Concept of method study
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The document discusses the concept and steps of method study, which is the examination of work performance and rearrangement to produce the same result with less effort. The key steps of method study are select, record, examine, develop, implement, and maintain. The record step involves movement, procedures, micro motion study data, and waste. The examine step analyzes purpose, place, sequence, who, means, and how. The develop step aims to eliminate, combine, sequence and simplify operations to improve processes.
Concept of method study
- 1. 4/11/2013 Method Study Select • It is the examination of work performance and its Record subsequent rearrangement Concept of Method Study to produce the same result with less efforts. Examine • The steps of Method study Yes are: OK Presented By: – Select Anupam Kumar No – Record Reader, Develop – Examine SMS Varanasi – Develop Email: anupamkr@gmail.com Implement – Implement – Maintain Maintain © Copyright 2013 Anupam Kumar 1 © Copyright 2013 Anupam Kumar 2 Method Study Method Study In method study the step of Examination or Analysis involves the • The step “Record” of method study involves: following: • Purpose – When else it could be done? – Movement of Equipment / Material – What is to be done? – When should it be done? – Clerical Procedure Involved – Why is it to be done? • Person – What else could be done? – Who has done it? – Information from Micro Motion Study – What should be done? – Who else could do it? – Material Wastage • Place – Who should do it? – Where to be done? • Means – Movement of Operator with respect to the – Where else could be done? – How is it done? machine & material – Where should it be done? – Why is it done that way? • Sequence – Path of movement (to improve workplace layout). – When it is to be done? – How else it can be done? – How it should be done? – Why it is to be done at that time? © Copyright 2013 Anupam Kumar 3 © Copyright 2013 Anupam Kumar 4 Method Study Process Chart Develop: Based on the answers of the questions one is able to develop • It is a diagrammatic Operation • Improvement in material • The development of the sequence or order of flow process improvement various operations Inspection • Improvement in Operating system involves the involved in an operation Conditions following steps. process from start to – Eliminate Storage • Improvement to Clerical finish. – Combine Routine • There are various – Sequence • Improvement in symbols as used in a Delay – Simplify Manufacturing Methods process chart • Reduction in material waste Movement © Copyright 2013 Anupam Kumar 5 © Copyright 2013 Anupam Kumar 6 © Copyright 2013 Anupam Kumar 1
- 2. 4/11/2013 Work Study Illustration • The following are the activities of time utilization both for man and machine. Investigate the scope of rearranging the activities to have a better utilization of man and machine time. Sr. No. Activities Duration (in min.) For further details,… 1. Fixing the load 6.00 2. Clamping the load 3.00 Contact: 3. Starting machine 0.10 Anupam Kumar 4. Adjustment of Lubricant Flow 0.10 Reader, 5. Running time of machine 12.40 SMS Varanasi 6. Machine Stopping 0.10 Email: anupamkr@gmail.com 7. Clearing of machine parts 0.30 8. Unloading part 0.30 9. Inspection & Packing of the Part Kumar © Copyright 2013 Anupam 6.00 7 © Copyright 2013 Anupam Kumar 8 Bibliography • Buffa, E.S. and Sarin, R.K., “Modern Production/Operations Management,” Eighth Edition. Singapore: John Wiley & Sons (Asia). 1994. • Martinich, J.S., “Production and Operations Management: An Applied Approach”, Singapore: John Wiley & Sons (Asia), 2003. • Badi, R.V. and Badi, N.V., “Production and Operations Management”, Second Edition, New Delhi: Vrinda Publication, 2008. • Chary, S.N., “Productions and Operations Management,” Third Edition, New Delhi: Tata McGraw Hill, 2004 • Goel, B.S., “Production Operations Management”, Twenty Second Edition, Meerut, U.P.: Pragati Prakashan, 2010. • Kachru, U. “Production and Operations Management: Text and Cases,” New Delhi: Excel Books, 2007. • Rama Murthy, P., “Production and Operations Management,” New Delhi: New Age International, 2012. • Chunawalla, S.A., and Patel, D.R., “Production and Operations Management,” Mumbai: Himalaya Publishing House, 2006. • Jauhari, V. and Dutta, K., “Services: Marketing Operations and Management,” New Delhi: Oxford University Press, 2010. • Verma, H.V., “Services Marketing: Text and Cases,” New Delhi: Dorling Kindersley, Pearson Education, 2009. © Copyright 2013 Anupam Kumar 9 © Copyright 2013 Anupam Kumar 2