOK
Drop forged (S) unmachined part (R) with nose (N) for single
hook No. 6 has been considered for modeling in CATIA
software. Dimensions chosen for hook are tabulated below:
Table.1 Dimensions of type single hook No. 6 of strength class P
Hook
No.
a1 b1 b2 d1 e1 e2 h1 h2 L1
6
90 80 67 60 210 227 100 85 385
r1 r2 r3 r4 r5 r6 r7 r9 Weight in Kg.
10 16 45 135 190 131 112 200 17.1
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 28
1:4
Fig2. Single hook DIN 15 401-RSN 6 –P
Type of material used for crane hook is StE 355 steel. The
material properties are:
Table2. Material Properties of StE 355 [6]
Quantity Value Unit
Young's modulus 200000 – 200000 MPa
Tensile strength 650 – 880 MPa
Elongation 8 – 25 %
Density 7700-7700 kg/m3
Yield strength 350 – 550 MPa
Here material properties are directly assigned in ANSYS.
7. ANSYS PROCEDURE FOR FINITE ELEMENT
ANALYSIS
Model
 Geometry – Imported from CATIA in “.stp” format.
 Solid-generated ANSYS geometry.
 Mesh-tetrahedral element selection.
Table3. Number of nodes and elements
Nodes 8333
Elements 4680
Static Structural
 Analysis settings –analysis settings are used for static
structural, single step loading.
 Loads –a load of 12500 kg is applied at principal
cross-section (trapezoidal) of the hook.
 Eye section at top of the shank, kept fixed.
Solution
 Equivalent (Von-Mises stress)
 Total deformation
 Structural error
ANSYS based FE-analysis is shown below:
Fig3. ANSYS .stp file from CATIA
Fig.4 Mesh with automatic setting is generated
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 29
Fig5. Fixed support and force of 12500 kg is shown in fig.
Fig6. The fixed support
Fig.7. Force of 12500 kg is applied at inner portion of
principal cross-section
Fig8. Equivalent (Von-Mises) stress
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 30
Fig.9. Total deformation
Fig10. Structural Error
8. COMPARISON OF STRESSES
Stresses obtained for the hook by ANSYS, DIN standard 15
400 [7] and Winkler-Bach theory is tabulated below:
Table4. Stress obtained by various methods
Method Stress (N/mm^2)
ANSYS 203 (tensile)
DIN Standard 200 (tensile)
Winkler-Bach formula for
curved beams
183.93 (tensile)
Variations in stresses obtained by various methods are
tabulated below:
Table5. Variation in stress values
Method Variation (%)
DIN Standard v/s ANSYS 1.5
DIN Standard v/s Winkler-
Bach formula
8.73
ANSYS v/s Winkler-Bach
formula
10.36
9. RESULTS AND DISCUSSIONS
The induced stresses as obtained from Winkler-Bach theory
for curved beams, explained in the section 5.1, are compared
with results obtained by ANSYS software. The results are in
close harmony with a small percentage error of 10.36%.
Probable reasons for variation might be due to following
assumptions (1) loading is considered as point loading in case
of Winkler-Bach Formula calculation while it is taken on a
bunch of nodes in ANSYS .(2) principal cross section is
assumed to be perfect trapezoidal. (3) Assuming sections that
are initially plane remain plane after bending. The complete
study is an initiative to establish an ANSYS based Finite
Element procedure, by validating the results, for the
measurement of stress with Winkler-Bach theory for curved
beams. This model has an important meaning to design larger
tonnage lifting hook correctly.
10. FUTURE SCOPE
Further it is advisable to conduct photo elasticity test for the
crane hook under investigation in order to get better insight for
stress concentration.
REFERENCES
[1] Yu Huali, H.L. and Huang Xieqing, “Structure-strength of
Hook with Ultimate Load by Finite Element Method”,
Proceedings of the International MultiConference of
Engineers and Computer Scientists, 2009 Vol II IMECS 2009,
March 18 - 20, 2009, Hong Kong.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 31
[2] “Advanced Mechanics of Materials”, by A P Boresi and O
M Sidebottam, John Wiley and Sons, 4th Ed. 1985, ISBN: 0-
471-84323-7.
[3] DIN 15 401 Part 1, Lifting hooks for lifting appliances;
single hooks; Unmachined parts Deutsche Norm, 1982.
[4] Rashmi Uddanwadiker, “Stress Analysis of Crane Hook
and Validation by Photo-Elasticity”, Engineering, 2011, 3,
935-941.
[5] “Strength of Materials”, by Sadhu Singh, 9th Ed. 2008,
ISBN No: 81-7409-048-7.
[6] http://www.steel-tube-steel-pipe.com/Prcoducts/StE-355-
Youngs-modulus.html
[7] DIN 15 400, Lifting hooks; materials, mechanical
properties, lifting capacity and stresses Deutsche Norm, 1990.

More Related Content

PDF
Design, Analysis and weight optimization of Crane Hook: A Review
PDF
Design and Stress Analysis of various cross section of Hook
PPTX
Design stress analysis of crane hook
PDF
Analysis of main beam of bridge crane based on ANSYS
PDF
OPTIMIZATION AND FATIGUE ANALYSISOF A CRANE HOOK USING FINITE ELEMENT METHOD
PDF
Crane Hook Design and Analysis
PDF
Finite Element Analysis and Fatigue analysis of Crane Hook with Different Ma...
DOCX
Modelling and analysis of single circular grooves made on dry friction clutches
Design, Analysis and weight optimization of Crane Hook: A Review
Design and Stress Analysis of various cross section of Hook
Design stress analysis of crane hook
Analysis of main beam of bridge crane based on ANSYS
OPTIMIZATION AND FATIGUE ANALYSISOF A CRANE HOOK USING FINITE ELEMENT METHOD
Crane Hook Design and Analysis
Finite Element Analysis and Fatigue analysis of Crane Hook with Different Ma...
Modelling and analysis of single circular grooves made on dry friction clutches

What's hot (20)

PDF
Modeling and Analysis of Two Wheeler Connecting Rod by Using Ansys
PPTX
Phase 1 dynamic analysis of single plate clutch using different friction mate...
PPSX
Clutch Plate Modelling And Analysis
PDF
Non linear analysis of Robot Gun Support Structure using Equivalent Dynamic A...
PDF
FINITE ELEMENT ANALYSIS OF CONNECTING ROD OF MG-ALLOY
PDF
IRJET- Design and Analysis of Crane Hook by using Composite Material
PDF
Experimental Investigation of Stress Concentration in Cross Section of Crane ...
PDF
IRJET- Design of High Rise Steel Structure using Second-Order Analysis
PDF
Static Analysis of Go-Kart Chassis by Analytical and Solid Works Simulation
PDF
Connecting rod
PDF
Design & Optimization of Lever Quadrant Assembly for Light Transport Aircraft
PDF
Design optimization of Floor Cranes
PDF
EShape Optimization Of A Suspension Bellcrank Using 3d Finite Element Methods
PDF
Probabilistic Design of Hollow Circular Composite Structure by using Finite E...
PDF
IRJET-Fatigue Analysis of Crawler Chassis
PDF
Probabilistic Design of Helical Coil Spring for Longitudinal Invariance by Us...
PDF
Static Stress Analysis of Connecting Rod Using Finite Element Approach
PDF
Structural and Modal Analysis of Crane Hook with Different Materials using Fea
PDF
Finite Element Analysis and Design Optimization of Connecting Rod
PDF
Finite Element Analysis of Connecting Rod for Two Wheeler and Optimization of...
Modeling and Analysis of Two Wheeler Connecting Rod by Using Ansys
Phase 1 dynamic analysis of single plate clutch using different friction mate...
Clutch Plate Modelling And Analysis
Non linear analysis of Robot Gun Support Structure using Equivalent Dynamic A...
FINITE ELEMENT ANALYSIS OF CONNECTING ROD OF MG-ALLOY
IRJET- Design and Analysis of Crane Hook by using Composite Material
Experimental Investigation of Stress Concentration in Cross Section of Crane ...
IRJET- Design of High Rise Steel Structure using Second-Order Analysis
Static Analysis of Go-Kart Chassis by Analytical and Solid Works Simulation
Connecting rod
Design & Optimization of Lever Quadrant Assembly for Light Transport Aircraft
Design optimization of Floor Cranes
EShape Optimization Of A Suspension Bellcrank Using 3d Finite Element Methods
Probabilistic Design of Hollow Circular Composite Structure by using Finite E...
IRJET-Fatigue Analysis of Crawler Chassis
Probabilistic Design of Helical Coil Spring for Longitudinal Invariance by Us...
Static Stress Analysis of Connecting Rod Using Finite Element Approach
Structural and Modal Analysis of Crane Hook with Different Materials using Fea
Finite Element Analysis and Design Optimization of Connecting Rod
Finite Element Analysis of Connecting Rod for Two Wheeler and Optimization of...
Ad

Viewers also liked (14)

PDF
Curved beams
PDF
Paper
PDF
Analysis of Stress Distribution in a Curved Structure Using Photoelastic and ...
PDF
Dynamic analysis of a reinforced concrete horizontal curved beam using software
PDF
Free vibrational analysis of curved beam with uniform rectangular cross section
PDF
Fe investigation of semi circular curved beam subjected to out-of-plane load
PDF
Ijmet 06 07_004
PPTX
Hip bone prostheses
PPTX
Unsymmetrical bending.ppt
DOCX
Chapter 3 load and stress analysis final
DOCX
Unsymmetrical bending and shear centre
PDF
Architectural structures
PPTX
Shear centre
PPTX
shear centre
Curved beams
Paper
Analysis of Stress Distribution in a Curved Structure Using Photoelastic and ...
Dynamic analysis of a reinforced concrete horizontal curved beam using software
Free vibrational analysis of curved beam with uniform rectangular cross section
Fe investigation of semi circular curved beam subjected to out-of-plane load
Ijmet 06 07_004
Hip bone prostheses
Unsymmetrical bending.ppt
Chapter 3 load and stress analysis final
Unsymmetrical bending and shear centre
Architectural structures
Shear centre
shear centre
Ad

Similar to Comparison of stress between winkler bach theory and ansys finite element method for crane hook with a trapezoidal cross-section (20)

PDF
Design & Analysis of Crane Hook with Ansys
PDF
IRJET - An Investigation of Stresses Induced in Curved Beams using MATLAB...
PDF
Zero Voltage Switching Converters
PDF
COMPARATIVE STUDY ON RC BEAM COLUMN JOINT USING BOTH ANALYTICAL AND EXPERIMEN...
PDF
Create shear stair for reinforcement of concrete beams
PDF
Create shear stair for reinforcement of concrete
PDF
Simulation Analysis in Lateral Torsional Buckling of Channel Section by Using...
PDF
Design and Analysis of Crane Hook with Different Materials
PDF
IRJET - Analysis of Rivet Joint for Application of Substation
PDF
Drop test simulation on pen drive by using ansys
PDF
Seismic evelution of rc space frame with rectangular and equivalent square co...
PDF
Static analysis of helical compression spring
PDF
Static Structural Analysis of Crane Hook
PDF
Analysis and design of flat slabs using various codes
PDF
Vibration analysis of a torpedo battery tray using fea
PDF
Finite Element Based Member Stiffness Evaluation of Axisymmetric Bolted Joint
PDF
Numerical Analysis of Unstiffened Spherical Bolt End-Plate Moment Connection ...
PDF
Design and Analysis Nose Landing Gear Support
PDF
Effect of connection eccentricity in the behaviour of steel tension members
PDF
IRJET - Study on Horizontal Curved Bridge – State of Art Literature Review
Design & Analysis of Crane Hook with Ansys
IRJET - An Investigation of Stresses Induced in Curved Beams using MATLAB...
Zero Voltage Switching Converters
COMPARATIVE STUDY ON RC BEAM COLUMN JOINT USING BOTH ANALYTICAL AND EXPERIMEN...
Create shear stair for reinforcement of concrete beams
Create shear stair for reinforcement of concrete
Simulation Analysis in Lateral Torsional Buckling of Channel Section by Using...
Design and Analysis of Crane Hook with Different Materials
IRJET - Analysis of Rivet Joint for Application of Substation
Drop test simulation on pen drive by using ansys
Seismic evelution of rc space frame with rectangular and equivalent square co...
Static analysis of helical compression spring
Static Structural Analysis of Crane Hook
Analysis and design of flat slabs using various codes
Vibration analysis of a torpedo battery tray using fea
Finite Element Based Member Stiffness Evaluation of Axisymmetric Bolted Joint
Numerical Analysis of Unstiffened Spherical Bolt End-Plate Moment Connection ...
Design and Analysis Nose Landing Gear Support
Effect of connection eccentricity in the behaviour of steel tension members
IRJET - Study on Horizontal Curved Bridge – State of Art Literature Review

More from eSAT Journals (20)

PDF
Mechanical properties of hybrid fiber reinforced concrete for pavements
PDF
Material management in construction – a case study
PDF
Managing drought short term strategies in semi arid regions a case study
PDF
Life cycle cost analysis of overlay for an urban road in bangalore
PDF
Laboratory studies of dense bituminous mixes ii with reclaimed asphalt materials
PDF
Laboratory investigation of expansive soil stabilized with natural inorganic ...
PDF
Influence of reinforcement on the behavior of hollow concrete block masonry p...
PDF
Influence of compaction energy on soil stabilized with chemical stabilizer
PDF
Geographical information system (gis) for water resources management
PDF
Forest type mapping of bidar forest division, karnataka using geoinformatics ...
PDF
Factors influencing compressive strength of geopolymer concrete
PDF
Experimental investigation on circular hollow steel columns in filled with li...
PDF
Experimental behavior of circular hsscfrc filled steel tubular columns under ...
PDF
Evaluation of punching shear in flat slabs
PDF
Evaluation of performance of intake tower dam for recent earthquake in india
PDF
Evaluation of operational efficiency of urban road network using travel time ...
PDF
Estimation of surface runoff in nallur amanikere watershed using scs cn method
PDF
Estimation of morphometric parameters and runoff using rs & gis techniques
PDF
Effect of variation of plastic hinge length on the results of non linear anal...
PDF
Effect of use of recycled materials on indirect tensile strength of asphalt c...
Mechanical properties of hybrid fiber reinforced concrete for pavements
Material management in construction – a case study
Managing drought short term strategies in semi arid regions a case study
Life cycle cost analysis of overlay for an urban road in bangalore
Laboratory studies of dense bituminous mixes ii with reclaimed asphalt materials
Laboratory investigation of expansive soil stabilized with natural inorganic ...
Influence of reinforcement on the behavior of hollow concrete block masonry p...
Influence of compaction energy on soil stabilized with chemical stabilizer
Geographical information system (gis) for water resources management
Forest type mapping of bidar forest division, karnataka using geoinformatics ...
Factors influencing compressive strength of geopolymer concrete
Experimental investigation on circular hollow steel columns in filled with li...
Experimental behavior of circular hsscfrc filled steel tubular columns under ...
Evaluation of punching shear in flat slabs
Evaluation of performance of intake tower dam for recent earthquake in india
Evaluation of operational efficiency of urban road network using travel time ...
Estimation of surface runoff in nallur amanikere watershed using scs cn method
Estimation of morphometric parameters and runoff using rs & gis techniques
Effect of variation of plastic hinge length on the results of non linear anal...
Effect of use of recycled materials on indirect tensile strength of asphalt c...

Recently uploaded (20)

PDF
PPT on Performance Review to get promotions
PDF
BMEC211 - INTRODUCTION TO MECHATRONICS-1.pdf
PDF
R24 SURVEYING LAB MANUAL for civil enggi
PPTX
6ME3A-Unit-II-Sensors and Actuators_Handouts.pptx
PPTX
Engineering Ethics, Safety and Environment [Autosaved] (1).pptx
DOCX
573137875-Attendance-Management-System-original
PDF
The CXO Playbook 2025 – Future-Ready Strategies for C-Suite Leaders Cerebrai...
PDF
Artificial Superintelligence (ASI) Alliance Vision Paper.pdf
PPTX
Fundamentals of Mechanical Engineering.pptx
PPTX
Current and future trends in Computer Vision.pptx
PPTX
Sustainable Sites - Green Building Construction
PDF
Mohammad Mahdi Farshadian CV - Prospective PhD Student 2026
PDF
PREDICTION OF DIABETES FROM ELECTRONIC HEALTH RECORDS
PPTX
Artificial Intelligence
PPT
Project quality management in manufacturing
PDF
null (2) bgfbg bfgb bfgb fbfg bfbgf b.pdf
PDF
737-MAX_SRG.pdf student reference guides
PPTX
CYBER-CRIMES AND SECURITY A guide to understanding
PDF
keyrequirementskkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
PPTX
UNIT-1 - COAL BASED THERMAL POWER PLANTS
PPT on Performance Review to get promotions
BMEC211 - INTRODUCTION TO MECHATRONICS-1.pdf
R24 SURVEYING LAB MANUAL for civil enggi
6ME3A-Unit-II-Sensors and Actuators_Handouts.pptx
Engineering Ethics, Safety and Environment [Autosaved] (1).pptx
573137875-Attendance-Management-System-original
The CXO Playbook 2025 – Future-Ready Strategies for C-Suite Leaders Cerebrai...
Artificial Superintelligence (ASI) Alliance Vision Paper.pdf
Fundamentals of Mechanical Engineering.pptx
Current and future trends in Computer Vision.pptx
Sustainable Sites - Green Building Construction
Mohammad Mahdi Farshadian CV - Prospective PhD Student 2026
PREDICTION OF DIABETES FROM ELECTRONIC HEALTH RECORDS
Artificial Intelligence
Project quality management in manufacturing
null (2) bgfbg bfgb bfgb fbfg bfbgf b.pdf
737-MAX_SRG.pdf student reference guides
CYBER-CRIMES AND SECURITY A guide to understanding
keyrequirementskkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
UNIT-1 - COAL BASED THERMAL POWER PLANTS

Comparison of stress between winkler bach theory and ansys finite element method for crane hook with a trapezoidal cross-section

  • 1. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 26 COMPARISON OF STRESS BETWEEN WINKLER-BACH THEORY AND ANSYS FINITE ELEMENT METHOD FOR CRANE HOOK WITH A TRAPEZOIDAL CROSS-SECTION Yogesh Tripathi1 , U.K Joshi2 1 Postgraduate Student, 2 Associate Professor, Department of Mechanical Engineering, Jabalpur Engineering College, Jabalpur, India yogeshtripathi.ucl@gmail.com Abstract Crane Hooks are highly liable components and are always subjected to failure due to the amount of stresses concentration which can eventually lead to its failure. To study the stress pattern of crane hook in its loaded condition, a solid model of crane hook is prepared with the help of CATIA (Computer Aided Three Dimensional Interactive Application) software. Pattern of stress distribution in 3D model of crane hook is obtained using ANSYS software. The stress distribution pattern is verified for its correctness on model of crane hook using Winkler-Bach theory for curved beams. The complete study is an initiative to establish an ANSYS based Finite Element procedure, by validating the results, for the measurement of stress with Winkler-Bach theory for curved beams. Keywords: Crane Hook, CATIA, ANSYS, Curved Beam, Stress, Winkler-Bach Theory ----------------------------------------------------------------------***------------------------------------------------------------------------ 1. INTRODUCTION The structure-strength is the key index to response the load- bearing ability of the elevating equipment. Researching and analyzing the static characteristic of the hook that functions at the limited load has an important meaning to design larger tonnage hook correctly [1]. Crane Hook is a curved beam [2] and is widely used for industrial and construction work site for lifting loads by cranes. In this study, stress analysis is implemented on the hook of DIN 15 401 [3]. Firstly, the 3-D model of the hook is built used CATIA. Secondly, the static analysis on the hook is proceeded by FEM software ANSYS. From the view point of safety, the stress induced in crane hook must be analyzed in order to reduce failure of hook. 2. FAILURE OF CRANE HOOKS To minimize the failure of crane hook, the stress induced in it must be studied. A crane is subjected to continuous loading and unloading. This may causes fatigue failure of the crane hook but the load cycle frequency is very low. If a crack is developed in the crane hook, mainly at stress concentration areas, it can cause fracture of the hook and lead to serious accidents. In ductile fracture, the crack propagates continuously and is more easily detectable and hence preferred over brittle fracture. In brittle fracture, there is sudden propagation of the crack and the hook fails suddenly. This type of fracture is very dangerous as it is difficult to detect. Strain aging embrittlement due to continuous loading and unloading changes the microstructure. Bending stresses combined with tensile stresses, weakening of hook due to wear, plastic deformation due to overloading, and excessive thermal stresses are some of the other reasons for failure. Hence continuous use of crane hooks may increase the magnitude of these stresses and ultimately result in failure of the hook. All the above mentioned failures may be prevented if the stress concentration areas are well predicted and some design modification to reduce the stresses in these areas [4]. 3. METHODOLOGY ADOPTED A virtual model of DIN 15 401 lifting hook no. (6) similar to actual sample [3] is created using CATIA software and then model was imported to ANSYS workbench for Finite element stress analysis and the result of stress analysis are cross checked with that of Winkler-Bach formula for curved beams. 4. ANSYS FINITE ELEMENT METHOD ANSYS is a finite element- based tool that provides a powerful design and analysis software package. Today ANSYS is viewed as a “household item” in many design and research institutions around the globe. It is regarded by many researchers and engineers as a modern, accurate, robust and visually sensible tool to provide solutions for numerous engineering and scientific problems.
  • 2. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 27 This article is based on application of ANSYS in stress analysis and design of a lifting hook. As a case study author has considered DIN 15401 (German Standard for lifting hooks) as an example. Initially lifting hook was modeled in CATIA (Computer Aided Three Dimensional Interactive Application) conforming to original dimensions given in DIN standard and imported to ANSYS workbench for analysis purpose. This article is solely based on the authors’ professional experience with using this software. Any opinions and findings cited here are those of author and do not necessarily reflect those of the software’s manufacturer(s) and their distributor(s). 5. WINKLER-BACH FORMULA FOR CURVED BEAMS For the straight beams, the neutral axis of the cross section coincides with its centroidal axis and the stress distribution in the beam is liner. But in case of curved beams, the neutral axis of the cross-section is shifted towards the centre of curvature of the beam causing a non-linear distribution of stress. The application of curved beam principle is used in crane hooks [5]. This article uses Winkler-Bach theory to determine stresses in a curved beam. 5.1 Stresses in a Crane Hook For the crane hook shown in fig. 1, O is the centre of curvature and the load line passes through O1. The radius of curvature of the centroid is R. Bending moment about the centroid G is M=Wx Fig. 1 Crane hook This bending moment is such that it is tending to decrease the curvature, i.e. this is a negative bending moment. Therefore, bending stresses at a point x1 and x2 are respectively, σ1=Wx/AR {R2/h2 (d1/R-d1)-1} (tensile) (1) σ1=Wx/AR [1+R2/h2 (d2/R+d2)] (compressive) (2) Direct stress, σd=W/A (tensile) Therefore Resultant stress at x1=σ1 +σd (3) x2=σ2-σd (4) Nomenclature A= area of the cross section, mm2 M= Uniform bending moment applied to the beam, assumed positive when tending to increase curvature. R=radius (OG) of curvature of centroidal axis, mm W=load, N h= a constant for the cross section of beam. B= width (inner side of trapezoidal cross-section), mm C=width (outer side of trapezoidal cross-section), mm G=centroid of the principal cross-section. x=distance between load line (O1) and centroid (G) of the principal cross section, mm O=centre of curvature. σd=direct stress, N/mm2 6. DIMENSIONS, DESIGNATION AND MATERIAL OF HOOK Drop forged (S) unmachined part (R) with nose (N) for single hook No. 6 has been considered for modeling in CATIA software. Dimensions chosen for hook are tabulated below: Table.1 Dimensions of type single hook No. 6 of strength class P Hook No. a1 b1 b2 d1 e1 e2 h1 h2 L1 6 90 80 67 60 210 227 100 85 385 r1 r2 r3 r4 r5 r6 r7 r9 Weight in Kg. 10 16 45 135 190 131 112 200 17.1
  • 3. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 28 1:4 Fig2. Single hook DIN 15 401-RSN 6 –P Type of material used for crane hook is StE 355 steel. The material properties are: Table2. Material Properties of StE 355 [6] Quantity Value Unit Young's modulus 200000 – 200000 MPa Tensile strength 650 – 880 MPa Elongation 8 – 25 % Density 7700-7700 kg/m3 Yield strength 350 – 550 MPa Here material properties are directly assigned in ANSYS. 7. ANSYS PROCEDURE FOR FINITE ELEMENT ANALYSIS Model  Geometry – Imported from CATIA in “.stp” format.  Solid-generated ANSYS geometry.  Mesh-tetrahedral element selection. Table3. Number of nodes and elements Nodes 8333 Elements 4680 Static Structural  Analysis settings –analysis settings are used for static structural, single step loading.  Loads –a load of 12500 kg is applied at principal cross-section (trapezoidal) of the hook.  Eye section at top of the shank, kept fixed. Solution  Equivalent (Von-Mises stress)  Total deformation  Structural error ANSYS based FE-analysis is shown below: Fig3. ANSYS .stp file from CATIA Fig.4 Mesh with automatic setting is generated
  • 4. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 29 Fig5. Fixed support and force of 12500 kg is shown in fig. Fig6. The fixed support Fig.7. Force of 12500 kg is applied at inner portion of principal cross-section Fig8. Equivalent (Von-Mises) stress
  • 5. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 30 Fig.9. Total deformation Fig10. Structural Error 8. COMPARISON OF STRESSES Stresses obtained for the hook by ANSYS, DIN standard 15 400 [7] and Winkler-Bach theory is tabulated below: Table4. Stress obtained by various methods Method Stress (N/mm^2) ANSYS 203 (tensile) DIN Standard 200 (tensile) Winkler-Bach formula for curved beams 183.93 (tensile) Variations in stresses obtained by various methods are tabulated below: Table5. Variation in stress values Method Variation (%) DIN Standard v/s ANSYS 1.5 DIN Standard v/s Winkler- Bach formula 8.73 ANSYS v/s Winkler-Bach formula 10.36 9. RESULTS AND DISCUSSIONS The induced stresses as obtained from Winkler-Bach theory for curved beams, explained in the section 5.1, are compared with results obtained by ANSYS software. The results are in close harmony with a small percentage error of 10.36%. Probable reasons for variation might be due to following assumptions (1) loading is considered as point loading in case of Winkler-Bach Formula calculation while it is taken on a bunch of nodes in ANSYS .(2) principal cross section is assumed to be perfect trapezoidal. (3) Assuming sections that are initially plane remain plane after bending. The complete study is an initiative to establish an ANSYS based Finite Element procedure, by validating the results, for the measurement of stress with Winkler-Bach theory for curved beams. This model has an important meaning to design larger tonnage lifting hook correctly. 10. FUTURE SCOPE Further it is advisable to conduct photo elasticity test for the crane hook under investigation in order to get better insight for stress concentration. REFERENCES [1] Yu Huali, H.L. and Huang Xieqing, “Structure-strength of Hook with Ultimate Load by Finite Element Method”, Proceedings of the International MultiConference of Engineers and Computer Scientists, 2009 Vol II IMECS 2009, March 18 - 20, 2009, Hong Kong.
  • 6. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 09 | Sep-2013, Available @ http://www.ijret.org 31 [2] “Advanced Mechanics of Materials”, by A P Boresi and O M Sidebottam, John Wiley and Sons, 4th Ed. 1985, ISBN: 0- 471-84323-7. [3] DIN 15 401 Part 1, Lifting hooks for lifting appliances; single hooks; Unmachined parts Deutsche Norm, 1982. [4] Rashmi Uddanwadiker, “Stress Analysis of Crane Hook and Validation by Photo-Elasticity”, Engineering, 2011, 3, 935-941. [5] “Strength of Materials”, by Sadhu Singh, 9th Ed. 2008, ISBN No: 81-7409-048-7. [6] http://www.steel-tube-steel-pipe.com/Prcoducts/StE-355- Youngs-modulus.html [7] DIN 15 400, Lifting hooks; materials, mechanical properties, lifting capacity and stresses Deutsche Norm, 1990.