Final presentation Rev3
- 1. Critical First Well Process: High Temperature Wells in Gulf of Thailand Block I – December 2013 Kody Chandler Halliburton Baroid Gulf of Mexico Ekkadit Siriwachirawat Halliburton Baroid Thailand
- 2. 2 At Halliburton, solving customer challenges is second only to keeping everyone safe and healthy. You can find more safety tips at www.halliburton.com/HSE. • Plan the Trip • Prepare Vehicle • Prepare Yourself Winter Driving
- 3. 3 Objectives • Analyze the Critical First Well (CFW) Process. • Interpret information provided in CFW Checklists. • Explain the role of the GTFA. • Describe the CFW process. - Technical Mainstay - Role in DDSQ
- 4. 4 Customer: Chevron Thailand Exploration Platform: SBWA (South Baanphot Alpha) 1st Batch: 5 Wells Rig name: Key Gibraltar Project Overview
- 5. 5 Overview of Technical and Black Book Processes
- 6. 6 Estimated BHT 425o F. Issues getting logs to bottom. No previous logging data. Barite sag, especially in static conditions. Identify the Challenge
- 7. 7 Solution Creation “This was probably the most-tested fluid Baroid has ever launched,” JJ Miller, Global Technical Services Manager for Baroid HalNews 9/30/2013
- 8. 8 Solution Creation “Doing Our Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis
- 9. 9 Solution Creation “Doing Our Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis Offset well data from SBWA-10,19, 14 and 02 Lessons Learned Log from SBWA project in 2011
- 10. 10 Solution Creation “Doing Our Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis Fluid Risk Assessment – Mud Engineers unfamiliar with Chevron GoT operation – Consumption of chemicals more than expected – Contamination with CO2 – Lost Circulation
- 11. 11 Solution Creation “Doing Our Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis Opportunity to introduce “new products” to the customer – PERFORMUL – BENTONE 38
- 12. 12 Solution Creation “Doing Our Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis Lab work flow: Bangkok Kuala Lumpur Jarkata Pune Houston Lab Testing new HT ENVIROMUL formulation – PERFORMUL 7.5 ppb – BENTONE 38 2.0 ppb
- 13. 13 Solution Creation “Doing Our Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis
- 14. 14 Solution Creation “Doing Our Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis Ops Leader & Country Manager confirm all potential solutions can be effectively delivered to customer.
- 15. 15 Overview of Technical and Black Book Processes
- 16. 16 CFW Process Map Criteria for determining a CFW Process-driven Sets us apart from our competitors
- 17. 17 Baroid was relegated to servicing a few rigs working on low- temperature wells. Unsuccessful HT Well project in 2011. August September October November December Baroid was called upon to enhance this fluid for HT wells,. Radioactive Source got stuck in the well bore and was irretrievable. Baroid’s service was reduced from 8 rigs to 2 rigs. The wellbores were not log-able because of the fluid’s gelation.
- 18. 18 Encompassing design Consistency GTFA CFW Checklist
- 19. 19 GTFA Support
- 20. 20 Overview of Technical and Black Book Processes
- 21. 21 Present the Value Avg. Cost $750K USD / Well, approx. $3.8M “Zero” NPT and Recordable Incidents 5 Wells Completed - 72,767 ft in 77 days
- 22. 22 Success in getting logs to bottom Consistent mud weight, especially during periods without circulation – No barite sag Key Performance Indicators
- 23. 23 Customer focused Excellence in delivery – Quality – Consistency Delivering on our word CFW Process and DDSQ
- 24. 24 HalNews 9/30/2013 “Lab testing brings HT success in the Gulf of Thailand”. SBWA Pre-Spud Meeting May 5th, 2013 SBWA Risk management planning. Asia Pacific Share point : Technical and Black Book Process Page Baroid Critical First Well Support : Chevron SWBA 2nd Pass Debrief and Lessons Learned Report on18 June 2013 report by Robert Bertrand (GTFA) Shell Safety Alert : September 2013. Critical Well Process PM-GL-HAL-HMS-702 Critical Well Execution Process Criteria ST-GL-HAL-HMS-702 Personal Interview: Chip Miller, Vice President Personal Interview: Toby Dixon, Global Ops Manager Personal Interview: Dennis Lynch, PASQ and HSE Manager High Temperature OBM fluids for Chevron Lab Test Report in Pune, India 23rd March 2012 Reference
Editor's Notes
- #2: Together
- #3: Men
- #4: Both - What we expect you to learn from this presentation.
- #5: Men
- #6: Kody
- #7: Both
- #8: Kody
- #9: Kody introduce SC process
- #10: Kody - Details of formulation of mud.
- #11: Men - Details of formulation of mud.
- #12: Men - Details of formulation of mud.
- #13: Kody - Details of formulation of mud.
- #14: Kody - Details of formulation of mud.
- #15: Kody - Details of formulation of mud.
- #16: Kody
- #17: Kody - Whole process increases our success rate
- #18: Both - Lost business to competitor because of their formulation. Baroid given a second chance to earn back the business and deliver on our word.
- #19: Kody - Finding the need behind the need. GTFA details: FP2, run 70-75% of mud systems, reservoir drilling and completion fluids experience, knowledge of BSS, responsible for their own recap. GTFA on the frontline ensuring we are meeting customer’s needs and educating the customer and our personnel
- #20: Kody - Only 6 currently worldwide – 3 supervised over the first 3 wells in Thailand: Randall Adamson, Robert Bertrand, Bob DeWolfe.
- #21: Kody
- #22: Men
- #23: Men
- #24: Kody - Quality of steak at the consistency of McDonald’s.