Abstract image of a woman sitting on books and studying on a laptop

GROOVING

C
CHAITANYATOOLING

This document provides information on how to read the standard for grooving. It is organized by external and internal grooving applications and further classified by product series. For external grooving, it indicates holder types and available machining applications through illustrations and arrows. Product sections show the geometry and features for different external grooving inserts. For internal grooving, it provides the minimum cutting diameter, holder type as either corner or geometry type, and specifications for each type.

1 of 114
Downloaded 16 times
1
2
3
4
5
6
Most read
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
HOW TO READ THE STANDARD OF GROOVING aHow this section page is organized zClassified according to external or internal applications. xSub-classified according to product series. (Refer to the index on the next page.) [For External Grooving] [For Internal Grooving] FIGURE SHOWING THE TOOLING APPLICATION uses illustrations and arrows to depict available machining MIN. CUTTING applications such as cutting off, grooving, and copying. DIAMETER INDICATION OF HOLDER TYPE ACCORDING TO APPLICATION is colour-coded to let indicates the holder types, such as the standard type or the L type, you find, at a glance, according to machining application. the minimum cutting TITLE OF PRODUCT PRODUCT FEATURES diameters for internal INDICATION OF EXTERNAL/ machining. PRODUCT SECTION FACE GROOVING/INTERNAL APPLICATION GEOMETRY EXTERNAL GROOVING INTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) FTYPE a Min. cutting diameter 10mm a Screw-on type a Usable for various applications. a Max. groove depth : 3mm 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-GS (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. FSL51 Internal grooving, Threading, Boring Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-GM 1 Corner type (FSL5108R,5110R) 2 Corner type (FSL5112R,5114R,5116R) ar Insert GY1Gooooooooo- GF Insert GY2MoooooR/Loo-GM GS W3 F1 B F1 F1 2° 2° 2° 2° L1 W3 H1 H1 10° L2 W3 L2 L2 L1 øD4 5° L2 1 1 L1 øD4 Fig. 1 øD Fig. 2 øD Right hand tool holder only. H2 H2 H1 H1 L2 L2 Stock Insert Number Dimensions (mm) Min. Max. * 1 1 Cutting Groove Fig. 5 øD Fig. 6 øD Order Number Diameter Depth R Grooving Threading Boring D4 L1 L2 F1 H1 W3 (mm) (mm) Clamp Wrench H2 H2 H1 H1 Screw FSL5108R a MLG10ppL MLT1001L MLP1004L 8 125 30 4.8 7 1.2 10 1.0 TS25 TKY08F Right hand tool holder shown. 1.5 Insert Max. Max. 5110R a MLG10ppL MLT1001L MLP1004L 10 150 40 5.8 9 2.0 12 1.0 TS25 TKY08F Order Number Seat Width Hand Groove Depth Cut Off Diameter 5112R a MLG14ppL MLT1401L MLP1404L 12 180 50 6.8 10.8 1.5 14 2.0 TS32 TKY08F GROOVING GROOVING W3 ar D1 ID 2.0 Size (R/L) (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 5114R a MLG14ppL MLT1401L MLP1404L 14 180 60 7.8 12.4 3.0 16 2.0 TS32 TKY08F (1C1R3E1) a 2.0 6 12 GYM20RA-E06 5116R a MLG20ppL MLT2001L MLP2004L 16 200 70 9.7 14 3.0 20 3.0 TS43 TKY15F 10 20 (1C1R3E2) GYM20RA-E10 a GYHR1616J00-M20R a 4.0 18 36 (1C1R3E3) GYM20RB-E18 a 6 *4 12 (1E1R3E1) GYM20RA-E06 a * Clamp Torque (N • m) : TS25=1.0, TS32=1.0, TS43=3.5 10 20 (1E1R3E2) GYM20RA-E10 a GYHR2020K00-M20R a 18 4 36 (1E1R3E3) GYM20RB-E18 a * FSL52 6 12 (1E1R4E1) GYM25RA-E06 a 12 24 (1E1R4E2) GYM25RA-E12 a GYHR2020K00-M25R a (Carbide shank) Internal grooving, Threading, Boring 20 40 (1E1R4E3) GYM25RA-E20 a R 6 *1 12 *2 (1G1R4E1) GYM25RA-E06 a 1 Corner type (FSL5208R,5210R) 2 Corner type (FSL5212R,5214R,5216R) 12 24 (1G1R4E2) GYM25RA-E12 a GYHR2525M00-M25R a 20 40 (1G1R4E3) GYM25RA-E20 a 6 *1 12 *2 (1Q1R4E1) GYM25RA-E06 a F1 F1 12 24 (1Q1R4E2) GYM25RA-E12 a GYHR3225P00-M25R a 2° 2° 2° 2° 20 40 (1Q1R4E3) GYM25RA-E20 a 6 *1 12 *2 (1J1R4E1) GYM25RA-E06 a 10° W3 L2 L1 H1 øD4 5° W3 L2 L1 H1 øD4 12 24 (1J1R4E2) GYM25RA-E12 a GYHR3232P00-M25R a 2.39 20 40 (1J1R4E3) GYM25RA-E20 a Right hand tool holder only. E 6 *1 12 *2 (1C1L3E1) GYM20LA-E06 a 2.50 10 20 (1C1L3E2) GYM20LA-E10 a GYHL1616J00-M20L a Stock Insert Number Dimensions (mm) Min. Max. * (1C1L3E3) a Cutting Groove 18 36 GYM20LB-E18 6 *4 12 (1E1L3E1) GYM20LA-E06 a Order Number Diameter Depth Clamp 10 20 (1E1L3E2) GYM20LA-E10 a GYHL2020K00-M20L a R Grooving Threading Boring D4 L1 L2 F1 H1 W3 (mm) (mm) Screw Wrench 18 4 36 (1E1L3E3) GYM20LB-E18 a 6 * 12 (1E1L4E1) GYM25LA-E06 a FSL5208R a MLG10ppL MLT1001L MLP1004L 8 125 60 4.8 7 1.2 1.5 10 1.0 TS25 TKY08F 12 24 (1E1L4E2) GYM25LA-E12 a GYHL2020K00-M25L a 5210R a MLG10ppL MLT1001L MLP1004L 10 150 70 5.8 9 2.0 12 1.0 TS25 TKY08F 20 40 (1E1L4E3) GYM25LA-E20 a L 6 *1 12 *2 (1G1L4E1) GYM25LA-E06 a 5212R a MLG14ppL MLT1401L MLP1404L 12 180 80 6.8 10.8 1.5 2.0 14 2.0 TS32 TKY08F 12 24 (1G1L4E2) GYM25LA-E12 a GYHL2525M00-M25L a 5214R a MLG14ppL MLT1401L MLP1404L 14 180 85 7.8 12.4 3.0 16 2.0 TS32 TKY08F 20 1 40 2 (1G1L4E3) GYM25LA-E20 a 2.0 6 * 12 * (1Q1L4E1) GYM25LA-E06 a 5216R a MLG20ppL MLT2001L MLP2004L 16 200 115 9.7 14 3.0 20 3.0 TS43 TKY15F 12 24 (1Q1L4E2) GYM25LA-E12 a GYHL3225P00-M25L a 4.0 (1Q1L4E3) 20 6 *1 40 12 *2 (1J1L4E1) GYM25LA-E20 GYM25LA-E06 a a * Clamp Torque (N • m) : TS25=1.0, TS32=1.0, TS43=3.5 12 24 (1J1L4E2) GYM25LA-E12 a GYHL3232P00-M25L a 20 40 (1J1L4E3) GYM25LA-E20 a *1 *2 *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are whenvariesgauge insert isinsert used.other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D the the used. If The on vary. *4 The maximum groove depth is limited by the workpiece diameter. For details, please refer to F031. * a : Inventory maintained in Japan. a : Inventory maintained in Japan. r : Non stock, produced to order only. (10 inserts in one case) F016 F110 PRODUCT STANDARDS LEGEND FOR indicates order numbers, stock status STOCK STATUS MARK (per right/left hand), holders, Modular Blade, is shown on the left hand groove widths, maximum groove depths, page of each double-page maximum cut-off diameters, dimensions, spread. applicable inserts, and cutting edge shapes. a To Order : For holder, please specify zorder number and hand of tool (right/left). For insert, please specify zinsert number and xgrade. F000
TURNING TOOLS GROOVING CLASSIFICATION (EXTERNAL CUTTING) ..... F002 CLASSIFICATION (INTERNAL CUTTING) ...... F003 STANDARD OF GROOVING TOOLS EXTERNAL CUTTING FEATURES OF THE GY SERIES .............. F004 CLASSIFICATION OF THE GY SERIES ... F006 HOW TO SELECT GY SERIES.................. F008 GY SERIES ORDER NUMBER .................. F010 GY SERIES INSERTS ................................ F012 GY SERIES................................................. F014 UG HOLDER .............................................. F098 INSERTS FOR EG HOLDER ..................... F100 MG HOLDER .............................................. F101 SMG HOLDER............................................ F104 INTERNAL CUTTING GY SERIES................................................. F080 MICRO-MINI BORING BARS ............................ F105 MICRO-MINI TWIN BORING BARS .................. F106 F TYPE BORING BARS........................................ F110 D TYPE BORING HEAD ....................................... F112 *Arranged by Alphabetical order F105 CoooR-BLS F106 CG F112 DPT4 F100 EGT F110 FSL51 F110 FSL52 F012 GY F098 KGBN F099 KGT F101 MG1 F102 MGH F103 MGT F111 MLG F111 MLP F111 MLT F108 RBH F109 SBH F104 SMGH F104 SMGT F104 SMTT F099 UGH F098 UGHN F001
GROOVING CLASSIFICATION EXTERNAL CUTTING Groove Width According to Cutting Mode (mm) Deep Grooving Shallow Grooving Face Grooving Cutting Off Page Copying Name of Tool Holder Insert Shape Features 2 2 2 GY Series a Clamp-on type. a The modular blade allows for 2.39 2.5 2.39 2.5 2.39 2.5 3 3 3 3 3 high rigidity and accuracy. 3.18 3.18 3.18 3.18 3.18 4 4 4 4 4 F014 (Tri Lock System) 4.75 4.75 4.75 4.75 4.75 a Various insert types. 5 5 5 5 5 6 6 6 6 6 6.35 6.35 6.35 6.35 6.35 UG Holder a Spring clamp type. a Strengthened insert clamping. 2.2 2.2 2.2 a Block and blade type and 3.1 3.1 3.1 solid type series. F098 4.1 4.1 4.1 a Maximum cut off diameter : 120mm. 5.1 5.1 5.1 GROOVING MG Holder a Clamp-on type. a Precision class insert. 1.25 a Positive insert suffers from F101 ─ negligible chattering and thus produces a good finished surface. 6 SMG Holder a Screw-on type. a Precision class insert. 0.3 a Positive insert suffers from F104 ─ negligible chattering and thus produces a good finished surface. 1.3 a For gang type tool posts. GTAH a Small Shank : 8mm─16mm GTBH GTCH a Possible to control the back clamping. 0.3 a High rigidity due to design of D016 ─ vertical insert. 3.0 a Economical due to the design of three-corner inserts. a For gang type tool posts. CTAH a Small Shank : 8mm─16mm 0.7 0.7 0.7 a Due to the design of handed tool holders, 1.0 1.0 1.0 able to minimize accumulation of D018 workpieces. 1.5 1.5 1.5 a High rigidity due to design of vertical insert. 2.0 2.0 2.0 a Maximum cut off diameter : 12mm a For gang type tool posts. CTBH a Small Shank : 10mm ─ 16mm a Single holder for inserts for back 1.5 1.5 1.5 SMALL TOOLS turning and cutting off. D020 a High rigidity due to design of vertical 2.0 2.0 2.0 insert. a Maximum cut off diameter : 16mm CTCH a For gang type tool posts. a Small Shank : 10mm,12mm a High cutting edge sharpness and 2.2 2.2 2.2 excellent chip discharge. D021 2.5 2.5 2.5 a Maximum cut off diameter : 20mm CTDH a For gang type tool posts. a Small Shank : 16mm a High cutting edge sharpness and excellent chip discharge. 2.5 2.5 2.5 D022 a Maximum cut off diameter : 23 ─ 35mm CTEH a For gang type tool posts. a Small Shank : 16mm a High cutting edge sharpness and excellent chip discharge. 3.0 3.0 3.0 D023 a Maximum cut off diameter : 23─ 35mm F002
EXTERNAL CUTTING Groove Width According to Cutting Mode (mm) Deep Grooving Shallow Grooving Face Grooving Cutting Off Page Copying Name of Tool Holder Insert Shape Features CSVH a For cam type tool posts. SMALL TOOLS a Small Shank : 7─12mm a Single holder responds to front turning, 0.25 0.6 back turning, grooving, threading and D027 ─ ─ cutting off operations. a The most suitable for machining of small 1.5 1.5 parts with work diameter 5mm or smaller. a Maximum groove depth : 0.3─2.5mm a Maximum cut off diameter : 3─5mm INTERNAL CUTTING Min. Groove Max. Cutting Width Groove GROOVING Name of Tool Holder Insert Shape Features Page Diameter Depth (mm) (mm) (mm) GY Series a Clamp-on type. a The modular blade allows for 2 4 high rigidity and accuracy. 25 F080 ─ ─ (Tri Lock System) a Various insert types. 6.35 13 FSL5 a Screw-on type. a Precision class insert. 1.2 1.0 a Holder is capable of performing 10 F110 ─ ─ both grooving and threading. a Maximum groove depth : 3mm. 4.0 3.0 DPT4 a Pin lock type. a Precision class insert. 1.25 1.2 a Exchangable head type. 40 F112 ─ ─ 4.5 4.5 MICRO-MINI TWIN a Solid carbide type. a Economical due to single holder Boring Bars 1.0 1.0 with two cutting edges. ─ 3.0 F106 ─ ─ 2.0 3.0 MICRO-MINI a Solid carbide type. a Insert can be ground to suit the Boring Bars 2.0 1.0 application. ─ 3.2 F105 ─ ─ 3.0 2.0 F003
EXTERNAL GROOVING / INTERNAL GROOVING FEATURES OF THE GY SERIES GY series offers ultimate rigidity and accuracy for stable grooving. Easy to use modular blade system allows flexible tool management but maintains an overall strength comparable to a mono block type holder. New Tri Lock System for increased stability and performance! a Innovative Tri Lock System Mitsubishi Materials has developed a new and unique, modular blade system. 3Lock 3Lock The Tri-Lock system ensures the blade is securely fixed in 3 directions (side, front and top) 3Lock giving high rigidity for a stable GROOVING grooving performance. 2Lock 1 Lock 2Lock 1 Lock 1 Lock 2Lock External GY Holder Internal a Outstanding compatibility a A wide range of holders available One tool holder can be used with several different from minimum diameter ø25. blades, offering a versatile modular system and improved tool management. Mono block Modular type blade type Modular blade for external grooving Modular blade for face grooving (Short) (Standard) (Short) (Standard) Original insert design leading the way to new grooving applications ! a Highly reliable insert clamping ●Safety keys prevent insert movement. ●The convex geometry ensures high precision clamping. Convex contact face F004
INSERT a A WIDE SELECTION OF INSERTS ●Breaker system ●Selection of groove widths Grooving GUBreaker GSBreaker GMBreaker GFGS (For Gummy Steel) (Low feeds) (Medium feeds) (CBN) For Multifunctional Grooving Copying MSBreaker MMBreaker BMBreaker (Low feeds) (Medium feeds) ●Different corner radii available GROOVING Cutting Off GUBreaker GSBreaker GMBreaker R/L05-GM (For Gummy Steel) (Low feeds) (Medium feeds) Breaker (Medium feeds) a INSERT GRADE Work Material Machining P M K S H Condition Steel Stainless Steel Cast Iron Heat-resistant Alloy, Titanium Alloy Hardened Steel Stable NEW NX2525 NEW NEW MY5015 MB8025 MY5015 VP10RT Machining VP10RT VP10RT Condition VP10RT VP20RT VP20RT VP20RT VP20RT Unstable Note1) VP20RT is the first recommended grade for materials other than hardened steel. Note2) For VP10RT, VP20RT and MY5015, wet cutting is recommended. VP20RT (1st Recommendation) NEW MY5015 ●MIRACLE coated VP20RT for general turning ●CVD coated MY5015 with excellent wear operations.The combination of the tough special resistance at higher cutting temperatures. It cemented carbide substrate and MIRACLE coating demonstrates longer tool life when bring a good balance of wear resistance and fracture machining cast iron and ductile cast iron. toughness at a high level. Corresponding to various Also use for high speed cutting of steel under work piece materials and diverse applications. stable conditions such as continuous cutting. MIRACLE Coating CVD Coated Carbide Carbide substrate (HRA90.5) Carbide substrate VP10RT (2nd Recommendation) NEW NX2525 ●MIRACLE coated VP10RT has high wear ●NX2525 is a cermet grade for finishing. Use for finish cutting of resistance. It adopts the special cemented steel to obtain a glazed surface or low-cutting-speed carbide substrate that is harder than applications that weld easily. VP20RT.Use for hard-to-cut materials or to extend tool life. MIRACLE Coating MB8025 ●MB8025 is a sintered cubic-boron-nitride grade for hardened steel. Carbide substrate (HRA92.0) F005
EXTERNAL GROOVING / INTERNAL GROOVING CLASSIFICATION OF GY SERIES HOLDER SELECTION External Grooving (^ F014-F035) 1 00º type 2 90° type a Modular blade type a Modular blade type Right hand tool holder shown. Right hand tool holder shown. Insert Width Insert Width Inserts 2.00mm 2.39mm 3.00mm 4.00mm 4.75mm 6.00mm 2.00mm 2.39mm 3.00mm 4.00mm 4.75mm 6.00mm GROOVING ^ F012, F013 2.50mm 3.18mm 5.00mm 6.35mm 2.50mm 3.18mm 5.00mm 6.35mm R ^ F014 ^ F016 ^ F018 ^ F020 ^ F022 ^ F024 ^ F026 ^ F026 ^ F026 ^ F028 ^ F028 ^ F028 Holders L ^ F014 ^ F016 ^ F018 ^ F020 ^ F022 ^ F024 ^ F026 ^ F026 ^ F026 ^ F028 ^ F028 ^ F028 ●The same insert can be used for all grooving applications. Grooving Multifunctional Grooving GU Breaker GS Breaker GM Breaker Flat Top MS Breaker MM Breaker (For Gummy Steel) (Low feeds) (Medium feeds) (CBN) (Low feeds) (Medium feeds) Cutting Mode Cutting Mode External Face Internal External Face Internal F006
Face Grooving (^ F036-F079) Internal Grooving (^ F080-F086) 3 00º type 4 90° type 5 90° type a Modular blade type a Modular blade type a Mono block type a Modular blade type (Through air / coolant) (Through air / coolant) NEW NEW Right hand tool holder shown. Right hand tool holder shown. Right hand tool holder shown. Insert Width Insert Width Insert Width 3.00mm 4.75mm 6.00mm 3.00mm 4.00mm 4.75mm 6.00mm 2.00mm 2.39mm 3.00mm 4.00mm 4.75mm 6.00mm 3.18mm 4.00mm 5.00mm 6.35mm GROOVING 3.18mm 5.00mm 6.35mm 2.50mm 3.18mm 5.00mm 6.35mm ^ F036 ^ F044 ^ F052 ^ F060 ^ F064 ^ F066 ^ F068 ^ F070 ^ F080 ^ F080 ^ F082 ^ F082 ^ F084 ^ F084 ^ F040 ^ F048 ^ F056 ^ F062 ^ F064 ^ F066 ^ F068 ^ F070 ^ F080 ^ F080 ^ F082 ^ F082 ^ F084 ^ F084 Copying Cutting Off BM Breaker GU Breaker GS Breaker GM Breaker R/L05-GM Breaker (For Gummy Steel) (Low feeds) (Medium feeds) (Medium feeds) Cutting Mode Cutting Mode External Face Internal External Face Internal F007
EXTERNAL GROOVING / INTERNAL GROOVING HOW TO SELECT GY SERIES STEP1 SELECT AN APPLICATION 1 Select the application and the direction of the workpiece rotation, then follow the next steps. y Normal use Clockwise y Reverse holder use Grooving / Cutting off / Copying Internal grooving / Copying Grooving / Cutting off / Copying Grooving / Cutting off / Copying 1 00° type F014 5 90º right hand type F080 1 00° type F014 2 90º left hand type F026 L R L GROOVING R L R R L L L R R Face grooving / Copying Face grooving / Copying 3 00° type F040 3 00° type F040 Grooving / Cutting off / Copying Face grooving / Copying Internal grooving / Copying Face grooving / Copying 2 90º left hand type F026 4 90º right hand type F064 5 90º right hand type F080 4 90º right hand type F064 STEP2 SELECT AN INSERT 1 Select an insert suitable for the machining application, then select the corresponding seat size. * Seat size refers to the seat width of the modular blade. INSERTS Stock Dimensions (mm) Applications Coated Cermet W3 NEW NEW Seat VP10RT VP20RT Geometry Order Number ar MY5015 NX2525 Size Grooving Re L2 Tolerance (Max.) Width GU Breaker GY2M0400G030N-GU a a G 4.00 ±0.04 0.3 24.2 25.65 (For gummy steel) 0475H040N-GU a a H 4.75 ±0.04 0.4 24.2 25.65 Re±0.05 0500H040N-GU a a H 5.00 ±0.04 0.4 24.2 25.65 W3 0600J040N-GU a a J 6.00 ±0.04 0.4 24.2 25.65 Re±0.05 ar (Max.) a a 0635J040N-GU J 6.35 ±0.04 0.4 24.2 25.65 L2±0.1 GS Breaker GY2M0200D020N-GS a a a D 2.00 ±0.03 0.2 18.7 20.70 (Low feeds) 0239E020N-GS a a a E 2.39 ±0.03 0.2 18.5 20.70 0250E020N-GS a a a E 2.50 ±0.03 0.2 18.5 20.70 Re±0.05 0300F020N-GS a a a F 3.00 ±0.03 0.2 18.5 20.70 For Grooving / Cutting off W3 0318F020N-GS a a a F 3.18 ±0.03 0.2 18.5 20.70 Re±0.05 ar (Max.) 0400G020N-GS a a a G 4.00 ±0.04 0.2 23.9 25.65 0475H030N-GS a a a H 4.75 ±0.04 0.3 23.9 25.65 L2±0.1 a a a 0500H030N-GS H 5.00 ±0.04 0.3 24.0 25.65 0600J030N-GS a a a J 6.00 ±0.04 0.3 24.1 25.65 0635J030N-GS a a a J 6.35 ±0.04 0.3 24.1 25.65 GM Breaker GY2M0200D020N-GM a a a a D 2.00 ±0.03 0.2 19.4 20.70 (Medium feeds) 0239E020N-GM a a a a E 2.39 ±0.03 0.2 19.4 20.70 Re±0.05 0250E020N-GM a a a a E 2.50 ±0.03 0.2 19.4 20.70 W3 0300F030N-GM a a a a F 3 00 ±0 03 03 19 4 20 70 F008
y Normal use Counter Clockwise y Reverse holder use Grooving / Cutting off / Copying Grooving / Cutting off / Copying Grooving / Cutting off / Copying Internal grooving / Copying 1 00° type F014 2 90º right hand type F026 1 00° type F014 5 90º left hand type F080 R L R GROOVING R L L L R L R R L Face grooving / Copying Face grooving / Copying 3 00° type F036 3 00° type F036 Internal grooving / Copying Face grooving / Copying Grooving / Cutting off / Copying Face grooving / Copying 5 90º left hand type F080 4 90º left hand type F064 2 90º right hand type F026 4 90º left hand type F064 STEP3 SELECT A MODULAR HOLDER & A MODULAR BLADE 1 Proceed to the tool holder page in STEP1,then go 3 Select a modular holder suitable for the machine to the column of the seat size selected in STEP 2. used. 2 Select the hand of the tool holder. 4 Select the maximum groove depth. 5 Select a modular blade that corresponds to 4 . When selecting a modular blade for face grooving note if the cutting diameter range is suitable. B F1 ar W3 L2 Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS Fig. 2 Fig. 1 L1 Insert GY2Mooooooooo-GM øD øD Insert GY2MoooooR/Loo-GM 1 1 H2 H1 H2 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter W3 ar D1 ID Size (R/L) (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 6 12 (2E1R3D1) GYM20LA-D06 a 10 20 (2E1R3D2) GYM20LA-D10 a GYHR2020K90-M20L a 18 36 (2E1R3D3) GYM20LB-D18 a 6 *4 12 (2G1R4D1) GYM25LA-D06 a R (2G1R4D2) a a 12 24 GYM25LA-D12 GYHR2525M90-M25L 20 40 (2G1R4D3) GYM25LA-D20 a *1 *2 D 2.00 (2E1L3D1) a 6 12 GYM20RA-D06 10 20 (2E1L3D2) GYM20RA-D10 a GYHL2020K90-M20R a 18 36 (2E1L3D3) GYM20RB-D18 a 6 *4 12 (2G1L4D1) GYM25RA-D06 a L (2G1L4D2) a a 12 24 GYM25RA-D12 GYHL2525M90-M25R 20 40 (2G1L4D3) GYM25RA-D20 a *1 *2 6 12 (2E1R3E1) GYM20LA-E06 a 10 20 (2E1R3E2) GYM20LA-E10 a GYHR2020K90-M20L a 1 2 4 ( ) 5 GYM20LB E18 3 F009
EXTERNAL GROOVING / INTERNAL GROOVING GY SERIES ORDER NUMBER y INSERT m . / GY 2 M 0300 F 030 N R 05 G M z x c v b n m , G F GS . z Series Description v Groove Width bSeat Size *1 n Corner Radius . Application 1 / Application 2 0200 2.00mm D 2.00mm 020 0.20mm G Grooving/Cutting off U For Gummy Steel 0239 2.39mm E 2.39mm 030 0.30mm M Multifunctional S Low feeds x Number of Teeth 2.50mm 1 1 Edge Type 0250 2.50mm 3.00mm 040 0.40mm B Copying (Ball nose) M Medium feeds F 3.18mm 2 2 Edge Type 0300 3.00mm 080 0.80mm G 4.00mm Application 3 0318 3.18mm 150 1.50mm H 4.75mm F Flat Top c Peripheral 0400 4.00mm 5.00mm 159 1.59mm G Ground 0475 4.75mm J 6.00mm 6.35mm 200 2.00mm * Only for CBN inserts. ,Lead angle (R/L type insert) M Sintered 0500 5.00mm 238 2.38mm GROOVING 05 5º B Blank 0600 6.00mm 250 2.50mm 0635 6.35mm 300 3.00mm m Hand Horning Type * 318 3.18mm N Neutral GS General Purpose R Right * Only for CBN inserts. L Left *1 Select a seat size with the same symbol as that of modular blade and mono block holder. y MODULAR BLADE v b n GY M25 R A F 12 *3 z x c D F 12 050 v b n m z Series Description c Hand v Modular Blade Type b Seat Size *1 n Max. Groove Depth 2 * mMin. Groove Diameter R Right Standard Type D 2.00mm 06 6mm 035 35mm x Modular Blade Size L Left Reinforced Type E 2.39mm 08 8mm 040 40mm 2.50mm M20 Face Grooving 3.00mm 10 10mm 050 50mm F 3.18mm M25 12 12mm 060 60mm G 4.00mm 14 14mm 070 70mm H 4.75mm 5.00mm 18 18mm 075 75mm J 6.00mm 6.35mm 20 20mm 085 85mm 25 25mm 100 100mm 110 110mm 125 125mm 135 135mm 170 170mm * 1 Select a seat size with the same symbol as that of the insert. 180 180mm * 2 The maximum groove depth is a value when used for external grooving and changes according to the insert used. For internal grooving, refer to the maximum groove depth on pages F080 ─ F084. 250 250mm * Only for face grooving. * 3 GYM20R/LA-o10, GYM20R/LA-o12, GYM25R/LA-o12 and GYM25R/LA-o14 can be used for both external and internal grooving. F010
y MODULAR HOLDER (EXTERNAL/FACE GROOVING) z x c v b n m , GY H R 2525 M 00 M25 R z Series Description cHand of Holder v Modular Holder Size b Holder Length n Angle (degree) , Hand of Modular Blade R Right 1616 16mmx16mm J 110mm 00 0° R Right L Left 2020 20mmx20mm K 125mm 90 90° L Left 2525 25mmx25mm M 150mm 3225 32mmx25mm P 170mm m Modular Blade Size 3232 32mmx32mm M20 GROOVING x External Holder M25 y MONO BLOCK HOLDER (INTERNAL) z x c v b n m , . GY A R 20 K 90 A F 06 z Series Description cHand of Holder v Shank Diameter b Holder Length n Angle (degree) . Max. Groove Depth R Right 20 20mm K 125mm 90 90° 06 6mm L Left 25 25mm Q 180mm 07 7mm R 200mm m Neck Length , Seat Size A 30mm D 2.00mm G 4.00mm x Hold Type B 40mm 2.39mm 4.75mm E 2.50mm H 5.00mm A Mono block type 3.00mm F 3.18mm y MODULAR HOLDER (INTERNAL) z x c v b n m , . GY D R 40 M 90 D M25 L z Series Description cHand of Holder v Shank Diameter b Holder Length n Angle (degree) . Hand of Modular Blade R Right 32 32mm L 140mm 90 90° R Right L Left 40 40mm M 150mm L Left m Neck Length 50 50mm P 170mm C 50mm , Modular Blade Size S 250mm D 60mm M20 T 300mm x Hold Type F 80mm M25 D Modular blade type F011
EXTERNAL GROOVING / FACE GROOVING / INTERNAL GROOVING GY SERIES INSERTS INSERTS Stock Dimensions (mm) Applications Coated Cermet W3 NEW NEW Seat Geometry Order Number VP10RT VP20RT ar MY5015 Size NX2525 Grooving Re (Max.) L2 Tolerance Width GU Breaker GY2M0400G030N-GU a a G 4.00 ±0.04 0.3 24.2 25.65 (For gummy steel) Re±0.05 0475H040N-GU a a H 4.75 ±0.04 0.4 24.2 25.65 0500H040N-GU a a H 5.00 ±0.04 0.4 24.2 25.65 W3 Re±0.05 0600J040N-GU a a J 6.00 ±0.04 0.4 24.2 25.65 ar (Max.) 0635J040N-GU a a J 6.35 ±0.04 0.4 24.2 25.65 L2±0.1 GS Breaker GY2M0200D020N-GS a a a D 2.00 ±0.03 0.2 18.7 20.70 (Low feeds) 0239E020N-GS a a a E 2.39 ±0.03 0.2 18.5 20.70 GROOVING Re±0.05 0250E020N-GS a a a E 2.50 ±0.03 0.2 18.5 20.70 0300F020N-GS a a a F 3.00 ±0.03 0.2 18.5 20.70 For Grooving / Cutting off W3 Re±0.05 0318F020N-GS a a a F 3.18 ±0.03 0.2 18.5 20.70 ar (Max.) 0400G020N-GS a a a G 4.00 ±0.04 0.2 23.9 25.65 0475H030N-GS a a a H 4.75 ±0.04 0.3 23.9 25.65 L2±0.1 0500H030N-GS a a a H 5.00 ±0.04 0.3 24.0 25.65 0600J030N-GS a a a J 6.00 ±0.04 0.3 24.1 25.65 0635J030N-GS a a a J 6.35 ±0.04 0.3 24.1 25.65 GM Breaker GY2M0200D020N-GM a a a a D 2.00 ±0.03 0.2 19.4 20.70 (Medium feeds) 0239E020N-GM a a a a E 2.39 ±0.03 0.2 19.4 20.70 Re±0.05 0250E020N-GM a a a a E 2.50 ±0.03 0.2 19.4 20.70 W3 0300F030N-GM a a a a F 3.00 ±0.03 0.3 19.4 20.70 Re±0.05 0318F030N-GM a a a a F 3.18 ±0.03 0.3 19.4 20.70 ar (Max.) 0400G030N-GM a a a a G 4.00 ±0.04 0.3 24.4 25.65 0475H040N-GM a a a a H 4.75 ±0.04 0.4 24.3 25.65 L2±0.1 0500H040N-GM a a a a H 5.00 ±0.04 0.4 24.3 25.65 0600J040N-GM a a a a J 6.00 ±0.04 0.4 24.3 25.65 0635J040N-GM a a a a J 6.35 ±0.04 0.4 24.3 25.65 R/L05-GM Breaker GY2M0200D020R05-GM a a D 2.00 ±0.03 0.2 19.5 20.80 0200D020L05-GM a a D 2.00 ±0.03 0.2 19.5 20.80 Re±0.05 0250E020R05-GM a a E 2.50 ±0.03 0.2 19.5 20.825 W3 0250E020L05-GM E 2.50 ±0.03 0.2 19.5 20.825 For Cutting off a a 5° 0300F030R05-GM a a F 3.00 ±0.03 0.3 19.5 20.85 ar (Max.) 0300F030L05-GM a a F 3.00 ±0.03 0.3 19.5 20.85 0400G030R05-GM a a G 4.00 ±0.04 0.3 24.5 25.85 L2±0.1 0400G030L05-GM a a G 4.00 ±0.04 0.3 24.5 25.85 0500H040R05-GM a a H 5.00 ±0.04 0.4 24.5 25.95 Right hand insert shown. 0500H040L05-GM a a H 5.00 ±0.04 0.4 24.5 25.95 MS Breaker GY2M0300F020N-MS a a a a F 3.00 ±0.03 0.2 19.2 20.70 For Multifunctional Grooving (Low feeds) 0300F040N-MS a a a a F 3.00 ±0.03 0.4 18.9 20.70 Re±0.05 0400G020N-MS a a a a G 4.00 ±0.04 0.2 24.2 25.65 W3 0400G040N-MS a a a a G 4.00 ±0.04 0.4 23.9 25.65 Re±0.05 ar (Max.) 0500H040N-MS a a a a H 5.00 ±0.04 0.4 23.9 25.65 0500H080N-MS a a a a H 5.00 ±0.04 0.8 23.5 25.65 L2±0.1 0600J040N-MS a a a a J 6.00 ±0.04 0.4 23.9 25.65 0600J080N-MS a a a a J 6.00 ±0.04 0.8 23.5 25.65 a : Inventory maintained in Japan. u : Inventory maintained in Japan. (Available from spring 2011) F012 (10 inserts in one case) (CBN inserts are available in 1 piece in one case.)
Stock Dimensions (mm) Applications Coated Cermet Carbide CBN W3 NEW NEW NEW NEW Seat Geometry Order Number VP10RT VP20RT MB8025 ar MY5015 Size Grooving RT9010 RT9020 NX2525 Re (Max.) L2 Tolerance Width MM Breaker GY2M0200D020N-MM u u u u D 2.00 ±0.03 0.2 19.1 20.70 (Medium feeds) 0250E020N-MM u u u u E 2.50 ±0.03 0.2 19.1 20.70 0300F020N-MM a a a a F 3.00 ±0.03 0.2 19.1 20.70 For Multifunctional Grooving Re±0.05 0300F040N-MM a a a a F 3.00 ±0.03 0.4 18.9 20.70 0300F080N-MM F 3.00 ±0.03 0.8 18.5 20.70 W3 u u u u Re±0.05 0400G020N-MM u u u u G 4.00 ±0.04 0.2 24.1 25.65 ar (Max.) 0400G040N-MM a a a a G 4.00 ±0.04 0.4 23.9 25.65 0400G080N-MM a a a a G 4.00 ±0.04 0.8 23.5 25.65 0500H040N-MM a a a a H 5.00 ±0.04 0.4 23.9 25.65 L2±0.1 0500H080N-MM a a a a H 5.00 ±0.04 0.8 23.5 25.65 GROOVING 0600J040N-MM a a a a J 6.00 ±0.04 0.4 23.9 25.65 0600J080N-MM a a a a J 6.00 ±0.04 0.8 23.5 25.65 BM Breaker GY2M0200D100N-BM u u u u D 2.00 ±0.03 1.00 19.5 20.70 0250E125N-BM u u u u E 2.50 ±0.03 1.25 19.3 20.70 Re±0.05 0300F150N-BM a a a a F 3.00 ±0.03 1.50 19.0 20.90 For Copying W3 0318F159N-BM a a a a F 3.18 ±0.03 1.59 18.9 20.90 ar (Max.) 0400G200N-BM a a a a G 4.00 ±0.04 2.00 23.4 25.80 0475H238N-BM a a a a H 4.75 ±0.04 2.38 22.9 25.80 L2±0.1 0500H250N-BM a a a a H 5.00 ±0.04 2.50 22.8 25.80 0600J300N-BM a a a a J 6.00 ±0.04 3.00 22.5 25.90 0635J318N-BM a a a a J 6.35 ±0.04 3.18 22.3 25.90 Flat Top (CBN) GY1G0200D020N-GFGS a D 2.00 ±0.03 0.2 ─ 20.70 3.0 0239E020N-GFGS a E 2.39 ±0.03 0.2 ─ 20.70 Re±0.05 0250E020N-GFGS a E 2.50 ±0.03 0.2 ─ 20.70 For Grooving W3 0300F020N-GFGS a F 3.00 ±0.03 0.2 ─ 20.70 Re±0.05 7° 7° 0318F020N-GFGS a F 3.18 ±0.03 0.2 ─ 20.70 0400G020N-GFGS a G 4.00 ±0.03 0.2 ─ 25.65 7° 0475H020N-GFGS a H 4.75 ±0.03 0.2 ─ 25.65 L2 0500H020N-GFGS a H 5.00 ±0.03 0.2 ─ 25.65 2 Edge Type Re * GY2B0220D020N u u D 2.20 ±0.10 0.2 ─ 21.05 * 0270E020N u u E 2.70 ±0.10 0.2 ─ 21.05 W3 * 0340F020N u u F 3.40 ±0.10 0.2 ─ 21.05 Re * 0420G020N u u G 4.20 ±0.10 0.2 ─ 26.00 L2 * 0520H020N u u H 5.20 ±0.10 0.2 ─ 26.00 * 0655J020N u u J 6.55 ±0.10 0.2 ─ 26.00 Blank 1 Edge Type * GY1B0220D020N u u D 2.20 ±0.10 0.2 ─ 21.10 * Re 0270E020N u u E 2.70 ±0.10 0.2 ─ 21.10 W3 * 0340F020N u u F 3.40 ±0.10 0.2 ─ 21.00 Re * 0420G020N u u G 4.20 ±0.10 0.2 ─ 25.90 L2 * 0520H020N u u H 5.20 ±0.10 0.2 ─ 25.90 * 0655J020N u u J 6.55 ±0.10 0.2 ─ 25.90 * Blank inserts to be ground by customers. GRADES F005 F013
EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-GS (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-GM ar Insert GY1Gooooooooo- GF Insert GY2MoooooR/Loo-GM GS W3 F1 B L1 L2 L2 1 1 Fig. 1 øD Fig. 2 øD H2 H2 H1 H1 L2 L2 1 1 Fig. 5 øD Fig. 6 øD H2 H2 H1 H1 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 6 12 (1C1R3D1) GYM20RA-D06 a 10 20 (1C1R3D2) GYM20RA-D10 a GYHR1616J00-M20R a (1C1R3D3) GYM20RB-D18 18 6 * 4 36 12 (1E1R3D1) GYM20RA-D06 a a 10 20 (1E1R3D2) GYM20RA-D10 a GYHR2020K00-M20R a (1E1R3D3) GYM20RB-D18 18 6 * 4 36 12 (1E1R4D1) GYM25RA-D06 a a 12 24 (1E1R4D2) GYM25RA-D12 a GYHR2020K00-M25R a (1E1R4D3) GYM25RA-D20 R 20 6 * 1 40 12 * 2 (1G1R4D1) GYM25RA-D06 a a 12 24 (1G1R4D2) GYM25RA-D12 a GYHR2525M00-M25R a (1G1R4D3) GYM25RA-D20 20 6 * 1 40 12 * 2 (1Q1R4D1) GYM25RA-D06 a a 12 24 (1Q1R4D2) GYM25RA-D12 a GYHR3225P00-M25R a (1Q1R4D3) GYM25RA-D20 20 6 * 1 40 12 * 2 (1J1R4D1) GYM25RA-D06 a a 12 24 (1J1R4D2) GYM25RA-D12 a GYHR3232P00-M25R a (1J1R4D3) GYM25RA-D20 D 2.00 20 6 * 1 40 12 * 2 (1C1L3D1) GYM20LA-D06 a a 10 20 (1C1L3D2) GYM20LA-D10 a GYHL1616J00-M20L a (1C1L3D3) GYM20LB-D18 18 6 * 4 36 12 (1E1L3D1) GYM20LA-D06 a a 10 20 (1E1L3D2) GYM20LA-D10 a GYHL2020K00-M20L a (1E1L3D3) GYM20LB-D18 18 6 * 4 36 12 (1E1L4D1) GYM25LA-D06 a a 12 24 (1E1L4D2) GYM25LA-D12 a GYHL2020K00-M25L a (1E1L4D3) GYM25LA-D20 L 20 6 * 1 40 12 * 2 (1G1L4D1) GYM25LA-D06 a a 12 24 (1G1L4D2) GYM25LA-D12 a GYHL2525M00-M25L a (1G1L4D3) GYM25LA-D20 20 6 * 1 40 12 * 2 (1Q1L4D1) GYM25LA-D06 a a 12 24 (1Q1L4D2) GYM25LA-D12 a GYHL3225P00-M25L a (1Q1L4D3) GYM25LA-D20 20 6 * 1 40 12 * 2 (1J1L4D1) GYM25LA-D06 a a 12 24 (1J1L4D2) GYM25LA-D12 a GYHL3232P00-M25L a (1J1L4D3) GYM25LA-D20 20 * 1 40 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on *4 The maximum groove depth is limited by the workpiece diameter. For details, please refer to F031. vary. * a : Inventory maintained in Japan. F014
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z ar Modular Holder Number 5 pcs. x W3 B F1 Clamp Screw Blade Screw Wrench * L1 GYHR/L1616J00-M20R/L TS407 zTKY30R (Tightening torque L2 L2 GYHR/L2020K00-M20R/L xTKY15D 1 1 : 3.5N·m) Fig. 3 øD Fig. 4 øD GYHR/L2020K00-M25R/L GY06013M (Tightening torque H2 H2 H1 H1 GYHR/L2525M00-M25R/L : 6.0N·m) TS55 zTKY30R (Tightening torque S3 S3 GYHR/L3225P00-M25R/L xTKY25D Right hand tool holder shown. : 5.0N·m) GYHR/L3232P00-M25R/L Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Clockwise Anticlockwise Geometry / Insert Number Page 16 16 104 28 16 20 4 3 16 16 110 34 16 20 4 3 16 16 116 40 16 20 4 4 20 20 119 28 20 23 ─ 1 20 20 125 34 20 23 ─ 1 20 20 131 40 20 23 ─ 2 20 20 117 31 20 26 5 3 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 25 25 142 31 25 28 ─ 1 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 GY2M0200D020N-GS 32 25 162 31 32 28 ─ 5 32 25 170 39 32 28 ─ 5 GY2M0200D020N-GM 32 25 176 45 32 28 ─ 6 (Gauge insert) 32 32 162 31 32 35 ─ 5 32 32 170 39 32 35 ─ 5 GY2M0200D020R05-GM 32 32 176 45 32 35 ─ 6 GY2M0200D020L05-GM F012 16 16 104 28 16 20 4 3 F013 16 16 110 34 16 20 4 3 GY2M0200D020N-MM 16 16 116 40 16 20 4 4 20 20 119 28 20 23 ─ 1 20 20 125 34 20 23 ─ 1 GY2M0200D100N-BM 20 20 131 40 20 23 ─ 2 20 20 117 31 20 26 5 3 GY1G0200D020N-GFGS 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 25 25 142 31 25 28 ─ 1 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 32 25 162 31 32 28 ─ 5 32 25 170 39 32 28 ─ 5 32 25 176 45 32 28 ─ 6 32 32 162 31 32 35 ─ 5 32 32 170 39 32 35 ─ 5 32 32 176 45 32 35 ─ 6 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F015
EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-GS (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-GM ar Insert GY1Gooooooooo- GF Insert GY2MoooooR/Loo-GM GS W3 F1 B L1 L2 L2 1 1 Fig. 1 øD Fig. 2 øD H2 H2 H1 H1 L2 L2 1 1 Fig. 5 øD Fig. 6 øD H2 H2 H1 H1 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 6 12 (1C1R3E1) GYM20RA-E06 a 10 20 (1C1R3E2) GYM20RA-E10 a GYHR1616J00-M20R a (1C1R3E3) GYM20RB-E18 18 6 * 4 36 12 (1E1R3E1) GYM20RA-E06 a a 10 20 (1E1R3E2) GYM20RA-E10 a GYHR2020K00-M20R a (1E1R3E3) GYM20RB-E18 18 6 * 4 36 12 (1E1R4E1) GYM25RA-E06 a a 12 24 (1E1R4E2) GYM25RA-E12 a GYHR2020K00-M25R a (1E1R4E3) GYM25RA-E20 R 20 6 * 1 40 12 * 2 (1G1R4E1) GYM25RA-E06 a a 12 24 (1G1R4E2) GYM25RA-E12 a GYHR2525M00-M25R a (1G1R4E3) GYM25RA-E20 20 6 * 1 40 12 * 2 (1Q1R4E1) GYM25RA-E06 a a 12 24 (1Q1R4E2) GYM25RA-E12 a GYHR3225P00-M25R a (1Q1R4E3) GYM25RA-E20 20 6 * 1 40 12 * 2 (1J1R4E1) GYM25RA-E06 a a 12 24 (1J1R4E2) GYM25RA-E12 a GYHR3232P00-M25R a 2.39 (1J1R4E3) GYM25RA-E20 E 2.50 20 6 * 1 40 12 * 2 (1C1L3E1) GYM20LA-E06 a a 10 20 (1C1L3E2) GYM20LA-E10 a GYHL1616J00-M20L a (1C1L3E3) GYM20LB-E18 18 6 * 4 36 12 (1E1L3E1) GYM20LA-E06 a a 10 20 (1E1L3E2) GYM20LA-E10 a GYHL2020K00-M20L a (1E1L3E3) GYM20LB-E18 18 6 * 4 36 12 (1E1L4E1) GYM25LA-E06 a a 12 24 (1E1L4E2) GYM25LA-E12 a GYHL2020K00-M25L a (1E1L4E3) GYM25LA-E20 L 20 6 * 1 40 12 * 2 (1G1L4E1) GYM25LA-E06 a a 12 24 (1G1L4E2) GYM25LA-E12 a GYHL2525M00-M25L a (1G1L4E3) GYM25LA-E20 20 6 * 1 40 12 * 2 (1Q1L4E1) GYM25LA-E06 a a 12 24 (1Q1L4E2) GYM25LA-E12 a GYHL3225P00-M25L a (1Q1L4E3) GYM25LA-E20 20 6 * 1 40 12 * 2 (1J1L4E1) GYM25LA-E06 a a 12 24 (1J1L4E2) GYM25LA-E12 a GYHL3232P00-M25L a (1J1L4E3) GYM25LA-E20 20 * 1 40 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on *4 The maximum groove depth is limited by the workpiece diameter. For details, please refer to F031. vary. * a : Inventory maintained in Japan. F016
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z ar Modular Holder Number 5 pcs. x W3 B F1 Clamp Screw Blade Screw Wrench * L1 GYHR/L1616J00-M20R/L TS407 zTKY30R (Tightening torque L2 L2 GYHR/L2020K00-M20R/L xTKY15D 1 1 : 3.5N·m) Fig. 3 øD Fig. 4 øD GYHR/L2020K00-M25R/L GY06013M (Tightening torque H2 H2 H1 H1 GYHR/L2525M00-M25R/L : 6.0N·m) TS55 zTKY30R (Tightening torque S3 S3 GYHR/L3225P00-M25R/L xTKY25D Right hand tool holder shown. : 5.0N·m) GYHR/L3232P00-M25R/L Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Clockwise Anticlockwise Geometry / Insert Number Page 16 16 104 28 16 20 4 3 16 16 110 34 16 20 4 3 16 16 116 40 16 20 4 4 20 20 119 28 20 23 ─ 1 20 20 125 34 20 23 ─ 1 20 20 131 40 20 23 ─ 2 20 20 117 31 20 26 5 3 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 25 25 142 31 25 28 ─ 1 GY2M0239E020N-GS 25 25 150 39 25 28 ─ 1 GY2M0250E020N-GS 25 25 156 45 25 28 ─ 2 32 25 162 31 32 28 ─ 5 32 25 170 39 32 28 ─ 5 GY2M0239E020N-GM 32 25 176 45 32 28 ─ 6 GY2M0250E020N-GM (Gauge insert) 32 32 162 31 32 35 ─ 5 32 32 170 39 32 35 ─ 5 32 32 176 45 32 35 ─ 6 GY2M0250E020R05-GM F012 16 16 104 28 16 20 4 3 GY2M0250E020L05-GM F013 16 16 110 34 16 20 4 3 16 16 116 40 16 20 4 4 GY2M0250E020N-MM 20 20 119 28 20 23 ─ 1 20 20 125 34 20 23 ─ 1 GY2M0250E125N-BM 20 20 131 40 20 23 ─ 2 20 20 117 31 20 26 5 3 20 20 125 39 20 26 5 3 GY1G0239E020N-GFGS 20 20 131 45 20 26 5 4 GY1G0250E020N-GFGS 25 25 142 31 25 28 ─ 1 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 32 25 162 31 32 28 ─ 5 32 25 170 39 32 28 ─ 5 32 25 176 45 32 28 ─ 6 32 32 162 31 32 35 ─ 5 32 32 170 39 32 35 ─ 5 32 32 176 45 32 35 ─ 6 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F017
EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS ar Insert GY1Gooooooooo- GF GS W3 F1 B L1 L2 L2 1 1 Fig. 1 øD Fig. 2 øD Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS H2 H2 H1 H1 Insert GY2Mooooooooo-GM Insert GY2MoooooR/Loo-GM L2 L2 1 1 Fig. 5 øD Fig. 6 øD H2 H2 H1 H1 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 6 12 (1C1R3F1) GYM20RA-F06 a 10 20 (1C1R3F2) GYM20RA-F10 a GYHR1616J00-M20R a (1C1R3F3) GYM20RB-F18 18 6 * 4 36 12 (1E1R3F1) GYM20RA-F06 a a 10 20 (1E1R3F2) GYM20RA-F10 a GYHR2020K00-M20R a (1E1R3F3) GYM20RB-F18 18 6 * 4 36 12 (1E1R4F1) GYM25RA-F06 a a 12 24 (1E1R4F2) GYM25RA-F12 a GYHR2020K00-M25R a (1E1R4F3) GYM25RA-F20 R 20 6 * 1 40 12 * 2 (1G1R4F1) GYM25RA-F06 a a 12 24 (1G1R4F2) GYM25RA-F12 a GYHR2525M00-M25R a (1G1R4F3) GYM25RA-F20 20 6 * 1 40 12 * 2 (1Q1R4F1) GYM25RA-F06 a a 12 24 (1Q1R4F2) GYM25RA-F12 a GYHR3225P00-M25R a (1Q1R4F3) GYM25RA-F20 20 6 * 1 40 12 * 2 (1J1R4F1) GYM25RA-F06 a a 12 24 (1J1R4F2) GYM25RA-F12 a GYHR3232P00-M25R a 3.00 (1J1R4F3) GYM25RA-F20 F 3.18 20 6 * 1 40 12 * 2 (1C1L3F1) GYM20LA-F06 a a 10 20 (1C1L3F2) GYM20LA-F10 a GYHL1616J00-M20L a (1C1L3F3) GYM20LB-F18 18 6 * 4 36 12 (1E1L3F1) GYM20LA-F06 a a 10 20 (1E1L3F2) GYM20LA-F10 a GYHL2020K00-M20L a (1E1L3F3) GYM20LB-F18 18 6 * 4 36 12 (1E1L4F1) GYM25LA-F06 a a 12 24 (1E1L4F2) GYM25LA-F12 a GYHL2020K00-M25L a (1E1L4F3) GYM25LA-F20 L 20 6 * 1 40 12 * 2 (1G1L4F1) GYM25LA-F06 a a 12 24 (1G1L4F2) GYM25LA-F12 a GYHL2525M00-M25L a (1G1L4F3) GYM25LA-F20 20 6 * 1 40 12 * 2 (1Q1L4F1) GYM25LA-F06 a a 12 24 (1Q1L4F2) GYM25LA-F12 a GYHL3225P00-M25L a (1Q1L4F3) GYM25LA-F20 20 6 * 1 40 12 * 2 (1J1L4F1) GYM25LA-F06 a a 12 24 (1J1L4F2) GYM25LA-F12 a GYHL3232P00-M25L a (1J1L4F3) GYM25LA-F20 20 * 1 40 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on *4 The maximum groove depth is limited by the workpiece diameter. For details, please refer to F031. vary. * a : Inventory maintained in Japan. F018
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z ar Modular Holder Number 5 pcs. x W3 B F1 Clamp Screw Blade Screw Wrench * L1 GYHR/L1616J00-M20R/L TS407 zTKY30R (Tightening torque L2 L2 GYHR/L2020K00-M20R/L xTKY15D 1 1 : 3.5N·m) Fig. 3 øD Fig. 4 øD GYHR/L2020K00-M25R/L GY06013M (Tightening torque H2 H2 H1 H1 GYHR/L2525M00-M25R/L : 6.0N·m) TS55 zTKY30R (Tightening torque S3 S3 GYHR/L3225P00-M25R/L xTKY25D Right hand tool holder shown. : 5.0N·m) GYHR/L3232P00-M25R/L Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Clockwise Anticlockwise Geometry / Insert Number Page 16 16 104 28 16 20 4 3 16 16 110 34 16 20 4 3 16 16 116 40 16 20 4 4 20 20 119 28 20 23 ─ 1 20 20 125 34 20 23 ─ 1 20 20 131 40 20 23 ─ 2 GY2M0300F020N-GS 20 20 117 31 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0318F020N-GS 20 20 131 45 20 26 5 4 25 25 142 31 25 28 ─ 1 GY2M0300F030N-GM (Gauge insert) 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 32 25 162 31 32 28 ─ 5 GY2M0318F030N-GM 32 25 170 39 32 28 ─ 5 32 25 176 45 32 28 ─ 6 GY2M0300F030R05-GM 32 32 162 31 32 35 ─ 5 GY2M0300F030L05-GM 32 32 170 39 32 35 ─ 5 32 32 176 45 32 35 ─ 6 GY2M0300F020N-MS F012 16 16 104 28 16 20 4 3 GY2M0300F040N-MS F013 16 16 110 34 16 20 4 3 16 16 116 40 16 20 4 4 20 20 119 28 20 23 ─ 1 GY2M0300F020N-MM 20 20 125 34 20 23 ─ 1 GY2M0300F040N-MM 20 20 131 40 20 23 ─ 2 GY2M0300F080N-MM 20 20 117 31 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0300F150N-BM 20 20 131 45 20 26 5 4 GY2M0318F159N-BM 25 25 142 31 25 28 ─ 1 25 25 150 39 25 28 ─ 1 GY1G0300F020N-GFGS 25 25 156 45 25 28 ─ 2 32 25 162 31 32 28 ─ 5 GY1G0318F020N-GFGS 32 25 170 39 32 28 ─ 5 32 25 176 45 32 28 ─ 6 32 32 162 31 32 35 ─ 5 32 32 170 39 32 35 ─ 5 32 32 176 45 32 35 ─ 6 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F019
EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS ar Insert GY1Gooooooooo- GF GS W3 F1 B L1 L2 L2 1 1 Fig. 1 øD Fig. 2 øD Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS H2 H2 H1 H1 Insert GY2Mooooooooo-GM Insert GY2MoooooR/Loo-GM L2 L2 1 1 Fig. 5 øD Fig. 6 øD H2 H2 H1 H1 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 12 24 (1C1R3G1) GYM20RA-G12 a GYHR1616J00-M20R a 12 24 (1E1R3G1) GYM20RA-G12 a GYHR2020K00-M20R a 8 16 (1E1R4G1) GYM25RA-G08 a 14 28 (1E1R4G2) GYM25RA-G14 a GYHR2020K00-M25R a (1E1R4G3) GYM25RA-G25 25 8 * 1 50 16 * 2 (1G1R4G1) GYM25RA-G08 a a R (1G1R4G2) 14 28 GYM25RA-G14 a GYHR2525M00-M25R a (1G1R4G3) GYM25RA-G25 25 8 * 1 50 16 * 2 (1Q1R4G1) GYM25RA-G08 a a 14 28 (1Q1R4G2) GYM25RA-G14 a GYHR3225P00-M25R a (1Q1R4G3) GYM25RA-G25 25 8 * 1 50 16 * 2 (1J1R4G1) GYM25RA-G08 a a 14 28 (1J1R4G2) GYM25RA-G14 a GYHR3232P00-M25R a (1J1R4G3) GYM25RA-G25 G 4.00 25 * 1 50 * 2 a 12 24 (1C1L3G1) GYM20LA-G12 a GYHL1616J00-M20L a 12 24 (1E1L3G1) GYM20LA-G12 a GYHL2020K00-M20L a 8 16 (1E1L4G1) GYM25LA-G08 a 14 28 (1E1L4G2) GYM25LA-G14 a GYHL2020K00-M25L a (1E1L4G3) GYM25LA-G25 25 8 * 1 50 16 * 2 (1G1L4G1) GYM25LA-G08 a a L (1G1L4G2) 14 28 GYM25LA-G14 a GYHL2525M00-M25L a (1G1L4G3) GYM25LA-G25 25 8 * 1 50 16 * 2 (1Q1L4G1) GYM25LA-G08 a a 14 28 (1Q1L4G2) GYM25LA-G14 a GYHL3225P00-M25L a (1Q1L4G3) GYM25LA-G25 25 8 * 1 50 16 * 2 (1J1L4G1) GYM25LA-G08 a a 14 28 (1J1L4G2) GYM25LA-G14 a GYHL3232P00-M25L a (1J1L4G3) GYM25LA-G25 25 * 1 50 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on * vary. a : Inventory maintained in Japan. F020
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z ar Modular Holder Number 5 pcs. x W3 B F1 Clamp Screw Blade Screw Wrench * L1 GYHR/L1616J00-M20R/L TS407 zTKY30R (Tightening torque L2 L2 GYHR/L2020K00-M20R/L xTKY15D 1 1 : 3.5N·m) Fig. 3 øD Fig. 4 øD GYHR/L2020K00-M25R/L GY06013M (Tightening torque H2 H2 H1 H1 GYHR/L2525M00-M25R/L : 6.0N·m) TS55 zTKY30R (Tightening torque S3 S3 GYHR/L3225P00-M25R/L xTKY25D Right hand tool holder shown. : 5.0N·m) GYHR/L3232P00-M25R/L Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Clockwise Anticlockwise Geometry / Insert Number Page 16 16 110 34 16 20 4 3 20 20 125 34 20 23 ─ 1 20 20 119 33 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0400G030N-GU 20 20 136 50 20 26 5 4 25 25 144 33 25 28 ─ 1 GY2M0400G020N-GS 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 32 25 164 33 32 28 ─ 5 GY2M0400G030N-GM (Gauge insert) 32 25 170 39 32 28 ─ 5 32 25 181 50 32 28 ─ 6 32 32 164 33 32 35 ─ 5 GY2M0400G030R05-GM 32 32 170 39 32 35 ─ 5 GY2M0400G030L05-GM 32 32 181 50 32 35 ─ 6 F012 GY2M0400G020N-MS F013 16 16 110 34 16 20 4 3 GY2M0400G040N-MS 20 20 125 34 20 23 ─ 1 GY2M0400G020N-MM 20 20 119 33 20 26 5 3 GY2M0400G040N-MM 20 20 125 39 20 26 5 3 GY2M0400G080N-MM 20 20 136 50 20 26 5 4 25 25 144 33 25 28 ─ 1 25 25 150 39 25 28 ─ 1 GY2M0400G200N-BM 25 25 161 50 25 28 ─ 2 32 25 164 33 32 28 ─ 5 GY1G0400G020N-GFGS 32 25 170 39 32 28 ─ 5 32 25 181 50 32 28 ─ 6 32 32 164 33 32 35 ─ 5 32 32 170 39 32 35 ─ 5 32 32 181 50 32 35 ─ 6 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F021
EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS ar Insert GY1Gooooooooo- GF GS W3 F1 B L1 L2 L2 1 1 Fig. 1 øD Fig. 2 øD Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS H2 H2 H1 H1 Insert GY2Mooooooooo-GM Insert GY2MoooooR/Loo-GM L2 L2 1 1 Fig. 5 øD Fig. 6 øD H2 H2 H1 H1 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 12 24 (1C1R3H1) GYM20RA-H12 a GYHR1616J00-M20R a 12 24 (1E1R3H1) GYM20RA-H12 a GYHR2020K00-M20R a 8 16 (1E1R4H1) GYM25RA-H08 a 14 28 (1E1R4H2) GYM25RA-H14 a GYHR2020K00-M25R a (1E1R4H3) GYM25RA-H25 25 8 * 1 50 16 * 2 (1G1R4H1) GYM25RA-H08 a a R (1G1R4H2) 14 28 GYM25RA-H14 a GYHR2525M00-M25R a (1G1R4H3) GYM25RA-H25 25 8 * 1 50 16 * 2 (1Q1R4H1) GYM25RA-H08 a a 14 28 (1Q1R4H2) GYM25RA-H14 a GYHR3225P00-M25R a (1Q1R4H3) GYM25RA-H25 25 8 * 1 50 16 * 2 (1J1R4H1) GYM25RA-H08 a a 14 28 (1J1R4H2) GYM25RA-H14 a GYHR3232P00-M25R a 4.75 (1J1R4H3) GYM25RA-H25 H 5.00 25 * 1 50 * 2 a 12 24 (1C1L3H1) GYM20LA-H12 a GYHL1616J00-M20L a 12 24 (1E1L3H1) GYM20LA-H12 a GYHL2020K00-M20L a 8 16 (1E1L4H1) GYM25LA-H08 a 14 28 (1E1L4H2) GYM25LA-H14 a GYHL2020K00-M25L a (1E1L4H3) GYM25LA-H25 25 8 * 1 50 16 * 2 (1G1L4H1) GYM25LA-H08 a a L (1G1L4H2) 14 28 GYM25LA-H14 a GYHL2525M00-M25L a (1G1L4H3) GYM25LA-H25 25 8 * 1 50 16 * 2 (1Q1L4H1) GYM25LA-H08 a a 14 28 (1Q1L4H2) GYM25LA-H14 a GYHL3225P00-M25L a (1Q1L4H3) GYM25LA-H25 25 8 * 1 50 16 * 2 (1J1L4H1) GYM25LA-H08 a a 14 28 (1J1L4H2) GYM25LA-H14 a GYHL3232P00-M25L a (1J1L4H3) GYM25LA-H25 25 * 1 50 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on * vary. a : Inventory maintained in Japan. F022
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z ar Modular Holder Number 5 pcs. x W3 B F1 Clamp Screw Blade Screw Wrench * L1 GYHR/L1616J00-M20R/L TS407 zTKY30R (Tightening torque L2 L2 GYHR/L2020K00-M20R/L xTKY15D 1 1 : 3.5N·m) Fig. 3 øD Fig. 4 øD GYHR/L2020K00-M25R/L GY06013M (Tightening torque H2 H2 H1 H1 GYHR/L2525M00-M25R/L : 6.0N·m) TS55 zTKY30R (Tightening torque S3 S3 GYHR/L3225P00-M25R/L xTKY25D Right hand tool holder shown. : 5.0N·m) GYHR/L3232P00-M25R/L Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Clockwise Anticlockwise Geometry / Insert Number Page 16 16 110 34 16 20 4 3 20 20 125 34 20 23 ─ 1 GY2M0475H040N-GU 20 20 119 33 20 26 5 3 GY2M0500H040N-GU 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0475H030N-GS 25 25 144 33 25 28 ─ 1 GY2M0500H030N-GS 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 32 25 164 33 32 28 ─ 5 GY2M0475H040N-GM 32 25 170 39 32 28 ─ 5 GY2M0500H040N-GM (Gauge insert) 32 25 181 50 32 28 ─ 6 32 32 164 33 32 35 ─ 5 32 32 170 39 32 35 ─ 5 GY2M0500H040R05-GM 32 32 181 50 32 35 ─ 6 GY2M0500H040L05-GM F012 F013 16 16 110 34 16 20 4 3 GY2M0500H040N-MS 20 20 125 34 20 23 ─ 1 GY2M0500H080N-MS 20 20 119 33 20 26 5 3 GY2M0500H040N-MM 20 20 125 39 20 26 5 3 GY2M0500H080N-MM 20 20 136 50 20 26 5 4 25 25 144 33 25 28 ─ 1 25 25 150 39 25 28 ─ 1 GY2M0475H238N-BM 25 25 161 50 25 28 ─ 2 GY2M0500H250N-BM 32 25 164 33 32 28 ─ 5 32 25 170 39 32 28 ─ 5 GY1G0475H020N-GFGS 32 25 181 50 32 28 ─ 6 GY1G0500H020N-GFGS 32 32 164 33 32 35 ─ 5 32 32 170 39 32 35 ─ 5 32 32 181 50 32 35 ─ 6 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F023
EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS ar W3 F1 B L1 L2 L2 1 1 Fig. 1 øD Fig. 2 øD Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS H2 H2 H1 H1 Insert GY2Mooooooooo-GM Insert GY2MoooooR/Loo-GM L2 L2 1 1 Fig. 5 øD Fig. 6 øD H2 H2 H1 H1 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 8 16 (1E1R4J1) GYM25RA-J08 a 14 28 (1E1R4J2) GYM25RA-J14 a GYHR2020K00-M25R a (1E1R4J3) GYM25RA-J25 25 8 * 1 50 16 * 2 (1G1R4J1) GYM25RA-J08 a a 14 28 (1G1R4J2) GYM25RA-J14 a GYHR2525M00-M25R a (1G1R4J3) GYM25RA-J25 25 8 * 1 50 16 * 2 (1Q1R4J1) GYM25RA-J08 a a 14 28 (1Q1R4J2) GYM25RA-J14 a GYHR3225P00-M25R a R (1Q1R4J3) GYM25RA-J25 25 8 * 1 50 16 * 2 (1J1R4J1) GYM25RA-J08 a a 14 28 (1J1R4J2) GYM25RA-J14 a GYHR3232P00-M25R a (1J1R4J3) GYM25RA-J25 25 * 1 50 * 2 a 6.00 J 6.35 8 16 (1E1L4J1) GYM25LA-J08 a 14 28 (1E1L4J2) GYM25LA-J14 a GYHL2020K00-M25L a (1E1L4J3) GYM25LA-J25 25 8 * 1 50 16 * 2 (1G1L4J1) GYM25LA-J08 a a 14 28 (1G1L4J2) GYM25LA-J14 a GYHL2525M00-M25L a (1G1L4J3) GYM25LA-J25 25 8 * 1 50 16 * 2 (1Q1L4J1) GYM25LA-J08 a a 14 28 (1Q1L4J2) GYM25LA-J14 a GYHL3225P00-M25L a L (1Q1L4J3) GYM25LA-J25 25 8 * 1 50 16 * 2 (1J1L4J1) GYM25LA-J08 a a 14 28 (1J1L4J2) GYM25LA-J14 a GYHL3232P00-M25L a (1J1L4J3) GYM25LA-J25 25 * 1 50 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on * vary. a : Inventory maintained in Japan. F024
ar * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS W3 B F1 z L1 Modular Holder Number 5 pcs. x Fig. 3 øD 1 L2 Fig. 4 1 øD L2 Clamp Screw Blade Screw Wrench * GYHR/L2020K00-M25R/L H2 H2 H1 H1 GYHR/L2525M00-M25R/L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque S3 S3 GYHR/L3225P00-M25R/L xTKY25D Right hand tool holder shown. : 6.0N·m) : 5.0N·m) GYHR/L3232P00-M25R/L Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Clockwise Anticlockwise Geometry / Insert Number Page 20 20 119 33 20 26 5 3 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 25 25 144 33 25 28 ─ 1 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 32 25 164 33 32 28 ─ 5 GY2M0600J040N-GU 32 25 170 39 32 28 ─ 5 GY2M0635J040N-GU 32 25 181 50 32 28 ─ 6 32 32 164 33 32 35 ─ 5 32 32 170 39 32 35 ─ 5 GY2M0600J030N-GS 32 32 181 50 32 35 ─ 6 GY2M0635J030N-GS GY2M0600J040N-GM (Gauge insert) GY2M0635J040N-GM F012 20 20 119 33 20 26 5 3 F013 20 20 125 39 20 26 5 3 GY2M0600J040N-MS 20 20 136 50 20 26 5 4 GY2M0600J080N-MS 25 25 144 33 25 28 ─ 1 25 25 150 39 25 28 ─ 1 GY2M0600J040N-MM 25 25 161 50 25 28 ─ 2 GY2M0600J080N-MM 32 25 164 33 32 28 ─ 5 32 25 170 39 32 28 ─ 5 32 25 181 50 32 28 ─ 6 GY2M0600J300N-BM 32 32 164 33 32 35 ─ 5 GY2M0635J318N-BM 32 32 170 39 32 35 ─ 5 32 32 181 50 32 35 ─ 6 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F025
EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 2 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS B F1 ar W3 L2 Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS Fig. 2 Fig. 1 L1 Insert GY2Mooooooooo-GM øD øD Insert GY2MoooooR/Loo-GM 1 1 H2 H1 H2 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 6 12 (2E1R3D1) GYM20LA-D06 a 10 20 (2E1R3D2) GYM20LA-D10 a GYHR2020K90-M20L a (2E1R3D3) GYM20LB-D18 18 6 * 4 36 12 (2G1R4D1) GYM25LA-D06 a a R (2G1R4D2) 12 24 GYM25LA-D12 a GYHR2525M90-M25L a (2G1R4D3) GYM25LA-D20 20 * 1 40 * 2 a D 2.00 (2E1L3D1) 6 12 GYM20RA-D06 a 10 20 (2E1L3D2) GYM20RA-D10 a GYHL2020K90-M20R a (2E1L3D3) GYM20RB-D18 18 6 * 4 36 12 (2G1L4D1) GYM25RA-D06 a a L (2G1L4D2) 12 24 GYM25RA-D12 a GYHL2525M90-M25R a (2G1L4D3) GYM25RA-D20 20 * 1 40 * 2 a 6 12 (2E1R3E1) GYM20LA-E06 a 10 20 (2E1R3E2) GYM20LA-E10 a GYHR2020K90-M20L a (2E1R3E3) GYM20LB-E18 18 6 * 4 36 12 (2G1R4E1) GYM25LA-E06 a a R (2G1R4E2) 12 24 GYM25LA-E12 a GYHR2525M90-M25L a (2G1R4E3) GYM25LA-E20 20 * 1 40 * 2 a 2.39 E (2E1L3E1) 2.50 6 12 GYM20RA-E06 a 10 20 (2E1L3E2) GYM20RA-E10 a GYHL2020K90-M20R a (2E1L3E3) GYM20RB-E18 18 6 * 4 36 12 (2G1L4E1) GYM25RA-E06 a a L (2G1L4E2) 12 24 GYM25RA-E12 a GYHL2525M90-M25R a (2G1L4E3) GYM25RA-E20 20 * 1 40 * 2 a 6 12 (2E1R3F1) GYM20LA-F06 a 10 20 (2E1R3F2) GYM20LA-F10 a GYHR2020K90-M20L a (2E1R3F3) GYM20LB-F18 18 6 * 4 36 12 (2G1R4F1) GYM25LA-F06 a a R (2G1R4F2) 12 24 GYM25LA-F12 a GYHR2525M90-M25L a (2G1R4F3) GYM25LA-F20 20 * 1 40 * 2 a 3.00 F (2E1L3F1) 3.18 6 12 GYM20RA-F06 a 10 20 (2E1L3F2) GYM20RA-F10 a GYHL2020K90-M20R a (2E1L3F3) GYM20RB-F18 18 6 * 4 36 12 (2G1L4F1) GYM25RA-F06 a a L (2G1L4F2) 12 24 GYM25RA-F12 a GYHL2525M90-M25R a (2G1L4F3) GYM25RA-F20 20 * 1 40 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are whenvariesgauge insert isinsert used.other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D the The on *4 The maximum groove depth is limited by the workpiece diameter. For details, please refer to F031. the used. If vary. * : Inventory maintained in Japan. F026 a
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number 5 pcs. x Clamp Screw Blade Screw Wrench * GYHR2020K90-M20L TS407 zTKY30R (Tightening torque GYHL2020K90-M20R GY06013M xTKY15D : 3.5N·m) (Tightening torque GYHR2525M90-M25L : 6.0N·m) TS55 zTKY30R (Tightening torque xTKY25D GYHL2525M90-M25R : 5.0N·m) Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 20 20 125 35 20 39 1 20 20 125 35 20 45 1 GY2M0200D020N-GS 20 20 125 35 20 51 2 25 25 150 38 25 45 1 GY2M0200D020N-GM 25 25 150 38 25 53 1 (Gauge insert) 25 25 150 38 25 59 2 GY2M0200D020R05-GM GY2M0200D020L05-GM F012 20 20 125 35 20 39 1 F013 20 20 125 35 20 45 1 GY2M0200D020N-MM 20 20 125 35 20 51 2 25 25 150 38 25 45 1 25 25 150 38 25 53 1 GY2M0200D100N-BM 25 25 150 38 25 59 2 GY1G0200D020N-GFGS 20 20 125 35 20 39 1 20 20 125 35 20 45 1 GY2M0239E020N-GS 20 20 125 35 20 51 2 GY2M0250E020N-GS 25 25 150 38 25 45 1 25 25 150 38 25 53 1 GY2M0239E020N-GM 25 25 150 38 25 59 2 GY2M0250E020N-GM (Gauge insert) GY2M0250E020R05-GM F012 20 20 125 35 20 39 1 GY2M0250E020L05-GM F013 20 20 125 35 20 45 1 20 20 125 35 20 51 2 GY2M0250E020N-MM 25 25 150 38 25 45 1 GY2M0250E125N-BM 25 25 150 38 25 53 1 25 25 150 38 25 59 2 GY1G0239E020N-GFGS GY1G0250E020N-GFGS 20 20 125 35 20 39 1 GY2M0300F020N-GS 20 20 125 35 20 45 1 GY2M0318F020N-GS 20 20 125 35 20 51 2 GY2M0300F030N-GM 25 25 150 38 25 45 1 (Gauge insert) 25 25 150 38 25 53 1 GY2M0318F030N-GM 25 25 150 38 25 59 2 GY2M0300F030R05-GM GY2M0300F030L05-GM GY2M0300F020N-MS F012 20 20 125 35 20 39 1 GY2M0300F040N-MS F013 20 20 125 35 20 45 1 GY2M0300F020N-MM 20 20 125 35 20 51 2 GY2M0300F040N-MM 25 25 150 38 25 45 1 GY2M0300F080N-MM 25 25 150 38 25 53 1 GY2M0300F150N-BM 25 25 150 38 25 59 2 GY2M0318F159N-BM GY1G0300F020N-GFGS GY1G0318F020N-GFGS IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F027
EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 2 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS B F1 ar W3 L2 Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS Fig. 2 Fig. 1 L1 Insert GY2Mooooooooo-GM øD øD Insert GY2MoooooR/Loo-GM 1 1 H2 H1 H2 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 12 24 (2E1R3G1) GYM20LA-G12 a GYHR2020K90-M20L a 8 16 (2G1R4G1) GYM25LA-G08 a 14 28 (2G1R4G2) GYM25LA-G14 a GYHR2525M90-M25L a R (2G1R4G3) GYM25LA-G25 25 * 1 50 * 2 a G 4.00 12 24 (2E1L3G1) GYM20RA-G12 a GYHL2020K90-M20R a 8 16 (2G1L4G1) GYM25RA-G08 a 14 28 (2G1L4G2) GYM25RA-G14 a GYHL2525M90-M25R a L (2G1L4G3) GYM25RA-G25 25 * 1 50 * 2 a 12 24 (2E1R3H1) GYM20LA-H12 a GYHR2020K90-M20L a 8 16 (2G1R4H1) GYM25LA-H08 a 14 28 (2G1R4H2) GYM25LA-H14 a GYHR2525M90-M25L a R (2G1R4H3) GYM25LA-H25 25 * 1 50 * 2 a 4.75 H 5.00 12 24 (2E1L3H1) GYM20RA-H12 a GYHL2020K90-M20R a 8 16 (2G1L4H1) GYM25RA-H08 a 14 28 (2G1L4H2) GYM25RA-H14 a GYHL2525M90-M25R a L (2G1L4H3) GYM25RA-H25 25 * 1 50 * 2 a 8 16 (2G1R4J1) GYM25LA-J08 a 14 28 (2G1R4J2) GYM25LA-J14 a GYHR2525M90-M25L a (2G1R4J3) GYM25LA-J25 25 * 1 50 * 2 a R 6.00 J (2G1L4J1) 6.35 8 16 GYM25RA-J08 a 14 28 (2G1L4J2) GYM25RA-J14 a GYHL2525M90-M25R a (2G1L4J3) GYM25RA-J25 25 * 1 50 * 2 a L *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on * a : Inventory maintained in Japan. vary. F028
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number 5 pcs. x Clamp Screw Blade Screw Wrench * GYHR2020K90-M20L TS407 zTKY30R (Tightening torque GYHL2020K90-M20R GY06013M xTKY15D : 3.5N·m) (Tightening torque GYHR2525M90-M25L : 6.0N·m) TS55 zTKY30R (Tightening torque xTKY25D GYHL2525M90-M25R : 5.0N·m) Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 20 20 125 35 20 45 1 GY2M0400G030N-GU 25 25 150 38 25 47 1 GY2M0400G020N-GS 25 25 150 38 25 53 1 GY2M0400G030N-GM 25 25 150 38 25 64 2 (Gauge insert) GY2M0400G030R05-GM GY2M0400G030L05-GM F012 GY2M0400G020N-MS F013 20 20 125 35 20 45 1 GY2M0400G040N-MS 25 25 150 38 25 47 1 GY2M0400G020N-MM 25 25 150 38 25 53 1 GY2M0400G040N-MM 25 25 150 38 25 64 2 GY2M0400G080N-MM GY2M0400G200N-BM GY1G0400G020N-GFGS 20 20 125 35 20 45 1 GY2M0475H040N-GU GY2M0500H040N-GU 25 25 150 38 25 47 1 GY2M0475H030N-GS 25 25 150 38 25 53 1 GY2M0500H030N-GS 25 25 150 38 25 64 2 GY2M0475H040N-GM GY2M0500H040N-GM (Gauge insert) GY2M0500H040R05-GM F012 GY2M0500H040L05-GM 20 20 125 35 20 45 1 GY2M0500H040N-MS F013 GY2M0500H080N-MS 25 25 150 38 25 47 1 GY2M0500H040N-MM 25 25 150 38 25 53 1 GY2M0500H080N-MM 25 25 150 38 25 64 2 GY2M0475H238N-BM GY2M0500H250N-BM GY1G0475H020N-GFGS GY1G0500H020N-GFGS 25 25 150 38 25 47 1 GY2M0600J040N-GU 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0635J040N-GU GY2M0600J030N-GS GY2M0635J030N-GS GY2M0600J040N-GM (Gauge insert) GY2M0635J040N-GM F012 25 25 150 38 25 47 1 F013 25 25 150 38 25 53 1 GY2M0600J040N-MS 25 25 150 38 25 64 2 GY2M0600J080N-MS GY2M0600J040N-MM GY2M0600J080N-MM GY2M0600J300N-BM GY2M0635J318N-BM IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F029
EXTERNAL GROOVING RECOMMENDED CUTTING CONDITIONS [For External Grooving] *the modular holder GYHR/L2525M00-M25R/L with the Below are the recommended cutting conditions when using modular blade GYM25oA-oo. y Recommended feed rate and depth of cut GU BREAKER GS BREAKER GM BREAKER FLAT TOP GFGS (CBN) a Grooving, Cutting off a Grooving, Cutting off a Grooving, Cutting off a Grooving 6.35 6.35 6.35 6.0 6.0 6.0 5.0 5.0 Insert width (mm) Insert width (mm) Insert width (mm) Insert width (mm) 5.0 5.0 4.75 4.75 4.75 4.75 4.0 4.0 4.0 4.0 3.18 3.18 3.18 3.0 3.0 3.0 2.5 2.5 2.5 2.39 2.39 2.39 2.0 2.0 2.0 0 0.05 0.1 0.2 0 0.05 0.1 0.2 0.3 0 0.1 0.2 0.3 0.4 0 0.05 0.1 0.15 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) : 1st recommended area MS BREAKER a Grooving a Turning GROOVING : 1st 4.0 Radial Depth of cut (mm) recommended area 6.0 Insert width 6mm Insert width (mm) 3.0 5.0 Insert width 5mm Insert width 4mm 2.0 4.0 3.0 1.0 Insert width 3mm 0 0.1 0.2 0.3 0.4 0 0.1 0.2 0.3 0.4 Feed (mm/rev) Feed (mm/rev) MM BREAKER a Grooving a Turning : 1st 4.0 Radial Depth of cut (mm) 6.0 recommended area Insert width 6mm Insert width (mm) 5.0 3.0 Insert width 5mm 4.0 Insert width 4mm 2.0 3.0 Insert width 3mm 2.5 1.0 2.0 Insert width 2.5mm Insert width 2mm 0 0.1 0.2 0.3 0.4 0 0.1 0.2 0.3 0.4 Feed (mm/rev) Feed (mm/rev) BM BREAKER a Grooving a Turning 6.35 : 1st 4.0 6.0 Radial Depth of cut (mm) recommended area Insert width 5.0 Insert width (mm) 5.0mm 4.75 3.0 4.75mm Insert width Insert width 6.35mm 4.0 4.0mm 6.0mm 3.18 2.0 3.0 Insert width 3.18mm 2.5 3.0mm Insert width 1.0 2.5mm 2.0 Insert width 2.0mm 0 0.1 0.2 0.3 0.4 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Feed (mm/rev) Feed (mm/rev) (Note) When using a combination as shown below, decrease the recommended feed rate by 20% and 40% respectively. a Decrease the feed rate by 20%. a Decrease the feed rate by 40%. 20mm 20mm 16mm GYHR2020K00-M25R GYHR2020K00-M20R GYHR1616J00-M20R GYM25 GYM20 GYM20 (20mm×20mm Square holder) (16mm×16mm Square holder) F030
LIMITATION OF THE MAXIMUM GROOVE DEPTH Max. Groove Depth ●When using the modular blade GYMiiR/LA- ii ar (Max.) The maximum groove depth is not limited by the workpiece diameter. ●When using the modular blade GYMiiR/LB- iii The maximum groove depth is limited by the workpiece diameter. 19 e ec r Max. Groove Depth (mm) 18 pi te ork me W Dia 17 16 15 GYM20R/LB-D18 GYM20R/LB-E18 14 GYM20R/LB-F18 0 36 40 48 70 137 y Due to the interference on this part, the maximum groove Workpiece Diameter (mm) depth is limited by the workpiece diameter. GROOVING RECOMMENDED CUTTING SPEED (m/min) Cutting Speed (m/min) Work Material Hardness Grade 50 100 150 200 250 300 P VP20RT 100 220 VP10RT 110 230 Mild Steel < 160HB MY5015 140 300 NX2525 90 210 VP20RT 80 180 VP10RT 90 190 160 ─ 280HB MY5015 110 250 NX2525 70 170 Carbon Steel Alloy Steel VP20RT 60 140 VP10RT 70 150 280HB< MY5015 90 210 NX2525 55 135 M VP20RT 60 140 Stainless Steel < 270HB VP10RT 70 150 K VP20RT 80 180 Tensile Strength Gray Cast Iron VP10RT 90 190 < 300MPa MY5015 140 300 VP20RT 60 140 Tensile Strength Ductile Cast Iron VP10RT 70 150 < 800MPa MY5015 90 210 S VP20RT 30 60 Heat Resistant Alloy ─ Titanium Alloy VP10RT 40 70 H Hardened steel 50HRC< MB8025 80 120 (Note 1) VP20RT is the first recommended grade for materials other than hardened steel. (Note 2) For VP10RT, VP20RT and MY5015, wet cutting is recommended. F031
EXTERNAL GROOVING TOOL SELECTION a Notes when selecting the tool body Modular holder Modular blade (1) 20mm 25mm GYM25 GYHR2525M00-M25R GYHR2020K00-M25R GYM25 Modular Holder Modular Blade 20mm 20mm GYHR2020K00-M25R GYM25 GYM20 GYHR2020K00-M20R aTo ensure sufficient clamping rigidity, select a modular holder aIf there is no restriction for use, select the largest modular with the largest possible shank size. blade for the same shank size. Modular blade (2) Modular blade (3) GROOVING aSelect the shortest possible blade suitable aSelect the shortest possible blade suitable for the application. for the application. a Notes when setting the tool Setting of cutting edge height Tool body setting angle + – 90º 90º <Grooving/Cross-feed machining> Set the cutting edge height to ±0.1mm parallel to the central axis. <Cutting off> Set the cutting edge height to 0–+0.2mm parallel to the central axis. aSet the insert perpendicular to the central axis. Overhang 0.5–1.0mm >1.0mm Good NG aWhen setting the tool, ensure that the overhang is as short as possible. F032
MACHINING RECOMMENDATIONS a Notes on multi-functional machining (MS and MM breakers) Machining narrow grooves Machining wide grooves xcz aIt is recommended to carry out plunging in several passes. aIt is recommended that cross-feed machining is used. Following the steps above makes it difficult for chips to elongate. This also improves the accuracy of workpiece wall surface. Machining wide grooves ROUGHING FINISHING GROOVING c x v n m , z b zCarry out grooving. c Carry out cross feed b Carry out grooving. m Carry out grooving , Machining of the wall xRetract the tool machining. n Retract the tool approx to the end point of surface, corner radius and approx 0.1mm. v Retract the tool approx 0.1mm. the corner radius. bottom face should be 0.1mm. * Repeat the steps z –n . carried out in one process. FINISHING Precautions when finishing walls . / .Stop at the bottom of / Machine the counter Finish machining. the corner radius. wall to the corner radius aTo produce high accuracy walls using MS or MM breaker insert, in one process. do not carry out back turning. Plunging is recommended. Wall machining Machining of a ring section aWhen machining a wall, chip jamming can occur. In this case, stop cross feed machining just before the wall (at a point less than the aWhen a ring remains in a cross feed end process, insert width) then remove the remaining material by plunging. finish cross feed machining 1–1.5mm short of the end point, then remove the ring by plunging. F033
EXTERNAL GROOVING MACHINING RECOMMENDATIONS a Notes on multi-functional machining (BM breaker) Roughing ap aWith the BM breaker insert, 3 dimensional copying is possible. aUse plunging and cross-feed machining. Set the depth of cut (ap) to 40% less than the insert width. When machining the corner, vibration is likely to occur. To avoid this, reduce the feed by 50%. Finishing Insert ap (mm) GY2M0200D100N-BM 0.05 GY2M0250E125N-BM 0.10 GROOVING GY2M0300F150N-BM 0.15 GY2M0318F159N-BM GY2M0400G200N-BM 0.20 ap GY2M0475H238N-BM 0.24 GY2M0500H250N-BM aCarry out finishing in one process. GY2M0600J150N-BM For the depth of cut (ap) when back turning, refer to the table on the right. 0.30 GY2M0635J318N-BM a Notes for cutting off Feed Revolution <Feed> a <Spindle speed> a Distance from the cutting edge Distance from the cutting edge to the workpiece centre to the workpiece centre &D &D Feed f Maximum spindle speed Revolution n 1.0xf max-n 0.8x(max-n) 0.5xf start-n Distance a Distance a 0 0.2xD 0.5xD 0 0.5xD ●When the cutting edge approaches the centre, reduce the feed ● When using constant cutting speed during a cutting off cycle, it by 50%. is recommended to limit the spindle speed to 80% of maximum to ensure stability. ●If necessary, stop the feed prior to reaching the centre of the workpiece to prevent it falling under its own weight. ● To prevent the workpiece from being expelled, lower the spindle speed before finishing the grooving operation. Insert Neutral insert Handed insert Neutral insert Handed insert ●When there is a centre stub on solid bar work or burrs are formed on pipe material, it is possible to decrease them by using a handed insert. With a handed insert, machining tends to be less stable when compared to using a neutral insert. Pay special attention to avoid fracturing of the cutting edge and decrease the feed when necessary. F034
ASSEMBLY INSTRUCTION A (b)Wrench (For Insert clamp screw) Modular Holder Modular Blade (ex.) x c (a)Insert clamp screw x1pc. GY M25R A - F 20 GY M25R A - F 12 Short, Long Medium (c)Modular blade (5 holes) (4 holes) (d)Wrench set screw x5pc. (For Modular blade Insert v set screw) (ex.) GY2M0300 F 040N-MS z GY2M0318 F 030N-GM (ex.) GYHR2525M00 - M25R Note 1) c and v are changed by the insert size. B GROOVING B' Side Screws (3 screws) Side Screws (2 screws) Short, Medium Modular Blade Long (4 holes) Modular Blade (5 holes) Note 2) z and x should be matched. (See caption A) C D Front Screws Note 4) (2 screws) Please clean the insert-seat before installing the insert. Note 3) Note 5) Please tighten the modular blade c and v should be matched. set screws in order of (See caption A) [Side screws] → [Front screws]. E F Note 6) Don’t tighten the insert clamp screw without installing the insert. Note 7) This will prevent modular The insert clamp screw is inclined. Ensure blade damage. that the wrench is perpendicular to the screw tightening. Assembled F035
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 35 40 12 (4E1R4F11) GYM25RD-F12-035 a 40 50 12 (4E1R4F12) GYM25RD-F12-040 a 50 60 12 (4E1R4F13) GYM25RD-F12-050 a 12 (4E1R4F14) GYM25RD-F12-060 a 60 75 (4E1R4F24) GYM25RD-F20-060 20 12 *1 (4E1R4F15) GYM25RD-F12-075 a a GYHR2020K00-M25R a 75 100 (4E1R4F25) GYM25RD-F20-075 20 12 *1 (4E1R4F16) GYM25RD-F12-100 a a 100 150 (4E1R4F26) GYM25RD-F20-100 20 12 *1 (4E1R4F17) GYM25RD-F12-135 a a 135 200 (4E1R4F27) GYM25RD-F20-135 20 12 *1 (4E1R4F18) GYM25RD-F12-180 a a F 3.00 * R 3 180 250 20 *1 (4E1R4F28) GYM25RD-F20-180 a 3.18 35 40 12 (4G1R4F11) GYM25RD-F12-035 a 40 50 12 (4G1R4F12) GYM25RD-F12-040 a 50 60 12 (4G1R4F13) GYM25RD-F12-050 a 12 (4G1R4F14) GYM25RD-F12-060 a 60 75 1 (4G1R4F24) GYM25RD-F20-060 * (4G1R4F15) GYM25RD-F12-075 a 20 12 a GYHR2525M00-M25R a 75 100 (4G1R4F25) GYM25RD-F20-075 a *1 (4G1R4F16) GYM25RD-F12-100 a 20 12 100 150 *1 ((4G1R4F17)) GYM25RD-F20-100 a 4G1R4F26 20 12 GYM25RD-F12-135 a 135 200 1 (4G1R4F27) GYM25RD-F20-135 * (4G1R4F18) GYM25RD-F12-180 a 20 12 a 180 250 1 (4G1R4F28) GYM25RD-F20-180 * 20 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F040 for left hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F036
ar W3 B F1 L1 * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS L2 L2 z øD Fig. 3 Fig. 4 1 Modular Holder Number (5 pieces) x H2 H1 H2 H1 Clamp Screw Blade Screw Wrench * S3 S3 Right hand tool holder shown. GYHR2020K00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHR2525M00-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0300F020N-GS 20 20 125 39 20 26 5 3 GY2M0318F020N-GS 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 GY2M0300F030N-GM 20 20 125 39 20 26 5 3 GY2M0318F030N-GM 20 20 131 45 20 26 5 4 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 GY2M0300F030R05-GM 20 20 125 39 20 26 5 3 GY2M0300F030L05-GM 20 20 131 45 20 26 5 4 20 20 125 39 20 26 5 3 GY2M0300F020N-MS 20 20 131 45 20 26 5 4 GY2M0300F040N-MS F012 (Gauge insert) F013 25 25 150 39 25 28 ─ 1 25 25 150 39 25 28 ─ 1 GY2M0300F020N-MM GY2M0300F040N-MM 25 25 150 39 25 28 ─ 1 GY2M0300F080N-MM 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 GY2M0300F150N-BM 25 25 150 39 25 28 ─ 1 GY2M0318F159N-BM 25 25 156 45 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY1G0300F020N-GFGS 25 25 156 45 25 28 ─ 2 GY1G0318F020N-GFGS 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F037
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 35 40 12 (4Q1R4F11) GYM25RD-F12-035 a 40 50 12 (4Q1R4F12) GYM25RD-F12-040 a 50 60 12 (4Q1R4F13) GYM25RD-F12-050 a 12 (4Q1R4F14) GYM25RD-F12-060 a 60 75 (4Q1R4F24) GYM25RD-F20-060 20 12 *1 (4Q1R4F15) GYM25RD-F12-075 a a GYHR3225P00-M25R a 75 100 (4Q1R4F25) GYM25RD-F20-075 20 12 *1 (4Q1R4F16) GYM25RD-F12-100 a a 100 150 (4Q1R4F26) GYM25RD-F20-100 20 12 *1 (4Q1R4F17) GYM25RD-F12-135 a a 135 200 (4Q1R4F27) GYM25RD-F20-135 20 12 *1 (4Q1R4F18) GYM25RD-F12-180 a a F 3.00 * R 3 180 250 20 *1 (4Q1R4F28) GYM25RD-F20-180 a 3.18 35 40 12 (4J1R4F11) GYM25RD-F12-035 a 40 50 12 (4J1R4F12) GYM25RD-F12-040 a 50 60 12 (4J1R4F13) GYM25RD-F12-050 a 12 (4J1R4F14) GYM25RD-F12-060 a 60 75 1 (4J1R4F24) GYM25RD-F20-060 * (4J1R4F15) GYM25RD-F12-075 a 20 12 a GYHR3232P00-M25R a 75 100 (4J1R4F25) GYM25RD-F20-075 a *1 (4J1R4F16) GYM25RD-F12-100 a 20 12 100 150 *1 ((4J1R4F17)) GYM25RD-F20-100 a 4J1R4F26 20 12 GYM25RD-F12-135 a 135 200 1 (4J1R4F27) GYM25RD-F20-135 * (4J1R4F18) GYM25RD-F12-180 a 20 12 a 180 250 1 (4J1R4F28) GYM25RD-F20-180 * 20 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F042 for left hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F038
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR3225P00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHR3232P00-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 32 25 170 39 32 28 1 32 25 170 39 32 28 1 GY2M0300F020N-GS 32 25 170 39 32 28 1 GY2M0318F020N-GS 32 25 170 39 32 28 1 32 25 176 45 32 28 2 GY2M0300F030N-GM 32 25 170 39 32 28 1 GY2M0318F030N-GM 32 25 176 45 32 28 2 32 25 170 39 32 28 1 32 25 176 45 32 28 2 GY2M0300F030R05-GM 32 25 170 39 32 28 1 GY2M0300F030L05-GM 32 25 176 45 32 28 2 32 25 170 39 32 28 1 GY2M0300F020N-MS 32 25 176 45 32 28 2 GY2M0300F040N-MS F012 (Gauge insert) F013 32 32 170 39 32 35 1 32 32 170 39 32 35 1 GY2M0300F020N-MM GY2M0300F040N-MM 32 32 170 39 32 35 1 GY2M0300F080N-MM 32 32 170 39 32 35 1 32 32 176 45 32 35 2 GY2M0300F150N-BM 32 32 170 39 32 35 1 GY2M0318F159N-BM 32 32 176 45 32 35 2 32 32 170 39 32 35 1 GY1G0300F020N-GFGS 32 32 176 45 32 35 2 GY1G0318F020N-GFGS 32 32 170 39 32 35 1 32 32 176 45 32 35 2 32 32 170 39 32 35 1 32 32 176 45 32 35 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F039
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 35 40 12 (4E1L4F11) GYM25LD-F12-035 a 40 50 12 (4E1L4F12) GYM25LD-F12-040 a 50 60 12 (4E1L4F13) GYM25LD-F12-050 a 12 (4E1L4F14) GYM25LD-F12-060 a 60 75 (4E1L4F24) GYM25LD-F20-060 20 12 *1 (4E1L4F15) GYM25LD-F12-075 a a GYHL2020K00-M25L a 75 100 (4E1L4F25) GYM25LD-F20-075 20 12 *1 (4E1L4F16) GYM25LD-F12-100 a a 100 150 (4E1L4F26) GYM25LD-F20-100 20 12 *1 (4E1L4F17) GYM25LD-F12-135 a a 135 200 (4E1L4F27) GYM25LD-F20-135 20 12 *1 (4E1L4F18) GYM25LD-F12-180 a a F 3.00 * L 3 180 250 20 *1 (4E1L4F28) GYM25LD-F20-180 a 3.18 35 40 12 (4G1L4F11) GYM25LD-F12-035 a 40 50 12 (4G1L4F12) GYM25LD-F12-040 a 50 60 12 (4G1L4F13) GYM25LD-F12-050 a 12 (4G1L4F14) GYM25LD-F12-060 a 60 75 1 (4G1L4F24) GYM25LD-F20-060 * (4G1L4F15) GYM25LD-F12-075 a 20 12 a GYHL2525M00-M25L a 75 100 (4G1L4F25) GYM25LD-F20-075 a *1 (4G1L4F16) GYM25LD-F12-100 a 20 12 100 150 *1 ((4G1L4F26)) GYM25LD-F20-100 a 20 124G1L4F17 GYM25LD-F12-135 a 135 200 1 (4G1L4F27) GYM25LD-F20-135 * (4G1L4F18) GYM25LD-F12-180 a 20 12 a 180 250 1 (4G1L4F28) GYM25LD-F20-180 * 20 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F036 for right hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F040
ar W3 B F1 L1 * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS L2 L2 1 z Fig. 3 Fig. 4 øD Modular Holder Number (5 pieces) x H2 H1 H2 H1 Clamp Screw Blade Screw Wrench * S3 S3 Left hand tool holder shown. GYHL2020K00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M00-M25L xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0300F020N-GS 20 20 125 39 20 26 5 3 GY2M0318F020N-GS 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 GY2M0300F030N-GM 20 20 125 39 20 26 5 3 GY2M0318F030N-GM 20 20 131 45 20 26 5 4 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 GY2M0300F030R05-GM 20 20 125 39 20 26 5 3 GY2M0300F030L05-GM 20 20 131 45 20 26 5 4 20 20 125 39 20 26 5 3 GY2M0300F020N-MS 20 20 131 45 20 26 5 4 GY2M0300F040N-MS F012 (Gauge insert) F013 25 25 150 39 25 28 ─ 1 25 25 150 39 25 28 ─ 1 GY2M0300F020N-MM GY2M0300F040N-MM 25 25 150 39 25 28 ─ 1 GY2M0300F080N-MM 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 GY2M0300F150N-BM 25 25 150 39 25 28 ─ 1 GY2M0318F159N-BM 25 25 156 45 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY1G0300F020N-GFGS 25 25 156 45 25 28 ─ 2 GY1G0318F020N-GFGS 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F041
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 35 40 12 (4Q1L4F11) GYM25LD-F12-035 a 40 50 12 (4Q1L4F12) GYM25LD-F12-040 a 50 60 12 (4Q1L4F13) GYM25LD-F12-050 a 12 (4Q1L4F14) GYM25LD-F12-060 a 60 75 (4Q1L4F24) GYM25LD-F20-060 20 12 *1 (4Q1L4F15) GYM25LD-F12-075 a a GYHL3225P00-M25L a 75 100 (4Q1L4F25) GYM25LD-F20-075 20 12 *1 (4Q1L4F16) GYM25LD-F12-100 a a 100 150 (4Q1L4F26) GYM25LD-F20-100 20 12 *1 (4Q1L4F17) GYM25LD-F12-135 a a 135 200 (4Q1L4F27) GYM25LD-F20-135 20 12 *1 (4Q1L4F18) GYM25LD-F12-180 a a F 3.00 * L 3 180 250 20 *1 (4Q1L4F28) GYM25LD-F20-180 a 3.18 35 40 12 (4J1L4F11) GYM25LD-F12-035 a 40 50 12 (4J1L4F12) GYM25LD-F12-040 a 50 60 12 (4J1L4F13) GYM25LD-F12-050 a 12 (4J1L4F14) GYM25LD-F12-060 a 60 75 1 (4J1L4F24) GYM25LD-F20-060 * (4J1L4F15) 20 12 GYM25LD-F12-075 a a GYHL3232P00-M25L a 75 100 (4J1L4F25) GYM25LD-F20-075 *1 (4J1L4F16) 20 12 GYM25LD-F12-100 a a 100 150 1 (4J1L4F26) GYM25LD-F20-100 * (4J1L4F17) 20 12 GYM25LD-F12-135 a a 135 200 1 (4J1L4F27) GYM25LD-F20-135 * (4J1L4F18) 20 12 GYM25LD-F12-180 a a 180 250 1 (4J1L4F28) GYM25LD-F20-180 * 20 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F038 for right hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F042
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHL3225P00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL3232P00-M25L xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 32 25 170 39 32 28 1 32 25 170 39 32 28 1 GY2M0300F020N-GS 32 25 170 39 32 28 1 GY2M0318F020N-GS 32 25 170 39 32 28 1 32 25 176 45 32 28 2 GY2M0300F030N-GM 32 25 170 39 32 28 1 GY2M0318F030N-GM 32 25 176 45 32 28 2 32 25 170 39 32 28 1 32 25 176 45 32 28 2 GY2M0300F030R05-GM 32 25 170 39 32 28 1 GY2M0300F030L05-GM 32 25 176 45 32 28 2 32 25 170 39 32 28 1 GY2M0300F020N-MS 32 25 176 45 32 28 2 GY2M0300F040N-MS F012 (Gauge insert) F013 32 32 170 39 32 35 1 32 32 170 39 32 35 1 GY2M0300F020N-MM GY2M0300F040N-MM 32 32 170 39 32 35 1 GY2M0300F080N-MM 32 32 170 39 32 35 1 32 32 176 45 32 35 2 GY2M0300F150N-BM 32 32 170 39 32 35 1 GY2M0318F159N-BM 32 32 176 45 32 35 2 32 32 170 39 32 35 1 GY1G0300F020N-GFGS 32 32 176 45 32 35 2 GY1G0318F020N-GFGS 32 32 170 39 32 35 1 32 32 176 45 32 35 2 32 32 170 39 32 35 1 32 32 176 45 32 35 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F043
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 40 50 14 (4E1R4G11) GYM25RD-G14-040 a 50 60 14 (4E1R4G12) GYM25RD-G14-050 a 14 (4E1R4G13) GYM25RD-G14-060 a 60 85 (4E1R4G23) GYM25RD-G25-060 25 14 *1 (4E1R4G14) GYM25RD-G14-085 a a 85 125 (4E1R4G24) GYHR2020K00-M25R a GYM25RD-G25-085 25 14 *1 (4E1R4G15) GYM25RD-G14-125 a a 125 200 (4E1R4G25) GYM25RD-G25-125 25 14 *1 (4E1R4G16) GYM25RD-G14-180 a a 180 280 (4E1R4G26) GYM25RD-G25-180 25 14 *1 (4E1R4G17) GYM25RD-G14-250 a a G 4.00 * R 3 250 999 25 *1 (4E1R4G27) GYM25RD-G25-250 a 40 50 14 (4G1R4G11) GYM25RD-G14-040 a 50 60 14 (4G1R4G12) GYM25RD-G14-050 a 14 (4G1R4G13) GYM25RD-G14-060 a 60 85 1 (4G1R4G23) GYM25RD-G25-060 * (4G1R4G14) GYM25RD-G14-085 a 25 14 a 85 125 GYHR2525M00-M25R a 1 (4G1R4G24) GYM25RD-G25-085 a * (4G1R4G15) GYM25RD-G14-125 a 25 14 125 200 *1 ((4G1R4G25)) GYM25RD-G25-125 a 25 144G1R4G16 GYM25RD-G14-180 a 180 280 1 (4G1R4G26) GYM25RD-G25-180 a * (4G1R4G17) GYM25RD-G14-250 a 25 14 250 999 *1 (4G1R4G27) GYM25RD-G25-250 a 25 *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F048 for left hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F044
ar W3 B F1 L1 * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS L2 L2 z øD Fig. 3 Fig. 4 1 Modular Holder Number (5 pieces) x H2 H1 H2 H1 Clamp Screw Blade Screw Wrench * S3 S3 Right hand tool holder shown. GYHR2020K00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHR2525M00-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0400G030N-GU 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0400G020N-GS 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 GY2M0400G030N-GM 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 GY2M0400G030R05-GM 20 20 136 50 20 26 5 4 GY2M0400G030L05-GM 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0400G020N-MS F012 25 25 150 39 25 28 ─ 1 GY2M0400G040N-MS F013 (Gauge insert) 25 25 150 39 25 28 ─ 1 GY2M0400G020N-MM 25 25 150 39 25 28 ─ 1 GY2M0400G040N-MM 25 25 161 50 25 28 ─ 2 GY2M0400G080N-MM 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0400G200N-BM 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY1G0400G020N-GFGS 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F045
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 40 50 14 (4Q1R4G11) GYM25RD-G14-040 a 50 60 14 (4Q1R4G12) GYM25RD-G14-050 a 14 (4Q1R4G13) GYM25RD-G14-060 a 60 85 (4Q1R4G23) GYM25RD-G25-060 25 14 *1 (4Q1R4G14) GYM25RD-G14-085 a a 85 125 (4Q1R4G24) GYHR3225P00-M25R a GYM25RD-G25-085 25 14 *1 (4Q1R4G15) GYM25RD-G14-125 a a 125 200 (4Q1R4G25) GYM25RD-G25-125 25 14 *1 (4Q1R4G16) GYM25RD-G14-180 a a 180 280 (4Q1R4G26) GYM25RD-G25-180 25 14 *1 (4Q1R4G17) GYM25RD-G14-250 a a G 4.00 * R 3 250 999 25 *1 (4Q1R4G27) GYM25RD-G25-250 a 40 50 14 (4J1R4G11) GYM25RD-G14-040 a 50 60 14 (4J1R4G12) GYM25RD-G14-050 a 14 (4J1R4G13) GYM25RD-G14-060 a 60 85 1 (4J1R4G23) GYM25RD-G25-060 * (4J1R4G14) GYM25RD-G14-085 a 25 14 a 85 125 GYHR3232P00-M25R a 1 (4J1R4G24) GYM25RD-G25-085 a * (4J1R4G15) GYM25RD-G14-125 a 25 14 125 200 *1 ((4J1R4G16)) GYM25RD-G25-125 a 25 14 4J1R4G25 GYM25RD-G14-180 a 180 280 1 (4J1R4G26) GYM25RD-G25-180 a * (4J1R4G17) GYM25RD-G14-250 a 25 14 250 999 *1 (4J1R4G27) GYM25RD-G25-250 a 25 *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F050 for left hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F046
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR3225P00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHR3232P00-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 32 25 170 39 32 28 1 32 25 170 39 32 28 1 GY2M0400G030N-GU 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0400G020N-GS 32 25 170 39 32 28 1 32 25 181 50 32 28 2 32 25 170 39 32 28 1 GY2M0400G030N-GM 32 25 181 50 32 28 2 32 25 170 39 32 28 1 GY2M0400G030R05-GM 32 25 181 50 32 28 2 GY2M0400G030L05-GM 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0400G020N-MS F012 32 32 170 39 32 35 1 GY2M0400G040N-MS F013 (Gauge insert) 32 32 170 39 32 35 1 GY2M0400G020N-MM 32 32 170 39 32 35 1 GY2M0400G040N-MM 32 32 181 50 32 35 2 GY2M0400G080N-MM 32 32 170 39 32 35 1 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY2M0400G200N-BM 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY1G0400G020N-GFGS 32 32 181 50 32 35 2 32 32 170 39 32 35 1 32 32 181 50 32 35 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F047
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 40 50 14 (4E1L4G11) GYM25LD-G14-040 a 50 60 14 (4E1L4G12) GYM25LD-G14-050 a 14 (4E1L4G13) GYM25LD-G14-060 a 60 85 1 (4E1L4G23) GYM25LD-G25-060 25 14 * (4E1L4G14) GYM25LD-G14-085 a a 85 125 GYHL2020K00-M25L a GYM25LD-G25-085 25 14 *1 (4E1L4G24) (4E1L4G15) GYM25LD-G14-125 a a 125 200 GYM25LD-G25-125 25 14 *1 (4E1L4G25) (4E1L4G16) GYM25LD-G14-180 a a 180 280 GYM25LD-G25-180 25 14 *1 (4E1L4G26) (4E1L4G17) GYM25LD-G14-250 a a G 4.00 * L 3 250 999 25 *1 (4E1L4G27) GYM25LD-G25-250 a 40 50 14 (4G1L4G11) GYM25LD-G14-040 a 50 60 14 (4G1L4G12) GYM25LD-G14-050 a 14 (4G1L4G13) GYM25LD-G14-060 a 60 85 1 (4G1L4G23) GYM25LD-G25-060 * (4G1L4G14) GYM25LD-G14-085 a 25 14 a 85 125 GYHL2525M00-M25L a 1 (4G1L4G24) GYM25LD-G25-085 a * (4G1L4G15) GYM25LD-G14-125 a 25 14 125 200 *1 (4G1L4G25) GYM25LD-G25-125 a 25 (4G1L4G16) GYM25LD-G14-180 a 14 180 280 1 (4G1L4G26) GYM25LD-G25-180 a * (4G1L4G17) GYM25LD-G14-250 a 25 14 250 999 *1 (4G1L4G27) GYM25LD-G25-250 a 25 *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F044 for right hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F048
ar W3 B F1 L1 * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS L2 L2 1 z Fig. 3 Fig. 4 øD Modular Holder Number (5 pieces) x H2 H1 H2 H1 Clamp Screw Blade Screw Wrench * S3 S3 Left hand tool holder shown. GYHL2020K00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M00-M25L xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0400G030N-GU 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0400G020N-GS 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 GY2M0400G030N-GM 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 GY2M0400G030R05-GM 20 20 136 50 20 26 5 4 GY2M0400G030L05-GM 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0400G020N-MS F012 25 25 150 39 25 28 ─ 1 GY2M0400G040N-MS F013 (Gauge insert) 25 25 150 39 25 28 ─ 1 GY2M0400G020N-MM 25 25 150 39 25 28 ─ 1 GY2M0400G040N-MM 25 25 161 50 25 28 ─ 2 GY2M0400G080N-MM 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0400G200N-BM 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY1G0400G020N-GFGS 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F049
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 40 50 14 (4Q1L4G11) GYM25LD-G14-040 a 50 60 14 (4Q1L4G12) GYM25LD-G14-050 a 14 (4Q1L4G13) GYM25LD-G14-060 a 60 85 1 (4Q1L4G23) GYM25LD-G25-060 25 14 * (4Q1L4G14) GYM25LD-G14-085 a a 85 125 GYHL3225P00-M25L a GYM25LD-G25-085 25 14 *1 (4Q1L4G24) (4Q1L4G15) GYM25LD-G14-125 a a 125 200 GYM25LD-G25-125 25 14 *1 (4Q1L4G25) (4Q1L4G16) GYM25LD-G14-180 a a 180 280 GYM25LD-G25-180 25 14 *1 (4Q1L4G26) (4Q1L4G17) GYM25LD-G14-250 a a G 4.00 * L 3 250 999 25 *1 (4Q1L4G27) GYM25LD-G25-250 a 40 50 14 (4J1L4G11) GYM25LD-G14-040 a 50 60 14 (4J1L4G12) GYM25LD-G14-050 a 14 (4J1L4G13) GYM25LD-G14-060 a 60 85 1 (4J1L4G23) GYM25LD-G25-060 * (4J1L4G14) GYM25LD-G14-085 a 25 14 a 85 125 GYHL3232P00-M25L a 1 (4J1L4G24) GYM25LD-G25-085 a * (4J1L4G15) GYM25LD-G14-125 a 25 14 125 200 *1 (4J1L4G16) GYM25LD-G25-125 a 25 (4J1L4G25) 14 GYM25LD-G14-180 a 180 280 1 (4J1L4G26) GYM25LD-G25-180 a * (4J1L4G17) GYM25LD-G14-250 a 25 14 250 999 *1 (4J1L4G27) GYM25LD-G25-250 a 25 *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F046 for right hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F050
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHL3225P00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL3232P00-M25L xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 32 25 170 39 32 28 1 32 25 170 39 32 28 1 GY2M0400G030N-GU 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0400G020N-GS 32 25 170 39 32 28 1 32 25 181 50 32 28 2 32 25 170 39 32 28 1 GY2M0400G030N-GM 32 25 181 50 32 28 2 32 25 170 39 32 28 1 GY2M0400G030R05-GM 32 25 181 50 32 28 2 GY2M0400G030L05-GM 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0400G020N-MS F012 32 32 170 39 32 35 1 GY2M0400G040N-MS F013 (Gauge insert) 32 32 170 39 32 35 1 GY2M0400G020N-MM 32 32 170 39 32 35 1 GY2M0400G040N-MM 32 32 181 50 32 35 2 GY2M0400G080N-MM 32 32 170 39 32 35 1 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY2M0400G200N-BM 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY1G0400G020N-GFGS 32 32 181 50 32 35 2 32 32 170 39 32 35 1 32 32 181 50 32 35 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F051
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 60 14 (4E1R4H11) GYM25RD-H14-050 a 14 (4E1R4H12) GYM25RD-H14-060 a 60 85 (4E1R4H22) GYM25RD-H25-060 25 14 *1 (4E1R4H13) GYM25RD-H14-085 a a 85 125 (4E1R4H23) GYM25RD-H25-085 25 14 *1 (4E1R4H14) GYM25RD-H14-125 a a GYHR2020K00-M25R a 125 200 (4E1R4H24) GYM25RD-H25-125 25 14 *1 (4E1R4H15) GYM25RD-H14-180 a a 180 280 (4E1R4H25) GYM25RD-H25-180 25 14 *1 (4E1R4H16) GYM25RD-H14-250 a a H 4.75 * R 3 250 999 25 *1 (4E1R4H26) GYM25RD-H25-250 a 5.00 50 60 14 (4G1R4H11) GYM25RD-H14-050 a 14 (4G1R4H12) GYM25RD-H14-060 a 60 85 1 (4G1R4H22) GYM25RD-H25-060 * (4G1R4H13) GYM25RD-H14-085 a 25 14 a 85 125 1 (4G1R4H23) GYM25RD-H25-085 a * (4G1R4H14) GYM25RD-H14-125 a 25 14 GYHR2525M00-M25R a 125 200 (4G1R4H24) GYM25RD-H25-125 a *1 (4G1R4H15) GYM25RD-H14-180 a 25 14 180 280 *1 ((4G1R4H25)) GYM25RD-H25-180 a 25 14 4G1R4H16 GYM25RD-H14-250 a 250 999 1 (4G1R4H26) GYM25RD-H25-250 a *25 *1 The maximum groove depth variesgauge insert is used. If used. insert geometries are used then L1, depth1of insertsvalues mayF012 and F013. according to the insert Please refer to the maximum groove on pages *3 Refer to page F056 for left hand tools. 2 Dimensions shown are when the other L2, F and D1 vary. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F052
ar W3 B F1 L1 * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS L2 L2 z øD Fig. 3 Fig. 4 1 Modular Holder Number (5 pieces) x H2 H1 H2 H1 Clamp Screw Blade Screw Wrench * S3 S3 Right hand tool holder shown. GYHR2020K00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHR2525M00-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 GY2M0475H040N-GU 20 20 125 39 20 26 5 3 GY2M0500H040N-GU 20 20 136 50 20 26 5 4 GY2M0475H030N-GS 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0500H030N-GS 20 20 125 39 20 26 5 3 GY2M0475H040N-GM 20 20 136 50 20 26 5 4 GY2M0500H040N-GM 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0500H040R05-GM 20 20 125 39 20 26 5 3 GY2M0500H040L05-GM 20 20 136 50 20 26 5 4 F012 GY2M0500H040N-MS F013 25 25 150 39 25 28 ─ 1 GY2M0500H080N-MS 25 25 150 39 25 28 ─ 1 (Gauge insert) 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0500H040N-MM 25 25 161 50 25 28 ─ 2 GY2M0500H080N-MM 25 25 150 39 25 28 ─ 1 GY2M0475H238N-BM 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0500H250N-BM 25 25 161 50 25 28 ─ 2 GY1G0475H020N-GFGS 25 25 150 39 25 28 ─ 1 GY1G0500H020N-GFGS 25 25 161 50 25 28 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F053
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 60 14 (4Q1R4H11) GYM25RD-H14-050 a 14 (4Q1R4H12) GYM25RD-H14-060 a 60 85 (4Q1R4H22) GYM25RD-H25-060 25 14 *1 (4Q1R4H13) GYM25RD-H14-085 a a 85 125 (4Q1R4H23) GYM25RD-H25-085 25 14 *1 (4Q1R4H14) GYM25RD-H14-125 a a GYHR3225P00-M25R a 125 200 (4Q1R4H24) GYM25RD-H25-125 25 14 *1 (4Q1R4H15) GYM25RD-H14-180 a a 180 280 (4Q1R4H25) GYM25RD-H25-180 25 14 *1 (4Q1R4H16) GYM25RD-H14-250 a a H 4.75 * R 3 250 999 25 *1 (4Q1R4H26) GYM25RD-H25-250 a 5.00 50 60 14 (4J1R4H11) GYM25RD-H14-050 a 14 (4J1R4H12) GYM25RD-H14-060 a 60 85 1 (4J1R4H22) GYM25RD-H25-060 * (4J1R4H13) GYM25RD-H14-085 a 25 14 a 85 125 1 (4J1R4H23) GYM25RD-H25-085 a * (4J1R4H14) GYM25RD-H14-125 a 25 14 GYHR3232P00-M25R a 125 200 (4J1R4H24) GYM25RD-H25-125 a *1 (4J1R4H15) GYM25RD-H14-180 a 25 14 180 280 *1 ((4J1R4H16)) GYM25RD-H25-180 a 25 14 4J1R4H25 GYM25RD-H14-250 a 250 999 1 (4J1R4H26) GYM25RD-H25-250 a *25 *1 The maximum groove depth variesgauge insert is used. If used. insert geometries are used then L1, depth1of insertsvalues mayF012 and F013. according to the insert Please refer to the maximum groove on pages *3 Refer to page F058 for left hand tools. 2 Dimensions shown are when the other L2, F and D1 vary. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F054
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR3225P00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHR3232P00-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 32 25 170 39 32 28 1 GY2M0475H040N-GU 32 25 170 39 32 28 1 GY2M0500H040N-GU 32 25 181 50 32 28 2 GY2M0475H030N-GS 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0500H030N-GS 32 25 170 39 32 28 1 GY2M0475H040N-GM 32 25 181 50 32 28 2 GY2M0500H040N-GM 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0500H040R05-GM 32 25 170 39 32 28 1 GY2M0500H040L05-GM 32 25 181 50 32 28 2 F012 GY2M0500H040N-MS F013 32 32 170 39 32 35 1 GY2M0500H080N-MS 32 32 170 39 32 35 1 (Gauge insert) 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY2M0500H040N-MM 32 32 181 50 32 35 2 GY2M0500H080N-MM 32 32 170 39 32 35 1 GY2M0475H238N-BM 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY2M0500H250N-BM 32 32 181 50 32 35 2 GY1G0475H020N-GFGS 32 32 170 39 32 35 1 GY1G0500H020N-GFGS 32 32 181 50 32 35 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F055
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 60 14 (4E1L4H11) GYM25LD-H14-050 a 14 (4E1L4H12) GYM25LD-H14-060 a 60 85 (4E1L4H22) GYM25LD-H25-060 25 14 *1 (4E1L4H13) GYM25LD-H14-085 a a 85 125 (4E1L4H23) GYM25LD-H25-085 25 14 *1 (4E1L4H14) GYM25LD-H14-125 a a GYHL2020K00-M25L a 125 200 (4E1L4H24) GYM25LD-H25-125 25 14 *1 (4E1L4H15) GYM25LD-H14-180 a a 180 280 (4E1L4H25) GYM25LD-H25-180 25 14 *1 (4E1L4H16) GYM25LD-H14-250 a a H 4.75 * L 3 250 999 25 *1 (4E1L4H26) GYM25LD-H25-250 a 5.00 50 60 14 (4G1L4H11) GYM25LD-H14-050 a 14 (4G1L4H12) GYM25LD-H14-060 a 60 85 1 (4G1L4H22) GYM25LD-H25-060 * (4G1L4H13) GYM25LD-H14-085 a 25 14 a 85 125 1 (4G1L4H23) GYM25LD-H25-085 * (4G1L4H14) GYM25LD-H14-125 a 25 14 a GYHL2525M00-M25L a 125 200 (4G1L4H24) GYM25LD-H25-125 a *1 (4G1L4H15) GYM25LD-H14-180 a 25 14 180 280 *1 ((4G1L4H16)) GYM25LD-H25-180 a 4G1L4H25 25 14 GYM25LD-H14-250 a 250 999 1 (4G1L4H26) GYM25LD-H25-250 * 25 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F052 for right hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F056
ar W3 B F1 L1 * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS L2 L2 1 z Fig. 3 Fig. 4 øD Modular Holder Number (5 pieces) x H2 H1 H2 H1 Clamp Screw Blade Screw Wrench * S3 S3 Left hand tool holder shown. GYHL2020K00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M00-M25L xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 GY2M0475H040N-GU 20 20 125 39 20 26 5 3 GY2M0500H040N-GU 20 20 136 50 20 26 5 4 GY2M0475H030N-GS 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0500H030N-GS 20 20 125 39 20 26 5 3 GY2M0475H040N-GM 20 20 136 50 20 26 5 4 GY2M0500H040N-GM 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0500H040R05-GM 20 20 125 39 20 26 5 3 GY2M0500H040L05-GM 20 20 136 50 20 26 5 4 F012 GY2M0500H040N-MS F013 25 25 150 39 25 28 ─ 1 GY2M0500H080N-MS 25 25 150 39 25 28 ─ 1 (Gauge insert) 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0500H040N-MM 25 25 161 50 25 28 ─ 2 GY2M0500H080N-MM 25 25 150 39 25 28 ─ 1 GY2M0475H238N-BM 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0500H250N-BM 25 25 161 50 25 28 ─ 2 GY1G0475H020N-GFGS 25 25 150 39 25 28 ─ 1 GY1G0500H020N-GFGS 25 25 161 50 25 28 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F057
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 60 14 (4Q1L4H11) GYM25LD-H14-050 a 14 (4Q1L4H12) GYM25LD-H14-060 a 60 85 (4Q1L4H22) GYM25LD-H25-060 25 14 *1 (4Q1L4H13) GYM25LD-H14-085 a a 85 125 (4Q1L4H23) GYM25LD-H25-085 25 14 *1 (4Q1L4H14) GYM25LD-H14-125 a a GYHL3225P00-M25L a 125 200 (4Q1L4H24) GYM25LD-H25-125 25 14 *1 (4Q1L4H15) GYM25LD-H14-180 a a 180 280 (4Q1L4H25) GYM25LD-H25-180 25 14 *1 (4Q1L4H16) GYM25LD-H14-250 a a H 4.75 * L 3 250 999 25 *1 (4Q1L4H26) GYM25LD-H25-250 a 5.00 50 60 14 (4J1L4H11) GYM25LD-H14-050 a 14 (4J1L4H12) GYM25LD-H14-060 a 60 85 1 (4J1L4H22) GYM25LD-H25-060 * (4J1L4H13) GYM25LD-H14-085 a 25 14 a 85 125 1 (4J1L4H23) GYM25LD-H25-085 a * (4J1L4H14) GYM25LD-H14-125 a 25 14 GYHL3232P00-M25L a 125 200 (4J1L4H24) GYM25LD-H25-125 a *1 (4J1L4H15) GYM25LD-H14-180 a 25 14 180 280 *1 ((4J1L4H25)) GYM25LD-H25-180 a 25 14 4J1L4H16 GYM25LD-H14-250 a 250 999 1 (4J1L4H26) GYM25LD-H25-250 a * 25 *1 The maximum groove depth variesgauge insert is used. If used. insert geometries are used then L1, depth1of insertsvalues mayF012 and F013. according to the insert Please refer to the maximum groove on pages *3 Refer to page F054 for right hand tools. 2 Dimensions shown are when the other L2, F and D1 vary. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F058
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHL3225P00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL3232P00-M25L xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 32 25 170 39 32 28 1 GY2M0475H040N-GU 32 25 170 39 32 28 1 GY2M0500H040N-GU 32 25 181 50 32 28 2 GY2M0475H030N-GS 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0500H030N-GS 32 25 170 39 32 28 1 GY2M0475H040N-GM 32 25 181 50 32 28 2 GY2M0500H040N-GM 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0500H040R05-GM 32 25 170 39 32 28 1 GY2M0500H040L05-GM 32 25 181 50 32 28 2 F012 GY2M0500H040N-MS F013 32 32 170 39 32 35 1 GY2M0500H080N-MS 32 32 170 39 32 35 1 (Gauge insert) 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY2M0500H040N-MM 32 32 181 50 32 35 2 GY2M0500H080N-MM 32 32 170 39 32 35 1 GY2M0475H238N-BM 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY2M0500H250N-BM 32 32 181 50 32 35 2 GY1G0475H020N-GFGS 32 32 170 39 32 35 1 GY1G0500H020N-GFGS 32 32 181 50 32 35 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F059
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 70 14 (4E1R4J11) GYM25RD-J14-050 a 14 (4E1R4J12) GYM25RD-J14-070 a 70 110 (4E1R4J22) GYM25RD-J25-070 25 14 *1 (4E1R4J13) GYM25RD-J14-110 a a 110 200 (4E1R4J23) GYM25RD-J25-110 25 14 *1 (4E1R4J14) GYM25RD-J14-170 a a GYHR2020K00-M25R a 170 280 (4E1R4J24) GYM25RD-J25-170 25 14 *1 (4E1R4J15) GYM25RD-J14-250 a a 250 999 (4E1R4J25) GYM25RD-J25-250 50 70 25 14 *1 (4G1R4J11) GYM25RD-J14-050 a a 14 (4G1R4J12) GYM25RD-J14-070 a 70 110 (4G1R4J22) GYM25RD-J25-070 25 14 *1 (4G1R4J13) GYM25RD-J14-110 a a 110 200 (4G1R4J23) GYM25RD-J25-110 25 14 *1 (4G1R4J14) GYM25RD-J14-170 a a GYHR2525M00-M25R a 170 280 (4G1R4J24) GYM25RD-J25-170 25 14 *1 (4G1R4J15) GYM25RD-J14-250 a a J 6.00 * R 3 250 999 25 *1 (4G1R4J25) GYM25RD-J25-250 a 6.35 50 70 14 (4Q1R4J11) GYM25RD-J14-050 a 14 (4Q1R4J12) GYM25RD-J14-070 a 70 110 (4Q1R4J22) GYM25RD-J25-070 25 14 *1 (4Q1R4J13) GYM25RD-J14-110 a a 110 200 (4Q1R4J23) GYM25RD-J25-110 25 14 *1 (4Q1R4J14) GYM25RD-J14-170 a a GYHR3225P00-M25R a 170 280 (4Q1R4J24) GYM25RD-J25-170 25 14 *1 (4Q1R4J15) GYM25RD-J14-250 a a 250 999 (4Q1R4J25) GYM25RD-J25-250 50 70 25 14 *1 (4J1R4J11) GYM25RD-J14-050 a a 14 (4J1R4J12) GYM25RD-J14-070 a 70 110 (4J1R4J22) GYM25RD-J25-070 * 25 14 1 (4J1R4J13) GYM25RD-J14-110 a a 110 200 (4J1R4J23) GYM25RD-J25-110 * 1 25 14 (4J1R4J14) GYM25RD-J14-170 a a GYHR3232P00-M25R a 170 280 (4J1R4J24) GYM25RD-J25-170 *1 25 14 (4J1R4J15) GYM25RD-J14-250 a a 250 999 (4J1R4J25) GYM25RD-J25-250 * 1 25 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F062 for left hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at &D1 (Min.) the first pass is within the range of D1 minimum and D1 maximum that are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F060
ar * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS W3 B F1 z L1 Modular Holder Number (5 pieces) x L2 L2 Clamp Screw Blade Screw Wrench * øD Fig. 3 Fig. 4 1 GYHR2020K00-M25R H2 H1 H2 H1 GYHR2525M00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque S3 S3 GYHR3225P00-M25R xTKY25D Right hand tool holder shown. : 6.0N·m) : 5.0N·m) GYHR3232P00-M25R Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0600J040N-GU 25 25 150 39 25 28 ─ 1 GY2M0635J040N-GU 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0600J030N-GS 25 25 161 50 25 28 ─ 2 GY2M0635J030N-GS 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 GY2M0600J040N-GM 25 25 150 39 25 28 ─ 1 GY2M0635J040N-GM 25 25 161 50 25 28 ─ 2 F012 32 25 170 39 32 28 ─ 1 GY2M0600J040N-MS F013 32 25 170 39 32 28 ─ 1 GY2M0600J080N-MS 32 25 181 50 32 28 ─ 2 (Gauge insert) 32 25 170 39 32 28 ─ 1 32 25 181 50 32 28 ─ 2 GY2M0600J040N-MM 32 25 170 39 32 28 ─ 1 GY2M0600J080N-MM 32 25 181 50 32 28 ─ 2 32 25 170 39 32 28 ─ 1 32 25 181 50 32 28 ─ 2 GY2M0600J300N-BM 32 32 170 39 32 35 ─ 1 GY2M0635J318N-BM 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 CUTTING CONDITIONS F072 INSERTS F012, F013 SPARE PARTS P001 F061
FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 70 14 (4E1L4J11) GYM25LD-J14-050 a 14 (4E1L4J12) GYM25LD-J14-070 a 70 110 (4E1L4J22) GYM25LD-J25-070 25 14 *1 (4E1L4J13) GYM25LD-J14-110 a a 110 200 (4E1L4J23) GYM25LD-J25-110 25 14 *1 (4E1L4J14) GYM25LD-J14-170 a a GYHL2020K00-M25L a 170 280 (4E1L4J24) GYM25LD-J25-170 25 14 *1 (4E1L4J15) GYM25LD-J14-250 a a 250 999 (4E1L4J25) GYM25LD-J25-250 50 70 25 14 *1 (4G1L4J11) GYM25LD-J14-050 a a 14 (4G1L4J12) GYM25LD-J14-070 a 70 110 (4G1L4J22) GYM25LD-J25-070 25 14 *1 (4G1L4J13) GYM25LD-J14-110 a a 110 200 (4G1L4J23) GYM25LD-J25-110 25 14 *1 (4G1L4J14) GYM25LD-J14-170 a a GYHL2525M00-M25L a 170 280 (4G1L4J24) GYM25LD-J25-170 25 14 *1 (4G1L4J15) GYM25LD-J14-250 a a J 6.00 * L 3 250 999 25 *1 (4G1L4J25) GYM25LD-J25-250 a 6.35 50 70 14 (4Q1L4J11) GYM25LD-J14-050 a 14 (4Q1L4J12) GYM25LD-J14-070 a 70 110 (4Q1L4J22) GYM25LD-J25-070 25 14 *1 (4Q1L4J13) GYM25LD-J14-110 a a 110 200 (4Q1L4J23) GYM25LD-J25-110 25 14 *1 (4Q1L4J14) GYM25LD-J14-170 a a GYHL3225P00-M25L a 170 280 (4Q1L4J24) GYM25LD-J25-170 25 14 *1 (4Q1L4J15) GYM25LD-J14-250 a a 250 999 (4Q1L4J25) GYM25LD-J25-250 50 70 25 14 *1 (4J1L4J11) GYM25LD-J14-050 a a 14 (4J1L4J12) GYM25LD-J14-070 a 70 110 (4J1L4J22) GYM25LD-J25-070 * 25 14 1 (4J1L4J13) a GYM25LD-J14-110 a 110 200 (4J1L4J23) GYM25LD-J25-110 * 1 25 14 (4J1L4J14) a GYM25LD-J14-170 a GYHL3232P00-M25L a 170 280 (4J1L4J24) GYM25LD-J25-170 *1 25 14 (4J1L4J15) a GYM25LD-J14-250 a 250 999 (4J1L4J25) GYM25LD-J25-250 * 1 25 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F060 for right hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at &D1 (Min.) the first pass is within the range of D1 minimum and D1 maximum that are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F062
ar * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS W3 B F1 z L1 Modular Holder Number (5 pieces) x Fig. 3 L2 Fig. 4 L2 øD 1 Clamp Screw Blade Screw Wrench * GYHL2020K00-M25L H2 H1 H2 H1 GYHL2525M00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque S3 S3 GYHL3225P00-M25L xTKY25D Left hand tool holder shown. : 6.0N·m) : 5.0N·m) GYHL3232P00-M25L Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0600J040N-GU 25 25 150 39 25 28 ─ 1 GY2M0635J040N-GU 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0600J030N-GS 25 25 161 50 25 28 ─ 2 GY2M0635J030N-GS 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 GY2M0600J040N-GM 25 25 150 39 25 28 ─ 1 GY2M0635J040N-GM 25 25 161 50 25 28 ─ 2 F012 32 25 170 39 32 28 ─ 1 GY2M0600J040N-MS F013 32 25 170 39 32 28 ─ 1 GY2M0600J080N-MS 32 25 181 50 32 28 ─ 2 (Gauge insert) 32 25 170 39 32 28 ─ 1 32 25 181 50 32 28 ─ 2 GY2M0600J040N-MM 32 25 170 39 32 28 ─ 1 GY2M0600J080N-MM 32 25 181 50 32 28 ─ 2 32 25 170 39 32 28 ─ 1 32 25 181 50 32 28 ─ 2 GY2M0600J300N-BM 32 32 170 39 32 35 ─ 1 GY2M0635J318N-BM 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 CUTTING CONDITIONS F072 INSERTS F012, F013 SPARE PARTS P001 F063
FACE GROOVING GYSERIES (FACE GROOVING) 4 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. NEW (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS B F1 ar W3 L2 L1 Fig. 2 Fig. 1 Insert GY2Mooooooooo-BM 1 øD H2 H2 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 35 40 12 (5G1R4F11) GYM25LD-F12-035 a 40 50 12 (5G1R4F12) GYM25LD-F12-040 a 50 60 12 (5G1R4F13) GYM25LD-F12-050 a 12 (5G1R4F14) GYM25LD-F12-060 a 60 75 (5G1R4F24) GYM25LD-F20-060 R 20 12 *1 (5G1R4F15) GYM25LD-F12-075 a a GYHR2525M90-M25L a 75 100 (5G1R4F25) GYM25LD-F20-075 20 12 *1 (5G1R4F16) GYM25LD-F12-100 a a 100 150 (5G1R4F26) GYM25LD-F20-100 20 12 *1 (5G1R4F17) GYM25LD-F12-135 a a 135 200 (5G1R4F27) GYM25LD-F20-135 20 12 *1 (5G1R4F18) GYM25LD-F12-180 a a 3.00 180 250 (5G1R4F28) GYM25LD-F20-180 F 3.18 20 *1 a 35 40 12 (5G1L4F11) GYM25RD-F12-035 a 40 50 12 (5G1L4F12) GYM25RD-F12-040 a 50 60 12 (5G1L4F13) GYM25RD-F12-050 a 12 (5G1L4F14) GYM25RD-F12-060 a 60 75 1 (5G1L4F24) GYM25RD-F20-060 L * (5G1L4F15) GYM25RD-F12-075 a 20 12 a GYHL2525M90-M25R a 75 100 (5G1L4F25) GYM25RD-F20-075 a *1 (5G1L4F16) GYM25RD-F12-100 a 20 12 100 150 *1 ((5G1L4F26)) GYM25RD-F20-100 a 20 12 5G1L4F17 GYM25RD-F12-135 a 135 200 1 (5G1L4F27) GYM25RD-F20-135 * (5G1L4F18) GYM25RD-F12-180 a 20 12 a 180 250 1 (5G1L4F28) GYM25RD-F20-180 * 20 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F064
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR2525M90-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M90-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 25 25 150 38 25 53 1 25 25 150 38 25 53 1 25 25 150 38 25 53 1 GY2M0300F020N-GS GY2M0318F020N-GS 25 25 150 38 25 53 1 25 25 150 38 25 59 2 GY2M0300F030N-GM 25 25 150 38 25 53 1 25 25 150 38 25 59 2 GY2M0318F030N-GM 25 25 150 38 25 53 1 25 25 150 38 25 59 2 GY2M0300F030R05-GM 25 25 150 38 25 53 1 GY2M0300F030L05-GM 25 25 150 38 25 59 2 25 25 150 38 25 53 1 GY2M0300F020N-MS 25 25 150 38 25 59 2 GY2M0300F040N-MS F012 (Gauge insert) F013 25 25 150 38 25 53 1 GY2M0300F020N-MM 25 25 150 38 25 53 1 GY2M0300F040N-MM 25 25 150 38 25 53 1 GY2M0300F080N-MM 25 25 150 38 25 53 1 GY2M0300F150N-BM 25 25 150 38 25 59 2 25 25 150 38 25 53 1 GY2M0318F159N-BM 25 25 150 38 25 59 2 25 25 150 38 25 53 1 GY1G0300F020N-GFGS 25 25 150 38 25 59 2 GY1G0318F020N-GFGS 25 25 150 38 25 53 1 25 25 150 38 25 59 2 25 25 150 38 25 53 1 25 25 150 38 25 59 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F065
FACE GROOVING GYSERIES (FACE GROOVING) 4 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. NEW (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS B F1 ar W3 L2 L1 Fig. 2 Fig. 1 Insert GY2Mooooooooo-BM 1 øD H2 H2 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 40 50 14 (5G1R4G11) GYM25LD-G14-040 a 50 60 14 (5G1R4G12) GYM25LD-G14-050 a 14 (5G1R4G13) GYM25LD-G14-060 a 60 85 (5G1R4G23) GYM25LD-G25-060 25 14 *1 (5G1R4G14) GYM25LD-G14-085 a a R 85 125 (5G1R4G24) GYHR2525M90-M25L a GYM25LD-G25-085 25 14 *1 (5G1R4G15) GYM25LD-G14-125 a a 125 200 (5G1R4G25) GYM25LD-G25-125 25 14 *1 (5G1R4G16) GYM25LD-G14-180 a a 180 280 (5G1R4G26) GYM25LD-G25-180 25 14 *1 (5G1R4G17) GYM25LD-G14-250 a a 250 999 (5G1R4G27) GYM25LD-G25-250 G 4.00 25 *1 a 40 50 14 (5G1L4G11) GYM25RD-G14-040 a 50 60 14 (5G1L4G12) GYM25RD-G14-050 a 14 (5G1L4G13) GYM25RD-G14-060 a 60 85 1 (5G1L4G23) GYM25RD-G25-060 * (5G1L4G14) GYM25RD-G14-085 a 25 14 a L 85 125 GYHL2525M90-M25R a 1 (5G1L4G24) GYM25RD-G25-085 a * (5G1L4G15) GYM25RD-G14-125 a 25 14 125 200 *1 ((5G1L4G25)) GYM25RD-G25-125 a 25 14 5G1L4G16 GYM25RD-G14-180 a 180 280 1 (5G1L4G26) GYM25RD-G25-180 a * (5G1L4G17) GYM25RD-G14-250 a 25 14 250 999 *1 (5G1L4G27) GYM25RD-G25-250 a 25 *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F066
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR2525M90-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M90-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 25 25 150 38 25 53 1 25 25 150 38 25 53 1 GY2M0400G030N-GU 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0400G020N-GS 25 25 150 38 25 53 1 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY2M0400G030N-GM 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY2M0400G030R05-GM 25 25 150 38 25 64 2 GY2M0400G030L05-GM 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0400G020N-MS F012 25 25 150 38 25 53 1 GY2M0400G040N-MS F013 (Gauge insert) 25 25 150 38 25 53 1 GY2M0400G020N-MM 25 25 150 38 25 53 1 GY2M0400G040N-MM 25 25 150 38 25 64 2 GY2M0400G080N-MM 25 25 150 38 25 53 1 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY2M0400G200N-BM 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY1G0400G020N-GFGS 25 25 150 38 25 64 2 25 25 150 38 25 53 1 25 25 150 38 25 64 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F067
FACE GROOVING GYSERIES (FACE GROOVING) 4 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. NEW (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS B F1 ar W3 L2 L1 Fig. 2 Fig. 1 Insert GY2Mooooooooo-BM 1 øD H2 H2 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 60 14 (5G1R4H11) GYM25LD-H14-050 a 14 (5G1R4H12) GYM25LD-H14-060 a 60 85 (5G1R4H22) GYM25LD-H25-060 25 14 *1 (5G1R4H13) GYM25LD-H14-085 a a 85 125 (5G1R4H23) GYM25LD-H25-085 R 25 14 *1 (5G1R4H14) GYM25LD-H14-125 a a GYHR2525M90-M25L a 125 200 (5G1R4H24) GYM25LD-H25-125 25 14 *1 (5G1R4H15) GYM25LD-H14-180 a a 180 280 (5G1R4H25) GYM25LD-H25-180 25 14 *1 (5G1R4H16) GYM25LD-H14-250 a a 4.75 250 999 (5G1R4H26) GYM25LD-H25-250 H 5.00 25 *1 a 50 60 14 (5G1L4H11) GYM25RD-H14-050 a 14 (5G1L4H12) GYM25RD-H14-060 a 60 85 1 (5G1L4H22) GYM25RD-H25-060 * (5G1L4H13) GYM25RD-H14-085 a 25 14 a 85 125 1 (5G1L4H23) GYM25RD-H25-085 a L * (5G1L4H14) GYM25RD-H14-125 a 25 14 GYHL2525M90-M25R a 125 200 (5G1L4H24) GYM25RD-H25-125 a *1 (5G1L4H15) GYM25RD-H14-180 a 25 14 180 280 *1 ((5G1L4H25)) GYM25RD-H25-180 a 25 14 5G1L4H16 GYM25RD-H14-250 a 250 999 1 (5G1L4H26) GYM25RD-H25-250 a * 25 *1 The maximum groove depth variesgauge insert is used. If used. insert geometries are used then L1, depth1of insertsvalues mayF012 and F013. according to the insert Please refer to the maximum groove on pages * 2 Dimensions shown are when the other L2, F and D1 vary. Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F068
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR2525M90-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M90-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 25 25 150 38 25 53 1 GY2M0475H040N-GU 25 25 150 38 25 53 1 GY2M0500H040N-GU 25 25 150 38 25 64 2 GY2M0475H030N-GS 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0500H030N-GS 25 25 150 38 25 53 1 GY2M0475H040N-GM 25 25 150 38 25 64 2 GY2M0500H040N-GM 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0500H040R05-GM 25 25 150 38 25 53 1 GY2M0500H040L05-GM 25 25 150 38 25 64 2 F012 GY2M0500H040N-MS F013 25 25 150 38 25 53 1 GY2M0500H080N-MS 25 25 150 38 25 53 1 (Gauge insert) 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY2M0500H040N-MM 25 25 150 38 25 64 2 GY2M0500H080N-MM 25 25 150 38 25 53 1 GY2M0475H238N-BM 25 25 150 38 25 64 2 GY2M0500H250N-BM 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY1G0475H020N-GFGS 25 25 150 38 25 53 1 GY1G0500H020N-GFGS 25 25 150 38 25 64 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F069
FACE GROOVING GYSERIES (FACE GROOVING) 4 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. NEW (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS B F1 ar W3 L2 L1 Insert GY2Mooooooooo-BM Fig. 2 Fig. 1 1 øD H2 H2 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 70 14 (5G1R4J11) GYM25LD-J14-050 a 14 (5G1R4J12) GYM25LD-J14-070 a 70 110 (5G1R4J22) GYM25LD-J25-070 25 14 *1 (5G1R4J13) GYM25LD-J14-110 a a R 110 200 (5G1R4J23) GYHR2525M90-M25L a GYM25LD-J25-110 25 14 *1 (5G1R4J14) GYM25LD-J14-170 a a 170 280 (5G1R4J24) GYM25LD-J25-170 25 14 *1 (5G1R4J15) GYM25LD-J14-250 a a 6.00 250 999 (5G1R4J25) GYM25LD-J25-250 J 6.35 25 *1 a 50 70 14 (5G1L4J11) GYM25RD-J14-050 a 14 (5G1L4J12) GYM25RD-J14-070 a 70 110 1 (5G1L4J22) GYM25RD-J25-070 * (5G1L4J13) GYM25RD-J14-110 a 25 14 a L 110 200 GYHL2525M90-M25R a 1 (5G1L4J23) GYM25RD-J25-110 a * (5G1L4J14) GYM25RD-J14-170 a 25 14 170 280 *1 ((5G1L4J15)) GYM25RD-J25-170 a 25 14 5G1L4J24 GYM25RD-J14-250 a 250 999 1 (5G1L4J25) GYM25RD-J25-250 a * 25 *1 The maximum groove depth variesgauge insert is used. If used. insert geometries are used then L1, depth1of insertsvalues mayF012 and F013. according to the insert Please refer to the maximum groove on pages * 2 Dimensions shown are when the other L2, F and D1 vary. Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F070
* Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR2525M90-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M90-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 25 25 150 38 25 53 1 GY2M0600J040N-GU 25 25 150 38 25 53 1 GY2M0635J040N-GU 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY2M0600J030N-GS 25 25 150 38 25 64 2 GY2M0635J030N-GS 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0600J040N-GM 25 25 150 38 25 53 1 GY2M0635J040N-GM 25 25 150 38 25 64 2 F012 GY2M0600J040N-MS F013 25 25 150 38 25 53 1 GY2M0600J080N-MS 25 25 150 38 25 53 1 (Gauge insert) 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY2M0600J040N-MM 25 25 150 38 25 64 2 GY2M0600J080N-MM 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0600J300N-BM 25 25 150 38 25 53 1 GY2M0635J318N-BM 25 25 150 38 25 64 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F071
FACE GROOVING RECOMMENDED CUTTING CONDITIONS [Face Grooving] GROOVING : 1st 6.35 recommended area 6.0 Insert width (mm) 5.0 4.75 4.0 3.18 3.0 0 0.05 0.1 0.15 0.2 Feed (mm/rev) PLUNGING : 1st 6.35 recommended area GROOVING 6.0 Insert width (mm) 5.0 4.75 4.0 3.18 3.0 0 0.05 0.10 Feed (mm/rev) 0.15 0.20 0.25 * set narrower plunge, the with Wof. cut should be After the 1st than insert width 3 TRAVERSE MACHINING (MM/MS BREAKER) 3.0 Insert width 6mm Axial Depth of Cut (mm) Insert width 5mm 2.0 Insert width 4mm 1.0 Insert width 3mm 0 0.1 0.2 0.3 Feed (mm/rev) TRAVERSE MACHINING (BM BREAKER) 3.0 Axial Depth of Cut (mm) 2.0 Insert width 6mm,6.35mm Insert width 4.75mm,5mm Insert width 1.0 4mm Insert width 3mm,3.18mm 0 0.2 0.4 0.6 Feed (mm/rev) F072
RELATIONSHIP BETWEEN THE MODULAR BLADE AND FEED PER ROTATION 100 GYM25R/LD-G14-oo 90 GYM25R/LD-H14-oo GYM25R/LD-F12-oo GYM25R/LD-J14-oo 80 Feed (%) 70 GYM25R/LD-F20-oo 60 GYM25R/LD-G25-oo GYM25R/LD-H25-oo 50 GYM25R/LD-J25-oo 40 35 60 85 125 180 250 Modular Blade (-oo) (Note) Adjust the feed per rotation in the cutting conditions to the percentage shown in the table above. RECOMMENDED CUTTING SPEED (m/min) GROOVING Cutting Speed (m/min) Work Material Hardness Grade 50 100 150 200 250 300 P VP20RT 80 180 VP10RT 90 190 Mild Steel < 160HB MY5015 110 250 NX2525 70 170 VP20RT 60 140 VP10RT 70 150 160 ─ 280HB MY5015 90 210 NX2525 55 135 Carbon Steel Alloy Steel VP20RT 50 110 VP10RT 60 120 280HB< MY5015 80 160 NX2525 45 105 M VP20RT 50 110 Stainless Steel < 270HB VP10RT 60 120 K VP20RT 60 140 Tensile Strength Gray Cast Iron VP10RT 70 150 < 300MPa MY5015 90 210 VP20RT 50 110 Tensile Strength Ductile Cast Iron VP10RT 60 120 < 800MPa MY5015 80 160 S Heat Resistant Alloy VP20RT 30 60 ─ Titanium Alloy VP10RT 40 70 H Hardened steel 50HRC< MB8025 60 100 (Note 1) VP20RT is the first recommended grade for materials other than hardened steel. (Note 2) For VP10RT, VP20RT and MY5015, wet cutting is recommended. F073
FACE GROOVING TOOL SELECTION a Notes when selecting the tool body Modular blade (1) Modular blade (2) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that are described in the table of dimensions. &D1 (Max.) &D1 (Min.) aSelect the shortest possible blade suitable for the application. Modular blade (3) z x The maximum cutting diameter GROOVING a Select the largest size blade within the maximum cutting diameter of the workpiece. Good a Machine from the outer diameter towards the centre. z x a Increased machining stability and NG rigidity is possible if a modular blade with the largest possible back metal is used. a At first machine the a When plunging in several passes. maximum cutting diameter, there is no z x c restriction in the cutting diameter on the remaining process. a When combining plunging and infeed machining. z x c Modular holder 20mm 25mm GYM25 GYHR2525M00-M25R GYM25 GYHR2020K00-M25R Modular Holder Modular Holder aTo ensure sufficient clamping rigidity, select a modular holder with the largest possible shank size. F074
a Notes when setting the tool Setting the cutting edge height When intertering the wall of groove and the Modular blade + + – – aIf interference occurs even when the correct blade is used, aSet the cutting edge height to ±0.1mm parallel to the central axis. the cutting edge height could be incorrect. aCutting edge centre height check should be done by traverse When interference occurs on the inner side of the blade, the machining towards the centre with a very small depth of cut cutting edge height is set too high. and ensure that an even surface and no material remains at When interference occurs on the outer side of the blade, the the centre point afterwards. cutting edge height is set too low. GROOVING Setting the tool Tool overhang Good NG 0.5–1.0mm >1.0mm Parallel Parallel aSet the insert parallel to the central axis. aWhen setting the tool, ensure that the overhang is as short as possible. MACHINING RECOMMENDATIONS a Notes when face grooving (1) aAlways machine from the outer diameter towards the centre. Machining narrow grooves Machining wide grooves z c x z x c aPlunging in several passes is recommended. aCross feed machining is recommended. F075
FACE GROOVING MACHINING RECOMMENDATIONS a Notes when face grooving (2) Notes on the first pass (1) aDuring the first face grooving pass it is difficult to disperse broken chips and can lead to problems such as a chipped insert. Maintain longer chips that disperse easily by decreasing the feed per rotation. Notes on the first pass (2) GROOVING aWhen chips become too long, use peck feed to break them into a suitable length. Notes when wide face grooving by plunging in several passes. z x c ap aWhen machining a face groove in several passes, machine from the outer diameter towards the centre so that space for discharging chips is created to prevent insert damage caused by chip jamming. aPlunging width of cut is recommended to be set at 60 - 80% of the insert width. This enhances the effect of the chipbreaker by enlarging the width of the groove to improve chip dispersal. Notes when wide face grooving by combination of plunging and traverse machining (1) z x c ap×2 ap×3 aWhen face groove maching by using plunge feed and traverse machining, always machine from the outer diameter towards the centre to disperse chips outward to avoid chip jamming problems. aSet the depth of cut within 40% of the insert width. F076
Notes when wide face grooving by combination of plunging and traverse machining (2) z x c aWhen infeed machining at the bottom of a deep groove, chips may interfere on the cutting edge near the centre wall. In such cases, stop infeed machining just before the centre wall (at a point less than the insert width) then remove the remaining material by plunging. GROOVING Notes when copying (BM Breaker) ap aWith the BM breaker insert, 3 dimensional copying is possible. Set the depth of cut (ap) to 30% less than the insert width. Finishing (1) z x c aWhen finish cutting, machine continuously from the outer wall to the bottom of the groove, then finally plunge cut the centre wall. Finishing (2) (BM Breaker) z x c aCarry out finishing in one process. Insert ap (mm) For the depth of cut (ap) when back turning, refer to the table GY2M0300F150N-BM on the right. 0.10 GY2M0318F159N-BM GY2M0400G200N-BM 0.15 GY2M0475H238N-BM 0.20 GY2M0500H250N-BM ap GY2M0600J150N-BM 0.25 GY2M0635J318N-BM F077
FACE GROOVING ASSEMBLY INSTRUCTION A (b)Wrench (For Insert clamp screw) Modular Holder Modular Blade (ex.) x c (a)Insert clamp screw x1pc. GY M25R D - F 20-060 GY M25R D - F 12-060 (c)Modular blade Long Medium (d)Wrench set screw x5pc. (For Modular blade Insert v set screw) (ex.) GY2M0300 F 040N-MS z GY2M0318 F 030N-GM (ex.) GYHR2525M00 - M25R Note 1) c and v are changed by the insert size. B GROOVING Side Screws (3 screws) Modular Blade (5 holes) Note 2) z and x should be matched. (See caption A) C D Front Screws Note 4) (2 screws) Please clean the insert-seat before installing the insert. Note 5) c and v should be matched. (See caption A) E F Note 6) Don’t tighten the insert clamp screw without installing the insert. Note 7) This will prevent modular The insert clamp screw is inclined. Ensure blade damage. that the wrench is perpendicular to the screw tightening. Assembled F078
Memo F079
INTERNAL GROOVING GYSERIES (INTERNAL GROOVING) 5 90° type holder Insert GY2Mooooooooo-GS (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY1Gooooooooo- GF GS aMono block type (Through air / coolant) 90° F1 øD1 F2 ar Fig. 2 L3 H1 L1 øD4 90° Fig. 1 F1 F2 ar L3 Right hand tool L1 holder shown. Insert Max. Min. Order Number Seat Width Hand Groove Depth Cutting Diameter ID GROOVING Size W3 (mm) (R/L) ar (mm) 3 * D1 (mm) Holder / Modular Holder Stock Modular Blade Stock (6E2R9D1) GYAR20K90A-D06 a 6 25 (6E1R9D1) ─ ─ GYAR20Q90A-D06 a (6G2R9D1) GYAR25K90B-D06 a 6 32 ─ ─ (6G1R9D1) GYAR25R90B-D06 a (6J2R3D1) GYDR32L90C-M20L a 4 ─ 9.5 40 (6J1R3D1) GYM20LA-D10 a GYDR32S90C-M20L R *1 (6L2R3D1) GYDR40M90D-M20L a a 5.5 ─ 9.5 50 (6L1R3D1) GYM20LA-D10 a GYDR40T90D-M20L *1 (6L2R4D1) GYDR40M90D-M25L a a 7 ─ 11.5 60 (6L1R4D1) GYM25LA-D12 a GYDR40T90D-M25L *1 (6N2R4D1) GYDR50P90F-M25L a a 7 ─ 11.5 70 GYM25LA-D12 a (6N1R4D1) GYDR50T90F-M25L D 2.00 *1 (6E2L9D1) GYAL20K90A-D06 a a 6 25 (6E1L9D1) ─ ─ GYAL20Q90A-D06 a (6G2L9D1) GYAL25K90B-D06 a 6 32 ─ ─ (6G1L9D1) GYAL25R90B-D06 a (6J2L3D1) GYDL32L90C-M20R a 4 ─ 9.5 40 (6J1L3D1) GYM20RA-D10 a GYDL32S90C-M20R L * 1 (6L2L3D1) GYDL40M90D-M20R a a 5.5 ─ 9.5 50 (6L1L3D1) GYM20RA-D10 a GYDL40T90D-M20R *1 (6L2L4D1) GYDL40M90D-M25R a a 7 ─ 11.5 60 (6L1L4D1) GYM25RA-D12 a GYDL40T90D-M25R *1 (6N2L4D1) GYDL50P90F-M25R a a 7 ─ 11.5 70 (6N1L4D1) GYM25RA-D12 a GYDL50T90F-M25R *1 (6E2R9E1) GYAR20K90A-E06 a a 6 25 (6E1R9E1) ─ ─ GYAR20Q90A-E06 a (6G2R9E1) GYAR25K90B-E06 a 6 32 ─ ─ (6G1R9E1) GYAR25R90B-E06 a (6J2R3E1) GYDR32L90C-M20L a 4 ─ 9.5 40 (6J1R3E1) GYM20LA-E10 a GYDR32S90C-M20L R * 1 (6L2R3E1) GYDR40M90D-M20L a a 5.5 ─ 9.5 50 (6L1R3E1) GYM20LA-E10 a GYDR40T90D-M20L *1 (6L2R4E1) GYDR40M90D-M25L a a 7 ─ 11.5 60 (6L1R4E1) GYM25LA-E12 a GYDR40T90D-M25L *1 (6N2R4E1) GYDR50P90F-M25L a a 2.39 7 ─ 11.5 70 (6N1R4E1) GYM25LA-E12 a GYDR50T90F-M25L E 2.50 *1 (6E2L9E1) GYAL20K90A-E06 a a 6 25 (6E1L9E1) ─ ─ GYAL20Q90A-E06 a (6G2L9E1) GYAL25K90B-E06 a 6 32 ─ ─ (6G1L9E1) GYAL25R90B-E06 a (6J2L3E1) GYDL32L90C-M20R a 4 ─ 9.5 40 (6J1L3E1) GYM20RA-E10 a GYDL32S90C-M20R L * 1 (6L2L3E1) GYDL40M90D-M20R a a 5.5 ─ 9.5 50 (6L1L3E1) GYM20RA-E10 a GYDL40T90D-M20R * 1 (6L2L4E1) GYDL40M90D-M25R a a 7 ─ 11.5 60 (6L1L4E1) GYM25RA-E12 a GYDL40T90D-M25R * 1 (6N2L4E1) GYDL50P90F-M25R a a 7 ─ 11.5 70 (6N1L4E1) GYM25RA-E12 a GYDL50T90F-M25R *1 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L3, F1 and F2 values may vary. 1 The maximum groove depth varies according to the cutting diameter D . For details, please refer to page F086. 1 *3 The maximum groove depth (ar) is a value within the dimension L3. * a : Inventory maintained in Japan. F080
aModular blade type (Through air / coolant) * Wrench : z : Clamp Screw, x : Blade Screw 90° SPARE PARTS z F1 øD1 Holder / Modular Holder x F2 Fig. 4 ar 4 pcs. L3 H1 L1 øD4 Clamp Screw Blade Screw Wrench * GYAR/L20o90A-o06 GY05016S (Tightening torque ─ zTKY20R GYAR/L25o90B-o06 : 4.5N·m) 90° Fig. 3 GYDR/L32o90C-M20L/R GY06013M TS407 zTKY30R (Tightening torque (Tightening torque F1 xTKY15D GYDR/L40o90D-M20L/R : 6.0N·m) : 3.5N·m) F2 ar L3 L1 GYDR/L40o90D-M25L/R GY06013M TS55 zTKY30R Right hand tool holder shown. (Tightening torque (Tightening torque xTKY25D GYDR/L50o90F-M25L/R : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING D4 L1 L3 F1 F2 H1 Geometry / Insert Number Page 20 125 30 14.5 4.5 18 1 20 180 30 14.5 4.5 18 2 25 125 40 19 6.5 23 1 25 200 40 19 6.5 23 2 32 140 50 22 6.0 30 3 32 250 50 22 6.0 30 4 GY2M0200D020N-MM 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY2M0200D020N-GS 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY2M0200D020N-GM 50 170 80 34 9.0 47 3 (Gauge insert) 50 300 80 34 9.0 47 4 F012 20 125 30 14.5 4.5 18 1 F013 20 180 30 14.5 4.5 18 2 GY2M0200D020R05-GM 25 125 40 19 6.5 23 1 GY2M0200D020L05-GM 25 200 40 19 6.5 23 2 32 140 50 22 6.0 30 3 GY2M0200D100N-BM 32 250 50 22 6.0 30 4 40 150 60 28 8.0 37 3 GY1G0200D020N-GFGS 40 300 60 28 8.0 37 4 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 50 170 80 34 9.0 47 3 50 300 80 34 9.0 47 4 20 125 30 14.5 4.5 18 1 20 180 30 14.5 4.5 18 2 25 125 40 19 6.5 23 1 25 200 40 19 6.5 23 2 GY2M0250E020N-MM 32 140 50 22 6.0 30 3 32 250 50 22 6.0 30 4 GY2M0239E020N-GS 40 150 60 28 8.0 37 3 GY2M0250E020N-GS 40 300 60 28 8.0 37 4 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY2M0239E020N-GM 50 170 80 34 9.0 47 3 GY2M0250E020N-GM 50 300 80 34 9.0 47 4 (Gauge insert) F012 20 125 30 14.5 4.5 18 1 F013 20 180 30 14.5 4.5 18 2 GY2M0250E020R05-GM 25 125 40 19 6.5 23 1 GY2M0250E020L05-GM 25 200 40 19 6.5 23 2 32 140 50 22 6.0 30 3 32 250 50 22 6.0 30 4 GY2M0250E125N-BM 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY1G0239E020N-GFGS 40 150 60 28 8.0 37 3 GY1G0250E020N-GFGS 40 300 60 28 8.0 37 4 50 170 80 34 9.0 47 3 50 300 80 34 9.0 47 4 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F086 SPARE PARTS P001 F081
INTERNAL GROOVING GYSERIES (INTERNAL GROOVING) 5 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS aMono block type (Through air / coolant) 90° F1 øD1 F2 ar Fig. 2 Insert GY2Mooooooooo-BM L3 H1 L1 øD4 90° Fig. 1 F1 F2 ar L3 Right hand tool L1 holder shown. Insert Max. Min. Order Number Seat Width Hand Groove Depth Cutting Diameter ID GROOVING Size W3 (mm) (R/L) ar (mm) 3 * D1 (mm) Holder / Modular Holder Stock Modular Blade Stock (6E2R9F1) GYAR20K90A-F06 a 6 25 (6E1R9F1) ─ ─ GYAR20Q90A-F06 a (6G2R9F1) GYAR25K90B-F06 a 6 32 ─ ─ (6G1R9F1) GYAR25R90B-F06 a (6J2R3F1) GYDR32L90C-M20L a 4 ─ 9.5 40 (6J1R3F1) GYM20LA-F10 a GYDR32S90C-M20L R *1 (6L2R3F1) GYDR40M90D-M20L a a 5.5 ─ 9.5 50 (6L1R3F1) GYM20LA-F10 a GYDR40T90D-M20L *1 (6L2R4F1) GYDR40M90D-M25L a a 7 ─ 11.5 60 (6L1R4F1) GYM25LA-F12 a GYDR40T90D-M25L *1 (6N2R4F1) GYDR50P90F-M25L a a 3.00 7 ─ 11.5 70 GYM25LA-F12 a (6N1R4F1) GYDR50T90F-M25L F 3.18 *1 (6E2L9F1) GYAL20K90A-F06 a a 6 25 (6E1L9F1) ─ ─ GYAL20Q90A-F06 a (6G2L9F1) GYAL25K90B-F06 a 6 32 ─ ─ (6G1L9F1) GYAL25R90B-F06 a (6J2L3F1) GYDL32L90C-M20R a 4 ─ 9.5 40 (6J1L3F1) GYM20RA-F10 a GYDL32S90C-M20R L * 1 (6L2L3F1) GYDL40M90D-M20R a a 5.5 ─ 9.5 50 (6L1L3F1) GYM20RA-F10 a GYDL40T90D-M20R *1 (6L2L4F1) GYDL40M90D-M25R a a 7 ─ 11.5 60 (6L1L4F1) GYM25RA-F12 a GYDL40T90D-M25R *1 (6N2L4F1) GYDL50P90F-M25R a a 7 ─ 11.5 70 (6N1L4F1) GYM25RA-F12 a GYDL50T90F-M25R *1 (6G2R9G1) GYAR25K90B-G07 a a 7 32 (6G1R9G1) ─ ─ GYAR25R90B-G07 a (6J2R3G1) GYDR32L90C-M20L a 5.5 ─ 11.5 40 (6J1R3G1) GYM20LA-G12 a GYDR32S90C-M20L * 1 (6L2R3G1) GYDR40M90D-M20L a a 6 ─ 11.5 50 (6L1R3G1) GYM20LA-G12 a GYDR40T90D-M20L R *1 (6L2R4G1) GYDR40M90D-M25L a a 7.5 ─ 13 60 (6L1R4G1) GYM25LA-G14 a GYDR40T90D-M25L *1 (6N2R4G1) GYDR50P90F-M25L a a 7.5 ─ 13 70 (6N1R4G1) GYM25LA-G14 a GYDR50T90F-M25L *1 a G 4.00 (6G2L9G1) GYAL25K90B-G07 a ─ ─ 7 32 (6G1L9G1) GYAL25R90B-G07 a (6J2L3G1) GYDL32L90C-M20R a 5.5 ─ 11.5 40 (6J1L3G1) GYM20RA-G12 a GYDL32S90C-M20R * 1 (6L2L3G1) GYDL40M90D-M20R a a 6 ─ 11.5 50 (6L1L3G1) GYM20RA-G12 a GYDL40T90D-M20R L *1 (6L2L4G1) GYDL40M90D-M25R a a 7.5 ─ 13 60 (6L1L4G1) GYM25RA-G14 a GYDL40T90D-M25R *1 (6N2L4G1) GYDL50P90F-M25R a a 7.5 ─ 13 70 (6N1L4G1) GYM25RA-G14 a GYDL50T90F-M25R *1 a *1 The maximum groove depth varies according to the cutting diameter geometries are used then L1toLpage and F2 values may vary. D1. For details, please refer F086. *2 Dimensions shown aredepth (ar) is a value withinused. If other insert when the gauge insert is , 3, F1 *3 The maximum groove the dimension L3. a : Inventory maintained in Japan. F082
aModular blade type (Through air / coolant) * Wrench : z : Clamp Screw, x : Blade Screw 90° SPARE PARTS z F1 øD1 Holder / Modular Holder x F2 Fig. 4 ar 4 pcs. L3 H1 L1 øD4 Clamp Screw Blade Screw Wrench * GYAR/L20o90A-F06 GY05016S (Tightening torque ─ zTKY20R GYAR/L25o90B-ooo : 4.5N·m) 90° Fig. 3 GYDR/L32o90C-M20L/R GY06013M TS407 zTKY30R (Tightening torque (Tightening torque F1 xTKY15D GYDR/L40o90D-M20L/R : 6.0N·m) : 3.5N·m) F2 ar L3 L1 GYDR/L40o90D-M25L/R GY06013M TS55 zTKY30R Right hand tool holder shown. (Tightening torque (Tightening torque xTKY25D GYDR/L50o90F-M25L/R : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING D4 L1 L3 F1 F2 H1 Geometry / Insert Number Page 20 125 30 14.5 4.5 18 1 20 180 30 14.5 4.5 18 2 GY2M0300F020N-GS 25 125 40 19 6.5 23 1 GY2M0318F020N-GS 25 200 40 19 6.5 23 2 32 140 50 22 6.0 30 3 GY2M0300F030N-GM 32 250 50 22 6.0 30 4 (Gauge insert) 40 150 60 28 8.0 37 3 GY2M0318F030N-GM 40 300 60 28 8.0 37 4 40 150 60 28 8.0 37 3 GY2M0300F030R05-GM 40 300 60 28 8.0 37 4 GY2M0300F030L05-GM 50 170 80 34 9.0 47 3 50 300 80 34 9.0 47 4 GY2M0300F020N-MS F012 20 125 30 14.5 4.5 18 1 GY2M0300F040N-MS F013 20 180 30 14.5 4.5 18 2 25 125 40 19 6.5 23 1 GY2M0300F020N-MM 25 200 40 19 6.5 23 2 GY2M0300F040N-MM 32 140 50 22 6.0 30 3 GY2M0300F080N-MM 32 250 50 22 6.0 30 4 40 150 60 28 8.0 37 3 GY2M0300F150N-BM 40 300 60 28 8.0 37 4 GY2M0318F159N-BM 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY1G0300F020N-GFGS 50 170 80 34 9.0 47 3 GY1G0318F020N-GFGS 50 300 80 34 9.0 47 4 25 125 40 19 6.5 23 1 25 200 40 19 6.5 23 2 32 140 50 22 6.0 30 3 GY2M0400G030N-GU 32 250 50 22 6.0 30 4 40 150 60 28 8.0 37 3 GY2M0400G020N-GS 40 300 60 28 8.0 37 4 40 150 60 28 8.0 37 3 GY2M0400G030N-GM 40 300 60 28 8.0 37 4 (Gauge insert) 50 170 80 34 9.0 47 3 50 300 80 34 9.0 47 4 GY2M0400G030R05-GM GY2M0400G030L05-GM F012 25 125 40 19 6.5 23 1 GY2M0400G020N-MS F013 25 200 40 19 6.5 23 2 GY2M0400G040N-MS 32 140 50 22 6.0 30 3 32 250 50 22 6.0 30 4 GY2M0400G020N-MM 40 150 60 28 8.0 37 3 GY2M0400G040N-MM 40 300 60 28 8.0 37 4 GY2M0400G080N-MM 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY2M0400G200N-BM 50 170 80 34 9.0 47 3 50 300 80 34 9.0 47 4 GY1G0400G020N-GFGS IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F086 SPARE PARTS P001 F083
INTERNAL GROOVING GYSERIES (INTERNAL GROOVING) 5 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS aMono block type (Through air / coolant) 90° F1 øD1 F2 ar Fig. 2 Insert GY2Mooooooooo-BM L3 H1 L1 øD4 90° Fig. 1 F1 F2 ar L3 Right hand tool L1 holder shown. Insert Max. Min. Order Number Seat Width Hand Groove Depth Cutting Diameter ID GROOVING Size W3 (mm) (R/L) ar (mm) 3 * D1 (mm) Holder / Modular Holder Stock Modular Blade Stock (6G2R9H1) GYAR25K90B-H07 a 7 32 (6G1R9H1) ─ ─ GYAR25R90B-H07 a (6J2R3H1) GYDR32L90C-M20L a 5.5 ─ 11.5 40 (6J1R3H1) GYM20LA-H12 a GYDR32S90C-M20L *1 (6L2R3H1) GYDR40M90D-M20L a a 6 ─ 11.5 50 (6L1R3H1) GYM20LA-H12 a GYDR40T90D-M20L R *1 (6L2R4H1) GYDR40M90D-M25L a a 7.5 ─ 13 60 (6L1R4H1) GYM25LA-H14 a GYDR40T90D-M25L *1 (6N2R4H1) GYDR50P90F-M25L a a 7.5 ─ 13 70 (6N1R4H1) GYM25LA-H14 a GYDR50T90F-M25L *1 a 4.75 H (6G2L9H1) 5.00 GYAL25K90B-H07 a ─ ─ 7 32 (6G1L9H1) GYAL25R90B-H07 a (6J2L3H1) GYDL32L90C-M20R a 5.5 ─ 11.5 40 (6J1L3H1) GYM20RA-H12 a GYDL32S90C-M20R *1 (6L2L3H1) GYDL40M90D-M20R a a 6 ─ 11.5 50 (6L1L3H1) GYM20RA-H12 a GYDL40T90D-M20R L *1 (6L2L4H1) GYDL40M90D-M25R a a 7.5 ─ 13 60 (6L1L4H1) GYM25RA-H14 a GYDL40T90D-M25R *1 (6N2L4H1) GYDL50P90F-M25R a a 7.5 ─ 13 70 (6N1L4H1) GYM25RA-H14 a GYDL50T90F-M25R *1 a (6L2R4J1) GYDR40M90D-M25L a 7.5 ─ 13 60 (6L1R4J1) GYM25LA-J14 a GYDR40T90D-M25L * 1 (6N2R4J1) GYDR50P90F-M25L a a 7.5 ─ 13 70 (6N1R4J1) GYM25LA-J14 a GYDR50T90F-M25L *1 a R 6.00 J (6L2L4J1) 6.35 GYDL40M90D-M25R a 7.5 ─ 13 60 (6L1L4J1) GYM25RA-J14 a GYDL40T90D-M25R * 1 (6N2L4J1) GYDL50P90F-M25R a a 7.5 ─ 13 70 (6N1L4J1) GYM25RA-J14 a GYDL50T90F-M25R *1 a L *1 The maximum groove depth varies according to the cutting diameter geometries are used then L1toLpage and F2 values may vary. D1. For details, please refer F086. *2 Dimensions shown aredepth (ar) is a value withinused. If other insert when the gauge insert is , 3, F1 *3 The maximum groove the dimension L3. a : Inventory maintained in Japan. F084
aModular blade type (Through air / coolant) * Wrench : z : Clamp Screw, x : Blade Screw 90° SPARE PARTS z F1 øD1 Holder / Modular Holder x F2 Fig. 4 ar 4 pcs. L3 H1 L1 øD4 Clamp Screw Blade Screw Wrench * GY05016S GYAR/L25o90B-o07 (Tightening torque ─ zTKY20R : 4.5N·m) 90° Fig. 3 GYDR/L32o90C-M20L/R GY06013M TS407 zTKY30R (Tightening torque (Tightening torque F1 xTKY15D GYDR/L40o90D-M20L/R : 6.0N·m) : 3.5N·m) F2 ar L3 L1 GYDR/L40o90D-M25L/R GY06013M TS55 zTKY30R Right hand tool holder shown. (Tightening torque (Tightening torque xTKY25D GYDR/L50o90F-M25L/R : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING D4 L1 L3 F1 F2 H1 Geometry / Insert Number Page 25 125 40 19 6.5 23 1 GY2M0475H040N-GU 25 200 40 19 6.5 23 2 GY2M0500H040N-GU 32 140 50 22 6.0 30 3 32 250 50 22 6.0 30 4 GY2M0475H030N-GS 40 150 60 28 8.0 37 3 GY2M0500H030N-GS 40 300 60 28 8.0 37 4 40 150 60 28 8.0 37 3 GY2M0475H040N-GM 40 300 60 28 8.0 37 4 GY2M0500H040N-GM 50 170 80 34 9.0 47 3 (Gauge insert) 50 300 80 34 9.0 47 4 GY2M0500H040R05-GM GY2M0500H040L05-GM F012 25 125 40 19 6.5 23 1 F013 25 200 40 19 6.5 23 2 GY2M0500H040N-MS 32 140 50 22 6.0 30 3 GY2M0500H080N-MS 32 250 50 22 6.0 30 4 40 150 60 28 8.0 37 3 GY2M0500H040N-MM 40 300 60 28 8.0 37 4 GY2M0500H080N-MM 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY2M0475H238N-BM 50 170 80 34 9.0 47 3 GY2M0500H250N-BM 50 300 80 34 9.0 47 4 GY1G0475H020N-GFGS GY1G0500H020N-GFGS 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 50 170 80 34 9.0 47 3 50 300 80 34 9.0 47 4 GY2M0600J040N-GU GY2M0635J040N-GU GY2M0600J030N-GS GY2M0635J030N-GS GY2M0600J040N-GM (Gauge insert) GY2M0635J040N-GM F012 40 150 60 28 8.0 37 3 F013 40 300 60 28 8.0 37 4 GY2M0600J040N-MS 50 170 80 34 9.0 47 3 GY2M0600J080N-MS 50 300 80 34 9.0 47 4 GY2M0600J040N-MM GY2M0600J080N-MM GY2M0600J300N-BM GY2M0635J318N-BM IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F086 SPARE PARTS P001 F085
INTERNAL GROOVING RECOMMENDED CUTTING CONDITIONS [For Internal Grooving] GROOVING (Note 1) The cutting diameter 100% represents the minimum cutting diameter (øD1). (Note 2) The graph on the left shows the cutting conditions when setting the feed to 100%. 105 : 1st Shank Diameter D4 (mm) 50 recommended area 100 40 Feed (%) 95 32 90 25 20 85 80 0 0.05 0.1 0.15 0.2 100 150 200 250 Feed (mm/rev) Hole diameter (%) TRAVERSE MACHINING (MM/MS BREAKER) a When traverse machining a blind hole, it is recommended to GROOVING 4.0 carry out back turning considering chip disposal. Radial Depth of cut (mm) Insert width 6mm 3.0 Insert width 5mm Insert width 4mm 2.0 Insert width 3mm 1.0 Insert Width 2.5mm Insert Width 2mm 0 0.1 0.2 0.3 Feed (mm/rev) (Note) The above cutting conditions are for when using the tool overhang (L) 1.6-2.0 times larger than the shank diameter (øD4). (L/D=1.6-2.0) When using L/D larger than 2.0, reduce the cutting conditions. Tool chuck &D4 L LIMITATION OF THE MAXIMUM GROOVE DEPTH ●When using the mono block type The maximum groove depth is not limited by the cutting diameter. ●When using the modular blade type The maximum groove depth is limited by the cutting diameter. Due to interference of this part, the maximum groove depth is limited by the cutting diameter. •Shank Diameter=32mm (GYM20 Blade) • Shank Diameter=40mm (GYM20 Blade) 12 12 11.5 11.5 11 11 GYM20L/RA-G12 GYM20L/RA-G12 10 GYM20L/RA-H12 GYM20L/RA-H12 Max. Groove Depth (mm) Max. Groove Depth (mm) 10 9 9 8 8 7 GYM20L/RA-D10 GYM20L/RA-D10 7 GYM20L/RA-E10 6 GYM20L/RA-E10 GYM20L/RA-F10 GYM20L/RA-F10 6 5 4.5 5.5 4 5 40 44 55 65 80 90 105 y 50 56 65 80 100 110 130 y 41 48 54 Workpiece Diameter (mm) Workpiece Diameter (mm) F086
RECOMMENDED CUTTING SPEED (m/min) Cutting Speed (m/min) Work Material Hardness Grade 50 100 150 200 250 300 P VP20RT 80 180 VP10RT 90 190 Mild Steel < 160HB MY5015 110 250 NX2525 70 170 VP20RT 60 140 VP10RT 70 150 160 ─ 280HB MY5015 90 210 NX2525 55 135 Carbon Steel Alloy Steel VP20RT 50 110 VP10RT 60 120 280HB< MY5015 80 160 NX2525 45 105 GROOVING M VP20RT 50 110 Stainless Steel < 270HB VP10RT 60 120 K VP20RT 60 140 Tensile Strength Gray Cast Iron VP10RT 70 150 < 300MPa MY5015 90 210 VP20RT 50 110 Tensile Strength Ductile Cast Iron VP10RT 60 120 < 800MPa MY5015 80 160 S Heat Resistant Alloy VP20RT 30 60 ─ Titanium Alloy VP10RT 40 70 H Hardened steel 50HRC< MB8025 60 100 (Note 1) VP20RT is the first recommended grade for materials other than hardened steel. (Note 2) For VP10RT, VP20RT and MY5015, wet cutting is recommended. • Shank Diameter=40mm (GYM25 Blade) • Shank Diameter=50mm (GYM25 Blade) 14 14 13 13 GYM25L/RA-G14 GYM25L/RA-G14 Max. Groove Depth (mm) Max. Groove Depth (mm) 12 GYM25L/RA-H14 12 GYM25L/RA-H14 GYM25L/RA-J14 GYM25L/RA-J14 11.5 11.5 11 11 10 10 GYM25L/RA-D12 GYM25L/RA-D12 9 GYM25L/RA-E12 9 GYM25L/RA-E12 GYM25L/RA-F12 GYM25L/RA-F12 8 8 7.5 7.5 7 7 60 69 80 95 125 135 y 70 80 95100 115 125 160 y 62 75 85 Workpiece Diameter (mm) Workpiece Diameter (mm) F087
INTERNAL GROOVING RECOMMENDATIONS FOR INTERNAL GROOVING a Notes when selecting the tool body Holder Tool chuck Tool chuck GROOVING aWhen the overhang is the same, select a holder with the largest possible shank size to ensure sufficient clamping rigidity. Modular blade (1) Modular blade (2) GYM20R/LA-oo GYM25R/LA-oo GYM25R/L-oo GYM20R/LA-D10 GYM25R/LA-D12 GYM20R/LA-E10 GYM25R/LA-E12 GYM20R/LA-F10 GYM25R/LA-F12 GYM20R/LA-G12 GYM25R/LA-G14 GYM20R/LA-H12 GYM25R/LA-H14 GYM20R/L-oo GYM25R/LA-J14 aFor a ø40 shank holder, if there is no restriction for use, select a holder suitable for GYM25 blade. aFor an internal holder, select a modular blade listed above. a Notes when setting the tool Overhang Tool chuck F2 L3 aThe maximum groove depth is limited to the dimension L3. When machining with longer overhangs, refer to the dimension F2 of the tool used. F088
a Notes on multi-function machining (MS and MM breakers) For internal grooving, the machining methods for external grooving (F033 – F034) can be used, but please note the following precautions. Coolant Machining blind holes z x GROOVING 0.5 aSupply large amounts of coolant for effective chip disposal aAs continuous chips tend to elongate at the back of the during cutting. Maintain supply until the tool has been bore, the above operation is recommended. retracted completely for improved ship disposal. The recommended width of cut for x is 0.5mm. Machining Wide Grooves GROOVING aWhen the cutting edge width is x 2 ≥ groove width aWhen the cutting edge width is x 2 < groove width xcz xcz xcz Chips Coolant aWhen the depth of cut is shallower than the cutting edge width, aWhen the groove depth is larger than the cutting edge width, continuous chips are usually produced. When plunging in carry out plunging in the steps above to break up chips several passes, it is recommended to carry out machining in efficiently. the steps above. This ensures that coolant reaches the cutting edge and chips are easily discharged. TURNING Machining instruction v c x z 0.5 0.5 aWhen chip breaking and aWide face grooving when the corner R of the work piece is equal aIt is recommended to carry out disposal are especially to the corner R of the insert, machine as shown above. grooving from the front end of important, cross-feed (When corner R of the work piece is larger than corner R of the the workpiece. This reduces machining is recommended. insert, refer to the description of external wide grooving.) workpiece deflection. aIf the groove depth exceeds a given level, chips may elongate at the wall. In such a case, increase the feed and carry out machining as shown above. F089
INTERNAL GROOVING ASSEMBLY INSTRUCTION A (a)Insert clamp screw x1pc. Modular Holder Modular Blade (d)Wrench x c (For Modular blade (ex.) GY M20R A - F 10 set screw) Short, GY M25R A - F 12 Medium (4 holes) (b)Wrench (c)Modular blade (For Insert Insert v clamp screw) set screw x4pc. (ex.) GY2M0300 F 040N-MS z (ex.) GYDL40M90D - M20R GY2M0318 F 030N-GM GYDL40M90D - M25R Note 1) c and v are changed by the insert size. B C GROOVING Side Screws (2 screws) Note 3) Please tighten the modular blade Front Screws Note 2) set screws in order of (2 screws) z and x should be matched. (See caption A) [Side screws] → [Front screws]. D Note 4) Please clean the E insert-seat before installing the insert. Note 5) c and v should be matched. (See caption A) Note 6) Don’t tighten the insert clamp screw without installing the insert. F This will prevent modular blade damage. Note 7) The insert clamp screw is inclined. Ensure that the Assembled wrench is perpendicular to the screw tightening. F090
INSERT INSTALLATION A (a)Insert clamp screw x1pc. Holder Insert (b)Wrench (ex.) z GY2M0300 F 040N - MS GY2M0318 F 030N - GM x (ex.) GYALooo90o - F 06 Note 1) z and x are changed by the insert size. B C GROOVING Note 2) Please clean the insert-seat before installing the insert. Note 4) Note 3) Don’t tighten the insert clamp screw without installing z and x should be matched. (See caption A) the insert. This will prevent holder damage. D Note 5) The insert clamp screw is inclined. Ensure that the Assembled wrench is perpendicular to the screw tightening. F091
INTERNAL GROOVING CORRESPONDING TABLE OF HOLDERS / MODULAR BLADES a External Grooving/Cutting off/Copying (00º type) a External Grooving/Cutting off/Copying (00º type/90º type) a Face Grooving/Copying (00º type) Modular Blades Modular Blades Max. Insert Max. Insert Modular Holder Number Modular Blade Groove Width Page Modular Holder Number Modular Blade Groove Width Page Number Depth (mm) Number Depth (mm) (mm) (mm) GYM20RA-D06 6 GYM25RA-D06 6 GYM20RA-D10 10 2.00 GYM25RA-D12 12 2.00 GYM20RB-D18 18 GYM25RA-D20 20 External grooving GYM20RA-E06 6 2.39 F014 GYM25RA-E06 6 2.39 GYM20RA-E10 10 GYM25RA-E12 12 2.50 F016 2.50 F014 GYM20RB-E18 18 GYM25RA-E20 20 GYHR1616J00-M20R F018 F016 External grooving GYM20RA-F06 6 3.00 F020 GYM25RA-F06 6 3.00 F018 GYM20RA-F10 10 GYM25RA-F12 12 3.18 F022 3.18 F020 GYM20RB-F18 18 GYM25RA-F20 20 GYM20RA-G12 12 4.00 GYM25RA-G08 8 F022 4.75 GYM25RA-G14 14 4.00 F024 GYM20RA-H12 12 GROOVING 5.00 GYM25RA-G25 25 F026 GYM20LA-D06 6 GYM25RA-H08 8 4.75 F028 GYM20LA-D10 10 2.00 GYM25RA-H14 14 5.00 GYM20LB-D18 18 GYM25RA-H25 25 External grooving GYM20LA-E06 6 2.39 F014 GYM25RA-J08 8 6.00 GYM20LA-E10 10 GYM25RA-J14 14 2.50 F016 GYM25RA-J25 6.35 GYM20LB-E18 18 25 GYHL1616J00-M20L F018 GYM20LA-F06 6 3.00 F020 GYM25RD-F12-035 12 GYM20LA-F10 10 GYM25RD-F12-040 12 3.18 F022 GYM20LB-F18 18 GYM25RD-F12-050 12 GYM20LA-G12 12 4.00 GYM25RD-F12-060 12 4.75 GYM25RD-F20-060 20 GYM20LA-H12 12 5.00 GYM25RD-F12-075 12 3.00 GYM20RA-D06 6 GYM25RD-F20-075 20 F036 3.18 GYM20RA-D10 10 2.00 GYM25RD-F12-100 12 GYM20RB-D18 18 F014 GYM25RD-F20-100 20 External grooving GYM20RA-E06 6 2.39 F016 GYM25RD-F12-135 12 GYM20RA-E10 10 F018 GYM25RD-F20-135 20 GYHR2020K00-M20R 2.50 GYM20RB-E18 18 GYM25RD-F12-180 12 F020 GYHL2020K90-M20R GYM20RA-F06 6 3.00 GYM25RD-F20-180 20 GYM20RA-F10 10 F022 GYHR2020K00-M25R GYM25RD-G14-040 14 3.18 F026 GYM20RB-F18 18 GYM25RD-G14-050 14 GYM20RA-G12 12 4.00 F028 GYM25RD-G14-060 14 4.75 GYM25RD-G25-060 25 GYM20RA-H12 12 5.00 GYM25RD-G14-085 14 GYM20LA-D06 6 GYM25RD-G25-085 25 4.00 F044 GYM20LA-D10 10 2.00 GYM25RD-G14-125 14 Face grooving GYM20LB-D18 18 F014 GYM25RD-G25-125 25 External grooving GYM20LA-E06 6 2.39 F016 GYM25RD-G14-180 14 GYM20LA-E10 10 GYM25RD-G25-180 25 GYHL2020K00-M20L 2.50 F018 GYM20LB-E18 18 GYM25RD-G14-250 14 F020 GYHR2020K90-M20L GYM20LA-F06 6 3.00 F022 GYM25RD-G25-250 25 GYM20LA-F10 10 GYM25RD-H14-050 14 3.18 F026 GYM20LB-F18 18 GYM25RD-H14-060 14 GYM20LA-G12 12 4.00 F028 GYM25RD-H25-060 25 4.75 GYM25RD-H14-085 14 GYM20LA-H12 12 5.00 GYM25RD-H25-085 25 4.75 Note) The modular blade number highlighted in red is also compatible GYM25RD-H14-125 14 F052 5.00 with internal holders. GYM25RD-H25-125 25 GYM25RD-H14-180 14 GYM25RD-H25-180 25 GYM25RD-H14-250 14 GYM25RD-H25-250 25 GYM25RD-J14-050 14 GYM25RD-J14-070 14 GYM25RD-J25-070 25 GYM25RD-J14-110 14 6.00 GYM25RD-J25-110 25 F060 6.35 GYM25RD-J14-170 14 GYM25RD-J25-170 25 GYM25RD-J14-250 14 GYM25RD-J25-250 25 F092
a External Grooving/Cutting off/Copying (00º type) a External Grooving/Cutting off/Copying (00º type/90º type) a Face Grooving/Copying (00º type) a Face Grooving/Copying (00º type/90º type) Modular Blades Modular Blades Max. Insert Max. Insert Modular Holder Number Modular Blade Groove Width Page Modular Holder Number Modular Blade Groove Width Page Number Depth (mm) Number Depth (mm) (mm) (mm) GYM25LA-D06 6 GYM25RA-D06 6 GYM25LA-D12 12 2.00 GYM25RA-D12 12 2.00 GYM25LA-D20 20 GYM25RA-D20 20 GYM25LA-E06 6 2.39 GYM25RA-E06 6 2.39 GYM25LA-E12 12 GYM25RA-E12 12 2.50 2.50 F014 GYM25LA-E20 20 GYM25RA-E20 20 F014 F016 External grooving External grooving GYM25LA-F06 6 3.00 F016 GYM25RA-F06 6 3.00 F018 GYM25LA-F12 12 GYM25RA-F12 12 3.18 F018 3.18 F020 GYM25LA-F20 20 GYM25RA-F20 20 GYM25LA-G08 8 F020 GYM25RA-G08 8 F022 GYM25LA-G14 14 4.00 F022 GYM25RA-G14 14 4.00 F024 GROOVING GYM25LA-G25 25 F024 GYM25RA-G25 25 F026 GYM25LA-H08 8 4.75 GYM25RA-H08 8 4.75 F028 GYM25LA-H14 14 GYM25RA-H14 14 5.00 5.00 GYM25LA-H25 25 GYM25RA-H25 25 GYM25LA-J08 8 6.00 GYM25RA-J08 8 6.00 GYM25LA-J14 14 GYM25RA-J14 14 6.35 6.35 GYM25LA-J25 25 GYM25RA-J25 25 GYM25LD-F12-035 12 GYM25RD-F12-035 12 GYM25LD-F12-040 12 GYM25RD-F12-040 12 GYM25LD-F12-050 12 GYM25RD-F12-050 12 GYM25LD-F12-060 12 GYM25RD-F12-060 12 GYM25LD-F20-060 20 GYM25RD-F20-060 20 GYM25LD-F12-075 12 3.00 GYM25RD-F12-075 12 3.00 F036 GYM25LD-F20-075 20 F040 GYM25RD-F20-075 20 3.18 3.18 F064 GYM25LD-F12-100 12 GYM25RD-F12-100 12 GYM25LD-F20-100 20 GYM25RD-F20-100 20 GYM25LD-F12-135 12 GYM25RD-F12-135 12 GYM25LD-F20-135 20 GYM25RD-F20-135 20 GYM25LD-F12-180 12 GYM25RD-F12-180 12 GYM25LD-F20-180 20 GYHR2525M00-M25R GYM25RD-F20-180 20 GYHL2020K00-M25L GYM25LD-G14-040 14 GYM25RD-G14-040 14 GYM25LD-G14-050 14 GYHL2525M90-M25R GYM25RD-G14-050 14 GYM25LD-G14-060 14 GYM25RD-G14-060 14 GYM25LD-G25-060 25 GYM25RD-G25-060 25 GYM25LD-G14-085 14 GYM25RD-G14-085 14 GYM25LD-G25-085 25 GYM25RD-G25-085 25 F044 4.00 F048 4.00 GYM25LD-G14-125 14 GYM25RD-G14-125 14 F066 Face grooving Face grooving GYM25LD-G25-125 25 GYM25RD-G25-125 25 GYM25LD-G14-180 14 GYM25RD-G14-180 14 GYM25LD-G25-180 25 GYM25RD-G25-180 25 GYM25LD-G14-250 14 GYM25RD-G14-250 14 GYM25LD-G25-250 25 GYM25RD-G25-250 25 GYM25LD-H14-050 14 GYM25RD-H14-050 14 GYM25LD-H14-060 14 GYM25RD-H14-060 14 GYM25LD-H25-060 25 GYM25RD-H25-060 25 GYM25LD-H14-085 14 GYM25RD-H14-085 14 GYM25LD-H25-085 25 4.75 GYM25RD-H25-085 25 4.75 F052 GYM25LD-H14-125 14 F056 GYM25RD-H14-125 14 5.00 5.00 F068 GYM25LD-H25-125 25 GYM25RD-H25-125 25 GYM25LD-H14-180 14 GYM25RD-H14-180 14 GYM25LD-H25-180 25 GYM25RD-H25-180 25 GYM25LD-H14-250 14 GYM25RD-H14-250 14 GYM25LD-H25-250 25 GYM25RD-H25-250 25 GYM25LD-J14-050 14 GYM25RD-J14-050 14 GYM25LD-J14-070 14 GYM25RD-J14-070 14 GYM25LD-J25-070 25 GYM25RD-J25-070 25 GYM25LD-J14-110 14 6.00 GYM25RD-J14-110 14 6.00 F060 GYM25LD-J25-110 25 F062 GYM25RD-J25-110 25 6.35 6.35 F070 GYM25LD-J14-170 14 GYM25RD-J14-170 14 GYM25LD-J25-170 25 GYM25RD-J25-170 25 GYM25LD-J14-250 14 GYM25RD-J14-250 14 GYM25LD-J25-250 25 GYM25RD-J25-250 25 Note) The modular blade number highlighted in red is also compatible with internal holders. F093
INTERNAL GROOVING a External Grooving/Cutting off/Copying (00º type/90º type) a Face Grooving/Copying (00º type/90º type) Modular Blades Modular Blades Max. Insert Max. Insert Modular Holder Number Modular Blade Groove Width Page Modular Holder Number Modular Blade Groove Width Page Number Depth (mm) Number Depth (mm) (mm) (mm) GYM25LA-D06 6 GYM25RA-D06 6 GYM25LA-D12 12 2.00 GYM25RA-D12 12 2.00 GYM25LA-D20 20 GYM25RA-D20 20 GYM25LA-E06 6 2.39 GYM25RA-E06 6 2.39 GYM25LA-E12 12 GYM25RA-E12 12 2.50 F014 2.50 GYM25LA-E20 20 GYM25RA-E20 20 F016 F014 External grooving External grooving GYM25LA-F06 6 3.00 F018 GYM25RA-F06 6 3.00 F016 GYM25LA-F12 12 GYM25RA-F12 12 3.18 F020 3.18 F018 GYM25LA-F20 20 GYM25RA-F20 20 GYM25LA-G08 8 F022 GYM25RA-G08 8 F020 GYM25LA-G14 14 4.00 F024 GYM25RA-G14 14 4.00 F022 GROOVING GYM25LA-G25 25 F026 GYM25RA-G25 25 F024 GYM25LA-H08 8 4.75 F028 GYM25RA-H08 8 4.75 GYM25LA-H14 14 GYM25RA-H14 14 5.00 5.00 GYM25LA-H25 25 GYM25RA-H25 25 GYM25LA-J08 8 6.00 GYM25RA-J08 8 6.00 GYM25LA-J14 14 GYM25RA-J14 14 6.35 6.35 GYM25LA-J25 25 GYM25RA-J25 25 GYM25LD-F12-035 12 GYM25RD-F12-035 12 GYM25LD-F12-040 12 GYM25RD-F12-040 12 GYM25LD-F12-050 12 GYM25RD-F12-050 12 GYM25LD-F12-060 12 GYM25RD-F12-060 12 GYM25LD-F20-060 20 GYM25RD-F20-060 20 GYM25LD-F12-075 12 3.00 F040 GYM25RD-F12-075 12 3.00 GYM25LD-F20-075 20 GYM25RD-F20-075 20 F038 3.18 F064 3.18 GYM25LD-F12-100 12 GYM25RD-F12-100 12 GYM25LD-F20-100 20 GYM25RD-F20-100 20 GYM25LD-F12-135 12 GYM25RD-F12-135 12 GYM25LD-F20-135 20 GYM25RD-F20-135 20 GYM25LD-F12-180 12 GYM25RD-F12-180 12 GYHL2525M00-M25L GYM25LD-F20-180 20 GYM25RD-F20-180 20 GYM25LD-G14-040 14 GYHR3225P00-M25R GYM25RD-G14-040 14 GYHR2525M90-M25L GYM25LD-G14-050 14 GYM25RD-G14-050 14 GYM25LD-G14-060 14 GYM25RD-G14-060 14 GYM25LD-G25-060 25 GYM25RD-G25-060 25 GYM25LD-G14-085 14 GYM25RD-G14-085 14 GYM25LD-G25-085 25 F048 GYM25RD-G25-085 25 4.00 4.00 F046 GYM25LD-G14-125 14 F066 GYM25RD-G14-125 14 Face grooving Face grooving GYM25LD-G25-125 25 GYM25RD-G25-125 25 GYM25LD-G14-180 14 GYM25RD-G14-180 14 GYM25LD-G25-180 25 GYM25RD-G25-180 25 GYM25LD-G14-250 14 GYM25RD-G14-250 14 GYM25LD-G25-250 25 GYM25RD-G25-250 25 GYM25LD-H14-050 14 GYM25RD-H14-050 14 GYM25LD-H14-060 14 GYM25RD-H14-060 14 GYM25LD-H25-060 25 GYM25RD-H25-060 25 GYM25LD-H14-085 14 GYM25RD-H14-085 14 GYM25LD-H25-085 25 4.75 F056 GYM25RD-H25-085 25 4.75 GYM25LD-H14-125 14 GYM25RD-H14-125 14 F054 5.00 F068 5.00 GYM25LD-H25-125 25 GYM25RD-H25-125 25 GYM25LD-H14-180 14 GYM25RD-H14-180 14 GYM25LD-H25-180 25 GYM25RD-H25-180 25 GYM25LD-H14-250 14 GYM25RD-H14-250 14 GYM25LD-H25-250 25 GYM25RD-H25-250 25 GYM25LD-J14-050 14 GYM25RD-J14-050 14 GYM25LD-J14-070 14 GYM25RD-J14-070 14 GYM25LD-J25-070 25 GYM25RD-J25-070 25 GYM25LD-J14-110 14 6.00 F062 GYM25RD-J14-110 14 6.00 GYM25LD-J25-110 25 GYM25RD-J25-110 25 F060 6.35 F070 6.35 GYM25LD-J14-170 14 GYM25RD-J14-170 14 GYM25LD-J25-170 25 GYM25RD-J25-170 25 GYM25LD-J14-250 14 GYM25RD-J14-250 14 GYM25LD-J25-250 25 GYM25RD-J25-250 25 Note) The modular blade number highlighted in red is also compatible with internal holders. F094
a External Grooving/Cutting off/Copying (00º type) a Face Grooving/Copying (00º type) Modular Blades Modular Blades Max. Insert Max. Insert Modular Holder Number Modular Blade Groove Width Page Modular Holder Number Modular Blade Groove Width Page Number Depth (mm) Number Depth (mm) (mm) (mm) GYM25LA-D06 6 GYM25RA-D06 6 GYM25LA-D12 12 2.00 GYM25RA-D12 12 2.00 GYM25LA-D20 20 GYM25RA-D20 20 GYM25LA-E06 6 2.39 GYM25RA-E06 6 2.39 GYM25LA-E12 12 GYM25RA-E12 12 2.50 2.50 GYM25LA-E20 20 GYM25RA-E20 20 F014 F014 External grooving External grooving GYM25LA-F06 6 3.00 F016 GYM25RA-F06 6 3.00 F016 GYM25LA-F12 12 GYM25RA-F12 12 3.18 F018 3.18 F018 GYM25LA-F20 20 GYM25RA-F20 20 GYM25LA-G08 8 F020 GYM25RA-G08 8 F020 GYM25LA-G14 14 4.00 F022 GYM25RA-G14 14 4.00 F022 GROOVING GYM25LA-G25 25 F024 GYM25RA-G25 25 F024 GYM25LA-H08 8 4.75 GYM25RA-H08 8 4.75 GYM25LA-H14 14 GYM25RA-H14 14 5.00 5.00 GYM25LA-H25 25 GYM25RA-H25 25 GYM25LA-J08 8 6.00 GYM25RA-J08 8 6.00 GYM25LA-J14 14 GYM25RA-J14 14 6.35 6.35 GYM25LA-J25 25 GYM25RA-J25 25 GYM25LD-F12-035 12 GYM25RD-F12-035 12 GYM25LD-F12-040 12 GYM25RD-F12-040 12 GYM25LD-F12-050 12 GYM25RD-F12-050 12 GYM25LD-F12-060 12 GYM25RD-F12-060 12 GYM25LD-F20-060 20 GYM25RD-F20-060 20 GYM25LD-F12-075 12 3.00 GYM25RD-F12-075 12 3.00 GYM25LD-F20-075 20 F042 GYM25RD-F20-075 20 F038 3.18 3.18 GYM25LD-F12-100 12 GYM25RD-F12-100 12 GYM25LD-F20-100 20 GYM25RD-F20-100 20 GYM25LD-F12-135 12 GYM25RD-F12-135 12 GYM25LD-F20-135 20 GYM25RD-F20-135 20 GYM25LD-F12-180 12 GYM25RD-F12-180 12 GYM25LD-F20-180 20 GYM25RD-F20-180 20 GYHL3225P00-M25L GYM25LD-G14-040 14 GYHR3232P00-M25R GYM25RD-G14-040 14 GYM25LD-G14-050 14 GYM25RD-G14-050 14 GYM25LD-G14-060 14 GYM25RD-G14-060 14 GYM25LD-G25-060 25 GYM25RD-G25-060 25 GYM25LD-G14-085 14 GYM25RD-G14-085 14 GYM25LD-G25-085 25 GYM25RD-G25-085 25 4.00 F050 4.00 F046 GYM25LD-G14-125 14 GYM25RD-G14-125 14 Face grooving Face grooving GYM25LD-G25-125 25 GYM25RD-G25-125 25 GYM25LD-G14-180 14 GYM25RD-G14-180 14 GYM25LD-G25-180 25 GYM25RD-G25-180 25 GYM25LD-G14-250 14 GYM25RD-G14-250 14 GYM25LD-G25-250 25 GYM25RD-G25-250 25 GYM25LD-H14-050 14 GYM25RD-H14-050 14 GYM25LD-H14-060 14 GYM25RD-H14-060 14 GYM25LD-H25-060 25 GYM25RD-H25-060 25 GYM25LD-H14-085 14 GYM25RD-H14-085 14 GYM25LD-H25-085 25 4.75 GYM25RD-H25-085 25 4.75 GYM25LD-H14-125 14 F058 GYM25RD-H14-125 14 F054 5.00 5.00 GYM25LD-H25-125 25 GYM25RD-H25-125 25 GYM25LD-H14-180 14 GYM25RD-H14-180 14 GYM25LD-H25-180 25 GYM25RD-H25-180 25 GYM25LD-H14-250 14 GYM25RD-H14-250 14 GYM25LD-H25-250 25 GYM25RD-H25-250 25 GYM25LD-J14-050 14 GYM25RD-J14-050 14 GYM25LD-J14-070 14 GYM25RD-J14-070 14 GYM25LD-J25-070 25 GYM25RD-J25-070 25 GYM25LD-J14-110 14 6.00 GYM25RD-J14-110 14 6.00 GYM25LD-J25-110 25 F062 GYM25RD-J25-110 25 F060 6.35 6.35 GYM25LD-J14-170 14 GYM25RD-J14-170 14 GYM25LD-J25-170 25 GYM25RD-J25-170 25 GYM25LD-J14-250 14 GYM25RD-J14-250 14 GYM25LD-J25-250 25 GYM25RD-J25-250 25 F095
INTERNAL GROOVING a External Grooving/Cutting off/Copying (00º type) a Face Grooving/Copying (00º type) a Internal Grooving/Copying (90º type) Modular Blades Modular Blades Max. Insert Max. Insert Modular Holder Number Modular Blade Groove Width Page Modular Holder Number Modular Blade Groove Width Page Number Depth (mm) Number Depth (mm) (mm) (mm) GYM25LA-D06 6 GYM20LA-D10 4 ─ 9.5 2.00 Internal grooving GYM25LA-D12 12 2.00 2.39 GYM20LA-E10 4 ─ 9.5 GYM25LA-D20 20 2.50 F080 GYM25LA-E06 6 GYDR32L90C-M20L 3.00 2.39 GYM20LA-F10 4 ─ 9.5 F082 GYM25LA-E12 12 GYDR32S90C-M20L 3.18 2.50 F084 GYM25LA-E20 20 GYM20LA-G12 4.5 ─ 11.5 4.00 F014 External grooving GYM25LA-F06 6 3.00 F016 4.75 GYM20LA-H12 4.5 ─ 11.5 GYM25LA-F12 12 5.00 3.18 F018 GYM25LA-F20 20 GYM20RA-D10 4 ─ 9.5 2.00 Internal grooving GYM25LA-G08 8 F020 2.39 GYM20RA-E10 4 ─ 9.5 GYM25LA-G14 14 4.00 F022 2.50 F080 GROOVING GYM25LA-G25 25 F024 GYDL32L90C-M20R 3.00 GYM20RA-F10 4 ─ 9.5 F082 GYM25LA-H08 8 GYDL32S90C-M20R 3.18 4.75 F084 GYM25LA-H14 14 GYM20RA-G12 4.5 ─ 11.5 4.00 5.00 GYM25LA-H25 25 4.75 GYM20RA-H12 4.5 ─ 11.5 GYM25LA-J08 8 5.00 6.00 GYM25LA-J14 14 GYM20LA-D10 5.5 ─ 9.5 2.00 6.35 GYM25LA-J25 Internal grooving 25 2.39 GYM20LA-E10 5.5 ─ 9.5 GYM25LD-F12-035 12 2.50 F080 GYM25LD-F12-040 12 GYDR40M90D-M20L 3.00 GYM20LA-F10 5.5 ─ 9.5 F082 GYM25LD-F12-050 12 GYDR40T90D-M20L 3.18 GYM25LD-F12-060 12 GYM20LA-G12 6 ─ 11.5 4.00 F084 GYM25LD-F20-060 20 4.75 GYM20LA-H12 6 ─ 11.5 GYM25LD-F12-075 12 5.00 3.00 GYM25LD-F20-075 20 F042 GYM20RA-D10 5.5 ─ 9.5 2.00 3.18 Internal grooving GYM25LD-F12-100 12 2.39 GYM20RA-E10 5.5 ─ 9.5 GYM25LD-F20-100 20 2.50 F080 GYM25LD-F12-135 12 GYDL40M90D-M20R 3.00 GYM20RA-F10 5.5 ─ 9.5 F082 GYM25LD-F20-135 20 GYDL40T90D-M20R 3.18 GYM25LD-F12-180 12 GYM20RA-G12 6 ─ 11.5 4.00 F084 GYM25LD-F20-180 20 4.75 GYM20RA-H12 6 ─ 11.5 GYHL3232P00-M25L GYM25LD-G14-040 14 5.00 GYM25LD-G14-050 14 GYM25LA-D12 7 ─ 11.5 2.00 GYM25LD-G14-060 14 2.39 GYM25LA-E12 7 ─ 11.5 2.50 Internal grooving GYM25LD-G25-060 25 GYM25LD-G14-085 14 GYDR40M90D-M25L 3.00 GYM25LA-F12 7 ─ 11.5 F080 GYM25LD-G25-085 25 GYDR40T90D-M25L 3.18 4.00 F050 F082 GYM25LD-G14-125 14 GYDR50P90F-M25L GYM25LA-G14 7.5 ─ 13 4.00 F084 Face grooving GYM25LD-G25-125 25 GYDR50T90F-M25L 4.75 GYM25LA-H14 7.5 ─ 13 GYM25LD-G14-180 14 5.00 GYM25LD-G25-180 25 6.00 GYM25LA-J14 7.5 ─ 13 GYM25LD-G14-250 14 6.35 GYM25LD-G25-250 25 GYM25RA-D12 7 ─ 11.5 2.00 GYM25LD-H14-050 14 2.39 GYM25RA-E12 7 ─ 11.5 2.50 Internal grooving GYM25LD-H14-060 14 GYM25LD-H25-060 25 GYDL40M90D-M25R 3.00 GYM25RA-F12 7 ─ 11.5 F080 GYM25LD-H14-085 14 GYDL40T90D-M25R 3.18 F082 GYM25LD-H25-085 25 GYDL50P90F-M25R GYM25RA-G14 7.5 ─ 13 4.00 4.75 F084 GYM25LD-H14-125 14 F058 GYDL50T90F-M25R 4.75 5.00 GYM25RA-H14 7.5 ─ 13 GYM25LD-H25-125 25 5.00 GYM25LD-H14-180 14 6.00 GYM25RA-J14 7.5 ─ 13 GYM25LD-H25-180 25 6.35 GYM25LD-H14-250 14 GYM25LD-H25-250 25 GYM25LD-J14-050 14 GYM25LD-J14-070 14 GYM25LD-J25-070 25 GYM25LD-J14-110 14 6.00 GYM25LD-J25-110 25 F062 6.35 GYM25LD-J14-170 14 GYM25LD-J25-170 25 GYM25LD-J14-250 14 GYM25LD-J25-250 25 F096
Memo F097
EXTERNAL GROOVING UGHOLDER a Strengthened insert clamping force. a Block and blade type and solid type series. a Groove width 2.2 ─ 5.1mm UGHN External cutting off, Grooving W3±0.1 H1 H2 B 7° L1 150° Groove Width Max. Max. Dimensions (mm) Order Number Stock Insert Number Cut off Groove Depth Tool Block W3 Diameter (mm) (mm) (mm) B H2 H1 L1 Wrench UGHN262 a 2p 2.2 50 20 1.60 21.4 26 110 UGS1 263 a 3p 3.1 75 32.5 2.35 21.4 26 110 UGS1 KGBN26-20 264 a 4p 4.1 80 35 3.20 21.4 26 110 UGS1 KGBN26-25 GROOVING 265 a 5p 5.1 80 35 4.00 21.4 26 110 UGS1 KGT 322 a 2p 2.2 50 20 1.60 25.0 32 150 UGS1 323 a 3p 3.1 100 45 2.35 25.0 32 150 UGS1 KGBN32-20 324 a 4p 4.1 100 45 3.20 25.0 32 150 UGS1 KGBN32-25 325 a 5p 5.1 120 55 4.00 25.0 32 150 UGS1 TOOL BLOCK Max. Groove Depth (mm) 100 Groove Depth:35 when machining diameter is y Groove Depth:32.5 when machining diameter is y Groove Depth:20 when machining diameter is y Diameter of Workpiece (mm) Clamp Screw Set Bolt Groove Depth:55 when machining diameter is y Clamp Bridge Max. Groove Depth (mm) Shank Groove Depth:45 when machining diameter is y H h2 h1 Groove Depth:20 when machining diameter is y h3 l1 Block 110 L Diameter of Workpiece (mm) Spare Parts (Block) Spare Parts (Shank) Dimensions (mm) * * Order Number Stock h1 h2 h3 H l1 L Block Clamp Bridge Clamp Screw Wrench Shank Set Bolt Wrench KGBN26-20 a 20 20 11 45 20 43 KGBN26 KGC1 LS15T TKY25R KGS20 HSC08016 HKY60R 26-25 a 25 25 6 45 25 48 KGBN26 KGC1 LS15T TKY25R KGS25 HSC08016 HKY60R 32-20 a 20 20 15.6 52 20 43 KGBN32 KGC1 LS15T TKY25R KGS20 HSC08016 HKY60R 32-25 a 25 25 10.6 52 25 48 KGBN32 KGC1 LS15T TKY25R KGS25 HSC08016 HKY60R (Note) zWhen ordering a block, the clamp bridge and clamp screw are included. xWhen ordering a shank, the set bolts are included. Clamp Torque (N • m) : LS15T=8.5, HSC08016=24.0 * a : Inventory maintained in Japan. [ : Inventory maintained in Japan. To be replaced by new products. (10 inserts in one case) F098
UGH External cutting off, Grooving øD F1 F1 B 1 (M øD ax. ) 1( Ma L1 x. ) L1 W3±0.1 L2 W3±0.1 L2 H2 H1 H2 H3 Right hand tool holder shown. UGHR/L1616 Groove Width Max. Max. Stock Cut off Groove Depth Dimensions (mm) Order Number Insert Number Diameter W3 D1 R L (mm) (mm) (mm) B H2 L1 L2 H1 F1 H3 Wrench UGHR/L1616H2 a a 2p 2.2 32 ─ 16 16 100 24 16 16.3 20 UGS1 1616H3 a a 3p 3.1 36 ─ 16 16 100 24 16 16.4 20 UGS1 2020K2A a a 2p 2.2 32 ─ 20 20 125 24 20 20.3 ─ UGS1 GROOVING 2020K2 a a 2p 2.2 42 8 20 20 125 25 20 20.3 ─ UGS1 KGT 2020K3A a a 3p 3.1 36 ─ 20 20 125 24 20 20.4 ─ UGS1 2020K3 a a 3p 3.1 58 21 20 20 125 32 20 20.4 ─ UGS1 2525M3 a a 3p 3.1 76 29 25 25 150 42 25 25.4 ─ UGS1 2525M4 a a 4p 4.1 76 29 25 25 150 42 25 25.5 ─ UGS1 INSERTS Max. Groove Depth (mm) Stock Dimensions (mm) Coated Cermet Carbide Order Number Geometry UE6020 NX2525 UTi20T W3 Re US735 NX55 Groove Depth:0 when machining diameter is y KGT2N a a [ a 2.2 0.2 Diameter of Workpiece (mm) 3N a a a [ a 3.1 0.2 Max. Groove Depth (mm) 4N a a a [ a 4.1 0.2 5N a a a [ a 5.1 0.2 Groove Depth:21 when machining diameter is y KGT2R a a [ a 2.2 0.2 Groove Depth:8 when machining diameter is y 2L a a [ a 2.2 0.2 Groove Depth:0 when 3R a a [ a 3.1 0.2 machining diameter is y 3L a a [ a 3.1 0.2 Diameter of Workpiece (mm) 4R a a [ a 4.1 0.2 Max. Groove Depth (mm) 4L a a [ a 4.1 0.2 Groove Depth:29 when 5R a a [ a 5.1 0.2 machining diameter is y 5L a a [ a 5.1 0.2 Left hand tool holder shown. (Note) The above insert is not compatible with other manufacturer's holders. Diameter of Workpiece (mm) RECOMMENDED CUTTING CONDITIONS Cutting Speed Feed (mm/rev) Work Material Hardness Grade (m/min) Groove Width 2.2mm Groove Width 3.1mm Groove Width 4.1mm Groove Width 5.1mm UE6020 • NX2525 P Mild Steel < 180HB UTi20T 120 (100 ─ 140) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.12 (0.1 ─ 0.14) 0.12 (0.1 ─ 0.14) UE6020 • NX2525 Carbon Steel 180 ─ 280HB UTi20T 100 (80 ─ 120) 0.05 (0.04 ─ 0.06) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) Alloy Steel 280 ─ 350HB UTi20T 80 (60 ─ 100) 0.05 (0.04 ─ 0.06) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) M Stainless Steel < 200HB US735 80 (60 ─ 100) 0.05 (0.04 ─ 0.06) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) (Note) Please set the cutting edge height 0.1 ─ 0.2mm higher than center. SPARE PARTS P001 TECHNICAL DATA Q001 F099
EXTERNAL GROOVING INSERTS FOR EG HOLDER 25 Max. Groove Depth (mm) INSERTS 20 Stock Dimensions (mm) Cermet Carbide 15 Groove Depth:9.6 EGHR2020K3 when machining Order Number UTi20T Geometry diameter is y NX2525 L1 W3 B2 NX55 10 0 50 100 150 200 250 300 2° EGT3 a [ a 9 3 10° Diameter of Workpiece (mm) W3 +0.15 +0.05 6° 6° 120° 4 a [ a 9 4 10° 2° 25 Max. Groove Depth (mm) B2° 5 a [ a 9 5 10° EGHR2525M5 Groove Depth:19.7 when machining diameter is y 6 r [ a 9 6 20° 6° L1 20 EGHR2525M4 Groove Depth:14.6 when machining diameter is y 15 Groove Depth:9.6 when EGHR2525M3 machining diameter is y 10 GROOVING 0 50 100 150 200 250 300 Diameter of Workpiece (mm) RECOMMENDED CUTTING CONDITIONS a Cutting Off Cutting Speed Feed (mm/rev) Work Material Hardness Grade (m/min) Groove Width 3mm Groove Width 4mm Groove Width 5mm Groove Width 6mm P Carbon Steel 180 ─ 280HB NX2525 100 (80 ─ 120) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) UTi20T Alloy Steel 280 ─ 350HB UTi20T 80 (60 ─ 100) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) M 80 (60 ─ 100) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) Stainless Steel < 200HB UTi20T (Note) Wet cutting is recommended. a Traverse Machining Cutting Mode Cutting Insert Width Range of Cutting These conditions are used for Conditions Depth of Cut (mm) 3mm 4mm 5mm 6mm 5mm,6mm 1.5 machining carbon steel Max. (180 –280HB) at Depth of Cut 0.5 1.0 1.5 1.5 1.0 4mm vc=100m/min. Wet (mm) 0.5 3mm cutting is Max. Feed recommended. 0.1 0.15 0.2 0.2 0.05 0.1 0.15 0.2 (mm/rev) Feed (mm/rev) a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. F100 (10 inserts in one case)
MGHOLDER a Clamp-on type a Positive insert suffers from negligible chattering and thus produces a good finished surface. a Groove width 1.5 ─ 4.7mm MG1 External grooving ap B F1 L2 W3 L1 5° H2 H1 Right hand tool holder shown. Groove Width Max. Stock Groove Depth Dimensions (mm) Order Number Insert Number W3 ap R L (mm) (mm) H1 B L1 L2 H2 F1 MG1R/L2020K4315 a a 1.5 < W3 < 2.3 3 20 20 125 30 20 25 2020K4323 a a 2.3<W3 < 3.3 4.5 20 20 125 30 20 25 2020K4333 a a 43150 3.3<W3 < 4.7 4.5 20 20 125 30 20 25 GROOVING MGTR/L ─ 2525M4315 a a 43470 1.5 < W3 < 2.3 3 25 25 150 30 25 32 2525M4323 a a 2.3<W3 < 3.3 4.5 25 25 150 30 25 32 2525M4333 a a 3.3<W3 < 4.7 4.5 25 25 150 30 25 32 SPARE PARTS * Order Number Clamp Bridge Clamp Screw Spring Wrench MG1R/L2020K4315 MTK1R/L HBH06020 MES3 HKY40R ─ MG1R/L2525M4333 * Clamp Torque (N • m) : HBH06020=7.0 RECOMMENDED CUTTING CONDITIONS Work Material Hardness Grade Cutting Speed (m/min) Feed (mm/rev) P Carbon Steel VP20MF 120 (100 ─ 140) 0.14 (0.03 ─ 0.25) 180 ─ 280HB Alloy Steel NX2525 130 (100 ─ 160) 0.12 (0.03 ─ 0.2) M Stainless Steel < 200HB VP20MF 120 (100 ─ 140) 0.12 (0.03 ─ 0.18) K Gray Cast Iron Tensile Strength < 350MPa VP20MF 120 (100 ─ 140) 0.12 (0.03 ─ 0.18) (Note) For machining a narrow groove, apply a lower feed within the recommended range. SPARE PARTS P001 TECHNICAL DATA Q001 F101
EXTERNAL GROOVING MGHOLDER a Clamp-on type a Positive insert suffers from negligible chattering and thus produces a good finished surface. a Groove width 1.25─6.0mm MGH External grooving ap B F1 L1 W3 5° H1 H2 6° Right hand tool holder shown. Groove Width Max. Stock Groove Depth Dimensions (mm) Order Number Insert Number W3 ap R L (mm) (mm) H1 B L1 H2 F1 1.25 1.2 MGHR/L2020K3315 a a 1.45 1.5 20 20 125 20 20.2 1.5 < W3 < 2.3 3.0 GROOVING 2020K3323 a a 33125 2.3 < W3 < 3.3 3.0 20 20 125 20 20.2 MGTR/L 1.25 1.2 ─ 33470 2525M3315 a a 1.45 1.5 25 25 150 25 25.2 1.5 < W3 < 2.3 3.0 2525M3323 a a 2.3 < W3 < 3.3 3.0 25 25 150 25 25.2 2525M3333 a a 3.3 < W3 < 4.7 3.0 25 25 150 25 25.2 1.25 1.2 (2.0) * 2020K4315 a a 1.45 1.5 20 20 125 20 20.2 1.5 < W3 < 2.3 * 3.0 (3.5) 2020K4323 a a 2.3 < W3 < 3.3 * 4.5 (4.0) 20 20 125 20 20.2 2020K4333 a a 43125 3.3 < W3 < 4.7(4.0) * 4.5 (5.0)* 20 20 125 20 20.2 MGTR/L ─ 43470 1.25 1.2 (2.0)* 2525M4315 a a 1.45 1.5 25 25 150 25 25.2 1.5 < W3 < 2.3 * 3.0 (3.5) 2525M4323 a a 2.3 < W3 < 3.3 * 4.5 (4.0) 25 25 150 25 25.2 2525M4333 a a 3.3 < W3 < 4.7(4.0) * 4.5 (5.0)* 25 25 150 25 25.2 44500 2525M4447 a a MGTR/L 4.7 < W3 < 6.3 4.5 25 25 150 25 25.2 ─ 44600 * Dimensions when installing the CBN insert. SPARE PARTS * Order Number Clamp Bridge Clamp Screw Spring Wrench MGHR/L2020K3315 MTK1R/L HBH06020 MES3 HKY40R ─ MGHR/L2525M4447 * Clamp Torque (N • m) : HBH06020=7.0 a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. F102 (10 inserts in one case) (CBN inserts are available in 1 piece in one case.)
INSERTS Stock Dimensions (mm) Coated Cermet Carbide CBN Groove Width VP20MF NX2525 MB8025 UTi20T Order Number Geometry NX55 W3 L3 D1 S1 Re (mm) R L R L R L R L R MGTR/L33125 a a a a a 1.25 1.2 9.525 4.76 0.2 MGTR/L... 33145 a a a a a 1.45 1.5 9.525 4.76 0.2 33150 a a a a [ [ a a 1.5 3 9.525 4.76 0.2 33175 a a a a [ a a 1.75 3 9.525 4.76 0.2 33200 a a a a [ [ a a 2 3 9.525 4.76 0.2 33230 a a a a 2.3 3 9.525 4.76 0.2 33250 a a a a [ [ a a 2.5 3 9.525 4.76 0.3 33270 a a a a 2.7 3 9.525 4.76 0.3 GROOVING 33280 a a a a 2.8 3 9.525 4.76 0.3 33300 a a a a [ [ a a 3 3 9.525 4.76 0.3 33320 a a a 3.2 3 9.525 4.76 0.3 33330 a a a a 3.3 3 9.525 4.76 0.3 33350 a a a [ a a 3.5 3 9.525 4.76 0.3 L3 33400 4 3 9.525 4.76 0.3 S1 a a a a [ a a Re W3 ±0.025 33470 a r r r 4.7 3 9.525 4.76 0.4 43125 a a a a [ [ a a a 1.25 1.2 12.7 4.76 0.2 43145 a a r a [ a a 1.45 1.5 12.7 4.76 0.2 D1 43150 a a a a [ [ a a a 1.5 3 12.7 4.76 0.2 43175 a a a a [ a a 1.75 3 12.7 4.76 0.2 Right hand insert shown. 43200 a a a a [ [ a a a 2 3 12.7 4.76 0.2 43230 a a a a [ [ a a 2.3 3 12.7 4.76 0.2 CBN Insert 43250 a a a a [ [ a a a 2.5 4.5 12.7 4.76 0.3 L3 Re S1 43260 a a a a a 2.6 4.5 12.7 4.76 0.3 W3 ±0.03 43270 a a a a 2.7 4.5 12.7 4.76 0.3 43280 a a a a [ [ a a 2.8 4.5 12.7 4.76 0.3 43300 a a a a [ [ a a a 3 4.5 12.7 4.76 0.3 D1 43320 a a r [ [ a a 3.2 4.5 12.7 4.76 0.3 43330 a a a a [ [ a a 3.3 4.5 12.7 4.76 0.3 Right hand tool only. 43350 a a a a [ [ a a a 3.5 4.5 12.7 4.76 0.3 43400 a a a [ [ a a a 4 4.5 12.7 4.76 0.3 43420 a a a a a 4.2 4.5 12.7 4.76 0.4 43430 a a a [ [ a a 4.3 4.5 12.7 4.76 0.4 43450 a a a a [ [ a a 4.5 4.5 12.7 4.76 0.4 43470 a a a a a a 4.7 4.5 12.7 4.76 0.4 44500 a a [ a a 5 4.5 12.7 6.35 0.4 44550 a r [ a r 5.5 4.5 12.7 6.35 0.4 44600 a r [ a a 6 4.5 12.7 6.35 0.4 56600 a 6 6 15.875 9.525 0.4 56700 a 7 6 15.875 9.525 0.4 56800 a 8 6 15.875 9.525 0.4 56900 a 9 6 15.875 9.525 0.4 SPARE PARTS P001 TECHNICAL DATA Q001 F103
EXTERNAL GROOVING SMGHOLDER a Screw-on type a Positive insert suffers from negligible chattering. a Applicable to narrow grooving and threading. a Groove width 0.3 ─ 1.3mm SMGH External grooving, Threading B B 1.5° F1 1.5° F1 L2 L2 2.5 2.5 5° 5° H2 H1 H1 H2 H3 6° 3.5 L1 L1 6° Right hand tool holder only. Stock Insert Number Dimensions (mm) * Order Number R Grooving Threading H1 B L1 L2 H2 F1 H3 Clamp Screw Wrench SMGHR1010E16 a 10 10 70 16.5 10 12 14 FC400890T TKY10F 1212F16 a SMGTR 12 12 80 16.5 12 16 14 FC400890T TKY10F SMTTR 1616H16 a 16×2ppp 16 16 100 20 16 20 ─ FC400890T TKY10F GROOVING 160360pp 16×2pppC 2020K16 a 20 20 125 20 20 25 ─ FC400890T TKY10F 2525M16 a 25 25 150 20 25 32 ─ FC400890T TKY10F * Clamp Torque (N • m) : FC400890T=2.5 SMG INSERTS (GROOVING) Stock Dimensions (mm) Cermet Carbide Groove Width Order Number Geometry NX2525 UTi20T W3 L3 D1 S1 C HTi10 NX55 (mm) SMGTR16X2030 a [ a a 0.3 1 9.525 2 ─ 16X2040 r r r 0.4 1 9.525 2 ─ 16X2050 a [ a a 0.5 1.5 9.525 2 ─ 16X2060 a a a 0.6 1.5 9.525 2 ─ 16X2070 a [ a a 0.7 2 9.525 2 ─ ø4.5 16X2050C a [ a a 0.5 1.5 9.525 2 0.05 L3 S1 C W3 +0.05 16X2060C a a a 0.6 1.5 9.525 2 0.05 0 16X2070C a a a 0.7 2 9.525 2 0.05 16X2075C a [ a a 0.75 2 9.525 2 0.05 D1 16X2080C a [ a a 0.8 2 9.525 2 0.1 16X2090C a a a 0.9 2 9.525 2 0.1 16X2095C a [ a a 0.95 2 9.525 2 0.1 16X2100C a [ a a 1 2.5 9.525 2 0.1 16X2110C a a a 1.1 2.5 9.525 2 0.1 16X2120C a [ a a 1.2 2.5 9.525 2 0.1 16X2130C a a a 1.3 2.5 9.525 2 0.1 SMT INSERTS (THREADING) RECOMMENDED CUTTING CONDITIONS Stock Dimensions (mm) Work Cutting Speed Feed Hardness Grade (m/min) (mm/rev) Material NX55 Cermet UTi20T Carbide Thread Order Number Pitch Geometry 100 0.07 P Carbon Steel UTi20T (80 ─120) (0.03 ─ 0.1) Re (mm) 180 ─ 280HB Alloy Steel NX2525 130 0.07 (100 ─160) (0.03 ─ 0.1) M Stainless Steel < 200HB UTi20T 130 0.1 SMTTR160360V5 a a 0.05 ─ 0.8 (100 ─160) (0.05 ─ 0.15) 3.18 60° Re 16036001 a a 0.1 1.0 ─ 1.5 K Gray Cast Tensile Strength UTi20T 100 0.1 Iron < 350MPa HTi10 (80 ─120) (0.05 ─ 0.15) 9.525 16036002 a a 0.2 1.75 ─ 2.0 N Aluminium ─ HTi10 350 0.1 Alloy (300 ─ 400) (0.05 ─ 0.15) 250 0.1 Brass ─ HTi10 (200 ─ 300) (0.03 ─ 0.15) (Note) Wet cutting is recommended. Acrylic ─ HTi10 250 0.1 (200 ─ 300) (0.03 ─ 0.15) a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. F104 (10 inserts in one case)
MICRO-MINI a Solid carbide type with min. cutting diameter 3.2mm. a l/d is 5 times the diameter. a Insert can be ground to suit the application. a Suitable for a wide range of tooling including threading and grooving. MICRO-MINI STANDARD (SOLID CARBIDE BORING BAR) Stock Min. Max. Dimensions (mm) Cutting Groove Order Number Micro Diameter Depth Geometry Grain Carbide F2 TF15 W3 D4 L1 L2 (mm) (mm) C03FR-BLS a 2.0 3 80 15 3.2 1.0 4° øD4 Shank Diameter øD4 Flat Area C04FR-BLS a 2.5 4 80 20 4.2 1.5 øD4 C05HR-BLS a 3.0 5 100 25 5.2 2.0 W3 F2 Flat Area L2 L1 Right hand tool only. RECOMMENDED CUTTING CONDITIONS GROOVING Cutting Speed Depth of Cut Excrescence Quantity Edge Condition Work Material (m/min) Feed (mm/rev) P Carbon Steel · Alloy Steel (mm) (l /d) Corner Radius or C Honing * * ─ 180 280HB 40 (30 ─ 50) 0.05 ( ─ 0.1) 0.2 (0.1 ─ 0.3) 5 0.1 ─ 0.5 0.01 ─ 0.05 Stainless Steel < 0.03 M < 200HB 40 (30 ─ 50) 0.05 ( ─ 0.1) 0.2 (0.1 ─ 0.3) 5 < 0.4 (No honing is okay.) K Gray Cast Iron 40 (30 ─ 50) 0.05 ( ─ 0.05) 0.2 (0.1 ─ 0.3) 5 0.1 ─ 0.5 0.01 ─ 0.05 < 350MPa < 0.03 N Non-ferrous Metal 80 (60 ─ 100) 0.05 ( ─ 0.1) 0.3 (0.1 ─ 0.5) 5 0.1 ─ 0.5 (No honing is okay.) *Cutting edge is not honed. Please hone according to the application before machining. y GRINDING THE CUTTING EDGE OF MICRO-MINI a MICRO-MINI can be applied to boring and grooving as supplied. But, it can also be reground as shown below. a For shaping and regrinding, use a diamond whetstone approximately #250─#400. Please grind according to the application using the figure below as a reference. Boring Grooving Threading Application 1°–2° Groove Width Thread Angle (Grinding) Grinding 1°–2° 25° Grinding Examples 25° 20° 35° 20° Grinding 0.5 – 0.8 4° w 4° Grinding Grinding 0.5 – 0.8 60° R0.3 – R0.5 4° (Grinding) 6° Double Sided Relief 19° 19° 6° a : Inventory maintained in Japan. (MICRO MINI is available in 1 piece in one pack.) SPARE PARTS P001 TECHNICAL DATA Q001 F105
INTERNAL GROOVING MICRO-MINI TWIN y CG TYPE (Internal Grooving) F1 F2 øD1 W3±0.03 Re Re øD4 H1 L10 L1 L2 Stock Min. Groove Max. * CG03ppRS-ppB Only Cutting Diameter Width Groove Depth Dimensions (mm) Order Number Micro Grain Carbide Coated Breaker D1 W3 F2 TF15 VP15TF (mm) (mm) (mm) Re D4 L1 L10 L2 F1 H2 CG0305RS-10 a a Without 3 1 1 0.05 3 50 5 6 1.3 2.7 0305RS-10B a a With 3 1 1 0.05 3 50 5 6 1.3 2.7 0306RS-20 a a Without 3 2 1 0.1 3 50 6 6 1.3 2.7 0306RS-20B a a With 3 2 1 0.1 3 50 6 6 1.3 2.7 03RS-10 a a Without 3 1 1 0.05 3 50 10 6 1.3 2.7 03RS-10B a a With 3 1 1 0.05 3 50 10 6 1.3 2.7 GROOVING 03RS-20 a a Without 3 2 1 0.1 3 50 11 6 1.3 2.7 03RS-20B a a With 3 2 1 0.1 3 50 11 6 1.3 2.7 0407RS-10 a a Without 4 1 1.5 0.05 4 60 7 7 1.8 3.6 0407RS-10B a a With 4 1 1.5 0.05 4 60 7 7 1.8 3.6 0408RS-20 a a Without 4 2 1.5 0.1 4 60 8 7 1.8 3.6 0408RS-20B a a With 4 2 1.5 0.1 4 60 8 7 1.8 3.6 04RS-10 a a Without 4 1 1.5 0.05 4 60 15 7 1.8 3.6 04RS-10B a a With 4 1 1.5 0.05 4 60 15 7 1.8 3.6 04RS-20 a a Without 4 2 1.5 0.1 4 60 16 7 1.8 3.6 04RS-20B a a With 4 2 1.5 0.1 4 60 16 7 1.8 3.6 0510RS-10 a a Without 5 1 2 0.05 5 70 10 8 2.3 4.5 0510RS-10B a a With 5 1 2 0.05 5 70 10 8 2.3 4.5 0511RS-20 a a Without 5 2 2 0.1 5 70 11 8 2.3 4.5 0511RS-20B a a With 5 2 2 0.1 5 70 11 8 2.3 4.5 05RS-10 a a Without 5 1 2 0.05 5 70 20 8 2.3 4.5 05RS-10B a a With 5 1 2 0.05 5 70 20 8 2.3 4.5 05RS-20 a a Without 5 2 2 0.1 5 70 21 8 2.3 4.5 05RS-20B a a With 5 2 2 0.1 5 70 21 8 2.3 4.5 0610RS-10 a a Without 6 1 2 0.05 6 75 10 8 2.8 5.4 0610RS-10B a a With 6 1 2 0.05 6 75 10 8 2.8 5.4 0611RS-20 a a Without 6 2 2 0.1 6 75 11 8 2.8 5.4 0611RS-20B a a With 6 2 2 0.1 6 75 11 8 2.8 5.4 06RS-10 a a Without 6 1 2 0.05 6 75 20 8 2.8 5.4 06RS-10B a a With 6 1 2 0.05 6 75 20 8 2.8 5.4 06RS-20 a a Without 6 2 2 0.1 6 75 21 8 2.8 5.4 06RS-20B a a With 6 2 2 0.1 6 75 21 8 2.8 5.4 0712RS-10 a a Without 7 1 2 0.05 7 85 12 8 3.3 6.4 0712RS-10B a a With 7 1 2 0.05 7 85 12 8 3.3 6.4 0713RS-20 a a Without 7 2 2 0.1 7 85 13 8 3.3 6.4 0713RS-20B a a With 7 2 2 0.1 7 85 13 8 3.3 6.4 07RS-10 a a Without 7 1 2 0.05 7 85 25 8 3.3 6.4 07RS-10B a a With 7 1 2 0.05 7 85 25 8 3.3 6.4 07RS-20 a a Without 7 2 2 0.1 7 85 26 8 3.3 6.4 07RS-20B a a With 7 2 2 0.1 7 85 26 8 3.3 6.4 a : Inventory maintained in Japan. (MICRO-MINI TWIN is available in 1 piece in one pack.) F106
RECOMMENDED CUTTING CONDITIONS Feed (mm/rev) Recommended Tool Overhang Work Material Hardness Cutting Speed (m/min) CG03RS/CG04RS CG05RS/CG06RS/CG07RS (mm) P Carbon Steel · Alloy Steel 180 ─ 280HB 80 (40 ─ 120) 0.02 (0.01 ─ 0.03) 0.03 (0.01 ─ 0.05) CG Type Micro-Mini Twin M Stainless Steel < 200HB 80 (40 ─ 120) 0.02 (0.01 ─ 0.03) 0.03 (0.01 ─ 0.05) Tensile Strength K Gray Cast Iron < 350MPa 80 (40 ─ 120) 0.03 (0.01 ─ 0.05) 0.03 (0.01 ─ 0.05) L10 + 2 (mm) N Non-ferrous Metal ─ 120 (80 ─ 160) 0.03 (0.01 ─ 0.05) 0.05 (0.01 ─ 0.08) Holder (Note) Wet cutting is recommended. y PRECAUTIONS WHEN USING THE MICRO-MINI TWIN a When using a holder for general purpose / small automatic lathe: aTo avoid chipping of the 2nd cutting edge take care when inserting the boring bar into the holder. Fig.1 Refer to fig.1. If the 2nd edge contacts the internal face of the holder there is a possibility that it Internal Face of the Holder may chip. Cutting Edge Insert Direction sWhen using this type of holder, there is a possibility that damage to the shank and the 2nd cutting Fig.2 GROOVING 3rd Clamping Screw edge can occur. Make sure that the clamping screws are tightened to the set torque value. Additionally make sure that there is no clamping screw near the 2nd cutting edge as this can 1 2 3 break the boring bar. eWhen using Mitsubishi holders: Insert Point 2nd Cutting Edge When using holders with a tool overhang of recommended quantity, ensure that the 3rd clamping screw is removed prior to machining. The set torque value for clamping screw is 2.0 N • m. a When using a square type holder: aWhen installing the boring bar into the holder, tighten the clamp screws after ensuring the flats on Fig.3 the tool holder are parallel to the reference flats on the micro-mini bar. Refer to fig.3. sMake sure that the clamping screws are tightened to the recommended values. dDo not tighten the clamp screw without a bar in place, otherwise the bridge will be deformed. Insert The Reference Plane of Square Type Holder Tighten the clamping screw ensuring making the micro-mini twin boring bars in contact with the reference plane of square type holder. F107
INTERNAL GROOVING ROUND TYPE HOLDER RBH158ppN, RBH16ppN, RBH22ppN has a temporary set screw for different machine specifications. RBH190ppN (Represented by number 4) Dimensions (mm) * 1 Clamp Screw Stock MICRO-MINI MICRO-MINI TWIN Torque Order Number Wrench D4 D8 D5 L1 S1 S2 S3 C CG z x c v (N • m) RBH15830N a 15.875 3 15 100 10 10 ─ 03FR-BLS 03RS- pp(B) A A A ─ HKY20F 2.0 15840N a 15.875 4 15 100 15 15 ─ 04FR-BLS 04RS- pp(B) A A A ─ HKY20F 2.0 15850N a 15.875 5 15 100 15 15 ─ 05HR-BLS 05RS- pp(B) A A A ─ HKY20F 2.0 GROOVING 15860N a 15.875 6 15 100 15 15 ─ ─ 06RS- pp(B) A A A ─ HKY20F 2.0 15870N a 15.875 7 15 100 20 20 ─ ─ 07RS- pp(B) A A A ─ HKY20F 2.0 RBH1630N a 16 3 15 100 10 10 ─ 03FR-BLS 03RS- pp(B) A A A ─ HKY20F 2.0 1640N a 16 4 15 100 15 15 ─ 04FR-BLS 04RS- pp(B) A A A ─ HKY20F 2.0 1650N a 16 5 15 100 15 15 ─ 05HR-BLS 05RS- pp(B) A A A ─ HKY20F 2.0 1660N a 16 6 15 100 15 15 ─ ─ 06RS- pp(B) A A A ─ HKY20F 2.0 1670N a 16 7 15 100 20 20 ─ ─ 07RS- pp(B) A A A ─ HKY20F 2.0 03RS- pp(B) *2 RBH19030N a 19.05 3 18 125 10 10 ─ 03FR-BLS 04RS- pp(B) B B B ─ HKY20F 2.0 *2 19040N a 19.05 4 18 125 15 15 ─ 04FR-BLS 05RS- pp(B) B B B ─ HKY20F 2.0 *2 19050N a 19.05 5 18 125 15 15 ─ 05HR-BLS 06RS- pp(B) B B B ─ HKY20F 2.0 *2 19060N a 19.05 6 18 125 15 15 ─ ─ 07RS- pp(B) B B B ─ HKY20F 2.0 *2 19070N a 19.05 7 18 125 20 20 ─ ─ B B B ─ HKY20F 2.0 RBH2030N a 20 3 12 125 10 10 ─ 03FR-BLS 03RS- pp(B) A A B ─ HKY20F 2.0 2040N a 20 4 13 125 15 15 ─ 04FR-BLS 04RS- pp(B) A B B ─ HKY20F 2.0 2050N a 20 5 14 125 15 15 ─ 05HR-BLS 05RS- pp(B) A B B ─ HKY20F 2.0 2060N a 20 6 15 125 15 15 ─ ─ 06RS- pp(B) A B B ─ HKY20F 2.0 2070N a 20 7 16 125 20 20 ─ ─ 07RS- pp(B) A B B ─ HKY20F 2.0 RBH2230N a 22 3 12 125 10 10 10 03FR-BLS 03RS- pp(B) A B C A HKY20F 2.0 2240N a 22 4 13 125 15 15 12.5 04FR-BLS 04RS- pp(B) A B B A HKY20F 2.0 2250N a 22 5 14 125 15 15 12.5 05HR-BLS 05RS- pp(B) A B B A HKY20F 2.0 2260N a 22 6 15 125 15 15 15 ─ 06RS- pp(B) A B B A HKY20F 2.0 2270N a 22 7 16 125 20 20 15 ─ 07RS- pp(B) A B B A HKY20F 2.0 RBH2530N a 25 3 12 150 10 10 ─ 03FR-BLS 03RS- pp(B) A B C ─ HKY20F 2.0 2540N a 25 4 13 150 15 15 ─ 04FR-BLS 04RS- pp(B) A C C ─ HKY20F 2.0 2550N a 25 5 14 150 15 15 ─ 05HR-BLS 05RS- pp(B) A C C ─ HKY20F 2.0 2560N a 25 6 15 150 15 15 ─ ─ 06RS- pp(B) A C C ─ HKY20F 2.0 2570N a 25 7 16 150 20 20 ─ ─ 07RS- pp(B) A C C ─ HKY20F 2.0 RBH25430N a 25.4 3 12 150 10 10 ─ 03FR-BLS 03RS- pp(B) A B C ─ HKY20F 2.0 25440N a 25.4 4 13 150 15 15 ─ 04FR-BLS 04RS- pp(B) A C C ─ HKY20F 2.0 25450N a 25.4 5 14 150 15 15 ─ 05HR-BLS 05RS- pp(B) A C C ─ HKY20F 2.0 25460N a 25.4 6 15 150 15 15 ─ ─ 06RS- pp(B) A C C ─ HKY20F 2.0 25470N a 25.4 7 16 150 20 20 ─ ─ 07RS- pp(B) A C C ─ HKY20F 2.0 *1 Order number number. screw A=HSS04004, B=HSS04006, C=HSS04008 of clamp * 2 Revised order Conventional Order Revised Order Number Number RBH1930N RBH19030N 1940N 19040N 1950N 19050N 1960N 19060N 1970N 19070N a : Inventory maintained in Japan. F108
SQUARE TYPE HOLDER 45° 8 S2 F1 B 10 (Clamp) 20 L3 100 10 10 Dimensions (mm) MICRO-MINI TWIN CG MICRO-MINI TWIN Torque Order Number Stock Clamp Screw Wrench CG (N • m) B L3 * F1 Width of Cutting Width of Cutting S2 Edge 1mm Edge 2mm SBH1030R a 13.8 13.8 13 ─ 17.5 (14) 14 ─ 16.5 (15) 14 03RS-10(B),03RS-20(B) HSC05012 HKY40R 9.5 1040R a 14.7 14.8 18 ─ 22.5 (19) 19 ─ 21.5 (20) 15 04RS-10(B),04RS-20(B) HSC05012 HKY40R 9.5 GROOVING 1050R a 15.6 15.8 23 ─ 27.5 (24) 24 ─ 26.5 (25) 16 05RS-10(B),05RS-20(B) HSC05012 HKY40R 9.5 1060R a 16.5 16.8 23 ─ 32.5 (24) 24 ─ 31.5 (25) 17 06RS-10(B),06RS-20(B) HSC05012 HKY40R 9.5 1070R a 17.4 17.8 28 ─ 38 (29) 29 ─ 37 (30) 18 07RS-10(B),07RS-20(B) HSC05012 HKY40R 9.5 * L3 is the length of overhang for sufficient clamping, and ( ) is the recommended length for machining of carbon and alloy steel. SPARE PARTS P001 F109
INTERNAL GROOVING FTYPE a Min. cutting diameter 10mm a Screw-on type a Usable for various applications. a Max. groove depth : 3mm FSL51 Internal grooving, Threading, Boring 1 Corner type (FSL5108R,5110R) 2 Corner type (FSL5112R,5114R,5116R) F1 F1 2° 2° 2° 2° W3 H1 H1 10° L2 W3 L1 øD4 5° L2 L1 øD4 Right hand tool holder only. Stock Insert Number Dimensions (mm) Min. Max. * Cutting Groove Order Number Diameter Depth Clamp R Grooving Threading Boring D4 L1 L2 F1 H1 W3 (mm) (mm) Screw Wrench FSL5108R a MLG10ppL MLT1001L MLP1004L 8 125 30 4.8 7 1.2 10 1.0 TS25 TKY08F 1.5 5110R a MLG10ppL MLT1001L MLP1004L 10 150 40 5.8 9 2.0 12 1.0 TS25 TKY08F 5112R a MLG14ppL MLT1401L MLP1404L 12 180 50 6.8 10.8 1.5 14 2.0 TS32 TKY08F GROOVING 2.0 5114R a MLG14ppL MLT1401L MLP1404L 14 180 60 7.8 12.4 3.0 16 2.0 TS32 TKY08F 2.0 5116R a MLG20ppL MLT2001L MLP2004L 16 200 70 9.7 14 3.0 20 3.0 TS43 TKY15F 4.0 * Clamp Torque (N • m) : TS25=1.0, TS32=1.0, TS43=3.5 FSL52 (Carbide shank) Internal grooving, Threading, Boring 1 Corner type (FSL5208R,5210R) 2 Corner type (FSL5212R,5214R,5216R) F1 F1 2° 2° 2° 2° W3 H1 10° L2 W3 H1 L1 øD4 5° L2 L1 øD4 Right hand tool holder only. Stock Insert Number Dimensions (mm) Min. Max. * Cutting Groove Order Number Diameter Depth Clamp R Grooving Threading Boring D4 L1 L2 F1 H1 W3 (mm) (mm) Screw Wrench FSL5208R a MLG10ppL MLT1001L MLP1004L 8 125 60 4.8 7 1.2 10 1.0 TS25 TKY08F 1.5 5210R a MLG10ppL MLT1001L MLP1004L 10 150 70 5.8 9 2.0 12 1.0 TS25 TKY08F 5212R a MLG14ppL MLT1401L MLP1404L 12 180 80 6.8 10.8 1.5 14 2.0 TS32 TKY08F 2.0 5214R a MLG14ppL MLT1401L MLP1404L 14 180 85 7.8 12.4 3.0 16 2.0 TS32 TKY08F 2.0 5216R a MLG20ppL MLT2001L MLP2004L 16 200 115 9.7 14 3.0 20 3.0 TS43 TKY15F 4.0 * Clamp Torque (N • m) : TS25=1.0, TS32=1.0, TS43=3.5 a : Inventory maintained in Japan. r : Non stock, produced to order only. F110 (10 inserts in one case)
INSERTS Coated Carbide Dimensions (mm) Application Groove Width Thread Pitch UP20M UTi20T Order Number Geometry W3 L1 L2 L3 S1 Re C (mm) 1.2 MLG1012L r a 7 5 1 2.38 ─ 0.1 MLG...L W3 ±0.025 1.5 1015L r a 7 5 1 2.38 ─ 0.1 L3 2 1020L r a 7 5 1 2.38 ─ 0.1 2° S1 C 2° L1 15° L2 Grooving 1.5 MLG1415L a 11.8 6.5 2 4.76 ─ 0.1 MLG...L W3 ±0.025 GROOVING 2 1420L a 11.8 6.5 2 4.76 ─ 0.1 L3 3 1430L a 11.8 6.5 2 4.76 ─ 0.1 2° S1 2 2020L a 16.8 9.03 3 6.35 ─ 0.1 C 2° 3 2030L a 16.8 9.03 3 6.35 ─ 0.1 L1 20° 4 2040L a 16.8 9.03 3 6.35 ─ 0.1 L2 Pitch 1.5 ─ 2.0 MLT1001L a a 7 5 ─ 2.38 0.1 ─ MLT • MLP Pitch 1.5 ─ 2.5 1401L a a 11.8 6.5 ─ 4.76 0.1 ─ Pitch 1.5 ─ 3.5 2001L a a 16.8 9.03 ─ 6.35 0.1 ─ 60° S1 Threading Re L1 15° L2 ─ MLP1004L a 7 5 1 2.38 0.4 ─ L3 ─ 1404L a 11.8 6.3 2 4.76 0.4 ─ S1 60° ─ 2004L a 16.8 9.03 3 6.35 0.4 ─ Boring Re L1 20° L2 MLT • MLP14,20 RECOMMENDED CUTTING CONDITIONS Cutting Speed Feed (mm/rev) Work Material Hardness Grade (m/min) 1.2, 1.5mm 2.0mm 3.0mm 4.0mm P Carbon Steel 180 ─ 280HB UP20M • UTi20T 90 (60 ─ 120) 0.05 (0.02 ─ 0.08) 0.05 (0.02 ─ 0.08) 0.05 (0.02 ─ 0.08) 0.05 (0.02 ─ 0.08) Alloy Steel 280 ─ 350HB UP20M • UTi20T 80 (50 ─ 100) 0.03 (0.02 ─ 0.04) 0.03 (0.02 ─ 0.04) 0.03 (0.02 ─ 0.04) 0.03 (0.02 ─ 0.04) SPARE PARTS P001 TECHNICAL DATA Q001 F111
INTERNAL GROOVING D TYPE a Min. cutting diameter : 40mm a Pin lock type BORING HEAD a Exchangeable head type a Groove width 1.25 ─ 4.7mm DPT4 Internal grooving øD4 F1 (Max. Groove Width) 4.7 L1 Right hand tool holder only. Stock Dimensions (mm) Min. * Cutting Order Number Insert Number Diameter R D4 L1 F1 (mm) Lock Pin Lock Screw Stop Ring Wrench DPT4132R a 32 40 20 40 P21S HSP08014 E01 HKY40R MGTL43ppp 4140R a 40 50 25 50 P21S HSP08014 E01 HKY40R (Note) Please use left hand insert. GROOVING Clamp Torque (N • m) : HSP08014=7.0 * STANDARD ARBOR FOR D TYPE BORING HEAD z B x 1 c 32 v 32 zDesignation xArbor Length (mm) cArbor Diameter (mm) vHead Diameter (mm) Symbol D4 L1 S1 Symbol Diameter (D4) Symbol Diameter (D4) 32 260 300 32 32 32 32 1 40 310 360 40 40 40 40 Dimensions (mm) Stock Order Head Set Bolt Wrench Number D4 L1 H1 S1 Order Number B13232 a 32 260 29 300 SD32 HKY60R DPT4132R øD4 B14040 a 40 310 37 360 SD40 HKY60R DPT4140R 1.5 H1 øD4 L1 S1 y Relationship between prepared hole and groove depth for DPT4 type ap øD1 5.0 W3 4.0 Insert : MGTR/L43250-43470 (W3=2.5 ─ 4.7) Range of grooving Groove Depth ap (mm) 3.0 Insert : MGTR/L43150-43230 (W3=1.5 ─ 2.3) Range of grooving 2.0 Insert : MGTR/L43145 (W3=1.45) Range of grooving 1.0 Insert : MGTR/L43125 (W3=1.25) Range of grooving 40 60 80 100 120 140 160 180 200 Diameter of Prepared Hole D1 (mm) a : Inventory maintained in Japan. [ : Inventory maintained in Japan. To be replaced by new products. (10 inserts in one case) F112
INSERTS Stock Dimensions (mm) Coated Cermet Carbide Groove Width Order Number W3 Geometry VP20MF NX2525 UTi20T (mm) L3 D1 S1 Re NX55 MGTL43125 a a [ a 1.25 1.2 12.7 4.76 0.2 MGTL... 43145 a a a 1.45 1.5 12.7 4.76 0.2 43150 a a [ a 1.5 3.0 12.7 4.76 0.2 43175 a a a 1.75 3.0 12.7 4.76 0.2 43200 a a [ a 2 3.0 12.7 4.76 0.2 43230 a a [ a 2.3 3.0 12.7 4.76 0.2 43250 a a [ a 2.5 4.5 12.7 4.76 0.3 W3 ±0.025 43260 a a 2.6 4.5 12.7 4.76 0.3 L3 GROOVING Re 43270 a a 2.7 4.5 12.7 4.76 0.3 S1 43280 a a [ a 2.8 4.5 12.7 4.76 0.3 43300 a a [ a 3 4.5 12.7 4.76 0.3 D1 43320 a [ a 3.2 4.5 12.7 4.76 0.3 43330 a a [ a 3.3 4.5 12.7 4.76 0.3 43350 a a [ a 3.5 4.5 12.7 4.76 0.3 43400 a [ a 4 4.5 12.7 4.76 0.3 43420 a a 4.2 4.5 12.7 4.76 0.4 43430 a [ a 4.3 4.5 12.7 4.76 0.4 43450 a a [ a 4.5 4.5 12.7 4.76 0.4 43470 a a a 4.7 4.5 12.7 4.76 0.4 RECOMMENDED CUTTING CONDITIONS Work Material Hardness Grade Cutting Speed (m/min) Feed (mm/rev) P Carbon Steel VP20MF 120 (100 ─ 140) 0.14 (0.03 ─ 0.25) 180 ─ 280HB Alloy Steel NX2525 130 (100 ─ 160) 0.12 (0.03 ─ 0.2) M Stainless Steel < 200HB VP20MF 120 (100 ─ 140) 0.12 (0.03 ─ 0.18) K Gray Cast Iron Tensile Strength < 350MPa VP20MF 120 (100 ─ 140) 0.12 (0.03 ─ 0.18) (Note) For machining a narrow groove, apply a lower feed within the recommended range. OTHER TYPES OF INSERTS FOR CUTTING OFF Stock Dimensions (mm) Carbide Order Number Geometry W3 S1 L1 UTi20T HTi10 CFT1 a 3 5 30 CF Holder 3 4 5 40 W3 a a 2° 30' 30' S1 L1 2° 11° SPARE PARTS P001 TECHNICAL DATA Q001 F113

More Related Content

PDF
G and m_programming_for_mills_manual
Taliya Hemanth
 
PDF
MODUL CNC LATHE FANUC OI-TF.pdf
Sarwanto.S.Pd.T
 
PPT
Cutting speed and feed
garfield Tulloch
 
PPT
Curve1
shubham kanungo
 
PPTX
Dimensioning
Shadab Malik
 
PDF
TORNEADO CÓNICO.pdf
LuzQuispe29
 
PDF
Section views
María Eugenia Muñoz Amariles
 
PPTX
Pengenalan bentuk dan fungsi garis gambar
Rhynie Babydolphinbluebatctgirl
 
G and m_programming_for_mills_manual
Taliya Hemanth
 
MODUL CNC LATHE FANUC OI-TF.pdf
Sarwanto.S.Pd.T
 
Cutting speed and feed
garfield Tulloch
 
Curve1
shubham kanungo
 
Dimensioning
Shadab Malik
 
TORNEADO CÓNICO.pdf
LuzQuispe29
 
Section views
María Eugenia Muñoz Amariles
 
Pengenalan bentuk dan fungsi garis gambar
Rhynie Babydolphinbluebatctgirl
 

What's hot (20)

PPTX
Sectional view
Ahmed Shah
 
PPT
4 basic cnc programming milling
Mahesh Namdev
 
PPTX
Bab 1 Organisasi Perawatan .pptx
naufallabib5
 
PPTX
lathe taper-turning and facing.pptx
Sayan Ghosh
 
PPTX
Engineering drawing
Purushotham Gowda
 
PPT
AJUSTE.ppt PARA MANTENIMIENTO MECANICO DE EMPRESA
alejandrocrisostomo2
 
PPTX
Tool Geometry & It’s Signature.
Akash Patel
 
PDF
CNC Milling
endika55
 
PPTX
Lathe machine
rajchindarkar
 
PPTX
Lathe accessories
Kunj Thummar
 
PPTX
CAPSTAN AND TURRET LATHES AND DIFFERENCES BY POLAYYA CHINTADA
POLAYYA CHINTADA
 
PPTX
Cnc drilling & milling operations
krishnam raju jampana
 
PPTX
Limado
jesus alexander poma chipana
 
PDF
Modul Praktik Memasang dan Melepas Bantalan Gelinding_Politeknik Manufaktur B...
Ir. Duddy Arisandi, ST, MT
 
PPT
CNC Milling (fanuc system)
NavinBurnwal1
 
PPT
Tool material
Krishnaraj Vijayan
 
DOCX
Modul Teknik Pemesinan Frais
Bambang Utama
 
PPTX
Pengelasan_SMAW.pptx
AbdulAzis497509
 
PDF
(P pt) materi 2. proses kerja bubut (turning)
Agus Witono
 
PPTX
Drilling machine PPT
Gaya Prasad Kurmi
 
Sectional view
Ahmed Shah
 
4 basic cnc programming milling
Mahesh Namdev
 
Bab 1 Organisasi Perawatan .pptx
naufallabib5
 
lathe taper-turning and facing.pptx
Sayan Ghosh
 
Engineering drawing
Purushotham Gowda
 
AJUSTE.ppt PARA MANTENIMIENTO MECANICO DE EMPRESA
alejandrocrisostomo2
 
Tool Geometry & It’s Signature.
Akash Patel
 
CNC Milling
endika55
 
Lathe machine
rajchindarkar
 
Lathe accessories
Kunj Thummar
 
CAPSTAN AND TURRET LATHES AND DIFFERENCES BY POLAYYA CHINTADA
POLAYYA CHINTADA
 
Cnc drilling & milling operations
krishnam raju jampana
 
Limado
jesus alexander poma chipana
 
Modul Praktik Memasang dan Melepas Bantalan Gelinding_Politeknik Manufaktur B...
Ir. Duddy Arisandi, ST, MT
 
CNC Milling (fanuc system)
NavinBurnwal1
 
Tool material
Krishnaraj Vijayan
 
Modul Teknik Pemesinan Frais
Bambang Utama
 
Pengelasan_SMAW.pptx
AbdulAzis497509
 
(P pt) materi 2. proses kerja bubut (turning)
Agus Witono
 
Drilling machine PPT
Gaya Prasad Kurmi
 
Ad

Viewers also liked (18)

PDF
ROTATING TOOL INSERT
CHAITANYATOOLING
 
PDF
SMALL TOOLS
CHAITANYATOOLING
 
PDF
INDEXABLE MILLING
CHAITANYATOOLING
 
PDF
PR
CHAITANYATOOLING
 
PDF
SOLOD END MILLS
CHAITANYATOOLING
 
PDF
EXTERNAL TURNING TOOLS
CHAITANYATOOLING
 
PDF
HSK-T TOOLS
CHAITANYATOOLING
 
PDF
CBN & PCD TURNING INSERTS
CHAITANYATOOLING
 
PDF
TURNING INSERTS
CHAITANYATOOLING
 
PDF
TECHNICAL DATA
CHAITANYATOOLING
 
PDF
BORING BARS
CHAITANYATOOLING
 
PDF
BRAZED TOOLS
CHAITANYATOOLING
 
PDF
Widia promoflyer m1200_mini_metric_en_v05_screen
dnanung
 
PDF
13.50
sundar sivam
 
PDF
TOOLING SYSTEM
CHAITANYATOOLING
 
PDF
Products catlouge
Aamer Pathan
 
PDF
THREADING
CHAITANYATOOLING
 
PDF
SPARE PARTS
CHAITANYATOOLING
 
ROTATING TOOL INSERT
CHAITANYATOOLING
 
SMALL TOOLS
CHAITANYATOOLING
 
INDEXABLE MILLING
CHAITANYATOOLING
 
PR
CHAITANYATOOLING
 
SOLOD END MILLS
CHAITANYATOOLING
 
EXTERNAL TURNING TOOLS
CHAITANYATOOLING
 
HSK-T TOOLS
CHAITANYATOOLING
 
CBN & PCD TURNING INSERTS
CHAITANYATOOLING
 
TURNING INSERTS
CHAITANYATOOLING
 
TECHNICAL DATA
CHAITANYATOOLING
 
BORING BARS
CHAITANYATOOLING
 
BRAZED TOOLS
CHAITANYATOOLING
 
Widia promoflyer m1200_mini_metric_en_v05_screen
dnanung
 
13.50
sundar sivam
 
TOOLING SYSTEM
CHAITANYATOOLING
 
Products catlouge
Aamer Pathan
 
THREADING
CHAITANYATOOLING
 
SPARE PARTS
CHAITANYATOOLING
 
Ad

GROOVING

  • 1. HOW TO READ THE STANDARD OF GROOVING aHow this section page is organized zClassified according to external or internal applications. xSub-classified according to product series. (Refer to the index on the next page.) [For External Grooving] [For Internal Grooving] FIGURE SHOWING THE TOOLING APPLICATION uses illustrations and arrows to depict available machining MIN. CUTTING applications such as cutting off, grooving, and copying. DIAMETER INDICATION OF HOLDER TYPE ACCORDING TO APPLICATION is colour-coded to let indicates the holder types, such as the standard type or the L type, you find, at a glance, according to machining application. the minimum cutting TITLE OF PRODUCT PRODUCT FEATURES diameters for internal INDICATION OF EXTERNAL/ machining. PRODUCT SECTION FACE GROOVING/INTERNAL APPLICATION GEOMETRY EXTERNAL GROOVING INTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) FTYPE a Min. cutting diameter 10mm a Screw-on type a Usable for various applications. a Max. groove depth : 3mm 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-GS (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. FSL51 Internal grooving, Threading, Boring Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-GM 1 Corner type (FSL5108R,5110R) 2 Corner type (FSL5112R,5114R,5116R) ar Insert GY1Gooooooooo- GF Insert GY2MoooooR/Loo-GM GS W3 F1 B F1 F1 2° 2° 2° 2° L1 W3 H1 H1 10° L2 W3 L2 L2 L1 øD4 5° L2 1 1 L1 øD4 Fig. 1 øD Fig. 2 øD Right hand tool holder only. H2 H2 H1 H1 L2 L2 Stock Insert Number Dimensions (mm) Min. Max. * 1 1 Cutting Groove Fig. 5 øD Fig. 6 øD Order Number Diameter Depth R Grooving Threading Boring D4 L1 L2 F1 H1 W3 (mm) (mm) Clamp Wrench H2 H2 H1 H1 Screw FSL5108R a MLG10ppL MLT1001L MLP1004L 8 125 30 4.8 7 1.2 10 1.0 TS25 TKY08F Right hand tool holder shown. 1.5 Insert Max. Max. 5110R a MLG10ppL MLT1001L MLP1004L 10 150 40 5.8 9 2.0 12 1.0 TS25 TKY08F Order Number Seat Width Hand Groove Depth Cut Off Diameter 5112R a MLG14ppL MLT1401L MLP1404L 12 180 50 6.8 10.8 1.5 14 2.0 TS32 TKY08F GROOVING GROOVING W3 ar D1 ID 2.0 Size (R/L) (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 5114R a MLG14ppL MLT1401L MLP1404L 14 180 60 7.8 12.4 3.0 16 2.0 TS32 TKY08F (1C1R3E1) a 2.0 6 12 GYM20RA-E06 5116R a MLG20ppL MLT2001L MLP2004L 16 200 70 9.7 14 3.0 20 3.0 TS43 TKY15F 10 20 (1C1R3E2) GYM20RA-E10 a GYHR1616J00-M20R a 4.0 18 36 (1C1R3E3) GYM20RB-E18 a 6 *4 12 (1E1R3E1) GYM20RA-E06 a * Clamp Torque (N • m) : TS25=1.0, TS32=1.0, TS43=3.5 10 20 (1E1R3E2) GYM20RA-E10 a GYHR2020K00-M20R a 18 4 36 (1E1R3E3) GYM20RB-E18 a * FSL52 6 12 (1E1R4E1) GYM25RA-E06 a 12 24 (1E1R4E2) GYM25RA-E12 a GYHR2020K00-M25R a (Carbide shank) Internal grooving, Threading, Boring 20 40 (1E1R4E3) GYM25RA-E20 a R 6 *1 12 *2 (1G1R4E1) GYM25RA-E06 a 1 Corner type (FSL5208R,5210R) 2 Corner type (FSL5212R,5214R,5216R) 12 24 (1G1R4E2) GYM25RA-E12 a GYHR2525M00-M25R a 20 40 (1G1R4E3) GYM25RA-E20 a 6 *1 12 *2 (1Q1R4E1) GYM25RA-E06 a F1 F1 12 24 (1Q1R4E2) GYM25RA-E12 a GYHR3225P00-M25R a 2° 2° 2° 2° 20 40 (1Q1R4E3) GYM25RA-E20 a 6 *1 12 *2 (1J1R4E1) GYM25RA-E06 a 10° W3 L2 L1 H1 øD4 5° W3 L2 L1 H1 øD4 12 24 (1J1R4E2) GYM25RA-E12 a GYHR3232P00-M25R a 2.39 20 40 (1J1R4E3) GYM25RA-E20 a Right hand tool holder only. E 6 *1 12 *2 (1C1L3E1) GYM20LA-E06 a 2.50 10 20 (1C1L3E2) GYM20LA-E10 a GYHL1616J00-M20L a Stock Insert Number Dimensions (mm) Min. Max. * (1C1L3E3) a Cutting Groove 18 36 GYM20LB-E18 6 *4 12 (1E1L3E1) GYM20LA-E06 a Order Number Diameter Depth Clamp 10 20 (1E1L3E2) GYM20LA-E10 a GYHL2020K00-M20L a R Grooving Threading Boring D4 L1 L2 F1 H1 W3 (mm) (mm) Screw Wrench 18 4 36 (1E1L3E3) GYM20LB-E18 a 6 * 12 (1E1L4E1) GYM25LA-E06 a FSL5208R a MLG10ppL MLT1001L MLP1004L 8 125 60 4.8 7 1.2 1.5 10 1.0 TS25 TKY08F 12 24 (1E1L4E2) GYM25LA-E12 a GYHL2020K00-M25L a 5210R a MLG10ppL MLT1001L MLP1004L 10 150 70 5.8 9 2.0 12 1.0 TS25 TKY08F 20 40 (1E1L4E3) GYM25LA-E20 a L 6 *1 12 *2 (1G1L4E1) GYM25LA-E06 a 5212R a MLG14ppL MLT1401L MLP1404L 12 180 80 6.8 10.8 1.5 2.0 14 2.0 TS32 TKY08F 12 24 (1G1L4E2) GYM25LA-E12 a GYHL2525M00-M25L a 5214R a MLG14ppL MLT1401L MLP1404L 14 180 85 7.8 12.4 3.0 16 2.0 TS32 TKY08F 20 1 40 2 (1G1L4E3) GYM25LA-E20 a 2.0 6 * 12 * (1Q1L4E1) GYM25LA-E06 a 5216R a MLG20ppL MLT2001L MLP2004L 16 200 115 9.7 14 3.0 20 3.0 TS43 TKY15F 12 24 (1Q1L4E2) GYM25LA-E12 a GYHL3225P00-M25L a 4.0 (1Q1L4E3) 20 6 *1 40 12 *2 (1J1L4E1) GYM25LA-E20 GYM25LA-E06 a a * Clamp Torque (N • m) : TS25=1.0, TS32=1.0, TS43=3.5 12 24 (1J1L4E2) GYM25LA-E12 a GYHL3232P00-M25L a 20 40 (1J1L4E3) GYM25LA-E20 a *1 *2 *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are whenvariesgauge insert isinsert used.other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D the the used. If The on vary. *4 The maximum groove depth is limited by the workpiece diameter. For details, please refer to F031. * a : Inventory maintained in Japan. a : Inventory maintained in Japan. r : Non stock, produced to order only. (10 inserts in one case) F016 F110 PRODUCT STANDARDS LEGEND FOR indicates order numbers, stock status STOCK STATUS MARK (per right/left hand), holders, Modular Blade, is shown on the left hand groove widths, maximum groove depths, page of each double-page maximum cut-off diameters, dimensions, spread. applicable inserts, and cutting edge shapes. a To Order : For holder, please specify zorder number and hand of tool (right/left). For insert, please specify zinsert number and xgrade. F000
  • 2. TURNING TOOLS GROOVING CLASSIFICATION (EXTERNAL CUTTING) ..... F002 CLASSIFICATION (INTERNAL CUTTING) ...... F003 STANDARD OF GROOVING TOOLS EXTERNAL CUTTING FEATURES OF THE GY SERIES .............. F004 CLASSIFICATION OF THE GY SERIES ... F006 HOW TO SELECT GY SERIES.................. F008 GY SERIES ORDER NUMBER .................. F010 GY SERIES INSERTS ................................ F012 GY SERIES................................................. F014 UG HOLDER .............................................. F098 INSERTS FOR EG HOLDER ..................... F100 MG HOLDER .............................................. F101 SMG HOLDER............................................ F104 INTERNAL CUTTING GY SERIES................................................. F080 MICRO-MINI BORING BARS ............................ F105 MICRO-MINI TWIN BORING BARS .................. F106 F TYPE BORING BARS........................................ F110 D TYPE BORING HEAD ....................................... F112 *Arranged by Alphabetical order F105 CoooR-BLS F106 CG F112 DPT4 F100 EGT F110 FSL51 F110 FSL52 F012 GY F098 KGBN F099 KGT F101 MG1 F102 MGH F103 MGT F111 MLG F111 MLP F111 MLT F108 RBH F109 SBH F104 SMGH F104 SMGT F104 SMTT F099 UGH F098 UGHN F001
  • 3. GROOVING CLASSIFICATION EXTERNAL CUTTING Groove Width According to Cutting Mode (mm) Deep Grooving Shallow Grooving Face Grooving Cutting Off Page Copying Name of Tool Holder Insert Shape Features 2 2 2 GY Series a Clamp-on type. a The modular blade allows for 2.39 2.5 2.39 2.5 2.39 2.5 3 3 3 3 3 high rigidity and accuracy. 3.18 3.18 3.18 3.18 3.18 4 4 4 4 4 F014 (Tri Lock System) 4.75 4.75 4.75 4.75 4.75 a Various insert types. 5 5 5 5 5 6 6 6 6 6 6.35 6.35 6.35 6.35 6.35 UG Holder a Spring clamp type. a Strengthened insert clamping. 2.2 2.2 2.2 a Block and blade type and 3.1 3.1 3.1 solid type series. F098 4.1 4.1 4.1 a Maximum cut off diameter : 120mm. 5.1 5.1 5.1 GROOVING MG Holder a Clamp-on type. a Precision class insert. 1.25 a Positive insert suffers from F101 ─ negligible chattering and thus produces a good finished surface. 6 SMG Holder a Screw-on type. a Precision class insert. 0.3 a Positive insert suffers from F104 ─ negligible chattering and thus produces a good finished surface. 1.3 a For gang type tool posts. GTAH a Small Shank : 8mm─16mm GTBH GTCH a Possible to control the back clamping. 0.3 a High rigidity due to design of D016 ─ vertical insert. 3.0 a Economical due to the design of three-corner inserts. a For gang type tool posts. CTAH a Small Shank : 8mm─16mm 0.7 0.7 0.7 a Due to the design of handed tool holders, 1.0 1.0 1.0 able to minimize accumulation of D018 workpieces. 1.5 1.5 1.5 a High rigidity due to design of vertical insert. 2.0 2.0 2.0 a Maximum cut off diameter : 12mm a For gang type tool posts. CTBH a Small Shank : 10mm ─ 16mm a Single holder for inserts for back 1.5 1.5 1.5 SMALL TOOLS turning and cutting off. D020 a High rigidity due to design of vertical 2.0 2.0 2.0 insert. a Maximum cut off diameter : 16mm CTCH a For gang type tool posts. a Small Shank : 10mm,12mm a High cutting edge sharpness and 2.2 2.2 2.2 excellent chip discharge. D021 2.5 2.5 2.5 a Maximum cut off diameter : 20mm CTDH a For gang type tool posts. a Small Shank : 16mm a High cutting edge sharpness and excellent chip discharge. 2.5 2.5 2.5 D022 a Maximum cut off diameter : 23 ─ 35mm CTEH a For gang type tool posts. a Small Shank : 16mm a High cutting edge sharpness and excellent chip discharge. 3.0 3.0 3.0 D023 a Maximum cut off diameter : 23─ 35mm F002
  • 4. EXTERNAL CUTTING Groove Width According to Cutting Mode (mm) Deep Grooving Shallow Grooving Face Grooving Cutting Off Page Copying Name of Tool Holder Insert Shape Features CSVH a For cam type tool posts. SMALL TOOLS a Small Shank : 7─12mm a Single holder responds to front turning, 0.25 0.6 back turning, grooving, threading and D027 ─ ─ cutting off operations. a The most suitable for machining of small 1.5 1.5 parts with work diameter 5mm or smaller. a Maximum groove depth : 0.3─2.5mm a Maximum cut off diameter : 3─5mm INTERNAL CUTTING Min. Groove Max. Cutting Width Groove GROOVING Name of Tool Holder Insert Shape Features Page Diameter Depth (mm) (mm) (mm) GY Series a Clamp-on type. a The modular blade allows for 2 4 high rigidity and accuracy. 25 F080 ─ ─ (Tri Lock System) a Various insert types. 6.35 13 FSL5 a Screw-on type. a Precision class insert. 1.2 1.0 a Holder is capable of performing 10 F110 ─ ─ both grooving and threading. a Maximum groove depth : 3mm. 4.0 3.0 DPT4 a Pin lock type. a Precision class insert. 1.25 1.2 a Exchangable head type. 40 F112 ─ ─ 4.5 4.5 MICRO-MINI TWIN a Solid carbide type. a Economical due to single holder Boring Bars 1.0 1.0 with two cutting edges. ─ 3.0 F106 ─ ─ 2.0 3.0 MICRO-MINI a Solid carbide type. a Insert can be ground to suit the Boring Bars 2.0 1.0 application. ─ 3.2 F105 ─ ─ 3.0 2.0 F003
  • 5. EXTERNAL GROOVING / INTERNAL GROOVING FEATURES OF THE GY SERIES GY series offers ultimate rigidity and accuracy for stable grooving. Easy to use modular blade system allows flexible tool management but maintains an overall strength comparable to a mono block type holder. New Tri Lock System for increased stability and performance! a Innovative Tri Lock System Mitsubishi Materials has developed a new and unique, modular blade system. 3Lock 3Lock The Tri-Lock system ensures the blade is securely fixed in 3 directions (side, front and top) 3Lock giving high rigidity for a stable GROOVING grooving performance. 2Lock 1 Lock 2Lock 1 Lock 1 Lock 2Lock External GY Holder Internal a Outstanding compatibility a A wide range of holders available One tool holder can be used with several different from minimum diameter ø25. blades, offering a versatile modular system and improved tool management. Mono block Modular type blade type Modular blade for external grooving Modular blade for face grooving (Short) (Standard) (Short) (Standard) Original insert design leading the way to new grooving applications ! a Highly reliable insert clamping ●Safety keys prevent insert movement. ●The convex geometry ensures high precision clamping. Convex contact face F004
  • 6. INSERT a A WIDE SELECTION OF INSERTS ●Breaker system ●Selection of groove widths Grooving GUBreaker GSBreaker GMBreaker GFGS (For Gummy Steel) (Low feeds) (Medium feeds) (CBN) For Multifunctional Grooving Copying MSBreaker MMBreaker BMBreaker (Low feeds) (Medium feeds) ●Different corner radii available GROOVING Cutting Off GUBreaker GSBreaker GMBreaker R/L05-GM (For Gummy Steel) (Low feeds) (Medium feeds) Breaker (Medium feeds) a INSERT GRADE Work Material Machining P M K S H Condition Steel Stainless Steel Cast Iron Heat-resistant Alloy, Titanium Alloy Hardened Steel Stable NEW NX2525 NEW NEW MY5015 MB8025 MY5015 VP10RT Machining VP10RT VP10RT Condition VP10RT VP20RT VP20RT VP20RT VP20RT Unstable Note1) VP20RT is the first recommended grade for materials other than hardened steel. Note2) For VP10RT, VP20RT and MY5015, wet cutting is recommended. VP20RT (1st Recommendation) NEW MY5015 ●MIRACLE coated VP20RT for general turning ●CVD coated MY5015 with excellent wear operations.The combination of the tough special resistance at higher cutting temperatures. It cemented carbide substrate and MIRACLE coating demonstrates longer tool life when bring a good balance of wear resistance and fracture machining cast iron and ductile cast iron. toughness at a high level. Corresponding to various Also use for high speed cutting of steel under work piece materials and diverse applications. stable conditions such as continuous cutting. MIRACLE Coating CVD Coated Carbide Carbide substrate (HRA90.5) Carbide substrate VP10RT (2nd Recommendation) NEW NX2525 ●MIRACLE coated VP10RT has high wear ●NX2525 is a cermet grade for finishing. Use for finish cutting of resistance. It adopts the special cemented steel to obtain a glazed surface or low-cutting-speed carbide substrate that is harder than applications that weld easily. VP20RT.Use for hard-to-cut materials or to extend tool life. MIRACLE Coating MB8025 ●MB8025 is a sintered cubic-boron-nitride grade for hardened steel. Carbide substrate (HRA92.0) F005
  • 7. EXTERNAL GROOVING / INTERNAL GROOVING CLASSIFICATION OF GY SERIES HOLDER SELECTION External Grooving (^ F014-F035) 1 00º type 2 90° type a Modular blade type a Modular blade type Right hand tool holder shown. Right hand tool holder shown. Insert Width Insert Width Inserts 2.00mm 2.39mm 3.00mm 4.00mm 4.75mm 6.00mm 2.00mm 2.39mm 3.00mm 4.00mm 4.75mm 6.00mm GROOVING ^ F012, F013 2.50mm 3.18mm 5.00mm 6.35mm 2.50mm 3.18mm 5.00mm 6.35mm R ^ F014 ^ F016 ^ F018 ^ F020 ^ F022 ^ F024 ^ F026 ^ F026 ^ F026 ^ F028 ^ F028 ^ F028 Holders L ^ F014 ^ F016 ^ F018 ^ F020 ^ F022 ^ F024 ^ F026 ^ F026 ^ F026 ^ F028 ^ F028 ^ F028 ●The same insert can be used for all grooving applications. Grooving Multifunctional Grooving GU Breaker GS Breaker GM Breaker Flat Top MS Breaker MM Breaker (For Gummy Steel) (Low feeds) (Medium feeds) (CBN) (Low feeds) (Medium feeds) Cutting Mode Cutting Mode External Face Internal External Face Internal F006
  • 8. Face Grooving (^ F036-F079) Internal Grooving (^ F080-F086) 3 00º type 4 90° type 5 90° type a Modular blade type a Modular blade type a Mono block type a Modular blade type (Through air / coolant) (Through air / coolant) NEW NEW Right hand tool holder shown. Right hand tool holder shown. Right hand tool holder shown. Insert Width Insert Width Insert Width 3.00mm 4.75mm 6.00mm 3.00mm 4.00mm 4.75mm 6.00mm 2.00mm 2.39mm 3.00mm 4.00mm 4.75mm 6.00mm 3.18mm 4.00mm 5.00mm 6.35mm GROOVING 3.18mm 5.00mm 6.35mm 2.50mm 3.18mm 5.00mm 6.35mm ^ F036 ^ F044 ^ F052 ^ F060 ^ F064 ^ F066 ^ F068 ^ F070 ^ F080 ^ F080 ^ F082 ^ F082 ^ F084 ^ F084 ^ F040 ^ F048 ^ F056 ^ F062 ^ F064 ^ F066 ^ F068 ^ F070 ^ F080 ^ F080 ^ F082 ^ F082 ^ F084 ^ F084 Copying Cutting Off BM Breaker GU Breaker GS Breaker GM Breaker R/L05-GM Breaker (For Gummy Steel) (Low feeds) (Medium feeds) (Medium feeds) Cutting Mode Cutting Mode External Face Internal External Face Internal F007
  • 9. EXTERNAL GROOVING / INTERNAL GROOVING HOW TO SELECT GY SERIES STEP1 SELECT AN APPLICATION 1 Select the application and the direction of the workpiece rotation, then follow the next steps. y Normal use Clockwise y Reverse holder use Grooving / Cutting off / Copying Internal grooving / Copying Grooving / Cutting off / Copying Grooving / Cutting off / Copying 1 00° type F014 5 90º right hand type F080 1 00° type F014 2 90º left hand type F026 L R L GROOVING R L R R L L L R R Face grooving / Copying Face grooving / Copying 3 00° type F040 3 00° type F040 Grooving / Cutting off / Copying Face grooving / Copying Internal grooving / Copying Face grooving / Copying 2 90º left hand type F026 4 90º right hand type F064 5 90º right hand type F080 4 90º right hand type F064 STEP2 SELECT AN INSERT 1 Select an insert suitable for the machining application, then select the corresponding seat size. * Seat size refers to the seat width of the modular blade. INSERTS Stock Dimensions (mm) Applications Coated Cermet W3 NEW NEW Seat VP10RT VP20RT Geometry Order Number ar MY5015 NX2525 Size Grooving Re L2 Tolerance (Max.) Width GU Breaker GY2M0400G030N-GU a a G 4.00 ±0.04 0.3 24.2 25.65 (For gummy steel) 0475H040N-GU a a H 4.75 ±0.04 0.4 24.2 25.65 Re±0.05 0500H040N-GU a a H 5.00 ±0.04 0.4 24.2 25.65 W3 0600J040N-GU a a J 6.00 ±0.04 0.4 24.2 25.65 Re±0.05 ar (Max.) a a 0635J040N-GU J 6.35 ±0.04 0.4 24.2 25.65 L2±0.1 GS Breaker GY2M0200D020N-GS a a a D 2.00 ±0.03 0.2 18.7 20.70 (Low feeds) 0239E020N-GS a a a E 2.39 ±0.03 0.2 18.5 20.70 0250E020N-GS a a a E 2.50 ±0.03 0.2 18.5 20.70 Re±0.05 0300F020N-GS a a a F 3.00 ±0.03 0.2 18.5 20.70 For Grooving / Cutting off W3 0318F020N-GS a a a F 3.18 ±0.03 0.2 18.5 20.70 Re±0.05 ar (Max.) 0400G020N-GS a a a G 4.00 ±0.04 0.2 23.9 25.65 0475H030N-GS a a a H 4.75 ±0.04 0.3 23.9 25.65 L2±0.1 a a a 0500H030N-GS H 5.00 ±0.04 0.3 24.0 25.65 0600J030N-GS a a a J 6.00 ±0.04 0.3 24.1 25.65 0635J030N-GS a a a J 6.35 ±0.04 0.3 24.1 25.65 GM Breaker GY2M0200D020N-GM a a a a D 2.00 ±0.03 0.2 19.4 20.70 (Medium feeds) 0239E020N-GM a a a a E 2.39 ±0.03 0.2 19.4 20.70 Re±0.05 0250E020N-GM a a a a E 2.50 ±0.03 0.2 19.4 20.70 W3 0300F030N-GM a a a a F 3 00 ±0 03 03 19 4 20 70 F008
  • 10. y Normal use Counter Clockwise y Reverse holder use Grooving / Cutting off / Copying Grooving / Cutting off / Copying Grooving / Cutting off / Copying Internal grooving / Copying 1 00° type F014 2 90º right hand type F026 1 00° type F014 5 90º left hand type F080 R L R GROOVING R L L L R L R R L Face grooving / Copying Face grooving / Copying 3 00° type F036 3 00° type F036 Internal grooving / Copying Face grooving / Copying Grooving / Cutting off / Copying Face grooving / Copying 5 90º left hand type F080 4 90º left hand type F064 2 90º right hand type F026 4 90º left hand type F064 STEP3 SELECT A MODULAR HOLDER & A MODULAR BLADE 1 Proceed to the tool holder page in STEP1,then go 3 Select a modular holder suitable for the machine to the column of the seat size selected in STEP 2. used. 2 Select the hand of the tool holder. 4 Select the maximum groove depth. 5 Select a modular blade that corresponds to 4 . When selecting a modular blade for face grooving note if the cutting diameter range is suitable. B F1 ar W3 L2 Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS Fig. 2 Fig. 1 L1 Insert GY2Mooooooooo-GM øD øD Insert GY2MoooooR/Loo-GM 1 1 H2 H1 H2 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter W3 ar D1 ID Size (R/L) (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 6 12 (2E1R3D1) GYM20LA-D06 a 10 20 (2E1R3D2) GYM20LA-D10 a GYHR2020K90-M20L a 18 36 (2E1R3D3) GYM20LB-D18 a 6 *4 12 (2G1R4D1) GYM25LA-D06 a R (2G1R4D2) a a 12 24 GYM25LA-D12 GYHR2525M90-M25L 20 40 (2G1R4D3) GYM25LA-D20 a *1 *2 D 2.00 (2E1L3D1) a 6 12 GYM20RA-D06 10 20 (2E1L3D2) GYM20RA-D10 a GYHL2020K90-M20R a 18 36 (2E1L3D3) GYM20RB-D18 a 6 *4 12 (2G1L4D1) GYM25RA-D06 a L (2G1L4D2) a a 12 24 GYM25RA-D12 GYHL2525M90-M25R 20 40 (2G1L4D3) GYM25RA-D20 a *1 *2 6 12 (2E1R3E1) GYM20LA-E06 a 10 20 (2E1R3E2) GYM20LA-E10 a GYHR2020K90-M20L a 1 2 4 ( ) 5 GYM20LB E18 3 F009
  • 11. EXTERNAL GROOVING / INTERNAL GROOVING GY SERIES ORDER NUMBER y INSERT m . / GY 2 M 0300 F 030 N R 05 G M z x c v b n m , G F GS . z Series Description v Groove Width bSeat Size *1 n Corner Radius . Application 1 / Application 2 0200 2.00mm D 2.00mm 020 0.20mm G Grooving/Cutting off U For Gummy Steel 0239 2.39mm E 2.39mm 030 0.30mm M Multifunctional S Low feeds x Number of Teeth 2.50mm 1 1 Edge Type 0250 2.50mm 3.00mm 040 0.40mm B Copying (Ball nose) M Medium feeds F 3.18mm 2 2 Edge Type 0300 3.00mm 080 0.80mm G 4.00mm Application 3 0318 3.18mm 150 1.50mm H 4.75mm F Flat Top c Peripheral 0400 4.00mm 5.00mm 159 1.59mm G Ground 0475 4.75mm J 6.00mm 6.35mm 200 2.00mm * Only for CBN inserts. ,Lead angle (R/L type insert) M Sintered 0500 5.00mm 238 2.38mm GROOVING 05 5º B Blank 0600 6.00mm 250 2.50mm 0635 6.35mm 300 3.00mm m Hand Horning Type * 318 3.18mm N Neutral GS General Purpose R Right * Only for CBN inserts. L Left *1 Select a seat size with the same symbol as that of modular blade and mono block holder. y MODULAR BLADE v b n GY M25 R A F 12 *3 z x c D F 12 050 v b n m z Series Description c Hand v Modular Blade Type b Seat Size *1 n Max. Groove Depth 2 * mMin. Groove Diameter R Right Standard Type D 2.00mm 06 6mm 035 35mm x Modular Blade Size L Left Reinforced Type E 2.39mm 08 8mm 040 40mm 2.50mm M20 Face Grooving 3.00mm 10 10mm 050 50mm F 3.18mm M25 12 12mm 060 60mm G 4.00mm 14 14mm 070 70mm H 4.75mm 5.00mm 18 18mm 075 75mm J 6.00mm 6.35mm 20 20mm 085 85mm 25 25mm 100 100mm 110 110mm 125 125mm 135 135mm 170 170mm * 1 Select a seat size with the same symbol as that of the insert. 180 180mm * 2 The maximum groove depth is a value when used for external grooving and changes according to the insert used. For internal grooving, refer to the maximum groove depth on pages F080 ─ F084. 250 250mm * Only for face grooving. * 3 GYM20R/LA-o10, GYM20R/LA-o12, GYM25R/LA-o12 and GYM25R/LA-o14 can be used for both external and internal grooving. F010
  • 12. y MODULAR HOLDER (EXTERNAL/FACE GROOVING) z x c v b n m , GY H R 2525 M 00 M25 R z Series Description cHand of Holder v Modular Holder Size b Holder Length n Angle (degree) , Hand of Modular Blade R Right 1616 16mmx16mm J 110mm 00 0° R Right L Left 2020 20mmx20mm K 125mm 90 90° L Left 2525 25mmx25mm M 150mm 3225 32mmx25mm P 170mm m Modular Blade Size 3232 32mmx32mm M20 GROOVING x External Holder M25 y MONO BLOCK HOLDER (INTERNAL) z x c v b n m , . GY A R 20 K 90 A F 06 z Series Description cHand of Holder v Shank Diameter b Holder Length n Angle (degree) . Max. Groove Depth R Right 20 20mm K 125mm 90 90° 06 6mm L Left 25 25mm Q 180mm 07 7mm R 200mm m Neck Length , Seat Size A 30mm D 2.00mm G 4.00mm x Hold Type B 40mm 2.39mm 4.75mm E 2.50mm H 5.00mm A Mono block type 3.00mm F 3.18mm y MODULAR HOLDER (INTERNAL) z x c v b n m , . GY D R 40 M 90 D M25 L z Series Description cHand of Holder v Shank Diameter b Holder Length n Angle (degree) . Hand of Modular Blade R Right 32 32mm L 140mm 90 90° R Right L Left 40 40mm M 150mm L Left m Neck Length 50 50mm P 170mm C 50mm , Modular Blade Size S 250mm D 60mm M20 T 300mm x Hold Type F 80mm M25 D Modular blade type F011
  • 13. EXTERNAL GROOVING / FACE GROOVING / INTERNAL GROOVING GY SERIES INSERTS INSERTS Stock Dimensions (mm) Applications Coated Cermet W3 NEW NEW Seat Geometry Order Number VP10RT VP20RT ar MY5015 Size NX2525 Grooving Re (Max.) L2 Tolerance Width GU Breaker GY2M0400G030N-GU a a G 4.00 ±0.04 0.3 24.2 25.65 (For gummy steel) Re±0.05 0475H040N-GU a a H 4.75 ±0.04 0.4 24.2 25.65 0500H040N-GU a a H 5.00 ±0.04 0.4 24.2 25.65 W3 Re±0.05 0600J040N-GU a a J 6.00 ±0.04 0.4 24.2 25.65 ar (Max.) 0635J040N-GU a a J 6.35 ±0.04 0.4 24.2 25.65 L2±0.1 GS Breaker GY2M0200D020N-GS a a a D 2.00 ±0.03 0.2 18.7 20.70 (Low feeds) 0239E020N-GS a a a E 2.39 ±0.03 0.2 18.5 20.70 GROOVING Re±0.05 0250E020N-GS a a a E 2.50 ±0.03 0.2 18.5 20.70 0300F020N-GS a a a F 3.00 ±0.03 0.2 18.5 20.70 For Grooving / Cutting off W3 Re±0.05 0318F020N-GS a a a F 3.18 ±0.03 0.2 18.5 20.70 ar (Max.) 0400G020N-GS a a a G 4.00 ±0.04 0.2 23.9 25.65 0475H030N-GS a a a H 4.75 ±0.04 0.3 23.9 25.65 L2±0.1 0500H030N-GS a a a H 5.00 ±0.04 0.3 24.0 25.65 0600J030N-GS a a a J 6.00 ±0.04 0.3 24.1 25.65 0635J030N-GS a a a J 6.35 ±0.04 0.3 24.1 25.65 GM Breaker GY2M0200D020N-GM a a a a D 2.00 ±0.03 0.2 19.4 20.70 (Medium feeds) 0239E020N-GM a a a a E 2.39 ±0.03 0.2 19.4 20.70 Re±0.05 0250E020N-GM a a a a E 2.50 ±0.03 0.2 19.4 20.70 W3 0300F030N-GM a a a a F 3.00 ±0.03 0.3 19.4 20.70 Re±0.05 0318F030N-GM a a a a F 3.18 ±0.03 0.3 19.4 20.70 ar (Max.) 0400G030N-GM a a a a G 4.00 ±0.04 0.3 24.4 25.65 0475H040N-GM a a a a H 4.75 ±0.04 0.4 24.3 25.65 L2±0.1 0500H040N-GM a a a a H 5.00 ±0.04 0.4 24.3 25.65 0600J040N-GM a a a a J 6.00 ±0.04 0.4 24.3 25.65 0635J040N-GM a a a a J 6.35 ±0.04 0.4 24.3 25.65 R/L05-GM Breaker GY2M0200D020R05-GM a a D 2.00 ±0.03 0.2 19.5 20.80 0200D020L05-GM a a D 2.00 ±0.03 0.2 19.5 20.80 Re±0.05 0250E020R05-GM a a E 2.50 ±0.03 0.2 19.5 20.825 W3 0250E020L05-GM E 2.50 ±0.03 0.2 19.5 20.825 For Cutting off a a 5° 0300F030R05-GM a a F 3.00 ±0.03 0.3 19.5 20.85 ar (Max.) 0300F030L05-GM a a F 3.00 ±0.03 0.3 19.5 20.85 0400G030R05-GM a a G 4.00 ±0.04 0.3 24.5 25.85 L2±0.1 0400G030L05-GM a a G 4.00 ±0.04 0.3 24.5 25.85 0500H040R05-GM a a H 5.00 ±0.04 0.4 24.5 25.95 Right hand insert shown. 0500H040L05-GM a a H 5.00 ±0.04 0.4 24.5 25.95 MS Breaker GY2M0300F020N-MS a a a a F 3.00 ±0.03 0.2 19.2 20.70 For Multifunctional Grooving (Low feeds) 0300F040N-MS a a a a F 3.00 ±0.03 0.4 18.9 20.70 Re±0.05 0400G020N-MS a a a a G 4.00 ±0.04 0.2 24.2 25.65 W3 0400G040N-MS a a a a G 4.00 ±0.04 0.4 23.9 25.65 Re±0.05 ar (Max.) 0500H040N-MS a a a a H 5.00 ±0.04 0.4 23.9 25.65 0500H080N-MS a a a a H 5.00 ±0.04 0.8 23.5 25.65 L2±0.1 0600J040N-MS a a a a J 6.00 ±0.04 0.4 23.9 25.65 0600J080N-MS a a a a J 6.00 ±0.04 0.8 23.5 25.65 a : Inventory maintained in Japan. u : Inventory maintained in Japan. (Available from spring 2011) F012 (10 inserts in one case) (CBN inserts are available in 1 piece in one case.)
  • 14. Stock Dimensions (mm) Applications Coated Cermet Carbide CBN W3 NEW NEW NEW NEW Seat Geometry Order Number VP10RT VP20RT MB8025 ar MY5015 Size Grooving RT9010 RT9020 NX2525 Re (Max.) L2 Tolerance Width MM Breaker GY2M0200D020N-MM u u u u D 2.00 ±0.03 0.2 19.1 20.70 (Medium feeds) 0250E020N-MM u u u u E 2.50 ±0.03 0.2 19.1 20.70 0300F020N-MM a a a a F 3.00 ±0.03 0.2 19.1 20.70 For Multifunctional Grooving Re±0.05 0300F040N-MM a a a a F 3.00 ±0.03 0.4 18.9 20.70 0300F080N-MM F 3.00 ±0.03 0.8 18.5 20.70 W3 u u u u Re±0.05 0400G020N-MM u u u u G 4.00 ±0.04 0.2 24.1 25.65 ar (Max.) 0400G040N-MM a a a a G 4.00 ±0.04 0.4 23.9 25.65 0400G080N-MM a a a a G 4.00 ±0.04 0.8 23.5 25.65 0500H040N-MM a a a a H 5.00 ±0.04 0.4 23.9 25.65 L2±0.1 0500H080N-MM a a a a H 5.00 ±0.04 0.8 23.5 25.65 GROOVING 0600J040N-MM a a a a J 6.00 ±0.04 0.4 23.9 25.65 0600J080N-MM a a a a J 6.00 ±0.04 0.8 23.5 25.65 BM Breaker GY2M0200D100N-BM u u u u D 2.00 ±0.03 1.00 19.5 20.70 0250E125N-BM u u u u E 2.50 ±0.03 1.25 19.3 20.70 Re±0.05 0300F150N-BM a a a a F 3.00 ±0.03 1.50 19.0 20.90 For Copying W3 0318F159N-BM a a a a F 3.18 ±0.03 1.59 18.9 20.90 ar (Max.) 0400G200N-BM a a a a G 4.00 ±0.04 2.00 23.4 25.80 0475H238N-BM a a a a H 4.75 ±0.04 2.38 22.9 25.80 L2±0.1 0500H250N-BM a a a a H 5.00 ±0.04 2.50 22.8 25.80 0600J300N-BM a a a a J 6.00 ±0.04 3.00 22.5 25.90 0635J318N-BM a a a a J 6.35 ±0.04 3.18 22.3 25.90 Flat Top (CBN) GY1G0200D020N-GFGS a D 2.00 ±0.03 0.2 ─ 20.70 3.0 0239E020N-GFGS a E 2.39 ±0.03 0.2 ─ 20.70 Re±0.05 0250E020N-GFGS a E 2.50 ±0.03 0.2 ─ 20.70 For Grooving W3 0300F020N-GFGS a F 3.00 ±0.03 0.2 ─ 20.70 Re±0.05 7° 7° 0318F020N-GFGS a F 3.18 ±0.03 0.2 ─ 20.70 0400G020N-GFGS a G 4.00 ±0.03 0.2 ─ 25.65 7° 0475H020N-GFGS a H 4.75 ±0.03 0.2 ─ 25.65 L2 0500H020N-GFGS a H 5.00 ±0.03 0.2 ─ 25.65 2 Edge Type Re * GY2B0220D020N u u D 2.20 ±0.10 0.2 ─ 21.05 * 0270E020N u u E 2.70 ±0.10 0.2 ─ 21.05 W3 * 0340F020N u u F 3.40 ±0.10 0.2 ─ 21.05 Re * 0420G020N u u G 4.20 ±0.10 0.2 ─ 26.00 L2 * 0520H020N u u H 5.20 ±0.10 0.2 ─ 26.00 * 0655J020N u u J 6.55 ±0.10 0.2 ─ 26.00 Blank 1 Edge Type * GY1B0220D020N u u D 2.20 ±0.10 0.2 ─ 21.10 * Re 0270E020N u u E 2.70 ±0.10 0.2 ─ 21.10 W3 * 0340F020N u u F 3.40 ±0.10 0.2 ─ 21.00 Re * 0420G020N u u G 4.20 ±0.10 0.2 ─ 25.90 L2 * 0520H020N u u H 5.20 ±0.10 0.2 ─ 25.90 * 0655J020N u u J 6.55 ±0.10 0.2 ─ 25.90 * Blank inserts to be ground by customers. GRADES F005 F013
  • 15. EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-GS (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-GM ar Insert GY1Gooooooooo- GF Insert GY2MoooooR/Loo-GM GS W3 F1 B L1 L2 L2 1 1 Fig. 1 øD Fig. 2 øD H2 H2 H1 H1 L2 L2 1 1 Fig. 5 øD Fig. 6 øD H2 H2 H1 H1 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 6 12 (1C1R3D1) GYM20RA-D06 a 10 20 (1C1R3D2) GYM20RA-D10 a GYHR1616J00-M20R a (1C1R3D3) GYM20RB-D18 18 6 * 4 36 12 (1E1R3D1) GYM20RA-D06 a a 10 20 (1E1R3D2) GYM20RA-D10 a GYHR2020K00-M20R a (1E1R3D3) GYM20RB-D18 18 6 * 4 36 12 (1E1R4D1) GYM25RA-D06 a a 12 24 (1E1R4D2) GYM25RA-D12 a GYHR2020K00-M25R a (1E1R4D3) GYM25RA-D20 R 20 6 * 1 40 12 * 2 (1G1R4D1) GYM25RA-D06 a a 12 24 (1G1R4D2) GYM25RA-D12 a GYHR2525M00-M25R a (1G1R4D3) GYM25RA-D20 20 6 * 1 40 12 * 2 (1Q1R4D1) GYM25RA-D06 a a 12 24 (1Q1R4D2) GYM25RA-D12 a GYHR3225P00-M25R a (1Q1R4D3) GYM25RA-D20 20 6 * 1 40 12 * 2 (1J1R4D1) GYM25RA-D06 a a 12 24 (1J1R4D2) GYM25RA-D12 a GYHR3232P00-M25R a (1J1R4D3) GYM25RA-D20 D 2.00 20 6 * 1 40 12 * 2 (1C1L3D1) GYM20LA-D06 a a 10 20 (1C1L3D2) GYM20LA-D10 a GYHL1616J00-M20L a (1C1L3D3) GYM20LB-D18 18 6 * 4 36 12 (1E1L3D1) GYM20LA-D06 a a 10 20 (1E1L3D2) GYM20LA-D10 a GYHL2020K00-M20L a (1E1L3D3) GYM20LB-D18 18 6 * 4 36 12 (1E1L4D1) GYM25LA-D06 a a 12 24 (1E1L4D2) GYM25LA-D12 a GYHL2020K00-M25L a (1E1L4D3) GYM25LA-D20 L 20 6 * 1 40 12 * 2 (1G1L4D1) GYM25LA-D06 a a 12 24 (1G1L4D2) GYM25LA-D12 a GYHL2525M00-M25L a (1G1L4D3) GYM25LA-D20 20 6 * 1 40 12 * 2 (1Q1L4D1) GYM25LA-D06 a a 12 24 (1Q1L4D2) GYM25LA-D12 a GYHL3225P00-M25L a (1Q1L4D3) GYM25LA-D20 20 6 * 1 40 12 * 2 (1J1L4D1) GYM25LA-D06 a a 12 24 (1J1L4D2) GYM25LA-D12 a GYHL3232P00-M25L a (1J1L4D3) GYM25LA-D20 20 * 1 40 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on *4 The maximum groove depth is limited by the workpiece diameter. For details, please refer to F031. vary. * a : Inventory maintained in Japan. F014
  • 16. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z ar Modular Holder Number 5 pcs. x W3 B F1 Clamp Screw Blade Screw Wrench * L1 GYHR/L1616J00-M20R/L TS407 zTKY30R (Tightening torque L2 L2 GYHR/L2020K00-M20R/L xTKY15D 1 1 : 3.5N·m) Fig. 3 øD Fig. 4 øD GYHR/L2020K00-M25R/L GY06013M (Tightening torque H2 H2 H1 H1 GYHR/L2525M00-M25R/L : 6.0N·m) TS55 zTKY30R (Tightening torque S3 S3 GYHR/L3225P00-M25R/L xTKY25D Right hand tool holder shown. : 5.0N·m) GYHR/L3232P00-M25R/L Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Clockwise Anticlockwise Geometry / Insert Number Page 16 16 104 28 16 20 4 3 16 16 110 34 16 20 4 3 16 16 116 40 16 20 4 4 20 20 119 28 20 23 ─ 1 20 20 125 34 20 23 ─ 1 20 20 131 40 20 23 ─ 2 20 20 117 31 20 26 5 3 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 25 25 142 31 25 28 ─ 1 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 GY2M0200D020N-GS 32 25 162 31 32 28 ─ 5 32 25 170 39 32 28 ─ 5 GY2M0200D020N-GM 32 25 176 45 32 28 ─ 6 (Gauge insert) 32 32 162 31 32 35 ─ 5 32 32 170 39 32 35 ─ 5 GY2M0200D020R05-GM 32 32 176 45 32 35 ─ 6 GY2M0200D020L05-GM F012 16 16 104 28 16 20 4 3 F013 16 16 110 34 16 20 4 3 GY2M0200D020N-MM 16 16 116 40 16 20 4 4 20 20 119 28 20 23 ─ 1 20 20 125 34 20 23 ─ 1 GY2M0200D100N-BM 20 20 131 40 20 23 ─ 2 20 20 117 31 20 26 5 3 GY1G0200D020N-GFGS 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 25 25 142 31 25 28 ─ 1 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 32 25 162 31 32 28 ─ 5 32 25 170 39 32 28 ─ 5 32 25 176 45 32 28 ─ 6 32 32 162 31 32 35 ─ 5 32 32 170 39 32 35 ─ 5 32 32 176 45 32 35 ─ 6 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F015
  • 17. EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-GS (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-GM ar Insert GY1Gooooooooo- GF Insert GY2MoooooR/Loo-GM GS W3 F1 B L1 L2 L2 1 1 Fig. 1 øD Fig. 2 øD H2 H2 H1 H1 L2 L2 1 1 Fig. 5 øD Fig. 6 øD H2 H2 H1 H1 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 6 12 (1C1R3E1) GYM20RA-E06 a 10 20 (1C1R3E2) GYM20RA-E10 a GYHR1616J00-M20R a (1C1R3E3) GYM20RB-E18 18 6 * 4 36 12 (1E1R3E1) GYM20RA-E06 a a 10 20 (1E1R3E2) GYM20RA-E10 a GYHR2020K00-M20R a (1E1R3E3) GYM20RB-E18 18 6 * 4 36 12 (1E1R4E1) GYM25RA-E06 a a 12 24 (1E1R4E2) GYM25RA-E12 a GYHR2020K00-M25R a (1E1R4E3) GYM25RA-E20 R 20 6 * 1 40 12 * 2 (1G1R4E1) GYM25RA-E06 a a 12 24 (1G1R4E2) GYM25RA-E12 a GYHR2525M00-M25R a (1G1R4E3) GYM25RA-E20 20 6 * 1 40 12 * 2 (1Q1R4E1) GYM25RA-E06 a a 12 24 (1Q1R4E2) GYM25RA-E12 a GYHR3225P00-M25R a (1Q1R4E3) GYM25RA-E20 20 6 * 1 40 12 * 2 (1J1R4E1) GYM25RA-E06 a a 12 24 (1J1R4E2) GYM25RA-E12 a GYHR3232P00-M25R a 2.39 (1J1R4E3) GYM25RA-E20 E 2.50 20 6 * 1 40 12 * 2 (1C1L3E1) GYM20LA-E06 a a 10 20 (1C1L3E2) GYM20LA-E10 a GYHL1616J00-M20L a (1C1L3E3) GYM20LB-E18 18 6 * 4 36 12 (1E1L3E1) GYM20LA-E06 a a 10 20 (1E1L3E2) GYM20LA-E10 a GYHL2020K00-M20L a (1E1L3E3) GYM20LB-E18 18 6 * 4 36 12 (1E1L4E1) GYM25LA-E06 a a 12 24 (1E1L4E2) GYM25LA-E12 a GYHL2020K00-M25L a (1E1L4E3) GYM25LA-E20 L 20 6 * 1 40 12 * 2 (1G1L4E1) GYM25LA-E06 a a 12 24 (1G1L4E2) GYM25LA-E12 a GYHL2525M00-M25L a (1G1L4E3) GYM25LA-E20 20 6 * 1 40 12 * 2 (1Q1L4E1) GYM25LA-E06 a a 12 24 (1Q1L4E2) GYM25LA-E12 a GYHL3225P00-M25L a (1Q1L4E3) GYM25LA-E20 20 6 * 1 40 12 * 2 (1J1L4E1) GYM25LA-E06 a a 12 24 (1J1L4E2) GYM25LA-E12 a GYHL3232P00-M25L a (1J1L4E3) GYM25LA-E20 20 * 1 40 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on *4 The maximum groove depth is limited by the workpiece diameter. For details, please refer to F031. vary. * a : Inventory maintained in Japan. F016
  • 18. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z ar Modular Holder Number 5 pcs. x W3 B F1 Clamp Screw Blade Screw Wrench * L1 GYHR/L1616J00-M20R/L TS407 zTKY30R (Tightening torque L2 L2 GYHR/L2020K00-M20R/L xTKY15D 1 1 : 3.5N·m) Fig. 3 øD Fig. 4 øD GYHR/L2020K00-M25R/L GY06013M (Tightening torque H2 H2 H1 H1 GYHR/L2525M00-M25R/L : 6.0N·m) TS55 zTKY30R (Tightening torque S3 S3 GYHR/L3225P00-M25R/L xTKY25D Right hand tool holder shown. : 5.0N·m) GYHR/L3232P00-M25R/L Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Clockwise Anticlockwise Geometry / Insert Number Page 16 16 104 28 16 20 4 3 16 16 110 34 16 20 4 3 16 16 116 40 16 20 4 4 20 20 119 28 20 23 ─ 1 20 20 125 34 20 23 ─ 1 20 20 131 40 20 23 ─ 2 20 20 117 31 20 26 5 3 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 25 25 142 31 25 28 ─ 1 GY2M0239E020N-GS 25 25 150 39 25 28 ─ 1 GY2M0250E020N-GS 25 25 156 45 25 28 ─ 2 32 25 162 31 32 28 ─ 5 32 25 170 39 32 28 ─ 5 GY2M0239E020N-GM 32 25 176 45 32 28 ─ 6 GY2M0250E020N-GM (Gauge insert) 32 32 162 31 32 35 ─ 5 32 32 170 39 32 35 ─ 5 32 32 176 45 32 35 ─ 6 GY2M0250E020R05-GM F012 16 16 104 28 16 20 4 3 GY2M0250E020L05-GM F013 16 16 110 34 16 20 4 3 16 16 116 40 16 20 4 4 GY2M0250E020N-MM 20 20 119 28 20 23 ─ 1 20 20 125 34 20 23 ─ 1 GY2M0250E125N-BM 20 20 131 40 20 23 ─ 2 20 20 117 31 20 26 5 3 20 20 125 39 20 26 5 3 GY1G0239E020N-GFGS 20 20 131 45 20 26 5 4 GY1G0250E020N-GFGS 25 25 142 31 25 28 ─ 1 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 32 25 162 31 32 28 ─ 5 32 25 170 39 32 28 ─ 5 32 25 176 45 32 28 ─ 6 32 32 162 31 32 35 ─ 5 32 32 170 39 32 35 ─ 5 32 32 176 45 32 35 ─ 6 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F017
  • 19. EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS ar Insert GY1Gooooooooo- GF GS W3 F1 B L1 L2 L2 1 1 Fig. 1 øD Fig. 2 øD Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS H2 H2 H1 H1 Insert GY2Mooooooooo-GM Insert GY2MoooooR/Loo-GM L2 L2 1 1 Fig. 5 øD Fig. 6 øD H2 H2 H1 H1 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 6 12 (1C1R3F1) GYM20RA-F06 a 10 20 (1C1R3F2) GYM20RA-F10 a GYHR1616J00-M20R a (1C1R3F3) GYM20RB-F18 18 6 * 4 36 12 (1E1R3F1) GYM20RA-F06 a a 10 20 (1E1R3F2) GYM20RA-F10 a GYHR2020K00-M20R a (1E1R3F3) GYM20RB-F18 18 6 * 4 36 12 (1E1R4F1) GYM25RA-F06 a a 12 24 (1E1R4F2) GYM25RA-F12 a GYHR2020K00-M25R a (1E1R4F3) GYM25RA-F20 R 20 6 * 1 40 12 * 2 (1G1R4F1) GYM25RA-F06 a a 12 24 (1G1R4F2) GYM25RA-F12 a GYHR2525M00-M25R a (1G1R4F3) GYM25RA-F20 20 6 * 1 40 12 * 2 (1Q1R4F1) GYM25RA-F06 a a 12 24 (1Q1R4F2) GYM25RA-F12 a GYHR3225P00-M25R a (1Q1R4F3) GYM25RA-F20 20 6 * 1 40 12 * 2 (1J1R4F1) GYM25RA-F06 a a 12 24 (1J1R4F2) GYM25RA-F12 a GYHR3232P00-M25R a 3.00 (1J1R4F3) GYM25RA-F20 F 3.18 20 6 * 1 40 12 * 2 (1C1L3F1) GYM20LA-F06 a a 10 20 (1C1L3F2) GYM20LA-F10 a GYHL1616J00-M20L a (1C1L3F3) GYM20LB-F18 18 6 * 4 36 12 (1E1L3F1) GYM20LA-F06 a a 10 20 (1E1L3F2) GYM20LA-F10 a GYHL2020K00-M20L a (1E1L3F3) GYM20LB-F18 18 6 * 4 36 12 (1E1L4F1) GYM25LA-F06 a a 12 24 (1E1L4F2) GYM25LA-F12 a GYHL2020K00-M25L a (1E1L4F3) GYM25LA-F20 L 20 6 * 1 40 12 * 2 (1G1L4F1) GYM25LA-F06 a a 12 24 (1G1L4F2) GYM25LA-F12 a GYHL2525M00-M25L a (1G1L4F3) GYM25LA-F20 20 6 * 1 40 12 * 2 (1Q1L4F1) GYM25LA-F06 a a 12 24 (1Q1L4F2) GYM25LA-F12 a GYHL3225P00-M25L a (1Q1L4F3) GYM25LA-F20 20 6 * 1 40 12 * 2 (1J1L4F1) GYM25LA-F06 a a 12 24 (1J1L4F2) GYM25LA-F12 a GYHL3232P00-M25L a (1J1L4F3) GYM25LA-F20 20 * 1 40 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on *4 The maximum groove depth is limited by the workpiece diameter. For details, please refer to F031. vary. * a : Inventory maintained in Japan. F018
  • 20. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z ar Modular Holder Number 5 pcs. x W3 B F1 Clamp Screw Blade Screw Wrench * L1 GYHR/L1616J00-M20R/L TS407 zTKY30R (Tightening torque L2 L2 GYHR/L2020K00-M20R/L xTKY15D 1 1 : 3.5N·m) Fig. 3 øD Fig. 4 øD GYHR/L2020K00-M25R/L GY06013M (Tightening torque H2 H2 H1 H1 GYHR/L2525M00-M25R/L : 6.0N·m) TS55 zTKY30R (Tightening torque S3 S3 GYHR/L3225P00-M25R/L xTKY25D Right hand tool holder shown. : 5.0N·m) GYHR/L3232P00-M25R/L Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Clockwise Anticlockwise Geometry / Insert Number Page 16 16 104 28 16 20 4 3 16 16 110 34 16 20 4 3 16 16 116 40 16 20 4 4 20 20 119 28 20 23 ─ 1 20 20 125 34 20 23 ─ 1 20 20 131 40 20 23 ─ 2 GY2M0300F020N-GS 20 20 117 31 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0318F020N-GS 20 20 131 45 20 26 5 4 25 25 142 31 25 28 ─ 1 GY2M0300F030N-GM (Gauge insert) 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 32 25 162 31 32 28 ─ 5 GY2M0318F030N-GM 32 25 170 39 32 28 ─ 5 32 25 176 45 32 28 ─ 6 GY2M0300F030R05-GM 32 32 162 31 32 35 ─ 5 GY2M0300F030L05-GM 32 32 170 39 32 35 ─ 5 32 32 176 45 32 35 ─ 6 GY2M0300F020N-MS F012 16 16 104 28 16 20 4 3 GY2M0300F040N-MS F013 16 16 110 34 16 20 4 3 16 16 116 40 16 20 4 4 20 20 119 28 20 23 ─ 1 GY2M0300F020N-MM 20 20 125 34 20 23 ─ 1 GY2M0300F040N-MM 20 20 131 40 20 23 ─ 2 GY2M0300F080N-MM 20 20 117 31 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0300F150N-BM 20 20 131 45 20 26 5 4 GY2M0318F159N-BM 25 25 142 31 25 28 ─ 1 25 25 150 39 25 28 ─ 1 GY1G0300F020N-GFGS 25 25 156 45 25 28 ─ 2 32 25 162 31 32 28 ─ 5 GY1G0318F020N-GFGS 32 25 170 39 32 28 ─ 5 32 25 176 45 32 28 ─ 6 32 32 162 31 32 35 ─ 5 32 32 170 39 32 35 ─ 5 32 32 176 45 32 35 ─ 6 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F019
  • 21. EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS ar Insert GY1Gooooooooo- GF GS W3 F1 B L1 L2 L2 1 1 Fig. 1 øD Fig. 2 øD Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS H2 H2 H1 H1 Insert GY2Mooooooooo-GM Insert GY2MoooooR/Loo-GM L2 L2 1 1 Fig. 5 øD Fig. 6 øD H2 H2 H1 H1 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 12 24 (1C1R3G1) GYM20RA-G12 a GYHR1616J00-M20R a 12 24 (1E1R3G1) GYM20RA-G12 a GYHR2020K00-M20R a 8 16 (1E1R4G1) GYM25RA-G08 a 14 28 (1E1R4G2) GYM25RA-G14 a GYHR2020K00-M25R a (1E1R4G3) GYM25RA-G25 25 8 * 1 50 16 * 2 (1G1R4G1) GYM25RA-G08 a a R (1G1R4G2) 14 28 GYM25RA-G14 a GYHR2525M00-M25R a (1G1R4G3) GYM25RA-G25 25 8 * 1 50 16 * 2 (1Q1R4G1) GYM25RA-G08 a a 14 28 (1Q1R4G2) GYM25RA-G14 a GYHR3225P00-M25R a (1Q1R4G3) GYM25RA-G25 25 8 * 1 50 16 * 2 (1J1R4G1) GYM25RA-G08 a a 14 28 (1J1R4G2) GYM25RA-G14 a GYHR3232P00-M25R a (1J1R4G3) GYM25RA-G25 G 4.00 25 * 1 50 * 2 a 12 24 (1C1L3G1) GYM20LA-G12 a GYHL1616J00-M20L a 12 24 (1E1L3G1) GYM20LA-G12 a GYHL2020K00-M20L a 8 16 (1E1L4G1) GYM25LA-G08 a 14 28 (1E1L4G2) GYM25LA-G14 a GYHL2020K00-M25L a (1E1L4G3) GYM25LA-G25 25 8 * 1 50 16 * 2 (1G1L4G1) GYM25LA-G08 a a L (1G1L4G2) 14 28 GYM25LA-G14 a GYHL2525M00-M25L a (1G1L4G3) GYM25LA-G25 25 8 * 1 50 16 * 2 (1Q1L4G1) GYM25LA-G08 a a 14 28 (1Q1L4G2) GYM25LA-G14 a GYHL3225P00-M25L a (1Q1L4G3) GYM25LA-G25 25 8 * 1 50 16 * 2 (1J1L4G1) GYM25LA-G08 a a 14 28 (1J1L4G2) GYM25LA-G14 a GYHL3232P00-M25L a (1J1L4G3) GYM25LA-G25 25 * 1 50 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on * vary. a : Inventory maintained in Japan. F020
  • 22. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z ar Modular Holder Number 5 pcs. x W3 B F1 Clamp Screw Blade Screw Wrench * L1 GYHR/L1616J00-M20R/L TS407 zTKY30R (Tightening torque L2 L2 GYHR/L2020K00-M20R/L xTKY15D 1 1 : 3.5N·m) Fig. 3 øD Fig. 4 øD GYHR/L2020K00-M25R/L GY06013M (Tightening torque H2 H2 H1 H1 GYHR/L2525M00-M25R/L : 6.0N·m) TS55 zTKY30R (Tightening torque S3 S3 GYHR/L3225P00-M25R/L xTKY25D Right hand tool holder shown. : 5.0N·m) GYHR/L3232P00-M25R/L Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Clockwise Anticlockwise Geometry / Insert Number Page 16 16 110 34 16 20 4 3 20 20 125 34 20 23 ─ 1 20 20 119 33 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0400G030N-GU 20 20 136 50 20 26 5 4 25 25 144 33 25 28 ─ 1 GY2M0400G020N-GS 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 32 25 164 33 32 28 ─ 5 GY2M0400G030N-GM (Gauge insert) 32 25 170 39 32 28 ─ 5 32 25 181 50 32 28 ─ 6 32 32 164 33 32 35 ─ 5 GY2M0400G030R05-GM 32 32 170 39 32 35 ─ 5 GY2M0400G030L05-GM 32 32 181 50 32 35 ─ 6 F012 GY2M0400G020N-MS F013 16 16 110 34 16 20 4 3 GY2M0400G040N-MS 20 20 125 34 20 23 ─ 1 GY2M0400G020N-MM 20 20 119 33 20 26 5 3 GY2M0400G040N-MM 20 20 125 39 20 26 5 3 GY2M0400G080N-MM 20 20 136 50 20 26 5 4 25 25 144 33 25 28 ─ 1 25 25 150 39 25 28 ─ 1 GY2M0400G200N-BM 25 25 161 50 25 28 ─ 2 32 25 164 33 32 28 ─ 5 GY1G0400G020N-GFGS 32 25 170 39 32 28 ─ 5 32 25 181 50 32 28 ─ 6 32 32 164 33 32 35 ─ 5 32 32 170 39 32 35 ─ 5 32 32 181 50 32 35 ─ 6 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F021
  • 23. EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS ar Insert GY1Gooooooooo- GF GS W3 F1 B L1 L2 L2 1 1 Fig. 1 øD Fig. 2 øD Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS H2 H2 H1 H1 Insert GY2Mooooooooo-GM Insert GY2MoooooR/Loo-GM L2 L2 1 1 Fig. 5 øD Fig. 6 øD H2 H2 H1 H1 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 12 24 (1C1R3H1) GYM20RA-H12 a GYHR1616J00-M20R a 12 24 (1E1R3H1) GYM20RA-H12 a GYHR2020K00-M20R a 8 16 (1E1R4H1) GYM25RA-H08 a 14 28 (1E1R4H2) GYM25RA-H14 a GYHR2020K00-M25R a (1E1R4H3) GYM25RA-H25 25 8 * 1 50 16 * 2 (1G1R4H1) GYM25RA-H08 a a R (1G1R4H2) 14 28 GYM25RA-H14 a GYHR2525M00-M25R a (1G1R4H3) GYM25RA-H25 25 8 * 1 50 16 * 2 (1Q1R4H1) GYM25RA-H08 a a 14 28 (1Q1R4H2) GYM25RA-H14 a GYHR3225P00-M25R a (1Q1R4H3) GYM25RA-H25 25 8 * 1 50 16 * 2 (1J1R4H1) GYM25RA-H08 a a 14 28 (1J1R4H2) GYM25RA-H14 a GYHR3232P00-M25R a 4.75 (1J1R4H3) GYM25RA-H25 H 5.00 25 * 1 50 * 2 a 12 24 (1C1L3H1) GYM20LA-H12 a GYHL1616J00-M20L a 12 24 (1E1L3H1) GYM20LA-H12 a GYHL2020K00-M20L a 8 16 (1E1L4H1) GYM25LA-H08 a 14 28 (1E1L4H2) GYM25LA-H14 a GYHL2020K00-M25L a (1E1L4H3) GYM25LA-H25 25 8 * 1 50 16 * 2 (1G1L4H1) GYM25LA-H08 a a L (1G1L4H2) 14 28 GYM25LA-H14 a GYHL2525M00-M25L a (1G1L4H3) GYM25LA-H25 25 8 * 1 50 16 * 2 (1Q1L4H1) GYM25LA-H08 a a 14 28 (1Q1L4H2) GYM25LA-H14 a GYHL3225P00-M25L a (1Q1L4H3) GYM25LA-H25 25 8 * 1 50 16 * 2 (1J1L4H1) GYM25LA-H08 a a 14 28 (1J1L4H2) GYM25LA-H14 a GYHL3232P00-M25L a (1J1L4H3) GYM25LA-H25 25 * 1 50 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on * vary. a : Inventory maintained in Japan. F022
  • 24. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z ar Modular Holder Number 5 pcs. x W3 B F1 Clamp Screw Blade Screw Wrench * L1 GYHR/L1616J00-M20R/L TS407 zTKY30R (Tightening torque L2 L2 GYHR/L2020K00-M20R/L xTKY15D 1 1 : 3.5N·m) Fig. 3 øD Fig. 4 øD GYHR/L2020K00-M25R/L GY06013M (Tightening torque H2 H2 H1 H1 GYHR/L2525M00-M25R/L : 6.0N·m) TS55 zTKY30R (Tightening torque S3 S3 GYHR/L3225P00-M25R/L xTKY25D Right hand tool holder shown. : 5.0N·m) GYHR/L3232P00-M25R/L Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Clockwise Anticlockwise Geometry / Insert Number Page 16 16 110 34 16 20 4 3 20 20 125 34 20 23 ─ 1 GY2M0475H040N-GU 20 20 119 33 20 26 5 3 GY2M0500H040N-GU 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0475H030N-GS 25 25 144 33 25 28 ─ 1 GY2M0500H030N-GS 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 32 25 164 33 32 28 ─ 5 GY2M0475H040N-GM 32 25 170 39 32 28 ─ 5 GY2M0500H040N-GM (Gauge insert) 32 25 181 50 32 28 ─ 6 32 32 164 33 32 35 ─ 5 32 32 170 39 32 35 ─ 5 GY2M0500H040R05-GM 32 32 181 50 32 35 ─ 6 GY2M0500H040L05-GM F012 F013 16 16 110 34 16 20 4 3 GY2M0500H040N-MS 20 20 125 34 20 23 ─ 1 GY2M0500H080N-MS 20 20 119 33 20 26 5 3 GY2M0500H040N-MM 20 20 125 39 20 26 5 3 GY2M0500H080N-MM 20 20 136 50 20 26 5 4 25 25 144 33 25 28 ─ 1 25 25 150 39 25 28 ─ 1 GY2M0475H238N-BM 25 25 161 50 25 28 ─ 2 GY2M0500H250N-BM 32 25 164 33 32 28 ─ 5 32 25 170 39 32 28 ─ 5 GY1G0475H020N-GFGS 32 25 181 50 32 28 ─ 6 GY1G0500H020N-GFGS 32 32 164 33 32 35 ─ 5 32 32 170 39 32 35 ─ 5 32 32 181 50 32 35 ─ 6 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F023
  • 25. EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 1 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS ar W3 F1 B L1 L2 L2 1 1 Fig. 1 øD Fig. 2 øD Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS H2 H2 H1 H1 Insert GY2Mooooooooo-GM Insert GY2MoooooR/Loo-GM L2 L2 1 1 Fig. 5 øD Fig. 6 øD H2 H2 H1 H1 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 8 16 (1E1R4J1) GYM25RA-J08 a 14 28 (1E1R4J2) GYM25RA-J14 a GYHR2020K00-M25R a (1E1R4J3) GYM25RA-J25 25 8 * 1 50 16 * 2 (1G1R4J1) GYM25RA-J08 a a 14 28 (1G1R4J2) GYM25RA-J14 a GYHR2525M00-M25R a (1G1R4J3) GYM25RA-J25 25 8 * 1 50 16 * 2 (1Q1R4J1) GYM25RA-J08 a a 14 28 (1Q1R4J2) GYM25RA-J14 a GYHR3225P00-M25R a R (1Q1R4J3) GYM25RA-J25 25 8 * 1 50 16 * 2 (1J1R4J1) GYM25RA-J08 a a 14 28 (1J1R4J2) GYM25RA-J14 a GYHR3232P00-M25R a (1J1R4J3) GYM25RA-J25 25 * 1 50 * 2 a 6.00 J 6.35 8 16 (1E1L4J1) GYM25LA-J08 a 14 28 (1E1L4J2) GYM25LA-J14 a GYHL2020K00-M25L a (1E1L4J3) GYM25LA-J25 25 8 * 1 50 16 * 2 (1G1L4J1) GYM25LA-J08 a a 14 28 (1G1L4J2) GYM25LA-J14 a GYHL2525M00-M25L a (1G1L4J3) GYM25LA-J25 25 8 * 1 50 16 * 2 (1Q1L4J1) GYM25LA-J08 a a 14 28 (1Q1L4J2) GYM25LA-J14 a GYHL3225P00-M25L a L (1Q1L4J3) GYM25LA-J25 25 8 * 1 50 16 * 2 (1J1L4J1) GYM25LA-J08 a a 14 28 (1J1L4J2) GYM25LA-J14 a GYHL3232P00-M25L a (1J1L4J3) GYM25LA-J25 25 * 1 50 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on * vary. a : Inventory maintained in Japan. F024
  • 26. ar * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS W3 B F1 z L1 Modular Holder Number 5 pcs. x Fig. 3 øD 1 L2 Fig. 4 1 øD L2 Clamp Screw Blade Screw Wrench * GYHR/L2020K00-M25R/L H2 H2 H1 H1 GYHR/L2525M00-M25R/L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque S3 S3 GYHR/L3225P00-M25R/L xTKY25D Right hand tool holder shown. : 6.0N·m) : 5.0N·m) GYHR/L3232P00-M25R/L Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Clockwise Anticlockwise Geometry / Insert Number Page 20 20 119 33 20 26 5 3 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 25 25 144 33 25 28 ─ 1 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 32 25 164 33 32 28 ─ 5 GY2M0600J040N-GU 32 25 170 39 32 28 ─ 5 GY2M0635J040N-GU 32 25 181 50 32 28 ─ 6 32 32 164 33 32 35 ─ 5 32 32 170 39 32 35 ─ 5 GY2M0600J030N-GS 32 32 181 50 32 35 ─ 6 GY2M0635J030N-GS GY2M0600J040N-GM (Gauge insert) GY2M0635J040N-GM F012 20 20 119 33 20 26 5 3 F013 20 20 125 39 20 26 5 3 GY2M0600J040N-MS 20 20 136 50 20 26 5 4 GY2M0600J080N-MS 25 25 144 33 25 28 ─ 1 25 25 150 39 25 28 ─ 1 GY2M0600J040N-MM 25 25 161 50 25 28 ─ 2 GY2M0600J080N-MM 32 25 164 33 32 28 ─ 5 32 25 170 39 32 28 ─ 5 32 25 181 50 32 28 ─ 6 GY2M0600J300N-BM 32 32 164 33 32 35 ─ 5 GY2M0635J318N-BM 32 32 170 39 32 35 ─ 5 32 32 181 50 32 35 ─ 6 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F025
  • 27. EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 2 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS B F1 ar W3 L2 Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS Fig. 2 Fig. 1 L1 Insert GY2Mooooooooo-GM øD øD Insert GY2MoooooR/Loo-GM 1 1 H2 H1 H2 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 6 12 (2E1R3D1) GYM20LA-D06 a 10 20 (2E1R3D2) GYM20LA-D10 a GYHR2020K90-M20L a (2E1R3D3) GYM20LB-D18 18 6 * 4 36 12 (2G1R4D1) GYM25LA-D06 a a R (2G1R4D2) 12 24 GYM25LA-D12 a GYHR2525M90-M25L a (2G1R4D3) GYM25LA-D20 20 * 1 40 * 2 a D 2.00 (2E1L3D1) 6 12 GYM20RA-D06 a 10 20 (2E1L3D2) GYM20RA-D10 a GYHL2020K90-M20R a (2E1L3D3) GYM20RB-D18 18 6 * 4 36 12 (2G1L4D1) GYM25RA-D06 a a L (2G1L4D2) 12 24 GYM25RA-D12 a GYHL2525M90-M25R a (2G1L4D3) GYM25RA-D20 20 * 1 40 * 2 a 6 12 (2E1R3E1) GYM20LA-E06 a 10 20 (2E1R3E2) GYM20LA-E10 a GYHR2020K90-M20L a (2E1R3E3) GYM20LB-E18 18 6 * 4 36 12 (2G1R4E1) GYM25LA-E06 a a R (2G1R4E2) 12 24 GYM25LA-E12 a GYHR2525M90-M25L a (2G1R4E3) GYM25LA-E20 20 * 1 40 * 2 a 2.39 E (2E1L3E1) 2.50 6 12 GYM20RA-E06 a 10 20 (2E1L3E2) GYM20RA-E10 a GYHL2020K90-M20R a (2E1L3E3) GYM20RB-E18 18 6 * 4 36 12 (2G1L4E1) GYM25RA-E06 a a L (2G1L4E2) 12 24 GYM25RA-E12 a GYHL2525M90-M25R a (2G1L4E3) GYM25RA-E20 20 * 1 40 * 2 a 6 12 (2E1R3F1) GYM20LA-F06 a 10 20 (2E1R3F2) GYM20LA-F10 a GYHR2020K90-M20L a (2E1R3F3) GYM20LB-F18 18 6 * 4 36 12 (2G1R4F1) GYM25LA-F06 a a R (2G1R4F2) 12 24 GYM25LA-F12 a GYHR2525M90-M25L a (2G1R4F3) GYM25LA-F20 20 * 1 40 * 2 a 3.00 F (2E1L3F1) 3.18 6 12 GYM20RA-F06 a 10 20 (2E1L3F2) GYM20RA-F10 a GYHL2020K90-M20R a (2E1L3F3) GYM20RB-F18 18 6 * 4 36 12 (2G1L4F1) GYM25RA-F06 a a L (2G1L4F2) 12 24 GYM25RA-F12 a GYHL2525M90-M25R a (2G1L4F3) GYM25RA-F20 20 * 1 40 * 2 a *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are whenvariesgauge insert isinsert used.other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D the The on *4 The maximum groove depth is limited by the workpiece diameter. For details, please refer to F031. the used. If vary. * : Inventory maintained in Japan. F026 a
  • 28. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number 5 pcs. x Clamp Screw Blade Screw Wrench * GYHR2020K90-M20L TS407 zTKY30R (Tightening torque GYHL2020K90-M20R GY06013M xTKY15D : 3.5N·m) (Tightening torque GYHR2525M90-M25L : 6.0N·m) TS55 zTKY30R (Tightening torque xTKY25D GYHL2525M90-M25R : 5.0N·m) Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 20 20 125 35 20 39 1 20 20 125 35 20 45 1 GY2M0200D020N-GS 20 20 125 35 20 51 2 25 25 150 38 25 45 1 GY2M0200D020N-GM 25 25 150 38 25 53 1 (Gauge insert) 25 25 150 38 25 59 2 GY2M0200D020R05-GM GY2M0200D020L05-GM F012 20 20 125 35 20 39 1 F013 20 20 125 35 20 45 1 GY2M0200D020N-MM 20 20 125 35 20 51 2 25 25 150 38 25 45 1 25 25 150 38 25 53 1 GY2M0200D100N-BM 25 25 150 38 25 59 2 GY1G0200D020N-GFGS 20 20 125 35 20 39 1 20 20 125 35 20 45 1 GY2M0239E020N-GS 20 20 125 35 20 51 2 GY2M0250E020N-GS 25 25 150 38 25 45 1 25 25 150 38 25 53 1 GY2M0239E020N-GM 25 25 150 38 25 59 2 GY2M0250E020N-GM (Gauge insert) GY2M0250E020R05-GM F012 20 20 125 35 20 39 1 GY2M0250E020L05-GM F013 20 20 125 35 20 45 1 20 20 125 35 20 51 2 GY2M0250E020N-MM 25 25 150 38 25 45 1 GY2M0250E125N-BM 25 25 150 38 25 53 1 25 25 150 38 25 59 2 GY1G0239E020N-GFGS GY1G0250E020N-GFGS 20 20 125 35 20 39 1 GY2M0300F020N-GS 20 20 125 35 20 45 1 GY2M0318F020N-GS 20 20 125 35 20 51 2 GY2M0300F030N-GM 25 25 150 38 25 45 1 (Gauge insert) 25 25 150 38 25 53 1 GY2M0318F030N-GM 25 25 150 38 25 59 2 GY2M0300F030R05-GM GY2M0300F030L05-GM GY2M0300F020N-MS F012 20 20 125 35 20 39 1 GY2M0300F040N-MS F013 20 20 125 35 20 45 1 GY2M0300F020N-MM 20 20 125 35 20 51 2 GY2M0300F040N-MM 25 25 150 38 25 45 1 GY2M0300F080N-MM 25 25 150 38 25 53 1 GY2M0300F150N-BM 25 25 150 38 25 59 2 GY2M0318F159N-BM GY1G0300F020N-GFGS GY1G0318F020N-GFGS IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F027
  • 29. EXTERNAL GROOVING GYSERIES (EXTERNAL GROOVING) 2 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS B F1 ar W3 L2 Insert GY2Mooooooooo-BM Insert GY2Mooooooooo-GS Fig. 2 Fig. 1 L1 Insert GY2Mooooooooo-GM øD øD Insert GY2MoooooR/Loo-GM 1 1 H2 H1 H2 Right hand tool holder shown. Insert Max. Max. Order Number Seat Width Hand Groove Depth Cut Off Diameter ID GROOVING Size W3 (R/L) ar D1 (mm) (mm) (mm) Modular Blade Stock Modular Holder Stock 12 24 (2E1R3G1) GYM20LA-G12 a GYHR2020K90-M20L a 8 16 (2G1R4G1) GYM25LA-G08 a 14 28 (2G1R4G2) GYM25LA-G14 a GYHR2525M90-M25L a R (2G1R4G3) GYM25LA-G25 25 * 1 50 * 2 a G 4.00 12 24 (2E1L3G1) GYM20RA-G12 a GYHL2020K90-M20R a 8 16 (2G1L4G1) GYM25RA-G08 a 14 28 (2G1L4G2) GYM25RA-G14 a GYHL2525M90-M25R a L (2G1L4G3) GYM25RA-G25 25 * 1 50 * 2 a 12 24 (2E1R3H1) GYM20LA-H12 a GYHR2020K90-M20L a 8 16 (2G1R4H1) GYM25LA-H08 a 14 28 (2G1R4H2) GYM25LA-H14 a GYHR2525M90-M25L a R (2G1R4H3) GYM25LA-H25 25 * 1 50 * 2 a 4.75 H 5.00 12 24 (2E1L3H1) GYM20RA-H12 a GYHL2020K90-M20R a 8 16 (2G1L4H1) GYM25RA-H08 a 14 28 (2G1L4H2) GYM25RA-H14 a GYHL2525M90-M25R a L (2G1L4H3) GYM25RA-H25 25 * 1 50 * 2 a 8 16 (2G1R4J1) GYM25LA-J08 a 14 28 (2G1R4J2) GYM25LA-J14 a GYHR2525M90-M25L a (2G1R4J3) GYM25LA-J25 25 * 1 50 * 2 a R 6.00 J (2G1L4J1) 6.35 8 16 GYM25RA-J08 a 14 28 (2G1L4J2) GYM25RA-J14 a GYHL2525M90-M25R a (2G1L4J3) GYM25RA-J25 25 * 1 50 * 2 a L *2 The maximum cutgroove depth1varies according to to the insert used.cut off diameter is double the maximum groove depth (ar) of insertspages F012 and F013. 1 The maximum according Please refer to the maximum groove depth of inserts on *3 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2 and F1 values maypages F012 and F013. off diameter D varies the insert used. The on * a : Inventory maintained in Japan. vary. F028
  • 30. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number 5 pcs. x Clamp Screw Blade Screw Wrench * GYHR2020K90-M20L TS407 zTKY30R (Tightening torque GYHL2020K90-M20R GY06013M xTKY15D : 3.5N·m) (Tightening torque GYHR2525M90-M25L : 6.0N·m) TS55 zTKY30R (Tightening torque xTKY25D GYHL2525M90-M25R : 5.0N·m) Dimensions (mm) *3 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 20 20 125 35 20 45 1 GY2M0400G030N-GU 25 25 150 38 25 47 1 GY2M0400G020N-GS 25 25 150 38 25 53 1 GY2M0400G030N-GM 25 25 150 38 25 64 2 (Gauge insert) GY2M0400G030R05-GM GY2M0400G030L05-GM F012 GY2M0400G020N-MS F013 20 20 125 35 20 45 1 GY2M0400G040N-MS 25 25 150 38 25 47 1 GY2M0400G020N-MM 25 25 150 38 25 53 1 GY2M0400G040N-MM 25 25 150 38 25 64 2 GY2M0400G080N-MM GY2M0400G200N-BM GY1G0400G020N-GFGS 20 20 125 35 20 45 1 GY2M0475H040N-GU GY2M0500H040N-GU 25 25 150 38 25 47 1 GY2M0475H030N-GS 25 25 150 38 25 53 1 GY2M0500H030N-GS 25 25 150 38 25 64 2 GY2M0475H040N-GM GY2M0500H040N-GM (Gauge insert) GY2M0500H040R05-GM F012 GY2M0500H040L05-GM 20 20 125 35 20 45 1 GY2M0500H040N-MS F013 GY2M0500H080N-MS 25 25 150 38 25 47 1 GY2M0500H040N-MM 25 25 150 38 25 53 1 GY2M0500H080N-MM 25 25 150 38 25 64 2 GY2M0475H238N-BM GY2M0500H250N-BM GY1G0475H020N-GFGS GY1G0500H020N-GFGS 25 25 150 38 25 47 1 GY2M0600J040N-GU 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0635J040N-GU GY2M0600J030N-GS GY2M0635J030N-GS GY2M0600J040N-GM (Gauge insert) GY2M0635J040N-GM F012 25 25 150 38 25 47 1 F013 25 25 150 38 25 53 1 GY2M0600J040N-MS 25 25 150 38 25 64 2 GY2M0600J080N-MS GY2M0600J040N-MM GY2M0600J080N-MM GY2M0600J300N-BM GY2M0635J318N-BM IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F030 SPARE PARTS P001 F029
  • 31. EXTERNAL GROOVING RECOMMENDED CUTTING CONDITIONS [For External Grooving] *the modular holder GYHR/L2525M00-M25R/L with the Below are the recommended cutting conditions when using modular blade GYM25oA-oo. y Recommended feed rate and depth of cut GU BREAKER GS BREAKER GM BREAKER FLAT TOP GFGS (CBN) a Grooving, Cutting off a Grooving, Cutting off a Grooving, Cutting off a Grooving 6.35 6.35 6.35 6.0 6.0 6.0 5.0 5.0 Insert width (mm) Insert width (mm) Insert width (mm) Insert width (mm) 5.0 5.0 4.75 4.75 4.75 4.75 4.0 4.0 4.0 4.0 3.18 3.18 3.18 3.0 3.0 3.0 2.5 2.5 2.5 2.39 2.39 2.39 2.0 2.0 2.0 0 0.05 0.1 0.2 0 0.05 0.1 0.2 0.3 0 0.1 0.2 0.3 0.4 0 0.05 0.1 0.15 Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) : 1st recommended area MS BREAKER a Grooving a Turning GROOVING : 1st 4.0 Radial Depth of cut (mm) recommended area 6.0 Insert width 6mm Insert width (mm) 3.0 5.0 Insert width 5mm Insert width 4mm 2.0 4.0 3.0 1.0 Insert width 3mm 0 0.1 0.2 0.3 0.4 0 0.1 0.2 0.3 0.4 Feed (mm/rev) Feed (mm/rev) MM BREAKER a Grooving a Turning : 1st 4.0 Radial Depth of cut (mm) 6.0 recommended area Insert width 6mm Insert width (mm) 5.0 3.0 Insert width 5mm 4.0 Insert width 4mm 2.0 3.0 Insert width 3mm 2.5 1.0 2.0 Insert width 2.5mm Insert width 2mm 0 0.1 0.2 0.3 0.4 0 0.1 0.2 0.3 0.4 Feed (mm/rev) Feed (mm/rev) BM BREAKER a Grooving a Turning 6.35 : 1st 4.0 6.0 Radial Depth of cut (mm) recommended area Insert width 5.0 Insert width (mm) 5.0mm 4.75 3.0 4.75mm Insert width Insert width 6.35mm 4.0 4.0mm 6.0mm 3.18 2.0 3.0 Insert width 3.18mm 2.5 3.0mm Insert width 1.0 2.5mm 2.0 Insert width 2.0mm 0 0.1 0.2 0.3 0.4 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Feed (mm/rev) Feed (mm/rev) (Note) When using a combination as shown below, decrease the recommended feed rate by 20% and 40% respectively. a Decrease the feed rate by 20%. a Decrease the feed rate by 40%. 20mm 20mm 16mm GYHR2020K00-M25R GYHR2020K00-M20R GYHR1616J00-M20R GYM25 GYM20 GYM20 (20mm×20mm Square holder) (16mm×16mm Square holder) F030
  • 32. LIMITATION OF THE MAXIMUM GROOVE DEPTH Max. Groove Depth ●When using the modular blade GYMiiR/LA- ii ar (Max.) The maximum groove depth is not limited by the workpiece diameter. ●When using the modular blade GYMiiR/LB- iii The maximum groove depth is limited by the workpiece diameter. 19 e ec r Max. Groove Depth (mm) 18 pi te ork me W Dia 17 16 15 GYM20R/LB-D18 GYM20R/LB-E18 14 GYM20R/LB-F18 0 36 40 48 70 137 y Due to the interference on this part, the maximum groove Workpiece Diameter (mm) depth is limited by the workpiece diameter. GROOVING RECOMMENDED CUTTING SPEED (m/min) Cutting Speed (m/min) Work Material Hardness Grade 50 100 150 200 250 300 P VP20RT 100 220 VP10RT 110 230 Mild Steel < 160HB MY5015 140 300 NX2525 90 210 VP20RT 80 180 VP10RT 90 190 160 ─ 280HB MY5015 110 250 NX2525 70 170 Carbon Steel Alloy Steel VP20RT 60 140 VP10RT 70 150 280HB< MY5015 90 210 NX2525 55 135 M VP20RT 60 140 Stainless Steel < 270HB VP10RT 70 150 K VP20RT 80 180 Tensile Strength Gray Cast Iron VP10RT 90 190 < 300MPa MY5015 140 300 VP20RT 60 140 Tensile Strength Ductile Cast Iron VP10RT 70 150 < 800MPa MY5015 90 210 S VP20RT 30 60 Heat Resistant Alloy ─ Titanium Alloy VP10RT 40 70 H Hardened steel 50HRC< MB8025 80 120 (Note 1) VP20RT is the first recommended grade for materials other than hardened steel. (Note 2) For VP10RT, VP20RT and MY5015, wet cutting is recommended. F031
  • 33. EXTERNAL GROOVING TOOL SELECTION a Notes when selecting the tool body Modular holder Modular blade (1) 20mm 25mm GYM25 GYHR2525M00-M25R GYHR2020K00-M25R GYM25 Modular Holder Modular Blade 20mm 20mm GYHR2020K00-M25R GYM25 GYM20 GYHR2020K00-M20R aTo ensure sufficient clamping rigidity, select a modular holder aIf there is no restriction for use, select the largest modular with the largest possible shank size. blade for the same shank size. Modular blade (2) Modular blade (3) GROOVING aSelect the shortest possible blade suitable aSelect the shortest possible blade suitable for the application. for the application. a Notes when setting the tool Setting of cutting edge height Tool body setting angle + – 90º 90º <Grooving/Cross-feed machining> Set the cutting edge height to ±0.1mm parallel to the central axis. <Cutting off> Set the cutting edge height to 0–+0.2mm parallel to the central axis. aSet the insert perpendicular to the central axis. Overhang 0.5–1.0mm >1.0mm Good NG aWhen setting the tool, ensure that the overhang is as short as possible. F032
  • 34. MACHINING RECOMMENDATIONS a Notes on multi-functional machining (MS and MM breakers) Machining narrow grooves Machining wide grooves xcz aIt is recommended to carry out plunging in several passes. aIt is recommended that cross-feed machining is used. Following the steps above makes it difficult for chips to elongate. This also improves the accuracy of workpiece wall surface. Machining wide grooves ROUGHING FINISHING GROOVING c x v n m , z b zCarry out grooving. c Carry out cross feed b Carry out grooving. m Carry out grooving , Machining of the wall xRetract the tool machining. n Retract the tool approx to the end point of surface, corner radius and approx 0.1mm. v Retract the tool approx 0.1mm. the corner radius. bottom face should be 0.1mm. * Repeat the steps z –n . carried out in one process. FINISHING Precautions when finishing walls . / .Stop at the bottom of / Machine the counter Finish machining. the corner radius. wall to the corner radius aTo produce high accuracy walls using MS or MM breaker insert, in one process. do not carry out back turning. Plunging is recommended. Wall machining Machining of a ring section aWhen machining a wall, chip jamming can occur. In this case, stop cross feed machining just before the wall (at a point less than the aWhen a ring remains in a cross feed end process, insert width) then remove the remaining material by plunging. finish cross feed machining 1–1.5mm short of the end point, then remove the ring by plunging. F033
  • 35. EXTERNAL GROOVING MACHINING RECOMMENDATIONS a Notes on multi-functional machining (BM breaker) Roughing ap aWith the BM breaker insert, 3 dimensional copying is possible. aUse plunging and cross-feed machining. Set the depth of cut (ap) to 40% less than the insert width. When machining the corner, vibration is likely to occur. To avoid this, reduce the feed by 50%. Finishing Insert ap (mm) GY2M0200D100N-BM 0.05 GY2M0250E125N-BM 0.10 GROOVING GY2M0300F150N-BM 0.15 GY2M0318F159N-BM GY2M0400G200N-BM 0.20 ap GY2M0475H238N-BM 0.24 GY2M0500H250N-BM aCarry out finishing in one process. GY2M0600J150N-BM For the depth of cut (ap) when back turning, refer to the table on the right. 0.30 GY2M0635J318N-BM a Notes for cutting off Feed Revolution <Feed> a <Spindle speed> a Distance from the cutting edge Distance from the cutting edge to the workpiece centre to the workpiece centre &D &D Feed f Maximum spindle speed Revolution n 1.0xf max-n 0.8x(max-n) 0.5xf start-n Distance a Distance a 0 0.2xD 0.5xD 0 0.5xD ●When the cutting edge approaches the centre, reduce the feed ● When using constant cutting speed during a cutting off cycle, it by 50%. is recommended to limit the spindle speed to 80% of maximum to ensure stability. ●If necessary, stop the feed prior to reaching the centre of the workpiece to prevent it falling under its own weight. ● To prevent the workpiece from being expelled, lower the spindle speed before finishing the grooving operation. Insert Neutral insert Handed insert Neutral insert Handed insert ●When there is a centre stub on solid bar work or burrs are formed on pipe material, it is possible to decrease them by using a handed insert. With a handed insert, machining tends to be less stable when compared to using a neutral insert. Pay special attention to avoid fracturing of the cutting edge and decrease the feed when necessary. F034
  • 36. ASSEMBLY INSTRUCTION A (b)Wrench (For Insert clamp screw) Modular Holder Modular Blade (ex.) x c (a)Insert clamp screw x1pc. GY M25R A - F 20 GY M25R A - F 12 Short, Long Medium (c)Modular blade (5 holes) (4 holes) (d)Wrench set screw x5pc. (For Modular blade Insert v set screw) (ex.) GY2M0300 F 040N-MS z GY2M0318 F 030N-GM (ex.) GYHR2525M00 - M25R Note 1) c and v are changed by the insert size. B GROOVING B' Side Screws (3 screws) Side Screws (2 screws) Short, Medium Modular Blade Long (4 holes) Modular Blade (5 holes) Note 2) z and x should be matched. (See caption A) C D Front Screws Note 4) (2 screws) Please clean the insert-seat before installing the insert. Note 3) Note 5) Please tighten the modular blade c and v should be matched. set screws in order of (See caption A) [Side screws] → [Front screws]. E F Note 6) Don’t tighten the insert clamp screw without installing the insert. Note 7) This will prevent modular The insert clamp screw is inclined. Ensure blade damage. that the wrench is perpendicular to the screw tightening. Assembled F035
  • 37. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 35 40 12 (4E1R4F11) GYM25RD-F12-035 a 40 50 12 (4E1R4F12) GYM25RD-F12-040 a 50 60 12 (4E1R4F13) GYM25RD-F12-050 a 12 (4E1R4F14) GYM25RD-F12-060 a 60 75 (4E1R4F24) GYM25RD-F20-060 20 12 *1 (4E1R4F15) GYM25RD-F12-075 a a GYHR2020K00-M25R a 75 100 (4E1R4F25) GYM25RD-F20-075 20 12 *1 (4E1R4F16) GYM25RD-F12-100 a a 100 150 (4E1R4F26) GYM25RD-F20-100 20 12 *1 (4E1R4F17) GYM25RD-F12-135 a a 135 200 (4E1R4F27) GYM25RD-F20-135 20 12 *1 (4E1R4F18) GYM25RD-F12-180 a a F 3.00 * R 3 180 250 20 *1 (4E1R4F28) GYM25RD-F20-180 a 3.18 35 40 12 (4G1R4F11) GYM25RD-F12-035 a 40 50 12 (4G1R4F12) GYM25RD-F12-040 a 50 60 12 (4G1R4F13) GYM25RD-F12-050 a 12 (4G1R4F14) GYM25RD-F12-060 a 60 75 1 (4G1R4F24) GYM25RD-F20-060 * (4G1R4F15) GYM25RD-F12-075 a 20 12 a GYHR2525M00-M25R a 75 100 (4G1R4F25) GYM25RD-F20-075 a *1 (4G1R4F16) GYM25RD-F12-100 a 20 12 100 150 *1 ((4G1R4F17)) GYM25RD-F20-100 a 4G1R4F26 20 12 GYM25RD-F12-135 a 135 200 1 (4G1R4F27) GYM25RD-F20-135 * (4G1R4F18) GYM25RD-F12-180 a 20 12 a 180 250 1 (4G1R4F28) GYM25RD-F20-180 * 20 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F040 for left hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F036
  • 38. ar W3 B F1 L1 * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS L2 L2 z øD Fig. 3 Fig. 4 1 Modular Holder Number (5 pieces) x H2 H1 H2 H1 Clamp Screw Blade Screw Wrench * S3 S3 Right hand tool holder shown. GYHR2020K00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHR2525M00-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0300F020N-GS 20 20 125 39 20 26 5 3 GY2M0318F020N-GS 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 GY2M0300F030N-GM 20 20 125 39 20 26 5 3 GY2M0318F030N-GM 20 20 131 45 20 26 5 4 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 GY2M0300F030R05-GM 20 20 125 39 20 26 5 3 GY2M0300F030L05-GM 20 20 131 45 20 26 5 4 20 20 125 39 20 26 5 3 GY2M0300F020N-MS 20 20 131 45 20 26 5 4 GY2M0300F040N-MS F012 (Gauge insert) F013 25 25 150 39 25 28 ─ 1 25 25 150 39 25 28 ─ 1 GY2M0300F020N-MM GY2M0300F040N-MM 25 25 150 39 25 28 ─ 1 GY2M0300F080N-MM 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 GY2M0300F150N-BM 25 25 150 39 25 28 ─ 1 GY2M0318F159N-BM 25 25 156 45 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY1G0300F020N-GFGS 25 25 156 45 25 28 ─ 2 GY1G0318F020N-GFGS 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F037
  • 39. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 35 40 12 (4Q1R4F11) GYM25RD-F12-035 a 40 50 12 (4Q1R4F12) GYM25RD-F12-040 a 50 60 12 (4Q1R4F13) GYM25RD-F12-050 a 12 (4Q1R4F14) GYM25RD-F12-060 a 60 75 (4Q1R4F24) GYM25RD-F20-060 20 12 *1 (4Q1R4F15) GYM25RD-F12-075 a a GYHR3225P00-M25R a 75 100 (4Q1R4F25) GYM25RD-F20-075 20 12 *1 (4Q1R4F16) GYM25RD-F12-100 a a 100 150 (4Q1R4F26) GYM25RD-F20-100 20 12 *1 (4Q1R4F17) GYM25RD-F12-135 a a 135 200 (4Q1R4F27) GYM25RD-F20-135 20 12 *1 (4Q1R4F18) GYM25RD-F12-180 a a F 3.00 * R 3 180 250 20 *1 (4Q1R4F28) GYM25RD-F20-180 a 3.18 35 40 12 (4J1R4F11) GYM25RD-F12-035 a 40 50 12 (4J1R4F12) GYM25RD-F12-040 a 50 60 12 (4J1R4F13) GYM25RD-F12-050 a 12 (4J1R4F14) GYM25RD-F12-060 a 60 75 1 (4J1R4F24) GYM25RD-F20-060 * (4J1R4F15) GYM25RD-F12-075 a 20 12 a GYHR3232P00-M25R a 75 100 (4J1R4F25) GYM25RD-F20-075 a *1 (4J1R4F16) GYM25RD-F12-100 a 20 12 100 150 *1 ((4J1R4F17)) GYM25RD-F20-100 a 4J1R4F26 20 12 GYM25RD-F12-135 a 135 200 1 (4J1R4F27) GYM25RD-F20-135 * (4J1R4F18) GYM25RD-F12-180 a 20 12 a 180 250 1 (4J1R4F28) GYM25RD-F20-180 * 20 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F042 for left hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F038
  • 40. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR3225P00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHR3232P00-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 32 25 170 39 32 28 1 32 25 170 39 32 28 1 GY2M0300F020N-GS 32 25 170 39 32 28 1 GY2M0318F020N-GS 32 25 170 39 32 28 1 32 25 176 45 32 28 2 GY2M0300F030N-GM 32 25 170 39 32 28 1 GY2M0318F030N-GM 32 25 176 45 32 28 2 32 25 170 39 32 28 1 32 25 176 45 32 28 2 GY2M0300F030R05-GM 32 25 170 39 32 28 1 GY2M0300F030L05-GM 32 25 176 45 32 28 2 32 25 170 39 32 28 1 GY2M0300F020N-MS 32 25 176 45 32 28 2 GY2M0300F040N-MS F012 (Gauge insert) F013 32 32 170 39 32 35 1 32 32 170 39 32 35 1 GY2M0300F020N-MM GY2M0300F040N-MM 32 32 170 39 32 35 1 GY2M0300F080N-MM 32 32 170 39 32 35 1 32 32 176 45 32 35 2 GY2M0300F150N-BM 32 32 170 39 32 35 1 GY2M0318F159N-BM 32 32 176 45 32 35 2 32 32 170 39 32 35 1 GY1G0300F020N-GFGS 32 32 176 45 32 35 2 GY1G0318F020N-GFGS 32 32 170 39 32 35 1 32 32 176 45 32 35 2 32 32 170 39 32 35 1 32 32 176 45 32 35 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F039
  • 41. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 35 40 12 (4E1L4F11) GYM25LD-F12-035 a 40 50 12 (4E1L4F12) GYM25LD-F12-040 a 50 60 12 (4E1L4F13) GYM25LD-F12-050 a 12 (4E1L4F14) GYM25LD-F12-060 a 60 75 (4E1L4F24) GYM25LD-F20-060 20 12 *1 (4E1L4F15) GYM25LD-F12-075 a a GYHL2020K00-M25L a 75 100 (4E1L4F25) GYM25LD-F20-075 20 12 *1 (4E1L4F16) GYM25LD-F12-100 a a 100 150 (4E1L4F26) GYM25LD-F20-100 20 12 *1 (4E1L4F17) GYM25LD-F12-135 a a 135 200 (4E1L4F27) GYM25LD-F20-135 20 12 *1 (4E1L4F18) GYM25LD-F12-180 a a F 3.00 * L 3 180 250 20 *1 (4E1L4F28) GYM25LD-F20-180 a 3.18 35 40 12 (4G1L4F11) GYM25LD-F12-035 a 40 50 12 (4G1L4F12) GYM25LD-F12-040 a 50 60 12 (4G1L4F13) GYM25LD-F12-050 a 12 (4G1L4F14) GYM25LD-F12-060 a 60 75 1 (4G1L4F24) GYM25LD-F20-060 * (4G1L4F15) GYM25LD-F12-075 a 20 12 a GYHL2525M00-M25L a 75 100 (4G1L4F25) GYM25LD-F20-075 a *1 (4G1L4F16) GYM25LD-F12-100 a 20 12 100 150 *1 ((4G1L4F26)) GYM25LD-F20-100 a 20 124G1L4F17 GYM25LD-F12-135 a 135 200 1 (4G1L4F27) GYM25LD-F20-135 * (4G1L4F18) GYM25LD-F12-180 a 20 12 a 180 250 1 (4G1L4F28) GYM25LD-F20-180 * 20 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F036 for right hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F040
  • 42. ar W3 B F1 L1 * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS L2 L2 1 z Fig. 3 Fig. 4 øD Modular Holder Number (5 pieces) x H2 H1 H2 H1 Clamp Screw Blade Screw Wrench * S3 S3 Left hand tool holder shown. GYHL2020K00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M00-M25L xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0300F020N-GS 20 20 125 39 20 26 5 3 GY2M0318F020N-GS 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 GY2M0300F030N-GM 20 20 125 39 20 26 5 3 GY2M0318F030N-GM 20 20 131 45 20 26 5 4 20 20 125 39 20 26 5 3 20 20 131 45 20 26 5 4 GY2M0300F030R05-GM 20 20 125 39 20 26 5 3 GY2M0300F030L05-GM 20 20 131 45 20 26 5 4 20 20 125 39 20 26 5 3 GY2M0300F020N-MS 20 20 131 45 20 26 5 4 GY2M0300F040N-MS F012 (Gauge insert) F013 25 25 150 39 25 28 ─ 1 25 25 150 39 25 28 ─ 1 GY2M0300F020N-MM GY2M0300F040N-MM 25 25 150 39 25 28 ─ 1 GY2M0300F080N-MM 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 GY2M0300F150N-BM 25 25 150 39 25 28 ─ 1 GY2M0318F159N-BM 25 25 156 45 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY1G0300F020N-GFGS 25 25 156 45 25 28 ─ 2 GY1G0318F020N-GFGS 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 25 25 150 39 25 28 ─ 1 25 25 156 45 25 28 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F041
  • 43. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 35 40 12 (4Q1L4F11) GYM25LD-F12-035 a 40 50 12 (4Q1L4F12) GYM25LD-F12-040 a 50 60 12 (4Q1L4F13) GYM25LD-F12-050 a 12 (4Q1L4F14) GYM25LD-F12-060 a 60 75 (4Q1L4F24) GYM25LD-F20-060 20 12 *1 (4Q1L4F15) GYM25LD-F12-075 a a GYHL3225P00-M25L a 75 100 (4Q1L4F25) GYM25LD-F20-075 20 12 *1 (4Q1L4F16) GYM25LD-F12-100 a a 100 150 (4Q1L4F26) GYM25LD-F20-100 20 12 *1 (4Q1L4F17) GYM25LD-F12-135 a a 135 200 (4Q1L4F27) GYM25LD-F20-135 20 12 *1 (4Q1L4F18) GYM25LD-F12-180 a a F 3.00 * L 3 180 250 20 *1 (4Q1L4F28) GYM25LD-F20-180 a 3.18 35 40 12 (4J1L4F11) GYM25LD-F12-035 a 40 50 12 (4J1L4F12) GYM25LD-F12-040 a 50 60 12 (4J1L4F13) GYM25LD-F12-050 a 12 (4J1L4F14) GYM25LD-F12-060 a 60 75 1 (4J1L4F24) GYM25LD-F20-060 * (4J1L4F15) 20 12 GYM25LD-F12-075 a a GYHL3232P00-M25L a 75 100 (4J1L4F25) GYM25LD-F20-075 *1 (4J1L4F16) 20 12 GYM25LD-F12-100 a a 100 150 1 (4J1L4F26) GYM25LD-F20-100 * (4J1L4F17) 20 12 GYM25LD-F12-135 a a 135 200 1 (4J1L4F27) GYM25LD-F20-135 * (4J1L4F18) 20 12 GYM25LD-F12-180 a a 180 250 1 (4J1L4F28) GYM25LD-F20-180 * 20 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F038 for right hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F042
  • 44. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHL3225P00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL3232P00-M25L xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 32 25 170 39 32 28 1 32 25 170 39 32 28 1 GY2M0300F020N-GS 32 25 170 39 32 28 1 GY2M0318F020N-GS 32 25 170 39 32 28 1 32 25 176 45 32 28 2 GY2M0300F030N-GM 32 25 170 39 32 28 1 GY2M0318F030N-GM 32 25 176 45 32 28 2 32 25 170 39 32 28 1 32 25 176 45 32 28 2 GY2M0300F030R05-GM 32 25 170 39 32 28 1 GY2M0300F030L05-GM 32 25 176 45 32 28 2 32 25 170 39 32 28 1 GY2M0300F020N-MS 32 25 176 45 32 28 2 GY2M0300F040N-MS F012 (Gauge insert) F013 32 32 170 39 32 35 1 32 32 170 39 32 35 1 GY2M0300F020N-MM GY2M0300F040N-MM 32 32 170 39 32 35 1 GY2M0300F080N-MM 32 32 170 39 32 35 1 32 32 176 45 32 35 2 GY2M0300F150N-BM 32 32 170 39 32 35 1 GY2M0318F159N-BM 32 32 176 45 32 35 2 32 32 170 39 32 35 1 GY1G0300F020N-GFGS 32 32 176 45 32 35 2 GY1G0318F020N-GFGS 32 32 170 39 32 35 1 32 32 176 45 32 35 2 32 32 170 39 32 35 1 32 32 176 45 32 35 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F043
  • 45. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 40 50 14 (4E1R4G11) GYM25RD-G14-040 a 50 60 14 (4E1R4G12) GYM25RD-G14-050 a 14 (4E1R4G13) GYM25RD-G14-060 a 60 85 (4E1R4G23) GYM25RD-G25-060 25 14 *1 (4E1R4G14) GYM25RD-G14-085 a a 85 125 (4E1R4G24) GYHR2020K00-M25R a GYM25RD-G25-085 25 14 *1 (4E1R4G15) GYM25RD-G14-125 a a 125 200 (4E1R4G25) GYM25RD-G25-125 25 14 *1 (4E1R4G16) GYM25RD-G14-180 a a 180 280 (4E1R4G26) GYM25RD-G25-180 25 14 *1 (4E1R4G17) GYM25RD-G14-250 a a G 4.00 * R 3 250 999 25 *1 (4E1R4G27) GYM25RD-G25-250 a 40 50 14 (4G1R4G11) GYM25RD-G14-040 a 50 60 14 (4G1R4G12) GYM25RD-G14-050 a 14 (4G1R4G13) GYM25RD-G14-060 a 60 85 1 (4G1R4G23) GYM25RD-G25-060 * (4G1R4G14) GYM25RD-G14-085 a 25 14 a 85 125 GYHR2525M00-M25R a 1 (4G1R4G24) GYM25RD-G25-085 a * (4G1R4G15) GYM25RD-G14-125 a 25 14 125 200 *1 ((4G1R4G25)) GYM25RD-G25-125 a 25 144G1R4G16 GYM25RD-G14-180 a 180 280 1 (4G1R4G26) GYM25RD-G25-180 a * (4G1R4G17) GYM25RD-G14-250 a 25 14 250 999 *1 (4G1R4G27) GYM25RD-G25-250 a 25 *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F048 for left hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F044
  • 46. ar W3 B F1 L1 * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS L2 L2 z øD Fig. 3 Fig. 4 1 Modular Holder Number (5 pieces) x H2 H1 H2 H1 Clamp Screw Blade Screw Wrench * S3 S3 Right hand tool holder shown. GYHR2020K00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHR2525M00-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0400G030N-GU 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0400G020N-GS 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 GY2M0400G030N-GM 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 GY2M0400G030R05-GM 20 20 136 50 20 26 5 4 GY2M0400G030L05-GM 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0400G020N-MS F012 25 25 150 39 25 28 ─ 1 GY2M0400G040N-MS F013 (Gauge insert) 25 25 150 39 25 28 ─ 1 GY2M0400G020N-MM 25 25 150 39 25 28 ─ 1 GY2M0400G040N-MM 25 25 161 50 25 28 ─ 2 GY2M0400G080N-MM 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0400G200N-BM 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY1G0400G020N-GFGS 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F045
  • 47. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 40 50 14 (4Q1R4G11) GYM25RD-G14-040 a 50 60 14 (4Q1R4G12) GYM25RD-G14-050 a 14 (4Q1R4G13) GYM25RD-G14-060 a 60 85 (4Q1R4G23) GYM25RD-G25-060 25 14 *1 (4Q1R4G14) GYM25RD-G14-085 a a 85 125 (4Q1R4G24) GYHR3225P00-M25R a GYM25RD-G25-085 25 14 *1 (4Q1R4G15) GYM25RD-G14-125 a a 125 200 (4Q1R4G25) GYM25RD-G25-125 25 14 *1 (4Q1R4G16) GYM25RD-G14-180 a a 180 280 (4Q1R4G26) GYM25RD-G25-180 25 14 *1 (4Q1R4G17) GYM25RD-G14-250 a a G 4.00 * R 3 250 999 25 *1 (4Q1R4G27) GYM25RD-G25-250 a 40 50 14 (4J1R4G11) GYM25RD-G14-040 a 50 60 14 (4J1R4G12) GYM25RD-G14-050 a 14 (4J1R4G13) GYM25RD-G14-060 a 60 85 1 (4J1R4G23) GYM25RD-G25-060 * (4J1R4G14) GYM25RD-G14-085 a 25 14 a 85 125 GYHR3232P00-M25R a 1 (4J1R4G24) GYM25RD-G25-085 a * (4J1R4G15) GYM25RD-G14-125 a 25 14 125 200 *1 ((4J1R4G16)) GYM25RD-G25-125 a 25 14 4J1R4G25 GYM25RD-G14-180 a 180 280 1 (4J1R4G26) GYM25RD-G25-180 a * (4J1R4G17) GYM25RD-G14-250 a 25 14 250 999 *1 (4J1R4G27) GYM25RD-G25-250 a 25 *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F050 for left hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F046
  • 48. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR3225P00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHR3232P00-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 32 25 170 39 32 28 1 32 25 170 39 32 28 1 GY2M0400G030N-GU 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0400G020N-GS 32 25 170 39 32 28 1 32 25 181 50 32 28 2 32 25 170 39 32 28 1 GY2M0400G030N-GM 32 25 181 50 32 28 2 32 25 170 39 32 28 1 GY2M0400G030R05-GM 32 25 181 50 32 28 2 GY2M0400G030L05-GM 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0400G020N-MS F012 32 32 170 39 32 35 1 GY2M0400G040N-MS F013 (Gauge insert) 32 32 170 39 32 35 1 GY2M0400G020N-MM 32 32 170 39 32 35 1 GY2M0400G040N-MM 32 32 181 50 32 35 2 GY2M0400G080N-MM 32 32 170 39 32 35 1 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY2M0400G200N-BM 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY1G0400G020N-GFGS 32 32 181 50 32 35 2 32 32 170 39 32 35 1 32 32 181 50 32 35 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F047
  • 49. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 40 50 14 (4E1L4G11) GYM25LD-G14-040 a 50 60 14 (4E1L4G12) GYM25LD-G14-050 a 14 (4E1L4G13) GYM25LD-G14-060 a 60 85 1 (4E1L4G23) GYM25LD-G25-060 25 14 * (4E1L4G14) GYM25LD-G14-085 a a 85 125 GYHL2020K00-M25L a GYM25LD-G25-085 25 14 *1 (4E1L4G24) (4E1L4G15) GYM25LD-G14-125 a a 125 200 GYM25LD-G25-125 25 14 *1 (4E1L4G25) (4E1L4G16) GYM25LD-G14-180 a a 180 280 GYM25LD-G25-180 25 14 *1 (4E1L4G26) (4E1L4G17) GYM25LD-G14-250 a a G 4.00 * L 3 250 999 25 *1 (4E1L4G27) GYM25LD-G25-250 a 40 50 14 (4G1L4G11) GYM25LD-G14-040 a 50 60 14 (4G1L4G12) GYM25LD-G14-050 a 14 (4G1L4G13) GYM25LD-G14-060 a 60 85 1 (4G1L4G23) GYM25LD-G25-060 * (4G1L4G14) GYM25LD-G14-085 a 25 14 a 85 125 GYHL2525M00-M25L a 1 (4G1L4G24) GYM25LD-G25-085 a * (4G1L4G15) GYM25LD-G14-125 a 25 14 125 200 *1 (4G1L4G25) GYM25LD-G25-125 a 25 (4G1L4G16) GYM25LD-G14-180 a 14 180 280 1 (4G1L4G26) GYM25LD-G25-180 a * (4G1L4G17) GYM25LD-G14-250 a 25 14 250 999 *1 (4G1L4G27) GYM25LD-G25-250 a 25 *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F044 for right hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F048
  • 50. ar W3 B F1 L1 * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS L2 L2 1 z Fig. 3 Fig. 4 øD Modular Holder Number (5 pieces) x H2 H1 H2 H1 Clamp Screw Blade Screw Wrench * S3 S3 Left hand tool holder shown. GYHL2020K00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M00-M25L xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 20 20 125 39 20 26 5 3 GY2M0400G030N-GU 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0400G020N-GS 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 GY2M0400G030N-GM 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 GY2M0400G030R05-GM 20 20 136 50 20 26 5 4 GY2M0400G030L05-GM 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0400G020N-MS F012 25 25 150 39 25 28 ─ 1 GY2M0400G040N-MS F013 (Gauge insert) 25 25 150 39 25 28 ─ 1 GY2M0400G020N-MM 25 25 150 39 25 28 ─ 1 GY2M0400G040N-MM 25 25 161 50 25 28 ─ 2 GY2M0400G080N-MM 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0400G200N-BM 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY1G0400G020N-GFGS 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F049
  • 51. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 40 50 14 (4Q1L4G11) GYM25LD-G14-040 a 50 60 14 (4Q1L4G12) GYM25LD-G14-050 a 14 (4Q1L4G13) GYM25LD-G14-060 a 60 85 1 (4Q1L4G23) GYM25LD-G25-060 25 14 * (4Q1L4G14) GYM25LD-G14-085 a a 85 125 GYHL3225P00-M25L a GYM25LD-G25-085 25 14 *1 (4Q1L4G24) (4Q1L4G15) GYM25LD-G14-125 a a 125 200 GYM25LD-G25-125 25 14 *1 (4Q1L4G25) (4Q1L4G16) GYM25LD-G14-180 a a 180 280 GYM25LD-G25-180 25 14 *1 (4Q1L4G26) (4Q1L4G17) GYM25LD-G14-250 a a G 4.00 * L 3 250 999 25 *1 (4Q1L4G27) GYM25LD-G25-250 a 40 50 14 (4J1L4G11) GYM25LD-G14-040 a 50 60 14 (4J1L4G12) GYM25LD-G14-050 a 14 (4J1L4G13) GYM25LD-G14-060 a 60 85 1 (4J1L4G23) GYM25LD-G25-060 * (4J1L4G14) GYM25LD-G14-085 a 25 14 a 85 125 GYHL3232P00-M25L a 1 (4J1L4G24) GYM25LD-G25-085 a * (4J1L4G15) GYM25LD-G14-125 a 25 14 125 200 *1 (4J1L4G16) GYM25LD-G25-125 a 25 (4J1L4G25) 14 GYM25LD-G14-180 a 180 280 1 (4J1L4G26) GYM25LD-G25-180 a * (4J1L4G17) GYM25LD-G14-250 a 25 14 250 999 *1 (4J1L4G27) GYM25LD-G25-250 a 25 *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F046 for right hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F050
  • 52. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHL3225P00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL3232P00-M25L xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 32 25 170 39 32 28 1 32 25 170 39 32 28 1 GY2M0400G030N-GU 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0400G020N-GS 32 25 170 39 32 28 1 32 25 181 50 32 28 2 32 25 170 39 32 28 1 GY2M0400G030N-GM 32 25 181 50 32 28 2 32 25 170 39 32 28 1 GY2M0400G030R05-GM 32 25 181 50 32 28 2 GY2M0400G030L05-GM 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0400G020N-MS F012 32 32 170 39 32 35 1 GY2M0400G040N-MS F013 (Gauge insert) 32 32 170 39 32 35 1 GY2M0400G020N-MM 32 32 170 39 32 35 1 GY2M0400G040N-MM 32 32 181 50 32 35 2 GY2M0400G080N-MM 32 32 170 39 32 35 1 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY2M0400G200N-BM 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY1G0400G020N-GFGS 32 32 181 50 32 35 2 32 32 170 39 32 35 1 32 32 181 50 32 35 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F051
  • 53. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 60 14 (4E1R4H11) GYM25RD-H14-050 a 14 (4E1R4H12) GYM25RD-H14-060 a 60 85 (4E1R4H22) GYM25RD-H25-060 25 14 *1 (4E1R4H13) GYM25RD-H14-085 a a 85 125 (4E1R4H23) GYM25RD-H25-085 25 14 *1 (4E1R4H14) GYM25RD-H14-125 a a GYHR2020K00-M25R a 125 200 (4E1R4H24) GYM25RD-H25-125 25 14 *1 (4E1R4H15) GYM25RD-H14-180 a a 180 280 (4E1R4H25) GYM25RD-H25-180 25 14 *1 (4E1R4H16) GYM25RD-H14-250 a a H 4.75 * R 3 250 999 25 *1 (4E1R4H26) GYM25RD-H25-250 a 5.00 50 60 14 (4G1R4H11) GYM25RD-H14-050 a 14 (4G1R4H12) GYM25RD-H14-060 a 60 85 1 (4G1R4H22) GYM25RD-H25-060 * (4G1R4H13) GYM25RD-H14-085 a 25 14 a 85 125 1 (4G1R4H23) GYM25RD-H25-085 a * (4G1R4H14) GYM25RD-H14-125 a 25 14 GYHR2525M00-M25R a 125 200 (4G1R4H24) GYM25RD-H25-125 a *1 (4G1R4H15) GYM25RD-H14-180 a 25 14 180 280 *1 ((4G1R4H25)) GYM25RD-H25-180 a 25 14 4G1R4H16 GYM25RD-H14-250 a 250 999 1 (4G1R4H26) GYM25RD-H25-250 a *25 *1 The maximum groove depth variesgauge insert is used. If used. insert geometries are used then L1, depth1of insertsvalues mayF012 and F013. according to the insert Please refer to the maximum groove on pages *3 Refer to page F056 for left hand tools. 2 Dimensions shown are when the other L2, F and D1 vary. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F052
  • 54. ar W3 B F1 L1 * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS L2 L2 z øD Fig. 3 Fig. 4 1 Modular Holder Number (5 pieces) x H2 H1 H2 H1 Clamp Screw Blade Screw Wrench * S3 S3 Right hand tool holder shown. GYHR2020K00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHR2525M00-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 GY2M0475H040N-GU 20 20 125 39 20 26 5 3 GY2M0500H040N-GU 20 20 136 50 20 26 5 4 GY2M0475H030N-GS 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0500H030N-GS 20 20 125 39 20 26 5 3 GY2M0475H040N-GM 20 20 136 50 20 26 5 4 GY2M0500H040N-GM 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0500H040R05-GM 20 20 125 39 20 26 5 3 GY2M0500H040L05-GM 20 20 136 50 20 26 5 4 F012 GY2M0500H040N-MS F013 25 25 150 39 25 28 ─ 1 GY2M0500H080N-MS 25 25 150 39 25 28 ─ 1 (Gauge insert) 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0500H040N-MM 25 25 161 50 25 28 ─ 2 GY2M0500H080N-MM 25 25 150 39 25 28 ─ 1 GY2M0475H238N-BM 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0500H250N-BM 25 25 161 50 25 28 ─ 2 GY1G0475H020N-GFGS 25 25 150 39 25 28 ─ 1 GY1G0500H020N-GFGS 25 25 161 50 25 28 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F053
  • 55. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 60 14 (4Q1R4H11) GYM25RD-H14-050 a 14 (4Q1R4H12) GYM25RD-H14-060 a 60 85 (4Q1R4H22) GYM25RD-H25-060 25 14 *1 (4Q1R4H13) GYM25RD-H14-085 a a 85 125 (4Q1R4H23) GYM25RD-H25-085 25 14 *1 (4Q1R4H14) GYM25RD-H14-125 a a GYHR3225P00-M25R a 125 200 (4Q1R4H24) GYM25RD-H25-125 25 14 *1 (4Q1R4H15) GYM25RD-H14-180 a a 180 280 (4Q1R4H25) GYM25RD-H25-180 25 14 *1 (4Q1R4H16) GYM25RD-H14-250 a a H 4.75 * R 3 250 999 25 *1 (4Q1R4H26) GYM25RD-H25-250 a 5.00 50 60 14 (4J1R4H11) GYM25RD-H14-050 a 14 (4J1R4H12) GYM25RD-H14-060 a 60 85 1 (4J1R4H22) GYM25RD-H25-060 * (4J1R4H13) GYM25RD-H14-085 a 25 14 a 85 125 1 (4J1R4H23) GYM25RD-H25-085 a * (4J1R4H14) GYM25RD-H14-125 a 25 14 GYHR3232P00-M25R a 125 200 (4J1R4H24) GYM25RD-H25-125 a *1 (4J1R4H15) GYM25RD-H14-180 a 25 14 180 280 *1 ((4J1R4H16)) GYM25RD-H25-180 a 25 14 4J1R4H25 GYM25RD-H14-250 a 250 999 1 (4J1R4H26) GYM25RD-H25-250 a *25 *1 The maximum groove depth variesgauge insert is used. If used. insert geometries are used then L1, depth1of insertsvalues mayF012 and F013. according to the insert Please refer to the maximum groove on pages *3 Refer to page F058 for left hand tools. 2 Dimensions shown are when the other L2, F and D1 vary. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F054
  • 56. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR3225P00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHR3232P00-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 32 25 170 39 32 28 1 GY2M0475H040N-GU 32 25 170 39 32 28 1 GY2M0500H040N-GU 32 25 181 50 32 28 2 GY2M0475H030N-GS 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0500H030N-GS 32 25 170 39 32 28 1 GY2M0475H040N-GM 32 25 181 50 32 28 2 GY2M0500H040N-GM 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0500H040R05-GM 32 25 170 39 32 28 1 GY2M0500H040L05-GM 32 25 181 50 32 28 2 F012 GY2M0500H040N-MS F013 32 32 170 39 32 35 1 GY2M0500H080N-MS 32 32 170 39 32 35 1 (Gauge insert) 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY2M0500H040N-MM 32 32 181 50 32 35 2 GY2M0500H080N-MM 32 32 170 39 32 35 1 GY2M0475H238N-BM 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY2M0500H250N-BM 32 32 181 50 32 35 2 GY1G0475H020N-GFGS 32 32 170 39 32 35 1 GY1G0500H020N-GFGS 32 32 181 50 32 35 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F055
  • 57. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 60 14 (4E1L4H11) GYM25LD-H14-050 a 14 (4E1L4H12) GYM25LD-H14-060 a 60 85 (4E1L4H22) GYM25LD-H25-060 25 14 *1 (4E1L4H13) GYM25LD-H14-085 a a 85 125 (4E1L4H23) GYM25LD-H25-085 25 14 *1 (4E1L4H14) GYM25LD-H14-125 a a GYHL2020K00-M25L a 125 200 (4E1L4H24) GYM25LD-H25-125 25 14 *1 (4E1L4H15) GYM25LD-H14-180 a a 180 280 (4E1L4H25) GYM25LD-H25-180 25 14 *1 (4E1L4H16) GYM25LD-H14-250 a a H 4.75 * L 3 250 999 25 *1 (4E1L4H26) GYM25LD-H25-250 a 5.00 50 60 14 (4G1L4H11) GYM25LD-H14-050 a 14 (4G1L4H12) GYM25LD-H14-060 a 60 85 1 (4G1L4H22) GYM25LD-H25-060 * (4G1L4H13) GYM25LD-H14-085 a 25 14 a 85 125 1 (4G1L4H23) GYM25LD-H25-085 * (4G1L4H14) GYM25LD-H14-125 a 25 14 a GYHL2525M00-M25L a 125 200 (4G1L4H24) GYM25LD-H25-125 a *1 (4G1L4H15) GYM25LD-H14-180 a 25 14 180 280 *1 ((4G1L4H16)) GYM25LD-H25-180 a 4G1L4H25 25 14 GYM25LD-H14-250 a 250 999 1 (4G1L4H26) GYM25LD-H25-250 * 25 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F052 for right hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F056
  • 58. ar W3 B F1 L1 * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS L2 L2 1 z Fig. 3 Fig. 4 øD Modular Holder Number (5 pieces) x H2 H1 H2 H1 Clamp Screw Blade Screw Wrench * S3 S3 Left hand tool holder shown. GYHL2020K00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M00-M25L xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 GY2M0475H040N-GU 20 20 125 39 20 26 5 3 GY2M0500H040N-GU 20 20 136 50 20 26 5 4 GY2M0475H030N-GS 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0500H030N-GS 20 20 125 39 20 26 5 3 GY2M0475H040N-GM 20 20 136 50 20 26 5 4 GY2M0500H040N-GM 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0500H040R05-GM 20 20 125 39 20 26 5 3 GY2M0500H040L05-GM 20 20 136 50 20 26 5 4 F012 GY2M0500H040N-MS F013 25 25 150 39 25 28 ─ 1 GY2M0500H080N-MS 25 25 150 39 25 28 ─ 1 (Gauge insert) 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0500H040N-MM 25 25 161 50 25 28 ─ 2 GY2M0500H080N-MM 25 25 150 39 25 28 ─ 1 GY2M0475H238N-BM 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0500H250N-BM 25 25 161 50 25 28 ─ 2 GY1G0475H020N-GFGS 25 25 150 39 25 28 ─ 1 GY1G0500H020N-GFGS 25 25 161 50 25 28 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F057
  • 59. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 60 14 (4Q1L4H11) GYM25LD-H14-050 a 14 (4Q1L4H12) GYM25LD-H14-060 a 60 85 (4Q1L4H22) GYM25LD-H25-060 25 14 *1 (4Q1L4H13) GYM25LD-H14-085 a a 85 125 (4Q1L4H23) GYM25LD-H25-085 25 14 *1 (4Q1L4H14) GYM25LD-H14-125 a a GYHL3225P00-M25L a 125 200 (4Q1L4H24) GYM25LD-H25-125 25 14 *1 (4Q1L4H15) GYM25LD-H14-180 a a 180 280 (4Q1L4H25) GYM25LD-H25-180 25 14 *1 (4Q1L4H16) GYM25LD-H14-250 a a H 4.75 * L 3 250 999 25 *1 (4Q1L4H26) GYM25LD-H25-250 a 5.00 50 60 14 (4J1L4H11) GYM25LD-H14-050 a 14 (4J1L4H12) GYM25LD-H14-060 a 60 85 1 (4J1L4H22) GYM25LD-H25-060 * (4J1L4H13) GYM25LD-H14-085 a 25 14 a 85 125 1 (4J1L4H23) GYM25LD-H25-085 a * (4J1L4H14) GYM25LD-H14-125 a 25 14 GYHL3232P00-M25L a 125 200 (4J1L4H24) GYM25LD-H25-125 a *1 (4J1L4H15) GYM25LD-H14-180 a 25 14 180 280 *1 ((4J1L4H25)) GYM25LD-H25-180 a 25 14 4J1L4H16 GYM25LD-H14-250 a 250 999 1 (4J1L4H26) GYM25LD-H25-250 a * 25 *1 The maximum groove depth variesgauge insert is used. If used. insert geometries are used then L1, depth1of insertsvalues mayF012 and F013. according to the insert Please refer to the maximum groove on pages *3 Refer to page F054 for right hand tools. 2 Dimensions shown are when the other L2, F and D1 vary. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F058
  • 60. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHL3225P00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL3232P00-M25L xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 32 25 170 39 32 28 1 GY2M0475H040N-GU 32 25 170 39 32 28 1 GY2M0500H040N-GU 32 25 181 50 32 28 2 GY2M0475H030N-GS 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0500H030N-GS 32 25 170 39 32 28 1 GY2M0475H040N-GM 32 25 181 50 32 28 2 GY2M0500H040N-GM 32 25 170 39 32 28 1 32 25 181 50 32 28 2 GY2M0500H040R05-GM 32 25 170 39 32 28 1 GY2M0500H040L05-GM 32 25 181 50 32 28 2 F012 GY2M0500H040N-MS F013 32 32 170 39 32 35 1 GY2M0500H080N-MS 32 32 170 39 32 35 1 (Gauge insert) 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY2M0500H040N-MM 32 32 181 50 32 35 2 GY2M0500H080N-MM 32 32 170 39 32 35 1 GY2M0475H238N-BM 32 32 181 50 32 35 2 32 32 170 39 32 35 1 GY2M0500H250N-BM 32 32 181 50 32 35 2 GY1G0475H020N-GFGS 32 32 170 39 32 35 1 GY1G0500H020N-GFGS 32 32 181 50 32 35 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F059
  • 61. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS ar W3 B F1 L1 Insert GY2Mooooooooo-BM L2 L2 øD Fig. 1 Fig. 2 1 H2 H2 H1 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 70 14 (4E1R4J11) GYM25RD-J14-050 a 14 (4E1R4J12) GYM25RD-J14-070 a 70 110 (4E1R4J22) GYM25RD-J25-070 25 14 *1 (4E1R4J13) GYM25RD-J14-110 a a 110 200 (4E1R4J23) GYM25RD-J25-110 25 14 *1 (4E1R4J14) GYM25RD-J14-170 a a GYHR2020K00-M25R a 170 280 (4E1R4J24) GYM25RD-J25-170 25 14 *1 (4E1R4J15) GYM25RD-J14-250 a a 250 999 (4E1R4J25) GYM25RD-J25-250 50 70 25 14 *1 (4G1R4J11) GYM25RD-J14-050 a a 14 (4G1R4J12) GYM25RD-J14-070 a 70 110 (4G1R4J22) GYM25RD-J25-070 25 14 *1 (4G1R4J13) GYM25RD-J14-110 a a 110 200 (4G1R4J23) GYM25RD-J25-110 25 14 *1 (4G1R4J14) GYM25RD-J14-170 a a GYHR2525M00-M25R a 170 280 (4G1R4J24) GYM25RD-J25-170 25 14 *1 (4G1R4J15) GYM25RD-J14-250 a a J 6.00 * R 3 250 999 25 *1 (4G1R4J25) GYM25RD-J25-250 a 6.35 50 70 14 (4Q1R4J11) GYM25RD-J14-050 a 14 (4Q1R4J12) GYM25RD-J14-070 a 70 110 (4Q1R4J22) GYM25RD-J25-070 25 14 *1 (4Q1R4J13) GYM25RD-J14-110 a a 110 200 (4Q1R4J23) GYM25RD-J25-110 25 14 *1 (4Q1R4J14) GYM25RD-J14-170 a a GYHR3225P00-M25R a 170 280 (4Q1R4J24) GYM25RD-J25-170 25 14 *1 (4Q1R4J15) GYM25RD-J14-250 a a 250 999 (4Q1R4J25) GYM25RD-J25-250 50 70 25 14 *1 (4J1R4J11) GYM25RD-J14-050 a a 14 (4J1R4J12) GYM25RD-J14-070 a 70 110 (4J1R4J22) GYM25RD-J25-070 * 25 14 1 (4J1R4J13) GYM25RD-J14-110 a a 110 200 (4J1R4J23) GYM25RD-J25-110 * 1 25 14 (4J1R4J14) GYM25RD-J14-170 a a GYHR3232P00-M25R a 170 280 (4J1R4J24) GYM25RD-J25-170 *1 25 14 (4J1R4J15) GYM25RD-J14-250 a a 250 999 (4J1R4J25) GYM25RD-J25-250 * 1 25 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F062 for left hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at &D1 (Min.) the first pass is within the range of D1 minimum and D1 maximum that are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F060
  • 62. ar * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS W3 B F1 z L1 Modular Holder Number (5 pieces) x L2 L2 Clamp Screw Blade Screw Wrench * øD Fig. 3 Fig. 4 1 GYHR2020K00-M25R H2 H1 H2 H1 GYHR2525M00-M25R GY06013M TS55 zTKY30R (Tightening torque (Tightening torque S3 S3 GYHR3225P00-M25R xTKY25D Right hand tool holder shown. : 6.0N·m) : 5.0N·m) GYHR3232P00-M25R Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0600J040N-GU 25 25 150 39 25 28 ─ 1 GY2M0635J040N-GU 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0600J030N-GS 25 25 161 50 25 28 ─ 2 GY2M0635J030N-GS 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 GY2M0600J040N-GM 25 25 150 39 25 28 ─ 1 GY2M0635J040N-GM 25 25 161 50 25 28 ─ 2 F012 32 25 170 39 32 28 ─ 1 GY2M0600J040N-MS F013 32 25 170 39 32 28 ─ 1 GY2M0600J080N-MS 32 25 181 50 32 28 ─ 2 (Gauge insert) 32 25 170 39 32 28 ─ 1 32 25 181 50 32 28 ─ 2 GY2M0600J040N-MM 32 25 170 39 32 28 ─ 1 GY2M0600J080N-MM 32 25 181 50 32 28 ─ 2 32 25 170 39 32 28 ─ 1 32 25 181 50 32 28 ─ 2 GY2M0600J300N-BM 32 32 170 39 32 35 ─ 1 GY2M0635J318N-BM 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 CUTTING CONDITIONS F072 INSERTS F012, F013 SPARE PARTS P001 F061
  • 63. FACE GROOVING GYSERIES (FACE GROOVING) 3 00° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM NEW (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS ar W3 F1 B L1 Insert GY2Mooooooooo-BM L2 L2 1 Fig. 1 Fig. 2 øD H2 H2 H1 H1 Left hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 70 14 (4E1L4J11) GYM25LD-J14-050 a 14 (4E1L4J12) GYM25LD-J14-070 a 70 110 (4E1L4J22) GYM25LD-J25-070 25 14 *1 (4E1L4J13) GYM25LD-J14-110 a a 110 200 (4E1L4J23) GYM25LD-J25-110 25 14 *1 (4E1L4J14) GYM25LD-J14-170 a a GYHL2020K00-M25L a 170 280 (4E1L4J24) GYM25LD-J25-170 25 14 *1 (4E1L4J15) GYM25LD-J14-250 a a 250 999 (4E1L4J25) GYM25LD-J25-250 50 70 25 14 *1 (4G1L4J11) GYM25LD-J14-050 a a 14 (4G1L4J12) GYM25LD-J14-070 a 70 110 (4G1L4J22) GYM25LD-J25-070 25 14 *1 (4G1L4J13) GYM25LD-J14-110 a a 110 200 (4G1L4J23) GYM25LD-J25-110 25 14 *1 (4G1L4J14) GYM25LD-J14-170 a a GYHL2525M00-M25L a 170 280 (4G1L4J24) GYM25LD-J25-170 25 14 *1 (4G1L4J15) GYM25LD-J14-250 a a J 6.00 * L 3 250 999 25 *1 (4G1L4J25) GYM25LD-J25-250 a 6.35 50 70 14 (4Q1L4J11) GYM25LD-J14-050 a 14 (4Q1L4J12) GYM25LD-J14-070 a 70 110 (4Q1L4J22) GYM25LD-J25-070 25 14 *1 (4Q1L4J13) GYM25LD-J14-110 a a 110 200 (4Q1L4J23) GYM25LD-J25-110 25 14 *1 (4Q1L4J14) GYM25LD-J14-170 a a GYHL3225P00-M25L a 170 280 (4Q1L4J24) GYM25LD-J25-170 25 14 *1 (4Q1L4J15) GYM25LD-J14-250 a a 250 999 (4Q1L4J25) GYM25LD-J25-250 50 70 25 14 *1 (4J1L4J11) GYM25LD-J14-050 a a 14 (4J1L4J12) GYM25LD-J14-070 a 70 110 (4J1L4J22) GYM25LD-J25-070 * 25 14 1 (4J1L4J13) a GYM25LD-J14-110 a 110 200 (4J1L4J23) GYM25LD-J25-110 * 1 25 14 (4J1L4J14) a GYM25LD-J14-170 a GYHL3232P00-M25L a 170 280 (4J1L4J24) GYM25LD-J25-170 *1 25 14 (4J1L4J15) a GYM25LD-J14-250 a 250 999 (4J1L4J25) GYM25LD-J25-250 * 1 25 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. *3 Refer to page F060 for right hand tools. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at &D1 (Min.) the first pass is within the range of D1 minimum and D1 maximum that are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F062
  • 64. ar * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS W3 B F1 z L1 Modular Holder Number (5 pieces) x Fig. 3 L2 Fig. 4 L2 øD 1 Clamp Screw Blade Screw Wrench * GYHL2020K00-M25L H2 H1 H2 H1 GYHL2525M00-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque S3 S3 GYHL3225P00-M25L xTKY25D Left hand tool holder shown. : 6.0N·m) : 5.0N·m) GYHL3232P00-M25L Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 S3 Geometry / Insert Number Page 20 20 125 39 20 26 5 3 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 20 20 125 39 20 26 5 3 20 20 136 50 20 26 5 4 GY2M0600J040N-GU 25 25 150 39 25 28 ─ 1 GY2M0635J040N-GU 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 25 25 150 39 25 28 ─ 1 GY2M0600J030N-GS 25 25 161 50 25 28 ─ 2 GY2M0635J030N-GS 25 25 150 39 25 28 ─ 1 25 25 161 50 25 28 ─ 2 GY2M0600J040N-GM 25 25 150 39 25 28 ─ 1 GY2M0635J040N-GM 25 25 161 50 25 28 ─ 2 F012 32 25 170 39 32 28 ─ 1 GY2M0600J040N-MS F013 32 25 170 39 32 28 ─ 1 GY2M0600J080N-MS 32 25 181 50 32 28 ─ 2 (Gauge insert) 32 25 170 39 32 28 ─ 1 32 25 181 50 32 28 ─ 2 GY2M0600J040N-MM 32 25 170 39 32 28 ─ 1 GY2M0600J080N-MM 32 25 181 50 32 28 ─ 2 32 25 170 39 32 28 ─ 1 32 25 181 50 32 28 ─ 2 GY2M0600J300N-BM 32 32 170 39 32 35 ─ 1 GY2M0635J318N-BM 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 32 32 170 39 32 35 ─ 1 32 32 181 50 32 35 ─ 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 CUTTING CONDITIONS F072 INSERTS F012, F013 SPARE PARTS P001 F063
  • 65. FACE GROOVING GYSERIES (FACE GROOVING) 4 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. NEW (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS B F1 ar W3 L2 L1 Fig. 2 Fig. 1 Insert GY2Mooooooooo-BM 1 øD H2 H2 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 35 40 12 (5G1R4F11) GYM25LD-F12-035 a 40 50 12 (5G1R4F12) GYM25LD-F12-040 a 50 60 12 (5G1R4F13) GYM25LD-F12-050 a 12 (5G1R4F14) GYM25LD-F12-060 a 60 75 (5G1R4F24) GYM25LD-F20-060 R 20 12 *1 (5G1R4F15) GYM25LD-F12-075 a a GYHR2525M90-M25L a 75 100 (5G1R4F25) GYM25LD-F20-075 20 12 *1 (5G1R4F16) GYM25LD-F12-100 a a 100 150 (5G1R4F26) GYM25LD-F20-100 20 12 *1 (5G1R4F17) GYM25LD-F12-135 a a 135 200 (5G1R4F27) GYM25LD-F20-135 20 12 *1 (5G1R4F18) GYM25LD-F12-180 a a 3.00 180 250 (5G1R4F28) GYM25LD-F20-180 F 3.18 20 *1 a 35 40 12 (5G1L4F11) GYM25RD-F12-035 a 40 50 12 (5G1L4F12) GYM25RD-F12-040 a 50 60 12 (5G1L4F13) GYM25RD-F12-050 a 12 (5G1L4F14) GYM25RD-F12-060 a 60 75 1 (5G1L4F24) GYM25RD-F20-060 L * (5G1L4F15) GYM25RD-F12-075 a 20 12 a GYHL2525M90-M25R a 75 100 (5G1L4F25) GYM25RD-F20-075 a *1 (5G1L4F16) GYM25RD-F12-100 a 20 12 100 150 *1 ((5G1L4F26)) GYM25RD-F20-100 a 20 12 5G1L4F17 GYM25RD-F12-135 a 135 200 1 (5G1L4F27) GYM25RD-F20-135 * (5G1L4F18) GYM25RD-F12-180 a 20 12 a 180 250 1 (5G1L4F28) GYM25RD-F20-180 * 20 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F064
  • 66. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR2525M90-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M90-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 25 25 150 38 25 53 1 25 25 150 38 25 53 1 25 25 150 38 25 53 1 GY2M0300F020N-GS GY2M0318F020N-GS 25 25 150 38 25 53 1 25 25 150 38 25 59 2 GY2M0300F030N-GM 25 25 150 38 25 53 1 25 25 150 38 25 59 2 GY2M0318F030N-GM 25 25 150 38 25 53 1 25 25 150 38 25 59 2 GY2M0300F030R05-GM 25 25 150 38 25 53 1 GY2M0300F030L05-GM 25 25 150 38 25 59 2 25 25 150 38 25 53 1 GY2M0300F020N-MS 25 25 150 38 25 59 2 GY2M0300F040N-MS F012 (Gauge insert) F013 25 25 150 38 25 53 1 GY2M0300F020N-MM 25 25 150 38 25 53 1 GY2M0300F040N-MM 25 25 150 38 25 53 1 GY2M0300F080N-MM 25 25 150 38 25 53 1 GY2M0300F150N-BM 25 25 150 38 25 59 2 25 25 150 38 25 53 1 GY2M0318F159N-BM 25 25 150 38 25 59 2 25 25 150 38 25 53 1 GY1G0300F020N-GFGS 25 25 150 38 25 59 2 GY1G0318F020N-GFGS 25 25 150 38 25 53 1 25 25 150 38 25 59 2 25 25 150 38 25 53 1 25 25 150 38 25 59 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F065
  • 67. FACE GROOVING GYSERIES (FACE GROOVING) 4 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. NEW (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS B F1 ar W3 L2 L1 Fig. 2 Fig. 1 Insert GY2Mooooooooo-BM 1 øD H2 H2 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 40 50 14 (5G1R4G11) GYM25LD-G14-040 a 50 60 14 (5G1R4G12) GYM25LD-G14-050 a 14 (5G1R4G13) GYM25LD-G14-060 a 60 85 (5G1R4G23) GYM25LD-G25-060 25 14 *1 (5G1R4G14) GYM25LD-G14-085 a a R 85 125 (5G1R4G24) GYHR2525M90-M25L a GYM25LD-G25-085 25 14 *1 (5G1R4G15) GYM25LD-G14-125 a a 125 200 (5G1R4G25) GYM25LD-G25-125 25 14 *1 (5G1R4G16) GYM25LD-G14-180 a a 180 280 (5G1R4G26) GYM25LD-G25-180 25 14 *1 (5G1R4G17) GYM25LD-G14-250 a a 250 999 (5G1R4G27) GYM25LD-G25-250 G 4.00 25 *1 a 40 50 14 (5G1L4G11) GYM25RD-G14-040 a 50 60 14 (5G1L4G12) GYM25RD-G14-050 a 14 (5G1L4G13) GYM25RD-G14-060 a 60 85 1 (5G1L4G23) GYM25RD-G25-060 * (5G1L4G14) GYM25RD-G14-085 a 25 14 a L 85 125 GYHL2525M90-M25R a 1 (5G1L4G24) GYM25RD-G25-085 a * (5G1L4G15) GYM25RD-G14-125 a 25 14 125 200 *1 ((5G1L4G25)) GYM25RD-G25-125 a 25 14 5G1L4G16 GYM25RD-G14-180 a 180 280 1 (5G1L4G26) GYM25RD-G25-180 a * (5G1L4G17) GYM25RD-G14-250 a 25 14 250 999 *1 (5G1L4G27) GYM25RD-G25-250 a 25 *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L2, F1 and D1 values may vary. 1 The maximum groove depth varies according to the insert used. Please refer to the maximum groove depth of inserts on pages F012 and F013. * Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F066
  • 68. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR2525M90-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M90-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 25 25 150 38 25 53 1 25 25 150 38 25 53 1 GY2M0400G030N-GU 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0400G020N-GS 25 25 150 38 25 53 1 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY2M0400G030N-GM 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY2M0400G030R05-GM 25 25 150 38 25 64 2 GY2M0400G030L05-GM 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0400G020N-MS F012 25 25 150 38 25 53 1 GY2M0400G040N-MS F013 (Gauge insert) 25 25 150 38 25 53 1 GY2M0400G020N-MM 25 25 150 38 25 53 1 GY2M0400G040N-MM 25 25 150 38 25 64 2 GY2M0400G080N-MM 25 25 150 38 25 53 1 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY2M0400G200N-BM 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY1G0400G020N-GFGS 25 25 150 38 25 64 2 25 25 150 38 25 53 1 25 25 150 38 25 64 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F067
  • 69. FACE GROOVING GYSERIES (FACE GROOVING) 4 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. NEW (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS B F1 ar W3 L2 L1 Fig. 2 Fig. 1 Insert GY2Mooooooooo-BM 1 øD H2 H2 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 60 14 (5G1R4H11) GYM25LD-H14-050 a 14 (5G1R4H12) GYM25LD-H14-060 a 60 85 (5G1R4H22) GYM25LD-H25-060 25 14 *1 (5G1R4H13) GYM25LD-H14-085 a a 85 125 (5G1R4H23) GYM25LD-H25-085 R 25 14 *1 (5G1R4H14) GYM25LD-H14-125 a a GYHR2525M90-M25L a 125 200 (5G1R4H24) GYM25LD-H25-125 25 14 *1 (5G1R4H15) GYM25LD-H14-180 a a 180 280 (5G1R4H25) GYM25LD-H25-180 25 14 *1 (5G1R4H16) GYM25LD-H14-250 a a 4.75 250 999 (5G1R4H26) GYM25LD-H25-250 H 5.00 25 *1 a 50 60 14 (5G1L4H11) GYM25RD-H14-050 a 14 (5G1L4H12) GYM25RD-H14-060 a 60 85 1 (5G1L4H22) GYM25RD-H25-060 * (5G1L4H13) GYM25RD-H14-085 a 25 14 a 85 125 1 (5G1L4H23) GYM25RD-H25-085 a L * (5G1L4H14) GYM25RD-H14-125 a 25 14 GYHL2525M90-M25R a 125 200 (5G1L4H24) GYM25RD-H25-125 a *1 (5G1L4H15) GYM25RD-H14-180 a 25 14 180 280 *1 ((5G1L4H25)) GYM25RD-H25-180 a 25 14 5G1L4H16 GYM25RD-H14-250 a 250 999 1 (5G1L4H26) GYM25RD-H25-250 a * 25 *1 The maximum groove depth variesgauge insert is used. If used. insert geometries are used then L1, depth1of insertsvalues mayF012 and F013. according to the insert Please refer to the maximum groove on pages * 2 Dimensions shown are when the other L2, F and D1 vary. Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F068
  • 70. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR2525M90-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M90-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 25 25 150 38 25 53 1 GY2M0475H040N-GU 25 25 150 38 25 53 1 GY2M0500H040N-GU 25 25 150 38 25 64 2 GY2M0475H030N-GS 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0500H030N-GS 25 25 150 38 25 53 1 GY2M0475H040N-GM 25 25 150 38 25 64 2 GY2M0500H040N-GM 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0500H040R05-GM 25 25 150 38 25 53 1 GY2M0500H040L05-GM 25 25 150 38 25 64 2 F012 GY2M0500H040N-MS F013 25 25 150 38 25 53 1 GY2M0500H080N-MS 25 25 150 38 25 53 1 (Gauge insert) 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY2M0500H040N-MM 25 25 150 38 25 64 2 GY2M0500H080N-MM 25 25 150 38 25 53 1 GY2M0475H238N-BM 25 25 150 38 25 64 2 GY2M0500H250N-BM 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY1G0475H020N-GFGS 25 25 150 38 25 53 1 GY1G0500H020N-GFGS 25 25 150 38 25 64 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F069
  • 71. FACE GROOVING GYSERIES (FACE GROOVING) 4 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. NEW (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS B F1 ar W3 L2 L1 Insert GY2Mooooooooo-BM Fig. 2 Fig. 1 1 øD H2 H2 H1 Right hand tool holder shown. Insert First Cut Diameter Max. Order Number Seat Width Hand D1 (mm) Groove Depth ID GROOVING Size W3 (R/L) ar (mm) Min. Max. (mm) Modular Blade Stock Modular Holder Stock 50 70 14 (5G1R4J11) GYM25LD-J14-050 a 14 (5G1R4J12) GYM25LD-J14-070 a 70 110 (5G1R4J22) GYM25LD-J25-070 25 14 *1 (5G1R4J13) GYM25LD-J14-110 a a R 110 200 (5G1R4J23) GYHR2525M90-M25L a GYM25LD-J25-110 25 14 *1 (5G1R4J14) GYM25LD-J14-170 a a 170 280 (5G1R4J24) GYM25LD-J25-170 25 14 *1 (5G1R4J15) GYM25LD-J14-250 a a 6.00 250 999 (5G1R4J25) GYM25LD-J25-250 J 6.35 25 *1 a 50 70 14 (5G1L4J11) GYM25RD-J14-050 a 14 (5G1L4J12) GYM25RD-J14-070 a 70 110 1 (5G1L4J22) GYM25RD-J25-070 * (5G1L4J13) GYM25RD-J14-110 a 25 14 a L 110 200 GYHL2525M90-M25R a 1 (5G1L4J23) GYM25RD-J25-110 a * (5G1L4J14) GYM25RD-J14-170 a 25 14 170 280 *1 ((5G1L4J15)) GYM25RD-J25-170 a 25 14 5G1L4J24 GYM25RD-J14-250 a 250 999 1 (5G1L4J25) GYM25RD-J25-250 a * 25 *1 The maximum groove depth variesgauge insert is used. If used. insert geometries are used then L1, depth1of insertsvalues mayF012 and F013. according to the insert Please refer to the maximum groove on pages * 2 Dimensions shown are when the other L2, F and D1 vary. Notes when selecting a modular blade (1) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that &D1 (Min.) are described in the table of dimensions. &D1 (Max.) a : Inventory maintained in Japan. F070
  • 72. * Wrench : z : Clamp Screw, x : Blade Screw SPARE PARTS z Modular Holder Number (5 pieces) x Clamp Screw Blade Screw Wrench * GYHR2525M90-M25L GY06013M TS55 zTKY30R (Tightening torque (Tightening torque GYHL2525M90-M25R xTKY25D : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING H1 B L1 L2 H2 F1 Geometry / Insert Number Page 25 25 150 38 25 53 1 GY2M0600J040N-GU 25 25 150 38 25 53 1 GY2M0635J040N-GU 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY2M0600J030N-GS 25 25 150 38 25 64 2 GY2M0635J030N-GS 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0600J040N-GM 25 25 150 38 25 53 1 GY2M0635J040N-GM 25 25 150 38 25 64 2 F012 GY2M0600J040N-MS F013 25 25 150 38 25 53 1 GY2M0600J080N-MS 25 25 150 38 25 53 1 (Gauge insert) 25 25 150 38 25 64 2 25 25 150 38 25 53 1 GY2M0600J040N-MM 25 25 150 38 25 64 2 GY2M0600J080N-MM 25 25 150 38 25 53 1 25 25 150 38 25 64 2 GY2M0600J300N-BM 25 25 150 38 25 53 1 GY2M0635J318N-BM 25 25 150 38 25 64 2 Notes when selecting a modular blade (2) a When machining wide face grooves, select a modular blade suitable for the maximum diameter and machine from the outer diameter towards the centre. a When machining toward the centre, there is no restriction on the cutting diameter. a For details, please refer to page F074. IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F072 SPARE PARTS P001 F071
  • 73. FACE GROOVING RECOMMENDED CUTTING CONDITIONS [Face Grooving] GROOVING : 1st 6.35 recommended area 6.0 Insert width (mm) 5.0 4.75 4.0 3.18 3.0 0 0.05 0.1 0.15 0.2 Feed (mm/rev) PLUNGING : 1st 6.35 recommended area GROOVING 6.0 Insert width (mm) 5.0 4.75 4.0 3.18 3.0 0 0.05 0.10 Feed (mm/rev) 0.15 0.20 0.25 * set narrower plunge, the with Wof. cut should be After the 1st than insert width 3 TRAVERSE MACHINING (MM/MS BREAKER) 3.0 Insert width 6mm Axial Depth of Cut (mm) Insert width 5mm 2.0 Insert width 4mm 1.0 Insert width 3mm 0 0.1 0.2 0.3 Feed (mm/rev) TRAVERSE MACHINING (BM BREAKER) 3.0 Axial Depth of Cut (mm) 2.0 Insert width 6mm,6.35mm Insert width 4.75mm,5mm Insert width 1.0 4mm Insert width 3mm,3.18mm 0 0.2 0.4 0.6 Feed (mm/rev) F072
  • 74. RELATIONSHIP BETWEEN THE MODULAR BLADE AND FEED PER ROTATION 100 GYM25R/LD-G14-oo 90 GYM25R/LD-H14-oo GYM25R/LD-F12-oo GYM25R/LD-J14-oo 80 Feed (%) 70 GYM25R/LD-F20-oo 60 GYM25R/LD-G25-oo GYM25R/LD-H25-oo 50 GYM25R/LD-J25-oo 40 35 60 85 125 180 250 Modular Blade (-oo) (Note) Adjust the feed per rotation in the cutting conditions to the percentage shown in the table above. RECOMMENDED CUTTING SPEED (m/min) GROOVING Cutting Speed (m/min) Work Material Hardness Grade 50 100 150 200 250 300 P VP20RT 80 180 VP10RT 90 190 Mild Steel < 160HB MY5015 110 250 NX2525 70 170 VP20RT 60 140 VP10RT 70 150 160 ─ 280HB MY5015 90 210 NX2525 55 135 Carbon Steel Alloy Steel VP20RT 50 110 VP10RT 60 120 280HB< MY5015 80 160 NX2525 45 105 M VP20RT 50 110 Stainless Steel < 270HB VP10RT 60 120 K VP20RT 60 140 Tensile Strength Gray Cast Iron VP10RT 70 150 < 300MPa MY5015 90 210 VP20RT 50 110 Tensile Strength Ductile Cast Iron VP10RT 60 120 < 800MPa MY5015 80 160 S Heat Resistant Alloy VP20RT 30 60 ─ Titanium Alloy VP10RT 40 70 H Hardened steel 50HRC< MB8025 60 100 (Note 1) VP20RT is the first recommended grade for materials other than hardened steel. (Note 2) For VP10RT, VP20RT and MY5015, wet cutting is recommended. F073
  • 75. FACE GROOVING TOOL SELECTION a Notes when selecting the tool body Modular blade (1) Modular blade (2) a Select a modular blade for face grooving, so that the cutting diameter at the first pass is within the range of D1 minimum and D1 maximum that are described in the table of dimensions. &D1 (Max.) &D1 (Min.) aSelect the shortest possible blade suitable for the application. Modular blade (3) z x The maximum cutting diameter GROOVING a Select the largest size blade within the maximum cutting diameter of the workpiece. Good a Machine from the outer diameter towards the centre. z x a Increased machining stability and NG rigidity is possible if a modular blade with the largest possible back metal is used. a At first machine the a When plunging in several passes. maximum cutting diameter, there is no z x c restriction in the cutting diameter on the remaining process. a When combining plunging and infeed machining. z x c Modular holder 20mm 25mm GYM25 GYHR2525M00-M25R GYM25 GYHR2020K00-M25R Modular Holder Modular Holder aTo ensure sufficient clamping rigidity, select a modular holder with the largest possible shank size. F074
  • 76. a Notes when setting the tool Setting the cutting edge height When intertering the wall of groove and the Modular blade + + – – aIf interference occurs even when the correct blade is used, aSet the cutting edge height to ±0.1mm parallel to the central axis. the cutting edge height could be incorrect. aCutting edge centre height check should be done by traverse When interference occurs on the inner side of the blade, the machining towards the centre with a very small depth of cut cutting edge height is set too high. and ensure that an even surface and no material remains at When interference occurs on the outer side of the blade, the the centre point afterwards. cutting edge height is set too low. GROOVING Setting the tool Tool overhang Good NG 0.5–1.0mm >1.0mm Parallel Parallel aSet the insert parallel to the central axis. aWhen setting the tool, ensure that the overhang is as short as possible. MACHINING RECOMMENDATIONS a Notes when face grooving (1) aAlways machine from the outer diameter towards the centre. Machining narrow grooves Machining wide grooves z c x z x c aPlunging in several passes is recommended. aCross feed machining is recommended. F075
  • 77. FACE GROOVING MACHINING RECOMMENDATIONS a Notes when face grooving (2) Notes on the first pass (1) aDuring the first face grooving pass it is difficult to disperse broken chips and can lead to problems such as a chipped insert. Maintain longer chips that disperse easily by decreasing the feed per rotation. Notes on the first pass (2) GROOVING aWhen chips become too long, use peck feed to break them into a suitable length. Notes when wide face grooving by plunging in several passes. z x c ap aWhen machining a face groove in several passes, machine from the outer diameter towards the centre so that space for discharging chips is created to prevent insert damage caused by chip jamming. aPlunging width of cut is recommended to be set at 60 - 80% of the insert width. This enhances the effect of the chipbreaker by enlarging the width of the groove to improve chip dispersal. Notes when wide face grooving by combination of plunging and traverse machining (1) z x c ap×2 ap×3 aWhen face groove maching by using plunge feed and traverse machining, always machine from the outer diameter towards the centre to disperse chips outward to avoid chip jamming problems. aSet the depth of cut within 40% of the insert width. F076
  • 78. Notes when wide face grooving by combination of plunging and traverse machining (2) z x c aWhen infeed machining at the bottom of a deep groove, chips may interfere on the cutting edge near the centre wall. In such cases, stop infeed machining just before the centre wall (at a point less than the insert width) then remove the remaining material by plunging. GROOVING Notes when copying (BM Breaker) ap aWith the BM breaker insert, 3 dimensional copying is possible. Set the depth of cut (ap) to 30% less than the insert width. Finishing (1) z x c aWhen finish cutting, machine continuously from the outer wall to the bottom of the groove, then finally plunge cut the centre wall. Finishing (2) (BM Breaker) z x c aCarry out finishing in one process. Insert ap (mm) For the depth of cut (ap) when back turning, refer to the table GY2M0300F150N-BM on the right. 0.10 GY2M0318F159N-BM GY2M0400G200N-BM 0.15 GY2M0475H238N-BM 0.20 GY2M0500H250N-BM ap GY2M0600J150N-BM 0.25 GY2M0635J318N-BM F077
  • 79. FACE GROOVING ASSEMBLY INSTRUCTION A (b)Wrench (For Insert clamp screw) Modular Holder Modular Blade (ex.) x c (a)Insert clamp screw x1pc. GY M25R D - F 20-060 GY M25R D - F 12-060 (c)Modular blade Long Medium (d)Wrench set screw x5pc. (For Modular blade Insert v set screw) (ex.) GY2M0300 F 040N-MS z GY2M0318 F 030N-GM (ex.) GYHR2525M00 - M25R Note 1) c and v are changed by the insert size. B GROOVING Side Screws (3 screws) Modular Blade (5 holes) Note 2) z and x should be matched. (See caption A) C D Front Screws Note 4) (2 screws) Please clean the insert-seat before installing the insert. Note 5) c and v should be matched. (See caption A) E F Note 6) Don’t tighten the insert clamp screw without installing the insert. Note 7) This will prevent modular The insert clamp screw is inclined. Ensure blade damage. that the wrench is perpendicular to the screw tightening. Assembled F078
  • 80. Memo F079
  • 81. INTERNAL GROOVING GYSERIES (INTERNAL GROOVING) 5 90° type holder Insert GY2Mooooooooo-GS (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use left hand modular blade for right hand modular holder and right hand modular blade for left hand modular. Insert GY2Mooooooooo-GM Insert GY1Gooooooooo- GF GS aMono block type (Through air / coolant) 90° F1 øD1 F2 ar Fig. 2 L3 H1 L1 øD4 90° Fig. 1 F1 F2 ar L3 Right hand tool L1 holder shown. Insert Max. Min. Order Number Seat Width Hand Groove Depth Cutting Diameter ID GROOVING Size W3 (mm) (R/L) ar (mm) 3 * D1 (mm) Holder / Modular Holder Stock Modular Blade Stock (6E2R9D1) GYAR20K90A-D06 a 6 25 (6E1R9D1) ─ ─ GYAR20Q90A-D06 a (6G2R9D1) GYAR25K90B-D06 a 6 32 ─ ─ (6G1R9D1) GYAR25R90B-D06 a (6J2R3D1) GYDR32L90C-M20L a 4 ─ 9.5 40 (6J1R3D1) GYM20LA-D10 a GYDR32S90C-M20L R *1 (6L2R3D1) GYDR40M90D-M20L a a 5.5 ─ 9.5 50 (6L1R3D1) GYM20LA-D10 a GYDR40T90D-M20L *1 (6L2R4D1) GYDR40M90D-M25L a a 7 ─ 11.5 60 (6L1R4D1) GYM25LA-D12 a GYDR40T90D-M25L *1 (6N2R4D1) GYDR50P90F-M25L a a 7 ─ 11.5 70 GYM25LA-D12 a (6N1R4D1) GYDR50T90F-M25L D 2.00 *1 (6E2L9D1) GYAL20K90A-D06 a a 6 25 (6E1L9D1) ─ ─ GYAL20Q90A-D06 a (6G2L9D1) GYAL25K90B-D06 a 6 32 ─ ─ (6G1L9D1) GYAL25R90B-D06 a (6J2L3D1) GYDL32L90C-M20R a 4 ─ 9.5 40 (6J1L3D1) GYM20RA-D10 a GYDL32S90C-M20R L * 1 (6L2L3D1) GYDL40M90D-M20R a a 5.5 ─ 9.5 50 (6L1L3D1) GYM20RA-D10 a GYDL40T90D-M20R *1 (6L2L4D1) GYDL40M90D-M25R a a 7 ─ 11.5 60 (6L1L4D1) GYM25RA-D12 a GYDL40T90D-M25R *1 (6N2L4D1) GYDL50P90F-M25R a a 7 ─ 11.5 70 (6N1L4D1) GYM25RA-D12 a GYDL50T90F-M25R *1 (6E2R9E1) GYAR20K90A-E06 a a 6 25 (6E1R9E1) ─ ─ GYAR20Q90A-E06 a (6G2R9E1) GYAR25K90B-E06 a 6 32 ─ ─ (6G1R9E1) GYAR25R90B-E06 a (6J2R3E1) GYDR32L90C-M20L a 4 ─ 9.5 40 (6J1R3E1) GYM20LA-E10 a GYDR32S90C-M20L R * 1 (6L2R3E1) GYDR40M90D-M20L a a 5.5 ─ 9.5 50 (6L1R3E1) GYM20LA-E10 a GYDR40T90D-M20L *1 (6L2R4E1) GYDR40M90D-M25L a a 7 ─ 11.5 60 (6L1R4E1) GYM25LA-E12 a GYDR40T90D-M25L *1 (6N2R4E1) GYDR50P90F-M25L a a 2.39 7 ─ 11.5 70 (6N1R4E1) GYM25LA-E12 a GYDR50T90F-M25L E 2.50 *1 (6E2L9E1) GYAL20K90A-E06 a a 6 25 (6E1L9E1) ─ ─ GYAL20Q90A-E06 a (6G2L9E1) GYAL25K90B-E06 a 6 32 ─ ─ (6G1L9E1) GYAL25R90B-E06 a (6J2L3E1) GYDL32L90C-M20R a 4 ─ 9.5 40 (6J1L3E1) GYM20RA-E10 a GYDL32S90C-M20R L * 1 (6L2L3E1) GYDL40M90D-M20R a a 5.5 ─ 9.5 50 (6L1L3E1) GYM20RA-E10 a GYDL40T90D-M20R * 1 (6L2L4E1) GYDL40M90D-M25R a a 7 ─ 11.5 60 (6L1L4E1) GYM25RA-E12 a GYDL40T90D-M25R * 1 (6N2L4E1) GYDL50P90F-M25R a a 7 ─ 11.5 70 (6N1L4E1) GYM25RA-E12 a GYDL50T90F-M25R *1 a *2 Dimensions shown are when the gauge insert is used. If other insert geometries are used then L1, L3, F1 and F2 values may vary. 1 The maximum groove depth varies according to the cutting diameter D . For details, please refer to page F086. 1 *3 The maximum groove depth (ar) is a value within the dimension L3. * a : Inventory maintained in Japan. F080
  • 82. aModular blade type (Through air / coolant) * Wrench : z : Clamp Screw, x : Blade Screw 90° SPARE PARTS z F1 øD1 Holder / Modular Holder x F2 Fig. 4 ar 4 pcs. L3 H1 L1 øD4 Clamp Screw Blade Screw Wrench * GYAR/L20o90A-o06 GY05016S (Tightening torque ─ zTKY20R GYAR/L25o90B-o06 : 4.5N·m) 90° Fig. 3 GYDR/L32o90C-M20L/R GY06013M TS407 zTKY30R (Tightening torque (Tightening torque F1 xTKY15D GYDR/L40o90D-M20L/R : 6.0N·m) : 3.5N·m) F2 ar L3 L1 GYDR/L40o90D-M25L/R GY06013M TS55 zTKY30R Right hand tool holder shown. (Tightening torque (Tightening torque xTKY25D GYDR/L50o90F-M25L/R : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING D4 L1 L3 F1 F2 H1 Geometry / Insert Number Page 20 125 30 14.5 4.5 18 1 20 180 30 14.5 4.5 18 2 25 125 40 19 6.5 23 1 25 200 40 19 6.5 23 2 32 140 50 22 6.0 30 3 32 250 50 22 6.0 30 4 GY2M0200D020N-MM 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY2M0200D020N-GS 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY2M0200D020N-GM 50 170 80 34 9.0 47 3 (Gauge insert) 50 300 80 34 9.0 47 4 F012 20 125 30 14.5 4.5 18 1 F013 20 180 30 14.5 4.5 18 2 GY2M0200D020R05-GM 25 125 40 19 6.5 23 1 GY2M0200D020L05-GM 25 200 40 19 6.5 23 2 32 140 50 22 6.0 30 3 GY2M0200D100N-BM 32 250 50 22 6.0 30 4 40 150 60 28 8.0 37 3 GY1G0200D020N-GFGS 40 300 60 28 8.0 37 4 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 50 170 80 34 9.0 47 3 50 300 80 34 9.0 47 4 20 125 30 14.5 4.5 18 1 20 180 30 14.5 4.5 18 2 25 125 40 19 6.5 23 1 25 200 40 19 6.5 23 2 GY2M0250E020N-MM 32 140 50 22 6.0 30 3 32 250 50 22 6.0 30 4 GY2M0239E020N-GS 40 150 60 28 8.0 37 3 GY2M0250E020N-GS 40 300 60 28 8.0 37 4 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY2M0239E020N-GM 50 170 80 34 9.0 47 3 GY2M0250E020N-GM 50 300 80 34 9.0 47 4 (Gauge insert) F012 20 125 30 14.5 4.5 18 1 F013 20 180 30 14.5 4.5 18 2 GY2M0250E020R05-GM 25 125 40 19 6.5 23 1 GY2M0250E020L05-GM 25 200 40 19 6.5 23 2 32 140 50 22 6.0 30 3 32 250 50 22 6.0 30 4 GY2M0250E125N-BM 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY1G0239E020N-GFGS 40 150 60 28 8.0 37 3 GY1G0250E020N-GFGS 40 300 60 28 8.0 37 4 50 170 80 34 9.0 47 3 50 300 80 34 9.0 47 4 IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F086 SPARE PARTS P001 F081
  • 83. INTERNAL GROOVING GYSERIES (INTERNAL GROOVING) 5 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS aMono block type (Through air / coolant) 90° F1 øD1 F2 ar Fig. 2 Insert GY2Mooooooooo-BM L3 H1 L1 øD4 90° Fig. 1 F1 F2 ar L3 Right hand tool L1 holder shown. Insert Max. Min. Order Number Seat Width Hand Groove Depth Cutting Diameter ID GROOVING Size W3 (mm) (R/L) ar (mm) 3 * D1 (mm) Holder / Modular Holder Stock Modular Blade Stock (6E2R9F1) GYAR20K90A-F06 a 6 25 (6E1R9F1) ─ ─ GYAR20Q90A-F06 a (6G2R9F1) GYAR25K90B-F06 a 6 32 ─ ─ (6G1R9F1) GYAR25R90B-F06 a (6J2R3F1) GYDR32L90C-M20L a 4 ─ 9.5 40 (6J1R3F1) GYM20LA-F10 a GYDR32S90C-M20L R *1 (6L2R3F1) GYDR40M90D-M20L a a 5.5 ─ 9.5 50 (6L1R3F1) GYM20LA-F10 a GYDR40T90D-M20L *1 (6L2R4F1) GYDR40M90D-M25L a a 7 ─ 11.5 60 (6L1R4F1) GYM25LA-F12 a GYDR40T90D-M25L *1 (6N2R4F1) GYDR50P90F-M25L a a 3.00 7 ─ 11.5 70 GYM25LA-F12 a (6N1R4F1) GYDR50T90F-M25L F 3.18 *1 (6E2L9F1) GYAL20K90A-F06 a a 6 25 (6E1L9F1) ─ ─ GYAL20Q90A-F06 a (6G2L9F1) GYAL25K90B-F06 a 6 32 ─ ─ (6G1L9F1) GYAL25R90B-F06 a (6J2L3F1) GYDL32L90C-M20R a 4 ─ 9.5 40 (6J1L3F1) GYM20RA-F10 a GYDL32S90C-M20R L * 1 (6L2L3F1) GYDL40M90D-M20R a a 5.5 ─ 9.5 50 (6L1L3F1) GYM20RA-F10 a GYDL40T90D-M20R *1 (6L2L4F1) GYDL40M90D-M25R a a 7 ─ 11.5 60 (6L1L4F1) GYM25RA-F12 a GYDL40T90D-M25R *1 (6N2L4F1) GYDL50P90F-M25R a a 7 ─ 11.5 70 (6N1L4F1) GYM25RA-F12 a GYDL50T90F-M25R *1 (6G2R9G1) GYAR25K90B-G07 a a 7 32 (6G1R9G1) ─ ─ GYAR25R90B-G07 a (6J2R3G1) GYDR32L90C-M20L a 5.5 ─ 11.5 40 (6J1R3G1) GYM20LA-G12 a GYDR32S90C-M20L * 1 (6L2R3G1) GYDR40M90D-M20L a a 6 ─ 11.5 50 (6L1R3G1) GYM20LA-G12 a GYDR40T90D-M20L R *1 (6L2R4G1) GYDR40M90D-M25L a a 7.5 ─ 13 60 (6L1R4G1) GYM25LA-G14 a GYDR40T90D-M25L *1 (6N2R4G1) GYDR50P90F-M25L a a 7.5 ─ 13 70 (6N1R4G1) GYM25LA-G14 a GYDR50T90F-M25L *1 a G 4.00 (6G2L9G1) GYAL25K90B-G07 a ─ ─ 7 32 (6G1L9G1) GYAL25R90B-G07 a (6J2L3G1) GYDL32L90C-M20R a 5.5 ─ 11.5 40 (6J1L3G1) GYM20RA-G12 a GYDL32S90C-M20R * 1 (6L2L3G1) GYDL40M90D-M20R a a 6 ─ 11.5 50 (6L1L3G1) GYM20RA-G12 a GYDL40T90D-M20R L *1 (6L2L4G1) GYDL40M90D-M25R a a 7.5 ─ 13 60 (6L1L4G1) GYM25RA-G14 a GYDL40T90D-M25R *1 (6N2L4G1) GYDL50P90F-M25R a a 7.5 ─ 13 70 (6N1L4G1) GYM25RA-G14 a GYDL50T90F-M25R *1 a *1 The maximum groove depth varies according to the cutting diameter geometries are used then L1toLpage and F2 values may vary. D1. For details, please refer F086. *2 Dimensions shown aredepth (ar) is a value withinused. If other insert when the gauge insert is , 3, F1 *3 The maximum groove the dimension L3. a : Inventory maintained in Japan. F082
  • 84. aModular blade type (Through air / coolant) * Wrench : z : Clamp Screw, x : Blade Screw 90° SPARE PARTS z F1 øD1 Holder / Modular Holder x F2 Fig. 4 ar 4 pcs. L3 H1 L1 øD4 Clamp Screw Blade Screw Wrench * GYAR/L20o90A-F06 GY05016S (Tightening torque ─ zTKY20R GYAR/L25o90B-ooo : 4.5N·m) 90° Fig. 3 GYDR/L32o90C-M20L/R GY06013M TS407 zTKY30R (Tightening torque (Tightening torque F1 xTKY15D GYDR/L40o90D-M20L/R : 6.0N·m) : 3.5N·m) F2 ar L3 L1 GYDR/L40o90D-M25L/R GY06013M TS55 zTKY30R Right hand tool holder shown. (Tightening torque (Tightening torque xTKY25D GYDR/L50o90F-M25L/R : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING D4 L1 L3 F1 F2 H1 Geometry / Insert Number Page 20 125 30 14.5 4.5 18 1 20 180 30 14.5 4.5 18 2 GY2M0300F020N-GS 25 125 40 19 6.5 23 1 GY2M0318F020N-GS 25 200 40 19 6.5 23 2 32 140 50 22 6.0 30 3 GY2M0300F030N-GM 32 250 50 22 6.0 30 4 (Gauge insert) 40 150 60 28 8.0 37 3 GY2M0318F030N-GM 40 300 60 28 8.0 37 4 40 150 60 28 8.0 37 3 GY2M0300F030R05-GM 40 300 60 28 8.0 37 4 GY2M0300F030L05-GM 50 170 80 34 9.0 47 3 50 300 80 34 9.0 47 4 GY2M0300F020N-MS F012 20 125 30 14.5 4.5 18 1 GY2M0300F040N-MS F013 20 180 30 14.5 4.5 18 2 25 125 40 19 6.5 23 1 GY2M0300F020N-MM 25 200 40 19 6.5 23 2 GY2M0300F040N-MM 32 140 50 22 6.0 30 3 GY2M0300F080N-MM 32 250 50 22 6.0 30 4 40 150 60 28 8.0 37 3 GY2M0300F150N-BM 40 300 60 28 8.0 37 4 GY2M0318F159N-BM 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY1G0300F020N-GFGS 50 170 80 34 9.0 47 3 GY1G0318F020N-GFGS 50 300 80 34 9.0 47 4 25 125 40 19 6.5 23 1 25 200 40 19 6.5 23 2 32 140 50 22 6.0 30 3 GY2M0400G030N-GU 32 250 50 22 6.0 30 4 40 150 60 28 8.0 37 3 GY2M0400G020N-GS 40 300 60 28 8.0 37 4 40 150 60 28 8.0 37 3 GY2M0400G030N-GM 40 300 60 28 8.0 37 4 (Gauge insert) 50 170 80 34 9.0 47 3 50 300 80 34 9.0 47 4 GY2M0400G030R05-GM GY2M0400G030L05-GM F012 25 125 40 19 6.5 23 1 GY2M0400G020N-MS F013 25 200 40 19 6.5 23 2 GY2M0400G040N-MS 32 140 50 22 6.0 30 3 32 250 50 22 6.0 30 4 GY2M0400G020N-MM 40 150 60 28 8.0 37 3 GY2M0400G040N-MM 40 300 60 28 8.0 37 4 GY2M0400G080N-MM 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY2M0400G200N-BM 50 170 80 34 9.0 47 3 50 300 80 34 9.0 47 4 GY1G0400G020N-GFGS IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F086 SPARE PARTS P001 F083
  • 85. INTERNAL GROOVING GYSERIES (INTERNAL GROOVING) 5 90° type holder Insert GY2Mooooooooo-GS Insert GY2Mooooooooo-MM (Note 1) For modular blades and modular holders, please order separately. (Note 2) Please use right hand modular blade for right hand modular holder and left hand modular blade for left hand modular holder. Insert GY2Mooooooooo-GM Insert GY2Mooooooooo-MS Insert GY1Gooooooooo- GF GS aMono block type (Through air / coolant) 90° F1 øD1 F2 ar Fig. 2 Insert GY2Mooooooooo-BM L3 H1 L1 øD4 90° Fig. 1 F1 F2 ar L3 Right hand tool L1 holder shown. Insert Max. Min. Order Number Seat Width Hand Groove Depth Cutting Diameter ID GROOVING Size W3 (mm) (R/L) ar (mm) 3 * D1 (mm) Holder / Modular Holder Stock Modular Blade Stock (6G2R9H1) GYAR25K90B-H07 a 7 32 (6G1R9H1) ─ ─ GYAR25R90B-H07 a (6J2R3H1) GYDR32L90C-M20L a 5.5 ─ 11.5 40 (6J1R3H1) GYM20LA-H12 a GYDR32S90C-M20L *1 (6L2R3H1) GYDR40M90D-M20L a a 6 ─ 11.5 50 (6L1R3H1) GYM20LA-H12 a GYDR40T90D-M20L R *1 (6L2R4H1) GYDR40M90D-M25L a a 7.5 ─ 13 60 (6L1R4H1) GYM25LA-H14 a GYDR40T90D-M25L *1 (6N2R4H1) GYDR50P90F-M25L a a 7.5 ─ 13 70 (6N1R4H1) GYM25LA-H14 a GYDR50T90F-M25L *1 a 4.75 H (6G2L9H1) 5.00 GYAL25K90B-H07 a ─ ─ 7 32 (6G1L9H1) GYAL25R90B-H07 a (6J2L3H1) GYDL32L90C-M20R a 5.5 ─ 11.5 40 (6J1L3H1) GYM20RA-H12 a GYDL32S90C-M20R *1 (6L2L3H1) GYDL40M90D-M20R a a 6 ─ 11.5 50 (6L1L3H1) GYM20RA-H12 a GYDL40T90D-M20R L *1 (6L2L4H1) GYDL40M90D-M25R a a 7.5 ─ 13 60 (6L1L4H1) GYM25RA-H14 a GYDL40T90D-M25R *1 (6N2L4H1) GYDL50P90F-M25R a a 7.5 ─ 13 70 (6N1L4H1) GYM25RA-H14 a GYDL50T90F-M25R *1 a (6L2R4J1) GYDR40M90D-M25L a 7.5 ─ 13 60 (6L1R4J1) GYM25LA-J14 a GYDR40T90D-M25L * 1 (6N2R4J1) GYDR50P90F-M25L a a 7.5 ─ 13 70 (6N1R4J1) GYM25LA-J14 a GYDR50T90F-M25L *1 a R 6.00 J (6L2L4J1) 6.35 GYDL40M90D-M25R a 7.5 ─ 13 60 (6L1L4J1) GYM25RA-J14 a GYDL40T90D-M25R * 1 (6N2L4J1) GYDL50P90F-M25R a a 7.5 ─ 13 70 (6N1L4J1) GYM25RA-J14 a GYDL50T90F-M25R *1 a L *1 The maximum groove depth varies according to the cutting diameter geometries are used then L1toLpage and F2 values may vary. D1. For details, please refer F086. *2 Dimensions shown aredepth (ar) is a value withinused. If other insert when the gauge insert is , 3, F1 *3 The maximum groove the dimension L3. a : Inventory maintained in Japan. F084
  • 86. aModular blade type (Through air / coolant) * Wrench : z : Clamp Screw, x : Blade Screw 90° SPARE PARTS z F1 øD1 Holder / Modular Holder x F2 Fig. 4 ar 4 pcs. L3 H1 L1 øD4 Clamp Screw Blade Screw Wrench * GY05016S GYAR/L25o90B-o07 (Tightening torque ─ zTKY20R : 4.5N·m) 90° Fig. 3 GYDR/L32o90C-M20L/R GY06013M TS407 zTKY30R (Tightening torque (Tightening torque F1 xTKY15D GYDR/L40o90D-M20L/R : 6.0N·m) : 3.5N·m) F2 ar L3 L1 GYDR/L40o90D-M25L/R GY06013M TS55 zTKY30R Right hand tool holder shown. (Tightening torque (Tightening torque xTKY25D GYDR/L50o90F-M25L/R : 6.0N·m) : 5.0N·m) Dimensions (mm) *2 Fig. Cutting Mode Insert GROOVING D4 L1 L3 F1 F2 H1 Geometry / Insert Number Page 25 125 40 19 6.5 23 1 GY2M0475H040N-GU 25 200 40 19 6.5 23 2 GY2M0500H040N-GU 32 140 50 22 6.0 30 3 32 250 50 22 6.0 30 4 GY2M0475H030N-GS 40 150 60 28 8.0 37 3 GY2M0500H030N-GS 40 300 60 28 8.0 37 4 40 150 60 28 8.0 37 3 GY2M0475H040N-GM 40 300 60 28 8.0 37 4 GY2M0500H040N-GM 50 170 80 34 9.0 47 3 (Gauge insert) 50 300 80 34 9.0 47 4 GY2M0500H040R05-GM GY2M0500H040L05-GM F012 25 125 40 19 6.5 23 1 F013 25 200 40 19 6.5 23 2 GY2M0500H040N-MS 32 140 50 22 6.0 30 3 GY2M0500H080N-MS 32 250 50 22 6.0 30 4 40 150 60 28 8.0 37 3 GY2M0500H040N-MM 40 300 60 28 8.0 37 4 GY2M0500H080N-MM 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 GY2M0475H238N-BM 50 170 80 34 9.0 47 3 GY2M0500H250N-BM 50 300 80 34 9.0 47 4 GY1G0475H020N-GFGS GY1G0500H020N-GFGS 40 150 60 28 8.0 37 3 40 300 60 28 8.0 37 4 50 170 80 34 9.0 47 3 50 300 80 34 9.0 47 4 GY2M0600J040N-GU GY2M0635J040N-GU GY2M0600J030N-GS GY2M0635J030N-GS GY2M0600J040N-GM (Gauge insert) GY2M0635J040N-GM F012 40 150 60 28 8.0 37 3 F013 40 300 60 28 8.0 37 4 GY2M0600J040N-MS 50 170 80 34 9.0 47 3 GY2M0600J080N-MS 50 300 80 34 9.0 47 4 GY2M0600J040N-MM GY2M0600J080N-MM GY2M0600J300N-BM GY2M0635J318N-BM IDENTIFICATION F010, F011 INSERTS F012, F013 CUTTING CONDITIONS F086 SPARE PARTS P001 F085
  • 87. INTERNAL GROOVING RECOMMENDED CUTTING CONDITIONS [For Internal Grooving] GROOVING (Note 1) The cutting diameter 100% represents the minimum cutting diameter (øD1). (Note 2) The graph on the left shows the cutting conditions when setting the feed to 100%. 105 : 1st Shank Diameter D4 (mm) 50 recommended area 100 40 Feed (%) 95 32 90 25 20 85 80 0 0.05 0.1 0.15 0.2 100 150 200 250 Feed (mm/rev) Hole diameter (%) TRAVERSE MACHINING (MM/MS BREAKER) a When traverse machining a blind hole, it is recommended to GROOVING 4.0 carry out back turning considering chip disposal. Radial Depth of cut (mm) Insert width 6mm 3.0 Insert width 5mm Insert width 4mm 2.0 Insert width 3mm 1.0 Insert Width 2.5mm Insert Width 2mm 0 0.1 0.2 0.3 Feed (mm/rev) (Note) The above cutting conditions are for when using the tool overhang (L) 1.6-2.0 times larger than the shank diameter (øD4). (L/D=1.6-2.0) When using L/D larger than 2.0, reduce the cutting conditions. Tool chuck &D4 L LIMITATION OF THE MAXIMUM GROOVE DEPTH ●When using the mono block type The maximum groove depth is not limited by the cutting diameter. ●When using the modular blade type The maximum groove depth is limited by the cutting diameter. Due to interference of this part, the maximum groove depth is limited by the cutting diameter. •Shank Diameter=32mm (GYM20 Blade) • Shank Diameter=40mm (GYM20 Blade) 12 12 11.5 11.5 11 11 GYM20L/RA-G12 GYM20L/RA-G12 10 GYM20L/RA-H12 GYM20L/RA-H12 Max. Groove Depth (mm) Max. Groove Depth (mm) 10 9 9 8 8 7 GYM20L/RA-D10 GYM20L/RA-D10 7 GYM20L/RA-E10 6 GYM20L/RA-E10 GYM20L/RA-F10 GYM20L/RA-F10 6 5 4.5 5.5 4 5 40 44 55 65 80 90 105 y 50 56 65 80 100 110 130 y 41 48 54 Workpiece Diameter (mm) Workpiece Diameter (mm) F086
  • 88. RECOMMENDED CUTTING SPEED (m/min) Cutting Speed (m/min) Work Material Hardness Grade 50 100 150 200 250 300 P VP20RT 80 180 VP10RT 90 190 Mild Steel < 160HB MY5015 110 250 NX2525 70 170 VP20RT 60 140 VP10RT 70 150 160 ─ 280HB MY5015 90 210 NX2525 55 135 Carbon Steel Alloy Steel VP20RT 50 110 VP10RT 60 120 280HB< MY5015 80 160 NX2525 45 105 GROOVING M VP20RT 50 110 Stainless Steel < 270HB VP10RT 60 120 K VP20RT 60 140 Tensile Strength Gray Cast Iron VP10RT 70 150 < 300MPa MY5015 90 210 VP20RT 50 110 Tensile Strength Ductile Cast Iron VP10RT 60 120 < 800MPa MY5015 80 160 S Heat Resistant Alloy VP20RT 30 60 ─ Titanium Alloy VP10RT 40 70 H Hardened steel 50HRC< MB8025 60 100 (Note 1) VP20RT is the first recommended grade for materials other than hardened steel. (Note 2) For VP10RT, VP20RT and MY5015, wet cutting is recommended. • Shank Diameter=40mm (GYM25 Blade) • Shank Diameter=50mm (GYM25 Blade) 14 14 13 13 GYM25L/RA-G14 GYM25L/RA-G14 Max. Groove Depth (mm) Max. Groove Depth (mm) 12 GYM25L/RA-H14 12 GYM25L/RA-H14 GYM25L/RA-J14 GYM25L/RA-J14 11.5 11.5 11 11 10 10 GYM25L/RA-D12 GYM25L/RA-D12 9 GYM25L/RA-E12 9 GYM25L/RA-E12 GYM25L/RA-F12 GYM25L/RA-F12 8 8 7.5 7.5 7 7 60 69 80 95 125 135 y 70 80 95100 115 125 160 y 62 75 85 Workpiece Diameter (mm) Workpiece Diameter (mm) F087
  • 89. INTERNAL GROOVING RECOMMENDATIONS FOR INTERNAL GROOVING a Notes when selecting the tool body Holder Tool chuck Tool chuck GROOVING aWhen the overhang is the same, select a holder with the largest possible shank size to ensure sufficient clamping rigidity. Modular blade (1) Modular blade (2) GYM20R/LA-oo GYM25R/LA-oo GYM25R/L-oo GYM20R/LA-D10 GYM25R/LA-D12 GYM20R/LA-E10 GYM25R/LA-E12 GYM20R/LA-F10 GYM25R/LA-F12 GYM20R/LA-G12 GYM25R/LA-G14 GYM20R/LA-H12 GYM25R/LA-H14 GYM20R/L-oo GYM25R/LA-J14 aFor a ø40 shank holder, if there is no restriction for use, select a holder suitable for GYM25 blade. aFor an internal holder, select a modular blade listed above. a Notes when setting the tool Overhang Tool chuck F2 L3 aThe maximum groove depth is limited to the dimension L3. When machining with longer overhangs, refer to the dimension F2 of the tool used. F088
  • 90. a Notes on multi-function machining (MS and MM breakers) For internal grooving, the machining methods for external grooving (F033 – F034) can be used, but please note the following precautions. Coolant Machining blind holes z x GROOVING 0.5 aSupply large amounts of coolant for effective chip disposal aAs continuous chips tend to elongate at the back of the during cutting. Maintain supply until the tool has been bore, the above operation is recommended. retracted completely for improved ship disposal. The recommended width of cut for x is 0.5mm. Machining Wide Grooves GROOVING aWhen the cutting edge width is x 2 ≥ groove width aWhen the cutting edge width is x 2 < groove width xcz xcz xcz Chips Coolant aWhen the depth of cut is shallower than the cutting edge width, aWhen the groove depth is larger than the cutting edge width, continuous chips are usually produced. When plunging in carry out plunging in the steps above to break up chips several passes, it is recommended to carry out machining in efficiently. the steps above. This ensures that coolant reaches the cutting edge and chips are easily discharged. TURNING Machining instruction v c x z 0.5 0.5 aWhen chip breaking and aWide face grooving when the corner R of the work piece is equal aIt is recommended to carry out disposal are especially to the corner R of the insert, machine as shown above. grooving from the front end of important, cross-feed (When corner R of the work piece is larger than corner R of the the workpiece. This reduces machining is recommended. insert, refer to the description of external wide grooving.) workpiece deflection. aIf the groove depth exceeds a given level, chips may elongate at the wall. In such a case, increase the feed and carry out machining as shown above. F089
  • 91. INTERNAL GROOVING ASSEMBLY INSTRUCTION A (a)Insert clamp screw x1pc. Modular Holder Modular Blade (d)Wrench x c (For Modular blade (ex.) GY M20R A - F 10 set screw) Short, GY M25R A - F 12 Medium (4 holes) (b)Wrench (c)Modular blade (For Insert Insert v clamp screw) set screw x4pc. (ex.) GY2M0300 F 040N-MS z (ex.) GYDL40M90D - M20R GY2M0318 F 030N-GM GYDL40M90D - M25R Note 1) c and v are changed by the insert size. B C GROOVING Side Screws (2 screws) Note 3) Please tighten the modular blade Front Screws Note 2) set screws in order of (2 screws) z and x should be matched. (See caption A) [Side screws] → [Front screws]. D Note 4) Please clean the E insert-seat before installing the insert. Note 5) c and v should be matched. (See caption A) Note 6) Don’t tighten the insert clamp screw without installing the insert. F This will prevent modular blade damage. Note 7) The insert clamp screw is inclined. Ensure that the Assembled wrench is perpendicular to the screw tightening. F090
  • 92. INSERT INSTALLATION A (a)Insert clamp screw x1pc. Holder Insert (b)Wrench (ex.) z GY2M0300 F 040N - MS GY2M0318 F 030N - GM x (ex.) GYALooo90o - F 06 Note 1) z and x are changed by the insert size. B C GROOVING Note 2) Please clean the insert-seat before installing the insert. Note 4) Note 3) Don’t tighten the insert clamp screw without installing z and x should be matched. (See caption A) the insert. This will prevent holder damage. D Note 5) The insert clamp screw is inclined. Ensure that the Assembled wrench is perpendicular to the screw tightening. F091
  • 93. INTERNAL GROOVING CORRESPONDING TABLE OF HOLDERS / MODULAR BLADES a External Grooving/Cutting off/Copying (00º type) a External Grooving/Cutting off/Copying (00º type/90º type) a Face Grooving/Copying (00º type) Modular Blades Modular Blades Max. Insert Max. Insert Modular Holder Number Modular Blade Groove Width Page Modular Holder Number Modular Blade Groove Width Page Number Depth (mm) Number Depth (mm) (mm) (mm) GYM20RA-D06 6 GYM25RA-D06 6 GYM20RA-D10 10 2.00 GYM25RA-D12 12 2.00 GYM20RB-D18 18 GYM25RA-D20 20 External grooving GYM20RA-E06 6 2.39 F014 GYM25RA-E06 6 2.39 GYM20RA-E10 10 GYM25RA-E12 12 2.50 F016 2.50 F014 GYM20RB-E18 18 GYM25RA-E20 20 GYHR1616J00-M20R F018 F016 External grooving GYM20RA-F06 6 3.00 F020 GYM25RA-F06 6 3.00 F018 GYM20RA-F10 10 GYM25RA-F12 12 3.18 F022 3.18 F020 GYM20RB-F18 18 GYM25RA-F20 20 GYM20RA-G12 12 4.00 GYM25RA-G08 8 F022 4.75 GYM25RA-G14 14 4.00 F024 GYM20RA-H12 12 GROOVING 5.00 GYM25RA-G25 25 F026 GYM20LA-D06 6 GYM25RA-H08 8 4.75 F028 GYM20LA-D10 10 2.00 GYM25RA-H14 14 5.00 GYM20LB-D18 18 GYM25RA-H25 25 External grooving GYM20LA-E06 6 2.39 F014 GYM25RA-J08 8 6.00 GYM20LA-E10 10 GYM25RA-J14 14 2.50 F016 GYM25RA-J25 6.35 GYM20LB-E18 18 25 GYHL1616J00-M20L F018 GYM20LA-F06 6 3.00 F020 GYM25RD-F12-035 12 GYM20LA-F10 10 GYM25RD-F12-040 12 3.18 F022 GYM20LB-F18 18 GYM25RD-F12-050 12 GYM20LA-G12 12 4.00 GYM25RD-F12-060 12 4.75 GYM25RD-F20-060 20 GYM20LA-H12 12 5.00 GYM25RD-F12-075 12 3.00 GYM20RA-D06 6 GYM25RD-F20-075 20 F036 3.18 GYM20RA-D10 10 2.00 GYM25RD-F12-100 12 GYM20RB-D18 18 F014 GYM25RD-F20-100 20 External grooving GYM20RA-E06 6 2.39 F016 GYM25RD-F12-135 12 GYM20RA-E10 10 F018 GYM25RD-F20-135 20 GYHR2020K00-M20R 2.50 GYM20RB-E18 18 GYM25RD-F12-180 12 F020 GYHL2020K90-M20R GYM20RA-F06 6 3.00 GYM25RD-F20-180 20 GYM20RA-F10 10 F022 GYHR2020K00-M25R GYM25RD-G14-040 14 3.18 F026 GYM20RB-F18 18 GYM25RD-G14-050 14 GYM20RA-G12 12 4.00 F028 GYM25RD-G14-060 14 4.75 GYM25RD-G25-060 25 GYM20RA-H12 12 5.00 GYM25RD-G14-085 14 GYM20LA-D06 6 GYM25RD-G25-085 25 4.00 F044 GYM20LA-D10 10 2.00 GYM25RD-G14-125 14 Face grooving GYM20LB-D18 18 F014 GYM25RD-G25-125 25 External grooving GYM20LA-E06 6 2.39 F016 GYM25RD-G14-180 14 GYM20LA-E10 10 GYM25RD-G25-180 25 GYHL2020K00-M20L 2.50 F018 GYM20LB-E18 18 GYM25RD-G14-250 14 F020 GYHR2020K90-M20L GYM20LA-F06 6 3.00 F022 GYM25RD-G25-250 25 GYM20LA-F10 10 GYM25RD-H14-050 14 3.18 F026 GYM20LB-F18 18 GYM25RD-H14-060 14 GYM20LA-G12 12 4.00 F028 GYM25RD-H25-060 25 4.75 GYM25RD-H14-085 14 GYM20LA-H12 12 5.00 GYM25RD-H25-085 25 4.75 Note) The modular blade number highlighted in red is also compatible GYM25RD-H14-125 14 F052 5.00 with internal holders. GYM25RD-H25-125 25 GYM25RD-H14-180 14 GYM25RD-H25-180 25 GYM25RD-H14-250 14 GYM25RD-H25-250 25 GYM25RD-J14-050 14 GYM25RD-J14-070 14 GYM25RD-J25-070 25 GYM25RD-J14-110 14 6.00 GYM25RD-J25-110 25 F060 6.35 GYM25RD-J14-170 14 GYM25RD-J25-170 25 GYM25RD-J14-250 14 GYM25RD-J25-250 25 F092
  • 94. a External Grooving/Cutting off/Copying (00º type) a External Grooving/Cutting off/Copying (00º type/90º type) a Face Grooving/Copying (00º type) a Face Grooving/Copying (00º type/90º type) Modular Blades Modular Blades Max. Insert Max. Insert Modular Holder Number Modular Blade Groove Width Page Modular Holder Number Modular Blade Groove Width Page Number Depth (mm) Number Depth (mm) (mm) (mm) GYM25LA-D06 6 GYM25RA-D06 6 GYM25LA-D12 12 2.00 GYM25RA-D12 12 2.00 GYM25LA-D20 20 GYM25RA-D20 20 GYM25LA-E06 6 2.39 GYM25RA-E06 6 2.39 GYM25LA-E12 12 GYM25RA-E12 12 2.50 2.50 F014 GYM25LA-E20 20 GYM25RA-E20 20 F014 F016 External grooving External grooving GYM25LA-F06 6 3.00 F016 GYM25RA-F06 6 3.00 F018 GYM25LA-F12 12 GYM25RA-F12 12 3.18 F018 3.18 F020 GYM25LA-F20 20 GYM25RA-F20 20 GYM25LA-G08 8 F020 GYM25RA-G08 8 F022 GYM25LA-G14 14 4.00 F022 GYM25RA-G14 14 4.00 F024 GROOVING GYM25LA-G25 25 F024 GYM25RA-G25 25 F026 GYM25LA-H08 8 4.75 GYM25RA-H08 8 4.75 F028 GYM25LA-H14 14 GYM25RA-H14 14 5.00 5.00 GYM25LA-H25 25 GYM25RA-H25 25 GYM25LA-J08 8 6.00 GYM25RA-J08 8 6.00 GYM25LA-J14 14 GYM25RA-J14 14 6.35 6.35 GYM25LA-J25 25 GYM25RA-J25 25 GYM25LD-F12-035 12 GYM25RD-F12-035 12 GYM25LD-F12-040 12 GYM25RD-F12-040 12 GYM25LD-F12-050 12 GYM25RD-F12-050 12 GYM25LD-F12-060 12 GYM25RD-F12-060 12 GYM25LD-F20-060 20 GYM25RD-F20-060 20 GYM25LD-F12-075 12 3.00 GYM25RD-F12-075 12 3.00 F036 GYM25LD-F20-075 20 F040 GYM25RD-F20-075 20 3.18 3.18 F064 GYM25LD-F12-100 12 GYM25RD-F12-100 12 GYM25LD-F20-100 20 GYM25RD-F20-100 20 GYM25LD-F12-135 12 GYM25RD-F12-135 12 GYM25LD-F20-135 20 GYM25RD-F20-135 20 GYM25LD-F12-180 12 GYM25RD-F12-180 12 GYM25LD-F20-180 20 GYHR2525M00-M25R GYM25RD-F20-180 20 GYHL2020K00-M25L GYM25LD-G14-040 14 GYM25RD-G14-040 14 GYM25LD-G14-050 14 GYHL2525M90-M25R GYM25RD-G14-050 14 GYM25LD-G14-060 14 GYM25RD-G14-060 14 GYM25LD-G25-060 25 GYM25RD-G25-060 25 GYM25LD-G14-085 14 GYM25RD-G14-085 14 GYM25LD-G25-085 25 GYM25RD-G25-085 25 F044 4.00 F048 4.00 GYM25LD-G14-125 14 GYM25RD-G14-125 14 F066 Face grooving Face grooving GYM25LD-G25-125 25 GYM25RD-G25-125 25 GYM25LD-G14-180 14 GYM25RD-G14-180 14 GYM25LD-G25-180 25 GYM25RD-G25-180 25 GYM25LD-G14-250 14 GYM25RD-G14-250 14 GYM25LD-G25-250 25 GYM25RD-G25-250 25 GYM25LD-H14-050 14 GYM25RD-H14-050 14 GYM25LD-H14-060 14 GYM25RD-H14-060 14 GYM25LD-H25-060 25 GYM25RD-H25-060 25 GYM25LD-H14-085 14 GYM25RD-H14-085 14 GYM25LD-H25-085 25 4.75 GYM25RD-H25-085 25 4.75 F052 GYM25LD-H14-125 14 F056 GYM25RD-H14-125 14 5.00 5.00 F068 GYM25LD-H25-125 25 GYM25RD-H25-125 25 GYM25LD-H14-180 14 GYM25RD-H14-180 14 GYM25LD-H25-180 25 GYM25RD-H25-180 25 GYM25LD-H14-250 14 GYM25RD-H14-250 14 GYM25LD-H25-250 25 GYM25RD-H25-250 25 GYM25LD-J14-050 14 GYM25RD-J14-050 14 GYM25LD-J14-070 14 GYM25RD-J14-070 14 GYM25LD-J25-070 25 GYM25RD-J25-070 25 GYM25LD-J14-110 14 6.00 GYM25RD-J14-110 14 6.00 F060 GYM25LD-J25-110 25 F062 GYM25RD-J25-110 25 6.35 6.35 F070 GYM25LD-J14-170 14 GYM25RD-J14-170 14 GYM25LD-J25-170 25 GYM25RD-J25-170 25 GYM25LD-J14-250 14 GYM25RD-J14-250 14 GYM25LD-J25-250 25 GYM25RD-J25-250 25 Note) The modular blade number highlighted in red is also compatible with internal holders. F093
  • 95. INTERNAL GROOVING a External Grooving/Cutting off/Copying (00º type/90º type) a Face Grooving/Copying (00º type/90º type) Modular Blades Modular Blades Max. Insert Max. Insert Modular Holder Number Modular Blade Groove Width Page Modular Holder Number Modular Blade Groove Width Page Number Depth (mm) Number Depth (mm) (mm) (mm) GYM25LA-D06 6 GYM25RA-D06 6 GYM25LA-D12 12 2.00 GYM25RA-D12 12 2.00 GYM25LA-D20 20 GYM25RA-D20 20 GYM25LA-E06 6 2.39 GYM25RA-E06 6 2.39 GYM25LA-E12 12 GYM25RA-E12 12 2.50 F014 2.50 GYM25LA-E20 20 GYM25RA-E20 20 F016 F014 External grooving External grooving GYM25LA-F06 6 3.00 F018 GYM25RA-F06 6 3.00 F016 GYM25LA-F12 12 GYM25RA-F12 12 3.18 F020 3.18 F018 GYM25LA-F20 20 GYM25RA-F20 20 GYM25LA-G08 8 F022 GYM25RA-G08 8 F020 GYM25LA-G14 14 4.00 F024 GYM25RA-G14 14 4.00 F022 GROOVING GYM25LA-G25 25 F026 GYM25RA-G25 25 F024 GYM25LA-H08 8 4.75 F028 GYM25RA-H08 8 4.75 GYM25LA-H14 14 GYM25RA-H14 14 5.00 5.00 GYM25LA-H25 25 GYM25RA-H25 25 GYM25LA-J08 8 6.00 GYM25RA-J08 8 6.00 GYM25LA-J14 14 GYM25RA-J14 14 6.35 6.35 GYM25LA-J25 25 GYM25RA-J25 25 GYM25LD-F12-035 12 GYM25RD-F12-035 12 GYM25LD-F12-040 12 GYM25RD-F12-040 12 GYM25LD-F12-050 12 GYM25RD-F12-050 12 GYM25LD-F12-060 12 GYM25RD-F12-060 12 GYM25LD-F20-060 20 GYM25RD-F20-060 20 GYM25LD-F12-075 12 3.00 F040 GYM25RD-F12-075 12 3.00 GYM25LD-F20-075 20 GYM25RD-F20-075 20 F038 3.18 F064 3.18 GYM25LD-F12-100 12 GYM25RD-F12-100 12 GYM25LD-F20-100 20 GYM25RD-F20-100 20 GYM25LD-F12-135 12 GYM25RD-F12-135 12 GYM25LD-F20-135 20 GYM25RD-F20-135 20 GYM25LD-F12-180 12 GYM25RD-F12-180 12 GYHL2525M00-M25L GYM25LD-F20-180 20 GYM25RD-F20-180 20 GYM25LD-G14-040 14 GYHR3225P00-M25R GYM25RD-G14-040 14 GYHR2525M90-M25L GYM25LD-G14-050 14 GYM25RD-G14-050 14 GYM25LD-G14-060 14 GYM25RD-G14-060 14 GYM25LD-G25-060 25 GYM25RD-G25-060 25 GYM25LD-G14-085 14 GYM25RD-G14-085 14 GYM25LD-G25-085 25 F048 GYM25RD-G25-085 25 4.00 4.00 F046 GYM25LD-G14-125 14 F066 GYM25RD-G14-125 14 Face grooving Face grooving GYM25LD-G25-125 25 GYM25RD-G25-125 25 GYM25LD-G14-180 14 GYM25RD-G14-180 14 GYM25LD-G25-180 25 GYM25RD-G25-180 25 GYM25LD-G14-250 14 GYM25RD-G14-250 14 GYM25LD-G25-250 25 GYM25RD-G25-250 25 GYM25LD-H14-050 14 GYM25RD-H14-050 14 GYM25LD-H14-060 14 GYM25RD-H14-060 14 GYM25LD-H25-060 25 GYM25RD-H25-060 25 GYM25LD-H14-085 14 GYM25RD-H14-085 14 GYM25LD-H25-085 25 4.75 F056 GYM25RD-H25-085 25 4.75 GYM25LD-H14-125 14 GYM25RD-H14-125 14 F054 5.00 F068 5.00 GYM25LD-H25-125 25 GYM25RD-H25-125 25 GYM25LD-H14-180 14 GYM25RD-H14-180 14 GYM25LD-H25-180 25 GYM25RD-H25-180 25 GYM25LD-H14-250 14 GYM25RD-H14-250 14 GYM25LD-H25-250 25 GYM25RD-H25-250 25 GYM25LD-J14-050 14 GYM25RD-J14-050 14 GYM25LD-J14-070 14 GYM25RD-J14-070 14 GYM25LD-J25-070 25 GYM25RD-J25-070 25 GYM25LD-J14-110 14 6.00 F062 GYM25RD-J14-110 14 6.00 GYM25LD-J25-110 25 GYM25RD-J25-110 25 F060 6.35 F070 6.35 GYM25LD-J14-170 14 GYM25RD-J14-170 14 GYM25LD-J25-170 25 GYM25RD-J25-170 25 GYM25LD-J14-250 14 GYM25RD-J14-250 14 GYM25LD-J25-250 25 GYM25RD-J25-250 25 Note) The modular blade number highlighted in red is also compatible with internal holders. F094
  • 96. a External Grooving/Cutting off/Copying (00º type) a Face Grooving/Copying (00º type) Modular Blades Modular Blades Max. Insert Max. Insert Modular Holder Number Modular Blade Groove Width Page Modular Holder Number Modular Blade Groove Width Page Number Depth (mm) Number Depth (mm) (mm) (mm) GYM25LA-D06 6 GYM25RA-D06 6 GYM25LA-D12 12 2.00 GYM25RA-D12 12 2.00 GYM25LA-D20 20 GYM25RA-D20 20 GYM25LA-E06 6 2.39 GYM25RA-E06 6 2.39 GYM25LA-E12 12 GYM25RA-E12 12 2.50 2.50 GYM25LA-E20 20 GYM25RA-E20 20 F014 F014 External grooving External grooving GYM25LA-F06 6 3.00 F016 GYM25RA-F06 6 3.00 F016 GYM25LA-F12 12 GYM25RA-F12 12 3.18 F018 3.18 F018 GYM25LA-F20 20 GYM25RA-F20 20 GYM25LA-G08 8 F020 GYM25RA-G08 8 F020 GYM25LA-G14 14 4.00 F022 GYM25RA-G14 14 4.00 F022 GROOVING GYM25LA-G25 25 F024 GYM25RA-G25 25 F024 GYM25LA-H08 8 4.75 GYM25RA-H08 8 4.75 GYM25LA-H14 14 GYM25RA-H14 14 5.00 5.00 GYM25LA-H25 25 GYM25RA-H25 25 GYM25LA-J08 8 6.00 GYM25RA-J08 8 6.00 GYM25LA-J14 14 GYM25RA-J14 14 6.35 6.35 GYM25LA-J25 25 GYM25RA-J25 25 GYM25LD-F12-035 12 GYM25RD-F12-035 12 GYM25LD-F12-040 12 GYM25RD-F12-040 12 GYM25LD-F12-050 12 GYM25RD-F12-050 12 GYM25LD-F12-060 12 GYM25RD-F12-060 12 GYM25LD-F20-060 20 GYM25RD-F20-060 20 GYM25LD-F12-075 12 3.00 GYM25RD-F12-075 12 3.00 GYM25LD-F20-075 20 F042 GYM25RD-F20-075 20 F038 3.18 3.18 GYM25LD-F12-100 12 GYM25RD-F12-100 12 GYM25LD-F20-100 20 GYM25RD-F20-100 20 GYM25LD-F12-135 12 GYM25RD-F12-135 12 GYM25LD-F20-135 20 GYM25RD-F20-135 20 GYM25LD-F12-180 12 GYM25RD-F12-180 12 GYM25LD-F20-180 20 GYM25RD-F20-180 20 GYHL3225P00-M25L GYM25LD-G14-040 14 GYHR3232P00-M25R GYM25RD-G14-040 14 GYM25LD-G14-050 14 GYM25RD-G14-050 14 GYM25LD-G14-060 14 GYM25RD-G14-060 14 GYM25LD-G25-060 25 GYM25RD-G25-060 25 GYM25LD-G14-085 14 GYM25RD-G14-085 14 GYM25LD-G25-085 25 GYM25RD-G25-085 25 4.00 F050 4.00 F046 GYM25LD-G14-125 14 GYM25RD-G14-125 14 Face grooving Face grooving GYM25LD-G25-125 25 GYM25RD-G25-125 25 GYM25LD-G14-180 14 GYM25RD-G14-180 14 GYM25LD-G25-180 25 GYM25RD-G25-180 25 GYM25LD-G14-250 14 GYM25RD-G14-250 14 GYM25LD-G25-250 25 GYM25RD-G25-250 25 GYM25LD-H14-050 14 GYM25RD-H14-050 14 GYM25LD-H14-060 14 GYM25RD-H14-060 14 GYM25LD-H25-060 25 GYM25RD-H25-060 25 GYM25LD-H14-085 14 GYM25RD-H14-085 14 GYM25LD-H25-085 25 4.75 GYM25RD-H25-085 25 4.75 GYM25LD-H14-125 14 F058 GYM25RD-H14-125 14 F054 5.00 5.00 GYM25LD-H25-125 25 GYM25RD-H25-125 25 GYM25LD-H14-180 14 GYM25RD-H14-180 14 GYM25LD-H25-180 25 GYM25RD-H25-180 25 GYM25LD-H14-250 14 GYM25RD-H14-250 14 GYM25LD-H25-250 25 GYM25RD-H25-250 25 GYM25LD-J14-050 14 GYM25RD-J14-050 14 GYM25LD-J14-070 14 GYM25RD-J14-070 14 GYM25LD-J25-070 25 GYM25RD-J25-070 25 GYM25LD-J14-110 14 6.00 GYM25RD-J14-110 14 6.00 GYM25LD-J25-110 25 F062 GYM25RD-J25-110 25 F060 6.35 6.35 GYM25LD-J14-170 14 GYM25RD-J14-170 14 GYM25LD-J25-170 25 GYM25RD-J25-170 25 GYM25LD-J14-250 14 GYM25RD-J14-250 14 GYM25LD-J25-250 25 GYM25RD-J25-250 25 F095
  • 97. INTERNAL GROOVING a External Grooving/Cutting off/Copying (00º type) a Face Grooving/Copying (00º type) a Internal Grooving/Copying (90º type) Modular Blades Modular Blades Max. Insert Max. Insert Modular Holder Number Modular Blade Groove Width Page Modular Holder Number Modular Blade Groove Width Page Number Depth (mm) Number Depth (mm) (mm) (mm) GYM25LA-D06 6 GYM20LA-D10 4 ─ 9.5 2.00 Internal grooving GYM25LA-D12 12 2.00 2.39 GYM20LA-E10 4 ─ 9.5 GYM25LA-D20 20 2.50 F080 GYM25LA-E06 6 GYDR32L90C-M20L 3.00 2.39 GYM20LA-F10 4 ─ 9.5 F082 GYM25LA-E12 12 GYDR32S90C-M20L 3.18 2.50 F084 GYM25LA-E20 20 GYM20LA-G12 4.5 ─ 11.5 4.00 F014 External grooving GYM25LA-F06 6 3.00 F016 4.75 GYM20LA-H12 4.5 ─ 11.5 GYM25LA-F12 12 5.00 3.18 F018 GYM25LA-F20 20 GYM20RA-D10 4 ─ 9.5 2.00 Internal grooving GYM25LA-G08 8 F020 2.39 GYM20RA-E10 4 ─ 9.5 GYM25LA-G14 14 4.00 F022 2.50 F080 GROOVING GYM25LA-G25 25 F024 GYDL32L90C-M20R 3.00 GYM20RA-F10 4 ─ 9.5 F082 GYM25LA-H08 8 GYDL32S90C-M20R 3.18 4.75 F084 GYM25LA-H14 14 GYM20RA-G12 4.5 ─ 11.5 4.00 5.00 GYM25LA-H25 25 4.75 GYM20RA-H12 4.5 ─ 11.5 GYM25LA-J08 8 5.00 6.00 GYM25LA-J14 14 GYM20LA-D10 5.5 ─ 9.5 2.00 6.35 GYM25LA-J25 Internal grooving 25 2.39 GYM20LA-E10 5.5 ─ 9.5 GYM25LD-F12-035 12 2.50 F080 GYM25LD-F12-040 12 GYDR40M90D-M20L 3.00 GYM20LA-F10 5.5 ─ 9.5 F082 GYM25LD-F12-050 12 GYDR40T90D-M20L 3.18 GYM25LD-F12-060 12 GYM20LA-G12 6 ─ 11.5 4.00 F084 GYM25LD-F20-060 20 4.75 GYM20LA-H12 6 ─ 11.5 GYM25LD-F12-075 12 5.00 3.00 GYM25LD-F20-075 20 F042 GYM20RA-D10 5.5 ─ 9.5 2.00 3.18 Internal grooving GYM25LD-F12-100 12 2.39 GYM20RA-E10 5.5 ─ 9.5 GYM25LD-F20-100 20 2.50 F080 GYM25LD-F12-135 12 GYDL40M90D-M20R 3.00 GYM20RA-F10 5.5 ─ 9.5 F082 GYM25LD-F20-135 20 GYDL40T90D-M20R 3.18 GYM25LD-F12-180 12 GYM20RA-G12 6 ─ 11.5 4.00 F084 GYM25LD-F20-180 20 4.75 GYM20RA-H12 6 ─ 11.5 GYHL3232P00-M25L GYM25LD-G14-040 14 5.00 GYM25LD-G14-050 14 GYM25LA-D12 7 ─ 11.5 2.00 GYM25LD-G14-060 14 2.39 GYM25LA-E12 7 ─ 11.5 2.50 Internal grooving GYM25LD-G25-060 25 GYM25LD-G14-085 14 GYDR40M90D-M25L 3.00 GYM25LA-F12 7 ─ 11.5 F080 GYM25LD-G25-085 25 GYDR40T90D-M25L 3.18 4.00 F050 F082 GYM25LD-G14-125 14 GYDR50P90F-M25L GYM25LA-G14 7.5 ─ 13 4.00 F084 Face grooving GYM25LD-G25-125 25 GYDR50T90F-M25L 4.75 GYM25LA-H14 7.5 ─ 13 GYM25LD-G14-180 14 5.00 GYM25LD-G25-180 25 6.00 GYM25LA-J14 7.5 ─ 13 GYM25LD-G14-250 14 6.35 GYM25LD-G25-250 25 GYM25RA-D12 7 ─ 11.5 2.00 GYM25LD-H14-050 14 2.39 GYM25RA-E12 7 ─ 11.5 2.50 Internal grooving GYM25LD-H14-060 14 GYM25LD-H25-060 25 GYDL40M90D-M25R 3.00 GYM25RA-F12 7 ─ 11.5 F080 GYM25LD-H14-085 14 GYDL40T90D-M25R 3.18 F082 GYM25LD-H25-085 25 GYDL50P90F-M25R GYM25RA-G14 7.5 ─ 13 4.00 4.75 F084 GYM25LD-H14-125 14 F058 GYDL50T90F-M25R 4.75 5.00 GYM25RA-H14 7.5 ─ 13 GYM25LD-H25-125 25 5.00 GYM25LD-H14-180 14 6.00 GYM25RA-J14 7.5 ─ 13 GYM25LD-H25-180 25 6.35 GYM25LD-H14-250 14 GYM25LD-H25-250 25 GYM25LD-J14-050 14 GYM25LD-J14-070 14 GYM25LD-J25-070 25 GYM25LD-J14-110 14 6.00 GYM25LD-J25-110 25 F062 6.35 GYM25LD-J14-170 14 GYM25LD-J25-170 25 GYM25LD-J14-250 14 GYM25LD-J25-250 25 F096
  • 98. Memo F097
  • 99. EXTERNAL GROOVING UGHOLDER a Strengthened insert clamping force. a Block and blade type and solid type series. a Groove width 2.2 ─ 5.1mm UGHN External cutting off, Grooving W3±0.1 H1 H2 B 7° L1 150° Groove Width Max. Max. Dimensions (mm) Order Number Stock Insert Number Cut off Groove Depth Tool Block W3 Diameter (mm) (mm) (mm) B H2 H1 L1 Wrench UGHN262 a 2p 2.2 50 20 1.60 21.4 26 110 UGS1 263 a 3p 3.1 75 32.5 2.35 21.4 26 110 UGS1 KGBN26-20 264 a 4p 4.1 80 35 3.20 21.4 26 110 UGS1 KGBN26-25 GROOVING 265 a 5p 5.1 80 35 4.00 21.4 26 110 UGS1 KGT 322 a 2p 2.2 50 20 1.60 25.0 32 150 UGS1 323 a 3p 3.1 100 45 2.35 25.0 32 150 UGS1 KGBN32-20 324 a 4p 4.1 100 45 3.20 25.0 32 150 UGS1 KGBN32-25 325 a 5p 5.1 120 55 4.00 25.0 32 150 UGS1 TOOL BLOCK Max. Groove Depth (mm) 100 Groove Depth:35 when machining diameter is y Groove Depth:32.5 when machining diameter is y Groove Depth:20 when machining diameter is y Diameter of Workpiece (mm) Clamp Screw Set Bolt Groove Depth:55 when machining diameter is y Clamp Bridge Max. Groove Depth (mm) Shank Groove Depth:45 when machining diameter is y H h2 h1 Groove Depth:20 when machining diameter is y h3 l1 Block 110 L Diameter of Workpiece (mm) Spare Parts (Block) Spare Parts (Shank) Dimensions (mm) * * Order Number Stock h1 h2 h3 H l1 L Block Clamp Bridge Clamp Screw Wrench Shank Set Bolt Wrench KGBN26-20 a 20 20 11 45 20 43 KGBN26 KGC1 LS15T TKY25R KGS20 HSC08016 HKY60R 26-25 a 25 25 6 45 25 48 KGBN26 KGC1 LS15T TKY25R KGS25 HSC08016 HKY60R 32-20 a 20 20 15.6 52 20 43 KGBN32 KGC1 LS15T TKY25R KGS20 HSC08016 HKY60R 32-25 a 25 25 10.6 52 25 48 KGBN32 KGC1 LS15T TKY25R KGS25 HSC08016 HKY60R (Note) zWhen ordering a block, the clamp bridge and clamp screw are included. xWhen ordering a shank, the set bolts are included. Clamp Torque (N • m) : LS15T=8.5, HSC08016=24.0 * a : Inventory maintained in Japan. [ : Inventory maintained in Japan. To be replaced by new products. (10 inserts in one case) F098
  • 100. UGH External cutting off, Grooving øD F1 F1 B 1 (M øD ax. ) 1( Ma L1 x. ) L1 W3±0.1 L2 W3±0.1 L2 H2 H1 H2 H3 Right hand tool holder shown. UGHR/L1616 Groove Width Max. Max. Stock Cut off Groove Depth Dimensions (mm) Order Number Insert Number Diameter W3 D1 R L (mm) (mm) (mm) B H2 L1 L2 H1 F1 H3 Wrench UGHR/L1616H2 a a 2p 2.2 32 ─ 16 16 100 24 16 16.3 20 UGS1 1616H3 a a 3p 3.1 36 ─ 16 16 100 24 16 16.4 20 UGS1 2020K2A a a 2p 2.2 32 ─ 20 20 125 24 20 20.3 ─ UGS1 GROOVING 2020K2 a a 2p 2.2 42 8 20 20 125 25 20 20.3 ─ UGS1 KGT 2020K3A a a 3p 3.1 36 ─ 20 20 125 24 20 20.4 ─ UGS1 2020K3 a a 3p 3.1 58 21 20 20 125 32 20 20.4 ─ UGS1 2525M3 a a 3p 3.1 76 29 25 25 150 42 25 25.4 ─ UGS1 2525M4 a a 4p 4.1 76 29 25 25 150 42 25 25.5 ─ UGS1 INSERTS Max. Groove Depth (mm) Stock Dimensions (mm) Coated Cermet Carbide Order Number Geometry UE6020 NX2525 UTi20T W3 Re US735 NX55 Groove Depth:0 when machining diameter is y KGT2N a a [ a 2.2 0.2 Diameter of Workpiece (mm) 3N a a a [ a 3.1 0.2 Max. Groove Depth (mm) 4N a a a [ a 4.1 0.2 5N a a a [ a 5.1 0.2 Groove Depth:21 when machining diameter is y KGT2R a a [ a 2.2 0.2 Groove Depth:8 when machining diameter is y 2L a a [ a 2.2 0.2 Groove Depth:0 when 3R a a [ a 3.1 0.2 machining diameter is y 3L a a [ a 3.1 0.2 Diameter of Workpiece (mm) 4R a a [ a 4.1 0.2 Max. Groove Depth (mm) 4L a a [ a 4.1 0.2 Groove Depth:29 when 5R a a [ a 5.1 0.2 machining diameter is y 5L a a [ a 5.1 0.2 Left hand tool holder shown. (Note) The above insert is not compatible with other manufacturer's holders. Diameter of Workpiece (mm) RECOMMENDED CUTTING CONDITIONS Cutting Speed Feed (mm/rev) Work Material Hardness Grade (m/min) Groove Width 2.2mm Groove Width 3.1mm Groove Width 4.1mm Groove Width 5.1mm UE6020 • NX2525 P Mild Steel < 180HB UTi20T 120 (100 ─ 140) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.12 (0.1 ─ 0.14) 0.12 (0.1 ─ 0.14) UE6020 • NX2525 Carbon Steel 180 ─ 280HB UTi20T 100 (80 ─ 120) 0.05 (0.04 ─ 0.06) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) Alloy Steel 280 ─ 350HB UTi20T 80 (60 ─ 100) 0.05 (0.04 ─ 0.06) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) M Stainless Steel < 200HB US735 80 (60 ─ 100) 0.05 (0.04 ─ 0.06) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) (Note) Please set the cutting edge height 0.1 ─ 0.2mm higher than center. SPARE PARTS P001 TECHNICAL DATA Q001 F099
  • 101. EXTERNAL GROOVING INSERTS FOR EG HOLDER 25 Max. Groove Depth (mm) INSERTS 20 Stock Dimensions (mm) Cermet Carbide 15 Groove Depth:9.6 EGHR2020K3 when machining Order Number UTi20T Geometry diameter is y NX2525 L1 W3 B2 NX55 10 0 50 100 150 200 250 300 2° EGT3 a [ a 9 3 10° Diameter of Workpiece (mm) W3 +0.15 +0.05 6° 6° 120° 4 a [ a 9 4 10° 2° 25 Max. Groove Depth (mm) B2° 5 a [ a 9 5 10° EGHR2525M5 Groove Depth:19.7 when machining diameter is y 6 r [ a 9 6 20° 6° L1 20 EGHR2525M4 Groove Depth:14.6 when machining diameter is y 15 Groove Depth:9.6 when EGHR2525M3 machining diameter is y 10 GROOVING 0 50 100 150 200 250 300 Diameter of Workpiece (mm) RECOMMENDED CUTTING CONDITIONS a Cutting Off Cutting Speed Feed (mm/rev) Work Material Hardness Grade (m/min) Groove Width 3mm Groove Width 4mm Groove Width 5mm Groove Width 6mm P Carbon Steel 180 ─ 280HB NX2525 100 (80 ─ 120) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) UTi20T Alloy Steel 280 ─ 350HB UTi20T 80 (60 ─ 100) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) M 80 (60 ─ 100) 0.08 (0.06 ─ 0.1) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) 0.1 (0.08 ─ 0.12) Stainless Steel < 200HB UTi20T (Note) Wet cutting is recommended. a Traverse Machining Cutting Mode Cutting Insert Width Range of Cutting These conditions are used for Conditions Depth of Cut (mm) 3mm 4mm 5mm 6mm 5mm,6mm 1.5 machining carbon steel Max. (180 –280HB) at Depth of Cut 0.5 1.0 1.5 1.5 1.0 4mm vc=100m/min. Wet (mm) 0.5 3mm cutting is Max. Feed recommended. 0.1 0.15 0.2 0.2 0.05 0.1 0.15 0.2 (mm/rev) Feed (mm/rev) a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. F100 (10 inserts in one case)
  • 102. MGHOLDER a Clamp-on type a Positive insert suffers from negligible chattering and thus produces a good finished surface. a Groove width 1.5 ─ 4.7mm MG1 External grooving ap B F1 L2 W3 L1 5° H2 H1 Right hand tool holder shown. Groove Width Max. Stock Groove Depth Dimensions (mm) Order Number Insert Number W3 ap R L (mm) (mm) H1 B L1 L2 H2 F1 MG1R/L2020K4315 a a 1.5 < W3 < 2.3 3 20 20 125 30 20 25 2020K4323 a a 2.3<W3 < 3.3 4.5 20 20 125 30 20 25 2020K4333 a a 43150 3.3<W3 < 4.7 4.5 20 20 125 30 20 25 GROOVING MGTR/L ─ 2525M4315 a a 43470 1.5 < W3 < 2.3 3 25 25 150 30 25 32 2525M4323 a a 2.3<W3 < 3.3 4.5 25 25 150 30 25 32 2525M4333 a a 3.3<W3 < 4.7 4.5 25 25 150 30 25 32 SPARE PARTS * Order Number Clamp Bridge Clamp Screw Spring Wrench MG1R/L2020K4315 MTK1R/L HBH06020 MES3 HKY40R ─ MG1R/L2525M4333 * Clamp Torque (N • m) : HBH06020=7.0 RECOMMENDED CUTTING CONDITIONS Work Material Hardness Grade Cutting Speed (m/min) Feed (mm/rev) P Carbon Steel VP20MF 120 (100 ─ 140) 0.14 (0.03 ─ 0.25) 180 ─ 280HB Alloy Steel NX2525 130 (100 ─ 160) 0.12 (0.03 ─ 0.2) M Stainless Steel < 200HB VP20MF 120 (100 ─ 140) 0.12 (0.03 ─ 0.18) K Gray Cast Iron Tensile Strength < 350MPa VP20MF 120 (100 ─ 140) 0.12 (0.03 ─ 0.18) (Note) For machining a narrow groove, apply a lower feed within the recommended range. SPARE PARTS P001 TECHNICAL DATA Q001 F101
  • 103. EXTERNAL GROOVING MGHOLDER a Clamp-on type a Positive insert suffers from negligible chattering and thus produces a good finished surface. a Groove width 1.25─6.0mm MGH External grooving ap B F1 L1 W3 5° H1 H2 6° Right hand tool holder shown. Groove Width Max. Stock Groove Depth Dimensions (mm) Order Number Insert Number W3 ap R L (mm) (mm) H1 B L1 H2 F1 1.25 1.2 MGHR/L2020K3315 a a 1.45 1.5 20 20 125 20 20.2 1.5 < W3 < 2.3 3.0 GROOVING 2020K3323 a a 33125 2.3 < W3 < 3.3 3.0 20 20 125 20 20.2 MGTR/L 1.25 1.2 ─ 33470 2525M3315 a a 1.45 1.5 25 25 150 25 25.2 1.5 < W3 < 2.3 3.0 2525M3323 a a 2.3 < W3 < 3.3 3.0 25 25 150 25 25.2 2525M3333 a a 3.3 < W3 < 4.7 3.0 25 25 150 25 25.2 1.25 1.2 (2.0) * 2020K4315 a a 1.45 1.5 20 20 125 20 20.2 1.5 < W3 < 2.3 * 3.0 (3.5) 2020K4323 a a 2.3 < W3 < 3.3 * 4.5 (4.0) 20 20 125 20 20.2 2020K4333 a a 43125 3.3 < W3 < 4.7(4.0) * 4.5 (5.0)* 20 20 125 20 20.2 MGTR/L ─ 43470 1.25 1.2 (2.0)* 2525M4315 a a 1.45 1.5 25 25 150 25 25.2 1.5 < W3 < 2.3 * 3.0 (3.5) 2525M4323 a a 2.3 < W3 < 3.3 * 4.5 (4.0) 25 25 150 25 25.2 2525M4333 a a 3.3 < W3 < 4.7(4.0) * 4.5 (5.0)* 25 25 150 25 25.2 44500 2525M4447 a a MGTR/L 4.7 < W3 < 6.3 4.5 25 25 150 25 25.2 ─ 44600 * Dimensions when installing the CBN insert. SPARE PARTS * Order Number Clamp Bridge Clamp Screw Spring Wrench MGHR/L2020K3315 MTK1R/L HBH06020 MES3 HKY40R ─ MGHR/L2525M4447 * Clamp Torque (N • m) : HBH06020=7.0 a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. F102 (10 inserts in one case) (CBN inserts are available in 1 piece in one case.)
  • 104. INSERTS Stock Dimensions (mm) Coated Cermet Carbide CBN Groove Width VP20MF NX2525 MB8025 UTi20T Order Number Geometry NX55 W3 L3 D1 S1 Re (mm) R L R L R L R L R MGTR/L33125 a a a a a 1.25 1.2 9.525 4.76 0.2 MGTR/L... 33145 a a a a a 1.45 1.5 9.525 4.76 0.2 33150 a a a a [ [ a a 1.5 3 9.525 4.76 0.2 33175 a a a a [ a a 1.75 3 9.525 4.76 0.2 33200 a a a a [ [ a a 2 3 9.525 4.76 0.2 33230 a a a a 2.3 3 9.525 4.76 0.2 33250 a a a a [ [ a a 2.5 3 9.525 4.76 0.3 33270 a a a a 2.7 3 9.525 4.76 0.3 GROOVING 33280 a a a a 2.8 3 9.525 4.76 0.3 33300 a a a a [ [ a a 3 3 9.525 4.76 0.3 33320 a a a 3.2 3 9.525 4.76 0.3 33330 a a a a 3.3 3 9.525 4.76 0.3 33350 a a a [ a a 3.5 3 9.525 4.76 0.3 L3 33400 4 3 9.525 4.76 0.3 S1 a a a a [ a a Re W3 ±0.025 33470 a r r r 4.7 3 9.525 4.76 0.4 43125 a a a a [ [ a a a 1.25 1.2 12.7 4.76 0.2 43145 a a r a [ a a 1.45 1.5 12.7 4.76 0.2 D1 43150 a a a a [ [ a a a 1.5 3 12.7 4.76 0.2 43175 a a a a [ a a 1.75 3 12.7 4.76 0.2 Right hand insert shown. 43200 a a a a [ [ a a a 2 3 12.7 4.76 0.2 43230 a a a a [ [ a a 2.3 3 12.7 4.76 0.2 CBN Insert 43250 a a a a [ [ a a a 2.5 4.5 12.7 4.76 0.3 L3 Re S1 43260 a a a a a 2.6 4.5 12.7 4.76 0.3 W3 ±0.03 43270 a a a a 2.7 4.5 12.7 4.76 0.3 43280 a a a a [ [ a a 2.8 4.5 12.7 4.76 0.3 43300 a a a a [ [ a a a 3 4.5 12.7 4.76 0.3 D1 43320 a a r [ [ a a 3.2 4.5 12.7 4.76 0.3 43330 a a a a [ [ a a 3.3 4.5 12.7 4.76 0.3 Right hand tool only. 43350 a a a a [ [ a a a 3.5 4.5 12.7 4.76 0.3 43400 a a a [ [ a a a 4 4.5 12.7 4.76 0.3 43420 a a a a a 4.2 4.5 12.7 4.76 0.4 43430 a a a [ [ a a 4.3 4.5 12.7 4.76 0.4 43450 a a a a [ [ a a 4.5 4.5 12.7 4.76 0.4 43470 a a a a a a 4.7 4.5 12.7 4.76 0.4 44500 a a [ a a 5 4.5 12.7 6.35 0.4 44550 a r [ a r 5.5 4.5 12.7 6.35 0.4 44600 a r [ a a 6 4.5 12.7 6.35 0.4 56600 a 6 6 15.875 9.525 0.4 56700 a 7 6 15.875 9.525 0.4 56800 a 8 6 15.875 9.525 0.4 56900 a 9 6 15.875 9.525 0.4 SPARE PARTS P001 TECHNICAL DATA Q001 F103
  • 105. EXTERNAL GROOVING SMGHOLDER a Screw-on type a Positive insert suffers from negligible chattering. a Applicable to narrow grooving and threading. a Groove width 0.3 ─ 1.3mm SMGH External grooving, Threading B B 1.5° F1 1.5° F1 L2 L2 2.5 2.5 5° 5° H2 H1 H1 H2 H3 6° 3.5 L1 L1 6° Right hand tool holder only. Stock Insert Number Dimensions (mm) * Order Number R Grooving Threading H1 B L1 L2 H2 F1 H3 Clamp Screw Wrench SMGHR1010E16 a 10 10 70 16.5 10 12 14 FC400890T TKY10F 1212F16 a SMGTR 12 12 80 16.5 12 16 14 FC400890T TKY10F SMTTR 1616H16 a 16×2ppp 16 16 100 20 16 20 ─ FC400890T TKY10F GROOVING 160360pp 16×2pppC 2020K16 a 20 20 125 20 20 25 ─ FC400890T TKY10F 2525M16 a 25 25 150 20 25 32 ─ FC400890T TKY10F * Clamp Torque (N • m) : FC400890T=2.5 SMG INSERTS (GROOVING) Stock Dimensions (mm) Cermet Carbide Groove Width Order Number Geometry NX2525 UTi20T W3 L3 D1 S1 C HTi10 NX55 (mm) SMGTR16X2030 a [ a a 0.3 1 9.525 2 ─ 16X2040 r r r 0.4 1 9.525 2 ─ 16X2050 a [ a a 0.5 1.5 9.525 2 ─ 16X2060 a a a 0.6 1.5 9.525 2 ─ 16X2070 a [ a a 0.7 2 9.525 2 ─ ø4.5 16X2050C a [ a a 0.5 1.5 9.525 2 0.05 L3 S1 C W3 +0.05 16X2060C a a a 0.6 1.5 9.525 2 0.05 0 16X2070C a a a 0.7 2 9.525 2 0.05 16X2075C a [ a a 0.75 2 9.525 2 0.05 D1 16X2080C a [ a a 0.8 2 9.525 2 0.1 16X2090C a a a 0.9 2 9.525 2 0.1 16X2095C a [ a a 0.95 2 9.525 2 0.1 16X2100C a [ a a 1 2.5 9.525 2 0.1 16X2110C a a a 1.1 2.5 9.525 2 0.1 16X2120C a [ a a 1.2 2.5 9.525 2 0.1 16X2130C a a a 1.3 2.5 9.525 2 0.1 SMT INSERTS (THREADING) RECOMMENDED CUTTING CONDITIONS Stock Dimensions (mm) Work Cutting Speed Feed Hardness Grade (m/min) (mm/rev) Material NX55 Cermet UTi20T Carbide Thread Order Number Pitch Geometry 100 0.07 P Carbon Steel UTi20T (80 ─120) (0.03 ─ 0.1) Re (mm) 180 ─ 280HB Alloy Steel NX2525 130 0.07 (100 ─160) (0.03 ─ 0.1) M Stainless Steel < 200HB UTi20T 130 0.1 SMTTR160360V5 a a 0.05 ─ 0.8 (100 ─160) (0.05 ─ 0.15) 3.18 60° Re 16036001 a a 0.1 1.0 ─ 1.5 K Gray Cast Tensile Strength UTi20T 100 0.1 Iron < 350MPa HTi10 (80 ─120) (0.05 ─ 0.15) 9.525 16036002 a a 0.2 1.75 ─ 2.0 N Aluminium ─ HTi10 350 0.1 Alloy (300 ─ 400) (0.05 ─ 0.15) 250 0.1 Brass ─ HTi10 (200 ─ 300) (0.03 ─ 0.15) (Note) Wet cutting is recommended. Acrylic ─ HTi10 250 0.1 (200 ─ 300) (0.03 ─ 0.15) a : Inventory maintained in Japan. r : Non stock, produced to order only. [ : Inventory maintained in Japan. To be replaced by new products. F104 (10 inserts in one case)
  • 106. MICRO-MINI a Solid carbide type with min. cutting diameter 3.2mm. a l/d is 5 times the diameter. a Insert can be ground to suit the application. a Suitable for a wide range of tooling including threading and grooving. MICRO-MINI STANDARD (SOLID CARBIDE BORING BAR) Stock Min. Max. Dimensions (mm) Cutting Groove Order Number Micro Diameter Depth Geometry Grain Carbide F2 TF15 W3 D4 L1 L2 (mm) (mm) C03FR-BLS a 2.0 3 80 15 3.2 1.0 4° øD4 Shank Diameter øD4 Flat Area C04FR-BLS a 2.5 4 80 20 4.2 1.5 øD4 C05HR-BLS a 3.0 5 100 25 5.2 2.0 W3 F2 Flat Area L2 L1 Right hand tool only. RECOMMENDED CUTTING CONDITIONS GROOVING Cutting Speed Depth of Cut Excrescence Quantity Edge Condition Work Material (m/min) Feed (mm/rev) P Carbon Steel · Alloy Steel (mm) (l /d) Corner Radius or C Honing * * ─ 180 280HB 40 (30 ─ 50) 0.05 ( ─ 0.1) 0.2 (0.1 ─ 0.3) 5 0.1 ─ 0.5 0.01 ─ 0.05 Stainless Steel < 0.03 M < 200HB 40 (30 ─ 50) 0.05 ( ─ 0.1) 0.2 (0.1 ─ 0.3) 5 < 0.4 (No honing is okay.) K Gray Cast Iron 40 (30 ─ 50) 0.05 ( ─ 0.05) 0.2 (0.1 ─ 0.3) 5 0.1 ─ 0.5 0.01 ─ 0.05 < 350MPa < 0.03 N Non-ferrous Metal 80 (60 ─ 100) 0.05 ( ─ 0.1) 0.3 (0.1 ─ 0.5) 5 0.1 ─ 0.5 (No honing is okay.) *Cutting edge is not honed. Please hone according to the application before machining. y GRINDING THE CUTTING EDGE OF MICRO-MINI a MICRO-MINI can be applied to boring and grooving as supplied. But, it can also be reground as shown below. a For shaping and regrinding, use a diamond whetstone approximately #250─#400. Please grind according to the application using the figure below as a reference. Boring Grooving Threading Application 1°–2° Groove Width Thread Angle (Grinding) Grinding 1°–2° 25° Grinding Examples 25° 20° 35° 20° Grinding 0.5 – 0.8 4° w 4° Grinding Grinding 0.5 – 0.8 60° R0.3 – R0.5 4° (Grinding) 6° Double Sided Relief 19° 19° 6° a : Inventory maintained in Japan. (MICRO MINI is available in 1 piece in one pack.) SPARE PARTS P001 TECHNICAL DATA Q001 F105
  • 107. INTERNAL GROOVING MICRO-MINI TWIN y CG TYPE (Internal Grooving) F1 F2 øD1 W3±0.03 Re Re øD4 H1 L10 L1 L2 Stock Min. Groove Max. * CG03ppRS-ppB Only Cutting Diameter Width Groove Depth Dimensions (mm) Order Number Micro Grain Carbide Coated Breaker D1 W3 F2 TF15 VP15TF (mm) (mm) (mm) Re D4 L1 L10 L2 F1 H2 CG0305RS-10 a a Without 3 1 1 0.05 3 50 5 6 1.3 2.7 0305RS-10B a a With 3 1 1 0.05 3 50 5 6 1.3 2.7 0306RS-20 a a Without 3 2 1 0.1 3 50 6 6 1.3 2.7 0306RS-20B a a With 3 2 1 0.1 3 50 6 6 1.3 2.7 03RS-10 a a Without 3 1 1 0.05 3 50 10 6 1.3 2.7 03RS-10B a a With 3 1 1 0.05 3 50 10 6 1.3 2.7 GROOVING 03RS-20 a a Without 3 2 1 0.1 3 50 11 6 1.3 2.7 03RS-20B a a With 3 2 1 0.1 3 50 11 6 1.3 2.7 0407RS-10 a a Without 4 1 1.5 0.05 4 60 7 7 1.8 3.6 0407RS-10B a a With 4 1 1.5 0.05 4 60 7 7 1.8 3.6 0408RS-20 a a Without 4 2 1.5 0.1 4 60 8 7 1.8 3.6 0408RS-20B a a With 4 2 1.5 0.1 4 60 8 7 1.8 3.6 04RS-10 a a Without 4 1 1.5 0.05 4 60 15 7 1.8 3.6 04RS-10B a a With 4 1 1.5 0.05 4 60 15 7 1.8 3.6 04RS-20 a a Without 4 2 1.5 0.1 4 60 16 7 1.8 3.6 04RS-20B a a With 4 2 1.5 0.1 4 60 16 7 1.8 3.6 0510RS-10 a a Without 5 1 2 0.05 5 70 10 8 2.3 4.5 0510RS-10B a a With 5 1 2 0.05 5 70 10 8 2.3 4.5 0511RS-20 a a Without 5 2 2 0.1 5 70 11 8 2.3 4.5 0511RS-20B a a With 5 2 2 0.1 5 70 11 8 2.3 4.5 05RS-10 a a Without 5 1 2 0.05 5 70 20 8 2.3 4.5 05RS-10B a a With 5 1 2 0.05 5 70 20 8 2.3 4.5 05RS-20 a a Without 5 2 2 0.1 5 70 21 8 2.3 4.5 05RS-20B a a With 5 2 2 0.1 5 70 21 8 2.3 4.5 0610RS-10 a a Without 6 1 2 0.05 6 75 10 8 2.8 5.4 0610RS-10B a a With 6 1 2 0.05 6 75 10 8 2.8 5.4 0611RS-20 a a Without 6 2 2 0.1 6 75 11 8 2.8 5.4 0611RS-20B a a With 6 2 2 0.1 6 75 11 8 2.8 5.4 06RS-10 a a Without 6 1 2 0.05 6 75 20 8 2.8 5.4 06RS-10B a a With 6 1 2 0.05 6 75 20 8 2.8 5.4 06RS-20 a a Without 6 2 2 0.1 6 75 21 8 2.8 5.4 06RS-20B a a With 6 2 2 0.1 6 75 21 8 2.8 5.4 0712RS-10 a a Without 7 1 2 0.05 7 85 12 8 3.3 6.4 0712RS-10B a a With 7 1 2 0.05 7 85 12 8 3.3 6.4 0713RS-20 a a Without 7 2 2 0.1 7 85 13 8 3.3 6.4 0713RS-20B a a With 7 2 2 0.1 7 85 13 8 3.3 6.4 07RS-10 a a Without 7 1 2 0.05 7 85 25 8 3.3 6.4 07RS-10B a a With 7 1 2 0.05 7 85 25 8 3.3 6.4 07RS-20 a a Without 7 2 2 0.1 7 85 26 8 3.3 6.4 07RS-20B a a With 7 2 2 0.1 7 85 26 8 3.3 6.4 a : Inventory maintained in Japan. (MICRO-MINI TWIN is available in 1 piece in one pack.) F106
  • 108. RECOMMENDED CUTTING CONDITIONS Feed (mm/rev) Recommended Tool Overhang Work Material Hardness Cutting Speed (m/min) CG03RS/CG04RS CG05RS/CG06RS/CG07RS (mm) P Carbon Steel · Alloy Steel 180 ─ 280HB 80 (40 ─ 120) 0.02 (0.01 ─ 0.03) 0.03 (0.01 ─ 0.05) CG Type Micro-Mini Twin M Stainless Steel < 200HB 80 (40 ─ 120) 0.02 (0.01 ─ 0.03) 0.03 (0.01 ─ 0.05) Tensile Strength K Gray Cast Iron < 350MPa 80 (40 ─ 120) 0.03 (0.01 ─ 0.05) 0.03 (0.01 ─ 0.05) L10 + 2 (mm) N Non-ferrous Metal ─ 120 (80 ─ 160) 0.03 (0.01 ─ 0.05) 0.05 (0.01 ─ 0.08) Holder (Note) Wet cutting is recommended. y PRECAUTIONS WHEN USING THE MICRO-MINI TWIN a When using a holder for general purpose / small automatic lathe: aTo avoid chipping of the 2nd cutting edge take care when inserting the boring bar into the holder. Fig.1 Refer to fig.1. If the 2nd edge contacts the internal face of the holder there is a possibility that it Internal Face of the Holder may chip. Cutting Edge Insert Direction sWhen using this type of holder, there is a possibility that damage to the shank and the 2nd cutting Fig.2 GROOVING 3rd Clamping Screw edge can occur. Make sure that the clamping screws are tightened to the set torque value. Additionally make sure that there is no clamping screw near the 2nd cutting edge as this can 1 2 3 break the boring bar. eWhen using Mitsubishi holders: Insert Point 2nd Cutting Edge When using holders with a tool overhang of recommended quantity, ensure that the 3rd clamping screw is removed prior to machining. The set torque value for clamping screw is 2.0 N • m. a When using a square type holder: aWhen installing the boring bar into the holder, tighten the clamp screws after ensuring the flats on Fig.3 the tool holder are parallel to the reference flats on the micro-mini bar. Refer to fig.3. sMake sure that the clamping screws are tightened to the recommended values. dDo not tighten the clamp screw without a bar in place, otherwise the bridge will be deformed. Insert The Reference Plane of Square Type Holder Tighten the clamping screw ensuring making the micro-mini twin boring bars in contact with the reference plane of square type holder. F107
  • 109. INTERNAL GROOVING ROUND TYPE HOLDER RBH158ppN, RBH16ppN, RBH22ppN has a temporary set screw for different machine specifications. RBH190ppN (Represented by number 4) Dimensions (mm) * 1 Clamp Screw Stock MICRO-MINI MICRO-MINI TWIN Torque Order Number Wrench D4 D8 D5 L1 S1 S2 S3 C CG z x c v (N • m) RBH15830N a 15.875 3 15 100 10 10 ─ 03FR-BLS 03RS- pp(B) A A A ─ HKY20F 2.0 15840N a 15.875 4 15 100 15 15 ─ 04FR-BLS 04RS- pp(B) A A A ─ HKY20F 2.0 15850N a 15.875 5 15 100 15 15 ─ 05HR-BLS 05RS- pp(B) A A A ─ HKY20F 2.0 GROOVING 15860N a 15.875 6 15 100 15 15 ─ ─ 06RS- pp(B) A A A ─ HKY20F 2.0 15870N a 15.875 7 15 100 20 20 ─ ─ 07RS- pp(B) A A A ─ HKY20F 2.0 RBH1630N a 16 3 15 100 10 10 ─ 03FR-BLS 03RS- pp(B) A A A ─ HKY20F 2.0 1640N a 16 4 15 100 15 15 ─ 04FR-BLS 04RS- pp(B) A A A ─ HKY20F 2.0 1650N a 16 5 15 100 15 15 ─ 05HR-BLS 05RS- pp(B) A A A ─ HKY20F 2.0 1660N a 16 6 15 100 15 15 ─ ─ 06RS- pp(B) A A A ─ HKY20F 2.0 1670N a 16 7 15 100 20 20 ─ ─ 07RS- pp(B) A A A ─ HKY20F 2.0 03RS- pp(B) *2 RBH19030N a 19.05 3 18 125 10 10 ─ 03FR-BLS 04RS- pp(B) B B B ─ HKY20F 2.0 *2 19040N a 19.05 4 18 125 15 15 ─ 04FR-BLS 05RS- pp(B) B B B ─ HKY20F 2.0 *2 19050N a 19.05 5 18 125 15 15 ─ 05HR-BLS 06RS- pp(B) B B B ─ HKY20F 2.0 *2 19060N a 19.05 6 18 125 15 15 ─ ─ 07RS- pp(B) B B B ─ HKY20F 2.0 *2 19070N a 19.05 7 18 125 20 20 ─ ─ B B B ─ HKY20F 2.0 RBH2030N a 20 3 12 125 10 10 ─ 03FR-BLS 03RS- pp(B) A A B ─ HKY20F 2.0 2040N a 20 4 13 125 15 15 ─ 04FR-BLS 04RS- pp(B) A B B ─ HKY20F 2.0 2050N a 20 5 14 125 15 15 ─ 05HR-BLS 05RS- pp(B) A B B ─ HKY20F 2.0 2060N a 20 6 15 125 15 15 ─ ─ 06RS- pp(B) A B B ─ HKY20F 2.0 2070N a 20 7 16 125 20 20 ─ ─ 07RS- pp(B) A B B ─ HKY20F 2.0 RBH2230N a 22 3 12 125 10 10 10 03FR-BLS 03RS- pp(B) A B C A HKY20F 2.0 2240N a 22 4 13 125 15 15 12.5 04FR-BLS 04RS- pp(B) A B B A HKY20F 2.0 2250N a 22 5 14 125 15 15 12.5 05HR-BLS 05RS- pp(B) A B B A HKY20F 2.0 2260N a 22 6 15 125 15 15 15 ─ 06RS- pp(B) A B B A HKY20F 2.0 2270N a 22 7 16 125 20 20 15 ─ 07RS- pp(B) A B B A HKY20F 2.0 RBH2530N a 25 3 12 150 10 10 ─ 03FR-BLS 03RS- pp(B) A B C ─ HKY20F 2.0 2540N a 25 4 13 150 15 15 ─ 04FR-BLS 04RS- pp(B) A C C ─ HKY20F 2.0 2550N a 25 5 14 150 15 15 ─ 05HR-BLS 05RS- pp(B) A C C ─ HKY20F 2.0 2560N a 25 6 15 150 15 15 ─ ─ 06RS- pp(B) A C C ─ HKY20F 2.0 2570N a 25 7 16 150 20 20 ─ ─ 07RS- pp(B) A C C ─ HKY20F 2.0 RBH25430N a 25.4 3 12 150 10 10 ─ 03FR-BLS 03RS- pp(B) A B C ─ HKY20F 2.0 25440N a 25.4 4 13 150 15 15 ─ 04FR-BLS 04RS- pp(B) A C C ─ HKY20F 2.0 25450N a 25.4 5 14 150 15 15 ─ 05HR-BLS 05RS- pp(B) A C C ─ HKY20F 2.0 25460N a 25.4 6 15 150 15 15 ─ ─ 06RS- pp(B) A C C ─ HKY20F 2.0 25470N a 25.4 7 16 150 20 20 ─ ─ 07RS- pp(B) A C C ─ HKY20F 2.0 *1 Order number number. screw A=HSS04004, B=HSS04006, C=HSS04008 of clamp * 2 Revised order Conventional Order Revised Order Number Number RBH1930N RBH19030N 1940N 19040N 1950N 19050N 1960N 19060N 1970N 19070N a : Inventory maintained in Japan. F108
  • 110. SQUARE TYPE HOLDER 45° 8 S2 F1 B 10 (Clamp) 20 L3 100 10 10 Dimensions (mm) MICRO-MINI TWIN CG MICRO-MINI TWIN Torque Order Number Stock Clamp Screw Wrench CG (N • m) B L3 * F1 Width of Cutting Width of Cutting S2 Edge 1mm Edge 2mm SBH1030R a 13.8 13.8 13 ─ 17.5 (14) 14 ─ 16.5 (15) 14 03RS-10(B),03RS-20(B) HSC05012 HKY40R 9.5 1040R a 14.7 14.8 18 ─ 22.5 (19) 19 ─ 21.5 (20) 15 04RS-10(B),04RS-20(B) HSC05012 HKY40R 9.5 GROOVING 1050R a 15.6 15.8 23 ─ 27.5 (24) 24 ─ 26.5 (25) 16 05RS-10(B),05RS-20(B) HSC05012 HKY40R 9.5 1060R a 16.5 16.8 23 ─ 32.5 (24) 24 ─ 31.5 (25) 17 06RS-10(B),06RS-20(B) HSC05012 HKY40R 9.5 1070R a 17.4 17.8 28 ─ 38 (29) 29 ─ 37 (30) 18 07RS-10(B),07RS-20(B) HSC05012 HKY40R 9.5 * L3 is the length of overhang for sufficient clamping, and ( ) is the recommended length for machining of carbon and alloy steel. SPARE PARTS P001 F109
  • 111. INTERNAL GROOVING FTYPE a Min. cutting diameter 10mm a Screw-on type a Usable for various applications. a Max. groove depth : 3mm FSL51 Internal grooving, Threading, Boring 1 Corner type (FSL5108R,5110R) 2 Corner type (FSL5112R,5114R,5116R) F1 F1 2° 2° 2° 2° W3 H1 H1 10° L2 W3 L1 øD4 5° L2 L1 øD4 Right hand tool holder only. Stock Insert Number Dimensions (mm) Min. Max. * Cutting Groove Order Number Diameter Depth Clamp R Grooving Threading Boring D4 L1 L2 F1 H1 W3 (mm) (mm) Screw Wrench FSL5108R a MLG10ppL MLT1001L MLP1004L 8 125 30 4.8 7 1.2 10 1.0 TS25 TKY08F 1.5 5110R a MLG10ppL MLT1001L MLP1004L 10 150 40 5.8 9 2.0 12 1.0 TS25 TKY08F 5112R a MLG14ppL MLT1401L MLP1404L 12 180 50 6.8 10.8 1.5 14 2.0 TS32 TKY08F GROOVING 2.0 5114R a MLG14ppL MLT1401L MLP1404L 14 180 60 7.8 12.4 3.0 16 2.0 TS32 TKY08F 2.0 5116R a MLG20ppL MLT2001L MLP2004L 16 200 70 9.7 14 3.0 20 3.0 TS43 TKY15F 4.0 * Clamp Torque (N • m) : TS25=1.0, TS32=1.0, TS43=3.5 FSL52 (Carbide shank) Internal grooving, Threading, Boring 1 Corner type (FSL5208R,5210R) 2 Corner type (FSL5212R,5214R,5216R) F1 F1 2° 2° 2° 2° W3 H1 10° L2 W3 H1 L1 øD4 5° L2 L1 øD4 Right hand tool holder only. Stock Insert Number Dimensions (mm) Min. Max. * Cutting Groove Order Number Diameter Depth Clamp R Grooving Threading Boring D4 L1 L2 F1 H1 W3 (mm) (mm) Screw Wrench FSL5208R a MLG10ppL MLT1001L MLP1004L 8 125 60 4.8 7 1.2 10 1.0 TS25 TKY08F 1.5 5210R a MLG10ppL MLT1001L MLP1004L 10 150 70 5.8 9 2.0 12 1.0 TS25 TKY08F 5212R a MLG14ppL MLT1401L MLP1404L 12 180 80 6.8 10.8 1.5 14 2.0 TS32 TKY08F 2.0 5214R a MLG14ppL MLT1401L MLP1404L 14 180 85 7.8 12.4 3.0 16 2.0 TS32 TKY08F 2.0 5216R a MLG20ppL MLT2001L MLP2004L 16 200 115 9.7 14 3.0 20 3.0 TS43 TKY15F 4.0 * Clamp Torque (N • m) : TS25=1.0, TS32=1.0, TS43=3.5 a : Inventory maintained in Japan. r : Non stock, produced to order only. F110 (10 inserts in one case)
  • 112. INSERTS Coated Carbide Dimensions (mm) Application Groove Width Thread Pitch UP20M UTi20T Order Number Geometry W3 L1 L2 L3 S1 Re C (mm) 1.2 MLG1012L r a 7 5 1 2.38 ─ 0.1 MLG...L W3 ±0.025 1.5 1015L r a 7 5 1 2.38 ─ 0.1 L3 2 1020L r a 7 5 1 2.38 ─ 0.1 2° S1 C 2° L1 15° L2 Grooving 1.5 MLG1415L a 11.8 6.5 2 4.76 ─ 0.1 MLG...L W3 ±0.025 GROOVING 2 1420L a 11.8 6.5 2 4.76 ─ 0.1 L3 3 1430L a 11.8 6.5 2 4.76 ─ 0.1 2° S1 2 2020L a 16.8 9.03 3 6.35 ─ 0.1 C 2° 3 2030L a 16.8 9.03 3 6.35 ─ 0.1 L1 20° 4 2040L a 16.8 9.03 3 6.35 ─ 0.1 L2 Pitch 1.5 ─ 2.0 MLT1001L a a 7 5 ─ 2.38 0.1 ─ MLT • MLP Pitch 1.5 ─ 2.5 1401L a a 11.8 6.5 ─ 4.76 0.1 ─ Pitch 1.5 ─ 3.5 2001L a a 16.8 9.03 ─ 6.35 0.1 ─ 60° S1 Threading Re L1 15° L2 ─ MLP1004L a 7 5 1 2.38 0.4 ─ L3 ─ 1404L a 11.8 6.3 2 4.76 0.4 ─ S1 60° ─ 2004L a 16.8 9.03 3 6.35 0.4 ─ Boring Re L1 20° L2 MLT • MLP14,20 RECOMMENDED CUTTING CONDITIONS Cutting Speed Feed (mm/rev) Work Material Hardness Grade (m/min) 1.2, 1.5mm 2.0mm 3.0mm 4.0mm P Carbon Steel 180 ─ 280HB UP20M • UTi20T 90 (60 ─ 120) 0.05 (0.02 ─ 0.08) 0.05 (0.02 ─ 0.08) 0.05 (0.02 ─ 0.08) 0.05 (0.02 ─ 0.08) Alloy Steel 280 ─ 350HB UP20M • UTi20T 80 (50 ─ 100) 0.03 (0.02 ─ 0.04) 0.03 (0.02 ─ 0.04) 0.03 (0.02 ─ 0.04) 0.03 (0.02 ─ 0.04) SPARE PARTS P001 TECHNICAL DATA Q001 F111
  • 113. INTERNAL GROOVING D TYPE a Min. cutting diameter : 40mm a Pin lock type BORING HEAD a Exchangeable head type a Groove width 1.25 ─ 4.7mm DPT4 Internal grooving øD4 F1 (Max. Groove Width) 4.7 L1 Right hand tool holder only. Stock Dimensions (mm) Min. * Cutting Order Number Insert Number Diameter R D4 L1 F1 (mm) Lock Pin Lock Screw Stop Ring Wrench DPT4132R a 32 40 20 40 P21S HSP08014 E01 HKY40R MGTL43ppp 4140R a 40 50 25 50 P21S HSP08014 E01 HKY40R (Note) Please use left hand insert. GROOVING Clamp Torque (N • m) : HSP08014=7.0 * STANDARD ARBOR FOR D TYPE BORING HEAD z B x 1 c 32 v 32 zDesignation xArbor Length (mm) cArbor Diameter (mm) vHead Diameter (mm) Symbol D4 L1 S1 Symbol Diameter (D4) Symbol Diameter (D4) 32 260 300 32 32 32 32 1 40 310 360 40 40 40 40 Dimensions (mm) Stock Order Head Set Bolt Wrench Number D4 L1 H1 S1 Order Number B13232 a 32 260 29 300 SD32 HKY60R DPT4132R øD4 B14040 a 40 310 37 360 SD40 HKY60R DPT4140R 1.5 H1 øD4 L1 S1 y Relationship between prepared hole and groove depth for DPT4 type ap øD1 5.0 W3 4.0 Insert : MGTR/L43250-43470 (W3=2.5 ─ 4.7) Range of grooving Groove Depth ap (mm) 3.0 Insert : MGTR/L43150-43230 (W3=1.5 ─ 2.3) Range of grooving 2.0 Insert : MGTR/L43145 (W3=1.45) Range of grooving 1.0 Insert : MGTR/L43125 (W3=1.25) Range of grooving 40 60 80 100 120 140 160 180 200 Diameter of Prepared Hole D1 (mm) a : Inventory maintained in Japan. [ : Inventory maintained in Japan. To be replaced by new products. (10 inserts in one case) F112
  • 114. INSERTS Stock Dimensions (mm) Coated Cermet Carbide Groove Width Order Number W3 Geometry VP20MF NX2525 UTi20T (mm) L3 D1 S1 Re NX55 MGTL43125 a a [ a 1.25 1.2 12.7 4.76 0.2 MGTL... 43145 a a a 1.45 1.5 12.7 4.76 0.2 43150 a a [ a 1.5 3.0 12.7 4.76 0.2 43175 a a a 1.75 3.0 12.7 4.76 0.2 43200 a a [ a 2 3.0 12.7 4.76 0.2 43230 a a [ a 2.3 3.0 12.7 4.76 0.2 43250 a a [ a 2.5 4.5 12.7 4.76 0.3 W3 ±0.025 43260 a a 2.6 4.5 12.7 4.76 0.3 L3 GROOVING Re 43270 a a 2.7 4.5 12.7 4.76 0.3 S1 43280 a a [ a 2.8 4.5 12.7 4.76 0.3 43300 a a [ a 3 4.5 12.7 4.76 0.3 D1 43320 a [ a 3.2 4.5 12.7 4.76 0.3 43330 a a [ a 3.3 4.5 12.7 4.76 0.3 43350 a a [ a 3.5 4.5 12.7 4.76 0.3 43400 a [ a 4 4.5 12.7 4.76 0.3 43420 a a 4.2 4.5 12.7 4.76 0.4 43430 a [ a 4.3 4.5 12.7 4.76 0.4 43450 a a [ a 4.5 4.5 12.7 4.76 0.4 43470 a a a 4.7 4.5 12.7 4.76 0.4 RECOMMENDED CUTTING CONDITIONS Work Material Hardness Grade Cutting Speed (m/min) Feed (mm/rev) P Carbon Steel VP20MF 120 (100 ─ 140) 0.14 (0.03 ─ 0.25) 180 ─ 280HB Alloy Steel NX2525 130 (100 ─ 160) 0.12 (0.03 ─ 0.2) M Stainless Steel < 200HB VP20MF 120 (100 ─ 140) 0.12 (0.03 ─ 0.18) K Gray Cast Iron Tensile Strength < 350MPa VP20MF 120 (100 ─ 140) 0.12 (0.03 ─ 0.18) (Note) For machining a narrow groove, apply a lower feed within the recommended range. OTHER TYPES OF INSERTS FOR CUTTING OFF Stock Dimensions (mm) Carbide Order Number Geometry W3 S1 L1 UTi20T HTi10 CFT1 a 3 5 30 CF Holder 3 4 5 40 W3 a a 2° 30' 30' S1 L1 2° 11° SPARE PARTS P001 TECHNICAL DATA Q001 F113