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Table of contents




Table of contents



Table of contents .................................................................................................................. 1
1      Introduction .................................................................................................................. 4
2      Materials and methods.............................................................................................. 7
    2.1          Microscopes..................................................................................................................... 7
       2.1.1          Purpose of use ............................................................................................................................................ 8
       2.1.2          Used equipment and items ................................................................................................................... 8
       2.1.3          Available settings...................................................................................................................................... 8
    2.2          Used PC software ........................................................................................................... 9
    2.3          Phosphate-Buffered Saline (PBS) .......................................................................... 11
    2.4          Ag/AgCl reference electrode ................................................................................... 12
       2.4.1          Purpose of use ......................................................................................................................................... 12
       2.4.2          Used equipment and items for production ................................................................................ 13
       2.4.3          Producing assembly ............................................................................................................................. 14
       2.4.4          Production procedure ......................................................................................................................... 15
    2.5          Incubator ........................................................................................................................ 17
       2.5.1          Purpose of use ......................................................................................................................................... 17
       2.5.2          Available settings................................................................................................................................... 18
    2.6          Regulated DC power supply unit ........................................................................... 19
       2.6.1          Purpose of use ......................................................................................................................................... 19
       2.6.2          Available settings................................................................................................................................... 20
    2.7          Voltalab® 80/10 .......................................................................................................... 21
       2.7.1          Purpose of use ......................................................................................................................................... 21
       2.7.2          Available settings................................................................................................................................... 21
    2.8          Sensor chips .................................................................................................................. 26
       2.8.1          cMOS ............................................................................................................................................................ 27
       2.8.2          nMOS ........................................................................................................................................................... 30
    2.9          Pin box ............................................................................................................................. 34
       2.9.1          Purpose of use ......................................................................................................................................... 34
       2.9.2          Available connectors ............................................................................................................................ 35
    2.10         Non-Semiconductor sensors ................................................................................... 38
       2.10.1 Clark sensor (Amperometry) ........................................................................................................... 38
          2.10.1.1 Idea ................................................................................................................................................... 38
          2.10.1.2 Equipment and items ............................................................................................................... 41
          2.10.1.3 Measurement assembly .......................................................................................................... 43
          2.10.1.4 Measurement settings and parameters ........................................................................... 44



Characterization of miscellaneous multi parametrical silicon based biosensor chips                                                                                              -1-
Table of contents

           2.10.1.5 Procedure ...................................................................................................................................... 45
        2.10.2 IDES Sensor (Impedimetric) ............................................................................................................. 46
           2.10.2.1 Idea ................................................................................................................................................... 46
           2.10.2.2 Equipment and items ............................................................................................................... 48
           2.10.2.3 Measurement assembly .......................................................................................................... 49
           2.10.2.4 Measurement settings and parameters ........................................................................... 50
           2.10.2.5 Procedure ...................................................................................................................................... 51
    2.11          Semiconductor sensors ............................................................................................. 52
        2.11.1 Temperature Diode (Potentiometry) ........................................................................................... 52
           2.11.1.1 Idea ................................................................................................................................................... 52
           2.11.1.2 Equipment and items ............................................................................................................... 54
           2.11.1.3 Measurement assembly .......................................................................................................... 55
           2.11.1.4 Measurement settings and parameters ........................................................................... 56
           2.11.1.5 Procedure ...................................................................................................................................... 56
        2.11.2 Reference MISFET (nMOS) ................................................................................................................ 57
           2.11.2.1 Idea ................................................................................................................................................... 57
           2.11.2.2 Equipment and items ............................................................................................................... 59
           2.11.2.3 Measurement assembly .......................................................................................................... 61
           2.11.2.4 Measurement settings and parameters ........................................................................... 61
           2.11.2.5 Procedure ...................................................................................................................................... 61
        2.11.3 ISFET Sensors for pH-Measurement ............................................................................................. 62
           2.11.3.1 Idea ................................................................................................................................................... 62
           2.11.3.2 Equipment and items ............................................................................................................... 63
           2.11.3.3 Measurement assembly .......................................................................................................... 65
           2.11.3.4 Measurement settings and parameters ........................................................................... 66
           2.11.3.5 Procedure ...................................................................................................................................... 66
        2.11.4 O2-FET Sensors for DO-Measurement .......................................................................................... 67
           2.11.4.1 Idea ................................................................................................................................................... 67
           2.11.4.2 Equipment and items ............................................................................................................... 69
           2.11.4.3 Measurement assembly .......................................................................................................... 72
           2.11.4.4 Measurement settings and parameters ........................................................................... 72
           2.11.4.5 Procedure ...................................................................................................................................... 73
        2.11.5 CV-FET (an extended O2-FET Sensor) .......................................................................................... 74
           2.11.5.1 Idea ................................................................................................................................................... 74
           2.11.5.2 Measurement settings and parameters ........................................................................... 75
           2.11.5.3 Procedure ...................................................................................................................................... 75
3       Results and Discussion ........................................................................................... 77
    3.1           Non-Semiconductor sensors ................................................................................... 77
        3.1.1    Clark sensor ............................................................................................................................................. 77
           3.1.1.1     cMOS chips .................................................................................................................................... 78
           3.1.1.2     nMOS chips ................................................................................................................................... 79
        3.1.2    IDES Sensor .............................................................................................................................................. 80
           3.1.2.1     cMOS chips .................................................................................................................................... 80
           3.1.2.2     nMOS chips ................................................................................................................................... 80
    3.2           Semiconductor sensors ............................................................................................. 82
        3.2.1    Temperature Diode .............................................................................................................................. 82
           3.2.1.1   cMOS chips .................................................................................................................................... 82
           3.2.1.2   nMOS chips ................................................................................................................................... 83

-2-                               Characterization of miscellaneous multi parametrical silicon based biosensor
chips
Table of contents

      3.2.2    Reference MOSFET (nMOS) .............................................................................................................. 85
      3.2.3    ISFET Sensor ............................................................................................................................................ 86
         3.2.3.1    cMOS chips .................................................................................................................................... 86
         3.2.3.2    nMOS chips ................................................................................................................................... 87
      3.2.4    O2-FET Sensor ......................................................................................................................................... 90
         3.2.4.1    cMOS chips .................................................................................................................................... 90
         3.2.4.2    nMOS chips ................................................................................................................................... 91
      3.2.5    CV-FET Sensor (nMOS) ....................................................................................................................... 93
4     Problems and Solutions ......................................................................................... 99
    4.1         Contacting errors ........................................................................................................ 99
    4.2         Loosing of the passivation layer ......................................................................... 100
    4.3         Noise.............................................................................................................................. 103
    4.4         Signal drops while measuring ............................................................................. 104
    4.5         Digital rounding errors .......................................................................................... 104
    4.6         Unclean sensor surface .......................................................................................... 105
5     Conclusions and outlook ...................................................................................... 106
6     Acknowledgments .................................................................................................. 109
7     Indexes....................................................................................................................... 110
    7.1         Index of pictures ....................................................................................................... 110
    7.2         Index of graphs.......................................................................................................... 111
    7.3         Index of equations.................................................................................................... 112
    7.4         Index of tables ........................................................................................................... 112
8     List of abbreviations and symbols .................................................................... 114
9     Bibliography ............................................................................................................ 119
10         Appendix ............................................................................................................... 123




Characterization of miscellaneous multi parametrical silicon based biosensor chips                                                                                -3-
Introduction




1 Introduction



The biomedical analysis techniques require the development of smart sensors
with the following properties: mass fabrication, low cost, low power and ease of
use. In this goal, various sensors have been developed to cover the needs of the
biomedical researches. In these researches, biological cell cultures are analyzed
under different conditions. The biochemical activities of these cultures change
some parameters of the environment which they live in. This environment can be
enclosed and protected from any outer effects, so any changes by the living
biological cells can be detected using various detecting methods. One of these
methods is the electrochemistry, which is the detecting of electrical signals
caused by chemical reaction.

An electrochemical cell is a chemically and electrically isolated environment.
Therefore the isolated environment, which the biological cells live in, can be
handled as an electrochemical cell.




                              Electrochemical cell. Picture 1-1


-4-            Characterization of miscellaneous multi parametrical silicon based biosensor chips
Introduction


There are three basic electrochemical cell processes that are useful in
transducers for sensor applications:

    1. Potentiometry, the measurement of a cell potential at zero current.

    2. Voltammetry and analogue amperometry, in which an oxidizing potential
       is applied between the cell electrodes and the cell current is measured.

    3. Conductometry, where the conductance and resistance of the cell is
       measured by an alternating current bridge method.

Semiconductor sensors have the advantage that they have smaller dimensions
then other materials and several sensor types can be easily integrated in one
chip. Electronic miniature circuits and structures e.g. memory or amplifier can
produced in the same wafer with the sensor at the same time. On the other hand,
only mass produced semiconductor sensors are economically producible.
Alternatively, researches are also done using thin film technology to produce
sensors on glass or ceramic. This is cheaper and easier.

Because the rapid development the semiconductor production and the high
quality at small dimensions, the silicon sensors are not to disregard. Therefore
the Lehrstuhl für medizinische Elekronik – the Chair for medical electronics- at
Technische Universität München has developed silicon sensor chips to monitor
the activity of living cell.

The most important parameters to measure are oxygen concentration and pH
value under monitoring temperature and adhesion.


       Parameter                        Silicon                           Thin film
       [MICH06]                       technology                         technology
     Temperature                        pn diode                           Pt1000
       Dissolved                     Clark Sensor
                                                                        Clark Sensor
        oxygen                          O2-FET
           pH                            ISFET                          Metal oxide

                 Used sensors on silicon and thin film technologies. Table 1-1




For the pH measurement, the ion-sensitive field effect transistor (ISFET) was
used. It provides all the requested advantages and its potentiometric principle is
well adapted to the detection of ions for pH value. Thus, many researches to
increase the pH sensitivity were done for the development of ISFETs.



Characterization of miscellaneous multi parametrical silicon based biosensor chips       -5-
Introduction



Because the ISFETs were only for measuring pH it was not able to detect
dissolved oxygen in the electrolyte fluid without disturbing it with other
substances to cause a chemical reaction resulting in change of pH value. It was
not possible to limit this chemical reaction to be locally, so the same fluid can be
used again. A solution for this problem was to use electrochemical half reactions,
which can be controlled very locally and without the need to add other
substances. The electrochemical half reactions can be produced by applying a
potential at an electrode, which is small enough to keep the reaction locally. The
produced ions are only in the surrounding area but in the same time they are
enough to produce an electrical potential to be detected by the ISFET sensor.

For this an O2-FET was developed and evaluated successfully. The work idea for
O2-FET was also to be generalized to measure other dissolved materials than
oxygen. This requires the improvement of the O2-FET measurement procedures
from a pulse operating mode to a cyclovoltammetrical scan mode, so the
measured values are significant to concentration of substances we want to
detect.

In addition to O2-FET, a Clark type sensor -which is also on the same chip-, can be
used for measuring dissolved oxygen and confirm the results of the O2-FET.



The main work points in this assay are:

   1. Examine the sensor chips of visible production errors.

   2. Investigating available measurement methods.

   3. Theoretical explanation of the measuring methods.

   4. Construction of measurement system for each sensor.

   5. Procedure of measurements.

   6. Discussion of the measured data.

   7. Determination of malfunction and failure sources.

   8. Development and improvement the measurement procedures.




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Materials and methods




2 Materials and methods


In this chapter the used materials for the characterization of the sensor chips are
presented. Recommended working steps and available setting of the used
equipment are also described.




2.1 Microscopes




                   The used microscopes with digital cameras. Picture 2-1




Characterization of miscellaneous multi parametrical silicon based biosensor chips    -7-
Materials and methods


2.1.1 Purpose of use

To examine the sensor chips optically for visual manufacturing errors before the
beginning of the evaluating.

Comparing the pictures of the sensors before and after measuring will give lot of
information about its aging process and it is opportunity to specify common
errors of the chips.




2.1.2 Used equipment and items


DIGITAL CAMERAS:

      Nikon E4300: Was used to take the pictures using the first microscope
                   with the high magnification factor.

       Nikon E5400: It was connected to the second microscope.



CARD READER:

       To transfer the photos taken by the camera from the memory card, where
       the cameras save the photo files, to a PC using the USB port.




2.1.3 Available settings


The pictures were taken with the digital cameras. The digital camera was
connected to the microscope by an optical adapter with lens. Additional the
optical zoom of the camera is also used. An accurate zoom factor therefore
cannot be given.

The first microscope has a bigger zoom factor and it can only magnify the
individual sensors on the chip. The second microscope cannot magnify as good
as the first one, but it used for taking pictures of the whole chip surface.




-8-            Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods




2.2 Used PC software


ORIGIN PRO 8:

        It is a professional data analysis and graphing software for engineers. It
        can handle huge amount of data more efficient than other programs. Its
        multi-sheet workbooks, publication-quality graphics, and standardized
        analysis tools provide a tightly integrated workspace to import data,
        create and annotate graphs, explore and analyze data, and publish work.



VOLAMASTER 4 V7.08:

        It is software with an easy configurable measurement sequence editor for
        the Voltalab measuring unit. It gives the possibility to monitor the
        detected response signal in real time and record these values in data
        tables. The program VoltaMaster 4 has also the ability to show the
        captured data in graphs, apply filters, and change parameters to highlight
        information.



MS WORD 2007:

        A good known word processing software. The version 2007 uses a new
        file format called docx. Word 2000-2003 users on Windows systems can
        install a free add-on called the "Microsoft Office Compatibility Pack" to be
        able to open, edit, and save the new Word 2007 files. Alternatively, Word
        2007 can save to the old doc format of Word 97-2003 and edit it, but then
        is not possible to use the “Equation Editor” any more.



MS PAINT:

        A simple graphics painting program that has been included with almost
        all versions of MS Windows. The used Windows version is Vista, which
        has more undo levels and better crop functions. The main improvement is
        to add zoom slider, which increased the work speed with small objects.
        The program can edit and save in the most known non layer graphic file
        formats.


Characterization of miscellaneous multi parametrical silicon based biosensor chips    -9-
Materials and methods



MS POWERPOINT 2007:

          To make a presentation of this work with figures and animations.



ADOBE ILLUSTRATOR CS3:

          Used to design some figures in vector graphics format.



MS EXCEL XP/2007:

          To plot the raw data of the acquired measurements in graphs and
          diagrams.



MATHTYPE 6.0:

          A plug-in for MS Office package as an alternative to the Equation Editor
          which comes with MS Office.



ADOBE ACROBAT PROFESSIONAL 8:

          To make a PDF version of this electronic document for the publication.
          Files in PDF format are platform independent and contain the fonts used
          in the document.



MS VISIO 2007:

         Used to design some figures in vector graphics format, it contains also a
         graphic library to use in making data flow diagrams and work plans.




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Materials and methods




2.3 Phosphate-Buffered Saline (PBS)


PBS solution is used widely in biochemistry and biological research. That’s
because its osmolarity and ion concentration usually match those of the human
body, and because it maintains a constant pH value.


                                           =
                                                             ℎ

                               Molarity Equation. Equation 2-1



  Components                Mole Weight            Concentration               Molarity
   [MICH06]                  (g/mol)                   (g/l)                    (mM)
KH2PO4                           136                     0.20                    1.47
NaCl                            58.5                     8.00                        138
Na2HPO4 * 2H2O                   178                     1.44                        8.1
KCl                             74.6                     0.20                    2.68

                              PBS buffer composition. Table 2-1


The PBS solution used has a pH value of about 7.15.



BONDING DISSOLVED OXYGEN

In addition, to bond from air dissolved oxygen molecules in the PBS it is enough
to add 10g sodium sulfite Na2SO3 to 1l PBS. For an accurate measurement this
solution must be used fresh. The resulted PBS has a pH value of about 8.10.


   Substance                Mole Weight            Concentration               Molarity
    [GEST08]                 (g/mol)                   (g/l)                    (mM)
Na2SO3                           126                    10.00                    79.4

         Used sodium sulfite concentration for bonding dissolved oxygen. Table 2-2



Characterization of miscellaneous multi parametrical silicon based biosensor chips         - 11 -
Materials and methods




MORE FREE IONS

To make solutions with more dissolved free ions than 150mM of NaCl, we add
8.8g to one liter PBS to double the molarity to 300mM. To make several
concentrations it is easier to dilute a higher concentrated solution with PBS. For
concentrations below molarity of a usual PBS we add deionised water.


   Substance               Mole Weight             Concentration               Molarity
   [MICH06]                 (g/mol)                    (g/l)                    (mM)
NaCl                            58.5                    16.80                    288

          Concentration of the NaCl to double the amount of the free ions. Table 2-3




2.4 Ag/AgCl reference electrode


Reference electrode is an electrode which has a stable and known potential. The
stability of the electrode potential is reached by employing a redox system with
constant concentrations.




2.4.1 Purpose of use

Reference electrodes are used to keep the electrolyte at a constant potential,
without causing electrical current to flow within the electrolyte. The reference
electrode is difficult to build on the silicon chip by using integrated circuit
technology. That is because a reference electrode uses an electro chemical
reaction to move ions from an electrode into solution.

A silver/silver chloride wire is used as reference electrode due these features:

         - Stable standard potential of 0.2V [MACA78].
         - Non-toxic components.
         - Simple construction.
         - Inexpensive to manufacture.


- 12 -          Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods



The motion of chloride ions at Ag/AgCl wire causes current, which can be

                            e- + AgCl ↔ Ag + Cl-
explained as [FARM98]:


                          Reference electrode current. Equation 2-2



The corresponding Nernst equation for this reaction is:


                                    =     −         ln [     ]

                       The voltage of reference electrode. Equation 2-3




To avoid current to flow through the electrode and then to the electrolyte, a 3M
KCl solution is used.




2.4.2 Used equipment and items for production


VOLTALAB:(PULSE-CHRONO POTENTIOMETRY)
      The current that will flow though the electrolyte is set to constant value.
      The corresponding voltage is also recorded.

SILVER AG WIRE:
       Cut in handy 4cm peaces wire.

PLATINUM PT WIRE:
      One peace 4cm wire.

HYDROCHLORIC ACID HCL SOLUTION:
     With a molarity of 0.1M.




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 13 -
Materials and methods


2.4.3 Producing assembly

Electrolysis by electrochemical oxidation of the silver wire in 0.1mM
hydrochloric acid HCl solution:

         - Ag as anode at the plus pole (Work-Prot) of the voltage source Voltalab.
         - Pt as cathode at the minus pole (Ref-Port) of Voltalab.




               Wiring schema for the production of Ag/AgCl electrode. Picture 2-2



While producing an AgCl on the Ag wire the following chemical reactions
happen:

         On the Ag-Anode side:

                2Ag + 2 HCl à 2 AgCl + 2 H+ + 2 e-               (AgCl is darker than Ag)

                          Half reaction the Ag side. Equation 2-4


         On the Pt-Cathode side:

                       2 H + + 2 e- à H 2                        (H2 bubbles rise on Pt)

                           Half reaction the Pt side. Equation 2-5


- 14 -         Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods


So the whole reaction can be summed to:

                                        2 Ag + HCl à 2 AgCl + H2

                 The whole chemical reaction for producing Ag/AgCl electrode. Equation 2-6




2.4.4 Production procedure


      1. A constant current of 4mA to flow through the electrodes is applied

      2. Becoming the silver wire darker and rising hydrogen gas on the platinum
         wire is an indicator for building silver chloride.



                        0          50           100
                                                      Time [s] 150           200             250
                 -0,7

                 -0,8

                 -0,9

                  -1

                 -1,1
   Voltage [V]




                 -1,2

                 -1,3

                 -1,4

                 -1,5

                 -1,6

                 -1,7


                 The measured electrolysis voltage at 4mA for producing Ag/AgCl. Graph 2-1



      3. After few minutes (4 minutes) the hydrogen bubbles will stop to develop
         on the platinum side, this means the silver chloride is already reached its
         maximal thickness on the silver wire.




Characterization of miscellaneous multi parametrical silicon based biosensor chips            - 15 -
Materials and methods




                Electrolysis current for producing Ag/AgCl. Graph 2-2



This period can be also known from the electrolysis current curve below, where
the current a 1mA doesn’t change anymore, if we applied a constant voltage
instead of current.




- 16 -       Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods




2.5 Incubator




                               The used incubator. Picture 2-3



The used incubator is Kelvitron t6030 from Heraeus Instruments. It has a
volume of 30l and offers enough space to set the sensors and its pin box, without
having an unneeded free volume to heat. The more volume there is to heat the
more time is needed to reach the target temperature.




2.5.1 Purpose of use

To make and keep a constant tempered environment for temperature dependent
measurements.


Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 17 -
Materials and methods



The incubator can be also used as faraday cage.




2.5.2 Available settings

The incubator can heat up to 300°C. Therefore, it is not possible to have a
temperature below environment temperature in the room. Although, it accepts
settings below room temperature, but this practically cannot be realized. Cooling
down takes several hours. So, when measuring at many temperatures, it is easier
and faster to begin with the lowest temperature.




                    Damped oscillations of the incubator. Graph 2-3



Heating up the air in the incubator to a constant target temperature needs
relatively long time compared e.g. to a fan oven. This is because the oscillation of
the heating process of the incubator, which uses pulsed operating of the heating
elements without circulating the air. The bigger the difference between target
and start temperatures is, the bigger is the oscillation amplitude and time to get a
constant target temperature.




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Materials and methods




2.6 Regulated DC power supply unit




                        The used Power supply [CONR08]. Picture 2-4



Laboratory power supply VLP-1303 PRO delivers constant potential difference
between its input minus port and output plus port. The potential difference can
be adjusted manually and displayed with its corresponding current flowing
through the ports.

The voltmeter is used to control the adjusted voltage. The display of the power
supply has not enough digits to display the applied voltage exactly. The display
can have here a rounding error up to 100%, because the missing second and
third digit after the radix point, which can be 99, a voltage of 0.099V can be
shown inaccurate on the units display as “00.0V”.




2.6.1 Purpose of use

The voltage supplied by this unit is used to raise the potential of the gate above
the source potential on the reference MOSFET of nMOS chips. This potential
builds the electrons channel between source and drain. Through this channel can
current flow. The width of this channel is controlled by the applied voltage at
gate using this power supply. This voltage must be very constant; otherwise the
small changes of this voltage can affect the transistor current very much, so the
characterization cannot be done as desired.




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 19 -
Materials and methods




2.6.2 Available settings

The power supply has two outputs. The first output has a range of 0V to 3V at a
maximal current of 3A. The second output has a range of 3V to 6V at maximal
current of 2A.

The unit -beside the supplying of a constant voltage- can also limit the current
flow through the first output. To do that; turn the control AMPERE clockwise
until the red LED for current limiting (CC or OL) referring to the output goes off
and the green LED for voltage limiting (CV) lights up. Then the VOLT control can
be used to adjust the desired output voltage.

It is not possible to limit current at the second output, that’s why it has only one
control to adjust. By using the pushbutton, the voltage of the second output can
be displayed. Simply, hold the button down as long as is wished to see the values
on the display.




- 20 -        Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods




2.7 Voltalab® 80/10




                       Measurement unit PGZ402 [RADI68]. Picture 2-5




2.7.1 Purpose of use

VoltaLab 80 and its basic version VoltaLab 10 are simple and easy to configure
potentiostats PGZ402/100 and electrochemical software VoltaMaster 4
combinations, for recording, analyzing and evaluating of electronic and
electrochemical elements. The VoltaLab unit is connected to a PC via the RS232
interface port.




2.7.2 Available settings


Voltalab has the software GUI VoltaMaster 4. VoltaMaster 4 v7.08 is an easy
configurable measurement sequence editor. It gives the possibility to monitor
the detected response signal in real time and record these values in data tables. It
has a huge amount of possible configuration settings to measure and evaluate
circuits connected to the system. Voltammetry, amperometry and coulometry
are only some examples of the methods, which Voltalab can be used for.

The program VoltaMaster 4 has also the ability to show the captured data in
graphs, apply filters, and change parameters to highlight information.



Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 21 -
Materials and methods




                     GUI interface of the VoltaMaster 4. Picture 2-6



Some technical data of PGZ402 [RADI68]:


Specifications                                                Working range
Maximum compliance voltage                                          ±30V
Maximum current output                                              ±1A
Maximum polarisation voltage                                        ±15V
A/D converter                                                       16bit
Measurement period                                                 500ms
Max. scan rate                                                     20V/s
Max. frequency                                                    100kHz
Min. frequency                                                     1mHz
Dynamic Impedance Driven up to                                   100mV/s
Static manual & Static auto up to                                   1V/s
Feedback manual & Feedback auto up to                              20V/s

                      Specifications cable of the PGZ402. Table 2-4


The next graph shows an example measurement at a 10MΩ resistor. For this
measurement one side of the resistor is connected to the WORK-input of the
PGZ402 and the other side is connected to the REF- and the AUX-input. The


- 22 -        Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods


voltage-current V-I curve is absolutely linear and there are no visible jumps
between the measurement ranges. [WIES03]




              Measurement of a 10MW resistor with the PGZ402 unit. Graph 2-4



OPEN CIRCUIT POTENTIAL:

        The Open Circuit Potential corresponds to the WORK potential measured
        versus the REF potential. As the name of the measurement method
        implies the circuit is open so there is no current to flow and measure. A
        measuring sequence of 30 seconds is enough to calibrate to a drift
        threshold near zero.




         Available settings for Open Circuit Potential measuring method. Picture 2-7


Characterization of miscellaneous multi parametrical silicon based biosensor chips     - 23 -
Materials and methods



POT. CYCLIC VOLTAMMETRY

         Cyclic voltammetry sweep the potential at a given rate and measure the
         current. The curve obtained is known as a "voltammogram", where
         voltage to current values are plotted. A ranging for current measurement
         is available depending on the scan rate.




         Available settings for Pot. Cyclic Voltammetry measuring method. Picture 2-8



PULSE - CHRONO POTENTIOMETRY

         The WORK potential is measured versus the REF potential while the
         current is maintained at a pre-set value.




         Available settings for Chrono Potentiometry measuring method. Picture 2-9




- 24 -          Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods



PULSE - CHRONO AMEPEROMETRY

        The current flowing from REF to WORK is measured while the potential
        between them maintained at a pre-set value.




        Available settings for Chrono Ameperometry measuring method. Picture 2-10



IMPEDANCE - POT. FIXED FREQ. EIS (CAPACITANCE)

        The WORK potential versus REF is imposed and the electrochemical
        impedance is recorded at one fixed frequency with an AC signal. A real
        time plot displays Zimaginary and Zreal versus potential.




  Available settings for Pot. Fixed Freq. EIS (Capacitance) measuring method. Picture 2-11




Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 25 -
Materials and methods




2.8 Sensor chips


In this assay, we have two kinds of chips to probe. Both chips have the same kind
of sensors, which are temperature, Clark, IDES, ISFET and O2-FET sensors.

The first produced chip lot was manufactured at Micronas AG. We refer to this lot
with the name cMOS. The second was produced at the Lehrstuhl für Medizinische
Elektronik and we name it nMOS. Although both chips are in cMOS technology
and in nMOS channel structure, we select this notation from its development
history.

At the early stages, sensors were made on glass chips, and then came out the
silicon cMOS compatible production technology, and with the next design, it has
been more specifically so it is called nMOS referring to the n channel structure on
a p-substrate. It is not to mix up with the cMOS and nMOS pair, where it refers to
digital circuit design.

The following short compression can be useful to know more about the
components on the both sensor chips:

                                    cMOS                                nMOS
                                             d=6mm
Chip reservoir                              A=28mm²
                                              V=7µL
                                            68 contacts
Chip board
                                          A=24x24mm²
Die area                     A=12.5x14.5mm²             A=7.5x7.5mm²
TD                                                       1
CLARK                                               d=35µm
(Work electrode)                                   A=960µm²
IDES                             A=~3mm²                             A=10.2mm²
                              3x (+4x O2-FETs)                   4x (+2x O2-FETs)
ISFET
                              AGate=100x3µm²                     AGate=100x10µm²
                                     4x                                 2x
CV/O2-FET
                               ANME=2096µm²                       ANME=2600µm²
REF-FET                         not available                           1x

                 Fast compare between cMOS and nMOS chips. Table 2-5


- 26 -        Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods




2.8.1 cMOS




              1mm

                         The cMOS chip and its sensors. Picture 2-12



The cMOS chips have the following objects:

    a.   Temperature sensor: Using a temperature diode (TD).
    b.   Adhesion sensor: One IDES with a contact area of about 3mm².
    c.   Electrode: Metal electrode made of palladium.
    d.   pH value sensors: 7 ISFET sensors including the sensors of 4 O2-FETs.
    e.   Dissolved oxygen sensors: 5 Clark type sensors and 4 O2-FET sensors.

The used sensor chips for this project have the names u01, u02 and u03. All are
from the same batch and were examined under microscope for visual noticeable
production errors on the chip surface before beginning of the measurements.

The examination under microscope is repeated casually to prevent any
measurements may interpreted mistakenly and falsify the results.



Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 27 -
Materials and methods




                   Pins assignment (not true to size). Picture 2-13




   PIN                  Chip cMOS                                Connector
     1                  ISFET A                                       Drain
     2                O2/CV-
                           -FET A                                  Source
     3                                                                Drain
                         ISFET B
     4                                                             Source
     5                                                            Cathode
                  Temperature diode
     6                                                             Anode
     7                                                                Drain
                         ISFET C
     8                                                             Source
     9                   ISFET D                                      Drain


- 28 -      Characterization of miscellaneous multi parametrical silicon based bios
                                                                               biosensor chips
Materials and methods


    10                                                                  Source
    11                     Substrate x1                                 Sub x1
    15                                                                  Source
                            ISFET E
    16                                                                   NME
                          O2/CV-FET 1
    18                                                                  Drain
                            ISFET F
    17                                                                  Drain
                          O2/CV-FET F
    20                                                           Working electrode
    22                     Clark sensor                         Auxiliary electrode
    24                                                          Reference electrode
                            ISFET F
    23                                                                   NME
                          O2/CV-FET F
    25                                                           Working electrode
    26                    Clark sensor 2                        Auxiliary electrode
    27                                                          Reference electrode
    28                                                                  Anode
    29                                                                 Anode 2
                               IDES
    31                                                                 Cathode
    32                                                                Cathode 2
                            ISFET F
    30                                                                  Source
                          O2/CV-FET F
    33                                                          Auxiliary electrode
    34                    Clark sensor 3                         Working electrode
    35                                                          Reference electrode
    36                     Substrate x2
    37                Reference electrode
    38                     Substrate x3                                 Sub x3
    50                                                           Working electrode
    51                    Clark sensor 4                        Reference electrode
    53                                                          Auxiliary electrode
    52                     Substrate x4
    54                                                           Working electrode
                          Clark sensor 5
    55                                                          Reference electrode


Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 29 -
Materials and methods


    57                                                       Auxiliary electrode
    56                                                               NME
                         ISFET G
    58                                                              Source
                       O2/CV-FET G
    59                                                               Drain
                         ISFET A
    60                                                               NME
                       O2/CV-FET A

                       Pins assignment of the pin box. Table 2-6




Pin numbers within yellow colored cells means that numbered pin, which
belongs to a sensor, does not exist on the pin box output. (See “Pin box” chapter
2.9 on page 34)




2.8.2 nMOS




         1mm



                      The nMOS chip and its sensors. Picture 2-14



- 30 -       Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods


The nMOS chips have the following objects:

    a.   Temperature sensor: Using a temperature diode (TD).
    b.   Adhesion sensor: One big IDES with a contact area of about 10mm².
    c.   pH value sensors: 6 ISFET sensors including the sensors of 2 O2-FETs.
    d.   Dissolved oxygen sensors: A single Clark type sensor and 2 O2-FET
         sensors.

The used sensor chips for this project have the names f5, f8, i5 and c10. All are
from the same batch and were examined under microscope for visual noticeable
production errors on the chip surface before beginning with the measurements.

The letter in the name of the sensor chip corresponds to the horizontal placing
the sensor chip on the wafer, and the number after it is for the vertical place.




                   The sensor chips on the nMOS 4 inch wafer. Picture 2-15



The examination under microscope is repeated casually to prevent any
measurements may interpreted mistakenly and falsify the results.




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 31 -
Materials and methods




                 Pins assignment (not true to size)[WIES05]. Picture 2-16




         PIN                   Chip nMOS                              Connector
         1                                                               Drain
                                 ISFET A
         2                                                              Source
         3                                                               Drain
                                 ISFET B
         4                                                              Source
         5                                                             Cathode
                          Temperature diode
         6                                                               Anode
         7                                                               Drain
                                 ISFET C
         8                                                              Source
         9                                                               Drain
                                 ISFET D
         10                                                             Source
         11                    Substrate x1                             Sub x1
         15                      ISFET E                                Source


- 32 -         Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods


        16                      O2/CV-FET 1                                NME
        18                                                                Drain
        20                                                         Working electrode
        22                      Clark sensor                       Auxiliary electrode
        24                                                        Reference electrode
        28                                                                Anode
        29                                                               Anode 2
                                     IDES
        31                                                               Cathode
        32                                                              Cathode 2
        63                                                                Drain
                                  ISFET E
        64                                                                 NME
                                O2/CV-FET 2
        65                                                                Source
        66                                                                Drain
        67                      REF-MISFET                                 Gate
        68                                                                Source

                        Pins assignment of the cMOS chips. Table 2-7


ISFET E has no contact pin for its source contact on the pin box output. Therefore
it is colored in the table with yellow.




Characterization of miscellaneous multi parametrical silicon based biosensor chips       - 33 -
Materials and methods




2.9 Pin box




                        Picture of the used pin box. Picture 2-17




2.9.1 Purpose of use

The pin box is an adaptor, which converts the contact pins from the base of the
sensor chip board using a PLCC68 socket to BNC connector type. The BNC is an
isolated connector type used widely by most of measuring units in labs. The case
has ports for 48 lines including a connector for the grounding of the aluminum
case.

Although the PLCC68 socket has 68 contacts, which is more than the available
outputs connector on the pin box, there is no need to have all the 68 pins of the
socket to have BNC outputs. That’s because the sensors on the chip need only a
maximum of 46 lines to operate.




- 34 -       Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods


2.9.2 Available connectors



   PIN              Chip cMOS                  Chip nMOS                   Connector
     1               ISFET A                                                  Drain
                                                 ISFET A
     2             O2/CV-FET A                                               Source
     3                                                                        Drain
                      ISFET B                    ISFET B
     4                                                                       Source
     5                                                                      Cathode
               Temperature diode          Temperature diode
     6                                                                       Anode
     7                                                                        Drain
                      ISFET C                    ISFET C
     8                                                                       Source
     9                                                                        Drain
                      ISFET D                    ISFET D
    10                                                                       Source
    11             Substrate x1               Substrate x1                   Sub x1
    13
    14
    15                                                                       Source
                     ISFET E                    ISFET E
    16                                                                        NME
                   O2/CV-FET 1                O2/CV-FET 1
    18                                                                        Drain
                     ISFET F
    17                                                                        Drain
                   O2/CV-FET F
    19
    20                                                                Working electrode
    22             Clark sensor               Clark sensor            Auxiliary electrode
    24                                                               Reference electrode
    21
                     ISFET F
    23                                                                        NME
                   O2/CV-FET F
    25                                                                Working electrode
                  Clark sensor 2
    26                                                                Auxiliary electrode



Characterization of miscellaneous multi parametrical silicon based biosensor chips     - 35 -
Materials and methods


    27                                                           Reference electrode
    28                                                                   Anode
    29                                                                  Anode 2
                   IDES                       IDES
    31                                                                  Cathode
    32                                                                 Cathode 2
                ISFET F
    30                                                                  Source
              O2/CV-FET F
    33                                                           Auxiliary electrode
    34        Clark sensor 3                                     Working electrode
    35                                                           Reference electrode
    36         Substrate x2
    37     Reference electrode
    38         Substrate x3                                              Sub x3
    39
    40
    41
    42
    43
    44
    45
    46
    47
    48
    49
    50                                                           Working electrode
    51        Clark sensor 4                                     Reference electrode
    53                                                           Auxiliary electrode
    52         Substrate x4
    54                                                           Working electrode
              Clark sensor 5
    55                                                           Reference electrode



- 36 -      Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods


    57                                                                Auxiliary electrode
    56                                                                        NME
                     ISFET G
    58                                                                       Source
                   O2/CV-FET G
    59                                                                        Drain
                     ISFET A
    60                                                                        NME
                   O2/CV-FET A
    61
    62
    63                                                                        Drain
                                                ISFET E
    64                                                                        NME
                                              O2/CV-FET 2
    65                                                                       Source
    66                                                                        Drain
    67                                        REF-MISFET                      Gate
    68                                                                       Source
grounding

                        Pins assignment of the nMOS chips. Table 2-8


Pin numbers within yellow colored cells means that numbered pin does not exist
on the pin box output. Empty yellow cells are pins which does not have
corresponding sensor on the chip.




Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 37 -
Materials and methods




2.10 Non-Semiconductor sensors


Non-Semiconductor sensors are the ones which are on the surface of the chip
and have no contact with the silicon semiconductor layer. Clark and IDES sensors
are produced by silicon technology using metallization and oxidation, but they
are isolated with an oxide layer from the silicon.


2.10.1       Clark sensor (Amperometry)



2.10.1.1     Idea

Voltammogram is applying a voltage ramp to an electrolyte to determine a
voltage region where voltage is essentially independent of current.

A typical voltammogram of aqueous solutions e.g. PBS in range of 0 to -1.4V has
several regions. These regions vary according to dissolves substances in the
solution. The regions of a solution, which is with oxygen dissolved, can be
illustrated and explained as fallowing. [BRIS06]




                  Typical voltammogram of Clark sensor. Graph 2-5



- 38 -       Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods


REGION I (ZERO CURRENT REGION):

        The voltage U is not enough to reduce molecules at the work electrode.
        The current there is almost zero.

REGION II (INTERMEDIATE REGION):

        The ability of the oxygen molecules to pass the electrochemical double
        layer (inner and outer Helmholz plane) to the work electrode limits the
        current.




             Cause of diffuse current of dissolved oxygen [ISRA07]. Picture 2-18



REGION III (PLATEAU REGION):

        Transport of oxygen molecules to the work electrode is causing a

        electrolyte solution. ∝
        diffusion current, which is relative to the concentration of oxygen in the
                                    . This is limited to current.

        The width of the region is dependent on the diffusion of the oxygen
        molecules. This can be explained with Fick's first law, which is used in
        steady-state diffusion, i.e., when the concentration within the diffusion
        volume does not change with respect to time.



Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 39 -
Materials and methods




                                          =−


                                Diffusion flux. Equation 2-7


         Where:        D is the diffusion coefficient or diffusivity,
                           is the concentration of oxygen in the solution,
                       x is the position.

         And the electrical current caused by diffusion            is

                                             =

                                  Diffusions current. Equation 2-8


         Where:        n is the number of free transported electrons.
                       F is the Faraday constant.
                       A is area of the cross section.
                       x is the position.
                           is the diffusions flux.

         In addition, using Laplace transformation we get[BARD00]:


                                                      √        ∗
                                        ( )=
                                                    √

                          Diffusion Current respect to time t. Equation 2-9




         For current after a long time and a temperature of 25°C, it can be simplify
         to:

                                            =4

                           Oxygen concentration current. Equation 2-10



         Where r is radius of the work electrode.[MUGG02]




- 40 -         Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods


REGION IV (DISSOCIATION REGION):

        Over potential dissociates water molecules. This is visible by the
        hydrogen formation in gas form. Solutions without dissolved oxygen have
        almost this region only.




2.10.1.2        Equipment and items



VOLTALAB 80:



        Voltammetry - Pot. Cyclic Voltammetry:
         To get a curve we use a potential ramp as input parameter and read the
         current response of the Clark sensor, in the range of zero to -1.4V. To
         avoid current flowing through the reference electrode, we use an
         auxiliary electrode.



PIN BOX ASSIGNMENT:



         Sensor              Auxiliary                Working                  Reference
           No.               electrode                electrode                electrode
            4                   22                       20                       24

                        Pins assignment of the Clark sensor. Table 2-9


        Sensor number 4 on cMOS chips has the same contact pin numbers as the
        single sensor on nMOS chips.



SOLUTIONS:

        -   PBS: Phosphate buffered solution with pH value of 6.5 with from air
            dissolves oxygen. The oxygen saturation in PBS has a concentration of
            7.8811mg/l or 0.25mM.
        -   Calibration solution: Na2SO3 (M=126g/mol) added as 1g to 100ml PBS,
            enough to bind the oxygen molecules in the PBS solution.



Characterization of miscellaneous multi parametrical silicon based biosensor chips     - 41 -
Materials and methods


                            2            +       → 2

                Chemical reaction to bind dissolved oxygen. Equation 2-11



SERSOR CHIPS



           1                        2
                                                                           Reference
                                                                            elektrode
           3            4            5                                   Working
                                                                          electrode
                                                                   Auxiliary
                                                                    electrode

1mm                                                 250µm

                        Clark sensor on the cMOS chip. Picture 2-19




                                                                Auxiliary
                                                                electrode



                                                               Working
                                                               electrode




                                                                 reference
 1mm                                           250µm             electrode

                        Clark sensor on the nMOS chip. Picture 2-20



Working electrode is circle shaped and has diameter of 35µm on both chips. The
auxiliary and reference electrodes are surrounding the working electrode in ring
form. The reference electrode is as big as about one third surface area of the
auxiliary electrode. On the cMOS chips, this ring is directly surrounding the
electrode. On the other side, the ring of the nMOS chip has a distance of about
250µm from the working electrode.


- 42 -         Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods



The nMOS chip has only one Clark sensor, where the cMOS has 5 Clark sensors.
The single sensor of the nMOS has the same contacts of the sensor number 4 on
the cMOS chips.



2.10.1.3        Measurement assembly




                   Schematic design of the measuring system. Picture 2-21




                             Measurement assembly. Picture 2-22



Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 43 -
Materials and methods



2.10.1.4        Measurement settings and parameters



             are to be chosen, in this case 10 / .
         -   To reduce capacitive effects caused by polarization slower scan rates




                    An example for a voltammogram voltage. Graph 2-6




             −1.4 , so no need to scan more than this value.
         -   By PBS the disassociation of the water within it begins already below



               is in around −10 . Therefore, the range of the measured current
             must be within ±1µ , otherwise the Voltalab unit -due the change to a
         -

             smaller accuracy range- will not be able anymore to detect small
             currents in nA range



         -   The influence of the temperature is to ignore, due the small effect of
             the temperature on the diffusions constant, which is under
             2%.[HITC78].



                                                 =
         -   The diffusions constant D is an exponential function of temperature T:



                                    Diffusions current. Equation 2-12



             Where:         is the diffusions constant at a reference temperature,
                            is the activation energy for diffusion,
                        R is gas law constant.




- 44 -          Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods



2.10.1.5        Procedure

    1. Making several cycles at higher scan rate using the setting explained in
       the previous chapter will deliver more accurate results.

    2. Repeating the measurement again with the same parameters but this time
       using a PBS solution without oxygen dissolved in it.

    3. Choose an operation point from the tableau region with significant
       difference between the measurement with and without oxygen.




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 45 -
Materials and methods


2.10.2         IDES Sensor (Impedimetric)



2.10.2.1       Idea

An electrochemical half cell consists of the resistance of the electrolyte solution,
the capacity of the electrochemical double layer q.v. Clark sensor (Amperometry)
and the resistance of the charge transfer. Using impedance measurement we can
calculate the imaginary component as like capacity and the real component as
the resistance.

In order to determine impedance, complex Ohm’s law is used:

                                                  ( )
                                           =
                                                ̅
                                                ( )

                                   Complex Ohm’s law. Equation 2-13

For impedance measurement, a two-wire electrical measurement assembly is
used. However, when the impedance to be measured is relatively low, or the
impedance of the probe is relatively high, a 4-point probe measurement will
yield more accurate result.


TWO-WIRE MEASUREMENT METHOD:

         A known alternating voltage at a defined frequency is applied across the
         unknown impedance Z. This voltage source is alternating symmetric at
         zero volts and it should not generate a current. In other words, the
         voltage source must have a high resistance at chosen frequency. The
         current that flows through the probe is measured. The impedance can
         then easily determined by dividing the applied current by the measured
         current.




                An ideal circuit for measuring an impedance Z. Picture 2-23



- 46 -         Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods


        The measurements done with two-wire setup include not only the
        impedance of the electrolyte but also the impedance of the leads and
        contacts. This may be a problem falsifying the results.

        When using an impedance meter to measure values above few ohms or
        picofarads, this added small impedance is usually not a problem.
        However, when measuring low impedances or when contact and lead
        resistance and capacity may be high, obtaining accurate results with a
        two-wire measurement may be problematical.




                  Realistic circuit incl. interfering components. Picture 2-24



FOUR-WIRE MEASUREMENT METHOD:

        A solution for the problem of two-wire measurements is using the four-
        wire measurement setup. Because a second set of probes are for sensing
        and since the current I0 though the electrolyte is negligible small, only the
        voltage drop across the device under test is measured. As a result,
        impedance measurement is more accurate.




                   Four-wire impedance measurement circuit. Picture 2-25




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 47 -
Materials and methods


2.10.2.2          Equipment and items

VOLTALAB 80:

         Pot. Fixed Freq. EIS (Capacitance):
          To measure the impedance, an alternating sinus voltage is applied and
          the resulted current is measured.

PIN BOX ASSIGNMENT:

             Sensor        Anode           Anode No. 2          Cathode         Cathode No. 2
              IDES          28                 29                 31                 32

                        Pins assignment of the IDES sensor. Table 2-10
SOLUTIONS:

         -    De-ionized water.
         -    PBS: Phosphate buffered saline solution. It has a molar concentration
              of about 150mM of NaCl.
         -    PBS solutions with 75, 225, and 300mM of NaCl.
         -

SERSOR CHIPS

         -    nMOS chips have a visible sensor area of about A=8mm², while cMOS
              chips have about one third of it.




               2mm



                          IDES sensor on the nMOS chip. Picture 2-26


- 48 -           Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods




       1mm


                          IDES sensor on the cMOS chip. Picture 2-27



The nMOS chip has a polygon shaped IDES and it covers almost the half visual
area of the fluid contact surface. The IDES on the cMOS is much smaller and
rectangular. On the both of the chips, the IDES sensor is placed centered and the
other sensors types is surrounding it.



2.10.2.3        Measurement assembly




                   Schematic design of the measuring system. Picture 2-28



The impedance measurement assembly is good enough to achieve clear results
using the two-wire method. The Voltalab and the isolated BNC cables have
insignificant effect on the measured values, due its low electrical resistance and
capacity.



Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 49 -
Materials and methods


2.10.2.4     Measurement settings and parameters

To measure the impedance, a voltage of 30mV with a frequency of 10kHz is
applied and the resulted current for 20 seconds is measured.




                   AC signal for impedance acquisition. Graph 2-7


The applied sinus voltage is alternating at zero with an enough frequency to
avoid current flow.




              Influence of frequency on impedance[BRIS06]. Graph 2-8



- 50 -      Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods


Using Ohm’s law the impedance can be easily calculated and plotted in real and
complex components.

                                    ̅= ̅ + ̅ =         +
                                       = ̅    (        )
                                       = ̅   (         )
                                         =2

                 Real and complex component of impedance. Equation 2-14




2.10.2.5        Procedure

    1. Making several cycles using the setting explained in the previous chapter
       with a PBS solution of 75mM NaCl.

    2. Repeating the measurement again with the same parameters but this time
       using PBS solutions with steps of 75mM to 300mM.

    3. The resulted measurements should be vary in real component.




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 51 -
Materials and methods




2.11 Semiconductor sensors

Semiconductor sensors are in contrast to the non-semiconductor sensors have
structures within the silicon semiconductor layer. Temperature diode, ISFET and
CV/O2-FET all share the silicon layer with different doped regions.




2.11.1         Temperature Diode (Potentiometry)


Temperature change effects the properties of semiconductors, and this will
falsify the measurements. Therefore sensors falsified by temperature must be
adjusted with a correction factor relatively to the temperature. When using living
cells the cell activity is temperature dependent.



2.11.1.1       Idea

The characteristic curve of a p-n diode shows a direct temperature dependency.
This can be explained with the electronic band structure model. Operating such a
diode with a current     in forward bias and a voltage     , gives us Schockley’s
diode law [MSZE98]:


                                        =       (   − 1)

                           Schockley’s diode law. Equation 2-15




For        ≫                                =

                      Schockley’s simplified diode law. Equation 2-16


Where:             is the thermal diode current,
                 is the saturation current,
                    is the voltage across the diode,
                  is the thermal voltage.

The diode equation in respect of voltage can be written as:



- 52 -         Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods


                                            =


                        Diode law in respect to voltage. Equation 2-17



The thermal voltage UT is a known constant defined by:


                                                =


                               Thermal voltage. Equation 2-18



Where:          q is the magnitude of charge on an electron (elementary charge),
                k is Boltzmann’s constant,
                T is the absolute temperature of the p-n junction in kelvins.



The voltage change is −2.25 / in the range from −50° to +150°C. [STEP06].
So   is approximately 26 mV at room temperature of 300K. [MOHR00].




       I-V characteristic curve of a diode and the influence of temperature. Graph 2-9




Characterization of miscellaneous multi parametrical silicon based biosensor chips       - 53 -
Materials and methods


2.11.1.2       Equipment and items

INCUBATOR:

         For a constant and adjustable environment temperature.



VOLTALAB 80:

         Voltammetry - Pot. Cyclic Voltammetry:

          To get a diode curve we use a potential ramp as input parameter and
          read the current response of the diode, in the range of zero to 3V.

         Pulse - Chrono Potentiometry:

          At chosen fixed work current we measure the voltage as a function of the
          temperature change.



PIN BOX ASSIGNMENT:

           Sensor                  cathode                               Anode
             TD                       5                                    6

                    Pins assignment of the temperature diode. Table 2-11


SERSOR CHIPS




 1mm                                                 15µm

                     Temperature diode on the cMOS chip. Picture 2-29


- 54 -         Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods




1mm                                        30µm

                      Temperature diode on the nMOS chip. Picture 2-30


The diode on the nMOS chip has a remarkable bigger area than the pn diode of
the cMOS. This will cause different behavior for the temperature dependency.
The pn diode is isolated with the protection layer and therefore it has no direct
contact to the electrolyte. This makes the temperature sensor electrolyte
independent, so there is no aging caused by contacting with fluids.



2.11.1.3        Measurement assembly




                Schematic design of the measuring system. Picture 2-31



For fast tests, fluids with different temperatures can be used instead of the
incubator. But characterizing and long term measurements are not possible due



Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 55 -
Materials and methods


the small amount of the fluid (7µl), which has a smaller heat capacity than the
sensor chip. So, the fluid will get the temperature of the chip in a short time.


2.11.1.4        Measurement settings and parameters

A diode characteristic curve is U-I curve. That means we measure the current in
dependence on the applied voltage. Instead of choosing voltage as an operation
point and measuring its current, we set a current as operation point and measure
it’s correspond voltage. That is because the voltage is easier and more accurate
to measure using a simple electrical circuit than measuring a current.

The supplied current can be easily generated with a voltage to current amplifier
circuit.



2.11.1.5        Procedure

    1. Make a fast test to determine the resulted current range within a voltage
       from zero to 3 volts. Our target is to get smallest current as an operation
       point. A higher current causes more internal heating of the diode, which is
       not only falsifying the real temperature of the sample, but it can also rise
       its temperature to unwanted values especially for living cells.

   2. At room temperature, measuring the current for a given voltage ranging
      from zero to maximal 3 volts, and repeat it at higher temperatures. It’s not
      to forget, that in the course of the day, the room temperature can be vary
      according to the sunlight, operating of electrical equipment and the
      number of persons sharing the same room. All this produce extra heat in
      the room and may cause to bias the results. So using an incubator with a
      temperature a little above room temperature will give a more clear result
      without having temperature variations when measuring. 27°C seems to be
      easy to realize and keep constant by the incubator.

         The used incubator needs about an hour to heat up and to remain at a
         constant temperature, and another one after reaching the target
         temperature, to let the sensor chips and its terminal box also to reach this
         temperature.

    3. Determining the best operation point, at lowest current with significant
       temperature influence. This can be done easy by reversing the voltage-
       current U-I curve to current-voltage I-U curve and selecting the biggest
       voltage range at the same current.




- 56 -          Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods




2.11.2          Reference MISFET (nMOS)


2.11.2.1        Idea




                                MISFET [HENN05]. Picture 2-32



A MISFET is an active part. It works like a voltage controlled resistor. It has three
ports (electrodes): Gate, Source and Drain.

As basic material a low p doped silicon substrate is used. In this substrate two
high n doped regions are embedded. These two regions make the drain and
source ports. Between these two regions there must be a p doped region so we
get an npn structure. Though this npn flows for now no current, because it is like
a np diode which is connected afterwards with a pn diode. When the first diode
allows flowing current through it, the second one will block it.

Above the p doped region, which is between the n regions, is an isolation layer
and then a metal layer. This construction builds the gate port.




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 57 -
Materials and methods


By applying a potential at the gate port, an electrical field is created, which
creates within the embedded p region an n electrons channel. The size of this
channel is proportional to the gate potential.




                      Source-drain current. Graph 2-10, Picture 2-33




Usually source and drain pins are interchangeable, but the manufacturing may
be not made symmetric.

The MISFET has three operation modes:



CUT-OFF, SUB-THRESHOLD OR WEAK INVERSION M ODE:

         This operation mode is when the gate-source voltage UGS smaller than
         threshold voltage of the device Uth.

         The transistor is turned off. This means there is ideally no current flows
         through the transistor, because there is no conducting n-channel between
         source and drain. In reality, the Boltzmann distribution of electron
         energies is allowing some electrons at the source to enter the n channel
         and flow to the drain. This results in a sub-threshold leakage current.




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Materials and methods


LINEAR/OHMIC REGION OR TRIODE MODE:

        This operation mode is when the gate-source voltage UGS bigger than the
        threshold voltage Uth and drain-source voltage is smaller than the
        difference between source-gate UGS and threshold Uth voltages.

        The transistor is turned on. This means, that the n channel between the
        drain and source has been created: This allows current to flow through
        the transistor. The MISFET operates in this mode like a controllable
        resistor. This can be done by the gate voltage. This current has also
        dependency on the gate’s width and length and the isolating layer
        electrical capacity

SATURATION MODE OR ACTIVE MODE:

        This operation mode is when the gate-source voltage UGS is bigger than
        the threshold voltage Uth and drain-source voltage is bigger than the
        difference between source-gate UGS and threshold Uth voltages. The
        transistor is turned on. This means that the n channel between the drain
        and source has the maximal capacity, which allows current to flow
        through it. The drain current is now weakly dependent upon drain
        voltage and controlled primarily by the gate-source voltage.


2.11.2.2        Equipment and items

VOLTALAB 80:

        Voltammetry - Pot. Cyclic Voltammetry:
         To get the characteristic curve of the ISFET we use a potential ramp as
         input parameter and read the current response.

VOLTAGE SOURCE:

         Applying several voltages on the gate port, to control the current
         between source and drain.

PIN BOX ASSIGNMENT:


                              Drain                     Gate                    Source
          REF-
                                63                       64                          65
         MISFET

                        Pins assignment of the cMOS chips. Table 2-12



Characterization of miscellaneous multi parametrical silicon based biosensor chips        - 59 -
Materials and methods



SERSOR CHIPS

           Chip            No. of sensors                           Gate area
          nMOS                    1                                 3x100µm²
          cMOS                    0                                    n/a

                      Pins assignment of the cMOS chips. Table 2-13




The reference transistor is identical in contraction to the ISFET sensor, which is
described and evaluated in the next chapter. The characteristic curves of the
reference are in the same range of the ISFET. So a malfunction of the reference is
a good indicator for the malfunction ISFET, without using any fluids to test.




         1mm                                                    100 µm


                     Reference MISFET on the nMOS chip. Picture 2-34


Above is a picture of the die. The MISFET is located in the top right corner of it.
The transistor can be seen only before the packaging. The package for the
protection of the bonding and the plastic fluid reservoir above it covers the
transistor completely.




- 60 -         Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods


2.11.2.3        Measurement assembly




                   Schematic design of the measuring system. Picture 2-35


No need for fluids to operate the reference transistor. Transistors have
temperature dependency, so operating the transistor for a long time may cause
to heat and that will effect the measuremesnt. Using fluid can make the transistor
heating being less, and that’s by taking some heat from the surface of the chip to
the fluid.


2.11.2.4        Measurement settings and parameters

         For the characteristic curve of the reference MISFET, the used potential
         ramp of the UDS is in the range of 0V to 5V. The UGS is in 1V steps from 0V
         to 5V.


2.11.2.5        Procedure

    1. Measuring IDS while applying UDS in a ramp from 0 to 5V. The power
       supply is not yet connected the gate port.


    2. Repeating the measurement of IDS while increasing USG in 1V steps from
       0V to 5V.




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 61 -
Materials and methods




2.11.3          ISFET Sensors for pH-Measurement


2.11.3.1        Idea


The pH of a solution is dependent on the concentration of hydrogen ions     or
its correspondent hydroxide           ions. The higher is the concentration of
hydroxide       ions in a solution, the higher is its pH value.


                     = −log [ ] = 14 −    = 14 + log [   ]
               ∆    ( ) = − log [ ( )] = 14 + log [    ( )]

              pH value dependency on the concentration of        . Equation 2-19


ISFET has an ion sensitive layer. On this layer the gathering          ions create a
potential. This potential is the ISFET controlling potential of gate. The n-channel
within the semiconductor of the ISFET is established and allows the current to
flow though the transistor from source to drain. The higher is the gate vs. source
potential, the wider is the n-channel and higher is the current flow from source
to drain.




         Effect of the hydroxide on the source drain current. Graph 2-11, Picture 2-36


- 62 -          Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods



2.11.3.2        Equipment and items

VOLTALAB 80:

        Voltammetry - Pot. Cyclic Voltammetry:
         To get the characteristic curve of the ISFET we use a potential ramp as
         input parameter and read the current response.

        Pulse - Chrono Potentiometry:
         At chosen fixed work current we measure the voltage as a function of the
         pH change.



PIN BOX ASSIGNMENT:

                                      Drain                               Source
            ISFET A                     1                                    2
            ISFET B                     3                                    4
            ISFET C                     7                                    8
            ISFET D                     9                                   10
            ISFET E                    18                                   15

                      Pins assignment of the ISFET sensors. Table 2-14


        ISFET E is also in the same time an O2-FET with a surrounding NME.



SOLUTIONS:

        -    PBS: Phosphate buffered saline solution with a pH value of 7.3
        -    A seconds PBS solution with a pH of 6.8.



REFERENCE ELECTRODE:

        -    Ag-AgCl electrode.




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 63 -
Materials and methods


SENSOR CHIPS




                                                                 Gate
                                                 Drain                         Source



 1mm                                          100µm



                       ISFET sensor 4 on the cMOS chip. Picture 2-37




                                                                     Gate
                                                       Drain                   Source



 1mm                                                 100µm



                       ISFET sensor on the nMOS chip. Picture 2-38



The placing of the ISFET sensors on both chips is different. While the sensors on
cMOS chip are evenly distributed on the chip surface, the ones of the nMOS chip
are on the both sides of the IDES sensor, which is located in the middle of the
chip.




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Materials and methods


2.11.3.3        Measurement assembly




                     Measurement assembly of the project. Picture 2-39


The power supply seen in the picture above is used experimentally to raise the
gate voltage by raising the reference potential. q.v. “Loosing of the passivation
layer” in chapter 4.2 on page 100.




                   Schematic design of the measuring system. Picture 2-40




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 65 -
Materials and methods


The reference electrode can be connected to the source line. But we made the
measurements by connecting the reference electrode with the ground. The
current (IR) is insignificant small.



2.11.3.4      Measurement settings and parameters

         For the characteristic curve of the ISFET the used potential ramp is in
         the range of -3 to 3V.
         At chosen fixed work current we measure the voltage as a function of the
         pH change. This voltage must be under 3 volts, and it is recommended to
         choose a working point with a corresponding voltage of 2.5V.


2.11.3.5      Procedure

    1. First we need to plot the characteristic curve of the ISFET. This can be
       easily realized with applying a voltage ramp from 0 to 3V, and record the
       measured current of the current from drain to source. The reference
       electrode is connected to ground. The measurement assembly must be
       isolated within a faraday cage. We repeat this step with various ph valued
       solutions of pH7.3 and pH6.8. The curve must be differing to the one with
       a different ph value.


    2. From the graph of characteristic curve we can choose a working point
       current, which has corresponding voltage below 3V and covers the pH
       range we measured pH7.3 and pH6.8.


    3. At the chosen working point current we repeat the measurement and we
       record the resulted voltage. This voltage change is a corresponding to pH
       change.



       from the voltage run curve. Where □pH the pH value change amount
    4. The voltage change per pH value or the sensitivity can be easily read

       between cal and mes solutions.


                                        =
                                            ∆
                                            □

                                        =
                                            ∆
                                            □
or its equivalent

               pH measuring sensitivity in voltage per pH . Equation 2-20



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Materials and methods



2.11.4            O2-FET Sensors for DO-Measurement


2.11.4.1          Idea

A noble metal electrode (NME), which is surrounding an ISFET sensor, can
convert the dissolved oxygen into hydroxide by applying a reduction potential of
-600mV against a reference electrode.

The produced hydroxide from the NME increases the electrical potential of the
gate region on the ISFET sensor. The gate potential controls the voltage between
source and drain of the transistor. This voltage is negative proportional to the pH
value.


                             +2        +4       ⎯⎯⎯⎯⎯ 4         (    )

                         Reduction of dissolved oxygen. Equation 2-21



Where         (     ) is the hydroxide, which is reduced from the dissolved oxygen
DO.




         Effect of the hydroxide on the source drain current. Graph 2-12, Picture 2-41




Characterization of miscellaneous multi parametrical silicon based biosensor chips       - 67 -
Materials and methods




The difference in the pH value change between 0 and -600mV comparing to a
solution without dissolved oxygen (calibration solution) is a scale for the
dissolved oxygen (see the graphic below). pH value changes can be measured
easily by the ISFET sensor.



   ∆     (   ) = −log [      (       )] = 14 −             (    ) = 14 + log [    (    )]
                                      [ ] ∆            (    )

               pH change depending on oxygen reduction. Equation 2-22



Where c[     ( )] is the concentration hydroxide, which is reduced from the
dissolved oxygen.



                                 2       ↔             +

               Hydroxide and hydronium ions from water. Equation 2-23




There are 2 pH values when measuring. The first one is the DO-independent pH.
And the second is the DO-dependent pH(DO).
The DO-independent pH difference between calibration and measuring solution:



                                     ∆       =∆    (0       )
                             =           @        −         @
                              or =                 −

              pH measurement without reduced hydroxide. Equation 2-24



Where cal is the calibration medium with no dissolved oxygen and mes is the
measuring target solution with the dissolved oxygen.

For continuous long time measurements the global drift cannot be ignored.




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Materials and methods




         Run of the curves of the PBS with and without dissolved oxygen. Graph 2-13



The pH change, which is only dependant on the reduced oxygen, can be defined
as:

                          ∆    ( 2) = ∆ (             )−∆     (      )
                               ∆ (    )=               @     −           @
                                ∆ ( )=                      −
              where
              and                                    @                   @


                  Calculating pH change due oxygen reduce. Equation 2-25




2.11.4.2        Equipment and items



VOLTALAB 80:

        Voltammetry - Pot. Cyclic Voltammetry:
         To get the characteristic curve of the ISFET as a proof of functionality of
         the pH measurement we use a potential ramp as input parameter and
         read the current response.


Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 69 -
Materials and methods



         Pulse - Chrono Potentiometry:
          At chosen fixed work current we measure the voltage as a function of the
          pH change.



VOLTALAB 10:

         Pulse - Chrono Ameperometry:
          The NME can reduce dissolved molecules in the electrolyte solution e.g.
          dissolved oxygen molecules into hydroxide, and that by applying a
          specific reduction potential against a reference electrode. The current
          resulted is proportional to the amount of the reduced ions by the NME.



PIN BOX ASSIGNMENT:

         Sensor No             Drain                     NME                    Source
          O2-FET E              15                        16                      18

                      Pins assignment of the O2-FET sensor. Table 2-15


         Only sensor O2-FET E has the same on both of the chips, and the only one
         which has contacts pins on the pin box. Because of that the other sensors
         are ignored.



SOLUTIONS:

         -   PBS: Phosphate buffered solution with pH value of 6 and 8 saturated
             with oxygen from air as 7.8811mg/l or 0.25mM.
         -   A seconds PBS solution with a pH of 8.
         -   Calibration solution: Na2SO3 (M=126g/mol) added as 1gr/100ml PBS.
             This calibration solution has a pH value of about 8.



REFERENCE ELECTRODE:

         -   Ag-AgCl electrode for the NME.
         -   Ag/AgCl electrode in 3M KCl solution for the ISFET, to avoid current to
             flow though the electrode and then to the electrolyte. Because of that,
             the ISFET reference is galvanically isolated from the NME electrode



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Materials and methods




SERSOR CHIPS

                         No. of sensors            NME area               Gate dimension
           cMOS                 4                  2096µm²                  100×3 µm²
           nMOS                 2                  2600µm²                 100×10 µm²

         Compare between O2-FET sensors of the cMOS and nMOS chips. Table 2-16




                                                      Drain       Gate       Source

                                                                   NME


     1mm                                         100µm


                         ISFET sensor on the cMOS chip. Picture 2-42




                                                         Drain     Gate     Source

                                                                   NME

    1mm                                          100µm


                         ISFET sensor on the nMOS chip. Picture 2-43



The platinum electrode is surrounding the gate area of a usual ISFET sensor.
CMOS has 4 O2-FETs, while nMOS has only 2. Only one O2-FET sensor on each
chip has the same pin order as the other one. It labeled as O2-FET1 and ISFET E.



Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 71 -
Materials and methods




2.11.4.3      Measurement assembly




                Schematic design of the measuring system. Picture 2-44




2.11.4.4      Measurement settings and parameters

         For the characteristic curve of the ISFET the used potential ramp is in
         the range of -3 to 0V.

         At chosen fixed work current, the voltage is measured as a function of
         the pH change. This voltage must be under 3 volts, and recommended to
         choose a working point with a corresponding voltage of -1.5V. As
         alternative, the current can be measured as a function of the pH change.

         On the NME side, dissolved oxygen molecules are reduced into
         hydroxide by applying a potential of -600mV against its reference
         electrode. The current IL resulted is proportional to the amount of the
         hydroxide reduced by the NME. For oxygen saturated PBS solution this
         current is around 10µA for every mm² surface area of the NME.




- 72 -        Characterization of miscellaneous multi parametrical silicon based biosensor chips
Materials and methods




2.11.4.5        Procedure



    1. To plot the characteristic curve of the ISFET, a voltage ramp from 0 to 3V
       is applied, and the current from drain to source is recorded. The reference
       electrode is connected to ground. The measurement assembly must be
       isolated within a faraday cage. This step must be repeated with various
       pH valued solutions as pH 6 and pH 8 and then compared with an
       electrolyte solution without dissolved oxygen. The curves must be
       differing to each other as shown in the last graph.


    2. We repeat the last step with applying an NME voltage of -600mV.


    3. From the graph of characteristic curve we can choose a working point
       current, which has corresponding voltage below 3V and covers the pH
       range we measure between pH6 and pH8. The measured currents must be
       greater than zero so the dissolved oxygen can be read from it.


    4. At the chosen working point current we repeat the measurements and we
       record the resulted voltage. This voltage change is corresponding to pH
       and DO change.


    5. The concentration of DO of an electrolyte vs. the maximal DO
       concentration of the electrolyte which it can have from the air is



                                      ∆       (       )
                        [    ]=
                                  ∆       (       )


             Percentage of DO content in a measuring electrolyte. Equation 2-26




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 73 -
Materials and methods


2.11.5          CV-FET (an extended O2-FET Sensor)


2.11.5.1        Idea

As described in the last chapter the ISFET measures the potential caused by

−600 . Other substances, which deliver hydroxide or hydrogen ions by
reducing the dissolved oxygen molecules to hydroxide by applying a voltage of

reducing, can be used instead oxygen. The reducing voltage must be below the
dissociation voltage of water.


                                   2      ⎯⎯⎯⎯⎯         +2
                                             .



                             Dissociation of water. Equation 2-27




Instead of producing hydroxide ions OH-, the consumption of the hydronium ions
H3O+ from the electrolyte can be also used. The general chemical equation can be
written as:


                               +         +        ⎯⎯⎯⎯⎯⎯       +
                                                    .      .



                           Reducing of dissolved XO. Equation 2-28




         Effect of the hydroxide on the source drain current. Graph 2-14, Picture 2-45



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Materials and methods


To confirm this we added MnO4- ions to PBS solution by dissolving KMnO4 in it.
This solution has the same pH value as the PBS, so the difference in measured
values while applying reducing voltage is a sign for the consumption of the
hydronium ions. This will cause to increase the pH value by the ISFET.


                            +5      +8          ⎯⎯⎯⎯⎯⎯           + 12
                                                   .     .



                      Reducing of dissolved MnO4-in PBS. Equation 2-29




2.11.5.2        Measurement settings and parameters

        For the characteristic curve of the ISFET the used potential ramp is in the
        range of -3 to 0V.

        At chosen fixed work current, the voltage as a function of the pH change is
        to measure. This voltage is to be under 3 volts, and it is recommended to
        choose a working point with a corresponding voltage of -2.5V. As
        alternative, the current as function of the pH change can be measured.

        On the NME side, molecules are reduced into hydroxide by applying a
        potential against its reference electrode. The current IL resulted is
        proportional to the amount of the hydroxide reduced by the NME.




2.11.5.3        Procedure



    1. To plot the characteristic curve of the ISFET we apply a voltage ramp
       from 0 to 3V, and record the measured current of the current from drain
       to source. The reference electrode is connected to ground. The
       measurement assembly must be isolated within a faraday cage. We repeat
       this step with various pH valued solutions as pH 6 and pH 8. The curves
       must be differing to each other.


    2. We repeat the last step with applying an NME voltage.


    3. From the graph of characteristic curve we can choose a working point
       current, which has corresponding voltage below 3V and covers the pH
       range we measure between 6 and 8. The measured currents must be
       greater than zero so the dissolved oxygen can be read from it.

Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 75 -
Materials and methods



    4. At the chosen working point current we repeat the measurements and we
       record the resulted voltage. This voltage change is corresponding to pH
       and OH- change.


    5. The equations used for O2-FET can be used also here. Simply replacing DO
       with the target substance e.g KMnO4.




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Results and Discussion




3 Results and Discussion


In this chapter, the obtained results for semiconductor and non-semiconductor
sensors will be presented. The measured real values will be also compared to the
calculated values using the equations and methods explained in chapter three.
Any variation of the measured value from the calculated ones will be explained.




3.1 Non-Semiconductor sensors


In this chapter the obtained results for Clark and IDES sensors will be presented.
The measured values will be also compared to the calculated values.


3.1.1 Clark sensor


Bahr [BAHR02] used the equation of the oxygen concentration current for an
estimation of the current measured with the oxygen sensors used in his work. At
a temperature of 25°C, a saturation concentration in PBS of 7.8811 mg/l or
0.25mM and a radius of 15µm he gets a current of 3nA. This calculation is not
accurate. Because the surface is not perfectly even. Therefore, it must be
complemented by multiplying with a roughness factor of 2 or 3.

                                        =4                  ∗( )

                        Extended oxygen concentration current. Equation 3-1



The higher is the roughness factor of a surface, the bigger is its real area. This
effect can be demonstrated with a cross section of a surface, with several
roughness factors, in the next figure.




Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 77 -
Results and Discussion


                                                          fr = 1

                                                          fr = 2 à 2x longer

                                                          fr = 3 à 3x longer


                     Roughness factor and the length. Picture 3-1



Experimentally, in consideration of the roughness of the electrode surface, the
current has to be multiplied with factor two or three. The roughness factor is the
ratio between the true electrode area and the geometric electrode area.

The true electrode area is the area of the electrode surface, taking into
consideration the surface roughness. For a perfectly smooth electrode, it is equal
to the geometric electrode area, which is the area calculated from its geometrical
dimensions.



3.1.1.1 cMOS chips




            Voltammogram curve of the clark sensor on chip u01. Graph 3-1




The used work electrode in this chip has a radius of 17.5µ .

- 78 -       Characterization of miscellaneous multi parametrical silicon based biosensor chips
Results and Discussion


The limit current iL is about −11 , that’s almost the same ratio of 0.2 /µ as
Bahr has calculated, and then multiplied with factor 3 for its surface roughness.



operation point is at −600 . This value is located in the plateau region of all
After successfully measurements on several chips, the best choice for an

sensors we tested. The plateau region has an average width of 0.6 .




3.1.1.2 nMOS chips




               Voltammogram curve of the clark sensor on chip f5. Graph 3-2




Although, the work electrode in this chip has the same radius as the cMOS chips,
delivers but less current. This can be explained with the less roughness of the

multiplied with a roughness factor of 2. The calculated end value is −7 , which
electrode surface comparing with cMOS, thus the estimated value should be

is really near to the measured value of −8 .

Best operation point for this chip is −600
width of 400
                                                      . The plateau region has an average
                .




Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 79 -
Results and Discussion




3.1.2 IDES Sensor

NaCl has a molar conductivity of 126.5 Scm²M-1 or 7.905Ωcm²mM-1.


3.1.2.1 cMOS chips

           500
           475
           450
           425
           400
 -Zi [Ω]




           375
                 300mM                                                                            75mM
           350              225mM             150mM
           325
           300
                 120             145                170 Zr [Ω]    195             220             245


                             Measuring with IDES sensor on chip u01. Graph 3-3



3.1.2.2 nMOS chips

           100
           95
           90
           85
                                 225mM               150mM
           80 300mM                                                                               75mM
           75
 -Zi [Ω]




           70
           65
           60
           55
           50
                 44    46   48    50     52    54     56 58      60     62   64   66    68   70    72
                                                      Zr [Ω]


                              Measuring with IDES sensor on chip f8. Graph 3-4




- 80 -                  Characterization of miscellaneous multi parametrical silicon based bios
                                                                                           biosensor chips
Results and Discussion


Resistance has a reverse dependency on area. The resistance measured with the
cMOS sensor is three times bigger than the one from the nMOS. That’s because
the nMOS chips have an IDES surface area as big as three times of the one on
cMOS chips.

The ions in the PBS solution is not only from NaCl but also from its other
components like KH2PO4, Na2HPO4 and KCl. Thinning the PBS by 50% with
deionized water will result in a solution with 50% less ions. The new solution is
including the concentration of NaCl of about 75mM.

The 300mM labeled solution is a 300mM NaCl solution and has not exactly the
doable quantity of ions in a regular PBS solution with a NaCl of 150mM, for the
same reason explained before. The real concentration of all ions is less.

The non equal stepping of ion concentration in the solution explains the different
distance between the measured point, which is remarkable in the distance before
and next to 150mM PBS.




Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 81 -
Results and Discussion




3.2 Semiconductor sensors


In this chapter the obtained results for temperature diode, ISFET and CV/O2-FET
sensors will be presented.


3.2.1 Temperature Diode

Diodes have current-voltage curve with a temperature dependency. The higher
the temperature is the higher is the current flows though it. This will be also
confirmed by the results in this chapter.



3.2.1.1 cMOS chips




                Diode curve at 23°, 27° and 37°C of chip u01. Graph 3-5


For chip u01, at a current of 60 µA the voltage change is about −1.5               /° in a
range of 23 to 37°C.

It has been also observed how the temperature dependency on voltage reverses
at 20.5mA and 1.26V. Therefore, above this point higher temperatures cause
higher voltage.


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Results and Discussion



To make measurements using the voltage to current circuit described in chapter
2.5.1.4 the applied   must be 600mV.



3.2.1.2 nMOS chips

The first attempts to detect a current with the nMOS chips were unsuccessfully,
although the exact software and hardware setting work perfectly with the cMOS
chips.

We thought that there is a bonding failure. The received signal was near zero and
had no characteristics of a known diode curve.

While trying some different settings to determine the optimal current for an
operation point of the cMOS chips, an idea came from observing some results of
signals near zero: The current measuring unit Voltalab has a variable accuracy,
which is dependent on the range and the number of samples in each
measurement sequence.

The expected and target current was 60µA. Therefore, the chosen range was
from 10µA to 100µA. This range was for cMOS chips enough, but not for the
nMOS chips. They have relative low diode current, and need a smaller range and
more accuracy. The diode current begins to rise at 250mV compared to 500mV
for cMOS chips.




                    Diode curve at 27°, 37° and 50°C of chip f8. Graph 3-6




Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 83 -
Results and Discussion


For chip f8 at a current of 1 µA, the voltage change is approximately -100mV/°C
in a range of 27 to 37°C. The linearity of the curve increases with higher currents,
that’s because the convergence of logarithmic voltage near zero has a bigger
radius than voltages with higher values, where it’s nearby the limit of the voltage
as the current approaches infinity. Therefore, the error of linear approximation
of the temperature diode curve rises rapidly below threshold voltage, where the
slope of the curve begins noticeable to upsurge.




                    Diode curve at 27° and 37°C of chip f5. Graph 3-7




−100
Moreover, the chip f5 at a current of 200 nA has also a voltage change of about
        per degree Celsius in the same range of 27 to 37°C.




- 84 -        Characterization of miscellaneous multi parametrical silicon based biosensor chips
Results and Discussion




3.2.2 Reference MOSFET (nMOS)




Determining the operating range and to prove the functionality of the sensor
chip. Therefore, a socket with contacts to the reference transistor was needed.
The pin box has no contacts to the reference transistor.




                             The curve of i5-ISFET-Ref. Graph 3-8




The resulted characteristic curve of the ISFET sensor in the range from 0V to 5V
looks similar to a resistor characteristic curve. This is because the transistor is
still in triode mode or linear region and didn’t reach the saturation region which
needs voltages higher than 5V.




Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 85 -
Results and Discussion


3.2.3 ISFET Sensor



3.2.3.1 cMOS chips




              Characteristic curve of ISFET sensor on chip u01 sensor A. Graph 3-9


The influence the pH value on the characteristic curve is noticeable. A solution
with a higher pH value, due the higher OH-ions concentration (electrical
potential) on the gate surface, will cause to flow a higher current though the
transistor n-channel. In other words; the higher is the pH value, the lower is the
source drain voltage at a fixed channel current. This voltage change is about -
40mV per pH change at a working point current of 300µA.




         Measuring UDS(pH) with ISFET sensor on chip u01 sensor A @300µA. Graph 3-10


- 86 -           Characterization of miscellaneous multi parametrical silicon based biosensor chips
Results and Discussion


To make pH values measurement respect to time, calibrating measurements
using two solutions with known pH values is needed. The index Uds can be easily
changed to the corresponding pH value.




                       Measuring pH value respect to time. Graph 3-11


For more accuracy by long time measurements, in case that the pH value does
not remain constant, a drift to time factor can be added. For the previous graphs
a drift factor of -0.5mV/min or corresponding -0.0125pH/min can be used.



3.2.3.2 nMOS chips




   Influence the pH value on the characteristic curve of i5-ISFET-A (at VE=2V). Graph 3-12


Characterization of miscellaneous multi parametrical silicon based biosensor chips     - 87 -
Results and Discussion


The influence the pH value on the characteristic curve here is also noticeable. A
solution with a higher pH value has a higher transistor current.




  Characteristic curve of ISFET on chip u01 sensor A(in weak inversion mode). Graph 3-13




In weak inversion mode, the resulted characteristic curve of the ISFET transistor
looks similar to a characteristic curve of a real transistor regular working mode.
The ISFET sensors exclusively on the nMOS chips have in this region a pH to
current sensitivity. The current in this mode (in nA) is very low compared with
the current flowing in the linear mode (in mA) within the same voltage range.




   Measuring with ISFET sensor on chip f5 sensor A @20nA(in cut off region). Graph 3-14




- 88 -         Characterization of miscellaneous multi parametrical silicon based biosensor chips
Results and Discussion


So we get in weak inversions mode at a working point of -20nA a voltage to pH
value sensitivity of = 3V/pH. Although noise at this low current was expected
to be high, the measured signal as seen in the graph above is clear and constant
at different pH values.


The shielding of the measurement unit is much important, when measuring very
low currents. Shielding the measurement unit does not mean only to keep the
pin-box with the sensor chip in a faraday cage, but also to shield the cables and
connectors using BNC cables and connectors and avoiding using extensions,
where the contact resistance can accrue.




Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 89 -
Results and Discussion




3.2.4 O2-FET Sensor



3.2.4.1 cMOS chips

           -159,3
           -159,4
           -159,5
                         DpH(DO)                    DpH(DO)
           -159,6
           -159,7       pH6                        pH6
                                                                                 DpH(DO)
                                    DpH                                             DpH
           -159,8                                                              pH6
IDS [mA]




                                                                                          pH8
           -161,0                    pH8                    DpH
           -161,1
           -161,2                                              without
           -161,3                                               DO
                                                                                           DpH(DO)
           -161,4
                                       ∆pH(DO)               ∆pH(DO)
           -161,5                     DpH(DO)
                                      =350µA                  =0µA
           -161,6
           -161,7
                                                 DpH(cal)
           -161,8
                0
  I [nA]




               -5
      NME




                0
   U [mV]




             -600
       NME




                    0          10           20           30              40          50          60
                                                     time [min]


  Measuring pH and DO with O2-FET on chip u01@-1.5V(smoothed by 50points). Graph 3-15


The pH change is around -1mA/pH. This can be calculated using the equation of
“pH measurement without reduced hydroxide. Equation 2-24”. Where the
calibration solution is one with pH value of 8, and target solution to measure has
pH of 6.

                                ∆     = −161.3  + 159.3 = −2
                                           −2
                                         =      = −1 /
                                            2pH

The DO pH change at a pH value of 8 can be calculated using the equation of
“Calculating pH change due oxygen reduce. Equation 2-25”:




- 90 -                  Characterization of miscellaneous multi parametrical silicon based biosensor chips
Results and Discussion


                    ∆ (        ) = −161.25         + 161.7       = 450µ
                     ∆ (       ) = −161.6         + 161.7       = 100µ

So we get       ∆     (    ) = 450 − 100µ = 350µ
                               450µ




3.2.4.2 nMOS chips




                                                               ∆pH(DO)
                                                               =-22µA


                                    ∆pH(DO)
                                     =0µA




              Measuring pH and DO with O2-FET on chip c10@-1.5V. Graph 3-16




The surface area of the NME is 2.5 times bigger than the Clark sensor on the
same chip. The measured INME therefore is also 2.5 times bigger than the Clark
current measured in chapter 3.1.1.2
                            3.1.1.2.

The pH change is around +35µA/pH. This can be calculated using the equation of
                          +35µA/pH.
“pH measurement without reduced hydroxide. Equation 2-24”. Where the
                                                                 ”.
calibration solution has a pH valu of 8, and target measuring solution has a pH
                              value
of 6.


Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 91 -
Results and Discussion


                         ∆    = −285µ + 325µ = 40µ
                                  40µ
                                =     = 20µ /
                                  2pH

The DO pH change at a pH value of 8 can be calculated using the equation of
“Calculating pH change due oxygen reduce. Equation 2-25”:

                      ∆ (      ) = −285µ + 260µ = −25µ
                       ∆ (     ) = −295µ + 292µ = −3µ

So we get    ∆    (    ) = −25µ + 3µ = −22µ

E.g. a ∆ ( ) of -11µA means the oxygen concentration is 50%. That was
simply calculated using the equation for calculating Percentage of DO content in
a measuring electrolyte. Equation 2-26

                                           −11µ
                                  [   ]=        = 50%
                                           −22µ




- 92 -       Characterization of miscellaneous multi parametrical silicon based biosensor chips
Results and Discussion


3.2.5 CV-FET Sensor (nMOS)


For characterization three types of measurements were made. The first one was
the pH value measurement of a usual PBS solution. The second was the
measurement of dissolved oxygen. For that a PBS solution with air saturated
oxygen and another one with bonded oxygen is used. The third one was done to
measure the concentration of dissolved KMnO4 within different concentrated
solution. All measurements are done using a working point UDS of 2.5V.

MEASURING PH VALUE:



                             ΔI0=-60µA




                                                    Ic[pH]
                                                    ~-75µA




                             IL~-150nA




               Voltammetry curves for pH PBS solutions (chip c10). Graph 3-17


For the first measurement electrolytes with air saturated oxygen were used. The
pH values are pH6, pH7 and pH8. From the characterization of ISFET sensors we
know that the measured pH values were linear. This means that the current
between pH6 and pH7 has the same current as the difference between pH7 and
pH8.


Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 93 -
Results and Discussion


In the last graph the current of the solution with pH8 at a UNME voltage of 0V has
a higher value than usual. The expected current is around 50µA lower than the
incorrect measured value. So we add a correction current ΔI0 of -60µA. The
biggest current for one pH value change is around -70µA. An easier way to find
this value is to normalize the current of pH so the current curve pH set as zero
level. The new normalized current [ ] can be written for a substance x in
general as:


                             [ ]    =     ( [ ]) −        ( [ ]) + ∆

                        Normalized concentration current. Equation 3-2



Where:            ( [ ]) is the source-drain current of an electrolyte with the

                   ( [ ]) is for the next electrolyte with a different concentration,
                base (zero level) concentration of a dissolved substance x,

                ∆ is the correction current.

For the measurement example used here the last equation can be written as:

    =    (     6) −      (    7) − 60µ
    =    (     6) −      (    8) − 60µ
                                                          for normalizing curve of pH7
                                                          for normalizing curve of pH8

                                                   IpH
                                                   [µA]
                                            -175


                                            -150


                                            -125
                pH 8
                                            -100
                                                               Ic[pH]
                                             -75
                                                               ~-75µA

                 pH 7                        -50


                                             -25


                                               0                                        UNME[V]
              -1,0                 -0,5            0,0            0,5             1,0




             Normalized pH concentration current to pH 7 (chip c10). Graph 3-18



- 94 -          Characterization of miscellaneous multi parametrical silicon based biosensor chips
Results and Discussion




MEASURING CONCENTRATION OF DISSOLVED OXYGEN:




                           ΔI0=40µA



                                                  Ic[DO]
                                                  ~-370µA




                               IL~-0nA




                              IL~-120nA




         Voltammetry curves for oxygen dissolved PBS solutions (chip c10). Graph 3-19




The solution with added Na2SO3 has a pH value a little higher than pH8. The
results from the last measurement shows, that the current is linear with the pH
value of the electrolyte. Anyway the curve of Na2SO3 has a very constant current
even in different pH concentration. Correction factor is –as can be seen from the
last graph- about 40µA


 [   ]   =    ( [0%]) −      ( [100%]) − 40µ           for normalizing curve of 100% DO




Characterization of miscellaneous multi parametrical silicon based biosensor chips      - 95 -
Results and Discussion


                                                   Ic[DO]
                                               150 [µA]

                                               100

                                                50

                                                 0                               UNME[V]
            -1,0                -0,5                  0,0                 0,5   1,0
                                                -50

                                               -100

                                               -150
                                                                Ic[DO]
                                               -200
                                                                ~-370µA
                                               -250

                                               -300

         100% DO                               -350




              Normalized DO concentration current (chip c10). Graph 3-20


The normalized curve of the air saturated oxygen has a maximum current of

percentage [ ] of an unknown concentration can be calculated using the
around -370µA. As long the concentration and current are linear dependent, the

fallowing formula:


                         [ ]=
                                        [ ]

                                  [ ]     ∙%


          Calculating the percentage of an unknown concentration. Equation 3-3


Where:             [ ]
                    is the normalized current of the electrolyte with the unknown
                 concentration of the substance x,
               [ ]     is the normalized current of the calibration electrolyte.

              %
                 Calibration is done usually with a 100% electrolyte,
                     is the percentage of the concentration of the known
                 calibration electrolyte.

E.g. a current of -200µA and a current of -370µA for a 100% concentration has a

                                        [ ]=                      = 54%
concentration of 54%.

                                                            ∙




- 96 -        Characterization of miscellaneous multi parametrical silicon based biosensor chips
Results and Discussion




MEASURING CONCENTRATION OF DISSOLVED SODIUM SULFITE:




                           ΔI0=-15µA


                                                    Ic[MnO4-]
                                                    =150µA
                                                    =75µA




                                  IL~-70nA



                             IL~-160nA




        Voltammetry curves for MnO4- dissolved PBS solutions (chip c10). Graph 3-21




Three concentrations are used: At 1mM, 0.5mM and 0mM KMnO4 as calibration
electrolyte for the normalization. The used base electrolyte is PBS solution, with
dissolved oxygen. The normalized curve of 1mM KMnO4 has a maximum current
of around 225µA.

The concentration and current are not direct proportional to each other. So the
formula used for calculating the percentage of an unknown concentration can
not be used here. This is because 0.5mM has in normalized form a current of
75µA. This is about one third of the current, which the 1mM dissolved KMnO4
has.




Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 97 -
Results and Discussion



                                                      Ic[MnO4]
                                                  225 [µA]
                    1.0mM
                                                  200

                                                  175

                                                  150

                                                  125
                                                                   Ic[MnO4-]
                                                  100              =150µA
                                                                   =75µA
                                                   75
                    0.5mM
                                                   50

                                                   25

                                                    0                                   UNME[V]
                 -1,0             -0,5                  0,0              0,5         1,0
                                                  -25

                                                  -50



                 Normalized KMnO4 concentration current (chip c10). Graph 3-22




The correction factor is small. It is only -15µA. So the new curves are:


 [       ]   =      ( [0     ]) −        ( [1      ]) − 15µ               for 1mM KMnO4


and


 [       ]   =      ( [0     ]) −        ( [0.5         ]) − 15µ           for 0.5mM KMnO4


In the UNME range of -0.4V to -0.9V; the solution with a KMnO4 concentration of
0.5mM has a normalized constant current of 75µA, and the other one with the
concentration of 1mM has a normalized current of 225µA.




- 98 -             Characterization of miscellaneous multi parametrical silicon based biosensor chips
Problems and Solutions




4 Problems and Solutions


In this chapter, the main problems while doing the measurements will be
explained. Several suggestions to solve and avoid them are also given.




4.1 Contacting errors




                     Contact error of i5-ISFET-Ref. (at UE=2V). Graph 4-1




SOME ERROR PATTERNS:


        - Relatively small current although high voltage.
        - Unexpected plot run e.g. symmetries or jumps.
        - Misinterpretation of measurement data:
           Jumps can be caused by an error from measuring device e.g. by
           accuracy change of the measurement unit or by electrostatic discharges
           on reversion of polarity.


Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 99 -
Problems and Solutions




4.2 Loosing of the passivation layer


SIGNS OF A BAD PASSIVATION LAYER:

          -   A main sign for bad passivation layer is seeing bubbles from water
              electrolysis coming out from the chip surface, or rather, from areas,
              where the metal contacts under the passivation layer run.


          -   When measuring sometimes we get an unexpected response signal
              from the ISFET, although there is no reference electrode connected. A
              logical explanation for it is that an open passivation layer causes the
              metal wires beneath it to have a contact to the electrolyte. This
              unwanted contact works like a reference electrode. This can be
              confirmed by measuring current flowing between the suspected
              contact and a free reference electrode in electrolyte.


          -   Too high currents of the electrodes on the chip like the Clark work
              electrode and the NME around the ISFETs.




                  ISFET after a long term measurement [STEP06]. Picture 4-1



- 100 -          Characterization of miscellaneous multi parametrical silicon based biosensor chips
Problems and Solutions



“While measuring it builds air bubbles on the media above the metal conductor
lines, which causes to an electrical breakdown through the passivation
(electrolysis of water). After a long time measurement the passivation layer
above the metal lines are loosening completely.”[STEP06]


Using polarization filter under microscope unremarkable scratches can be made
visible. The loosing of the passivation layer begins with these scratches. So it’s
strongly recommended to select sensors without any scratches when the aim is
to make long term measurements.




                        Scratches on the passivation layer. Picture 4-2


The passivation layer is a non-conducting oxide isolator. However, under voltage
can accrue electrical breakdowns, which make the layer loose more and more.




                             Loosed passivation layer. Picture 4-3



Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 101 -
Problems and Solutions



To prevent this, it is highly recommended to avoid using additional voltage like
the extra voltage UE. It can be useful to use a negative -UE. This negative –UE
voltage reduces UPM voltage. Therefore, this will reduce the possibility of
electrical breakdowns.




                           Potential divider circuit. Picture 4-4




                             Potential divider. Equation. 4-1




RP is the resistance of the passivation layer and RE of the electrolyte. The change
of URS -according to the law of the potential divider- effects UPM more than URP.
That is because RP is higher than RE.



                    U1PM = URS + -URP                         without UE
                    U2PM = URS - URP + UE                     with +UE
                    U3PM = URS - URP - UE                     with -UE

                                  U3PM < U1PM < U2PM


                   Passivation-metal conductor voltage. Equation. 4-2



- 102 -       Characterization of miscellaneous multi parametrical silicon based biosensor chips
Problems and Solutions




4.3 Noise




                  An example for a filtered and unfiltered signal. Graph 4-2




Some recommends to reduce noise:


- Setting the measuring device to a constant accuracy.
- Using a filter to remove high frequency noise. Experience value is 100ms.
- If periodic oscillations accrue, then it can be because of a bubble on the sensor.
- Using Faraday cage with grounding.
- Setting smaller sample rate when measuring.
- As possible, measuring with high currents and voltages.
- Measuring with the calculated open circuit potential drift points.
- Shielding the cables and connectors
- Using BNC cables and connectors
- Avoid using extension adapters and cables, whereat the contact resistance can
accrue.




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 103 -
Problems and Solutions




4.4 Signal drops while measuring




                     Air bubbles falsify measurements. Graph 4-3


This is a sign of air bubbles on the sensor contact surface with the electrolyte
fluid. Rinse the sensor surface area with distillated water and clean it with
ethanol this can avoid air bubbles to build while filling the sensor with fluid.




4.5 Digital rounding errors

When using units with digital displays, it is important to know the rounding
error of it. To avoid this, the most of the measurement units have the option to
show the measured value in different ranges. If there is no option to select the
working range, attaching an extra measuring unit can be helpful.

The power supply used to characterize the reference MOSFET had no option to
select the display range. The voltmeter is used to control the adjusted voltage.
When the display of a power supply does not have enough digits to display the
applied voltage exactly, a rounding error up to 10% can falsify the displayed
value.




- 104 -      Characterization of miscellaneous multi parametrical silicon based biosensor chips
Problems and Solutions




                The used Power supply and a voltmeter [CONR08]. Picture 4-5



The used voltage source Voltcraft VCL1303pro. It has only one digit after the
radix point. Because the missing second and third digit after the radix point,
which can be 99, a voltage of 1.099V can be shown inaccurate on the units
display as “01.0V”. In the




4.6 Unclean sensor surface


        -   Fluids remaining from the last measurement may change the
            electrochemical behavior of the next measurement and that will falsify
            the results.
        -   Sensor surface must always be rinsed with distilled water. The dried
            substances can be dissolved in the new added fluid.
        -   A sign for residue from the last fluid is that the measured values are
            much near to each other than they usually are.




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 105 -
Conclusions and outlook




5 Conclusions and outlook



The main results can be summarized in the table below:

                                cMOS                                      nMOS
                    Sensitivity    Working point              Sensitivity    Working point
TD                  -1.5mV/°C          60µA                  -100mV/°C           1µA
Clark                 -11nA          -500mV                      -7nA          -500mV
IDES               -40Ω/75mM       30mV@10kHz                -6Ω/75mM        30mV@10kHz
pH-ISFET            -40mV/pH          300µA                     3V/pH           22nA
O2-FET              350µA/∆O2            -1.5V, pH8          -22µA/∆O2             -1.5V, pH8

              The main characterization results of the cMOS and nMOS chips. Table 5-1




Some remarkable results from the table above are:

          -     Temperature diode on nMOS chip has a very high temperature
                dependency. This dependency is much higher than the dependency of
                a usual diode. The measurements are repeated several times and this
                high dependency is confirmed.
          -     Measuring results of the Clark sensor on both of the chip are in the
                same range.
          -     IDES sensor measurements are contact area dependent. The bigger
                the contact surface is, the higher is the conductivity.
          -     ISFET sensors in nMOS chips have in triadic operating mode much less
                pH dependency as cMOS in the same operating mode.
          -     Also in the weak inversion mode, the ISFET sensors on the nMOS chips
                can measure pH value, with a high sensitivity of up to 3V/pH. The
                cMOS chips cannot measure pH in this mode.
          -     The ISFET sensors in nMOS have positive pH sensitivity, while the
                cMOS a negative one.
          -     Measuring dissolved oxygen on cMOS chips was more successfully and
                with a higher sensitivity.




- 106 -            Characterization of miscellaneous multi parametrical silicon based biosensor chips
Conclusions and outlook


CV-operating mode still experimental and needs more tests. Anyway the results
achieved were showed clearly that this measuring method works.



AGING:

         Before beginning with this assay, all the chips were optically searched
         under microscope for errors and they were all OK.



 cMOS                     u01                        u02                         u03
 TD                       OK                         OK                          OK
 Clark                    OK                         OK                          OK
 IDES                     OK                         OK                          OK
 ISFET A                  OK                         OK                          OK
 ISFET B                  OK                         OK                          OK
 ISFET C                  OK                         OK                          OK
 ISFET D                  OK                         OK                          OK
 O2-FET 1                  X                          X                          OK

                        Error developing of the cMOS chips. Table 5-2




The ISFETs sensors of cMOS chips are still working and there is no visual errors
found under microscope. The CV/O2-FETs lose parts from its metallic electrode
ring. The protecting passivation layer is still intact.



 nMOS             c6          c10         i4          i5         i6           f5       f8
 TD               OK          OK          OK         OK          OK          OK        OK
 Clark            OK          OK          OK         OK          OK          OK         X
 IDES             OK          OK          OK          X           X           X        OK
 ISFET A           X           X          OK          X           X          OK*       OK
 ISFET B           X           X           X          X           X          OK*       OK
 ISFET C          OK          OK          OK          X           X          OK*       OK
 ISFET D           X          OK          OK          X           X          OK*       OK
 O2-FET 1         OK           X           X          X           X           X         X
 O2-FET 2         OK          OK*         OK         OK*         OK          OK        OK

                        Error developing of the nMOS chips. Table 5-3




Characterization of miscellaneous multi parametrical silicon based biosensor chips     - 107 -
Conclusions and outlook



          -   The main damage on the chips is the passivation layer. As next comes
              the nobel metal electrode. It loses with time.
          -   Only operated sensors were aging and building damages. Not used
              sensors have no errors; although they had always contact with fluid as
              the operated sensors.
          -   The each sensor was operated on average time of 10 hours, and that is
              at least by using 3 different electrolytes.
          -   Temperature sensors have no contact with the electrolyte fluid;
              therefore it has no aging problem.



OUTLOOK:

At this point monitoring changes was only possible qualitatively. To gain
quantitative information the details of the processes have to be investigated and
more test runs with statistical evaluations have to be done.

Necessary further investigations should be dedicated to:

-         Electrode aging.
-         Influence of temperature and light.
-         Measuring using PBS or distilled water without dissolved oxygen.
-         Detailed investigation of voltammetry curves of various substances.
-         Sensor ageing (drift, change of electro catalytic activity, lifetime).
-         Operating more than one sensor for simultaneous measurements.

To achieve absolute measurements by FET-Sensors especially the ageing and the
variation of the operating point/range due to production processes have to be
investigated.

No long term measurements have been tried during this work. The maximal
measurement time was about three hours. The sensors have been examined
individually.

The O2 concentration in the medium can be reduced by injection of N2 gas into
the solution. When the solution is in thermodynamic equilibrium with the
nitrogen atmosphere, the oxygen content will be zero. The return to the original
O2 concentration by diffusion from the surrounding air after 10 min of N2
injection takes hours. This method is for sure better than adding oxidation
substance to bond the dissolved oxygen. Any additional substances can have
complicated influence on the electrochemical characteristics of the fluid.




- 108 -          Characterization of miscellaneous multi parametrical silicon based biosensor chips
Acknowledgments




6 Acknowledgments



Firstly I would like to express my sincere appreciation to all those who have
contributed, directly or indirectly, to this diploma thesis in form of technical or
other support.

I want to thank Mr Prof. Dr. B. Wolf for the opportunity to develop this
interesting diploma thesis at his chair,

my mentor Mr Dipl.-Ing. Joachim Wiest for his expert guidance and professional
advises,

Mr Dr. M. Brischwein for helping by the measurements in the bio laboratory,

Mr Dr. J. Peter for his support in chemical problems,

Mr R. Arbogast and Mr W. Ruppert for their help in the shop work,

Mr A. Michelfelder and Ms G. Teschner for the assistance by working with fluids,

Mr F. Ilchmann for his support with computer equipments,

Ms M. Remm for helping using the microscopes,

and I would like also to thank all other people at the Lehrstuhl für Medizinische
Elektronik who were very helpful in providing information.

A special thank goes to my family and my friends for their unlimited support
while my study at the technical university of Munich




Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 109 -
Indexes




7 Indexes




7.1 Index of pictures


Electrochemical cell. Picture 1-1 ...................................................................................................................................... 4
The used microscopes with digital cameras. Picture 2-1 ........................................................................................ 7
Wiring schema for the production of Ag/AgCl electrode. Picture 2-2 ............................................................ 14
The used incubator. Picture 2-3 ..................................................................................................................................... 17
The used Power supply [CONR08]. Picture 2-4 ........................................................................................................ 19
Measurement unit PGZ402 [RADI68]. Picture 2-5 .................................................................................................. 21
GUI interface of the VoltaMaster 4. Picture 2-6 ....................................................................................................... 22
Available settings for Open Circuit Potential measuring method. Picture 2-7 ............................................ 23
Available settings for Pot. Cyclic Voltammetry measuring method. Picture 2-8 ........................................ 24
Available settings for Chrono Potentiometry measuring method. Picture 2-9............................................ 24
Available settings for Chrono Ameperometry measuring method. Picture 2-10 ........................................ 25
Available settings for Pot. Fixed Freq. EIS (Capacitance) measuring method. Picture 2-11 ................. 25
The cMOS chip and its sensors. Picture 2-12 ............................................................................................................. 27
Pins assignment (not true to size). Picture 2-13...................................................................................................... 28
The nMOS chip and its sensors. Picture 2-14 ............................................................................................................ 30
The sensor chips on the nMOS 4 inch wafer. Picture 2-15 ................................................................................... 31
Pins assignment (not true to size)[WIES05]. Picture 2-16 .................................................................................. 32
Picture of the used pin box. Picture 2-17 .................................................................................................................... 34
Cause of diffuse current of dissolved oxygen [ISRA07]. Picture 2-18 .............................................................. 39
Clark sensor on the cMOS chip. Picture 2-19............................................................................................................. 42
Clark sensor on the nMOS chip. Picture 2-20 ............................................................................................................ 42
Schematic design of the measuring system. Picture 2-21 .................................................................................... 43
Measurement assembly. Picture 2-22 .......................................................................................................................... 43
An ideal circuit for measuring an impedance Z. Picture 2-23 ............................................................................ 46
Realistic circuit incl. interfering components. Picture 2-24 ................................................................................ 47
Four-wire impedance measurement circuit. Picture 2-25 ................................................................................... 47
IDES sensor on the nMOS chip. Picture 2-26 ............................................................................................................. 48
IDES sensor on the cMOS chip. Picture 2-27.............................................................................................................. 49
Schematic design of the measuring system. Picture 2-28 .................................................................................... 49
Temperature diode on the cMOS chip. Picture 2-29............................................................................................... 54
Temperature diode on the nMOS chip. Picture 2-30 .............................................................................................. 55
Schematic design of the measuring system. Picture 2-31 .................................................................................... 55
MISFET [HENN05]. Picture 2-32 ................................................................................................................................... 57
Source-drain current. Graph 2-10, Picture 2-33 ...................................................................................................... 58
Reference MISFET on the nMOS chip. Picture 2-34 ................................................................................................ 60
Schematic design of the measuring system. Picture 2-35 .................................................................................... 61
Effect of the hydroxide on the source drain current. Graph 2-11, Picture 2-36 .......................................... 62
ISFET sensor 4 on the cMOS chip. Picture 2-37 ........................................................................................................ 64
ISFET sensor on the nMOS chip. Picture 2-38 ........................................................................................................... 64
Measurement assembly of the project. Picture 2-39 .............................................................................................. 65
Schematic design of the measuring system. Picture 2-40 .................................................................................... 65


- 110 -                      Characterization of miscellaneous multi parametrical silicon based biosensor chips
Indexes

Effect of the hydroxide on the source drain current. Graph 2-12, Picture 2-41 .......................................... 67
ISFET sensor on the cMOS chip. Picture 2-42 ........................................................................................................... 71
ISFET sensor on the nMOS chip. Picture 2-43 ........................................................................................................... 71
Schematic design of the measuring system. Picture 2-44 .................................................................................... 72
Effect of the hydroxide on the source drain current. Graph 2-14, Picture 2-45 .......................................... 74
Roughness factor and the length. Picture 3-1........................................................................................................... 78
ISFET after a long term measurement [STEP06]. Picture 4-1 ......................................................................... 100
Scratches on the passivation layer. Picture 4-2 ..................................................................................................... 101
Loosed passivation layer. Picture 4-3 ........................................................................................................................ 101
Potential divider circuit. Picture 4-4 .......................................................................................................................... 102
The used Power supply and a voltmeter [CONR08]. Picture 4-5 ..................................................................... 105




7.2 Index of graphs


The measured electrolysis voltage at 4mA for producing Ag/AgCl. Graph 2-1........................................... 15
Electrolysis current for producing Ag/AgCl. Graph 2-2........................................................................................ 16
Damped oscillations of the incubator. Graph 2-3.................................................................................................... 18
Measurement of a 10MW resistor with the PGZ402 unit. Graph 2-4 ............................................................... 23
Typical voltammogram of Clark sensor. Graph 2-5 ............................................................................................... 38
An example for a voltammogram voltage. Graph 2-6 ........................................................................................... 44
AC signal for impedance acquisition. Graph 2-7...................................................................................................... 50
Influence of frequency on impedance[BRIS06]. Graph 2-8 .................................................................................. 50
I-V characteristic curve of a diode and the influence of temperature. Graph 2-9 ...................................... 53
Source-drain current. Graph 2-10, Picture 2-33 ...................................................................................................... 58
Effect of the hydroxide on the source drain current. Graph 2-11, Picture 2-36 .......................................... 62
Effect of the hydroxide on the source drain current. Graph 2-12, Picture 2-41 .......................................... 67
Run of the curves of the PBS with and without dissolved oxygen. Graph 2-13 ............................................ 69
Effect of the hydroxide on the source drain current. Graph 2-14, Picture 2-45 .......................................... 74
Voltammogram curve of the clark sensor on chip u01. Graph 3-1 ................................................................... 78
Voltammogram curve of the clark sensor on chip f5. Graph 3-2....................................................................... 79
Measuring with IDES sensor on chip u01. Graph 3-3 ............................................................................................ 80
Measuring with IDES sensor on chip f8. Graph 3-4 ................................................................................................ 80
Diode curve at 23°, 27° and 37°C of chip u01. Graph 3-5..................................................................................... 82
Diode curve at 27°, 37° and 50°C of chip f8. Graph 3-6 ........................................................................................ 83
Diode curve at 27° and 37°C of chip f5. Graph 3-7 ................................................................................................. 84
The curve of i5-ISFET-Ref. Graph 3-8........................................................................................................................... 85
Characteristic curve of ISFET sensor on chip u01 sensor A. Graph 3-9 .......................................................... 86
Measuring UDS(pH) with ISFET sensor on chip u01 sensor A @300µA. Graph 3-10 ................................. 86
Measuring pH value respect to time. Graph 3-11 .................................................................................................... 87
Influence the pH value on the characteristic curve of i5-ISFET-A (at VE=2V). Graph 3-12 .................... 87
Characteristic curve of ISFET on chip u01 sensor A(in weak inversion mode). Graph 3-13 .................. 88
Measuring with ISFET sensor on chip f5 sensor A @20nA(in cut off region). Graph 3-14 ..................... 88
Measuring pH and DO with O2-FET on chip u01@-1.5V(smoothed by 50points). Graph 3-15 ............. 90
Measuring pH and DO with O2-FET on chip c10@-1.5V. Graph 3-16 .............................................................. 91
Voltammetry curves for pH PBS solutions (chip c10). Graph 3-17................................................................... 93
Normalized concentration current of DO in PBS solutions (chip c10). Graph 3-18 .................................. 94
Voltammetry curves for oxygen dissolved PBS solutions (chip c10). Graph 3-19 ...................................... 95
Normalized concentration current of DO in PBS solutions (chip c10). Graph 3-20 .................................. 96
Voltammetry curves for MnO4- dissolved PBS solutions (chip c10). Graph 3-21......................................... 97
Normalized concentration current of DO in PBS solutions (chip c10). Graph 3-22 .................................. 98
Contact error of i5-ISFET-Ref. (at UE=2V). Graph 4-1 ........................................................................................... 99
An example for a filtered and unfiltered signal. Graph 4-2 ............................................................................... 103



Characterization of miscellaneous multi parametrical silicon based biosensor chips                                                                     - 111 -
Indexes

Air bubbles falsify measurements. Graph 4-3 ......................................................................................................... 104




7.3 Index of equations



Molarity Equation. Equation 2-1 ................................................................................................................................... 11
Reference electrode current. Equation 2-2 ................................................................................................................ 13
The voltage of reference electrode. Equation 2-3 ................................................................................................... 13
Half reaction the Ag side. Equation 2-4 ...................................................................................................................... 14
Half reaction the Pt side. Equation 2-5 ....................................................................................................................... 14
The whole chemical reaction for producing Ag/AgCl electrode. Equation 2-6 ........................................... 15
Diffusion flux. Equation 2-7 ............................................................................................................................................. 40
Diffusions current. Equation 2-8 .................................................................................................................................... 40
Diffusion Current respect to time t. Equation 2-9 ................................................................................................... 40
Oxygen concentration current. Equation 2-10 ......................................................................................................... 40
Chemical reaction to bind dissolved oxygen. Equation 2-11 .............................................................................. 42
Diffusions current. Equation 2-12 ................................................................................................................................. 44
Complex Ohm’s law. Equation 2-13 .............................................................................................................................. 46
Real and complex component of impedance. Equation 2-14 .............................................................................. 51
Schockley’s diode law. Equation 2-15 .......................................................................................................................... 52
Schockley’s simplified diode law. Equation 2-16 ..................................................................................................... 52
Diode law in respect to voltage. Equation 2-17 ....................................................................................................... 53

                                                                          −. Equation 2-19 ............................................................. 62
Thermal voltage. Equation 2-18 .................................................................................................................................... 53
pH value dependency on the concentration of
pH measuring sensitivity in voltage per pH . Equation 2-20 .............................................................................. 66
Reduction of dissolved oxygen. Equation 2-21 ......................................................................................................... 67
pH change depending on oxygen reduction. Equation 2-22 ............................................................................... 68
Hydroxide and hydronium ions from water. Equation 2-23 ............................................................................... 68
pH measurement without reduced hydroxide. Equation 2-24 ........................................................................... 68
Calculating pH change due oxygen reduce. Equation 2-25 ................................................................................. 69
Percentage of DO content in a measuring electrolyte. Equation 2-26 ............................................................ 73
Dissociation of water. Equation 2-27 ........................................................................................................................... 74
Reducing of dissolved XO. Equation 2-28 ................................................................................................................... 74
Reducing of dissolved MnO4-in PBS. Equation 2-29 ................................................................................................ 75
Extended oxygen concentration current. Equation 3-1 ........................................................................................ 77
Potential divider. Equation. 4-1 ................................................................................................................................... 102
Passivation-metal conductor voltage. Equation. 4-2 ........................................................................................... 102




7.4 Index of tables


Used sensors on silicon and thin film technologies. Table 1-1 .............................................................................. 5
PBS buffer composition. Table 2-1 ................................................................................................................................ 11
Used sodium sulfite concentration for bonding dissolved oxygen. Table 2-2 ............................................... 11
Concentration of the NaCl to double the amount of the free ions. Table 2-3 ............................................... 12
Specifications cable of the PGZ402. Table 2-4 .......................................................................................................... 22
Fast compare between cMOS and nMOS chips. Table 2-5.................................................................................... 26
Pins assignment of the pin box. Table 2-6 .................................................................................................................. 30



- 112 -                      Characterization of miscellaneous multi parametrical silicon based biosensor chips
Indexes

Pins assignment of the cMOS chips. Table 2-7 .......................................................................................................... 33
Pins assignment of the nMOS chips. Table 2-8 ......................................................................................................... 37
Pins assignment of the Clark sensor. Table 2-9 ........................................................................................................ 41
Pins assignment of the IDES sensor. Table 2-10 ...................................................................................................... 48
Pins assignment of the temperature diode. Table 2-11 ........................................................................................ 54
Pins assignment of the cMOS chips. Table 2-12 ....................................................................................................... 59
Pins assignment of the cMOS chips. Table 2-13 ....................................................................................................... 60
Pins assignment of the ISFET sensors. Table 2-14 .................................................................................................. 63
Pins assignment of the O2-FET sensor. Table 2-15 .................................................................................................. 70
Compare between O2-FET sensors of the cMOS and nMOS chips. Table 2-16 .............................................. 71
The main characterization results of the cMOS and nMOS chips. Table 5-1 .............................................. 106
Error developing of the cMOS chips. Table 5-2 ...................................................................................................... 107
Error developing of the nMOS chips. Table 5-3 ...................................................................................................... 107
Explanation of the used abbreviations and symbols. Table 8-1 ...................................................................... 118
Bibliographies. Table 9-1 ................................................................................................................................................ 122




Characterization of miscellaneous multi parametrical silicon based biosensor chips                                                                              - 113 -
List of abbreviations and symbols




8 List of abbreviations and symbols




Abbreviation     Definition

                 Ampere meter


                 Voltmeter


                 DC voltage Source


                 AC voltage source


                 AC current source


                 Adjustable voltage source

                 Impedance, complex Resistor

                 Resistor

                 Operation amplifier


                 Grounding
      ,

          ,      Contact port, probe

∂                Derivative

®                Registered trade mark

°C               Degree Celsius



- 114 -        Characterization of miscellaneous multi parametrical silicon based biosensor chips
List of abbreviations and symbols


A                  Ampere

A                  Area

Ag                 Silver

Aux                Auxiliary port

BNC                Bayonet Neill-Concelman connector
connector

C                  Coulomb

c[x]               Concentration of the substance x

Cl                 Chlorine

cMOS               Complementary Metal Oxide Semiconductor

cO2                Oxygen concentration

CV                 Cyclovoltammetry

CV-FET             Cyclovoltammetry-FET

D                  Diffusions constant

D                  Drain

d                  diameter

Dipl.-Ing.         Diplom Ingenieur

DO                 Dissolved oxygen

Dr                 Doctor

E                  Electrolyte

Ex                 Energy of x

F                  Faraday constant 96485 C/mol

FET                Field effect transistor

G                  Gate

GUI                Graphical User Interface


Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 115 -
List of abbreviations and symbols


I               Current

i.e.            id est, that is

IDES            Interdigitated Electrode Structures

IEEE            Institute of Electrical and Electronics Engineers, Inc.

IHP             Inner Helmholtz Plane

iL              Limit current

IMOLA           Intelligent Mobile Lab

IS              Saturation current of a diode

ISFET           Ion Sensitive Field Effect Transistor

Jx              Flux of x

K               Kelvin

k, kB           Boltzmann’s constant 8.617 × 10−5 eV/K

KMnO4           Potassium permanganate

l               Liter

                Lehrstuhl für medizinische Elekronik,
LME
                Chair for medical electronics

M               Metal contacts from e.g. Drain or Source

M, mol          Mole

MOSFET          Metal–Oxide–Semiconductor Field-Effect Transistor

Mr              Mister

Ms              Mistress

n               Number of free transported electrons

N               Nitrogen

n/a             not applicable



- 116 -      Characterization of miscellaneous multi parametrical silicon based biosensor chips
List of abbreviations and symbols


Na                 Sodium

Na2SO3             Sodium Sulfite

Na2SO4             Sodium Sulfate

nMOS               n-Chanel Metal oxide Semiconductor

O                  Oxygen

O2-FET             Oxygen FET

OHP                Outer Helmholtz Plane

P                  Passivation (Oxide protection layer)

PBS solution       Phosphate-Buffered Saline solution

PC                 Personal computer

PLCC               Plastic Lead Chip Carrier

Prof               Professor

q                  Elementary charge 1.602 × 10-19 C

q.v.               quod vide, see also

R                  Reference electrode

R                  Resistor

r                  Radius

R                  Gas law constant 8.314 J/(K mol)

REF                Reference

S                  Source

SNR                Signal to Noise Ratio

T                  Temperature in Kelvin

t                  Time

TD                 Temperature diode



Characterization of miscellaneous multi parametrical silicon based biosensor chips   - 117 -
List of abbreviations and symbols


TUM             Munich University of Technology

U               Voltage

U-I, V-I        Voltage-current

UIx             Voltage of the current Ix, so that      =

UT              Thermal voltage

Uxy             Voltage between x and y.

V               Volt

viz             Videlicet, precisely

WK              Work port

x               At position x

x#-ISFET-Y      ISFET number Y on the sensor chip number x#

α               Dependent, proportional


             Explanation of the used abbreviations and symbols. Table 8-1




- 118 -      Characterization of miscellaneous multi parametrical silicon based biosensor chips
Bibliography




9 Bibliography



                                                    Autor(s)
     Abbr.                                     Title of literature
                                                Publisher, Year

                                                     L. Bahr
                        Evaluirung planarer Sensorstrukturen zur Messung der
  [BAHR02]
                                        zellulären Respiration
                                                LME, TUM, 2002

                                            A. Bard and L. Faulkner
   [BARD00]            Electrochemical Methods: Fundamentals and Applications
                                    John Wiley & Sons, 2nd Edition, 2000

                                                 M. Brischwein
   [BRIS06]            Script Praktikum Bioelektronische Messtechnik WS06/07
                                                LME, TUM, 2006

                        Conrad, Lin. Labornetzgerät VLP-1303 Pro, No.: 511401
                                   http://www.conrad.de/Elektronik-
   [CONR08]
                                Messtechnik/lin_labornetzgerat_vlp-40.sap
                                              Conrad, 10.04.2008

                                                   Y. Eminaga
   [EMIN07]            Evaluierung Silizium basierter biohybrider Mikrosensoren
                                                LME, TUM, 2007

                                                   Y. Eminaga
  [EMIN072]
                                 Praktikum Bioelektronische Messtechnik



Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 119 -
Bibliography


                                              LME, TUM, 2007



                                                 Y. Eminaga
  [EMIN08]                     Evaluation of nMOS manufactured ISFETs
                                              LME, TUM, 2007

                                                  M. Hennig
                               2005 GNU-licence, MIME-Typ: image/png
  [HENN05]          http://upload.wikimedia.org/wikipedia/de/7/7b/N-Kanal-
                                         MOSFET.png
                                                 21.04.2008

                                                 W. Heywang
  [HEYW88]                 Sensorik, Band 17 der Reihe HalbleiterElektronik
                                    Springers Verlag, 3rd edition, 1988

                                                 L. Hitchman
   [HITC78]         Chemical Analysis Vol. 49, Measurement of dissolved Oxygen
                                   John Wiley & Sons, New York, 1978

                                                   M. Israel
                        BioChip-Impedanzspektroskopie / Entwicklung eines
   [ISRA07]
                            Impedanzmessgerätes auf Basis des AD5933
                                              LME, TUM, 2007

                                       R.G. Bates and J.B. MacAskill
  [MACA78]            Standard Potential of the Silver-Silver Chloride Electrode
                                   Pure & Applied Chem., Vol. 50, 1978

                                               A. Michelfelder
  [MICH06]                                  PBS Herstellung.doc
                                          LME, TUM, 13.09.2006

                                         P. J. Mohr and B. N. Taylor
  [MOHR00]           CODATA recommended values of the fundamental physical
                                     constants: 1998



- 120 -        Characterization of miscellaneous multi parametrical silicon based biosensor chips
Bibliography


                                 Rev. Mod. Phys., Vol 72, No. 2, April 2000



                                                    S. M. Sze
   [MSZE98]                       Modern Semiconductor Device Physics
                                           Wiley Interscience, 1998

                                                H. Muggenthaler
                   Amperometric oxygen sensors on silicon and glass chips for the
  [MUGG02]
                   determination of cellular respiration: Calibration and evaluation
                                                LME. TUM, 2002

                                             Z. Nagy and E. Yeager
                        Electrochemistry Dictionary, Center for Electrochemical
   [NAGY08]
                         Sciences, Case Western Reserve University, Cleveland
                                       Revision date: January 14, 2008

                                         http://www.radiometer-
   [RADI68]                 analytical.com/en_product_details_inc.asp?pid=68
                                                   01.05.2008

                                                   C. Stepper
   [STEP06]        Entwurf, Herstellung und Charakterisierung von Biosensorchips
                                                LME, TUM, 2006

                                                     J. Wiest
                   Measurement of pH and pO2 change at an ISFET surrounded by a
   [WIES03]
                                      noble metal electrode
                                                LME, TUM, 2003

                                                     J. Wiest
   [WIES05]         Cellular Assays with Multiparametric Bioelectronic Sensor Chip
                                            CHIMIA 2005, 59, No. 5

                                                    H. Göbel
   [GÖBE06]                  Einführung in die Halbleiter-Schaltungstechnik
                                      2. Auflage, Springer Verlag, 2006




Characterization of miscellaneous multi parametrical silicon based biosensor chips    - 121 -
Bibliography


                                                   J. Farmer
                   Waste Package Degradation Expert Elicitation Panel: Input on
  [FARM98]
                                the Corrosion of CRM Alloy C-22
                            Lawrence Livermore National Laboratory, 1998

                               GESTIS-database on hazardous substances
                                          Sodium sulfite
                 http://biade.itrust.de/biaen/lpext.dll/Infobase/uberschrift3918
   [GEST08]
                                 4/glied139185.htm#JD_id570201
                      German institutions for statutory accident insurance and
                                      prevention, 04.02.2008


                                 Bibliographies. Table 9-1




- 122 -        Characterization of miscellaneous multi parametrical silicon based biosensor chips
Appendix




10 Appendix



This work also includes the followings:



CD CONTENT:

        - Raw data of the measurements.

        - MS Excel data sheets.

        - Origin Files.

        - Cover page in MS Word and PDF formats.

        - MS Powerpoint presentation of this work.

        - Picture files of the figures used in this document.

        - This document in PDF and MS-Word 2007 docx format.

        - Demo and free version of some programs used in this work.



PRINTED MEDIA:

        - Cover page.

        - Three copies in color of this documentation.




Characterization of miscellaneous multi parametrical silicon based biosensor chips     - 123 -

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Endversion1 skriptum characterization of miscellaneous multi parametrical silicon based biosensor chips

  • 1. Table of contents Table of contents Table of contents .................................................................................................................. 1 1 Introduction .................................................................................................................. 4 2 Materials and methods.............................................................................................. 7 2.1 Microscopes..................................................................................................................... 7 2.1.1 Purpose of use ............................................................................................................................................ 8 2.1.2 Used equipment and items ................................................................................................................... 8 2.1.3 Available settings...................................................................................................................................... 8 2.2 Used PC software ........................................................................................................... 9 2.3 Phosphate-Buffered Saline (PBS) .......................................................................... 11 2.4 Ag/AgCl reference electrode ................................................................................... 12 2.4.1 Purpose of use ......................................................................................................................................... 12 2.4.2 Used equipment and items for production ................................................................................ 13 2.4.3 Producing assembly ............................................................................................................................. 14 2.4.4 Production procedure ......................................................................................................................... 15 2.5 Incubator ........................................................................................................................ 17 2.5.1 Purpose of use ......................................................................................................................................... 17 2.5.2 Available settings................................................................................................................................... 18 2.6 Regulated DC power supply unit ........................................................................... 19 2.6.1 Purpose of use ......................................................................................................................................... 19 2.6.2 Available settings................................................................................................................................... 20 2.7 Voltalab® 80/10 .......................................................................................................... 21 2.7.1 Purpose of use ......................................................................................................................................... 21 2.7.2 Available settings................................................................................................................................... 21 2.8 Sensor chips .................................................................................................................. 26 2.8.1 cMOS ............................................................................................................................................................ 27 2.8.2 nMOS ........................................................................................................................................................... 30 2.9 Pin box ............................................................................................................................. 34 2.9.1 Purpose of use ......................................................................................................................................... 34 2.9.2 Available connectors ............................................................................................................................ 35 2.10 Non-Semiconductor sensors ................................................................................... 38 2.10.1 Clark sensor (Amperometry) ........................................................................................................... 38 2.10.1.1 Idea ................................................................................................................................................... 38 2.10.1.2 Equipment and items ............................................................................................................... 41 2.10.1.3 Measurement assembly .......................................................................................................... 43 2.10.1.4 Measurement settings and parameters ........................................................................... 44 Characterization of miscellaneous multi parametrical silicon based biosensor chips -1-
  • 2. Table of contents 2.10.1.5 Procedure ...................................................................................................................................... 45 2.10.2 IDES Sensor (Impedimetric) ............................................................................................................. 46 2.10.2.1 Idea ................................................................................................................................................... 46 2.10.2.2 Equipment and items ............................................................................................................... 48 2.10.2.3 Measurement assembly .......................................................................................................... 49 2.10.2.4 Measurement settings and parameters ........................................................................... 50 2.10.2.5 Procedure ...................................................................................................................................... 51 2.11 Semiconductor sensors ............................................................................................. 52 2.11.1 Temperature Diode (Potentiometry) ........................................................................................... 52 2.11.1.1 Idea ................................................................................................................................................... 52 2.11.1.2 Equipment and items ............................................................................................................... 54 2.11.1.3 Measurement assembly .......................................................................................................... 55 2.11.1.4 Measurement settings and parameters ........................................................................... 56 2.11.1.5 Procedure ...................................................................................................................................... 56 2.11.2 Reference MISFET (nMOS) ................................................................................................................ 57 2.11.2.1 Idea ................................................................................................................................................... 57 2.11.2.2 Equipment and items ............................................................................................................... 59 2.11.2.3 Measurement assembly .......................................................................................................... 61 2.11.2.4 Measurement settings and parameters ........................................................................... 61 2.11.2.5 Procedure ...................................................................................................................................... 61 2.11.3 ISFET Sensors for pH-Measurement ............................................................................................. 62 2.11.3.1 Idea ................................................................................................................................................... 62 2.11.3.2 Equipment and items ............................................................................................................... 63 2.11.3.3 Measurement assembly .......................................................................................................... 65 2.11.3.4 Measurement settings and parameters ........................................................................... 66 2.11.3.5 Procedure ...................................................................................................................................... 66 2.11.4 O2-FET Sensors for DO-Measurement .......................................................................................... 67 2.11.4.1 Idea ................................................................................................................................................... 67 2.11.4.2 Equipment and items ............................................................................................................... 69 2.11.4.3 Measurement assembly .......................................................................................................... 72 2.11.4.4 Measurement settings and parameters ........................................................................... 72 2.11.4.5 Procedure ...................................................................................................................................... 73 2.11.5 CV-FET (an extended O2-FET Sensor) .......................................................................................... 74 2.11.5.1 Idea ................................................................................................................................................... 74 2.11.5.2 Measurement settings and parameters ........................................................................... 75 2.11.5.3 Procedure ...................................................................................................................................... 75 3 Results and Discussion ........................................................................................... 77 3.1 Non-Semiconductor sensors ................................................................................... 77 3.1.1 Clark sensor ............................................................................................................................................. 77 3.1.1.1 cMOS chips .................................................................................................................................... 78 3.1.1.2 nMOS chips ................................................................................................................................... 79 3.1.2 IDES Sensor .............................................................................................................................................. 80 3.1.2.1 cMOS chips .................................................................................................................................... 80 3.1.2.2 nMOS chips ................................................................................................................................... 80 3.2 Semiconductor sensors ............................................................................................. 82 3.2.1 Temperature Diode .............................................................................................................................. 82 3.2.1.1 cMOS chips .................................................................................................................................... 82 3.2.1.2 nMOS chips ................................................................................................................................... 83 -2- Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 3. Table of contents 3.2.2 Reference MOSFET (nMOS) .............................................................................................................. 85 3.2.3 ISFET Sensor ............................................................................................................................................ 86 3.2.3.1 cMOS chips .................................................................................................................................... 86 3.2.3.2 nMOS chips ................................................................................................................................... 87 3.2.4 O2-FET Sensor ......................................................................................................................................... 90 3.2.4.1 cMOS chips .................................................................................................................................... 90 3.2.4.2 nMOS chips ................................................................................................................................... 91 3.2.5 CV-FET Sensor (nMOS) ....................................................................................................................... 93 4 Problems and Solutions ......................................................................................... 99 4.1 Contacting errors ........................................................................................................ 99 4.2 Loosing of the passivation layer ......................................................................... 100 4.3 Noise.............................................................................................................................. 103 4.4 Signal drops while measuring ............................................................................. 104 4.5 Digital rounding errors .......................................................................................... 104 4.6 Unclean sensor surface .......................................................................................... 105 5 Conclusions and outlook ...................................................................................... 106 6 Acknowledgments .................................................................................................. 109 7 Indexes....................................................................................................................... 110 7.1 Index of pictures ....................................................................................................... 110 7.2 Index of graphs.......................................................................................................... 111 7.3 Index of equations.................................................................................................... 112 7.4 Index of tables ........................................................................................................... 112 8 List of abbreviations and symbols .................................................................... 114 9 Bibliography ............................................................................................................ 119 10 Appendix ............................................................................................................... 123 Characterization of miscellaneous multi parametrical silicon based biosensor chips -3-
  • 4. Introduction 1 Introduction The biomedical analysis techniques require the development of smart sensors with the following properties: mass fabrication, low cost, low power and ease of use. In this goal, various sensors have been developed to cover the needs of the biomedical researches. In these researches, biological cell cultures are analyzed under different conditions. The biochemical activities of these cultures change some parameters of the environment which they live in. This environment can be enclosed and protected from any outer effects, so any changes by the living biological cells can be detected using various detecting methods. One of these methods is the electrochemistry, which is the detecting of electrical signals caused by chemical reaction. An electrochemical cell is a chemically and electrically isolated environment. Therefore the isolated environment, which the biological cells live in, can be handled as an electrochemical cell. Electrochemical cell. Picture 1-1 -4- Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 5. Introduction There are three basic electrochemical cell processes that are useful in transducers for sensor applications: 1. Potentiometry, the measurement of a cell potential at zero current. 2. Voltammetry and analogue amperometry, in which an oxidizing potential is applied between the cell electrodes and the cell current is measured. 3. Conductometry, where the conductance and resistance of the cell is measured by an alternating current bridge method. Semiconductor sensors have the advantage that they have smaller dimensions then other materials and several sensor types can be easily integrated in one chip. Electronic miniature circuits and structures e.g. memory or amplifier can produced in the same wafer with the sensor at the same time. On the other hand, only mass produced semiconductor sensors are economically producible. Alternatively, researches are also done using thin film technology to produce sensors on glass or ceramic. This is cheaper and easier. Because the rapid development the semiconductor production and the high quality at small dimensions, the silicon sensors are not to disregard. Therefore the Lehrstuhl für medizinische Elekronik – the Chair for medical electronics- at Technische Universität München has developed silicon sensor chips to monitor the activity of living cell. The most important parameters to measure are oxygen concentration and pH value under monitoring temperature and adhesion. Parameter Silicon Thin film [MICH06] technology technology Temperature pn diode Pt1000 Dissolved Clark Sensor Clark Sensor oxygen O2-FET pH ISFET Metal oxide Used sensors on silicon and thin film technologies. Table 1-1 For the pH measurement, the ion-sensitive field effect transistor (ISFET) was used. It provides all the requested advantages and its potentiometric principle is well adapted to the detection of ions for pH value. Thus, many researches to increase the pH sensitivity were done for the development of ISFETs. Characterization of miscellaneous multi parametrical silicon based biosensor chips -5-
  • 6. Introduction Because the ISFETs were only for measuring pH it was not able to detect dissolved oxygen in the electrolyte fluid without disturbing it with other substances to cause a chemical reaction resulting in change of pH value. It was not possible to limit this chemical reaction to be locally, so the same fluid can be used again. A solution for this problem was to use electrochemical half reactions, which can be controlled very locally and without the need to add other substances. The electrochemical half reactions can be produced by applying a potential at an electrode, which is small enough to keep the reaction locally. The produced ions are only in the surrounding area but in the same time they are enough to produce an electrical potential to be detected by the ISFET sensor. For this an O2-FET was developed and evaluated successfully. The work idea for O2-FET was also to be generalized to measure other dissolved materials than oxygen. This requires the improvement of the O2-FET measurement procedures from a pulse operating mode to a cyclovoltammetrical scan mode, so the measured values are significant to concentration of substances we want to detect. In addition to O2-FET, a Clark type sensor -which is also on the same chip-, can be used for measuring dissolved oxygen and confirm the results of the O2-FET. The main work points in this assay are: 1. Examine the sensor chips of visible production errors. 2. Investigating available measurement methods. 3. Theoretical explanation of the measuring methods. 4. Construction of measurement system for each sensor. 5. Procedure of measurements. 6. Discussion of the measured data. 7. Determination of malfunction and failure sources. 8. Development and improvement the measurement procedures. -6- Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 7. Materials and methods 2 Materials and methods In this chapter the used materials for the characterization of the sensor chips are presented. Recommended working steps and available setting of the used equipment are also described. 2.1 Microscopes The used microscopes with digital cameras. Picture 2-1 Characterization of miscellaneous multi parametrical silicon based biosensor chips -7-
  • 8. Materials and methods 2.1.1 Purpose of use To examine the sensor chips optically for visual manufacturing errors before the beginning of the evaluating. Comparing the pictures of the sensors before and after measuring will give lot of information about its aging process and it is opportunity to specify common errors of the chips. 2.1.2 Used equipment and items DIGITAL CAMERAS: Nikon E4300: Was used to take the pictures using the first microscope with the high magnification factor. Nikon E5400: It was connected to the second microscope. CARD READER: To transfer the photos taken by the camera from the memory card, where the cameras save the photo files, to a PC using the USB port. 2.1.3 Available settings The pictures were taken with the digital cameras. The digital camera was connected to the microscope by an optical adapter with lens. Additional the optical zoom of the camera is also used. An accurate zoom factor therefore cannot be given. The first microscope has a bigger zoom factor and it can only magnify the individual sensors on the chip. The second microscope cannot magnify as good as the first one, but it used for taking pictures of the whole chip surface. -8- Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 9. Materials and methods 2.2 Used PC software ORIGIN PRO 8: It is a professional data analysis and graphing software for engineers. It can handle huge amount of data more efficient than other programs. Its multi-sheet workbooks, publication-quality graphics, and standardized analysis tools provide a tightly integrated workspace to import data, create and annotate graphs, explore and analyze data, and publish work. VOLAMASTER 4 V7.08: It is software with an easy configurable measurement sequence editor for the Voltalab measuring unit. It gives the possibility to monitor the detected response signal in real time and record these values in data tables. The program VoltaMaster 4 has also the ability to show the captured data in graphs, apply filters, and change parameters to highlight information. MS WORD 2007: A good known word processing software. The version 2007 uses a new file format called docx. Word 2000-2003 users on Windows systems can install a free add-on called the "Microsoft Office Compatibility Pack" to be able to open, edit, and save the new Word 2007 files. Alternatively, Word 2007 can save to the old doc format of Word 97-2003 and edit it, but then is not possible to use the “Equation Editor” any more. MS PAINT: A simple graphics painting program that has been included with almost all versions of MS Windows. The used Windows version is Vista, which has more undo levels and better crop functions. The main improvement is to add zoom slider, which increased the work speed with small objects. The program can edit and save in the most known non layer graphic file formats. Characterization of miscellaneous multi parametrical silicon based biosensor chips -9-
  • 10. Materials and methods MS POWERPOINT 2007: To make a presentation of this work with figures and animations. ADOBE ILLUSTRATOR CS3: Used to design some figures in vector graphics format. MS EXCEL XP/2007: To plot the raw data of the acquired measurements in graphs and diagrams. MATHTYPE 6.0: A plug-in for MS Office package as an alternative to the Equation Editor which comes with MS Office. ADOBE ACROBAT PROFESSIONAL 8: To make a PDF version of this electronic document for the publication. Files in PDF format are platform independent and contain the fonts used in the document. MS VISIO 2007: Used to design some figures in vector graphics format, it contains also a graphic library to use in making data flow diagrams and work plans. - 10 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 11. Materials and methods 2.3 Phosphate-Buffered Saline (PBS) PBS solution is used widely in biochemistry and biological research. That’s because its osmolarity and ion concentration usually match those of the human body, and because it maintains a constant pH value. = ℎ Molarity Equation. Equation 2-1 Components Mole Weight Concentration Molarity [MICH06] (g/mol) (g/l) (mM) KH2PO4 136 0.20 1.47 NaCl 58.5 8.00 138 Na2HPO4 * 2H2O 178 1.44 8.1 KCl 74.6 0.20 2.68 PBS buffer composition. Table 2-1 The PBS solution used has a pH value of about 7.15. BONDING DISSOLVED OXYGEN In addition, to bond from air dissolved oxygen molecules in the PBS it is enough to add 10g sodium sulfite Na2SO3 to 1l PBS. For an accurate measurement this solution must be used fresh. The resulted PBS has a pH value of about 8.10. Substance Mole Weight Concentration Molarity [GEST08] (g/mol) (g/l) (mM) Na2SO3 126 10.00 79.4 Used sodium sulfite concentration for bonding dissolved oxygen. Table 2-2 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 11 -
  • 12. Materials and methods MORE FREE IONS To make solutions with more dissolved free ions than 150mM of NaCl, we add 8.8g to one liter PBS to double the molarity to 300mM. To make several concentrations it is easier to dilute a higher concentrated solution with PBS. For concentrations below molarity of a usual PBS we add deionised water. Substance Mole Weight Concentration Molarity [MICH06] (g/mol) (g/l) (mM) NaCl 58.5 16.80 288 Concentration of the NaCl to double the amount of the free ions. Table 2-3 2.4 Ag/AgCl reference electrode Reference electrode is an electrode which has a stable and known potential. The stability of the electrode potential is reached by employing a redox system with constant concentrations. 2.4.1 Purpose of use Reference electrodes are used to keep the electrolyte at a constant potential, without causing electrical current to flow within the electrolyte. The reference electrode is difficult to build on the silicon chip by using integrated circuit technology. That is because a reference electrode uses an electro chemical reaction to move ions from an electrode into solution. A silver/silver chloride wire is used as reference electrode due these features: - Stable standard potential of 0.2V [MACA78]. - Non-toxic components. - Simple construction. - Inexpensive to manufacture. - 12 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 13. Materials and methods The motion of chloride ions at Ag/AgCl wire causes current, which can be e- + AgCl ↔ Ag + Cl- explained as [FARM98]: Reference electrode current. Equation 2-2 The corresponding Nernst equation for this reaction is: = − ln [ ] The voltage of reference electrode. Equation 2-3 To avoid current to flow through the electrode and then to the electrolyte, a 3M KCl solution is used. 2.4.2 Used equipment and items for production VOLTALAB:(PULSE-CHRONO POTENTIOMETRY) The current that will flow though the electrolyte is set to constant value. The corresponding voltage is also recorded. SILVER AG WIRE: Cut in handy 4cm peaces wire. PLATINUM PT WIRE: One peace 4cm wire. HYDROCHLORIC ACID HCL SOLUTION: With a molarity of 0.1M. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 13 -
  • 14. Materials and methods 2.4.3 Producing assembly Electrolysis by electrochemical oxidation of the silver wire in 0.1mM hydrochloric acid HCl solution: - Ag as anode at the plus pole (Work-Prot) of the voltage source Voltalab. - Pt as cathode at the minus pole (Ref-Port) of Voltalab. Wiring schema for the production of Ag/AgCl electrode. Picture 2-2 While producing an AgCl on the Ag wire the following chemical reactions happen: On the Ag-Anode side: 2Ag + 2 HCl à 2 AgCl + 2 H+ + 2 e- (AgCl is darker than Ag) Half reaction the Ag side. Equation 2-4 On the Pt-Cathode side: 2 H + + 2 e- à H 2 (H2 bubbles rise on Pt) Half reaction the Pt side. Equation 2-5 - 14 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 15. Materials and methods So the whole reaction can be summed to: 2 Ag + HCl à 2 AgCl + H2 The whole chemical reaction for producing Ag/AgCl electrode. Equation 2-6 2.4.4 Production procedure 1. A constant current of 4mA to flow through the electrodes is applied 2. Becoming the silver wire darker and rising hydrogen gas on the platinum wire is an indicator for building silver chloride. 0 50 100 Time [s] 150 200 250 -0,7 -0,8 -0,9 -1 -1,1 Voltage [V] -1,2 -1,3 -1,4 -1,5 -1,6 -1,7 The measured electrolysis voltage at 4mA for producing Ag/AgCl. Graph 2-1 3. After few minutes (4 minutes) the hydrogen bubbles will stop to develop on the platinum side, this means the silver chloride is already reached its maximal thickness on the silver wire. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 15 -
  • 16. Materials and methods Electrolysis current for producing Ag/AgCl. Graph 2-2 This period can be also known from the electrolysis current curve below, where the current a 1mA doesn’t change anymore, if we applied a constant voltage instead of current. - 16 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 17. Materials and methods 2.5 Incubator The used incubator. Picture 2-3 The used incubator is Kelvitron t6030 from Heraeus Instruments. It has a volume of 30l and offers enough space to set the sensors and its pin box, without having an unneeded free volume to heat. The more volume there is to heat the more time is needed to reach the target temperature. 2.5.1 Purpose of use To make and keep a constant tempered environment for temperature dependent measurements. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 17 -
  • 18. Materials and methods The incubator can be also used as faraday cage. 2.5.2 Available settings The incubator can heat up to 300°C. Therefore, it is not possible to have a temperature below environment temperature in the room. Although, it accepts settings below room temperature, but this practically cannot be realized. Cooling down takes several hours. So, when measuring at many temperatures, it is easier and faster to begin with the lowest temperature. Damped oscillations of the incubator. Graph 2-3 Heating up the air in the incubator to a constant target temperature needs relatively long time compared e.g. to a fan oven. This is because the oscillation of the heating process of the incubator, which uses pulsed operating of the heating elements without circulating the air. The bigger the difference between target and start temperatures is, the bigger is the oscillation amplitude and time to get a constant target temperature. - 18 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 19. Materials and methods 2.6 Regulated DC power supply unit The used Power supply [CONR08]. Picture 2-4 Laboratory power supply VLP-1303 PRO delivers constant potential difference between its input minus port and output plus port. The potential difference can be adjusted manually and displayed with its corresponding current flowing through the ports. The voltmeter is used to control the adjusted voltage. The display of the power supply has not enough digits to display the applied voltage exactly. The display can have here a rounding error up to 100%, because the missing second and third digit after the radix point, which can be 99, a voltage of 0.099V can be shown inaccurate on the units display as “00.0V”. 2.6.1 Purpose of use The voltage supplied by this unit is used to raise the potential of the gate above the source potential on the reference MOSFET of nMOS chips. This potential builds the electrons channel between source and drain. Through this channel can current flow. The width of this channel is controlled by the applied voltage at gate using this power supply. This voltage must be very constant; otherwise the small changes of this voltage can affect the transistor current very much, so the characterization cannot be done as desired. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 19 -
  • 20. Materials and methods 2.6.2 Available settings The power supply has two outputs. The first output has a range of 0V to 3V at a maximal current of 3A. The second output has a range of 3V to 6V at maximal current of 2A. The unit -beside the supplying of a constant voltage- can also limit the current flow through the first output. To do that; turn the control AMPERE clockwise until the red LED for current limiting (CC or OL) referring to the output goes off and the green LED for voltage limiting (CV) lights up. Then the VOLT control can be used to adjust the desired output voltage. It is not possible to limit current at the second output, that’s why it has only one control to adjust. By using the pushbutton, the voltage of the second output can be displayed. Simply, hold the button down as long as is wished to see the values on the display. - 20 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 21. Materials and methods 2.7 Voltalab® 80/10 Measurement unit PGZ402 [RADI68]. Picture 2-5 2.7.1 Purpose of use VoltaLab 80 and its basic version VoltaLab 10 are simple and easy to configure potentiostats PGZ402/100 and electrochemical software VoltaMaster 4 combinations, for recording, analyzing and evaluating of electronic and electrochemical elements. The VoltaLab unit is connected to a PC via the RS232 interface port. 2.7.2 Available settings Voltalab has the software GUI VoltaMaster 4. VoltaMaster 4 v7.08 is an easy configurable measurement sequence editor. It gives the possibility to monitor the detected response signal in real time and record these values in data tables. It has a huge amount of possible configuration settings to measure and evaluate circuits connected to the system. Voltammetry, amperometry and coulometry are only some examples of the methods, which Voltalab can be used for. The program VoltaMaster 4 has also the ability to show the captured data in graphs, apply filters, and change parameters to highlight information. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 21 -
  • 22. Materials and methods GUI interface of the VoltaMaster 4. Picture 2-6 Some technical data of PGZ402 [RADI68]: Specifications Working range Maximum compliance voltage ±30V Maximum current output ±1A Maximum polarisation voltage ±15V A/D converter 16bit Measurement period 500ms Max. scan rate 20V/s Max. frequency 100kHz Min. frequency 1mHz Dynamic Impedance Driven up to 100mV/s Static manual & Static auto up to 1V/s Feedback manual & Feedback auto up to 20V/s Specifications cable of the PGZ402. Table 2-4 The next graph shows an example measurement at a 10MΩ resistor. For this measurement one side of the resistor is connected to the WORK-input of the PGZ402 and the other side is connected to the REF- and the AUX-input. The - 22 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 23. Materials and methods voltage-current V-I curve is absolutely linear and there are no visible jumps between the measurement ranges. [WIES03] Measurement of a 10MW resistor with the PGZ402 unit. Graph 2-4 OPEN CIRCUIT POTENTIAL: The Open Circuit Potential corresponds to the WORK potential measured versus the REF potential. As the name of the measurement method implies the circuit is open so there is no current to flow and measure. A measuring sequence of 30 seconds is enough to calibrate to a drift threshold near zero. Available settings for Open Circuit Potential measuring method. Picture 2-7 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 23 -
  • 24. Materials and methods POT. CYCLIC VOLTAMMETRY Cyclic voltammetry sweep the potential at a given rate and measure the current. The curve obtained is known as a "voltammogram", where voltage to current values are plotted. A ranging for current measurement is available depending on the scan rate. Available settings for Pot. Cyclic Voltammetry measuring method. Picture 2-8 PULSE - CHRONO POTENTIOMETRY The WORK potential is measured versus the REF potential while the current is maintained at a pre-set value. Available settings for Chrono Potentiometry measuring method. Picture 2-9 - 24 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 25. Materials and methods PULSE - CHRONO AMEPEROMETRY The current flowing from REF to WORK is measured while the potential between them maintained at a pre-set value. Available settings for Chrono Ameperometry measuring method. Picture 2-10 IMPEDANCE - POT. FIXED FREQ. EIS (CAPACITANCE) The WORK potential versus REF is imposed and the electrochemical impedance is recorded at one fixed frequency with an AC signal. A real time plot displays Zimaginary and Zreal versus potential. Available settings for Pot. Fixed Freq. EIS (Capacitance) measuring method. Picture 2-11 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 25 -
  • 26. Materials and methods 2.8 Sensor chips In this assay, we have two kinds of chips to probe. Both chips have the same kind of sensors, which are temperature, Clark, IDES, ISFET and O2-FET sensors. The first produced chip lot was manufactured at Micronas AG. We refer to this lot with the name cMOS. The second was produced at the Lehrstuhl für Medizinische Elektronik and we name it nMOS. Although both chips are in cMOS technology and in nMOS channel structure, we select this notation from its development history. At the early stages, sensors were made on glass chips, and then came out the silicon cMOS compatible production technology, and with the next design, it has been more specifically so it is called nMOS referring to the n channel structure on a p-substrate. It is not to mix up with the cMOS and nMOS pair, where it refers to digital circuit design. The following short compression can be useful to know more about the components on the both sensor chips: cMOS nMOS d=6mm Chip reservoir A=28mm² V=7µL 68 contacts Chip board A=24x24mm² Die area A=12.5x14.5mm² A=7.5x7.5mm² TD 1 CLARK d=35µm (Work electrode) A=960µm² IDES A=~3mm² A=10.2mm² 3x (+4x O2-FETs) 4x (+2x O2-FETs) ISFET AGate=100x3µm² AGate=100x10µm² 4x 2x CV/O2-FET ANME=2096µm² ANME=2600µm² REF-FET not available 1x Fast compare between cMOS and nMOS chips. Table 2-5 - 26 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 27. Materials and methods 2.8.1 cMOS 1mm The cMOS chip and its sensors. Picture 2-12 The cMOS chips have the following objects: a. Temperature sensor: Using a temperature diode (TD). b. Adhesion sensor: One IDES with a contact area of about 3mm². c. Electrode: Metal electrode made of palladium. d. pH value sensors: 7 ISFET sensors including the sensors of 4 O2-FETs. e. Dissolved oxygen sensors: 5 Clark type sensors and 4 O2-FET sensors. The used sensor chips for this project have the names u01, u02 and u03. All are from the same batch and were examined under microscope for visual noticeable production errors on the chip surface before beginning of the measurements. The examination under microscope is repeated casually to prevent any measurements may interpreted mistakenly and falsify the results. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 27 -
  • 28. Materials and methods Pins assignment (not true to size). Picture 2-13 PIN Chip cMOS Connector 1 ISFET A Drain 2 O2/CV- -FET A Source 3 Drain ISFET B 4 Source 5 Cathode Temperature diode 6 Anode 7 Drain ISFET C 8 Source 9 ISFET D Drain - 28 - Characterization of miscellaneous multi parametrical silicon based bios biosensor chips
  • 29. Materials and methods 10 Source 11 Substrate x1 Sub x1 15 Source ISFET E 16 NME O2/CV-FET 1 18 Drain ISFET F 17 Drain O2/CV-FET F 20 Working electrode 22 Clark sensor Auxiliary electrode 24 Reference electrode ISFET F 23 NME O2/CV-FET F 25 Working electrode 26 Clark sensor 2 Auxiliary electrode 27 Reference electrode 28 Anode 29 Anode 2 IDES 31 Cathode 32 Cathode 2 ISFET F 30 Source O2/CV-FET F 33 Auxiliary electrode 34 Clark sensor 3 Working electrode 35 Reference electrode 36 Substrate x2 37 Reference electrode 38 Substrate x3 Sub x3 50 Working electrode 51 Clark sensor 4 Reference electrode 53 Auxiliary electrode 52 Substrate x4 54 Working electrode Clark sensor 5 55 Reference electrode Characterization of miscellaneous multi parametrical silicon based biosensor chips - 29 -
  • 30. Materials and methods 57 Auxiliary electrode 56 NME ISFET G 58 Source O2/CV-FET G 59 Drain ISFET A 60 NME O2/CV-FET A Pins assignment of the pin box. Table 2-6 Pin numbers within yellow colored cells means that numbered pin, which belongs to a sensor, does not exist on the pin box output. (See “Pin box” chapter 2.9 on page 34) 2.8.2 nMOS 1mm The nMOS chip and its sensors. Picture 2-14 - 30 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 31. Materials and methods The nMOS chips have the following objects: a. Temperature sensor: Using a temperature diode (TD). b. Adhesion sensor: One big IDES with a contact area of about 10mm². c. pH value sensors: 6 ISFET sensors including the sensors of 2 O2-FETs. d. Dissolved oxygen sensors: A single Clark type sensor and 2 O2-FET sensors. The used sensor chips for this project have the names f5, f8, i5 and c10. All are from the same batch and were examined under microscope for visual noticeable production errors on the chip surface before beginning with the measurements. The letter in the name of the sensor chip corresponds to the horizontal placing the sensor chip on the wafer, and the number after it is for the vertical place. The sensor chips on the nMOS 4 inch wafer. Picture 2-15 The examination under microscope is repeated casually to prevent any measurements may interpreted mistakenly and falsify the results. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 31 -
  • 32. Materials and methods Pins assignment (not true to size)[WIES05]. Picture 2-16 PIN Chip nMOS Connector 1 Drain ISFET A 2 Source 3 Drain ISFET B 4 Source 5 Cathode Temperature diode 6 Anode 7 Drain ISFET C 8 Source 9 Drain ISFET D 10 Source 11 Substrate x1 Sub x1 15 ISFET E Source - 32 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 33. Materials and methods 16 O2/CV-FET 1 NME 18 Drain 20 Working electrode 22 Clark sensor Auxiliary electrode 24 Reference electrode 28 Anode 29 Anode 2 IDES 31 Cathode 32 Cathode 2 63 Drain ISFET E 64 NME O2/CV-FET 2 65 Source 66 Drain 67 REF-MISFET Gate 68 Source Pins assignment of the cMOS chips. Table 2-7 ISFET E has no contact pin for its source contact on the pin box output. Therefore it is colored in the table with yellow. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 33 -
  • 34. Materials and methods 2.9 Pin box Picture of the used pin box. Picture 2-17 2.9.1 Purpose of use The pin box is an adaptor, which converts the contact pins from the base of the sensor chip board using a PLCC68 socket to BNC connector type. The BNC is an isolated connector type used widely by most of measuring units in labs. The case has ports for 48 lines including a connector for the grounding of the aluminum case. Although the PLCC68 socket has 68 contacts, which is more than the available outputs connector on the pin box, there is no need to have all the 68 pins of the socket to have BNC outputs. That’s because the sensors on the chip need only a maximum of 46 lines to operate. - 34 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 35. Materials and methods 2.9.2 Available connectors PIN Chip cMOS Chip nMOS Connector 1 ISFET A Drain ISFET A 2 O2/CV-FET A Source 3 Drain ISFET B ISFET B 4 Source 5 Cathode Temperature diode Temperature diode 6 Anode 7 Drain ISFET C ISFET C 8 Source 9 Drain ISFET D ISFET D 10 Source 11 Substrate x1 Substrate x1 Sub x1 13 14 15 Source ISFET E ISFET E 16 NME O2/CV-FET 1 O2/CV-FET 1 18 Drain ISFET F 17 Drain O2/CV-FET F 19 20 Working electrode 22 Clark sensor Clark sensor Auxiliary electrode 24 Reference electrode 21 ISFET F 23 NME O2/CV-FET F 25 Working electrode Clark sensor 2 26 Auxiliary electrode Characterization of miscellaneous multi parametrical silicon based biosensor chips - 35 -
  • 36. Materials and methods 27 Reference electrode 28 Anode 29 Anode 2 IDES IDES 31 Cathode 32 Cathode 2 ISFET F 30 Source O2/CV-FET F 33 Auxiliary electrode 34 Clark sensor 3 Working electrode 35 Reference electrode 36 Substrate x2 37 Reference electrode 38 Substrate x3 Sub x3 39 40 41 42 43 44 45 46 47 48 49 50 Working electrode 51 Clark sensor 4 Reference electrode 53 Auxiliary electrode 52 Substrate x4 54 Working electrode Clark sensor 5 55 Reference electrode - 36 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 37. Materials and methods 57 Auxiliary electrode 56 NME ISFET G 58 Source O2/CV-FET G 59 Drain ISFET A 60 NME O2/CV-FET A 61 62 63 Drain ISFET E 64 NME O2/CV-FET 2 65 Source 66 Drain 67 REF-MISFET Gate 68 Source grounding Pins assignment of the nMOS chips. Table 2-8 Pin numbers within yellow colored cells means that numbered pin does not exist on the pin box output. Empty yellow cells are pins which does not have corresponding sensor on the chip. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 37 -
  • 38. Materials and methods 2.10 Non-Semiconductor sensors Non-Semiconductor sensors are the ones which are on the surface of the chip and have no contact with the silicon semiconductor layer. Clark and IDES sensors are produced by silicon technology using metallization and oxidation, but they are isolated with an oxide layer from the silicon. 2.10.1 Clark sensor (Amperometry) 2.10.1.1 Idea Voltammogram is applying a voltage ramp to an electrolyte to determine a voltage region where voltage is essentially independent of current. A typical voltammogram of aqueous solutions e.g. PBS in range of 0 to -1.4V has several regions. These regions vary according to dissolves substances in the solution. The regions of a solution, which is with oxygen dissolved, can be illustrated and explained as fallowing. [BRIS06] Typical voltammogram of Clark sensor. Graph 2-5 - 38 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 39. Materials and methods REGION I (ZERO CURRENT REGION): The voltage U is not enough to reduce molecules at the work electrode. The current there is almost zero. REGION II (INTERMEDIATE REGION): The ability of the oxygen molecules to pass the electrochemical double layer (inner and outer Helmholz plane) to the work electrode limits the current. Cause of diffuse current of dissolved oxygen [ISRA07]. Picture 2-18 REGION III (PLATEAU REGION): Transport of oxygen molecules to the work electrode is causing a electrolyte solution. ∝ diffusion current, which is relative to the concentration of oxygen in the . This is limited to current. The width of the region is dependent on the diffusion of the oxygen molecules. This can be explained with Fick's first law, which is used in steady-state diffusion, i.e., when the concentration within the diffusion volume does not change with respect to time. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 39 -
  • 40. Materials and methods =− Diffusion flux. Equation 2-7 Where: D is the diffusion coefficient or diffusivity, is the concentration of oxygen in the solution, x is the position. And the electrical current caused by diffusion is = Diffusions current. Equation 2-8 Where: n is the number of free transported electrons. F is the Faraday constant. A is area of the cross section. x is the position. is the diffusions flux. In addition, using Laplace transformation we get[BARD00]: √ ∗ ( )= √ Diffusion Current respect to time t. Equation 2-9 For current after a long time and a temperature of 25°C, it can be simplify to: =4 Oxygen concentration current. Equation 2-10 Where r is radius of the work electrode.[MUGG02] - 40 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 41. Materials and methods REGION IV (DISSOCIATION REGION): Over potential dissociates water molecules. This is visible by the hydrogen formation in gas form. Solutions without dissolved oxygen have almost this region only. 2.10.1.2 Equipment and items VOLTALAB 80: Voltammetry - Pot. Cyclic Voltammetry: To get a curve we use a potential ramp as input parameter and read the current response of the Clark sensor, in the range of zero to -1.4V. To avoid current flowing through the reference electrode, we use an auxiliary electrode. PIN BOX ASSIGNMENT: Sensor Auxiliary Working Reference No. electrode electrode electrode 4 22 20 24 Pins assignment of the Clark sensor. Table 2-9 Sensor number 4 on cMOS chips has the same contact pin numbers as the single sensor on nMOS chips. SOLUTIONS: - PBS: Phosphate buffered solution with pH value of 6.5 with from air dissolves oxygen. The oxygen saturation in PBS has a concentration of 7.8811mg/l or 0.25mM. - Calibration solution: Na2SO3 (M=126g/mol) added as 1g to 100ml PBS, enough to bind the oxygen molecules in the PBS solution. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 41 -
  • 42. Materials and methods 2 + → 2 Chemical reaction to bind dissolved oxygen. Equation 2-11 SERSOR CHIPS 1 2 Reference elektrode 3 4 5 Working electrode Auxiliary electrode 1mm 250µm Clark sensor on the cMOS chip. Picture 2-19 Auxiliary electrode Working electrode reference 1mm 250µm electrode Clark sensor on the nMOS chip. Picture 2-20 Working electrode is circle shaped and has diameter of 35µm on both chips. The auxiliary and reference electrodes are surrounding the working electrode in ring form. The reference electrode is as big as about one third surface area of the auxiliary electrode. On the cMOS chips, this ring is directly surrounding the electrode. On the other side, the ring of the nMOS chip has a distance of about 250µm from the working electrode. - 42 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 43. Materials and methods The nMOS chip has only one Clark sensor, where the cMOS has 5 Clark sensors. The single sensor of the nMOS has the same contacts of the sensor number 4 on the cMOS chips. 2.10.1.3 Measurement assembly Schematic design of the measuring system. Picture 2-21 Measurement assembly. Picture 2-22 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 43 -
  • 44. Materials and methods 2.10.1.4 Measurement settings and parameters are to be chosen, in this case 10 / . - To reduce capacitive effects caused by polarization slower scan rates An example for a voltammogram voltage. Graph 2-6 −1.4 , so no need to scan more than this value. - By PBS the disassociation of the water within it begins already below is in around −10 . Therefore, the range of the measured current must be within ±1µ , otherwise the Voltalab unit -due the change to a - smaller accuracy range- will not be able anymore to detect small currents in nA range - The influence of the temperature is to ignore, due the small effect of the temperature on the diffusions constant, which is under 2%.[HITC78]. = - The diffusions constant D is an exponential function of temperature T: Diffusions current. Equation 2-12 Where: is the diffusions constant at a reference temperature, is the activation energy for diffusion, R is gas law constant. - 44 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 45. Materials and methods 2.10.1.5 Procedure 1. Making several cycles at higher scan rate using the setting explained in the previous chapter will deliver more accurate results. 2. Repeating the measurement again with the same parameters but this time using a PBS solution without oxygen dissolved in it. 3. Choose an operation point from the tableau region with significant difference between the measurement with and without oxygen. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 45 -
  • 46. Materials and methods 2.10.2 IDES Sensor (Impedimetric) 2.10.2.1 Idea An electrochemical half cell consists of the resistance of the electrolyte solution, the capacity of the electrochemical double layer q.v. Clark sensor (Amperometry) and the resistance of the charge transfer. Using impedance measurement we can calculate the imaginary component as like capacity and the real component as the resistance. In order to determine impedance, complex Ohm’s law is used: ( ) = ̅ ( ) Complex Ohm’s law. Equation 2-13 For impedance measurement, a two-wire electrical measurement assembly is used. However, when the impedance to be measured is relatively low, or the impedance of the probe is relatively high, a 4-point probe measurement will yield more accurate result. TWO-WIRE MEASUREMENT METHOD: A known alternating voltage at a defined frequency is applied across the unknown impedance Z. This voltage source is alternating symmetric at zero volts and it should not generate a current. In other words, the voltage source must have a high resistance at chosen frequency. The current that flows through the probe is measured. The impedance can then easily determined by dividing the applied current by the measured current. An ideal circuit for measuring an impedance Z. Picture 2-23 - 46 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 47. Materials and methods The measurements done with two-wire setup include not only the impedance of the electrolyte but also the impedance of the leads and contacts. This may be a problem falsifying the results. When using an impedance meter to measure values above few ohms or picofarads, this added small impedance is usually not a problem. However, when measuring low impedances or when contact and lead resistance and capacity may be high, obtaining accurate results with a two-wire measurement may be problematical. Realistic circuit incl. interfering components. Picture 2-24 FOUR-WIRE MEASUREMENT METHOD: A solution for the problem of two-wire measurements is using the four- wire measurement setup. Because a second set of probes are for sensing and since the current I0 though the electrolyte is negligible small, only the voltage drop across the device under test is measured. As a result, impedance measurement is more accurate. Four-wire impedance measurement circuit. Picture 2-25 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 47 -
  • 48. Materials and methods 2.10.2.2 Equipment and items VOLTALAB 80: Pot. Fixed Freq. EIS (Capacitance): To measure the impedance, an alternating sinus voltage is applied and the resulted current is measured. PIN BOX ASSIGNMENT: Sensor Anode Anode No. 2 Cathode Cathode No. 2 IDES 28 29 31 32 Pins assignment of the IDES sensor. Table 2-10 SOLUTIONS: - De-ionized water. - PBS: Phosphate buffered saline solution. It has a molar concentration of about 150mM of NaCl. - PBS solutions with 75, 225, and 300mM of NaCl. - SERSOR CHIPS - nMOS chips have a visible sensor area of about A=8mm², while cMOS chips have about one third of it. 2mm IDES sensor on the nMOS chip. Picture 2-26 - 48 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 49. Materials and methods 1mm IDES sensor on the cMOS chip. Picture 2-27 The nMOS chip has a polygon shaped IDES and it covers almost the half visual area of the fluid contact surface. The IDES on the cMOS is much smaller and rectangular. On the both of the chips, the IDES sensor is placed centered and the other sensors types is surrounding it. 2.10.2.3 Measurement assembly Schematic design of the measuring system. Picture 2-28 The impedance measurement assembly is good enough to achieve clear results using the two-wire method. The Voltalab and the isolated BNC cables have insignificant effect on the measured values, due its low electrical resistance and capacity. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 49 -
  • 50. Materials and methods 2.10.2.4 Measurement settings and parameters To measure the impedance, a voltage of 30mV with a frequency of 10kHz is applied and the resulted current for 20 seconds is measured. AC signal for impedance acquisition. Graph 2-7 The applied sinus voltage is alternating at zero with an enough frequency to avoid current flow. Influence of frequency on impedance[BRIS06]. Graph 2-8 - 50 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 51. Materials and methods Using Ohm’s law the impedance can be easily calculated and plotted in real and complex components. ̅= ̅ + ̅ = + = ̅ ( ) = ̅ ( ) =2 Real and complex component of impedance. Equation 2-14 2.10.2.5 Procedure 1. Making several cycles using the setting explained in the previous chapter with a PBS solution of 75mM NaCl. 2. Repeating the measurement again with the same parameters but this time using PBS solutions with steps of 75mM to 300mM. 3. The resulted measurements should be vary in real component. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 51 -
  • 52. Materials and methods 2.11 Semiconductor sensors Semiconductor sensors are in contrast to the non-semiconductor sensors have structures within the silicon semiconductor layer. Temperature diode, ISFET and CV/O2-FET all share the silicon layer with different doped regions. 2.11.1 Temperature Diode (Potentiometry) Temperature change effects the properties of semiconductors, and this will falsify the measurements. Therefore sensors falsified by temperature must be adjusted with a correction factor relatively to the temperature. When using living cells the cell activity is temperature dependent. 2.11.1.1 Idea The characteristic curve of a p-n diode shows a direct temperature dependency. This can be explained with the electronic band structure model. Operating such a diode with a current in forward bias and a voltage , gives us Schockley’s diode law [MSZE98]: = ( − 1) Schockley’s diode law. Equation 2-15 For ≫ = Schockley’s simplified diode law. Equation 2-16 Where: is the thermal diode current, is the saturation current, is the voltage across the diode, is the thermal voltage. The diode equation in respect of voltage can be written as: - 52 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 53. Materials and methods = Diode law in respect to voltage. Equation 2-17 The thermal voltage UT is a known constant defined by: = Thermal voltage. Equation 2-18 Where: q is the magnitude of charge on an electron (elementary charge), k is Boltzmann’s constant, T is the absolute temperature of the p-n junction in kelvins. The voltage change is −2.25 / in the range from −50° to +150°C. [STEP06]. So is approximately 26 mV at room temperature of 300K. [MOHR00]. I-V characteristic curve of a diode and the influence of temperature. Graph 2-9 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 53 -
  • 54. Materials and methods 2.11.1.2 Equipment and items INCUBATOR: For a constant and adjustable environment temperature. VOLTALAB 80: Voltammetry - Pot. Cyclic Voltammetry: To get a diode curve we use a potential ramp as input parameter and read the current response of the diode, in the range of zero to 3V. Pulse - Chrono Potentiometry: At chosen fixed work current we measure the voltage as a function of the temperature change. PIN BOX ASSIGNMENT: Sensor cathode Anode TD 5 6 Pins assignment of the temperature diode. Table 2-11 SERSOR CHIPS 1mm 15µm Temperature diode on the cMOS chip. Picture 2-29 - 54 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 55. Materials and methods 1mm 30µm Temperature diode on the nMOS chip. Picture 2-30 The diode on the nMOS chip has a remarkable bigger area than the pn diode of the cMOS. This will cause different behavior for the temperature dependency. The pn diode is isolated with the protection layer and therefore it has no direct contact to the electrolyte. This makes the temperature sensor electrolyte independent, so there is no aging caused by contacting with fluids. 2.11.1.3 Measurement assembly Schematic design of the measuring system. Picture 2-31 For fast tests, fluids with different temperatures can be used instead of the incubator. But characterizing and long term measurements are not possible due Characterization of miscellaneous multi parametrical silicon based biosensor chips - 55 -
  • 56. Materials and methods the small amount of the fluid (7µl), which has a smaller heat capacity than the sensor chip. So, the fluid will get the temperature of the chip in a short time. 2.11.1.4 Measurement settings and parameters A diode characteristic curve is U-I curve. That means we measure the current in dependence on the applied voltage. Instead of choosing voltage as an operation point and measuring its current, we set a current as operation point and measure it’s correspond voltage. That is because the voltage is easier and more accurate to measure using a simple electrical circuit than measuring a current. The supplied current can be easily generated with a voltage to current amplifier circuit. 2.11.1.5 Procedure 1. Make a fast test to determine the resulted current range within a voltage from zero to 3 volts. Our target is to get smallest current as an operation point. A higher current causes more internal heating of the diode, which is not only falsifying the real temperature of the sample, but it can also rise its temperature to unwanted values especially for living cells. 2. At room temperature, measuring the current for a given voltage ranging from zero to maximal 3 volts, and repeat it at higher temperatures. It’s not to forget, that in the course of the day, the room temperature can be vary according to the sunlight, operating of electrical equipment and the number of persons sharing the same room. All this produce extra heat in the room and may cause to bias the results. So using an incubator with a temperature a little above room temperature will give a more clear result without having temperature variations when measuring. 27°C seems to be easy to realize and keep constant by the incubator. The used incubator needs about an hour to heat up and to remain at a constant temperature, and another one after reaching the target temperature, to let the sensor chips and its terminal box also to reach this temperature. 3. Determining the best operation point, at lowest current with significant temperature influence. This can be done easy by reversing the voltage- current U-I curve to current-voltage I-U curve and selecting the biggest voltage range at the same current. - 56 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 57. Materials and methods 2.11.2 Reference MISFET (nMOS) 2.11.2.1 Idea MISFET [HENN05]. Picture 2-32 A MISFET is an active part. It works like a voltage controlled resistor. It has three ports (electrodes): Gate, Source and Drain. As basic material a low p doped silicon substrate is used. In this substrate two high n doped regions are embedded. These two regions make the drain and source ports. Between these two regions there must be a p doped region so we get an npn structure. Though this npn flows for now no current, because it is like a np diode which is connected afterwards with a pn diode. When the first diode allows flowing current through it, the second one will block it. Above the p doped region, which is between the n regions, is an isolation layer and then a metal layer. This construction builds the gate port. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 57 -
  • 58. Materials and methods By applying a potential at the gate port, an electrical field is created, which creates within the embedded p region an n electrons channel. The size of this channel is proportional to the gate potential. Source-drain current. Graph 2-10, Picture 2-33 Usually source and drain pins are interchangeable, but the manufacturing may be not made symmetric. The MISFET has three operation modes: CUT-OFF, SUB-THRESHOLD OR WEAK INVERSION M ODE: This operation mode is when the gate-source voltage UGS smaller than threshold voltage of the device Uth. The transistor is turned off. This means there is ideally no current flows through the transistor, because there is no conducting n-channel between source and drain. In reality, the Boltzmann distribution of electron energies is allowing some electrons at the source to enter the n channel and flow to the drain. This results in a sub-threshold leakage current. - 58 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 59. Materials and methods LINEAR/OHMIC REGION OR TRIODE MODE: This operation mode is when the gate-source voltage UGS bigger than the threshold voltage Uth and drain-source voltage is smaller than the difference between source-gate UGS and threshold Uth voltages. The transistor is turned on. This means, that the n channel between the drain and source has been created: This allows current to flow through the transistor. The MISFET operates in this mode like a controllable resistor. This can be done by the gate voltage. This current has also dependency on the gate’s width and length and the isolating layer electrical capacity SATURATION MODE OR ACTIVE MODE: This operation mode is when the gate-source voltage UGS is bigger than the threshold voltage Uth and drain-source voltage is bigger than the difference between source-gate UGS and threshold Uth voltages. The transistor is turned on. This means that the n channel between the drain and source has the maximal capacity, which allows current to flow through it. The drain current is now weakly dependent upon drain voltage and controlled primarily by the gate-source voltage. 2.11.2.2 Equipment and items VOLTALAB 80: Voltammetry - Pot. Cyclic Voltammetry: To get the characteristic curve of the ISFET we use a potential ramp as input parameter and read the current response. VOLTAGE SOURCE: Applying several voltages on the gate port, to control the current between source and drain. PIN BOX ASSIGNMENT: Drain Gate Source REF- 63 64 65 MISFET Pins assignment of the cMOS chips. Table 2-12 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 59 -
  • 60. Materials and methods SERSOR CHIPS Chip No. of sensors Gate area nMOS 1 3x100µm² cMOS 0 n/a Pins assignment of the cMOS chips. Table 2-13 The reference transistor is identical in contraction to the ISFET sensor, which is described and evaluated in the next chapter. The characteristic curves of the reference are in the same range of the ISFET. So a malfunction of the reference is a good indicator for the malfunction ISFET, without using any fluids to test. 1mm 100 µm Reference MISFET on the nMOS chip. Picture 2-34 Above is a picture of the die. The MISFET is located in the top right corner of it. The transistor can be seen only before the packaging. The package for the protection of the bonding and the plastic fluid reservoir above it covers the transistor completely. - 60 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 61. Materials and methods 2.11.2.3 Measurement assembly Schematic design of the measuring system. Picture 2-35 No need for fluids to operate the reference transistor. Transistors have temperature dependency, so operating the transistor for a long time may cause to heat and that will effect the measuremesnt. Using fluid can make the transistor heating being less, and that’s by taking some heat from the surface of the chip to the fluid. 2.11.2.4 Measurement settings and parameters For the characteristic curve of the reference MISFET, the used potential ramp of the UDS is in the range of 0V to 5V. The UGS is in 1V steps from 0V to 5V. 2.11.2.5 Procedure 1. Measuring IDS while applying UDS in a ramp from 0 to 5V. The power supply is not yet connected the gate port. 2. Repeating the measurement of IDS while increasing USG in 1V steps from 0V to 5V. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 61 -
  • 62. Materials and methods 2.11.3 ISFET Sensors for pH-Measurement 2.11.3.1 Idea The pH of a solution is dependent on the concentration of hydrogen ions or its correspondent hydroxide ions. The higher is the concentration of hydroxide ions in a solution, the higher is its pH value. = −log [ ] = 14 − = 14 + log [ ] ∆ ( ) = − log [ ( )] = 14 + log [ ( )] pH value dependency on the concentration of . Equation 2-19 ISFET has an ion sensitive layer. On this layer the gathering ions create a potential. This potential is the ISFET controlling potential of gate. The n-channel within the semiconductor of the ISFET is established and allows the current to flow though the transistor from source to drain. The higher is the gate vs. source potential, the wider is the n-channel and higher is the current flow from source to drain. Effect of the hydroxide on the source drain current. Graph 2-11, Picture 2-36 - 62 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 63. Materials and methods 2.11.3.2 Equipment and items VOLTALAB 80: Voltammetry - Pot. Cyclic Voltammetry: To get the characteristic curve of the ISFET we use a potential ramp as input parameter and read the current response. Pulse - Chrono Potentiometry: At chosen fixed work current we measure the voltage as a function of the pH change. PIN BOX ASSIGNMENT: Drain Source ISFET A 1 2 ISFET B 3 4 ISFET C 7 8 ISFET D 9 10 ISFET E 18 15 Pins assignment of the ISFET sensors. Table 2-14 ISFET E is also in the same time an O2-FET with a surrounding NME. SOLUTIONS: - PBS: Phosphate buffered saline solution with a pH value of 7.3 - A seconds PBS solution with a pH of 6.8. REFERENCE ELECTRODE: - Ag-AgCl electrode. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 63 -
  • 64. Materials and methods SENSOR CHIPS Gate Drain Source 1mm 100µm ISFET sensor 4 on the cMOS chip. Picture 2-37 Gate Drain Source 1mm 100µm ISFET sensor on the nMOS chip. Picture 2-38 The placing of the ISFET sensors on both chips is different. While the sensors on cMOS chip are evenly distributed on the chip surface, the ones of the nMOS chip are on the both sides of the IDES sensor, which is located in the middle of the chip. - 64 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 65. Materials and methods 2.11.3.3 Measurement assembly Measurement assembly of the project. Picture 2-39 The power supply seen in the picture above is used experimentally to raise the gate voltage by raising the reference potential. q.v. “Loosing of the passivation layer” in chapter 4.2 on page 100. Schematic design of the measuring system. Picture 2-40 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 65 -
  • 66. Materials and methods The reference electrode can be connected to the source line. But we made the measurements by connecting the reference electrode with the ground. The current (IR) is insignificant small. 2.11.3.4 Measurement settings and parameters For the characteristic curve of the ISFET the used potential ramp is in the range of -3 to 3V. At chosen fixed work current we measure the voltage as a function of the pH change. This voltage must be under 3 volts, and it is recommended to choose a working point with a corresponding voltage of 2.5V. 2.11.3.5 Procedure 1. First we need to plot the characteristic curve of the ISFET. This can be easily realized with applying a voltage ramp from 0 to 3V, and record the measured current of the current from drain to source. The reference electrode is connected to ground. The measurement assembly must be isolated within a faraday cage. We repeat this step with various ph valued solutions of pH7.3 and pH6.8. The curve must be differing to the one with a different ph value. 2. From the graph of characteristic curve we can choose a working point current, which has corresponding voltage below 3V and covers the pH range we measured pH7.3 and pH6.8. 3. At the chosen working point current we repeat the measurement and we record the resulted voltage. This voltage change is a corresponding to pH change. from the voltage run curve. Where □pH the pH value change amount 4. The voltage change per pH value or the sensitivity can be easily read between cal and mes solutions. = ∆ □ = ∆ □ or its equivalent pH measuring sensitivity in voltage per pH . Equation 2-20 - 66 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 67. Materials and methods 2.11.4 O2-FET Sensors for DO-Measurement 2.11.4.1 Idea A noble metal electrode (NME), which is surrounding an ISFET sensor, can convert the dissolved oxygen into hydroxide by applying a reduction potential of -600mV against a reference electrode. The produced hydroxide from the NME increases the electrical potential of the gate region on the ISFET sensor. The gate potential controls the voltage between source and drain of the transistor. This voltage is negative proportional to the pH value. +2 +4 ⎯⎯⎯⎯⎯ 4 ( ) Reduction of dissolved oxygen. Equation 2-21 Where ( ) is the hydroxide, which is reduced from the dissolved oxygen DO. Effect of the hydroxide on the source drain current. Graph 2-12, Picture 2-41 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 67 -
  • 68. Materials and methods The difference in the pH value change between 0 and -600mV comparing to a solution without dissolved oxygen (calibration solution) is a scale for the dissolved oxygen (see the graphic below). pH value changes can be measured easily by the ISFET sensor. ∆ ( ) = −log [ ( )] = 14 − ( ) = 14 + log [ ( )] [ ] ∆ ( ) pH change depending on oxygen reduction. Equation 2-22 Where c[ ( )] is the concentration hydroxide, which is reduced from the dissolved oxygen. 2 ↔ + Hydroxide and hydronium ions from water. Equation 2-23 There are 2 pH values when measuring. The first one is the DO-independent pH. And the second is the DO-dependent pH(DO). The DO-independent pH difference between calibration and measuring solution: ∆ =∆ (0 ) = @ − @ or = − pH measurement without reduced hydroxide. Equation 2-24 Where cal is the calibration medium with no dissolved oxygen and mes is the measuring target solution with the dissolved oxygen. For continuous long time measurements the global drift cannot be ignored. - 68 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 69. Materials and methods Run of the curves of the PBS with and without dissolved oxygen. Graph 2-13 The pH change, which is only dependant on the reduced oxygen, can be defined as: ∆ ( 2) = ∆ ( )−∆ ( ) ∆ ( )= @ − @ ∆ ( )= − where and @ @ Calculating pH change due oxygen reduce. Equation 2-25 2.11.4.2 Equipment and items VOLTALAB 80: Voltammetry - Pot. Cyclic Voltammetry: To get the characteristic curve of the ISFET as a proof of functionality of the pH measurement we use a potential ramp as input parameter and read the current response. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 69 -
  • 70. Materials and methods Pulse - Chrono Potentiometry: At chosen fixed work current we measure the voltage as a function of the pH change. VOLTALAB 10: Pulse - Chrono Ameperometry: The NME can reduce dissolved molecules in the electrolyte solution e.g. dissolved oxygen molecules into hydroxide, and that by applying a specific reduction potential against a reference electrode. The current resulted is proportional to the amount of the reduced ions by the NME. PIN BOX ASSIGNMENT: Sensor No Drain NME Source O2-FET E 15 16 18 Pins assignment of the O2-FET sensor. Table 2-15 Only sensor O2-FET E has the same on both of the chips, and the only one which has contacts pins on the pin box. Because of that the other sensors are ignored. SOLUTIONS: - PBS: Phosphate buffered solution with pH value of 6 and 8 saturated with oxygen from air as 7.8811mg/l or 0.25mM. - A seconds PBS solution with a pH of 8. - Calibration solution: Na2SO3 (M=126g/mol) added as 1gr/100ml PBS. This calibration solution has a pH value of about 8. REFERENCE ELECTRODE: - Ag-AgCl electrode for the NME. - Ag/AgCl electrode in 3M KCl solution for the ISFET, to avoid current to flow though the electrode and then to the electrolyte. Because of that, the ISFET reference is galvanically isolated from the NME electrode - 70 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 71. Materials and methods SERSOR CHIPS No. of sensors NME area Gate dimension cMOS 4 2096µm² 100×3 µm² nMOS 2 2600µm² 100×10 µm² Compare between O2-FET sensors of the cMOS and nMOS chips. Table 2-16 Drain Gate Source NME 1mm 100µm ISFET sensor on the cMOS chip. Picture 2-42 Drain Gate Source NME 1mm 100µm ISFET sensor on the nMOS chip. Picture 2-43 The platinum electrode is surrounding the gate area of a usual ISFET sensor. CMOS has 4 O2-FETs, while nMOS has only 2. Only one O2-FET sensor on each chip has the same pin order as the other one. It labeled as O2-FET1 and ISFET E. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 71 -
  • 72. Materials and methods 2.11.4.3 Measurement assembly Schematic design of the measuring system. Picture 2-44 2.11.4.4 Measurement settings and parameters For the characteristic curve of the ISFET the used potential ramp is in the range of -3 to 0V. At chosen fixed work current, the voltage is measured as a function of the pH change. This voltage must be under 3 volts, and recommended to choose a working point with a corresponding voltage of -1.5V. As alternative, the current can be measured as a function of the pH change. On the NME side, dissolved oxygen molecules are reduced into hydroxide by applying a potential of -600mV against its reference electrode. The current IL resulted is proportional to the amount of the hydroxide reduced by the NME. For oxygen saturated PBS solution this current is around 10µA for every mm² surface area of the NME. - 72 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 73. Materials and methods 2.11.4.5 Procedure 1. To plot the characteristic curve of the ISFET, a voltage ramp from 0 to 3V is applied, and the current from drain to source is recorded. The reference electrode is connected to ground. The measurement assembly must be isolated within a faraday cage. This step must be repeated with various pH valued solutions as pH 6 and pH 8 and then compared with an electrolyte solution without dissolved oxygen. The curves must be differing to each other as shown in the last graph. 2. We repeat the last step with applying an NME voltage of -600mV. 3. From the graph of characteristic curve we can choose a working point current, which has corresponding voltage below 3V and covers the pH range we measure between pH6 and pH8. The measured currents must be greater than zero so the dissolved oxygen can be read from it. 4. At the chosen working point current we repeat the measurements and we record the resulted voltage. This voltage change is corresponding to pH and DO change. 5. The concentration of DO of an electrolyte vs. the maximal DO concentration of the electrolyte which it can have from the air is ∆ ( ) [ ]= ∆ ( ) Percentage of DO content in a measuring electrolyte. Equation 2-26 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 73 -
  • 74. Materials and methods 2.11.5 CV-FET (an extended O2-FET Sensor) 2.11.5.1 Idea As described in the last chapter the ISFET measures the potential caused by −600 . Other substances, which deliver hydroxide or hydrogen ions by reducing the dissolved oxygen molecules to hydroxide by applying a voltage of reducing, can be used instead oxygen. The reducing voltage must be below the dissociation voltage of water. 2 ⎯⎯⎯⎯⎯ +2 . Dissociation of water. Equation 2-27 Instead of producing hydroxide ions OH-, the consumption of the hydronium ions H3O+ from the electrolyte can be also used. The general chemical equation can be written as: + + ⎯⎯⎯⎯⎯⎯ + . . Reducing of dissolved XO. Equation 2-28 Effect of the hydroxide on the source drain current. Graph 2-14, Picture 2-45 - 74 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 75. Materials and methods To confirm this we added MnO4- ions to PBS solution by dissolving KMnO4 in it. This solution has the same pH value as the PBS, so the difference in measured values while applying reducing voltage is a sign for the consumption of the hydronium ions. This will cause to increase the pH value by the ISFET. +5 +8 ⎯⎯⎯⎯⎯⎯ + 12 . . Reducing of dissolved MnO4-in PBS. Equation 2-29 2.11.5.2 Measurement settings and parameters For the characteristic curve of the ISFET the used potential ramp is in the range of -3 to 0V. At chosen fixed work current, the voltage as a function of the pH change is to measure. This voltage is to be under 3 volts, and it is recommended to choose a working point with a corresponding voltage of -2.5V. As alternative, the current as function of the pH change can be measured. On the NME side, molecules are reduced into hydroxide by applying a potential against its reference electrode. The current IL resulted is proportional to the amount of the hydroxide reduced by the NME. 2.11.5.3 Procedure 1. To plot the characteristic curve of the ISFET we apply a voltage ramp from 0 to 3V, and record the measured current of the current from drain to source. The reference electrode is connected to ground. The measurement assembly must be isolated within a faraday cage. We repeat this step with various pH valued solutions as pH 6 and pH 8. The curves must be differing to each other. 2. We repeat the last step with applying an NME voltage. 3. From the graph of characteristic curve we can choose a working point current, which has corresponding voltage below 3V and covers the pH range we measure between 6 and 8. The measured currents must be greater than zero so the dissolved oxygen can be read from it. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 75 -
  • 76. Materials and methods 4. At the chosen working point current we repeat the measurements and we record the resulted voltage. This voltage change is corresponding to pH and OH- change. 5. The equations used for O2-FET can be used also here. Simply replacing DO with the target substance e.g KMnO4. - 76 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 77. Results and Discussion 3 Results and Discussion In this chapter, the obtained results for semiconductor and non-semiconductor sensors will be presented. The measured real values will be also compared to the calculated values using the equations and methods explained in chapter three. Any variation of the measured value from the calculated ones will be explained. 3.1 Non-Semiconductor sensors In this chapter the obtained results for Clark and IDES sensors will be presented. The measured values will be also compared to the calculated values. 3.1.1 Clark sensor Bahr [BAHR02] used the equation of the oxygen concentration current for an estimation of the current measured with the oxygen sensors used in his work. At a temperature of 25°C, a saturation concentration in PBS of 7.8811 mg/l or 0.25mM and a radius of 15µm he gets a current of 3nA. This calculation is not accurate. Because the surface is not perfectly even. Therefore, it must be complemented by multiplying with a roughness factor of 2 or 3. =4 ∗( ) Extended oxygen concentration current. Equation 3-1 The higher is the roughness factor of a surface, the bigger is its real area. This effect can be demonstrated with a cross section of a surface, with several roughness factors, in the next figure. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 77 -
  • 78. Results and Discussion fr = 1 fr = 2 à 2x longer fr = 3 à 3x longer Roughness factor and the length. Picture 3-1 Experimentally, in consideration of the roughness of the electrode surface, the current has to be multiplied with factor two or three. The roughness factor is the ratio between the true electrode area and the geometric electrode area. The true electrode area is the area of the electrode surface, taking into consideration the surface roughness. For a perfectly smooth electrode, it is equal to the geometric electrode area, which is the area calculated from its geometrical dimensions. 3.1.1.1 cMOS chips Voltammogram curve of the clark sensor on chip u01. Graph 3-1 The used work electrode in this chip has a radius of 17.5µ . - 78 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 79. Results and Discussion The limit current iL is about −11 , that’s almost the same ratio of 0.2 /µ as Bahr has calculated, and then multiplied with factor 3 for its surface roughness. operation point is at −600 . This value is located in the plateau region of all After successfully measurements on several chips, the best choice for an sensors we tested. The plateau region has an average width of 0.6 . 3.1.1.2 nMOS chips Voltammogram curve of the clark sensor on chip f5. Graph 3-2 Although, the work electrode in this chip has the same radius as the cMOS chips, delivers but less current. This can be explained with the less roughness of the multiplied with a roughness factor of 2. The calculated end value is −7 , which electrode surface comparing with cMOS, thus the estimated value should be is really near to the measured value of −8 . Best operation point for this chip is −600 width of 400 . The plateau region has an average . Characterization of miscellaneous multi parametrical silicon based biosensor chips - 79 -
  • 80. Results and Discussion 3.1.2 IDES Sensor NaCl has a molar conductivity of 126.5 Scm²M-1 or 7.905Ωcm²mM-1. 3.1.2.1 cMOS chips 500 475 450 425 400 -Zi [Ω] 375 300mM 75mM 350 225mM 150mM 325 300 120 145 170 Zr [Ω] 195 220 245 Measuring with IDES sensor on chip u01. Graph 3-3 3.1.2.2 nMOS chips 100 95 90 85 225mM 150mM 80 300mM 75mM 75 -Zi [Ω] 70 65 60 55 50 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 Zr [Ω] Measuring with IDES sensor on chip f8. Graph 3-4 - 80 - Characterization of miscellaneous multi parametrical silicon based bios biosensor chips
  • 81. Results and Discussion Resistance has a reverse dependency on area. The resistance measured with the cMOS sensor is three times bigger than the one from the nMOS. That’s because the nMOS chips have an IDES surface area as big as three times of the one on cMOS chips. The ions in the PBS solution is not only from NaCl but also from its other components like KH2PO4, Na2HPO4 and KCl. Thinning the PBS by 50% with deionized water will result in a solution with 50% less ions. The new solution is including the concentration of NaCl of about 75mM. The 300mM labeled solution is a 300mM NaCl solution and has not exactly the doable quantity of ions in a regular PBS solution with a NaCl of 150mM, for the same reason explained before. The real concentration of all ions is less. The non equal stepping of ion concentration in the solution explains the different distance between the measured point, which is remarkable in the distance before and next to 150mM PBS. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 81 -
  • 82. Results and Discussion 3.2 Semiconductor sensors In this chapter the obtained results for temperature diode, ISFET and CV/O2-FET sensors will be presented. 3.2.1 Temperature Diode Diodes have current-voltage curve with a temperature dependency. The higher the temperature is the higher is the current flows though it. This will be also confirmed by the results in this chapter. 3.2.1.1 cMOS chips Diode curve at 23°, 27° and 37°C of chip u01. Graph 3-5 For chip u01, at a current of 60 µA the voltage change is about −1.5 /° in a range of 23 to 37°C. It has been also observed how the temperature dependency on voltage reverses at 20.5mA and 1.26V. Therefore, above this point higher temperatures cause higher voltage. - 82 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 83. Results and Discussion To make measurements using the voltage to current circuit described in chapter 2.5.1.4 the applied must be 600mV. 3.2.1.2 nMOS chips The first attempts to detect a current with the nMOS chips were unsuccessfully, although the exact software and hardware setting work perfectly with the cMOS chips. We thought that there is a bonding failure. The received signal was near zero and had no characteristics of a known diode curve. While trying some different settings to determine the optimal current for an operation point of the cMOS chips, an idea came from observing some results of signals near zero: The current measuring unit Voltalab has a variable accuracy, which is dependent on the range and the number of samples in each measurement sequence. The expected and target current was 60µA. Therefore, the chosen range was from 10µA to 100µA. This range was for cMOS chips enough, but not for the nMOS chips. They have relative low diode current, and need a smaller range and more accuracy. The diode current begins to rise at 250mV compared to 500mV for cMOS chips. Diode curve at 27°, 37° and 50°C of chip f8. Graph 3-6 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 83 -
  • 84. Results and Discussion For chip f8 at a current of 1 µA, the voltage change is approximately -100mV/°C in a range of 27 to 37°C. The linearity of the curve increases with higher currents, that’s because the convergence of logarithmic voltage near zero has a bigger radius than voltages with higher values, where it’s nearby the limit of the voltage as the current approaches infinity. Therefore, the error of linear approximation of the temperature diode curve rises rapidly below threshold voltage, where the slope of the curve begins noticeable to upsurge. Diode curve at 27° and 37°C of chip f5. Graph 3-7 −100 Moreover, the chip f5 at a current of 200 nA has also a voltage change of about per degree Celsius in the same range of 27 to 37°C. - 84 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 85. Results and Discussion 3.2.2 Reference MOSFET (nMOS) Determining the operating range and to prove the functionality of the sensor chip. Therefore, a socket with contacts to the reference transistor was needed. The pin box has no contacts to the reference transistor. The curve of i5-ISFET-Ref. Graph 3-8 The resulted characteristic curve of the ISFET sensor in the range from 0V to 5V looks similar to a resistor characteristic curve. This is because the transistor is still in triode mode or linear region and didn’t reach the saturation region which needs voltages higher than 5V. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 85 -
  • 86. Results and Discussion 3.2.3 ISFET Sensor 3.2.3.1 cMOS chips Characteristic curve of ISFET sensor on chip u01 sensor A. Graph 3-9 The influence the pH value on the characteristic curve is noticeable. A solution with a higher pH value, due the higher OH-ions concentration (electrical potential) on the gate surface, will cause to flow a higher current though the transistor n-channel. In other words; the higher is the pH value, the lower is the source drain voltage at a fixed channel current. This voltage change is about - 40mV per pH change at a working point current of 300µA. Measuring UDS(pH) with ISFET sensor on chip u01 sensor A @300µA. Graph 3-10 - 86 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 87. Results and Discussion To make pH values measurement respect to time, calibrating measurements using two solutions with known pH values is needed. The index Uds can be easily changed to the corresponding pH value. Measuring pH value respect to time. Graph 3-11 For more accuracy by long time measurements, in case that the pH value does not remain constant, a drift to time factor can be added. For the previous graphs a drift factor of -0.5mV/min or corresponding -0.0125pH/min can be used. 3.2.3.2 nMOS chips Influence the pH value on the characteristic curve of i5-ISFET-A (at VE=2V). Graph 3-12 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 87 -
  • 88. Results and Discussion The influence the pH value on the characteristic curve here is also noticeable. A solution with a higher pH value has a higher transistor current. Characteristic curve of ISFET on chip u01 sensor A(in weak inversion mode). Graph 3-13 In weak inversion mode, the resulted characteristic curve of the ISFET transistor looks similar to a characteristic curve of a real transistor regular working mode. The ISFET sensors exclusively on the nMOS chips have in this region a pH to current sensitivity. The current in this mode (in nA) is very low compared with the current flowing in the linear mode (in mA) within the same voltage range. Measuring with ISFET sensor on chip f5 sensor A @20nA(in cut off region). Graph 3-14 - 88 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 89. Results and Discussion So we get in weak inversions mode at a working point of -20nA a voltage to pH value sensitivity of = 3V/pH. Although noise at this low current was expected to be high, the measured signal as seen in the graph above is clear and constant at different pH values. The shielding of the measurement unit is much important, when measuring very low currents. Shielding the measurement unit does not mean only to keep the pin-box with the sensor chip in a faraday cage, but also to shield the cables and connectors using BNC cables and connectors and avoiding using extensions, where the contact resistance can accrue. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 89 -
  • 90. Results and Discussion 3.2.4 O2-FET Sensor 3.2.4.1 cMOS chips -159,3 -159,4 -159,5 DpH(DO) DpH(DO) -159,6 -159,7 pH6 pH6 DpH(DO) DpH DpH -159,8 pH6 IDS [mA] pH8 -161,0 pH8 DpH -161,1 -161,2 without -161,3 DO DpH(DO) -161,4 ∆pH(DO) ∆pH(DO) -161,5 DpH(DO) =350µA =0µA -161,6 -161,7 DpH(cal) -161,8 0 I [nA] -5 NME 0 U [mV] -600 NME 0 10 20 30 40 50 60 time [min] Measuring pH and DO with O2-FET on chip u01@-1.5V(smoothed by 50points). Graph 3-15 The pH change is around -1mA/pH. This can be calculated using the equation of “pH measurement without reduced hydroxide. Equation 2-24”. Where the calibration solution is one with pH value of 8, and target solution to measure has pH of 6. ∆ = −161.3 + 159.3 = −2 −2 = = −1 / 2pH The DO pH change at a pH value of 8 can be calculated using the equation of “Calculating pH change due oxygen reduce. Equation 2-25”: - 90 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 91. Results and Discussion ∆ ( ) = −161.25 + 161.7 = 450µ ∆ ( ) = −161.6 + 161.7 = 100µ So we get ∆ ( ) = 450 − 100µ = 350µ 450µ 3.2.4.2 nMOS chips ∆pH(DO) =-22µA ∆pH(DO) =0µA Measuring pH and DO with O2-FET on chip c10@-1.5V. Graph 3-16 The surface area of the NME is 2.5 times bigger than the Clark sensor on the same chip. The measured INME therefore is also 2.5 times bigger than the Clark current measured in chapter 3.1.1.2 3.1.1.2. The pH change is around +35µA/pH. This can be calculated using the equation of +35µA/pH. “pH measurement without reduced hydroxide. Equation 2-24”. Where the ”. calibration solution has a pH valu of 8, and target measuring solution has a pH value of 6. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 91 -
  • 92. Results and Discussion ∆ = −285µ + 325µ = 40µ 40µ = = 20µ / 2pH The DO pH change at a pH value of 8 can be calculated using the equation of “Calculating pH change due oxygen reduce. Equation 2-25”: ∆ ( ) = −285µ + 260µ = −25µ ∆ ( ) = −295µ + 292µ = −3µ So we get ∆ ( ) = −25µ + 3µ = −22µ E.g. a ∆ ( ) of -11µA means the oxygen concentration is 50%. That was simply calculated using the equation for calculating Percentage of DO content in a measuring electrolyte. Equation 2-26 −11µ [ ]= = 50% −22µ - 92 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 93. Results and Discussion 3.2.5 CV-FET Sensor (nMOS) For characterization three types of measurements were made. The first one was the pH value measurement of a usual PBS solution. The second was the measurement of dissolved oxygen. For that a PBS solution with air saturated oxygen and another one with bonded oxygen is used. The third one was done to measure the concentration of dissolved KMnO4 within different concentrated solution. All measurements are done using a working point UDS of 2.5V. MEASURING PH VALUE: ΔI0=-60µA Ic[pH] ~-75µA IL~-150nA Voltammetry curves for pH PBS solutions (chip c10). Graph 3-17 For the first measurement electrolytes with air saturated oxygen were used. The pH values are pH6, pH7 and pH8. From the characterization of ISFET sensors we know that the measured pH values were linear. This means that the current between pH6 and pH7 has the same current as the difference between pH7 and pH8. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 93 -
  • 94. Results and Discussion In the last graph the current of the solution with pH8 at a UNME voltage of 0V has a higher value than usual. The expected current is around 50µA lower than the incorrect measured value. So we add a correction current ΔI0 of -60µA. The biggest current for one pH value change is around -70µA. An easier way to find this value is to normalize the current of pH so the current curve pH set as zero level. The new normalized current [ ] can be written for a substance x in general as: [ ] = ( [ ]) − ( [ ]) + ∆ Normalized concentration current. Equation 3-2 Where: ( [ ]) is the source-drain current of an electrolyte with the ( [ ]) is for the next electrolyte with a different concentration, base (zero level) concentration of a dissolved substance x, ∆ is the correction current. For the measurement example used here the last equation can be written as: = ( 6) − ( 7) − 60µ = ( 6) − ( 8) − 60µ for normalizing curve of pH7 for normalizing curve of pH8 IpH [µA] -175 -150 -125 pH 8 -100 Ic[pH] -75 ~-75µA pH 7 -50 -25 0 UNME[V] -1,0 -0,5 0,0 0,5 1,0 Normalized pH concentration current to pH 7 (chip c10). Graph 3-18 - 94 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 95. Results and Discussion MEASURING CONCENTRATION OF DISSOLVED OXYGEN: ΔI0=40µA Ic[DO] ~-370µA IL~-0nA IL~-120nA Voltammetry curves for oxygen dissolved PBS solutions (chip c10). Graph 3-19 The solution with added Na2SO3 has a pH value a little higher than pH8. The results from the last measurement shows, that the current is linear with the pH value of the electrolyte. Anyway the curve of Na2SO3 has a very constant current even in different pH concentration. Correction factor is –as can be seen from the last graph- about 40µA [ ] = ( [0%]) − ( [100%]) − 40µ for normalizing curve of 100% DO Characterization of miscellaneous multi parametrical silicon based biosensor chips - 95 -
  • 96. Results and Discussion Ic[DO] 150 [µA] 100 50 0 UNME[V] -1,0 -0,5 0,0 0,5 1,0 -50 -100 -150 Ic[DO] -200 ~-370µA -250 -300 100% DO -350 Normalized DO concentration current (chip c10). Graph 3-20 The normalized curve of the air saturated oxygen has a maximum current of percentage [ ] of an unknown concentration can be calculated using the around -370µA. As long the concentration and current are linear dependent, the fallowing formula: [ ]= [ ] [ ] ∙% Calculating the percentage of an unknown concentration. Equation 3-3 Where: [ ] is the normalized current of the electrolyte with the unknown concentration of the substance x, [ ] is the normalized current of the calibration electrolyte. % Calibration is done usually with a 100% electrolyte, is the percentage of the concentration of the known calibration electrolyte. E.g. a current of -200µA and a current of -370µA for a 100% concentration has a [ ]= = 54% concentration of 54%. ∙ - 96 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 97. Results and Discussion MEASURING CONCENTRATION OF DISSOLVED SODIUM SULFITE: ΔI0=-15µA Ic[MnO4-] =150µA =75µA IL~-70nA IL~-160nA Voltammetry curves for MnO4- dissolved PBS solutions (chip c10). Graph 3-21 Three concentrations are used: At 1mM, 0.5mM and 0mM KMnO4 as calibration electrolyte for the normalization. The used base electrolyte is PBS solution, with dissolved oxygen. The normalized curve of 1mM KMnO4 has a maximum current of around 225µA. The concentration and current are not direct proportional to each other. So the formula used for calculating the percentage of an unknown concentration can not be used here. This is because 0.5mM has in normalized form a current of 75µA. This is about one third of the current, which the 1mM dissolved KMnO4 has. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 97 -
  • 98. Results and Discussion Ic[MnO4] 225 [µA] 1.0mM 200 175 150 125 Ic[MnO4-] 100 =150µA =75µA 75 0.5mM 50 25 0 UNME[V] -1,0 -0,5 0,0 0,5 1,0 -25 -50 Normalized KMnO4 concentration current (chip c10). Graph 3-22 The correction factor is small. It is only -15µA. So the new curves are: [ ] = ( [0 ]) − ( [1 ]) − 15µ for 1mM KMnO4 and [ ] = ( [0 ]) − ( [0.5 ]) − 15µ for 0.5mM KMnO4 In the UNME range of -0.4V to -0.9V; the solution with a KMnO4 concentration of 0.5mM has a normalized constant current of 75µA, and the other one with the concentration of 1mM has a normalized current of 225µA. - 98 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 99. Problems and Solutions 4 Problems and Solutions In this chapter, the main problems while doing the measurements will be explained. Several suggestions to solve and avoid them are also given. 4.1 Contacting errors Contact error of i5-ISFET-Ref. (at UE=2V). Graph 4-1 SOME ERROR PATTERNS: - Relatively small current although high voltage. - Unexpected plot run e.g. symmetries or jumps. - Misinterpretation of measurement data: Jumps can be caused by an error from measuring device e.g. by accuracy change of the measurement unit or by electrostatic discharges on reversion of polarity. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 99 -
  • 100. Problems and Solutions 4.2 Loosing of the passivation layer SIGNS OF A BAD PASSIVATION LAYER: - A main sign for bad passivation layer is seeing bubbles from water electrolysis coming out from the chip surface, or rather, from areas, where the metal contacts under the passivation layer run. - When measuring sometimes we get an unexpected response signal from the ISFET, although there is no reference electrode connected. A logical explanation for it is that an open passivation layer causes the metal wires beneath it to have a contact to the electrolyte. This unwanted contact works like a reference electrode. This can be confirmed by measuring current flowing between the suspected contact and a free reference electrode in electrolyte. - Too high currents of the electrodes on the chip like the Clark work electrode and the NME around the ISFETs. ISFET after a long term measurement [STEP06]. Picture 4-1 - 100 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 101. Problems and Solutions “While measuring it builds air bubbles on the media above the metal conductor lines, which causes to an electrical breakdown through the passivation (electrolysis of water). After a long time measurement the passivation layer above the metal lines are loosening completely.”[STEP06] Using polarization filter under microscope unremarkable scratches can be made visible. The loosing of the passivation layer begins with these scratches. So it’s strongly recommended to select sensors without any scratches when the aim is to make long term measurements. Scratches on the passivation layer. Picture 4-2 The passivation layer is a non-conducting oxide isolator. However, under voltage can accrue electrical breakdowns, which make the layer loose more and more. Loosed passivation layer. Picture 4-3 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 101 -
  • 102. Problems and Solutions To prevent this, it is highly recommended to avoid using additional voltage like the extra voltage UE. It can be useful to use a negative -UE. This negative –UE voltage reduces UPM voltage. Therefore, this will reduce the possibility of electrical breakdowns. Potential divider circuit. Picture 4-4 Potential divider. Equation. 4-1 RP is the resistance of the passivation layer and RE of the electrolyte. The change of URS -according to the law of the potential divider- effects UPM more than URP. That is because RP is higher than RE. U1PM = URS + -URP without UE U2PM = URS - URP + UE with +UE U3PM = URS - URP - UE with -UE U3PM < U1PM < U2PM Passivation-metal conductor voltage. Equation. 4-2 - 102 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 103. Problems and Solutions 4.3 Noise An example for a filtered and unfiltered signal. Graph 4-2 Some recommends to reduce noise: - Setting the measuring device to a constant accuracy. - Using a filter to remove high frequency noise. Experience value is 100ms. - If periodic oscillations accrue, then it can be because of a bubble on the sensor. - Using Faraday cage with grounding. - Setting smaller sample rate when measuring. - As possible, measuring with high currents and voltages. - Measuring with the calculated open circuit potential drift points. - Shielding the cables and connectors - Using BNC cables and connectors - Avoid using extension adapters and cables, whereat the contact resistance can accrue. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 103 -
  • 104. Problems and Solutions 4.4 Signal drops while measuring Air bubbles falsify measurements. Graph 4-3 This is a sign of air bubbles on the sensor contact surface with the electrolyte fluid. Rinse the sensor surface area with distillated water and clean it with ethanol this can avoid air bubbles to build while filling the sensor with fluid. 4.5 Digital rounding errors When using units with digital displays, it is important to know the rounding error of it. To avoid this, the most of the measurement units have the option to show the measured value in different ranges. If there is no option to select the working range, attaching an extra measuring unit can be helpful. The power supply used to characterize the reference MOSFET had no option to select the display range. The voltmeter is used to control the adjusted voltage. When the display of a power supply does not have enough digits to display the applied voltage exactly, a rounding error up to 10% can falsify the displayed value. - 104 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 105. Problems and Solutions The used Power supply and a voltmeter [CONR08]. Picture 4-5 The used voltage source Voltcraft VCL1303pro. It has only one digit after the radix point. Because the missing second and third digit after the radix point, which can be 99, a voltage of 1.099V can be shown inaccurate on the units display as “01.0V”. In the 4.6 Unclean sensor surface - Fluids remaining from the last measurement may change the electrochemical behavior of the next measurement and that will falsify the results. - Sensor surface must always be rinsed with distilled water. The dried substances can be dissolved in the new added fluid. - A sign for residue from the last fluid is that the measured values are much near to each other than they usually are. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 105 -
  • 106. Conclusions and outlook 5 Conclusions and outlook The main results can be summarized in the table below: cMOS nMOS Sensitivity Working point Sensitivity Working point TD -1.5mV/°C 60µA -100mV/°C 1µA Clark -11nA -500mV -7nA -500mV IDES -40Ω/75mM 30mV@10kHz -6Ω/75mM 30mV@10kHz pH-ISFET -40mV/pH 300µA 3V/pH 22nA O2-FET 350µA/∆O2 -1.5V, pH8 -22µA/∆O2 -1.5V, pH8 The main characterization results of the cMOS and nMOS chips. Table 5-1 Some remarkable results from the table above are: - Temperature diode on nMOS chip has a very high temperature dependency. This dependency is much higher than the dependency of a usual diode. The measurements are repeated several times and this high dependency is confirmed. - Measuring results of the Clark sensor on both of the chip are in the same range. - IDES sensor measurements are contact area dependent. The bigger the contact surface is, the higher is the conductivity. - ISFET sensors in nMOS chips have in triadic operating mode much less pH dependency as cMOS in the same operating mode. - Also in the weak inversion mode, the ISFET sensors on the nMOS chips can measure pH value, with a high sensitivity of up to 3V/pH. The cMOS chips cannot measure pH in this mode. - The ISFET sensors in nMOS have positive pH sensitivity, while the cMOS a negative one. - Measuring dissolved oxygen on cMOS chips was more successfully and with a higher sensitivity. - 106 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 107. Conclusions and outlook CV-operating mode still experimental and needs more tests. Anyway the results achieved were showed clearly that this measuring method works. AGING: Before beginning with this assay, all the chips were optically searched under microscope for errors and they were all OK. cMOS u01 u02 u03 TD OK OK OK Clark OK OK OK IDES OK OK OK ISFET A OK OK OK ISFET B OK OK OK ISFET C OK OK OK ISFET D OK OK OK O2-FET 1 X X OK Error developing of the cMOS chips. Table 5-2 The ISFETs sensors of cMOS chips are still working and there is no visual errors found under microscope. The CV/O2-FETs lose parts from its metallic electrode ring. The protecting passivation layer is still intact. nMOS c6 c10 i4 i5 i6 f5 f8 TD OK OK OK OK OK OK OK Clark OK OK OK OK OK OK X IDES OK OK OK X X X OK ISFET A X X OK X X OK* OK ISFET B X X X X X OK* OK ISFET C OK OK OK X X OK* OK ISFET D X OK OK X X OK* OK O2-FET 1 OK X X X X X X O2-FET 2 OK OK* OK OK* OK OK OK Error developing of the nMOS chips. Table 5-3 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 107 -
  • 108. Conclusions and outlook - The main damage on the chips is the passivation layer. As next comes the nobel metal electrode. It loses with time. - Only operated sensors were aging and building damages. Not used sensors have no errors; although they had always contact with fluid as the operated sensors. - The each sensor was operated on average time of 10 hours, and that is at least by using 3 different electrolytes. - Temperature sensors have no contact with the electrolyte fluid; therefore it has no aging problem. OUTLOOK: At this point monitoring changes was only possible qualitatively. To gain quantitative information the details of the processes have to be investigated and more test runs with statistical evaluations have to be done. Necessary further investigations should be dedicated to: - Electrode aging. - Influence of temperature and light. - Measuring using PBS or distilled water without dissolved oxygen. - Detailed investigation of voltammetry curves of various substances. - Sensor ageing (drift, change of electro catalytic activity, lifetime). - Operating more than one sensor for simultaneous measurements. To achieve absolute measurements by FET-Sensors especially the ageing and the variation of the operating point/range due to production processes have to be investigated. No long term measurements have been tried during this work. The maximal measurement time was about three hours. The sensors have been examined individually. The O2 concentration in the medium can be reduced by injection of N2 gas into the solution. When the solution is in thermodynamic equilibrium with the nitrogen atmosphere, the oxygen content will be zero. The return to the original O2 concentration by diffusion from the surrounding air after 10 min of N2 injection takes hours. This method is for sure better than adding oxidation substance to bond the dissolved oxygen. Any additional substances can have complicated influence on the electrochemical characteristics of the fluid. - 108 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 109. Acknowledgments 6 Acknowledgments Firstly I would like to express my sincere appreciation to all those who have contributed, directly or indirectly, to this diploma thesis in form of technical or other support. I want to thank Mr Prof. Dr. B. Wolf for the opportunity to develop this interesting diploma thesis at his chair, my mentor Mr Dipl.-Ing. Joachim Wiest for his expert guidance and professional advises, Mr Dr. M. Brischwein for helping by the measurements in the bio laboratory, Mr Dr. J. Peter for his support in chemical problems, Mr R. Arbogast and Mr W. Ruppert for their help in the shop work, Mr A. Michelfelder and Ms G. Teschner for the assistance by working with fluids, Mr F. Ilchmann for his support with computer equipments, Ms M. Remm for helping using the microscopes, and I would like also to thank all other people at the Lehrstuhl für Medizinische Elektronik who were very helpful in providing information. A special thank goes to my family and my friends for their unlimited support while my study at the technical university of Munich Characterization of miscellaneous multi parametrical silicon based biosensor chips - 109 -
  • 110. Indexes 7 Indexes 7.1 Index of pictures Electrochemical cell. Picture 1-1 ...................................................................................................................................... 4 The used microscopes with digital cameras. Picture 2-1 ........................................................................................ 7 Wiring schema for the production of Ag/AgCl electrode. Picture 2-2 ............................................................ 14 The used incubator. Picture 2-3 ..................................................................................................................................... 17 The used Power supply [CONR08]. Picture 2-4 ........................................................................................................ 19 Measurement unit PGZ402 [RADI68]. Picture 2-5 .................................................................................................. 21 GUI interface of the VoltaMaster 4. Picture 2-6 ....................................................................................................... 22 Available settings for Open Circuit Potential measuring method. Picture 2-7 ............................................ 23 Available settings for Pot. Cyclic Voltammetry measuring method. Picture 2-8 ........................................ 24 Available settings for Chrono Potentiometry measuring method. Picture 2-9............................................ 24 Available settings for Chrono Ameperometry measuring method. Picture 2-10 ........................................ 25 Available settings for Pot. Fixed Freq. EIS (Capacitance) measuring method. Picture 2-11 ................. 25 The cMOS chip and its sensors. Picture 2-12 ............................................................................................................. 27 Pins assignment (not true to size). Picture 2-13...................................................................................................... 28 The nMOS chip and its sensors. Picture 2-14 ............................................................................................................ 30 The sensor chips on the nMOS 4 inch wafer. Picture 2-15 ................................................................................... 31 Pins assignment (not true to size)[WIES05]. Picture 2-16 .................................................................................. 32 Picture of the used pin box. Picture 2-17 .................................................................................................................... 34 Cause of diffuse current of dissolved oxygen [ISRA07]. Picture 2-18 .............................................................. 39 Clark sensor on the cMOS chip. Picture 2-19............................................................................................................. 42 Clark sensor on the nMOS chip. Picture 2-20 ............................................................................................................ 42 Schematic design of the measuring system. Picture 2-21 .................................................................................... 43 Measurement assembly. Picture 2-22 .......................................................................................................................... 43 An ideal circuit for measuring an impedance Z. Picture 2-23 ............................................................................ 46 Realistic circuit incl. interfering components. Picture 2-24 ................................................................................ 47 Four-wire impedance measurement circuit. Picture 2-25 ................................................................................... 47 IDES sensor on the nMOS chip. Picture 2-26 ............................................................................................................. 48 IDES sensor on the cMOS chip. Picture 2-27.............................................................................................................. 49 Schematic design of the measuring system. Picture 2-28 .................................................................................... 49 Temperature diode on the cMOS chip. Picture 2-29............................................................................................... 54 Temperature diode on the nMOS chip. Picture 2-30 .............................................................................................. 55 Schematic design of the measuring system. Picture 2-31 .................................................................................... 55 MISFET [HENN05]. Picture 2-32 ................................................................................................................................... 57 Source-drain current. Graph 2-10, Picture 2-33 ...................................................................................................... 58 Reference MISFET on the nMOS chip. Picture 2-34 ................................................................................................ 60 Schematic design of the measuring system. Picture 2-35 .................................................................................... 61 Effect of the hydroxide on the source drain current. Graph 2-11, Picture 2-36 .......................................... 62 ISFET sensor 4 on the cMOS chip. Picture 2-37 ........................................................................................................ 64 ISFET sensor on the nMOS chip. Picture 2-38 ........................................................................................................... 64 Measurement assembly of the project. Picture 2-39 .............................................................................................. 65 Schematic design of the measuring system. Picture 2-40 .................................................................................... 65 - 110 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 111. Indexes Effect of the hydroxide on the source drain current. Graph 2-12, Picture 2-41 .......................................... 67 ISFET sensor on the cMOS chip. Picture 2-42 ........................................................................................................... 71 ISFET sensor on the nMOS chip. Picture 2-43 ........................................................................................................... 71 Schematic design of the measuring system. Picture 2-44 .................................................................................... 72 Effect of the hydroxide on the source drain current. Graph 2-14, Picture 2-45 .......................................... 74 Roughness factor and the length. Picture 3-1........................................................................................................... 78 ISFET after a long term measurement [STEP06]. Picture 4-1 ......................................................................... 100 Scratches on the passivation layer. Picture 4-2 ..................................................................................................... 101 Loosed passivation layer. Picture 4-3 ........................................................................................................................ 101 Potential divider circuit. Picture 4-4 .......................................................................................................................... 102 The used Power supply and a voltmeter [CONR08]. Picture 4-5 ..................................................................... 105 7.2 Index of graphs The measured electrolysis voltage at 4mA for producing Ag/AgCl. Graph 2-1........................................... 15 Electrolysis current for producing Ag/AgCl. Graph 2-2........................................................................................ 16 Damped oscillations of the incubator. Graph 2-3.................................................................................................... 18 Measurement of a 10MW resistor with the PGZ402 unit. Graph 2-4 ............................................................... 23 Typical voltammogram of Clark sensor. Graph 2-5 ............................................................................................... 38 An example for a voltammogram voltage. Graph 2-6 ........................................................................................... 44 AC signal for impedance acquisition. Graph 2-7...................................................................................................... 50 Influence of frequency on impedance[BRIS06]. Graph 2-8 .................................................................................. 50 I-V characteristic curve of a diode and the influence of temperature. Graph 2-9 ...................................... 53 Source-drain current. Graph 2-10, Picture 2-33 ...................................................................................................... 58 Effect of the hydroxide on the source drain current. Graph 2-11, Picture 2-36 .......................................... 62 Effect of the hydroxide on the source drain current. Graph 2-12, Picture 2-41 .......................................... 67 Run of the curves of the PBS with and without dissolved oxygen. Graph 2-13 ............................................ 69 Effect of the hydroxide on the source drain current. Graph 2-14, Picture 2-45 .......................................... 74 Voltammogram curve of the clark sensor on chip u01. Graph 3-1 ................................................................... 78 Voltammogram curve of the clark sensor on chip f5. Graph 3-2....................................................................... 79 Measuring with IDES sensor on chip u01. Graph 3-3 ............................................................................................ 80 Measuring with IDES sensor on chip f8. Graph 3-4 ................................................................................................ 80 Diode curve at 23°, 27° and 37°C of chip u01. Graph 3-5..................................................................................... 82 Diode curve at 27°, 37° and 50°C of chip f8. Graph 3-6 ........................................................................................ 83 Diode curve at 27° and 37°C of chip f5. Graph 3-7 ................................................................................................. 84 The curve of i5-ISFET-Ref. Graph 3-8........................................................................................................................... 85 Characteristic curve of ISFET sensor on chip u01 sensor A. Graph 3-9 .......................................................... 86 Measuring UDS(pH) with ISFET sensor on chip u01 sensor A @300µA. Graph 3-10 ................................. 86 Measuring pH value respect to time. Graph 3-11 .................................................................................................... 87 Influence the pH value on the characteristic curve of i5-ISFET-A (at VE=2V). Graph 3-12 .................... 87 Characteristic curve of ISFET on chip u01 sensor A(in weak inversion mode). Graph 3-13 .................. 88 Measuring with ISFET sensor on chip f5 sensor A @20nA(in cut off region). Graph 3-14 ..................... 88 Measuring pH and DO with O2-FET on chip u01@-1.5V(smoothed by 50points). Graph 3-15 ............. 90 Measuring pH and DO with O2-FET on chip c10@-1.5V. Graph 3-16 .............................................................. 91 Voltammetry curves for pH PBS solutions (chip c10). Graph 3-17................................................................... 93 Normalized concentration current of DO in PBS solutions (chip c10). Graph 3-18 .................................. 94 Voltammetry curves for oxygen dissolved PBS solutions (chip c10). Graph 3-19 ...................................... 95 Normalized concentration current of DO in PBS solutions (chip c10). Graph 3-20 .................................. 96 Voltammetry curves for MnO4- dissolved PBS solutions (chip c10). Graph 3-21......................................... 97 Normalized concentration current of DO in PBS solutions (chip c10). Graph 3-22 .................................. 98 Contact error of i5-ISFET-Ref. (at UE=2V). Graph 4-1 ........................................................................................... 99 An example for a filtered and unfiltered signal. Graph 4-2 ............................................................................... 103 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 111 -
  • 112. Indexes Air bubbles falsify measurements. Graph 4-3 ......................................................................................................... 104 7.3 Index of equations Molarity Equation. Equation 2-1 ................................................................................................................................... 11 Reference electrode current. Equation 2-2 ................................................................................................................ 13 The voltage of reference electrode. Equation 2-3 ................................................................................................... 13 Half reaction the Ag side. Equation 2-4 ...................................................................................................................... 14 Half reaction the Pt side. Equation 2-5 ....................................................................................................................... 14 The whole chemical reaction for producing Ag/AgCl electrode. Equation 2-6 ........................................... 15 Diffusion flux. Equation 2-7 ............................................................................................................................................. 40 Diffusions current. Equation 2-8 .................................................................................................................................... 40 Diffusion Current respect to time t. Equation 2-9 ................................................................................................... 40 Oxygen concentration current. Equation 2-10 ......................................................................................................... 40 Chemical reaction to bind dissolved oxygen. Equation 2-11 .............................................................................. 42 Diffusions current. Equation 2-12 ................................................................................................................................. 44 Complex Ohm’s law. Equation 2-13 .............................................................................................................................. 46 Real and complex component of impedance. Equation 2-14 .............................................................................. 51 Schockley’s diode law. Equation 2-15 .......................................................................................................................... 52 Schockley’s simplified diode law. Equation 2-16 ..................................................................................................... 52 Diode law in respect to voltage. Equation 2-17 ....................................................................................................... 53 −. Equation 2-19 ............................................................. 62 Thermal voltage. Equation 2-18 .................................................................................................................................... 53 pH value dependency on the concentration of pH measuring sensitivity in voltage per pH . Equation 2-20 .............................................................................. 66 Reduction of dissolved oxygen. Equation 2-21 ......................................................................................................... 67 pH change depending on oxygen reduction. Equation 2-22 ............................................................................... 68 Hydroxide and hydronium ions from water. Equation 2-23 ............................................................................... 68 pH measurement without reduced hydroxide. Equation 2-24 ........................................................................... 68 Calculating pH change due oxygen reduce. Equation 2-25 ................................................................................. 69 Percentage of DO content in a measuring electrolyte. Equation 2-26 ............................................................ 73 Dissociation of water. Equation 2-27 ........................................................................................................................... 74 Reducing of dissolved XO. Equation 2-28 ................................................................................................................... 74 Reducing of dissolved MnO4-in PBS. Equation 2-29 ................................................................................................ 75 Extended oxygen concentration current. Equation 3-1 ........................................................................................ 77 Potential divider. Equation. 4-1 ................................................................................................................................... 102 Passivation-metal conductor voltage. Equation. 4-2 ........................................................................................... 102 7.4 Index of tables Used sensors on silicon and thin film technologies. Table 1-1 .............................................................................. 5 PBS buffer composition. Table 2-1 ................................................................................................................................ 11 Used sodium sulfite concentration for bonding dissolved oxygen. Table 2-2 ............................................... 11 Concentration of the NaCl to double the amount of the free ions. Table 2-3 ............................................... 12 Specifications cable of the PGZ402. Table 2-4 .......................................................................................................... 22 Fast compare between cMOS and nMOS chips. Table 2-5.................................................................................... 26 Pins assignment of the pin box. Table 2-6 .................................................................................................................. 30 - 112 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 113. Indexes Pins assignment of the cMOS chips. Table 2-7 .......................................................................................................... 33 Pins assignment of the nMOS chips. Table 2-8 ......................................................................................................... 37 Pins assignment of the Clark sensor. Table 2-9 ........................................................................................................ 41 Pins assignment of the IDES sensor. Table 2-10 ...................................................................................................... 48 Pins assignment of the temperature diode. Table 2-11 ........................................................................................ 54 Pins assignment of the cMOS chips. Table 2-12 ....................................................................................................... 59 Pins assignment of the cMOS chips. Table 2-13 ....................................................................................................... 60 Pins assignment of the ISFET sensors. Table 2-14 .................................................................................................. 63 Pins assignment of the O2-FET sensor. Table 2-15 .................................................................................................. 70 Compare between O2-FET sensors of the cMOS and nMOS chips. Table 2-16 .............................................. 71 The main characterization results of the cMOS and nMOS chips. Table 5-1 .............................................. 106 Error developing of the cMOS chips. Table 5-2 ...................................................................................................... 107 Error developing of the nMOS chips. Table 5-3 ...................................................................................................... 107 Explanation of the used abbreviations and symbols. Table 8-1 ...................................................................... 118 Bibliographies. Table 9-1 ................................................................................................................................................ 122 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 113 -
  • 114. List of abbreviations and symbols 8 List of abbreviations and symbols Abbreviation Definition Ampere meter Voltmeter DC voltage Source AC voltage source AC current source Adjustable voltage source Impedance, complex Resistor Resistor Operation amplifier Grounding , , Contact port, probe ∂ Derivative ® Registered trade mark °C Degree Celsius - 114 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 115. List of abbreviations and symbols A Ampere A Area Ag Silver Aux Auxiliary port BNC Bayonet Neill-Concelman connector connector C Coulomb c[x] Concentration of the substance x Cl Chlorine cMOS Complementary Metal Oxide Semiconductor cO2 Oxygen concentration CV Cyclovoltammetry CV-FET Cyclovoltammetry-FET D Diffusions constant D Drain d diameter Dipl.-Ing. Diplom Ingenieur DO Dissolved oxygen Dr Doctor E Electrolyte Ex Energy of x F Faraday constant 96485 C/mol FET Field effect transistor G Gate GUI Graphical User Interface Characterization of miscellaneous multi parametrical silicon based biosensor chips - 115 -
  • 116. List of abbreviations and symbols I Current i.e. id est, that is IDES Interdigitated Electrode Structures IEEE Institute of Electrical and Electronics Engineers, Inc. IHP Inner Helmholtz Plane iL Limit current IMOLA Intelligent Mobile Lab IS Saturation current of a diode ISFET Ion Sensitive Field Effect Transistor Jx Flux of x K Kelvin k, kB Boltzmann’s constant 8.617 × 10−5 eV/K KMnO4 Potassium permanganate l Liter Lehrstuhl für medizinische Elekronik, LME Chair for medical electronics M Metal contacts from e.g. Drain or Source M, mol Mole MOSFET Metal–Oxide–Semiconductor Field-Effect Transistor Mr Mister Ms Mistress n Number of free transported electrons N Nitrogen n/a not applicable - 116 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 117. List of abbreviations and symbols Na Sodium Na2SO3 Sodium Sulfite Na2SO4 Sodium Sulfate nMOS n-Chanel Metal oxide Semiconductor O Oxygen O2-FET Oxygen FET OHP Outer Helmholtz Plane P Passivation (Oxide protection layer) PBS solution Phosphate-Buffered Saline solution PC Personal computer PLCC Plastic Lead Chip Carrier Prof Professor q Elementary charge 1.602 × 10-19 C q.v. quod vide, see also R Reference electrode R Resistor r Radius R Gas law constant 8.314 J/(K mol) REF Reference S Source SNR Signal to Noise Ratio T Temperature in Kelvin t Time TD Temperature diode Characterization of miscellaneous multi parametrical silicon based biosensor chips - 117 -
  • 118. List of abbreviations and symbols TUM Munich University of Technology U Voltage U-I, V-I Voltage-current UIx Voltage of the current Ix, so that = UT Thermal voltage Uxy Voltage between x and y. V Volt viz Videlicet, precisely WK Work port x At position x x#-ISFET-Y ISFET number Y on the sensor chip number x# α Dependent, proportional Explanation of the used abbreviations and symbols. Table 8-1 - 118 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 119. Bibliography 9 Bibliography Autor(s) Abbr. Title of literature Publisher, Year L. Bahr Evaluirung planarer Sensorstrukturen zur Messung der [BAHR02] zellulären Respiration LME, TUM, 2002 A. Bard and L. Faulkner [BARD00] Electrochemical Methods: Fundamentals and Applications John Wiley & Sons, 2nd Edition, 2000 M. Brischwein [BRIS06] Script Praktikum Bioelektronische Messtechnik WS06/07 LME, TUM, 2006 Conrad, Lin. Labornetzgerät VLP-1303 Pro, No.: 511401 http://www.conrad.de/Elektronik- [CONR08] Messtechnik/lin_labornetzgerat_vlp-40.sap Conrad, 10.04.2008 Y. Eminaga [EMIN07] Evaluierung Silizium basierter biohybrider Mikrosensoren LME, TUM, 2007 Y. Eminaga [EMIN072] Praktikum Bioelektronische Messtechnik Characterization of miscellaneous multi parametrical silicon based biosensor chips - 119 -
  • 120. Bibliography LME, TUM, 2007 Y. Eminaga [EMIN08] Evaluation of nMOS manufactured ISFETs LME, TUM, 2007 M. Hennig 2005 GNU-licence, MIME-Typ: image/png [HENN05] http://upload.wikimedia.org/wikipedia/de/7/7b/N-Kanal- MOSFET.png 21.04.2008 W. Heywang [HEYW88] Sensorik, Band 17 der Reihe HalbleiterElektronik Springers Verlag, 3rd edition, 1988 L. Hitchman [HITC78] Chemical Analysis Vol. 49, Measurement of dissolved Oxygen John Wiley & Sons, New York, 1978 M. Israel BioChip-Impedanzspektroskopie / Entwicklung eines [ISRA07] Impedanzmessgerätes auf Basis des AD5933 LME, TUM, 2007 R.G. Bates and J.B. MacAskill [MACA78] Standard Potential of the Silver-Silver Chloride Electrode Pure & Applied Chem., Vol. 50, 1978 A. Michelfelder [MICH06] PBS Herstellung.doc LME, TUM, 13.09.2006 P. J. Mohr and B. N. Taylor [MOHR00] CODATA recommended values of the fundamental physical constants: 1998 - 120 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 121. Bibliography Rev. Mod. Phys., Vol 72, No. 2, April 2000 S. M. Sze [MSZE98] Modern Semiconductor Device Physics Wiley Interscience, 1998 H. Muggenthaler Amperometric oxygen sensors on silicon and glass chips for the [MUGG02] determination of cellular respiration: Calibration and evaluation LME. TUM, 2002 Z. Nagy and E. Yeager Electrochemistry Dictionary, Center for Electrochemical [NAGY08] Sciences, Case Western Reserve University, Cleveland Revision date: January 14, 2008 http://www.radiometer- [RADI68] analytical.com/en_product_details_inc.asp?pid=68 01.05.2008 C. Stepper [STEP06] Entwurf, Herstellung und Charakterisierung von Biosensorchips LME, TUM, 2006 J. Wiest Measurement of pH and pO2 change at an ISFET surrounded by a [WIES03] noble metal electrode LME, TUM, 2003 J. Wiest [WIES05] Cellular Assays with Multiparametric Bioelectronic Sensor Chip CHIMIA 2005, 59, No. 5 H. Göbel [GÖBE06] Einführung in die Halbleiter-Schaltungstechnik 2. Auflage, Springer Verlag, 2006 Characterization of miscellaneous multi parametrical silicon based biosensor chips - 121 -
  • 122. Bibliography J. Farmer Waste Package Degradation Expert Elicitation Panel: Input on [FARM98] the Corrosion of CRM Alloy C-22 Lawrence Livermore National Laboratory, 1998 GESTIS-database on hazardous substances Sodium sulfite http://biade.itrust.de/biaen/lpext.dll/Infobase/uberschrift3918 [GEST08] 4/glied139185.htm#JD_id570201 German institutions for statutory accident insurance and prevention, 04.02.2008 Bibliographies. Table 9-1 - 122 - Characterization of miscellaneous multi parametrical silicon based biosensor chips
  • 123. Appendix 10 Appendix This work also includes the followings: CD CONTENT: - Raw data of the measurements. - MS Excel data sheets. - Origin Files. - Cover page in MS Word and PDF formats. - MS Powerpoint presentation of this work. - Picture files of the figures used in this document. - This document in PDF and MS-Word 2007 docx format. - Demo and free version of some programs used in this work. PRINTED MEDIA: - Cover page. - Three copies in color of this documentation. Characterization of miscellaneous multi parametrical silicon based biosensor chips - 123 -