Exploring the Functionality of the Rockwell Automation® Library of Process Objects

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PUBLIC
Exploring the Functionality of the Rockwell
Automation® Library of Process Objects

Agenda
Demos, Discussion, Questions
What’s Coming?
What’s New?
What’s in the Library of Process Objects?
What’s the Library All About?

PLANT-WIDE
Control and Optimization
SCALABLE
and Modular
SECURE
Open and Information-enabled
FLEXIBLE
Delivery and Support

What’s the Library All About?

Reusable Library for Design Productivity
 Suite of control and HMI
objects to accelerate project
engineering
 Role-based feature set for
 Operation
 Maintenance
 Engineering
Rockwell Automation® Standard Library – “out-of-the-box”

Included
Logix and
FTView
Library of
Process
Objects
Custom
or
Purchase
Library Philosophy
Standard Applications
Control Strategies
(Control Modules)
Library Hierarchy
Logix Programming and
Visualization Tools
Devices
(Process Objects)
 Level control, temperature
control, etc.
 Mixer/Reactor, etc.
Example
 Devices (valves, motors / drives,
control algorithms, transmitters, etc.)
 Studio 5000® function blocks,
faceplates and graphic objects

Key Benefits
 Improvements in:
 System “out-of-the-box” experience
 Engineering efficiency, plus tools, for solution providers
 Focus on your application engineering vs. building base blocks
 Consistency of application solutions from multiple delivery partners
 Predictability of system behavior
 Library managed by Rockwell Automation®
 Consistent engineering library framework
 In line with customer expectations
 TechConnect℠ support
Ask for PlantPAx® Support

Demonstrations
 Over the next few slides, we’ll present and demonstrate how to:
 Add a motor to the Logix application, connect its I/O
 Add a motor graphic symbol to an HMI display
 Link the graphic to the logic
 Start and stop the motor
 Add options and blocks to build up functionality
 Items marked (see below) can be demonstrated on the
PlantPAx® Maintenance Trainer during or at the end of the session
 There will be time to show most, if not all, of the demo items
DEMO!

Installation: Get the Library
 Product Compatibility and Download Center (“PCDC”)
 URL: http://www.rockwellautomation.com/global/support/pcdc.page?
 Search “Process Solutions” or “PlantPAx®”

Installation: Logix Components
 For Add-On Instructions (AOIs), import only the ones you need.

Dependencies Are Included
 IMPORTANT: All dependencies are included in the AOI import file
 Embedded AOIs and all required data types (UDTs, STRINGs)
 Example: the P_Motor instruction uses P_Alarm and P_Mode

Use Rung Imports
 Some instructions have AOI and RUNG import files
 A RUNG import includes all the associated Tags and UDTs for In/Out
Parameters
 Example: Drive Fault Codes
 Import the RUNG
(to a Ladder Diagram routine)
 Do this even if you are
implementing in
Function Block
 Then simply delete
the rung of logic
 All the other stuff
you need stays

Install HMI Components
 Add the library components to your
project (FactoryTalk® View Site Edition
or FactoryTalk® View Machine Edition)
1. Images – .PNG files (NOTE pull-down!)
2. Global Objects –.GGFX files
3. Displays – only the .GFX files you need
 Any platform-required items: Tags, Macros
(See Release Notes)

Just the Displays You Need
 Each Faceplate, Quick or Help popup counts as one display
 Many instructions use
P_Mode, P_Alarm, P_Gate
 Include their Help and
Configuration Displays.
 Include common Displays
 Common Analog Edit (SE)

Create an Instance: Logix
 Add the instruction
 Ladder
 Function Block
 Structured Text
 Create its backing tag
 Controller or
Program scope
 You can do this online
 Actually, you can
do all of this online,
including importing
AOIs, graphics (SE)

Connect I/O

Create an Instance: FactoryTalk® View
 Open your Display and the
appropriate “… Graphics Library” file
 Drag and drop the graphic symbol


Create an Instance: Link View to Logix
KEY LESSON! Just one Global Object Parameter
Note: the AOI
backing tag appears
as a folder!

Let’s Try It!
DEMO!

Default Configuration
 Every instruction defaults to the
simplest, basic device configuration.
 Motors: outputs only with no run feedback
 Valves: outputs only with no limit switches
 etc.
 Additional features are used if you
configure / enable them
 Defaults are listed in the Reference
Manual for each instruction

Add Run Feedback
 Link the run
feedback input
in the code
DEMO!

Add Run Feedback
 Open the faceplate and
enable Run Feedback
checking
 Engineering tab:
Has Run Feedback
 Maintenance tab:
Use Run Feedback

“Has” and “Use”
 Has: the function exists, is coded
 Under control of Engineering
 If an AOI does not have a function, it is not visible to
operators or maintenance
 Use: the function should be used as intended
 Under control of maintenance
 Allows bypassing or disabling a function temporarily
 Maintenance Bypass Indicator
 Has but not Used

Designed Around User Roles
 Operation, maintenance, engineering tabs
 Predefined security model
 User profiles for:
 Operator
 Operating supervisor
 Maintenance
 Maintenance supervisor
 Manager
 Engineer
 Administrator

Operation: Where Am I Right Now?
 Quick access to
detail displays
 Highlight current state
 Available commands
and data entries
are obvious
 Tooltips
 Help displays
DEMO!

Operation: What Shut Us Down?
 Interlocks with first-out
 Logic for complex interlocks
 Snapshot
when logic
triggers
shutdown
DEMO!

Operation: Why Can’t We Run?
 Several objects’
faceplates have a
Diagnostics Tab
 Any device with
“Sts_NotRdy”
 Motors, Valves,
Drives, Regulatory
 “Not Ready” bits
(“Nrdy_xxx”)
highlight causes
DEMO!

Maintenance: Work Around Issues
 Goal: no need to force I/O or change
code in order to bypass typical issues
 Bypass run feedback,
position feedbacks
 Substitute PanelView™ (discrete
or analog input)
 Maintenance bypass
indicators
 Follow the trail
of breadcrumbs

Maintenance: Tools to Maintain Equipment
 Bypass Interlocks
and Permissives
(as allowed by
engineering)
 Maintenance data
 Motor runtimes
and start counts
 Valve stroke
times and counts
DEMO!

Engineering: Configuration Management
 Instantiation
tools to speed
development
and roll-out
 Restricted HMI
configuration
access for
changes

What’s in the Library of Process Objects?

Library of Process Objects
 Add-On Instructions for Logix V18 or later
 Graphic Symbols and faceplates for
FactoryTalk® View SE and
FactoryTalk® View ME V7.0 or later
 Reference Manuals
 Additional AOIs, Tools, Reference Information
 Current Release: 3.50.06
 Quarterly maintenance updates
Intelligent Motor Control:
SMC™-50, SMC™ Flex; PowerFlex® 753, 755, 525,
6000, 7000; E300, E1Plus on EtherNet/IP, E3/E3Plus
• Motors:
Single speed, two speed, reversing, hand-operated;
Generic variable speed drive
• Valves:
Solenoid-operated, motor-operated,
mix-proof, hand-operated (monitor)
• Analog inputs with scaling and threshold alarms: single, dual, multiple; input channel diagnostics
• Advanced analog input adds rate of change, square root extraction, and deviation alarms
• Analog output (manual loading station)
• Control valve (analog or pulse, with feedback)
• Flowmeter or weigh scale dosing, with dribble and self-tuning preact
• Simple sequencer, manual prompt, lead / lag / standby motor group control
• Continuous Control: PIDE (wrapper AOI), high / low select, fanout, deadband controller

Library of Process Objects
• Updated Graphic Symbols:
Softer images
Gray-scale when normal
• Enhanced navigation
Both upstream and downstream
• Permissives with bypass
• Interlocks with First-Out indication and
Bypass
• Motor runtime, Starts, Restart Inhibit
• 2-state Valve Statistics
• Standard Modes and Alarms
• Better alignment with
ANSI/ISA-18.2-2016 and
FactoryTalk® View 8.0, including
Operator Shelving
Program Suppression
Maintenance Disable
• Discrete Logic with snapshot
• Discrete Input with alarm
• Discrete 2-, 3- or 4-State Device
• n-Position Device (up to 8)
• Discrete Output (with Pulsing)
• Tank Strapping Table
• Logix Diagnostics
• CPU Utilization Monitor
• Task Monitor
• Controller Redundancy Monitor
• Change Detector
• Faceplates for built-in instructions:
• PIDE RMPS TOT
• IMC CC MMC

PID Controller (P_PIDE)
 “Wrapper” for PIDE
 PlantPAx® Modes, Alarms
 Hi-Hi deviation, Hi deviation,
Lo deviation, Lo-Lo deviation,
Interlock Trip, Fail
 PlantPAx® parameter naming
 All PIDE capabilities
 End user can enable Autotune
 Plus:
 Powerup Loop Mode, CV, SP
 Interlock with CV and trip alarm
 Override Mode is a “full” owner
DEMO!

High / Low Select (P_HiLoSel)
 For CV high-select or low-select
(override control) applications
 Up to 6 primaries (upstream CV sources, e.g. P_PIDE)
 (Kp * E) offset calculation for each primary
 Avoids winding up
due to noisy PVs
 Highest or Lowest
CV is selected,
others biased so
error must change
sign on another
loop before it can
become selected.
DEMO!

Simple Sequencer (P_Seq)
 Shows “Waiting For” conditions
 Detail – scrolls steps
 Shows Input, Output states,
values
 Manual Prompt capabilityDEMO!

Operator Prompt (P_Prompt)
 Multiple capabilities
 Message to operator
 Data to operator
 Selection by operator
 Data from operator
 Text from operator
DEMO!

Operator “Quicks”
 Simple operator-only faceplates for devices
 Call-up options:
 Always show Quick; always show full faceplate
 Or set by login privileges: Quick for Operator, faceplate for Maintenance
DEMO!

Object-to-Object Navigation
 Enhanced navigation in faceplates
 Motor, Valve, etc. to Interlocks, Permissives
 Interlocks / Permissives to conditions
 Conditions can be inputs, P_Logic instance, any object
 P_PIDE:
 Back, to PanelView™, CascSP sources
 Forward, to CV destination
 Analog Inputs:
 to source input channel
for diagnostics
DEMO!

IMC Integration
 Add-On Instructions for Overload Relays
 P_E3Ovld
 E3 and E3 Plus Overloads,
DeviceNet or EtherNet/IP
(e.g., via 2100-ENET)
 P_E1PlusE
 E1Plus Overload
communication module
on EtherNet/IP (193-ETN)
 P_E300Ovld
 E300 Overload on
EtherNet/IP (193-ECM-ETR)
 Current, Voltage,
Ground Fault sensingDEMO!

IMC Integration
 SMC™-50, SMC™ Flex, PowerFlex® 525, 753, 755, 6000, 7000

Diagnostic Text Lookup
 Fault / Trip Code  Description lookup
 Read fault code from device
 Datalink from AOI-supported drives
 MSG get from PF4 / PF40
 Input from E3/E3Plus, E300
 Fault code / description tables in Controller Tag
 Linked to AOI instance via parameter
 Populated by configuration spreadsheet tool
DEMO!

Enhanced Alarms
 Library requires Logix 18 or later, FactoryTalk® View 7.0 or later
 FactoryTalk® Alarms and Events (ANSI/ISA-18.2-2009)
 Suppression by Design (Program Suppress)
 Out of Service (Maintenance Disable)
 Shelving (Operator Shelve) with Max Shelf Time
 Handshaking with FTAE Server
 New Alarm Configuration popup
 Shelf Timer, Auto Un-shelve, Program Un-shelve
 e.g., shift change
 Custom Alarm text
DEMO!

Other Features
 Comm Status, Simulation,
Substitution, Quality
DEMO!
 Alarm test and severity mapping (View 8.x)

Tools: Online Configuration
 Microsoft Excel workbook
 Uses RSLinx® Classic to configure controller online
 Requires RSLinx® activation (Gateway, OEM); cannot use RSLinx® Lite
 Preconfigured sheets (tabs) for PlantPAx® AOIs
 All configuration parameters, including local tags
 Read configuration from controller
 Store as archive for disaster recovery
 Modify configuration using Excel (32-bit)
 Tab for each AOI (class)
 Write configuration to
controller: ONLINE

Tools: AlarmsBuilder QuickBuild
 QuickBuild creates an alarm import file using these settings:
 Creates FactoryTalk® Alarms and Events discrete alarms
 Creates alarm only if P_Alarm “Cfg_Exists” = 1
 AckRequired is set to true (AckRequired handled by P_Alarm AOI)
 Latched is set to false (ResetRequired handled by P_Alarm AOI)
 P_Alarm severity is mapped to FactoryTalk® Alarms and Events severity if necessary
 P_Alarm Cfg_Desc (description) text added to FactoryTalk® Alarms and Events alarm message
 FactoryTalk® Alarms and Events alarm name set to object’s tag name + alarm name
(‘TI101_Alm_HiHi’)
 FactoryTalk® Alarms and Events alarm view command set to call up object’s faceplate
 FactoryTalk® Alarms and Events alarm class set to controller name, program name, tag name,
tag type
 FactoryTalk® Alarms and Events alarm status and control handshake tags automatically
populated
to link to P_Alarm for acknowledge, suppress/unsuppress, disable/enable, shelve/unshelve
 TIP
Set up alarms
using online tools
(HMI, config
spreadsheet),
save project,
then build
FactoryTalk®
Alarms and
Events using
QuickBuild

PlantPAx® System – SILAlarm
Master Alarm Database Integration
OVERVIEW
BENEFITS
 SILAlarm™ facilitates and documents
the results of alarm rationalization in a
master alarm database
 Use PlantPAx® Alarm Builder to
exchange alarm design between
PlantPAx® System and SILAlarm
 Access alarm rationalization information
during operations from the HMI display
 Helps apply the ISA 18.2 standard:
“Management of Alarm Systems for the
Process Industries”
 Makes alarm design information
available to assist operations,
compliance, and troubleshooting
• Master Alarm Database
• Operator Response Data
• Process Objects
• FactoryTalk® Alarms
ProcessLibrary
AlarmBuilder
• FactoryTalk®
VantagePoint®
• Master Alarm
Database

Tools: Color Change
 Export displays and global objects from FactoryTalk® View Studio
 Modify using the color change tool
 One color palette
 By function
 e.g., “Open”,
“Energized”, “Fault”
 Apply to all exported
displays and global objects at once
 Import modified displays and global objects into FactoryTalk® View Studio

Additional Libraries
 Library of Steam Table Objects
 Given Temperature find P(sat)
 Given Pressure find T(sat)
 Given P, T find Enthalpy, Entropy, Specific Volume
 Properties given Enthalpy, Entropy
 Properties given Pressure, Enthalpy
 Properties given Pressure, Entropy
 Library of Logix Diagnostic Objects
 Logix CPU Utilization, Task Monitor, Redundancy Monitor
 Logix Change Detector
 64-bit Integer Math, Time and Date Math Libraries
 T_Sync – gets controller time from an NTP Server

For More Information
 Online Literature Library
 Rockwell Automation® Library of Process Objects
Product Profile: Pub. PROCES-PP008
 Rockwell Automation® Library of Process Objects
Reference Manual: Pub. PROCES-RM002
 Rockwell Automation® Library of Logix Diagnostic Objects
Reference Manual: Pub. PROCES-RM003
 Add-On Instruction Reference Manuals:
Pub. SYSLIB-RMxxx

What’s New?
NEW for Release 3.50.06 items are in bold text!

Process Library Localization
Language switching of RA Library of Process
Objects 3.5 faceplates:
• Static (Non-controller) text on library
faceplates will be language switchable with
translations provided
• Uses native FactoryTalk® View language
switching capability at each OWS
• Includes:
• Portuguese
• Spanish
• French
• Simplified Chinese
• Korean
 Support global operations and multi-lingual
operators with a consistent interface
OVERVIEW
BENEFITS

PlantPAx® Library Migration Tool
 Migrates Logix application
 Updates AOI definitions to current version
 Updates P_Alarm severity values
 Updates P_Alarm (2.0 and earlier) condition
text strings to P_Alarm 3.x default values
 Migrates FactoryTalk® View SE/ME application
 Updates images and global objects
 Updates global object parameters to current
format and value
 Adds alias tags for faceplate-to-faceplate
navigation where required
Process Library
from v1.x / 2.x / 3.x
to v3.5

Key Feature
2010
v1.1
2011
v1.5
2012
v2.0
2013
v3.0
2015
v3.1
2016
v3.5
Library Objects 22 22 38 57 67 82
FactoryTalk® View ME Support      
Logix Diagnostics      
PowerFlex® Drive Integration      
E+H Premier Integration      
Process Strategies      
Multi-Language Support      
Studio5000 Architect Integration      
Application Code Manager Integration      
PlantPAx® MPC Support      
Process
Library
Migration
Tool
Process Library Version
PlantPAx® Library Migration Tool

HMI Improvements
 Global Objects: simulation indicator
 Discrete Alarm indicator Object
 Faceplate Help display consolidation
 48 dedicated
displays reduced
to 16 multipurpose
displays

Premier Integration
 Supported HART modules: 1756: IF8H, IF16H, OF8H, IF8IH, OF8IH; 1769sc: IF4IH, OF4IH;
1794: IF8IH, OF8IH, IF8IHNFXT; 1734sc: IE2CH, IE4CH, OE2CIH; 1715: IF16, OF8I; 1719: CF4H, IF4H(B)
 Foundation Fieldbus, PROFIBUS PA: EN2FFR, EN2PA-R/A, EN2PAR/B
 Endress + Hauser EtherNet/IP: Promag: 53, 100, 400; Promass: 83, 100; (future: 300, 500)
Analyzer: Liquiline CM44x; (future: Sampler: Liquistation CSFxx)
DEMO!

Lead / Lag / Standby
 Control a group of parallel pumps, fans, or motors
 First–on / Last–off, or
First–on / First–off
 Configurable Preference, Priority
 User input for Dynamic Priority
 “Rotate” group or “Demote” individual motor
 Rotate on all-stop
 Alarm if demand cannot be met
Up to 30 Pumps / Blowers / MotorsDEMO!

Deadband (Bang-Bang) Controller
DEMO!
 On-Off control of analog PanelView™
 Raise and Lower Setpoints
 Raise and Lower Outputs
 Q and Q-not Outputs
 Deviation Alarms
 High Deviation above “Lower” SP
 Low Deviation below “Raise” SP
 Deadband for each threshold
 Auto and Manual Loop Modes
 Full PlantPAx® ownership Mode model

IMC Integration
 PowerFlex® 6000 and 7000 Medium Voltage Drives

PlantPAx® MPC Module
PlantPAx® MPC Global Objects & Faceplates
provided with Rockwell Automation® Library of
Process Objects 3.5 include:
• MPC Overview
• MPC Controller Variable (CV)
• MPC Manipulated Variable (MV)
• MPC Disturbance Variable (DV)
• MPC Transfer Function (TF)
 Improve operations with access to
PlantPAx® MPC operations integrated with
process displays
 Simplify operation with MPC interface
consistent with all other Process Objects
OVERVIEW
BENEFITS

Library of Process Strategies
Pre-configured function block diagrams to
perform basic process control
• Developed and delivered with the Library
of Process Objects 3.5
• Simple routine import, w/ I/O mapping
performed using program parameters
• Template categories include: I/O
Processing, Regulatory and Procedural
Control, Motors, and Valves
 Helps ensure characterized performance
with known control strategy
configurations
 Greatly reduces implementation time
 Promotes consistent applications and
user experience
OVERVIEW
BENEFITS

Process Object Historian Configuration
OVERVIEW
BENEFITS
 Simplifies and reduces effort of
Historian configuration
 Standardizes historian configuration to
enable effective use of data
 Presents data with appropriate context
with use of digital states
New FactoryTalk® Historian configuration
templates provided with the Rockwell
Automation® Library of Process Objects
• Template Historian configuration for
each process object that can be used to
bulk edit FactoryTalk® Historian
• Also Includes digital states to map
enumerated values to text state names

Application Code Manager
• Create and Manage libraries of code and HMI
objects
• Provide simple building blocks to assemble a
complex system
• Prompt developer for system options and
code configuration
• Libraries based on Process Objects included
 Faster time to market and reduced
engineering
 Engineer the system instead of a single
component
 Create content for multiple controllers, HMI,
and historian content with a single click
OVERVIEW
BENEFITS

Studio 5000 Architect™
System
Templates New unified system-wide configuration
interface
• Includes pre-built system templates
following PlantPAx® System guidelines
• Includes RA Library of Process Objects
• Provides integrated system view
inclusive of Controllers, HMI
 Speeds initial deployment of systems
 Simplifies deployment of RA Library of
Process Objects
 Provides single-place to view and
manage application configuration of the
system
OVERVIEW
BENEFITS

What’s Coming?

3.5: More Integration
 Some objects will be added in 3.50.xx maintenance releases:
 PowerFlex® 755TL / TR / TM Drives
 Endress+Hauser Integration
 Promass and Promag 300 and 500; others TBD
 Heartbeat function for EtherNet/IP instruments
 Electrical Protection Devices (EtherNet/IP or IEC 61850)
 857-Series Motor Protector / Feeder Protector
 Schweitzer Engineering Labs and ABB devices
Release information subject to change

Rockwell Automation® Library for
Electrical Protection Devices
Library of objects to integrate electrical
protection devices
• Includes objects for RA, SEL, and ABB
protection devices
• Communicates either IEC-61850 or via
EtherNet/IP
• Includes instructions for deployment
• Monitor and control electrical distribution
systems with one common platform with
simplified and standardized design
OVERVIEW
BENEFITS

4.0: A Major Release
 Future release (4.0)
 New look and feel
 Much grayer
 Abnormals much more salient
 New command source model
 Replaces P_Mode
 New “Out of Service”
 Lighter-weight Analog Inputs
 Remove Modes: Status / Alarm
Thresholds become .Cfg (configuration)
Release information subject to change

4.0: Area-Based Security
Access Defined by Role and Plant Area
Ability to define access rights both by role
and area
• Faceplates will use FactoryTalk®
Security instead of FactoryTalk® View A-
P security
• FactoryTalk® Security groups created for
roles – Operator, Engineering, etc.
• Library object has configurable area
prefix for area based security groups
• Requires FactoryTalk® View 9 and later
• Provides way to define access levels for
different plant areas
• Not limited as was A-P security model
• Same security model used by rest of
portfolio
OVERVIEW
BENEFITSAndrew is Area A operator
Andrew can’t operate
Machines in Area B

4.0: New Look and Feel
Operational and Advanced Display Strategy
Simplified faceplate design aligned with
HMI standards
• Removal of use of color outside of
alarms
• Organization of content based on
usability by role
• Common look and feel aligned with new
RA products and libraries
• Simpler more intuitive operation
• Alignment to industry standards
• Optimized content reduces tag count
for improved HMI performance
OVERVIEW
BENEFITS
Quick Display
Full Size
Faceplate Display
Standard Release Shared Content
Advanced
Configuration
Display
Common Trend
Displays
• Operation
• Basic Maintenance
• Basic Diagnostics
• Alarms
• Help
• Advanced Maintenance
• Advanced Diagnostics
• Engineering

• Operation
• Basic Maintenance
• Basic Diagnostics
• Alarms
• Help
• Advanced Maintenance
• Advanced Diagnostics
• Engineering / Configuration
4.0: Basic and Advanced Faceplates
Lower Tag Count for Improved Performance
Quick Display Advanced
Configuration Display

4.0: What Do You Need?

Other Sessions of Interest
 SY03: Studio 5000 Architect™
 Introduction and Demonstration
 SY04: Studio 5000 Architect™
 Building Your System Hands-on Lab
 CL05: Studio 5000® Application Code Manager
 Introduction and Demonstration
 CL06: Studio 5000® Application Code Manager
 Project Execution and Library Management: Lab
 PR**: All things PlantPAx®!

Demos
Discussion
Questions*
?
( )
…
!
“ “
$
~
Nooice!

About the Demo Hardware
 Used with PlantPAx® curriculum (PRS013, PRS015, PRS018)
 Configuration Fundamentals, Troubleshooting, System Integration
 Common PlantPAx® configuration
 Redundant controllers, Distributed HMI image
 Device Level Ring (DLR) Ethernet
 Drive, starters, overloads
 HART Analog I/O
 HW/SW for maintenance scenarios
 Switches create opens, shorts
 Software scenarios to debug
 Trainer Hardware: ABT-TDPAX

Please take a moment to complete the brief session survey
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Exploring the Functionality of the Rockwell Automation® Library of Process Objects

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Exploring the Functionality of the Rockwell Automation® Library of Process Objects

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