Electronic Department_Presentation
- 1. 1/38 confidential Functional Components R&D Division
- 2. 2/38 confidential Summary Technological domains The Mission Organization Electronic Systems Unit Components and Development Laboratory Equipment & Mission Electro-Mechanical Components Unit Components and Development Business Functions Table Customers
- 3. 3/38 confidential The Mission To select best components for DNTS applications according to: 1) performance and quality, 2) localization availability, 3) cost . Require ments • Analysis of customer and internal DNTS requirements • Analysis of customer and internal DNTS requirements Choice • Use of existing components • Adaptation of existing components • Development of new components • Use of existing components • Adaptation of existing components • Development of new components Sourcing • Suppliers sourcing • Technical offer approval • Suppliers sourcing • Technical offer approval Develop ment • Co-design development with the Supplier • Definition of the validation plan with Customer and Supplier • Validation tests in Supplier Laboratories • Final approval with Customer • Supporting Quality dept. • Co-design development with the Supplier • Definition of the validation plan with Customer and Supplier • Validation tests in Supplier Laboratories • Final approval with Customer • Supporting Quality dept.
- 4. 4/38 confidential Team Working Flow Functional Components CUSTOMER DNTS Purch. Dept. Suppliers DNTS Quality Dept. DNTS Production Dept. Definition of components characteristics Sourcing Co-design development Components Validation Maintenance/ Field comp. analysis
- 5. 5/38 confidential Technological domains • Electronic Engineering • Mechanical Engineering • Product Design & Development • Software Design • System Architecture & Integration • Testing & Validation • FILTER • EXPANSION VALVE • WATER VALVE • HARNESS ENGINE COOLING • PASSENGER COMPARTEMENT • FILTER • EXPANSION VALVE • WATER VALVE • HARNESS ENGINE COOLING • PASSENGER COMPARTEMENT • FAN ENGINE COOLING • FAN PASSENGER COMPARTMENT • ACTUATOR • COMMUTATOR • RESISTOR • FAN ENGINE COOLING • FAN PASSENGER COMPARTMENT • ACTUATOR • COMMUTATOR • RESISTOR • PTC HI VOLTAGE • PWM MOTOR • BRUSHLESS MOTOR • PTC HI VOLTAGE • PWM MOTOR • BRUSHLESS MOTOR • AUTOMATIC CLIMATE ECU • MAUAL CLIMATE ECU • REGULATOR • SUPPORT NETWORK NODE • AUTOMATIC CLIMATE ECU • MAUAL CLIMATE ECU • REGULATOR • SUPPORT NETWORK NODE ELECT RONIC MECH ATRO NIC MECH ANIC ELECT RO- MECA NIC
- 7. 7/38 confidential ELECTRONIC DEVELOPMENT Pomero L. HARDWARE TESTING Engineer 1 HARDWARE DEVELOPMENT Engineer 2 HARDWARE ENGINEER Engineer 4 SOFTWARE DEVELOPMENT Engineer 3 SOFTWARE Quality Manager Engineer 5 SOFTWARE ENGINEER Engineer 6 SOFTWARE ENGINEER Engineer 7 SOFTWARE ENGINEER Engineer 8 VALIDATION ENGINEER Engineer 9 SOFTWARE ENGINEER Engineer 10 PROJECT MANAGEMENT Pomero L.* NEW BUSINESS ACQUISITION Pomero L. PROJECT MAINTENANCE Engineer 11 FCA. APPLICATON Engineer 12 RSA - PSA APPLICATION Pomero L. Electronic Development Team
- 8. 8/38 confidential ECU Program Manager L. Pomero HW Project Leader Engineer 1 CUSTOMER SupplierTIER1SupplierTIER2 Development Project Leader Eng 1 HW Designer Eng 2 HW Validation Eng 4 System/SW HLS Engineer Engineer 7 QA & Configuration Manager Engineer 5 QA & Configuration Manager SW HLS Design Leader Eng 6 SW LLS Design Leader Eng 8 ECU Project Leader L. Pomero System/SW Valid. Engineer Engineer 8 HW Support Engineer 3 System/HW Validation Leader Engineer 2 System/SW Project Leader Engineer 4 System/SW LLS Engineer Engineer 6 PCB Layout Eng 3 HW Validation Support Eng 5 SW EngineerL. Eng 7 SW Engineer Eng 9 SW LLS Engineer Eng 11 SW LLS Engineer Eng 12 System/ SW Validation Leader Eng 13 SW Validation Engineer Eng 14 System Validation Engineer Eng 15SW Engineer Eng 10 (*) Ex. Staffed * * * * * * * * OEM example Rules&Roles OEM System/SW Engineer 9 System/SW Engineer 1 10
- 10. 10/38 confidential NO MICRO - SWITCH MANAGEMENT SIMPLE MANUAL CP - SIMPLE MICRO - ACTUATOR MGM. - NO DIAGNOSTIC - NO CAN/LIN MANUAL CP WITH CAN / LIN: - DIAGNOSYS - LCD MGM. - CAN AND/OR LIN AUTOMATIC CLIMATE MODULE : - CLIMATE ALGORITHM - DIAGNOSYS - CAN AND/OR LIN - LCD AND SENSOR MGM Control Panel: electronic unit classification Type 1 Type 4 (ACM) Type 3 (MCM) Type 2 (MCD)
- 11. 11/38 confidential PC glued - Unique sheet - Multiplesheets PC co-mulded - FLAT - FILM co- moulded 4K injections - Dedicated die Paint and Laser - Tampoprinting - Laser - Paint IMD (INSERT MOULDING DECORATION) Type A Type D Type C Type B Type E Control Panel: Esthetical unit classification
- 12. 12/38 confidential Electronic Systems Spice Assesment
- 13. 13/38 confidential DNTS A-SPICE Level 2 Assessment 13
- 14. 14/38 confidential DNTS TIER 2 Supplier AUTOMOTIVE SPICE Certifications LEVEL 2 14 Pegaso TeoresiTrama
- 15. 15/38 confidential CLIMATE ELECTRONIC UNIT DEVELOPED FOR FIAT GROUP
- 16. 16/38 confidential FIAT 139-500 Automatic Single Zone Climate System • Electronic Control – Distribution – Driver/Passenger Temperature – Recirculation • Sensor – Cabin – HVAC • FAN Regulator(PWM) • B-Can Vehicle Comunication
- 17. 17/38 confidential FIAT 500L Automatic Dual Zone Climate System – Electronic Control • Distribution • Driver/Passenger Temperature • Recirculation – Sensor • Cabin • HVAC – FAN Regulator(PWM) – B-Can Vehicle Comunication Manual Climate System – Electronic Control • Distribution • Driver/Passenger Temperature • Recirculation – B-Can Vehicle Comunication
- 18. 18/38 confidential FIAT VIAGGIO • Manual Climate System – Electronic Control • Distribution • Left Blend • Recirculation – FAN Regulator(PWM) – BH-Can Vehicle Comunication
- 19. 19/38 confidential OUR EXPERIENCE WITH OTHER CAR MAKER
- 20. 20/38 confidential PEUGEOT 301 Manual Climate System • Electronic Control – Distribution – Left Blend – Recirculation • FAN Regulator(PWM) • K-Line
- 21. 21/38 confidential Alfa Romeo Giulia Logic Box • Electronic Control – Distribution 5 actuators – Mix 2 actuators – Recirculation – TT sensor 5 – TMR sensor • FAN Regulator(PWM) • CAN comunication BH CAN • LIN 2.0
- 22. 22/38 confidential CITROEN C4 PICASSO Automatic Quadri-Zone Climate System • Electronic Control – Distribution – Front/Rear Driver/Passenger Temperature – Recirculation • Sensor – Cabin – HVAC • FAN Regulator(PWM) • C-Can Vehicle Comunication • Lin Comunication
- 23. 23/38 confidential CITROEN C4 PICASSO Manual Climate System • Electronic Control – Distribution – Driver/Passenger Temperature – Recirculation • FAN Regulator(PWM) • C-Can Vehicle Comunication • Lin Comunication
- 24. 24/38 confidential MERCEDES CITAN Automatic Dual Zone Climate System • Electronic Control – Distribution – Driver/Passenger Temperature – Recirculation • Sensor – Cabin – HVAC • FAN Regulator(PWM) • C-Can Vehicle Comunication Manual Climate System • Electronic Control – Distribution – Driver Temperature – Recirculation • K-Line
- 25. 25/38 confidential CNH BLUE CAB4 Automatic Cabin Pressure System Control • Electronic Control Logic Box – 2 Attuator for CAT2 CAT4 – External Display by LIN protocol • Sensor – Pressure – Airfllow – Temperature – 2 Switches • FAN Regulator(PWM) • Can Comunication • DIAG J1939 Protocol • MODEL BASED Design
- 26. 26/38 confidential Climate System Portfolio AUTOMATIC CLIMATE UNIT, (COMPLEX PRINTED CIRCUIT BOARD ) MANUAL CLIMATE UNIT ( SIMPLE PRINTED CIRCUIT BOARD ) CLIMATE SUPPORT UNIT ( AHM, ECOMAC )
- 27. 27/38 confidential OUR APPROACH TO ELECTRONIC DEVELOPMENT CUSTOMER REQUIREMENT CUSTOMER REQUIREMENT SYSTEM REQUIREMENT SYSTEM REQUIREMENT HARDWARE SOFTWARE REQUIREMENT HARDWARE SOFTWARE REQUIREMENT SOFTWARE DEVELOPMENT SOFTWARE DEVELOPMENT PRODUCT SPECIFICATI ON EEPROM 1 KB Vcc DI DO Vcc Vcc DOWNLOAD CN (unpopulated) Vcc Vss TRXD TTXD TCK MD0 MD2 P01 RST MPU: R32C*** (Flash 256 KB, RAM20KB) Vcc Vcc C Vss Vcc Vss DVcc DVss AVcc AVss V3 Vss V0 MD0 MD1 MD2 SOT1 SIN1SCK1 P01 RST IG PPG PPG PPG EVDC SOLENOID EVDC TPD1047F SENSE OUT IN AMP OUTs IG Vcc VDD Vcc - AD PPG Vcc EVA AD AN GND FB MixSx FB DisSx AD AD FB REC Vcc AD Option: FANCNTHSD I/F FAN FB FANCNT Vcc BLOWER CTRL MODULE M VM VCNT +B AD TLE6208 6G H1 L1 H4 L3 H5 L5 H6 L6 VccPOT H2 L2 L4 H3 +Mix M Dis M Mix M +REC -REC REC -Dis +Dis -Mix QADJ I Vcc Vcc IG IG AD Vcc Auto Head lamp AD? Vcc AD AD AD AD PTCfeedback +B PTC1 PTC2 BTS 5210 Vcc PTC PTC Relay#1 Relay #3 +B IG INH WAKE TJA1055 EN STB ERR CANRX CANT X CANH CANL RTH RTL Vcc AD Vcc TA58MS05 I OUT G IGN(15) GND(31) IG Vcc +B(30) - EN IN +B VDD OUT GND C Vcc S-1009** TLE4250 TJA1040 TXD Vcc RXD CANH CANL SPLIT ZJYS81 R5-2PL STB62 1/2W 1% 100nF 50V 47pF 10% 100V B-CANA /BH-CANA BH-CANB B-CANB /BH-CANB BH-CANA Vcc HAZARD +B +B (BCM) Vcc Backlight IG PPG
- 28. 28/38 confidential OUR APPROACH TO ECU TESTING Software Testing Software Testing Integration Testing Integration Testing System Testing System Testing Acceptance testing Acceptance testing
- 29. 29/38 confidential OFFER PHASE • CUSTOMER SPECIFICATION • GEOMETRICAL CONSTRAINT • CUSTOMER SPECIFICATION • GEOMETRICAL CONSTRAINT DESIGN PHASE • FIRMWARE DESIGN • HARDWARE DESIGN • PCB DESIGN • FIRMWARE DESIGN • HARDWARE DESIGN • PCB DESIGN DEVELOPMENT PHASE • FIRMWARE TUNING • HARDWARE TUNING • PCB TUNING • FIRMWARE TUNING • HARDWARE TUNING • PCB TUNING DESIGN VALIDATION PRODUCT VALIDATION ECU PRODUCUTION Customer Support in Early Phase: ECU design Flow