SlideShare a Scribd company logo

TOOLING SYSTEM

C
CHAITANYATOOLING

The document provides information on how to read a tooling system standard. It is organized by product series with each series including the product category, section, geometry, tooling system identification, and insert shape. Key details provided for each product series include the type/name, product category, tooling system, insert identification numbers, cutting edge height and length, hand of tool, and insert shape.

1 of 28
Downloaded 15 times
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
HOW TO READ THE STANDARD OF TOOLING SYSTEM a How this section page is organized zOrganized by product series. (Refer to the index on the next page.) TYPE/ NAME OF PRODUCT PRODUCT CATEGORY PRODUCT SECTION GEOMETRY TOOLING SYSTEM CARTRIDGE y IDENTIFICATION P T F N R 10 CA 11 LL ISO type Lever lock type Lever lock type Insert Clamp Screw Cartridge Clamp Structure Insert Shape C 80°Rhombic Cutting Angle F 90° Insert Clearance Hand of Tool R Right Hand Cutting Edge Height (mm) Tool Type CA ISO A Type Cartridge Cutting Edge Length (mm) Lever P Lever Lock S Square G 90°(Off Set) N 0° L Left Hand 10 10 Insert Shape a Negative insert. Shim Inscribed Triangle Rhombic Square T Triangle K 75° 12 12 80° Circle a Large breaker selection. L 95° 16 16 a Suitable for steel and cast iron. S 45° 20 20 ─ ─ 11 6.35 Shim Pin T ─ 09 16 60° 9.525 Y 85° 12 12 22 12.7 * z Corner Radius Min. Cutting LLSCN Diameter Standard Stock Dimensions (mm) LLSSN Type Order Number Geometry Insert Number LLSTN x Re D1 Shim Clamp Lever Clamp Radial Axial R L H1 B L1 S1 S2 S3 S4 H2 F1 (mm) (mm) Shim Pin Lever Spring Screw Screw Screw Wrench Set Bolt PTFNR/L10CA11 a a øD1 H1 H1 S4 1103pp 12.5 11 50 20 8 2 5 10 14 0.4 40 ─ ─ LLCL12S HLS1 LLCS105 LLR1 KS1 zHKY25R HSC06016 xHKY20F zHKY25R 12CA16 a a 1604pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 xHKY20F HSC06020 B B 90° zHKY25R F1 16CA16 a a 45° 20° 1604pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 xHKY20F HBH08025 PTFN S3 S2 20CA22 a H2 S1 16CA 10CA 2204pp 20 19 70 30 10 2.5 ─ 20 25 0.8 70 LLSTN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08030 Re L1 20CA 12CA TNMA TNMG Right hand tool holder shown. TNMM zHKY25R PTGNR/L12CA16 a a H1 H1 S4 1604pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 xHKY20F HSC06020 øD1 TNGA zHKY25R 16CA16 a a TNGG 1604pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 xHKY20F HBH08025 B B F1 45° 20° PTGN S3 S2 H2 Re 90° S1 16CA 12CA L1 Right hand tool holder shown. zHKY20R PSKNR/L10CA09 a a øD1 H1 H1 S4 0903pp 12.5 11 50 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 zHKY25R HSC06016 SNMA zHKY25R 12CA12 a a 1204pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 B B 75° SNMG F1 16CA12 a a 45° 1204pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 PSKN S3 S2 20° SNMM H2 Re S1 16CA 10CA SNGA L1 12CA SNGG Right hand tool holder shown. zHKY25R PCLNR/L12CA12 a a øD1 H1 H1 S4 1204pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 16CA12 a a CNMA 1204pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSCN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 95° B B F1 20CA12 a 45° CNMG 1204pp 20 19 70 30 10 2.5 ─ 20 25 0.8 70 LLSCN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08030 PCLN S3 S2 20° H2 Re S1 16CA 12CA CNMM L1 20CA CNGG Right hand tool holder shown. zHKY20R PSSNR/L10CA09 a a øD1 H1 H1 S4 0903pp 12.5 11 44 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 zHKY25R HSC06016 12CA12 a a SNMA 1204pp 15.5 16 47 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 zHKY25R HSC06020 xHKY20F B B Re SNMG F1 16CA12 a a 45° 1204pp 16 17 53 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 PSSN 20° SNMM S3 S2 TOOLING TOOLING H2 Re S1 16CA 10CA SNGA L1 12CA 45° SNGG Right hand tool holder shown. zHKY25R PTTNR12CA16 a øD1 H1 H1 S4 1604pp 15.5 16 55 20 8 2 6 12 13 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 xHKY20F HSC06020 16CA16 a TNMA 1604pp 16 17 63 25 8 2.5 ─ 16 15 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 zHKY25R HBH08025 xHKY20F B B F1 TNMG 45° 20° PTTN Re S3 S2 TNMM H2 60° S1 16CA 12CA TNGA L1 TNGG Right hand tool holder only. zHKY20R PSYNR10CA09 a øD1 H1 H1 S4 0903pp 12.5 11 50 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 zHKY25R HSC06016 SNMA zHKY25R 12CA12 a 1204pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 B B 85° SNMG F1 16CA12 a 45° 1204pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 PSYN 20° SNMM S3 S2 H2 Re S1 16CA 10CA SNGA L1 12CA SNGG Right hand tool holder only. * Clamp Torque (N • m) : LLCS105=1.5, LLCS106=2.2, LLCS106S=2.2, LLCS108S=3.3 CNpp type inserts A058 ─ A062 SNpp type inserts A069 ─ A073 a : Inventory maintained in Japan. TNpp type inserts A074 ─ A079 M002 SPARE PARTS P 001 M003 LEGEND FOR REFERENCE PAGE FOR PAGE REFERENCE STOCK STATUS MARK APPLICABLE INSERTS ·SPARE PARTS is shown on the left hand indicates reference pages for indicates reference pages, including page of each double-page details of inserts that are the above, on the right hand page of spread. applicable to the title product. each double-page spread. PRODUCT STANDARDS indicates order numbers, stock status (per right/left hand), applicable inserts, dimensions, minimum cutting diameters, standard corner radius, and spare parts. a To Order : Please specify zorder number and hand of tool (right/left). M000
MILLING TOOLS TOOLING SYSTEM CARTRIDGE LL TYPE CARTRIDGE .................................................................M002 BC TYPE CARTRIDGE ................................................................M004 SS TYPE CARTRIDGE ................................................................M006 SCREW-ON TYPE CARTRIDGE ................................................M008 CARTRIDGE FOR GROOVING ............................................................M010 BORING UNIT ..................................................................................M012 MI TYPE BORING BARS.................................................................M015 QUICK CHANGE TOOLING SYSTEM CLASSIFICATION OF QUICK CHANGE SYSTEM .....................M016 FACE MILL ...................................................................................M017 FACE MILLING ADAPTER ..........................................................M018 SIDE CUTTER ..............................................................................M020 BORING TOOL.............................................................................M021 MODULAR TOOLING SYSTEM ......................................................................M022 HSK SYSTEM...............................................................................M026 *Arrangedppp-ES-M order FVp-FVppppS M024 ABS by Alphabetical M012 M006 SSSPRppCApp M024 ABSppp-ES-M1 M010 MGHRppCApppp M006 SSYPRppCApp M024 ABSppp-ES-M3 M002 PCLNR/LppCApp M006 STFPR/LppCApp M025 ABSppp-ES-M4 M002 PSKNR/LppCApp M006 STGPRppCApp M023 ABSppp-FS-W M002 PSSNR/LppCApp M008 STJPRppCApp M024 ABSpp-ES-M M002 PSYNRppCApp M006 STTPRppCApp M024 ABSpp-ES-M1 M002 PTFNR/LppCApp M008 SVJCRppCApp M024 ABSpp-ES-M3 M002 PTGNR/LppCApp M008 SVPCRppCApp M025 ABSpp-ES-M4 M002 PTTNRppCApp M023 ABSpp-FS-W M025 SBAppp-ES-M M004 CSKPRppCApp M025 SBAppp-ES-M1 M004 CSSPRppCApp M025 SBApp-ES-M M004 CSYPRppCApp M025 SBApp-ES-M1 M004 CTFPR/LppCApp M015 SBRppp M004 CTGPRppCApp M008 SCLCRppCApp M004 CTTPRppCAp M008 SDJCRppCApp M012 FAp-FApppp M008 SDNCRppCApp M012 FAp-FAppppS M008 SRDCRppCApp M012 FVp-FVpppp M006 SSKPRppCApp M001
TOOLING SYSTEM CARTRIDGE LL ISO type Lever lock type Lever lock type Insert Clamp Screw Cartridge Lever a Negative insert. Shim a Large breaker selection. a Suitable for steel and cast iron. Shim Pin Stock Type Order Number Geometry Insert Number R L PTFNR/L10CA11 a a øD1 H1 H1 S4 1103pp 12CA16 a a 1604pp B B 90° F1 16CA16 a a 45° 20° 1604pp PTFN S3 S2 20CA22 a H2 Re S1 16CA 10CA 2204pp L1 20CA 12CA TNMA TNMG Right hand tool holder shown. TNMM PTGNR/L12CA16 a a H1 H1 1604pp øD1 S4 TNGA 16CA16 a a TNGG 1604pp B B F1 45° 20° PTGN S3 S2 H2 Re 90° S1 16CA 12CA L1 Right hand tool holder shown. PSKNR/L10CA09 a a øD1 H1 H1 S4 0903pp 12CA12 a a SNMA 1204pp 75° SNMG B B F1 16CA12 a a 45° 20° 1204pp PSKN S3 S2 SNMM H2 Re S1 16CA 10CA SNGA L1 12CA SNGG Right hand tool holder shown. PCLNR/L12CA12 a a øD1 H1 H1 S4 1204pp 16CA12 a a 95° CNMA 1204pp B B F1 20CA12 a 45° 20° CNMG 1204pp PCLN S3 S2 H2 Re S1 16CA 12CA CNMM L1 20CA CNGG Right hand tool holder shown. PSSNR/L10CA09 a a øD1 H1 H1 S4 0903pp 12CA12 a a SNMA 1204pp Re SNMG B B F1 16CA12 a a 45° 20° 1204pp PSSN S3 S2 SNMM TOOLING H2 Re S1 16CA 10CA SNGA L1 12CA 45° SNGG Right hand tool holder shown. PTTNR12CA16 a øD1 H1 H1 S4 1604pp 16CA16 a TNMA 1604pp B TNMG B F1 45° 20° PTTN Re S3 S2 TNMM H2 60° S1 16CA 12CA TNGA L1 TNGG Right hand tool holder only. PSYNR10CA09 a øD1 H1 H1 S4 0903pp 12CA12 a SNMA 1204pp SNMG B B 85° F1 16CA12 a 45° 20° 1204pp PSYN S3 S2 SNMM H2 Re S1 16CA 10CA SNGA L1 12CA SNGG Right hand tool holder only. Clamp Torque (N • m) : LLCS105=1.5, LLCS106=2.2, LLCS106S=2.2, LLCS108S=3.3 * a : Inventory maintained in Japan. M002
y IDENTIFICATION P T F N R 10 CA 11 Clamp Insert Shape Cutting Angle Insert Hand of Tool Cutting Edge Tool Type Cutting Edge Structure C 80°Rhombic F 90° Clearance R Right Hand Height (mm) CA ISO A Type Length (mm) P Lever Lock S Square G 90°(Off Set) N 0° L Left Hand 10 10 Cartridge Insert Shape Inscribed 12 Triangle T Triangle K Rhombic 75° 12 Square Circle 80° L 95° 16 16 S 45° 20 20 ─ ─ 11 6.35 T 60° ─ 09 16 9.525 Y 85° 12 12 22 12.7 LLSCN * Min. Cutting Corner Radius z Diameter Dimensions (mm) Standard LLSSN LLSTN x Re D1 Shim Clamp Lever Clamp Radial Axial H1 B L1 S1 S2 S3 S4 H2 F1 (mm) (mm) Shim Pin Lever Spring Screw Screw Screw Wrench Set Bolt zHKY25R 12.5 11 50 20 8 2 5 10 14 0.4 40 ─ ─ LLCL12S HLS1 LLCS105 LLR1 KS1 xHKY20F HSC06016 zHKY25R 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 xHKY20F HSC06020 zHKY25R 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 xHKY20F HBH08025 20 19 70 30 10 2.5 ─ 20 25 0.8 70 LLSTN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08030 zHKY25R 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 xHKY20F HSC06020 zHKY25R 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 xHKY20F HBH08025 zHKY20R 12.5 11 50 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 zHKY25R HSC06016 zHKY25R 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 zHKY25R 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSCN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 20 19 70 30 10 2.5 ─ 20 25 0.8 70 LLSCN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08030 zHKY20R 12.5 11 44 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 zHKY25R HSC06016 zHKY25R 15.5 16 47 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 16 17 53 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 TOOLING zHKY25R 15.5 16 55 20 8 2 6 12 13 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 xHKY20F HSC06020 zHKY25R 16 17 63 25 8 2.5 ─ 16 15 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 xHKY20F HBH08025 zHKY20R 12.5 11 50 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 zHKY25R HSC06016 zHKY25R 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 CNpp type inserts A058 ─ A062 SNpp type inserts A069 ─ A073 TNpp type inserts A074 ─ A079 SPARE PARTS P 001 M003
TOOLING SYSTEM CARTRIDGE BC ISO type Clamp on type Clamp on type Clamp Screw Clamp Bridge Cartridge a 11°positive insert. Insert a Suitable for steel, cast iron, aluminium alloys and copper alloys. Stock Type Order Number Geometry Insert Number R L CTFPR/L10CA11 a a H1 H1 1103pp øD1 S4 12CA16 a a 1603pp B B 90° F1 16CA16 a a 1603pp CTFP 45° 20° H2 S3 S2 Re S1 16CA 10CA L1 12CA TPMN Right hand tool holder shown. TPMR CTGPR10CA11 a H1 H1 1103pp øD1 S4 TPGN 12CA16 a 1603pp B B F1 16CA16 a 1603pp CTGP 45° 20° S3 S2 Re S1 16CA 10CA H2 90° L1 12CA Right hand tool holder only. CSKPR10CA09 a H1 H1 0903pp øD1 S4 12CA12 a 1203pp 75° B B F1 16CA12 a 1203pp CSKP 45° 20° S3 S2 Re 16CA 10CA H2 S1 L1 12CA SPMN Right hand tool holder only. SPMR CSSPR10CA09 a H1 H1 0903pp øD1 S4 SPGN 12CA12 a 1203pp B B F1 16CA12 a 45° 1203pp CSSP 45° 20° S3 S2 H2 Re 16CA 10CA S1 L1 12CA Right hand tool holder only. CTTPR10CA11 a øD1 H1 H1 1103pp S4 12CA16 a 1603pp TPMN F1 B B 16CA16 a 1603pp CTTP Re 45° 20° TPMR S3 S2 TOOLING H2 60° S1 16CA 10CA TPGN L1 12CA Right hand tool holder only. CSYPR10CA09 a H1 H1 0903pp øD1 S4 12CA12 a 1203pp 85° SPMN B B 16CA12 1203pp F1 a CSYP 45° 20° SPMR S3 S2 H2 Re S1 16CA 10CA SPGN L1 12CA Right hand tool holder only. Clamp Torque (N • m) : BC4=2.5, BC4L=2.5, BC5=5.0, BC6=5.0 * a : Inventory maintained in Japan. M004
y IDENTIFICATION C T F P R 10 CA 11 Clamp Insert Shape Cutting Angle Insert Hand of Tool Cutting Edge Tool Type Cutting Edge Structure S Square F 90° Clearance R Right Hand Height (mm) CA ISO A Type Length (mm) C Clamp On T Triangle G 90°(Off Set) P 11° L Left Hand 10 10 Cartridge Insert Shape Inscribed K 75° 12 12 Square Triangle Circle S 45° 16 16 T 60° ─ 11 6.35 Y 85° 09 16 9.525 12 22 12.7 * Min. Cutting Corner Radius PS Diameter Dimensions (mm) Standard PT Re D1 H1 B L1 S1 S2 S3 S4 H2 F1 (mm) (mm) Shim Shim Pin Radial Screw Axial Screw Clamp Set Wrench Set Bolt 12.5 11 50 20 8 2 5 10 14 0.4 38 ─ ─ TSS05006 KS1 BC4 TKY10R HSC06016 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC06020 16 17 63 25 8 2 ─ 16 25 0.8 55 PT32 BCP201 TSS06010 KS2 BC6 TKY20R HBH08025 12.5 11 50 20 8 2 5 10 14 0.4 38 ─ ─ TSS05006 KS1 BC4 TKY10R HSC06016 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC06020 16 17 63 25 8 2 ─ 16 25 0.8 55 PT32 BCP201 TSS06010 KS2 BC6 TKY20R HBH08025 12.5 11 50 20 8 2 5 10 14 0.8 38 ─ ─ TSS05006 KS1 BC4L TKY10R HSC06016 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC06020 16 17 63 25 8 2 ─ 16 25 0.8 55 PS42 BCP251 TSS06010 KS2 BC6 TKY20R HBH08025 12.5 11 44 20 8 2 5 10 14 0.8 38 ─ ─ TSS05006 KS1 BC4L TKY10R HSC06016 15.5 16 47 20 8 2 6 12 20 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC06020 16 17 53 25 8 2 ─ 16 25 0.8 55 PS42 BCP251 TSS06010 KS2 BC6 TKY20R HBH08025 12.5 11 50 20 8 2 5 10 9 0.4 38 ─ ─ TSS05006 KS1 BC4 TKY10R HSC06016 15.5 16 55 20 8 2 6 12 13 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC06020 16 17 63 25 8 2 ─ 16 15 0.8 55 PT32 BCP201 TSS06010 KS2 BC6 TKY20R HBH08025 TOOLING 12.5 11 50 20 8 2 5 10 14 0.8 38 ─ ─ TSS05006 KS1 BC4L TKY10R HSC06016 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC06020 16 17 63 25 8 2 ─ 16 25 0.8 55 PS42 BCP251 TSS06010 KS2 BC6 TKY20R HBH08025 SPpp type inserts A118 TPpp type inserts A120, A121 SPARE PARTS P 001 M005
TOOLING SYSTEM CARTRIDGE SS ISO type Screw on type Screw on type Clamp Screw Insert a 11°positive insert. Cartridge a Suitable for steel, cast iron, aluminium alloys and copper alloys. Stock Type Order Number Geometry Insert Number R L TPMX STFPR/L10CA11 a a øD1 H1 S4 TPGX 1103pp 12CA16 a a 1603pp 90° B F1 STFP S3 S2 20° TPMT Re H2 S1 TPGX L1 Right hand tool holder shown. TPMX STGPR10CA11 a øD1 H1 H1 S4 TPGX 1103pp 12CA16 a 1603pp B B F1 16CA16 a 1603pp STGP S3 S2 45° 20° TPMT Re H2 90° S1 16CA 10CA TPGX L1 12CA Right hand tool holder only. SSKPR10CA09 a øD1 H1 S4 0903pp 12CA12 a 1203pp 75° B F1 SSKP S3 S2 20° Re H2 S1 L1 Right hand tool holder only. SPMT SSSPR10CA09 a øD1 H1 SPGX 0903pp Re S4 12CA12 a 1203pp 45° B F1 SSSP S3 S2 20° Re H2 S1 L1 Right hand tool holder only. TPMX STTPR10CA11 a øD1 H1 H1 S4 TPGX 1103pp 12CA16 a 1603pp F1 B B 16CA16 a 1603pp STTP Re S3 S2 45° 20° TPMT TOOLING H2 60° S1 16CA 10CA TPGX L1 12CA Right hand tool holder only. SSYPR10CA09 a øD1 H1 S4 0903pp 12CA12 a 1203pp 85° B F1 SPMT SSYP S3 20° H2 Re S2 SPGX S1 L1 Right hand tool holder only. Clamp Torque (N • m) : CS300890T=1.0, TS4=3.5, TS5=7.5 * a : Inventory maintained in Japan. M006
y IDENTIFICATION S T F P R 10 CA 11 Clamp Insert Shape Cutting Angle Insert Hand of Tool Cutting Edge Tool Type Cutting Edge Structure S Square F 90° Clearance R Right Hand Height (mm) CA ISO A Type Length (mm) S Screw On T Triangle G 90°(Off Set) P 11° L Left Hand 10 10 Cartridge Insert Shape Inscribed K 75° 12 12 Square Triangle Circle S 45° 16 16 T 60° ─ 11 6.35 Y 85° 09 16 9.525 12 22 12.7 * Min. Cutting Corner Radius Diameter Dimensions (mm) H1 B L1 S1 S2 S3 S4 H2 Standard Re D1 F1 (mm) (mm) Clamp Screw Radial Screw Axial Screw Wrench Set Bolt TKY08F 12.5 11 50 20 8 2 5 10 14 0.4 35 CS300890T TSS05006 KS1 TKY10F HSC06016 TKY15F 15.5 16 55 20 8 2 6 12 20 0.8 50 TS4 TSS06010 KS1 TKY20F HSC06020 TKY08F 12.5 11 50 20 8 2 5 10 14 0.4 35 CS300890T TSS05006 KS1 TKY10F HSC06016 TKY15F 15.5 16 55 20 8 2 6 12 20 0.8 50 TS4 TSS06010 KS1 TKY20F HSC06020 TKY15F 16 17 63 25 8 2 ─ 16 25 0.8 55 TS4 TSS06012 KS2 TKY20F HBH08025 TKY10F 12.5 11 50 20 8 2 5 10 14 0.8 35 TS4 TSS05006 KS1 TKY15F HSC06016 TKY20F 15.5 16 55 20 8 2 6 12 20 0.8 50 TS5 TSS06010 KS1 TKY25F HSC06020 TKY10F 12.5 11 44 20 8 2 5 10 14 0.8 35 TS4 TSS05006 KS1 TKY15F HSC06016 TKY20F 15.5 16 47 20 8 2 6 12 20 0.8 50 TS5 TSS06010 KS1 TKY25F HSC06020 TKY08F 12.5 11 50 20 8 2 5 10 9 0.4 35 CS300890T TSS05006 KS1 TKY10F HSC06016 TKY15F 15.5 16 55 20 8 2 6 12 13 0.8 50 TS4 TSS06010 KS1 TKY20F HSC06020 TKY15F 16 17 63 25 8 2 ─ 16 15 0.8 55 TS4 TSS06012 KS2 TKY20F HBH08025 TOOLING TKY10F 12.5 11 50 20 8 2 5 10 14 0.8 35 TS4 TSS05006 KS1 TKY15F HSC06016 TKY20F 15.5 16 55 20 8 2 6 12 20 0.8 50 TS5 TSS06010 KS1 TKY25F HSC06020 SPpp type inserts A102 TPpp type inserts A106, A107 SPARE PARTS P 001 M007
TOOLING SYSTEM CARTRIDGE Screw-on type cartridge ISO type Screw on type Clamp Screw Insert a 11°positive insert. Cartridge a Suitable for steel, cast iron, aluminium alloys and copper alloys. Type Order Number Stock Geometry Insert Number R SCLCR12CA12 a H1 1204pp S4 95° F1 B CCMT SCLC S3 S2 20° Re CCMW S1 H2 L1 Right hand tool holder only. SDJCR12CA11 a H1 11T3pp S4 F1 B SDJC 93° S3 S2 20° Re S1 H2 L1 Right hand tool holder only. DCMT SDNCR12CA11 a H1 DCMW 11T3pp S4 F1 F2 B SDNC Re S3 S2 20° 62°30´ S1 H2 L1 Right hand tool holder only. SRDCR12CA08 a H1 0803M0 S4 F1 B SRDC S3 S2 20° RCMT 16 S1 H2 L1 Right hand tool holder only. STJPR12CA16 a 1603pp H1 S4 F1 B STJP TPGX S3 S2 20° 93° TOOLING Re S1 H2 L1 Right hand tool holder only. SVJCR12CA16 a 1604pp H1 S4 F1 B SVJC 93° S3 S2 20° Re S1 H2 L1 Right hand tool holder only. VCMT SVPCR12CA11 a VCMW 1103pp H1 S4 F1 B SVPC S3 S2 20° ´ Re 30 7° S1 11 H2 L1 Right hand tool holder only. Clamp Torque (N • m) : TS25=1.0, TS3=1.0, TS4=3.5, TS43=3.5, TS5=7.5 * a : Inventory maintained in Japan. M008
y IDENTIFICATION S C L C R 12 CA 12 Clamp Insert Shape Cutting Angle Insert Hand of Tool Cutting Edge Tool Type Cutting Edge Structure C 80°Rhombic L 95° Clearance R Right Hand Height (mm) CA ISO A Type Length (mm) S Screw On D 55°Rhombic J 93° C 7° L Left Hand 12 12 Cartridge Insert Shape Inscribed Rhombic Rhombic Rhombic Round R N Triangle Round 62°30´ P 11° Circle 35° 55° 80° T Triangle P 117°30´ V 35°Rhombic D ─ 08 ─ ─ ─ ─ 8.0 ─ 16 11 ─ 16 9.525 ─ ─ ─ 12 ─ 12.7 * Corner Radius Dimensions (mm) H1 B L1 S1 S2 S3 S4 H2 Standard Re F1 (mm) Clamp Screw Radial Screw Axial Screw Insert Wrench Adjust Screw Set Bolt Wrench 15.5 16 55 20 8 2 6 12 20 0.8 TS5 TSS06010 KS1 TKY25R TKY20F HSC06020 15.5 16 55 20 8 2 6 12 20 0.8 TS43 TSS06010 KS1 TKY15R TKY20F HSC06020 15.5 16 55 20 8 2 6 12 20 0.8 TS43 TSS06010 KS1 TKY15R TKY20F HSC06020 15.5 16 55 20 8 2 6 12 13 0.8 TS3 TSS06010 KS1 TKY08R TKY20F HSC06020 15.5 16 55 20 8 2 6 12 20 0.8 TS4 TSS06010 KS1 TKY15R TKY20F HSC06020 TOOLING 15.5 16 55 20 8 2 6 12 20 0.4 TS43 TSS06010 KS1 TKY15R TKY20F HSC06020 15.5 16 55 20 8 2 6 12 20 0.4 TS25 TSS06010 KS1 TKY08R TKY20F HSC06020 RCpp type inserts A098 VCpp type inserts A110 CCpp type inserts A088, A091 TPpp type inserts A106, A107 DCpp type inserts A093 ─ A096 SPARE PARTS P 001 M009
TOOLING SYSTEM CARTRIDGE Cartridge for grooving Stock Type Order Number Geometry Insert Number R 3 (Max. Groove Depth) H1 MGHR12CA3323 a S4 33pp W3 F1 B MGHR S3 S2 20° MGTR S1 H2 L1 * Clamp Torque (N • m) : SETS51=3.5, HBH06018=7.0 TOOLING a : Inventory maintained in Japan. M010
* Width Insert Thread Dimensions (mm) Pitch W3 H1 B L1 S1 S2 S3 S4 H2 F1 (mm) (mm) Clamp Screw Clamp Bridge Axial Screw Set Screw Wrench 2.3 15.5 16 55 20 8 2 6 12 20 ─ HBH06018 MTK1R KS1 HSC06020 TKY10R ─ 3.3 TOOLING MGTRpp type inserts F103 SPARE PARTS P001 M011
TOOLING SYSTEM BORING UNIT FA,FV y IDENTIFICATION zSet Order Number xUnit Order Number cCartridge Order Number a Precision finish FA 3 FA P N 3 1 boring unit. a Facilitates precision vMounting Type bSize nClamp Type mInsert Clearance Angle ,Lead Angle adjustment. a High accuracy. * Sets are delivered with unit and cartridge assembled. mInsert * bSize nClamp Type Stock Stock Stock zSet Order xUnit Order cCartridge Clearance Angle vMounting Type Cutting Mode Number Number Order Number Min. Cutting Symbol Symbol Type Symbol Angle Diameter (mm) FA Type FA0-FASC01 a FA0 a FASC01 a 0 19 S Screw On C 7 (Angular Type) FA0-FASC01S a FA0 a FASC01S a 0 19 S Screw On C 7 FA1-FASP11 a FA1 a FASP11 a 1 25 S Screw On P 11 FA1-FASP11S a FA1 a FASP11S a 1 25 S Screw On P 11 FA2-FASP21 a FA2 a FASP21 a 2 36 S Screw On P 11 FA2-FASP21S a FA2 a FASP21S a 2 36 S Screw On P 11 FA2-FAPN21 a FA2 a FAPN21 a 2 36 P Lever Lock N 0 FA2-FAPN21S a FA2 a FAPN21S a 2 36 P Lever Lock N 0 FA3-FASP31 a FA3 a FASP31 a 3 47 S Screw On P 11 FA3-FASP31S a FA3 a FASP31S a 3 47 S Screw On P 11 FA3-FAPN31 a FA3 a FAPN31 a 3 47 P Lever Lock N 0 FA3-FAPN31S a FA3 a FAPN31S a 3 47 P Lever Lock N 0 FA4-FAPN41 a FA4 a FAPN41 a 4 73 P Lever Lock N 0 FA4-FAPN41S a FA4 a FAPN41S a 4 73 P Lever Lock N 0 FV Type FV0-FVSC01 a FV0 a FVSC01 a 0 19 S Screw On C 7 (Vertical Type) FV0-FVSC01S a FV0 a FVSC01S a 0 19 S Screw On C 7 FV1-FVSP11 a FV1 a FVSP11 a 1 25 S Screw On P 11 FV1-FVSP11S a FV1 a FVSP11S a 1 25 S Screw On P 11 FV2-FVSP21 a FV2 a FVSP21 a 2 36 S Screw On P 11 FV2-FVSP21S a FV2 a FVSP21S a 2 36 S Screw On P 11 FV2-FVPN21 a FV2 a FVPN21 a 2 36 P Lever Lock N 0 FV2-FVPN21S a FV2 a FVPN21S a 2 36 P Lever Lock N 0 FV3-FVSP31 a FV3 a FVSP31 a 3 47 S Screw On P 11 FV3-FVSP31S a FV3 a FVSP31S a 3 47 S Screw On P 11 FV3-FVPN31 a FV3 a FVPN31 a 3 47 P Lever Lock N 0 FV3-FVPN31S FV3 FVPN31S TOOLING a a a 3 47 P Lever Lock N 0 FV4-FVPN41 a FV4 a FVPN41 a 4 73 P Lever Lock N 0 FV4-FVPN41S a FV4 a FVPN41S a 4 73 P Lever Lock N 0 * "S" at the end of the order number indicates left hand tool. nCartridge Clamp Structure ,Lead Angle S (Screw-on Type) P (Lever Lock Type) P (Lever Lock Type with Shim) FA FV Applicable Size : 0,1,2,3 Applicable Size : 2,3 Applicable Size : 4 Lead Angle1 : 0° Lead Angle1 : 0° 0° 0° Insert Clamp Lever Insert Clamp Screw Insert Clamp Screw Clamp Lever Clamp Screw Shim a : Inventory maintained in Japan. M012
Dial Leaf Spring Washer Cartridge Bush Washer Screw BORING UNIT SPARE PARTS Unit Order Number Washer Screw Unit Screw Wrench Bush Washer Leaf Spring FA0 HSC02006 S1 HKY15R FV0 HSC02006 S1 HKY15R FA1 HSC02506 HY-A1 HKY20R FV1 HSC02506 HY-V1 HKY20R The parts above are not sold separately as accuracy FA2 HSC03010 HY2 HKY20R,HKY25R can only be guaranteed by having the complete set. FV2 HSC03010 HY2 HS-N2,HKY25R Please contact us for questions about parts replacement. FA3 HSC04012 HY3 HKY20R,HKY30R FV3 HSC04012 HY3 HKY20R,HKY30R FA4 HSC05016 HY4 HKY30R,HKY40R FV4 HSC05016 HY4 HKY30R,HKY40R CARTRIDGE SPARE PARTS z *3 x z x Applicable Insert Cartridge FASC01(S) *1 Clamp Lever ─ Clamp Screw Shim ─ Shim Pin ─ Spanner *2 Wrench z TS2 HR00 z TKY06F TCGT..L-F 060102 FVSC01(S) ─ z TS2 ─ ─ HR00 z TKY06F TCGW 060104 FASP11(S) ─ z CS250T ─ ─ HR12 z TKY08F TPGX 090204 FVSP11(S) ─ z CS250T ─ ─ HR12 z TKY08F TPGX..L/R FASP21(S) ─ z CS300890T ─ ─ HR12 z TKY08F TPMX..L/R 110304 FVSP21(S) ─ z CS300890T ─ ─ HR12 z TKY08F 110308 FAPN21(S) LLCL12S x LLCS103 ─ ─ HR12 x HKY20F TNGA 110304 FVPN21(S) LLCL12S x LLCS103 ─ ─ HR12 x HKY20F TNGG..L/R 110308 FASP31(S) ─ z CS300890T ─ ─ HR34 z TKY08F TPGX 110304 TOOLING TPGX..L/R FVSP31(S) ─ z CS300890T ─ ─ HR34 z TKY08F TPMX..L/R 110308 FAPN31(S) LLCL12S x LLCS103 ─ ─ HR34 x HKY20F 110304 FVPN31(S) LLCL12S x LLCS103 ─ ─ HR34 x HKY20F TNGA 110308 FAPN41(S) LLCL13 x LLCS106 LLSTN32 LLP13 HR34 x HKY25F TNGG..L/R 160404 160408 FVPN41(S) LLCL13 x LLCS106 LLSTN32 LLP13 HR34 x HKY25F 160412 (Note) Use left hand inserts in the cartridge for right hand cutting and right hand inserts in the cartridge for left hand cutting. * 1 "S" at the end of the cartridge number indicates left hand. * 2 A spanner is only provided when ordered with a set. 3 Clamp Torque (N • m) : TS2=0.6, CS250T=1.0, CS300890T=1.0, LLCS103=1.5, LLCS106=2.2 * INSERTS Finish Cutting Medium Cutting Flat Top TCGT..L/R-F TPGX..L/R TPMX..L TNGG..L/R TPGX TNGA (06) ^A103 (09,11) ^A106 (09,11) ^A106 (11,16) ^A078 (09,11) ^A107 (11,16) ^A079 SPARE PARTS P001 M013
TOOLING SYSTEM BORING UNIT MAIN DIMENSIONS a FA TYPE (ANGULAR TYPE) L5 S7 X L5 53°08′ S8= 0.25D12-Z2-Y I Z (Insert Center Offset) L2 S3 S 9= 0.25D12-Z2-(Y+0.6 x I) Re S1 øD1 (Cutting Diameter) Y S2 Re Min. Cutting Diameter Adjustment S4 øD4 S9 S8 L1 S6 S5 øD Cutting Edge 2 G øD Movement 3 Unit Center Line Clockwise (right hand) tool shown. Minimum cutting diameters correspond to Re0.2 (0 type) and Re0.4 (1─ 4 type). Unit : mm Min. Adjustment Set Order Number * Re Cutting L2 L1 S5 S6 L5 D2 D3 S1 S2 S7 Z X Y G I D4 Diameter S3 S4 Max. 0.2 19 0.32 0.16 9.0 19.9 0.30 0.12 1.5 11.11 15.06 2.7 8.2 1.11 1.2 6.4 6.5 1.0 6.8 D1-2 FA0-FASC01(S) 0.4 19 0.32 0.16 8.8 19.7 0.30 0.12 1.6 11.11 15.06 2.7 8.2 1.11 1.2 6.4 6.4 1.0 6.8 D1-2 FA1-FASP11(S) 0.4 25 0.5 0.3 11.7 23.9 0.38 0.23 0.8 15.08 19.05 3.2 9.0 0.46 1.0 7.6 9.1 0.9 8.4 D1-2 0.4 36 0.7 0.4 14.9 33.4 0.53 0.30 1.1 19.05 24.58 4.0 14.5 0.7 1.2 9.7 11.5 0.8 11.1 D1-2 FA2-FASP21(S) 0.8 36 0.7 0.4 14.5 33.0 0.53 0.30 1.3 19.05 24.58 4.0 14.5 0.7 1.2 9.7 11.2 0.8 11.1 D1-2 0.4 36 0.7 0.4 14.9 33.4 0.53 0.30 1.1 19.05 24.58 4.0 14.5 0.7 2.75 9.7 11.5 0.8 11.1 D1-2 FA2-FAPN21(S) 0.8 36 0.7 0.4 14.5 33.0 0.53 0.30 1.3 19.05 24.58 4.0 14.5 0.7 2.75 9.7 11.2 0.8 11.1 D1-2 0.4 47 1.0 0.6 18.35 42.85 0.75 0.45 0.9 22.225 31.75 4.8 19.7 0.54 1.9 11.7 14.4 1.2 13.1 D1-3 FA3-FASP31(S) 0.8 47 1.0 0.6 17.95 42.45 0.75 0.45 1.1 22.225 31.75 4.8 19.7 0.54 1.9 11.7 14.1 1.2 13.1 D1-3 0.4 47 1.0 0.6 18.35 42.85 0.75 0.45 0.9 22.225 31.75 4.8 19.7 0.54 3.21 11.7 14.4 1.2 13.1 D1-3 FA3-FAPN31(S) 0.8 47 1.0 0.6 17.95 42.45 0.75 0.45 1.1 22.225 31.75 4.8 19.7 0.54 3.21 11.7 14.1 1.2 13.1 D1-3 0.4 73 1.5 0.7 28.0 65.4 1.13 0.53 1.3 31.75 46.02 6.4 31.0 0.86 5.2 17.7 21.9 1.3 20.5 D1-3 FA4-FAPN41(S) 0.8 73 1.5 0.7 27.6 65.0 1.13 0.53 1.5 31.75 46.02 6.4 31.0 0.86 5.2 17.7 21.6 1.3 20.5 D1-3 1.2 73 1.5 0.7 27.2 64.6 1.13 0.53 1.7 31.75 46.02 6.4 31.0 0.86 5.2 17.7 21.3 1.3 20.5 D1-3 a FV TYPE (VERTICAL TYPE) L5 X L5 Z (Insert Center Offset) Re S9 = 0.25D12-Z2-Y øD1 (Cutting Diameter) Y S3 S2 S1 L2 S9 L1 Min. Cutting Diameter øD4 Adjustment S4 øD2 Unit Center Line øD3 Clockwise (right hand) tool shown. Minimum cutting diameters correspond to Re0.2 (0 type) and Re0.4 (1─ 4 type). Unit : mm TOOLING Min. Adjustment Set Order Number * Re Cutting L2 L1 L5 D2 D3 S1 S2 Z X Y D4 Diameter S3 S4 Max. 0.2 19 0.4 0.2 7.6 18.5 2.6 11.11 15.06 2.7 8.2 1.2 2.6 7.6 D1-2 FV0-FVSC01(S) 0.4 19 0.4 0.2 7.4 18.3 2.6 11.11 15.06 2.7 8.2 1.2 2.6 7.4 D1-2 FV1-FVSP11(S) 0.4 25 0.7 0.3 10.8 23.0 3.6 15.08 20.62 3.2 9.0 1.0 3.6 10.8 D1-2 0.4 36 0.8 0.6 13.8 32.3 4.0 19.05 24.58 4.0 14.5 1.2 4.0 13.8 D1-2 FV2-FVSP21(S) 0.8 36 0.8 0.6 13.5 32.0 4.0 19.05 24.58 4.0 14.5 1.2 4.0 13.5 D1-2 0.4 36 0.8 0.6 13.8 32.3 4.0 19.05 24.58 4.0 14.5 2.1 4.0 13.8 D1-2 FV2-FVPN21(S) 0.8 36 0.8 0.6 13.5 32.0 4.0 19.05 24.58 4.0 14.5 2.1 4.0 13.5 D1-2 0.4 47 1.3 0.7 16.7 41.2 4.8 22.225 31.75 4.8 19.7 1.9 4.8 16.7 D1-3 FV3-FVSP31(S) 0.8 47 1.3 0.7 16.4 40.9 4.8 22.225 31.75 4.8 19.7 1.9 4.8 16.4 D1-3 0.4 47 1.3 0.7 16.7 41.2 4.8 22.225 31.75 4.8 19.7 3.21 4.8 16.7 D1-3 FV3-FVPN31(S) 0.8 47 1.3 0.7 16.4 40.9 4.8 22.225 31.75 4.8 19.7 3.21 4.8 16.4 D1-3 0.4 73 1.8 1.0 25.0 62.4 7.1 31.75 46.02 6.4 31.0 5.2 7.1 25.0 D1-3 FV4-FVPN41(S) 0.8 73 1.8 1.0 24.7 62.1 7.1 31.75 46.02 6.4 31.0 5.2 7.1 24.7 D1-3 1.2 73 1.8 1.0 24.4 61.8 7.1 31.75 46.02 6.4 31.0 5.2 7.1 24.4 D1-3 * "S" at the end of the order number indicates left hand tool. M014
MI TYPE BORING BARS y IDENTIFICATION S B R 1 08 z x c v b zClamp Type xBoring Bar vLead Angle bShank Size (mm) S Screw On Type Name 1 0° 08 8 3 30° 10 10 4 45° 12 12 cShank Shape 6 90° 16 16 R Round Shank STANDARD HOLDER Standard Stock Dimensions (mm) Corner Radius Geometry Order Number For * Insert Number Re Clockwise H1 B L1 L3 S2 H2 F1 (mm) SBR1 L1 SBR108 a 0802pp 7 8 35 9 ─ 7 3.5 0.4 L3 TPGX 110 a TPGX...L 0902pp 9 10 50 11 ─ 8 4.5 0.4 TPMX...L B 112 F1 6° a 1103pp 10 12 60 12 7 10 5.0 0.4 H1 Re 5° H2 S2 L1 SBR3 L1 6° SBR308 a 0802pp 7 8 35 10 ─ 7 0.7 0.4 L3 TPGX 310 a TPGX...L 0902pp 9 10 50 12 ─ 8 1.0 0.4 F1 TPMX...L B H2 312 a 1103pp 10 12 60 13 7 10 1.0 0.4 H1 30° 5° F1 S2 L1 Re SBR4 L1 6° SBR408 a 0802pp 7 8 35 10 ─ 7 0.5 0.4 L3 410 a TPGX 0902pp 9 10 50 12 ─ 8 1.0 0.4 F1 TPGX...L B H2 412 a TPMX...L 1103pp 10 12 60 13 7 10 1.0 0.4 H1 5° 45° F1 416 a 1103pp 14 16 80 13 9 14 0 0.8 S2 L1 Re SBR6 L1 SBR608 a 0802pp 7 8 35 8.5 ─ 7 ─ 0.4 L3 TPGX 610 a TPGX...L 0902pp 8 10 50 10 ─ 8 ─ 0.4 B TPMX...L H1 Re 612 a 1103pp 10 12 60 11 7 10 ─ 0.4 5° H2 S2 L1 TOOLING 6° (Note) When using an insert with a breaker, please use a left hand insert. SPARE PARTS x Insert z * Order Number zClamp Screw xPre-Set Screw Wrench 08 CS200T ─ TKY06F   SBR1 10 CS250T ─ TKY08F ─ SBR6 12 CS300890T KS1S TKY08F 16 CS300890T KS2S TKY08F * Clamp Torque (N • m) : CS200T=0.6, CS250T=1.0, CS300890T=1.0 a : Inventory maintained in Japan. TPpp type inserts A106, A107 SPARE PARTS P 001 M015
TOOLING SYSTEM CLASSIFICATION OF QUICK CHANGE MODULAR TOOLING SYSTEM Mitsubishi's quick change system is a must for improving efficiency in mass production lines. a Shorten tool change times and increase machine efficiency. a Reduce tool weight. Thus, tool change is safer and easier. a Improve cutting edge accuracy. QF1000 (Two Piece) QF2000 (Small Diameter) QF2000 (Large Diameter) QC TYPE ADAPTER FOR PIN MILLING CUTTER QS2000 (Arbor for Side Cutter) Face Mill and Pin Milling Cutter Connecting System Boring Tool QB2000 • QB3000 MITSUBISHI's ABS License KOMET R QUICK CHANGE SYSTEM QB4000 HSK Special Tooling TOOLING SPQH (Spring) SPQS (Spring+Oil pressure) Setting Fixture Setting Gauge M016
FACE MILL QF2000 (SINGLE BOLT MOUNTING TYPE) a One Piece Type ( < & 160) Machine Spindle Adapter Yellow Mark Yellow Mark y FEATURES 1. Simply turning a clamp bolt fixed to the adapter a few times enables cutter exchange. 2. The cutter needs to be turned 90° before removal. This prevents the cutter from falling free. 3. Applicable to both face milling and boring tools. Clamp Bolt Cutter Body 4. Cutter exchange time is less than 1 min. a Two Piece Type ( > & 200) Adapter Cutter Body Clamp Bolt Setting Plate Mounting Teeth y FEATURES 1. Internal diameter of the cutter body has 4 ─ 6 mounting teeth. The adapter has the same mounting teeth and a single clamp bolt for installation. 2. The cutter needs to be turned 15° before removal. This prevents the cutter from falling free. 3. Cutter exchange time is less than 1 min. QF1000 (GOURD SHAPED HOLE TYPE) a One Piece Type (O Type & 200) a Two Piece Type (T Type > & 250) TOOLING y FEATURES 1. Gourd shaped hole type is employed. Turning 4 ─ 6 bolts enables cutter exchange. 2. The cutter needs to be turned 15° before removal. This prevents the cutter from falling free. 3. Cutters with > & 250 are made up of 2 parts. Thus, weight at the time of installation is reduced and safety is improved. 4. Standard adapters facilitate installation of cutters with the same diameter and different insert shapes. 5. Cutter exchange time is less than 3 ─ 5 min. M017
TOOLING SYSTEM FACE MILLING ADAPTER Q TYPE (SINGLE BOLT TYPE) & 80 ─&160 t (Key Groove Depth) a Standard øD1 a Installed Condition ød1 Machine Spindle 15 Adapter h1 h Cutter Body 13 "M" Bolt Hole Clamp Bolt ød w 45° ød 2 Unlock c Lock Cutter Diameter Cutter Dimensions (mm) Machine Dimensions (mm) Tool Weight Order Number (D) (kg) D1 d h d1 d2 h1 M w t c QFA08025BCR/L 80 70 25.4 25 25.4 45 14 M12 9.5 7 18.4 0.8 10025BDR/L 100 80 31.75 25 31.75 55 14 M16 12.7 8 23.2 1.2 12530BER/L 125 100 38.1 30 38.1 70 17 M20 15.9 10 28 2.1 16030BFR/L 160 125 50.8 30 50.8 85 13 M20 19 11 36 3.2 t 7/24 Taper No. ød2 øD1 ød1 ød w R7/5 TOOLING 13 h l1 c Cutter Diameter Cutter Dimensions (mm) Machine Dimensions (mm) Tool Weight Order Number (D) (kg) d1 d h D1 No. d2 I1 w t c QFA08025N4R/L 80 70 25.4 25 70 40 44.45 93.4 16.1 16 22.5 1.4 10025N4R/L 100 80 31.75 25 80 40 44.45 93.4 16.1 16 22.5 1.7 12530N4R/L 125 100 38.1 30 100 40 44.45 93.4 16.1 16 22.5 2.7 16030N4R/L 160 125 50.8 30 125 40 44.45 93.4 16.1 16 22.5 3.8 QFA08025N5R/L 80 70 25.4 25 100 50 69.85 126.8 25.7 19 35.3 3.2 10025N5R/L 100 80 31.75 25 100 50 69.85 126.8 25.7 19 35.3 3.4 12530N5R/L 125 100 38.1 30 100 50 69.85 126.8 25.7 19 35.3 4.0 16030N5R/L 160 125 50.8 30 125 50 69.85 126.8 25.7 19 35.3 5.1 M018
Q TYPE (SINGLE BOLT TYPE) &200─&500 a Standard øD1 a Installed Condition Bolt Hole for M16 ød1 Machine Spindle 25.4 Bolt Hole for M20 11 Adapter h2 h1 35±0.01 80±0.05 10 ød Clamp Bolt Cutter Body Unlock 45° 45° 50.8 ød2 ø101.6 Lock m Cutter Diameter Cutter Dimensions (mm) Machine Dimensions (mm) Tool Weight Order Number (D) (kg) d D1 d1 d2 h1 h2 m QFB20035KR/L 200 125 190 47.625 ─ 18 ─ ─ 9 25035KR/L 250 175 240 47.625 ─ 28 ─ ─ 16 31535PR/L 315 240 305 47.625 177.8 28 24 88.9 28 35535PR/L 355 280 345 47.625 177.8 28 24 88.9 37 40035PR/L 400 325 390 47.625 177.8 28 24 88.9 49 50035PR/L 500 425 490 47.625 177.8 28 24 88.9 83 T TYPE (SIX BOLT TYPE) & 250─ & 400 a Standard Bolt for M16 (4 Piece) a Installed Condition ød1 25.4 Bolt for M20 (4 Piece) Machine Spindle 35±0.01 h2 h1 15 Adapter H ø101.6 80±0.05 ød2 ød Bolt for M20 x 50 (N Piece) ød3 (JIS B 1176) øD1 * Adapter is for both right and left hand tools. Cutter Body TOOLING Unlock Lock Cutter Diameter Cutter Dimensions (mm) Machine Dimensions (mm) Tool Weight Order Number (D) (kg) d d3 D1 H N d1 d2 h1 h2 QFA25035K 250 110 155 230 45 4 47.625 ─ 18 ─ 9 31535P 315 175 220 295 50 6 47.625 155 30 14 16 35535P 355 215 260 335 50 6 47.625 177.8 30 30 22 40035P 400 260 305 380 50 6 47.625 177.8 30 30 29 M019
TOOLING SYSTEM SIDE CUTTER QC TYPE ADAPTER FOR PIN MILLING CUTTER a Cutter Body y FEATURES 1. Makes installation of Pin millng cutter easy, quick, and accurate. 2. Clamping the entire periphery of the cutter body improves rigidity and lateral run-out of the cutting edges. 3. Facilitates stable heavy cutting such as counter weight cutting and prevents sudden insert fracture. a Adapter Body QS2000 (INSTALLATION METHOD FOR SIDE CUTTER) a Appearance y FEATURES 1. Turning the bolt a few times turns nut 45° and enables installation and detachment of the cutter. 2. Installation and detachment of the cutter is possible without taking the bolt and nut off the adapter. 3. The cutter is a solid type. Thus, the rigidity is high. 4. Cutter exchange time is less than 1 min. TOOLING Clamp Bolt Nut Adapter Side Cutter M020
BORING TOOL QB4000 TYPE (SIDE CLAMP TYPE) Snap Ring Clamp Bolt Steel Ball O Ring Spring y FEATURES 1. Tightening the clamp bolt (or clamp nut) draws the clamp washer in and securely holds the boring head. 2. The clamp washer has mounting teeth at the end. Turning the clamp washer 45° enables installation and detachment of the boring head. Clamp Washer O Ring 3. Both 1/5 taper and cutter locating faces support the boring head. Thus, clamp rigidity and installation repeatability accuracy are high (2 ─ 3!m). 4. A side clamp structure is employed. Thus, a spindle turning stopper is unnecessary. This structure prevents the boring head from falling free. Nut Adapter Body 5. Insert location close to the adapter body allows for convenient head exchange. 6. Suitable for a wide range of boring, from small to large diameters. 7. Head exchange time is less than 1 min. a Installation Standard ° 45 M 5 8 ø8(H8) (Long Hole) 2-M12 ød4 22°30' ød2 ød1 ød3 øD ød Drive Pin TOOLING 0.5 0.5 S Taper 1/5 L (R) h 30 15 (Error Free) Order Number d d1 D d2 d3 M h d4 (R) L S QB4350070 35 30 70 28 52 M8 22 8 28 25 25 4350088 35 30 88 28 70 M8 22 8 35 32 35 4400098 40 30 98 34 80 M8 24 8 40 37 40 4400118 40 30 118 34 90 M10 24 10 45 42 45 4500138 50 40 138 42 110 M12 30 12 55 52 50 M021
TOOLING SYSTEM ABS SYSTEM CHARACTERISTIC a High rigidity and high coupling strength. a From small ( & 20) diameter to large diameter The taper wedge effects produced by the clamping (& 200), a wide range of tooling is possible. screw, the taper screw, and the slide pin enable strong a Internal passage of the coolant (air) is possible and firm coupling between the head and the adapter. without modifications to standard machinary. a As the cutting torque acts as torsion force on the axis, a Tool head extensions are easy through the use of 50% ─ 80% improvement is achieved for the clamping extension pieces. strength in the coupled portion axis direction. a Through the use of reducers, tool head diameters a High accuracy is guaranteed. are easily set. An attachment repeat accuracy of 2 ─ 3!m is constantly maintained in the coupled portion. ABS SYSTEM MECHANISM General type Spindle (NT, BT setting) ABS ABS ABS Adapter, Shank Flanges type Adapter Taper Shank ABS ABS ABS TOOLING Holder Extension Milling Holder ABS Heads (Note) The above chart also indicates the standard. M022
ABS SYSTEM COMPONENT F2 Head Slide Pin Taper Screw 2xFA FA FA Position Pin Adapter Clamp Screw F1 When the force F1 presses on the clamping screw, the slide pin * This system is licensed from (JP Patent NO.1328669) of Germany. moves in the radial direction and impinges on the taper screw, generation the reaction force F2. Since the centers of the clamping screw, the taper screw, and the slide pin are eccentric, a taper connection is made at sites separated by a 180° phase, with the clamping screw and the slide pin on the taper right impingement portion, and the slide pin and taper pin on the taper left impingement portion. The result is that, a vector analysis of those forces shows, as depicted in the diagram above, that the slides move in an identical direction, and the coupling force FA is doubled and transmitted accordingly. Further, cutting resistance generated during cutting becomes torsion stress and is transmitted accordingly. The forces F1 and F2 generated with the clamping screw and taper screw are expanded, and the coupling (jointing) force FA becomes as even greater force, and is generated accordingly. ABS SYSTEM SETTING STANDARDS Adapter Dimensions Dimensions (mm) Order Number D1 d l1 l2 l3 ABS25W 25 13 22 13 8.3 32W 32 16 25 16 10.3 40W 40 20 30 18.5 11.3 50W 50 28 34 22 13.3 63W 63 34 41 28 17.4 80W 80 46 48 34 20.4 100W 100 56 58 40.5 24.4 TOOLING l2min. 125W 125 70 76 51 30.5 a Parts for Adapter Stock Pack Order Clamp Screw Taper Screw Number * Clamp Screw ABS25-FS-W a ABS25-F1 ABS25-F2 32-FS-W a 32-F1 32-F2 40-FS-W a 40-F1 40-F2 50-FS-W a 50-F1 50-F2 Taper Screw 63-FS-W a 63-F1 63-F2 80-FS-W a 80-F1 80-F2 100-FS-W a 100-F1 100-F2 125-FS-W a 125-F1 125-F2 * An order of the above type of screw and pin needs to be included in the set. Please use a "Pack Order Number" for your order. a : Inventory maintained in Japan. M023
TOOLING SYSTEM a Head Dimensions Dimensions (mm) Order Number D1 d l1 l2 ABS25M 25 13 20 8 32M 32 16 23 10 40M 40 20 26 11 50M 50 28 31 13 63M 63 34 38 17 80M 80 46 43 20 100M 100 56 55 24 125M 125 70 70 30 a Parts for Head Stock Pack Order Slide Pin Position Pin Screw Number * ABS25-ES-M a ABS25-E3 ABS25-E4 ABS25-E5 Screw 32-ES-M a 32-E3 32-E4 32-E5 40-ES-M a 40-E3 40-E4 40-E5 Position Pin 50-ES-M a 50-E3 50-E4 50-E5 Slide Pin 63-ES-M a 63-E3 63-E4 63-E5 80-ES-M a 80-E3 80-E4 80-E5 100-ES-M a 100-E3 100-E4 100-E5 125-ES-M a 125-E3 125-E4 125-E5 a Parts for Head [For Fine Boring] Stock Pack Order Slide Pin Position Pin Screw Screw Number * ABS25-ES-M1 a ABS25-E3 ABS25-E4.1 ABS25-E5 32-ES-M1 a 32-E3 32-E4.1 32-E5 40-ES-M1 a 40-E3 40-E4.1 40-E5 Position Pin 50-ES-M1 a 50-E3 50-E4.1 50-E5 63-ES-M1 a 63-E3 63-E4.1 63-E5 Slide Pin 80-ES-M1 a 80-E3 80-E4.1 80-E5 100-ES-M1 a 100-E3 100-E4.1 100-E5 TOOLING 125-ES-M1 a 125-E3 125-E4.1 125-E5 a Parts for Head [For Coolant Hole Type] Stock Pack Order Slide Pin Position Pin Tube Tube Number * ABS25-ES-M3 a ABS25-E3.2 ABS25-E4 ABS25-E6 32-ES-M3 a 32-E3.2 32-E4 32-E6 40-ES-M3 a 40-E3.2 40-E4 40-E6 Position Pin 50-ES-M3 a 50-E3.2 50-E4 50-E6 63-ES-M3 a 63-E3.2 63-E4 63-E6 Slide Pin 80-ES-M3 a 80-E3.2 80-E4 80-E6 100-ES-M3 a 100-E3.2 100-E4 100-E6 125-ES-M3 a 125-E3.2 125-E4 125-E6 * An order of the above type of screw, pin and tube needs to be included in the set. Please use a "Pack Order Number" for your order. a : Inventory maintained in Japan. M024
a Parts for Head [For Fine Boring with Coolant Hole] Stock Pack Order Slide Pin Position Pin Tube Tube Number * ABS25-ES-M4 a ABS25-E3.2 ABS25-E4.1 ABS25-E6 32-ES-M4 a 32-E3.2 32-E4.1 32-E6 40-ES-M4 a 40-E3.2 40-E4.1 40-E6 Position Pin 50-ES-M4 a 50-E3.2 50-E4.1 50-E6 63-ES-M4 a 63-E3.2 63-E4.1 63-E6 Slide Pin 80-ES-M4 a 80-E3.2 80-E4.1 80-E6 100-ES-M4 a 100-E3.2 100-E4.1 100-E6 125-ES-M4 a 125-E3.2 125-E4.1 125-E6 a Parts for Head [For Key Type] Stock Pack Order Slide Pin Key Position Key Screw Screw Key Number * SBA25-ES-M a ABS25-E3 SBA25-E4 SBA25-E4.1 ABS25-E5 32-ES-M a 32-E3 32-E4 32-E4.1 32-E5 40-ES-M a 40-E3 40-E4 40-E4.1 40-E5 Position Key 50-ES-M a 50-E3 50-E4 50-E4.1 50-E5 Slide Pin 63-ES-M a 63-E3 63-E4 63-E4.1 63-E5 80-ES-M a 80-E3 80-E4 80-E4.1 80-E5 100-ES-M a 100-E3 100-E4 100-E4.1 100-E5 125-ES-M a 125-E3 125-E4 125-E4.1 125-E5 a Parts for Head [For Key Type with Coolant Hole] Stock Pack Order Slide Pin Key Position Key Tube Tube Key Number * SBA25-ES-M1 a ABS25-E3.2 SBA25-E4 SBA25-E4.1 ABS25-E6 32-ES-M1 a 32-E3.2 32-E4 32-E4.1 32-E6 40-ES-M1 a 40-E3.2 40-E4 40-E4.1 40-E6 Position Key 50-ES-M1 a 50-E3.2 50-E4 50-E4.1 50-E6 63-ES-M1 a 63-E3.2 63-E4 63-E4.1 63-E6 Slide Pin 80-ES-M1 a 80-E3.2 80-E4 80-E4.1 80-E6 100-ES-M1 a 100-E3.2 100-E4 100-E4.1 100-E6 TOOLING 125-ES-M1 a 125-E3.2 125-E4 125-E4.1 125-E6 * An order of the above type of screw, pin and tube needs to be included in the set. Please use a "Pack Order Number" for your order. M025
TOOLING SYSTEM HSK SYSTEM FEATURES OF THE HSK SYSTEM aSuitable for high speed machining. 1/10 Taper When the taper hole is slightly seperated during high Held Tightly Contact Faces speed machining due to centrifugal force, the taper axis Held Tightly Coolant Hole is continuously in contact with the taper hole because of elastic deformation. Thus, 2 face holding is maintained. aGuaranteed high accuracy. Installation repeatability of 2!m is guaranteed. aHigh rigidity. High rigidity in the radial and thrust direction due to the 2 face holding system. Clamp Bridge aEasy installation. Tapered Tool (Tool) Clamp Screw Taper Hole (Spindle) Detachable support structure ensures separation of the tool even when the tool has undergone thermal expansion. aCoolant system selection. Center coolant and anglar flow coolant type. * HSK stands for Hole (Hollow) Schaft (axis) Kegel (taper) in German. HSK CLAMPING METHOD 30°Conical Face a The 30°conical face of the taper axis is pulled in the direction of the tapered hole to clamp. Draw In Tapered Tool (Tool) Taper Hole (Spindle) a Temporary Clamp Clearance Position a Temporary clamp position has a clearance between The spindle the spindle and the tool contact faces. taper face and a Taper clamping force increases as the diameter increases. the tool taper TOOLING face contact. Tapered Tool (Tool) Taper Hole (Spindle) a Permanent Clamp Held Tightly Position a Hollow thin taper axis holds the taper faces and the contact faces tightly due to pressurized elastic deformation. Tapered Tool (Tool) Taper Hole (Spindle) M026
HSK SYSTEM FORM Type Application Tapered Tool Tapered Hole (Tool) (Spindle) There are various HSK types. A Type Automatic tool change (ATC), center coolant (mainly milling tools) r Mitsubishi Materials produces A, B, C, and B Type Automatic tool change (ATC), angular flow coolant (mainly turning tools) r D types of taper axis (tool size) and C and D types (manual operation) of taper hole C Type Manual tool change, center coolant (mainly milling tools) r r (spindle side). D Type Manual tool change, angular flow coolant (mainly turing tools) r r r : Non stock, produced to order only. Grip Groove for ATC Dimensions (mm) Order Number D l A Type (Center Coolant Type) Coolant Pipe Automatic Tool Change HSK-A32M 32 16 -A40M 40 20 Diameter D -A50M 50 25 -A63M 63 32 -A80M 80 40 -A100M 100 50 Hole for ID Insert Drive Key Milling Tool l Coolant Hole Dimensions (mm) Order Number Hole for Manual Wrench D l C Type (Center Coolant Type) HSK-C32M 32 16 Manual Tool Change -C40M 40 20 Diameter D -C50M 50 25 -C63M 63 32 -C80M 80 40 -C100M 100 50 l Drive Key TOOLING M027

More Related Content

PDF
SMALL TOOLS
CHAITANYATOOLING
 
PDF
BORING BARS
CHAITANYATOOLING
 
PDF
HSK-T TOOLS
CHAITANYATOOLING
 
PDF
CBN & PCD TURNING INSERTS
CHAITANYATOOLING
 
PDF
THREADING
CHAITANYATOOLING
 
PDF
EXTERNAL TURNING TOOLS
CHAITANYATOOLING
 
PDF
INDEXABLE MILLING
CHAITANYATOOLING
 
PDF
TURNING INSERTS
CHAITANYATOOLING
 
SMALL TOOLS
CHAITANYATOOLING
 
BORING BARS
CHAITANYATOOLING
 
HSK-T TOOLS
CHAITANYATOOLING
 
CBN & PCD TURNING INSERTS
CHAITANYATOOLING
 
THREADING
CHAITANYATOOLING
 
EXTERNAL TURNING TOOLS
CHAITANYATOOLING
 
INDEXABLE MILLING
CHAITANYATOOLING
 
TURNING INSERTS
CHAITANYATOOLING
 

What's hot (13)

PDF
GROOVING
CHAITANYATOOLING
 
PDF
SPARE PARTS
CHAITANYATOOLING
 
PDF
Incoprocess11.3
timbombadhill
 
PDF
TALAT Lecture 4703: Design and Calculation of Adhesive Joints
CORE-Materials
 
PDF
Laborforce Characteristics Report: Food Processing
Webster City Economic Development
 
PDF
台北吃喝玩樂四天自遊團 18 mar
Alice Tang
 
PPTX
Transforming grammars for goal driven style innovation: Testing a methodology
Scott Curland Chase
 
PPT
Grammar representations to facilitate style innovation
Scott Curland Chase
 
PDF
Ban do phan lo chi tiet
RELand.,Ltd
 
PDF
Meruelo Maddux Portfolio of Properties
valuestocks
 
PDF
Inkscoop company profile
inkscoop
 
PDF
Crooks - Seamless cavities
thinfilmsworkshop
 
PDF
Catálogo Marca B&C Collection 2011
Sertext Camisetas Publicitarias Personalizadas
 
GROOVING
CHAITANYATOOLING
 
SPARE PARTS
CHAITANYATOOLING
 
Incoprocess11.3
timbombadhill
 
TALAT Lecture 4703: Design and Calculation of Adhesive Joints
CORE-Materials
 
Laborforce Characteristics Report: Food Processing
Webster City Economic Development
 
台北吃喝玩樂四天自遊團 18 mar
Alice Tang
 
Transforming grammars for goal driven style innovation: Testing a methodology
Scott Curland Chase
 
Grammar representations to facilitate style innovation
Scott Curland Chase
 
Ban do phan lo chi tiet
RELand.,Ltd
 
Meruelo Maddux Portfolio of Properties
valuestocks
 
Inkscoop company profile
inkscoop
 
Crooks - Seamless cavities
thinfilmsworkshop
 
Catálogo Marca B&C Collection 2011
Sertext Camisetas Publicitarias Personalizadas
 
Ad

Viewers also liked (7)

PDF
Products catlouge
Aamer Pathan
 
PDF
Catalogue
Aamer Pathan
 
PDF
ROTATING TOOL INSERT
CHAITANYATOOLING
 
PDF
SOLOD END MILLS
CHAITANYATOOLING
 
PDF
PR
CHAITANYATOOLING
 
PDF
TECHNICAL DATA
CHAITANYATOOLING
 
PDF
BRAZED TOOLS
CHAITANYATOOLING
 
Products catlouge
Aamer Pathan
 
Catalogue
Aamer Pathan
 
ROTATING TOOL INSERT
CHAITANYATOOLING
 
SOLOD END MILLS
CHAITANYATOOLING
 
PR
CHAITANYATOOLING
 
TECHNICAL DATA
CHAITANYATOOLING
 
BRAZED TOOLS
CHAITANYATOOLING
 
Ad

Similar to TOOLING SYSTEM (20)

PDF
Savoy Studios Custom Hospitality Lighting E Mail 3
danlegree
 
PDF
Medtronic - CompleteSE
Salutaria
 
PDF
DT-V9L3D
AVNed
 
PDF
JVC DT-V9-L3D
AV ProfShop
 
PDF
Dwl1000xy
Tarax Technology Limited
 
PDF
Sample files 06 29-10
CAD-A-SYST, LLC
 
PDF
Lawton Residence Floor Plan
snowcito
 
PDF
Pneumatic actuator
Chaitannya Mahatme
 
PDF
Presonus studiolive24.4.2 manual_en_1
potolico
 
PDF
Honeywell is2560-install-guide
Alarm Grid
 
PDF
Pole Trailer Extension
DraftingResource
 
PDF
Honeywell is2535-install-guide
Alarm Grid
 
PDF
Plaquette generale bene anglais vfinale
EUROPAGES
 
PDF
Thong so ky thuat fxmq 200 250 + lo mo tran
tiger1202
 
PDF
14 h sis.hidraulico
Oscar Alvarez
 
PDF
Lawton Residence Floor Plan
snowcito
 
PDF
Tyco Mini Cpc
guestccc71f
 
PDF
Best Buy iPad signage
heatherwolfe
 
PDF
Collins Project Revised Mar312009
scottcali23
 
PDF
House elevation
Yuvz Igdao
 
Savoy Studios Custom Hospitality Lighting E Mail 3
danlegree
 
Medtronic - CompleteSE
Salutaria
 
DT-V9L3D
AVNed
 
JVC DT-V9-L3D
AV ProfShop
 
Dwl1000xy
Tarax Technology Limited
 
Sample files 06 29-10
CAD-A-SYST, LLC
 
Lawton Residence Floor Plan
snowcito
 
Pneumatic actuator
Chaitannya Mahatme
 
Presonus studiolive24.4.2 manual_en_1
potolico
 
Honeywell is2560-install-guide
Alarm Grid
 
Pole Trailer Extension
DraftingResource
 
Honeywell is2535-install-guide
Alarm Grid
 
Plaquette generale bene anglais vfinale
EUROPAGES
 
Thong so ky thuat fxmq 200 250 + lo mo tran
tiger1202
 
14 h sis.hidraulico
Oscar Alvarez
 
Lawton Residence Floor Plan
snowcito
 
Tyco Mini Cpc
guestccc71f
 
Best Buy iPad signage
heatherwolfe
 
Collins Project Revised Mar312009
scottcali23
 
House elevation
Yuvz Igdao
 

TOOLING SYSTEM

  • 1. HOW TO READ THE STANDARD OF TOOLING SYSTEM a How this section page is organized zOrganized by product series. (Refer to the index on the next page.) TYPE/ NAME OF PRODUCT PRODUCT CATEGORY PRODUCT SECTION GEOMETRY TOOLING SYSTEM CARTRIDGE y IDENTIFICATION P T F N R 10 CA 11 LL ISO type Lever lock type Lever lock type Insert Clamp Screw Cartridge Clamp Structure Insert Shape C 80°Rhombic Cutting Angle F 90° Insert Clearance Hand of Tool R Right Hand Cutting Edge Height (mm) Tool Type CA ISO A Type Cartridge Cutting Edge Length (mm) Lever P Lever Lock S Square G 90°(Off Set) N 0° L Left Hand 10 10 Insert Shape a Negative insert. Shim Inscribed Triangle Rhombic Square T Triangle K 75° 12 12 80° Circle a Large breaker selection. L 95° 16 16 a Suitable for steel and cast iron. S 45° 20 20 ─ ─ 11 6.35 Shim Pin T ─ 09 16 60° 9.525 Y 85° 12 12 22 12.7 * z Corner Radius Min. Cutting LLSCN Diameter Standard Stock Dimensions (mm) LLSSN Type Order Number Geometry Insert Number LLSTN x Re D1 Shim Clamp Lever Clamp Radial Axial R L H1 B L1 S1 S2 S3 S4 H2 F1 (mm) (mm) Shim Pin Lever Spring Screw Screw Screw Wrench Set Bolt PTFNR/L10CA11 a a øD1 H1 H1 S4 1103pp 12.5 11 50 20 8 2 5 10 14 0.4 40 ─ ─ LLCL12S HLS1 LLCS105 LLR1 KS1 zHKY25R HSC06016 xHKY20F zHKY25R 12CA16 a a 1604pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 xHKY20F HSC06020 B B 90° zHKY25R F1 16CA16 a a 45° 20° 1604pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 xHKY20F HBH08025 PTFN S3 S2 20CA22 a H2 S1 16CA 10CA 2204pp 20 19 70 30 10 2.5 ─ 20 25 0.8 70 LLSTN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08030 Re L1 20CA 12CA TNMA TNMG Right hand tool holder shown. TNMM zHKY25R PTGNR/L12CA16 a a H1 H1 S4 1604pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 xHKY20F HSC06020 øD1 TNGA zHKY25R 16CA16 a a TNGG 1604pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 xHKY20F HBH08025 B B F1 45° 20° PTGN S3 S2 H2 Re 90° S1 16CA 12CA L1 Right hand tool holder shown. zHKY20R PSKNR/L10CA09 a a øD1 H1 H1 S4 0903pp 12.5 11 50 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 zHKY25R HSC06016 SNMA zHKY25R 12CA12 a a 1204pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 B B 75° SNMG F1 16CA12 a a 45° 1204pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 PSKN S3 S2 20° SNMM H2 Re S1 16CA 10CA SNGA L1 12CA SNGG Right hand tool holder shown. zHKY25R PCLNR/L12CA12 a a øD1 H1 H1 S4 1204pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 16CA12 a a CNMA 1204pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSCN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 95° B B F1 20CA12 a 45° CNMG 1204pp 20 19 70 30 10 2.5 ─ 20 25 0.8 70 LLSCN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08030 PCLN S3 S2 20° H2 Re S1 16CA 12CA CNMM L1 20CA CNGG Right hand tool holder shown. zHKY20R PSSNR/L10CA09 a a øD1 H1 H1 S4 0903pp 12.5 11 44 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 zHKY25R HSC06016 12CA12 a a SNMA 1204pp 15.5 16 47 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 zHKY25R HSC06020 xHKY20F B B Re SNMG F1 16CA12 a a 45° 1204pp 16 17 53 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 PSSN 20° SNMM S3 S2 TOOLING TOOLING H2 Re S1 16CA 10CA SNGA L1 12CA 45° SNGG Right hand tool holder shown. zHKY25R PTTNR12CA16 a øD1 H1 H1 S4 1604pp 15.5 16 55 20 8 2 6 12 13 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 xHKY20F HSC06020 16CA16 a TNMA 1604pp 16 17 63 25 8 2.5 ─ 16 15 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 zHKY25R HBH08025 xHKY20F B B F1 TNMG 45° 20° PTTN Re S3 S2 TNMM H2 60° S1 16CA 12CA TNGA L1 TNGG Right hand tool holder only. zHKY20R PSYNR10CA09 a øD1 H1 H1 S4 0903pp 12.5 11 50 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 zHKY25R HSC06016 SNMA zHKY25R 12CA12 a 1204pp 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 B B 85° SNMG F1 16CA12 a 45° 1204pp 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 PSYN 20° SNMM S3 S2 H2 Re S1 16CA 10CA SNGA L1 12CA SNGG Right hand tool holder only. * Clamp Torque (N • m) : LLCS105=1.5, LLCS106=2.2, LLCS106S=2.2, LLCS108S=3.3 CNpp type inserts A058 ─ A062 SNpp type inserts A069 ─ A073 a : Inventory maintained in Japan. TNpp type inserts A074 ─ A079 M002 SPARE PARTS P 001 M003 LEGEND FOR REFERENCE PAGE FOR PAGE REFERENCE STOCK STATUS MARK APPLICABLE INSERTS ·SPARE PARTS is shown on the left hand indicates reference pages for indicates reference pages, including page of each double-page details of inserts that are the above, on the right hand page of spread. applicable to the title product. each double-page spread. PRODUCT STANDARDS indicates order numbers, stock status (per right/left hand), applicable inserts, dimensions, minimum cutting diameters, standard corner radius, and spare parts. a To Order : Please specify zorder number and hand of tool (right/left). M000
  • 2. MILLING TOOLS TOOLING SYSTEM CARTRIDGE LL TYPE CARTRIDGE .................................................................M002 BC TYPE CARTRIDGE ................................................................M004 SS TYPE CARTRIDGE ................................................................M006 SCREW-ON TYPE CARTRIDGE ................................................M008 CARTRIDGE FOR GROOVING ............................................................M010 BORING UNIT ..................................................................................M012 MI TYPE BORING BARS.................................................................M015 QUICK CHANGE TOOLING SYSTEM CLASSIFICATION OF QUICK CHANGE SYSTEM .....................M016 FACE MILL ...................................................................................M017 FACE MILLING ADAPTER ..........................................................M018 SIDE CUTTER ..............................................................................M020 BORING TOOL.............................................................................M021 MODULAR TOOLING SYSTEM ......................................................................M022 HSK SYSTEM...............................................................................M026 *Arrangedppp-ES-M order FVp-FVppppS M024 ABS by Alphabetical M012 M006 SSSPRppCApp M024 ABSppp-ES-M1 M010 MGHRppCApppp M006 SSYPRppCApp M024 ABSppp-ES-M3 M002 PCLNR/LppCApp M006 STFPR/LppCApp M025 ABSppp-ES-M4 M002 PSKNR/LppCApp M006 STGPRppCApp M023 ABSppp-FS-W M002 PSSNR/LppCApp M008 STJPRppCApp M024 ABSpp-ES-M M002 PSYNRppCApp M006 STTPRppCApp M024 ABSpp-ES-M1 M002 PTFNR/LppCApp M008 SVJCRppCApp M024 ABSpp-ES-M3 M002 PTGNR/LppCApp M008 SVPCRppCApp M025 ABSpp-ES-M4 M002 PTTNRppCApp M023 ABSpp-FS-W M025 SBAppp-ES-M M004 CSKPRppCApp M025 SBAppp-ES-M1 M004 CSSPRppCApp M025 SBApp-ES-M M004 CSYPRppCApp M025 SBApp-ES-M1 M004 CTFPR/LppCApp M015 SBRppp M004 CTGPRppCApp M008 SCLCRppCApp M004 CTTPRppCAp M008 SDJCRppCApp M012 FAp-FApppp M008 SDNCRppCApp M012 FAp-FAppppS M008 SRDCRppCApp M012 FVp-FVpppp M006 SSKPRppCApp M001
  • 3. TOOLING SYSTEM CARTRIDGE LL ISO type Lever lock type Lever lock type Insert Clamp Screw Cartridge Lever a Negative insert. Shim a Large breaker selection. a Suitable for steel and cast iron. Shim Pin Stock Type Order Number Geometry Insert Number R L PTFNR/L10CA11 a a øD1 H1 H1 S4 1103pp 12CA16 a a 1604pp B B 90° F1 16CA16 a a 45° 20° 1604pp PTFN S3 S2 20CA22 a H2 Re S1 16CA 10CA 2204pp L1 20CA 12CA TNMA TNMG Right hand tool holder shown. TNMM PTGNR/L12CA16 a a H1 H1 1604pp øD1 S4 TNGA 16CA16 a a TNGG 1604pp B B F1 45° 20° PTGN S3 S2 H2 Re 90° S1 16CA 12CA L1 Right hand tool holder shown. PSKNR/L10CA09 a a øD1 H1 H1 S4 0903pp 12CA12 a a SNMA 1204pp 75° SNMG B B F1 16CA12 a a 45° 20° 1204pp PSKN S3 S2 SNMM H2 Re S1 16CA 10CA SNGA L1 12CA SNGG Right hand tool holder shown. PCLNR/L12CA12 a a øD1 H1 H1 S4 1204pp 16CA12 a a 95° CNMA 1204pp B B F1 20CA12 a 45° 20° CNMG 1204pp PCLN S3 S2 H2 Re S1 16CA 12CA CNMM L1 20CA CNGG Right hand tool holder shown. PSSNR/L10CA09 a a øD1 H1 H1 S4 0903pp 12CA12 a a SNMA 1204pp Re SNMG B B F1 16CA12 a a 45° 20° 1204pp PSSN S3 S2 SNMM TOOLING H2 Re S1 16CA 10CA SNGA L1 12CA 45° SNGG Right hand tool holder shown. PTTNR12CA16 a øD1 H1 H1 S4 1604pp 16CA16 a TNMA 1604pp B TNMG B F1 45° 20° PTTN Re S3 S2 TNMM H2 60° S1 16CA 12CA TNGA L1 TNGG Right hand tool holder only. PSYNR10CA09 a øD1 H1 H1 S4 0903pp 12CA12 a SNMA 1204pp SNMG B B 85° F1 16CA12 a 45° 20° 1204pp PSYN S3 S2 SNMM H2 Re S1 16CA 10CA SNGA L1 12CA SNGG Right hand tool holder only. Clamp Torque (N • m) : LLCS105=1.5, LLCS106=2.2, LLCS106S=2.2, LLCS108S=3.3 * a : Inventory maintained in Japan. M002
  • 4. y IDENTIFICATION P T F N R 10 CA 11 Clamp Insert Shape Cutting Angle Insert Hand of Tool Cutting Edge Tool Type Cutting Edge Structure C 80°Rhombic F 90° Clearance R Right Hand Height (mm) CA ISO A Type Length (mm) P Lever Lock S Square G 90°(Off Set) N 0° L Left Hand 10 10 Cartridge Insert Shape Inscribed 12 Triangle T Triangle K Rhombic 75° 12 Square Circle 80° L 95° 16 16 S 45° 20 20 ─ ─ 11 6.35 T 60° ─ 09 16 9.525 Y 85° 12 12 22 12.7 LLSCN * Min. Cutting Corner Radius z Diameter Dimensions (mm) Standard LLSSN LLSTN x Re D1 Shim Clamp Lever Clamp Radial Axial H1 B L1 S1 S2 S3 S4 H2 F1 (mm) (mm) Shim Pin Lever Spring Screw Screw Screw Wrench Set Bolt zHKY25R 12.5 11 50 20 8 2 5 10 14 0.4 40 ─ ─ LLCL12S HLS1 LLCS105 LLR1 KS1 xHKY20F HSC06016 zHKY25R 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 xHKY20F HSC06020 zHKY25R 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 xHKY20F HBH08025 20 19 70 30 10 2.5 ─ 20 25 0.8 70 LLSTN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08030 zHKY25R 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 xHKY20F HSC06020 zHKY25R 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 xHKY20F HBH08025 zHKY20R 12.5 11 50 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 zHKY25R HSC06016 zHKY25R 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 zHKY25R 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSCN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 20 19 70 30 10 2.5 ─ 20 25 0.8 70 LLSCN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08030 zHKY20R 12.5 11 44 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 zHKY25R HSC06016 zHKY25R 15.5 16 47 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 16 17 53 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 TOOLING zHKY25R 15.5 16 55 20 8 2 6 12 13 0.8 50 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 xHKY20F HSC06020 zHKY25R 16 17 63 25 8 2.5 ─ 16 15 0.8 60 LLSTN32 LLP13 LLCL13 ─ LLCS106 LLR1 KS2 xHKY20F HBH08025 zHKY20R 12.5 11 50 20 8 2 5 10 14 0.8 40 ─ ─ LLCL13S HLS2 LLCS105 LLR1 KS1 zHKY25R HSC06016 zHKY25R 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ LLCL14S HLS3 LLCS106S LLR1 KS1 xHKY20F HSC06020 16 17 63 25 8 2.5 ─ 16 25 0.8 60 LLSSN42 LLP14 LLCL14 ─ LLCS108S LLR2 KS2 zHKY30R HBH08025 CNpp type inserts A058 ─ A062 SNpp type inserts A069 ─ A073 TNpp type inserts A074 ─ A079 SPARE PARTS P 001 M003
  • 5. TOOLING SYSTEM CARTRIDGE BC ISO type Clamp on type Clamp on type Clamp Screw Clamp Bridge Cartridge a 11°positive insert. Insert a Suitable for steel, cast iron, aluminium alloys and copper alloys. Stock Type Order Number Geometry Insert Number R L CTFPR/L10CA11 a a H1 H1 1103pp øD1 S4 12CA16 a a 1603pp B B 90° F1 16CA16 a a 1603pp CTFP 45° 20° H2 S3 S2 Re S1 16CA 10CA L1 12CA TPMN Right hand tool holder shown. TPMR CTGPR10CA11 a H1 H1 1103pp øD1 S4 TPGN 12CA16 a 1603pp B B F1 16CA16 a 1603pp CTGP 45° 20° S3 S2 Re S1 16CA 10CA H2 90° L1 12CA Right hand tool holder only. CSKPR10CA09 a H1 H1 0903pp øD1 S4 12CA12 a 1203pp 75° B B F1 16CA12 a 1203pp CSKP 45° 20° S3 S2 Re 16CA 10CA H2 S1 L1 12CA SPMN Right hand tool holder only. SPMR CSSPR10CA09 a H1 H1 0903pp øD1 S4 SPGN 12CA12 a 1203pp B B F1 16CA12 a 45° 1203pp CSSP 45° 20° S3 S2 H2 Re 16CA 10CA S1 L1 12CA Right hand tool holder only. CTTPR10CA11 a øD1 H1 H1 1103pp S4 12CA16 a 1603pp TPMN F1 B B 16CA16 a 1603pp CTTP Re 45° 20° TPMR S3 S2 TOOLING H2 60° S1 16CA 10CA TPGN L1 12CA Right hand tool holder only. CSYPR10CA09 a H1 H1 0903pp øD1 S4 12CA12 a 1203pp 85° SPMN B B 16CA12 1203pp F1 a CSYP 45° 20° SPMR S3 S2 H2 Re S1 16CA 10CA SPGN L1 12CA Right hand tool holder only. Clamp Torque (N • m) : BC4=2.5, BC4L=2.5, BC5=5.0, BC6=5.0 * a : Inventory maintained in Japan. M004
  • 6. y IDENTIFICATION C T F P R 10 CA 11 Clamp Insert Shape Cutting Angle Insert Hand of Tool Cutting Edge Tool Type Cutting Edge Structure S Square F 90° Clearance R Right Hand Height (mm) CA ISO A Type Length (mm) C Clamp On T Triangle G 90°(Off Set) P 11° L Left Hand 10 10 Cartridge Insert Shape Inscribed K 75° 12 12 Square Triangle Circle S 45° 16 16 T 60° ─ 11 6.35 Y 85° 09 16 9.525 12 22 12.7 * Min. Cutting Corner Radius PS Diameter Dimensions (mm) Standard PT Re D1 H1 B L1 S1 S2 S3 S4 H2 F1 (mm) (mm) Shim Shim Pin Radial Screw Axial Screw Clamp Set Wrench Set Bolt 12.5 11 50 20 8 2 5 10 14 0.4 38 ─ ─ TSS05006 KS1 BC4 TKY10R HSC06016 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC06020 16 17 63 25 8 2 ─ 16 25 0.8 55 PT32 BCP201 TSS06010 KS2 BC6 TKY20R HBH08025 12.5 11 50 20 8 2 5 10 14 0.4 38 ─ ─ TSS05006 KS1 BC4 TKY10R HSC06016 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC06020 16 17 63 25 8 2 ─ 16 25 0.8 55 PT32 BCP201 TSS06010 KS2 BC6 TKY20R HBH08025 12.5 11 50 20 8 2 5 10 14 0.8 38 ─ ─ TSS05006 KS1 BC4L TKY10R HSC06016 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC06020 16 17 63 25 8 2 ─ 16 25 0.8 55 PS42 BCP251 TSS06010 KS2 BC6 TKY20R HBH08025 12.5 11 44 20 8 2 5 10 14 0.8 38 ─ ─ TSS05006 KS1 BC4L TKY10R HSC06016 15.5 16 47 20 8 2 6 12 20 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC06020 16 17 53 25 8 2 ─ 16 25 0.8 55 PS42 BCP251 TSS06010 KS2 BC6 TKY20R HBH08025 12.5 11 50 20 8 2 5 10 9 0.4 38 ─ ─ TSS05006 KS1 BC4 TKY10R HSC06016 15.5 16 55 20 8 2 6 12 13 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC06020 16 17 63 25 8 2 ─ 16 15 0.8 55 PT32 BCP201 TSS06010 KS2 BC6 TKY20R HBH08025 TOOLING 12.5 11 50 20 8 2 5 10 14 0.8 38 ─ ─ TSS05006 KS1 BC4L TKY10R HSC06016 15.5 16 55 20 8 2 6 12 20 0.8 50 ─ ─ TSS06010 KS1 BC5 TKY20R HSC06020 16 17 63 25 8 2 ─ 16 25 0.8 55 PS42 BCP251 TSS06010 KS2 BC6 TKY20R HBH08025 SPpp type inserts A118 TPpp type inserts A120, A121 SPARE PARTS P 001 M005
  • 7. TOOLING SYSTEM CARTRIDGE SS ISO type Screw on type Screw on type Clamp Screw Insert a 11°positive insert. Cartridge a Suitable for steel, cast iron, aluminium alloys and copper alloys. Stock Type Order Number Geometry Insert Number R L TPMX STFPR/L10CA11 a a øD1 H1 S4 TPGX 1103pp 12CA16 a a 1603pp 90° B F1 STFP S3 S2 20° TPMT Re H2 S1 TPGX L1 Right hand tool holder shown. TPMX STGPR10CA11 a øD1 H1 H1 S4 TPGX 1103pp 12CA16 a 1603pp B B F1 16CA16 a 1603pp STGP S3 S2 45° 20° TPMT Re H2 90° S1 16CA 10CA TPGX L1 12CA Right hand tool holder only. SSKPR10CA09 a øD1 H1 S4 0903pp 12CA12 a 1203pp 75° B F1 SSKP S3 S2 20° Re H2 S1 L1 Right hand tool holder only. SPMT SSSPR10CA09 a øD1 H1 SPGX 0903pp Re S4 12CA12 a 1203pp 45° B F1 SSSP S3 S2 20° Re H2 S1 L1 Right hand tool holder only. TPMX STTPR10CA11 a øD1 H1 H1 S4 TPGX 1103pp 12CA16 a 1603pp F1 B B 16CA16 a 1603pp STTP Re S3 S2 45° 20° TPMT TOOLING H2 60° S1 16CA 10CA TPGX L1 12CA Right hand tool holder only. SSYPR10CA09 a øD1 H1 S4 0903pp 12CA12 a 1203pp 85° B F1 SPMT SSYP S3 20° H2 Re S2 SPGX S1 L1 Right hand tool holder only. Clamp Torque (N • m) : CS300890T=1.0, TS4=3.5, TS5=7.5 * a : Inventory maintained in Japan. M006
  • 8. y IDENTIFICATION S T F P R 10 CA 11 Clamp Insert Shape Cutting Angle Insert Hand of Tool Cutting Edge Tool Type Cutting Edge Structure S Square F 90° Clearance R Right Hand Height (mm) CA ISO A Type Length (mm) S Screw On T Triangle G 90°(Off Set) P 11° L Left Hand 10 10 Cartridge Insert Shape Inscribed K 75° 12 12 Square Triangle Circle S 45° 16 16 T 60° ─ 11 6.35 Y 85° 09 16 9.525 12 22 12.7 * Min. Cutting Corner Radius Diameter Dimensions (mm) H1 B L1 S1 S2 S3 S4 H2 Standard Re D1 F1 (mm) (mm) Clamp Screw Radial Screw Axial Screw Wrench Set Bolt TKY08F 12.5 11 50 20 8 2 5 10 14 0.4 35 CS300890T TSS05006 KS1 TKY10F HSC06016 TKY15F 15.5 16 55 20 8 2 6 12 20 0.8 50 TS4 TSS06010 KS1 TKY20F HSC06020 TKY08F 12.5 11 50 20 8 2 5 10 14 0.4 35 CS300890T TSS05006 KS1 TKY10F HSC06016 TKY15F 15.5 16 55 20 8 2 6 12 20 0.8 50 TS4 TSS06010 KS1 TKY20F HSC06020 TKY15F 16 17 63 25 8 2 ─ 16 25 0.8 55 TS4 TSS06012 KS2 TKY20F HBH08025 TKY10F 12.5 11 50 20 8 2 5 10 14 0.8 35 TS4 TSS05006 KS1 TKY15F HSC06016 TKY20F 15.5 16 55 20 8 2 6 12 20 0.8 50 TS5 TSS06010 KS1 TKY25F HSC06020 TKY10F 12.5 11 44 20 8 2 5 10 14 0.8 35 TS4 TSS05006 KS1 TKY15F HSC06016 TKY20F 15.5 16 47 20 8 2 6 12 20 0.8 50 TS5 TSS06010 KS1 TKY25F HSC06020 TKY08F 12.5 11 50 20 8 2 5 10 9 0.4 35 CS300890T TSS05006 KS1 TKY10F HSC06016 TKY15F 15.5 16 55 20 8 2 6 12 13 0.8 50 TS4 TSS06010 KS1 TKY20F HSC06020 TKY15F 16 17 63 25 8 2 ─ 16 15 0.8 55 TS4 TSS06012 KS2 TKY20F HBH08025 TOOLING TKY10F 12.5 11 50 20 8 2 5 10 14 0.8 35 TS4 TSS05006 KS1 TKY15F HSC06016 TKY20F 15.5 16 55 20 8 2 6 12 20 0.8 50 TS5 TSS06010 KS1 TKY25F HSC06020 SPpp type inserts A102 TPpp type inserts A106, A107 SPARE PARTS P 001 M007
  • 9. TOOLING SYSTEM CARTRIDGE Screw-on type cartridge ISO type Screw on type Clamp Screw Insert a 11°positive insert. Cartridge a Suitable for steel, cast iron, aluminium alloys and copper alloys. Type Order Number Stock Geometry Insert Number R SCLCR12CA12 a H1 1204pp S4 95° F1 B CCMT SCLC S3 S2 20° Re CCMW S1 H2 L1 Right hand tool holder only. SDJCR12CA11 a H1 11T3pp S4 F1 B SDJC 93° S3 S2 20° Re S1 H2 L1 Right hand tool holder only. DCMT SDNCR12CA11 a H1 DCMW 11T3pp S4 F1 F2 B SDNC Re S3 S2 20° 62°30´ S1 H2 L1 Right hand tool holder only. SRDCR12CA08 a H1 0803M0 S4 F1 B SRDC S3 S2 20° RCMT 16 S1 H2 L1 Right hand tool holder only. STJPR12CA16 a 1603pp H1 S4 F1 B STJP TPGX S3 S2 20° 93° TOOLING Re S1 H2 L1 Right hand tool holder only. SVJCR12CA16 a 1604pp H1 S4 F1 B SVJC 93° S3 S2 20° Re S1 H2 L1 Right hand tool holder only. VCMT SVPCR12CA11 a VCMW 1103pp H1 S4 F1 B SVPC S3 S2 20° ´ Re 30 7° S1 11 H2 L1 Right hand tool holder only. Clamp Torque (N • m) : TS25=1.0, TS3=1.0, TS4=3.5, TS43=3.5, TS5=7.5 * a : Inventory maintained in Japan. M008
  • 10. y IDENTIFICATION S C L C R 12 CA 12 Clamp Insert Shape Cutting Angle Insert Hand of Tool Cutting Edge Tool Type Cutting Edge Structure C 80°Rhombic L 95° Clearance R Right Hand Height (mm) CA ISO A Type Length (mm) S Screw On D 55°Rhombic J 93° C 7° L Left Hand 12 12 Cartridge Insert Shape Inscribed Rhombic Rhombic Rhombic Round R N Triangle Round 62°30´ P 11° Circle 35° 55° 80° T Triangle P 117°30´ V 35°Rhombic D ─ 08 ─ ─ ─ ─ 8.0 ─ 16 11 ─ 16 9.525 ─ ─ ─ 12 ─ 12.7 * Corner Radius Dimensions (mm) H1 B L1 S1 S2 S3 S4 H2 Standard Re F1 (mm) Clamp Screw Radial Screw Axial Screw Insert Wrench Adjust Screw Set Bolt Wrench 15.5 16 55 20 8 2 6 12 20 0.8 TS5 TSS06010 KS1 TKY25R TKY20F HSC06020 15.5 16 55 20 8 2 6 12 20 0.8 TS43 TSS06010 KS1 TKY15R TKY20F HSC06020 15.5 16 55 20 8 2 6 12 20 0.8 TS43 TSS06010 KS1 TKY15R TKY20F HSC06020 15.5 16 55 20 8 2 6 12 13 0.8 TS3 TSS06010 KS1 TKY08R TKY20F HSC06020 15.5 16 55 20 8 2 6 12 20 0.8 TS4 TSS06010 KS1 TKY15R TKY20F HSC06020 TOOLING 15.5 16 55 20 8 2 6 12 20 0.4 TS43 TSS06010 KS1 TKY15R TKY20F HSC06020 15.5 16 55 20 8 2 6 12 20 0.4 TS25 TSS06010 KS1 TKY08R TKY20F HSC06020 RCpp type inserts A098 VCpp type inserts A110 CCpp type inserts A088, A091 TPpp type inserts A106, A107 DCpp type inserts A093 ─ A096 SPARE PARTS P 001 M009
  • 11. TOOLING SYSTEM CARTRIDGE Cartridge for grooving Stock Type Order Number Geometry Insert Number R 3 (Max. Groove Depth) H1 MGHR12CA3323 a S4 33pp W3 F1 B MGHR S3 S2 20° MGTR S1 H2 L1 * Clamp Torque (N • m) : SETS51=3.5, HBH06018=7.0 TOOLING a : Inventory maintained in Japan. M010
  • 12. * Width Insert Thread Dimensions (mm) Pitch W3 H1 B L1 S1 S2 S3 S4 H2 F1 (mm) (mm) Clamp Screw Clamp Bridge Axial Screw Set Screw Wrench 2.3 15.5 16 55 20 8 2 6 12 20 ─ HBH06018 MTK1R KS1 HSC06020 TKY10R ─ 3.3 TOOLING MGTRpp type inserts F103 SPARE PARTS P001 M011
  • 13. TOOLING SYSTEM BORING UNIT FA,FV y IDENTIFICATION zSet Order Number xUnit Order Number cCartridge Order Number a Precision finish FA 3 FA P N 3 1 boring unit. a Facilitates precision vMounting Type bSize nClamp Type mInsert Clearance Angle ,Lead Angle adjustment. a High accuracy. * Sets are delivered with unit and cartridge assembled. mInsert * bSize nClamp Type Stock Stock Stock zSet Order xUnit Order cCartridge Clearance Angle vMounting Type Cutting Mode Number Number Order Number Min. Cutting Symbol Symbol Type Symbol Angle Diameter (mm) FA Type FA0-FASC01 a FA0 a FASC01 a 0 19 S Screw On C 7 (Angular Type) FA0-FASC01S a FA0 a FASC01S a 0 19 S Screw On C 7 FA1-FASP11 a FA1 a FASP11 a 1 25 S Screw On P 11 FA1-FASP11S a FA1 a FASP11S a 1 25 S Screw On P 11 FA2-FASP21 a FA2 a FASP21 a 2 36 S Screw On P 11 FA2-FASP21S a FA2 a FASP21S a 2 36 S Screw On P 11 FA2-FAPN21 a FA2 a FAPN21 a 2 36 P Lever Lock N 0 FA2-FAPN21S a FA2 a FAPN21S a 2 36 P Lever Lock N 0 FA3-FASP31 a FA3 a FASP31 a 3 47 S Screw On P 11 FA3-FASP31S a FA3 a FASP31S a 3 47 S Screw On P 11 FA3-FAPN31 a FA3 a FAPN31 a 3 47 P Lever Lock N 0 FA3-FAPN31S a FA3 a FAPN31S a 3 47 P Lever Lock N 0 FA4-FAPN41 a FA4 a FAPN41 a 4 73 P Lever Lock N 0 FA4-FAPN41S a FA4 a FAPN41S a 4 73 P Lever Lock N 0 FV Type FV0-FVSC01 a FV0 a FVSC01 a 0 19 S Screw On C 7 (Vertical Type) FV0-FVSC01S a FV0 a FVSC01S a 0 19 S Screw On C 7 FV1-FVSP11 a FV1 a FVSP11 a 1 25 S Screw On P 11 FV1-FVSP11S a FV1 a FVSP11S a 1 25 S Screw On P 11 FV2-FVSP21 a FV2 a FVSP21 a 2 36 S Screw On P 11 FV2-FVSP21S a FV2 a FVSP21S a 2 36 S Screw On P 11 FV2-FVPN21 a FV2 a FVPN21 a 2 36 P Lever Lock N 0 FV2-FVPN21S a FV2 a FVPN21S a 2 36 P Lever Lock N 0 FV3-FVSP31 a FV3 a FVSP31 a 3 47 S Screw On P 11 FV3-FVSP31S a FV3 a FVSP31S a 3 47 S Screw On P 11 FV3-FVPN31 a FV3 a FVPN31 a 3 47 P Lever Lock N 0 FV3-FVPN31S FV3 FVPN31S TOOLING a a a 3 47 P Lever Lock N 0 FV4-FVPN41 a FV4 a FVPN41 a 4 73 P Lever Lock N 0 FV4-FVPN41S a FV4 a FVPN41S a 4 73 P Lever Lock N 0 * "S" at the end of the order number indicates left hand tool. nCartridge Clamp Structure ,Lead Angle S (Screw-on Type) P (Lever Lock Type) P (Lever Lock Type with Shim) FA FV Applicable Size : 0,1,2,3 Applicable Size : 2,3 Applicable Size : 4 Lead Angle1 : 0° Lead Angle1 : 0° 0° 0° Insert Clamp Lever Insert Clamp Screw Insert Clamp Screw Clamp Lever Clamp Screw Shim a : Inventory maintained in Japan. M012
  • 14. Dial Leaf Spring Washer Cartridge Bush Washer Screw BORING UNIT SPARE PARTS Unit Order Number Washer Screw Unit Screw Wrench Bush Washer Leaf Spring FA0 HSC02006 S1 HKY15R FV0 HSC02006 S1 HKY15R FA1 HSC02506 HY-A1 HKY20R FV1 HSC02506 HY-V1 HKY20R The parts above are not sold separately as accuracy FA2 HSC03010 HY2 HKY20R,HKY25R can only be guaranteed by having the complete set. FV2 HSC03010 HY2 HS-N2,HKY25R Please contact us for questions about parts replacement. FA3 HSC04012 HY3 HKY20R,HKY30R FV3 HSC04012 HY3 HKY20R,HKY30R FA4 HSC05016 HY4 HKY30R,HKY40R FV4 HSC05016 HY4 HKY30R,HKY40R CARTRIDGE SPARE PARTS z *3 x z x Applicable Insert Cartridge FASC01(S) *1 Clamp Lever ─ Clamp Screw Shim ─ Shim Pin ─ Spanner *2 Wrench z TS2 HR00 z TKY06F TCGT..L-F 060102 FVSC01(S) ─ z TS2 ─ ─ HR00 z TKY06F TCGW 060104 FASP11(S) ─ z CS250T ─ ─ HR12 z TKY08F TPGX 090204 FVSP11(S) ─ z CS250T ─ ─ HR12 z TKY08F TPGX..L/R FASP21(S) ─ z CS300890T ─ ─ HR12 z TKY08F TPMX..L/R 110304 FVSP21(S) ─ z CS300890T ─ ─ HR12 z TKY08F 110308 FAPN21(S) LLCL12S x LLCS103 ─ ─ HR12 x HKY20F TNGA 110304 FVPN21(S) LLCL12S x LLCS103 ─ ─ HR12 x HKY20F TNGG..L/R 110308 FASP31(S) ─ z CS300890T ─ ─ HR34 z TKY08F TPGX 110304 TOOLING TPGX..L/R FVSP31(S) ─ z CS300890T ─ ─ HR34 z TKY08F TPMX..L/R 110308 FAPN31(S) LLCL12S x LLCS103 ─ ─ HR34 x HKY20F 110304 FVPN31(S) LLCL12S x LLCS103 ─ ─ HR34 x HKY20F TNGA 110308 FAPN41(S) LLCL13 x LLCS106 LLSTN32 LLP13 HR34 x HKY25F TNGG..L/R 160404 160408 FVPN41(S) LLCL13 x LLCS106 LLSTN32 LLP13 HR34 x HKY25F 160412 (Note) Use left hand inserts in the cartridge for right hand cutting and right hand inserts in the cartridge for left hand cutting. * 1 "S" at the end of the cartridge number indicates left hand. * 2 A spanner is only provided when ordered with a set. 3 Clamp Torque (N • m) : TS2=0.6, CS250T=1.0, CS300890T=1.0, LLCS103=1.5, LLCS106=2.2 * INSERTS Finish Cutting Medium Cutting Flat Top TCGT..L/R-F TPGX..L/R TPMX..L TNGG..L/R TPGX TNGA (06) ^A103 (09,11) ^A106 (09,11) ^A106 (11,16) ^A078 (09,11) ^A107 (11,16) ^A079 SPARE PARTS P001 M013
  • 15. TOOLING SYSTEM BORING UNIT MAIN DIMENSIONS a FA TYPE (ANGULAR TYPE) L5 S7 X L5 53°08′ S8= 0.25D12-Z2-Y I Z (Insert Center Offset) L2 S3 S 9= 0.25D12-Z2-(Y+0.6 x I) Re S1 øD1 (Cutting Diameter) Y S2 Re Min. Cutting Diameter Adjustment S4 øD4 S9 S8 L1 S6 S5 øD Cutting Edge 2 G øD Movement 3 Unit Center Line Clockwise (right hand) tool shown. Minimum cutting diameters correspond to Re0.2 (0 type) and Re0.4 (1─ 4 type). Unit : mm Min. Adjustment Set Order Number * Re Cutting L2 L1 S5 S6 L5 D2 D3 S1 S2 S7 Z X Y G I D4 Diameter S3 S4 Max. 0.2 19 0.32 0.16 9.0 19.9 0.30 0.12 1.5 11.11 15.06 2.7 8.2 1.11 1.2 6.4 6.5 1.0 6.8 D1-2 FA0-FASC01(S) 0.4 19 0.32 0.16 8.8 19.7 0.30 0.12 1.6 11.11 15.06 2.7 8.2 1.11 1.2 6.4 6.4 1.0 6.8 D1-2 FA1-FASP11(S) 0.4 25 0.5 0.3 11.7 23.9 0.38 0.23 0.8 15.08 19.05 3.2 9.0 0.46 1.0 7.6 9.1 0.9 8.4 D1-2 0.4 36 0.7 0.4 14.9 33.4 0.53 0.30 1.1 19.05 24.58 4.0 14.5 0.7 1.2 9.7 11.5 0.8 11.1 D1-2 FA2-FASP21(S) 0.8 36 0.7 0.4 14.5 33.0 0.53 0.30 1.3 19.05 24.58 4.0 14.5 0.7 1.2 9.7 11.2 0.8 11.1 D1-2 0.4 36 0.7 0.4 14.9 33.4 0.53 0.30 1.1 19.05 24.58 4.0 14.5 0.7 2.75 9.7 11.5 0.8 11.1 D1-2 FA2-FAPN21(S) 0.8 36 0.7 0.4 14.5 33.0 0.53 0.30 1.3 19.05 24.58 4.0 14.5 0.7 2.75 9.7 11.2 0.8 11.1 D1-2 0.4 47 1.0 0.6 18.35 42.85 0.75 0.45 0.9 22.225 31.75 4.8 19.7 0.54 1.9 11.7 14.4 1.2 13.1 D1-3 FA3-FASP31(S) 0.8 47 1.0 0.6 17.95 42.45 0.75 0.45 1.1 22.225 31.75 4.8 19.7 0.54 1.9 11.7 14.1 1.2 13.1 D1-3 0.4 47 1.0 0.6 18.35 42.85 0.75 0.45 0.9 22.225 31.75 4.8 19.7 0.54 3.21 11.7 14.4 1.2 13.1 D1-3 FA3-FAPN31(S) 0.8 47 1.0 0.6 17.95 42.45 0.75 0.45 1.1 22.225 31.75 4.8 19.7 0.54 3.21 11.7 14.1 1.2 13.1 D1-3 0.4 73 1.5 0.7 28.0 65.4 1.13 0.53 1.3 31.75 46.02 6.4 31.0 0.86 5.2 17.7 21.9 1.3 20.5 D1-3 FA4-FAPN41(S) 0.8 73 1.5 0.7 27.6 65.0 1.13 0.53 1.5 31.75 46.02 6.4 31.0 0.86 5.2 17.7 21.6 1.3 20.5 D1-3 1.2 73 1.5 0.7 27.2 64.6 1.13 0.53 1.7 31.75 46.02 6.4 31.0 0.86 5.2 17.7 21.3 1.3 20.5 D1-3 a FV TYPE (VERTICAL TYPE) L5 X L5 Z (Insert Center Offset) Re S9 = 0.25D12-Z2-Y øD1 (Cutting Diameter) Y S3 S2 S1 L2 S9 L1 Min. Cutting Diameter øD4 Adjustment S4 øD2 Unit Center Line øD3 Clockwise (right hand) tool shown. Minimum cutting diameters correspond to Re0.2 (0 type) and Re0.4 (1─ 4 type). Unit : mm TOOLING Min. Adjustment Set Order Number * Re Cutting L2 L1 L5 D2 D3 S1 S2 Z X Y D4 Diameter S3 S4 Max. 0.2 19 0.4 0.2 7.6 18.5 2.6 11.11 15.06 2.7 8.2 1.2 2.6 7.6 D1-2 FV0-FVSC01(S) 0.4 19 0.4 0.2 7.4 18.3 2.6 11.11 15.06 2.7 8.2 1.2 2.6 7.4 D1-2 FV1-FVSP11(S) 0.4 25 0.7 0.3 10.8 23.0 3.6 15.08 20.62 3.2 9.0 1.0 3.6 10.8 D1-2 0.4 36 0.8 0.6 13.8 32.3 4.0 19.05 24.58 4.0 14.5 1.2 4.0 13.8 D1-2 FV2-FVSP21(S) 0.8 36 0.8 0.6 13.5 32.0 4.0 19.05 24.58 4.0 14.5 1.2 4.0 13.5 D1-2 0.4 36 0.8 0.6 13.8 32.3 4.0 19.05 24.58 4.0 14.5 2.1 4.0 13.8 D1-2 FV2-FVPN21(S) 0.8 36 0.8 0.6 13.5 32.0 4.0 19.05 24.58 4.0 14.5 2.1 4.0 13.5 D1-2 0.4 47 1.3 0.7 16.7 41.2 4.8 22.225 31.75 4.8 19.7 1.9 4.8 16.7 D1-3 FV3-FVSP31(S) 0.8 47 1.3 0.7 16.4 40.9 4.8 22.225 31.75 4.8 19.7 1.9 4.8 16.4 D1-3 0.4 47 1.3 0.7 16.7 41.2 4.8 22.225 31.75 4.8 19.7 3.21 4.8 16.7 D1-3 FV3-FVPN31(S) 0.8 47 1.3 0.7 16.4 40.9 4.8 22.225 31.75 4.8 19.7 3.21 4.8 16.4 D1-3 0.4 73 1.8 1.0 25.0 62.4 7.1 31.75 46.02 6.4 31.0 5.2 7.1 25.0 D1-3 FV4-FVPN41(S) 0.8 73 1.8 1.0 24.7 62.1 7.1 31.75 46.02 6.4 31.0 5.2 7.1 24.7 D1-3 1.2 73 1.8 1.0 24.4 61.8 7.1 31.75 46.02 6.4 31.0 5.2 7.1 24.4 D1-3 * "S" at the end of the order number indicates left hand tool. M014
  • 16. MI TYPE BORING BARS y IDENTIFICATION S B R 1 08 z x c v b zClamp Type xBoring Bar vLead Angle bShank Size (mm) S Screw On Type Name 1 0° 08 8 3 30° 10 10 4 45° 12 12 cShank Shape 6 90° 16 16 R Round Shank STANDARD HOLDER Standard Stock Dimensions (mm) Corner Radius Geometry Order Number For * Insert Number Re Clockwise H1 B L1 L3 S2 H2 F1 (mm) SBR1 L1 SBR108 a 0802pp 7 8 35 9 ─ 7 3.5 0.4 L3 TPGX 110 a TPGX...L 0902pp 9 10 50 11 ─ 8 4.5 0.4 TPMX...L B 112 F1 6° a 1103pp 10 12 60 12 7 10 5.0 0.4 H1 Re 5° H2 S2 L1 SBR3 L1 6° SBR308 a 0802pp 7 8 35 10 ─ 7 0.7 0.4 L3 TPGX 310 a TPGX...L 0902pp 9 10 50 12 ─ 8 1.0 0.4 F1 TPMX...L B H2 312 a 1103pp 10 12 60 13 7 10 1.0 0.4 H1 30° 5° F1 S2 L1 Re SBR4 L1 6° SBR408 a 0802pp 7 8 35 10 ─ 7 0.5 0.4 L3 410 a TPGX 0902pp 9 10 50 12 ─ 8 1.0 0.4 F1 TPGX...L B H2 412 a TPMX...L 1103pp 10 12 60 13 7 10 1.0 0.4 H1 5° 45° F1 416 a 1103pp 14 16 80 13 9 14 0 0.8 S2 L1 Re SBR6 L1 SBR608 a 0802pp 7 8 35 8.5 ─ 7 ─ 0.4 L3 TPGX 610 a TPGX...L 0902pp 8 10 50 10 ─ 8 ─ 0.4 B TPMX...L H1 Re 612 a 1103pp 10 12 60 11 7 10 ─ 0.4 5° H2 S2 L1 TOOLING 6° (Note) When using an insert with a breaker, please use a left hand insert. SPARE PARTS x Insert z * Order Number zClamp Screw xPre-Set Screw Wrench 08 CS200T ─ TKY06F   SBR1 10 CS250T ─ TKY08F ─ SBR6 12 CS300890T KS1S TKY08F 16 CS300890T KS2S TKY08F * Clamp Torque (N • m) : CS200T=0.6, CS250T=1.0, CS300890T=1.0 a : Inventory maintained in Japan. TPpp type inserts A106, A107 SPARE PARTS P 001 M015
  • 17. TOOLING SYSTEM CLASSIFICATION OF QUICK CHANGE MODULAR TOOLING SYSTEM Mitsubishi's quick change system is a must for improving efficiency in mass production lines. a Shorten tool change times and increase machine efficiency. a Reduce tool weight. Thus, tool change is safer and easier. a Improve cutting edge accuracy. QF1000 (Two Piece) QF2000 (Small Diameter) QF2000 (Large Diameter) QC TYPE ADAPTER FOR PIN MILLING CUTTER QS2000 (Arbor for Side Cutter) Face Mill and Pin Milling Cutter Connecting System Boring Tool QB2000 • QB3000 MITSUBISHI's ABS License KOMET R QUICK CHANGE SYSTEM QB4000 HSK Special Tooling TOOLING SPQH (Spring) SPQS (Spring+Oil pressure) Setting Fixture Setting Gauge M016
  • 18. FACE MILL QF2000 (SINGLE BOLT MOUNTING TYPE) a One Piece Type ( < & 160) Machine Spindle Adapter Yellow Mark Yellow Mark y FEATURES 1. Simply turning a clamp bolt fixed to the adapter a few times enables cutter exchange. 2. The cutter needs to be turned 90° before removal. This prevents the cutter from falling free. 3. Applicable to both face milling and boring tools. Clamp Bolt Cutter Body 4. Cutter exchange time is less than 1 min. a Two Piece Type ( > & 200) Adapter Cutter Body Clamp Bolt Setting Plate Mounting Teeth y FEATURES 1. Internal diameter of the cutter body has 4 ─ 6 mounting teeth. The adapter has the same mounting teeth and a single clamp bolt for installation. 2. The cutter needs to be turned 15° before removal. This prevents the cutter from falling free. 3. Cutter exchange time is less than 1 min. QF1000 (GOURD SHAPED HOLE TYPE) a One Piece Type (O Type & 200) a Two Piece Type (T Type > & 250) TOOLING y FEATURES 1. Gourd shaped hole type is employed. Turning 4 ─ 6 bolts enables cutter exchange. 2. The cutter needs to be turned 15° before removal. This prevents the cutter from falling free. 3. Cutters with > & 250 are made up of 2 parts. Thus, weight at the time of installation is reduced and safety is improved. 4. Standard adapters facilitate installation of cutters with the same diameter and different insert shapes. 5. Cutter exchange time is less than 3 ─ 5 min. M017
  • 19. TOOLING SYSTEM FACE MILLING ADAPTER Q TYPE (SINGLE BOLT TYPE) & 80 ─&160 t (Key Groove Depth) a Standard øD1 a Installed Condition ød1 Machine Spindle 15 Adapter h1 h Cutter Body 13 "M" Bolt Hole Clamp Bolt ød w 45° ød 2 Unlock c Lock Cutter Diameter Cutter Dimensions (mm) Machine Dimensions (mm) Tool Weight Order Number (D) (kg) D1 d h d1 d2 h1 M w t c QFA08025BCR/L 80 70 25.4 25 25.4 45 14 M12 9.5 7 18.4 0.8 10025BDR/L 100 80 31.75 25 31.75 55 14 M16 12.7 8 23.2 1.2 12530BER/L 125 100 38.1 30 38.1 70 17 M20 15.9 10 28 2.1 16030BFR/L 160 125 50.8 30 50.8 85 13 M20 19 11 36 3.2 t 7/24 Taper No. ød2 øD1 ød1 ød w R7/5 TOOLING 13 h l1 c Cutter Diameter Cutter Dimensions (mm) Machine Dimensions (mm) Tool Weight Order Number (D) (kg) d1 d h D1 No. d2 I1 w t c QFA08025N4R/L 80 70 25.4 25 70 40 44.45 93.4 16.1 16 22.5 1.4 10025N4R/L 100 80 31.75 25 80 40 44.45 93.4 16.1 16 22.5 1.7 12530N4R/L 125 100 38.1 30 100 40 44.45 93.4 16.1 16 22.5 2.7 16030N4R/L 160 125 50.8 30 125 40 44.45 93.4 16.1 16 22.5 3.8 QFA08025N5R/L 80 70 25.4 25 100 50 69.85 126.8 25.7 19 35.3 3.2 10025N5R/L 100 80 31.75 25 100 50 69.85 126.8 25.7 19 35.3 3.4 12530N5R/L 125 100 38.1 30 100 50 69.85 126.8 25.7 19 35.3 4.0 16030N5R/L 160 125 50.8 30 125 50 69.85 126.8 25.7 19 35.3 5.1 M018
  • 20. Q TYPE (SINGLE BOLT TYPE) &200─&500 a Standard øD1 a Installed Condition Bolt Hole for M16 ød1 Machine Spindle 25.4 Bolt Hole for M20 11 Adapter h2 h1 35±0.01 80±0.05 10 ød Clamp Bolt Cutter Body Unlock 45° 45° 50.8 ød2 ø101.6 Lock m Cutter Diameter Cutter Dimensions (mm) Machine Dimensions (mm) Tool Weight Order Number (D) (kg) d D1 d1 d2 h1 h2 m QFB20035KR/L 200 125 190 47.625 ─ 18 ─ ─ 9 25035KR/L 250 175 240 47.625 ─ 28 ─ ─ 16 31535PR/L 315 240 305 47.625 177.8 28 24 88.9 28 35535PR/L 355 280 345 47.625 177.8 28 24 88.9 37 40035PR/L 400 325 390 47.625 177.8 28 24 88.9 49 50035PR/L 500 425 490 47.625 177.8 28 24 88.9 83 T TYPE (SIX BOLT TYPE) & 250─ & 400 a Standard Bolt for M16 (4 Piece) a Installed Condition ød1 25.4 Bolt for M20 (4 Piece) Machine Spindle 35±0.01 h2 h1 15 Adapter H ø101.6 80±0.05 ød2 ød Bolt for M20 x 50 (N Piece) ød3 (JIS B 1176) øD1 * Adapter is for both right and left hand tools. Cutter Body TOOLING Unlock Lock Cutter Diameter Cutter Dimensions (mm) Machine Dimensions (mm) Tool Weight Order Number (D) (kg) d d3 D1 H N d1 d2 h1 h2 QFA25035K 250 110 155 230 45 4 47.625 ─ 18 ─ 9 31535P 315 175 220 295 50 6 47.625 155 30 14 16 35535P 355 215 260 335 50 6 47.625 177.8 30 30 22 40035P 400 260 305 380 50 6 47.625 177.8 30 30 29 M019
  • 21. TOOLING SYSTEM SIDE CUTTER QC TYPE ADAPTER FOR PIN MILLING CUTTER a Cutter Body y FEATURES 1. Makes installation of Pin millng cutter easy, quick, and accurate. 2. Clamping the entire periphery of the cutter body improves rigidity and lateral run-out of the cutting edges. 3. Facilitates stable heavy cutting such as counter weight cutting and prevents sudden insert fracture. a Adapter Body QS2000 (INSTALLATION METHOD FOR SIDE CUTTER) a Appearance y FEATURES 1. Turning the bolt a few times turns nut 45° and enables installation and detachment of the cutter. 2. Installation and detachment of the cutter is possible without taking the bolt and nut off the adapter. 3. The cutter is a solid type. Thus, the rigidity is high. 4. Cutter exchange time is less than 1 min. TOOLING Clamp Bolt Nut Adapter Side Cutter M020
  • 22. BORING TOOL QB4000 TYPE (SIDE CLAMP TYPE) Snap Ring Clamp Bolt Steel Ball O Ring Spring y FEATURES 1. Tightening the clamp bolt (or clamp nut) draws the clamp washer in and securely holds the boring head. 2. The clamp washer has mounting teeth at the end. Turning the clamp washer 45° enables installation and detachment of the boring head. Clamp Washer O Ring 3. Both 1/5 taper and cutter locating faces support the boring head. Thus, clamp rigidity and installation repeatability accuracy are high (2 ─ 3!m). 4. A side clamp structure is employed. Thus, a spindle turning stopper is unnecessary. This structure prevents the boring head from falling free. Nut Adapter Body 5. Insert location close to the adapter body allows for convenient head exchange. 6. Suitable for a wide range of boring, from small to large diameters. 7. Head exchange time is less than 1 min. a Installation Standard ° 45 M 5 8 ø8(H8) (Long Hole) 2-M12 ød4 22°30' ød2 ød1 ød3 øD ød Drive Pin TOOLING 0.5 0.5 S Taper 1/5 L (R) h 30 15 (Error Free) Order Number d d1 D d2 d3 M h d4 (R) L S QB4350070 35 30 70 28 52 M8 22 8 28 25 25 4350088 35 30 88 28 70 M8 22 8 35 32 35 4400098 40 30 98 34 80 M8 24 8 40 37 40 4400118 40 30 118 34 90 M10 24 10 45 42 45 4500138 50 40 138 42 110 M12 30 12 55 52 50 M021
  • 23. TOOLING SYSTEM ABS SYSTEM CHARACTERISTIC a High rigidity and high coupling strength. a From small ( & 20) diameter to large diameter The taper wedge effects produced by the clamping (& 200), a wide range of tooling is possible. screw, the taper screw, and the slide pin enable strong a Internal passage of the coolant (air) is possible and firm coupling between the head and the adapter. without modifications to standard machinary. a As the cutting torque acts as torsion force on the axis, a Tool head extensions are easy through the use of 50% ─ 80% improvement is achieved for the clamping extension pieces. strength in the coupled portion axis direction. a Through the use of reducers, tool head diameters a High accuracy is guaranteed. are easily set. An attachment repeat accuracy of 2 ─ 3!m is constantly maintained in the coupled portion. ABS SYSTEM MECHANISM General type Spindle (NT, BT setting) ABS ABS ABS Adapter, Shank Flanges type Adapter Taper Shank ABS ABS ABS TOOLING Holder Extension Milling Holder ABS Heads (Note) The above chart also indicates the standard. M022
  • 24. ABS SYSTEM COMPONENT F2 Head Slide Pin Taper Screw 2xFA FA FA Position Pin Adapter Clamp Screw F1 When the force F1 presses on the clamping screw, the slide pin * This system is licensed from (JP Patent NO.1328669) of Germany. moves in the radial direction and impinges on the taper screw, generation the reaction force F2. Since the centers of the clamping screw, the taper screw, and the slide pin are eccentric, a taper connection is made at sites separated by a 180° phase, with the clamping screw and the slide pin on the taper right impingement portion, and the slide pin and taper pin on the taper left impingement portion. The result is that, a vector analysis of those forces shows, as depicted in the diagram above, that the slides move in an identical direction, and the coupling force FA is doubled and transmitted accordingly. Further, cutting resistance generated during cutting becomes torsion stress and is transmitted accordingly. The forces F1 and F2 generated with the clamping screw and taper screw are expanded, and the coupling (jointing) force FA becomes as even greater force, and is generated accordingly. ABS SYSTEM SETTING STANDARDS Adapter Dimensions Dimensions (mm) Order Number D1 d l1 l2 l3 ABS25W 25 13 22 13 8.3 32W 32 16 25 16 10.3 40W 40 20 30 18.5 11.3 50W 50 28 34 22 13.3 63W 63 34 41 28 17.4 80W 80 46 48 34 20.4 100W 100 56 58 40.5 24.4 TOOLING l2min. 125W 125 70 76 51 30.5 a Parts for Adapter Stock Pack Order Clamp Screw Taper Screw Number * Clamp Screw ABS25-FS-W a ABS25-F1 ABS25-F2 32-FS-W a 32-F1 32-F2 40-FS-W a 40-F1 40-F2 50-FS-W a 50-F1 50-F2 Taper Screw 63-FS-W a 63-F1 63-F2 80-FS-W a 80-F1 80-F2 100-FS-W a 100-F1 100-F2 125-FS-W a 125-F1 125-F2 * An order of the above type of screw and pin needs to be included in the set. Please use a "Pack Order Number" for your order. a : Inventory maintained in Japan. M023
  • 25. TOOLING SYSTEM a Head Dimensions Dimensions (mm) Order Number D1 d l1 l2 ABS25M 25 13 20 8 32M 32 16 23 10 40M 40 20 26 11 50M 50 28 31 13 63M 63 34 38 17 80M 80 46 43 20 100M 100 56 55 24 125M 125 70 70 30 a Parts for Head Stock Pack Order Slide Pin Position Pin Screw Number * ABS25-ES-M a ABS25-E3 ABS25-E4 ABS25-E5 Screw 32-ES-M a 32-E3 32-E4 32-E5 40-ES-M a 40-E3 40-E4 40-E5 Position Pin 50-ES-M a 50-E3 50-E4 50-E5 Slide Pin 63-ES-M a 63-E3 63-E4 63-E5 80-ES-M a 80-E3 80-E4 80-E5 100-ES-M a 100-E3 100-E4 100-E5 125-ES-M a 125-E3 125-E4 125-E5 a Parts for Head [For Fine Boring] Stock Pack Order Slide Pin Position Pin Screw Screw Number * ABS25-ES-M1 a ABS25-E3 ABS25-E4.1 ABS25-E5 32-ES-M1 a 32-E3 32-E4.1 32-E5 40-ES-M1 a 40-E3 40-E4.1 40-E5 Position Pin 50-ES-M1 a 50-E3 50-E4.1 50-E5 63-ES-M1 a 63-E3 63-E4.1 63-E5 Slide Pin 80-ES-M1 a 80-E3 80-E4.1 80-E5 100-ES-M1 a 100-E3 100-E4.1 100-E5 TOOLING 125-ES-M1 a 125-E3 125-E4.1 125-E5 a Parts for Head [For Coolant Hole Type] Stock Pack Order Slide Pin Position Pin Tube Tube Number * ABS25-ES-M3 a ABS25-E3.2 ABS25-E4 ABS25-E6 32-ES-M3 a 32-E3.2 32-E4 32-E6 40-ES-M3 a 40-E3.2 40-E4 40-E6 Position Pin 50-ES-M3 a 50-E3.2 50-E4 50-E6 63-ES-M3 a 63-E3.2 63-E4 63-E6 Slide Pin 80-ES-M3 a 80-E3.2 80-E4 80-E6 100-ES-M3 a 100-E3.2 100-E4 100-E6 125-ES-M3 a 125-E3.2 125-E4 125-E6 * An order of the above type of screw, pin and tube needs to be included in the set. Please use a "Pack Order Number" for your order. a : Inventory maintained in Japan. M024
  • 26. a Parts for Head [For Fine Boring with Coolant Hole] Stock Pack Order Slide Pin Position Pin Tube Tube Number * ABS25-ES-M4 a ABS25-E3.2 ABS25-E4.1 ABS25-E6 32-ES-M4 a 32-E3.2 32-E4.1 32-E6 40-ES-M4 a 40-E3.2 40-E4.1 40-E6 Position Pin 50-ES-M4 a 50-E3.2 50-E4.1 50-E6 63-ES-M4 a 63-E3.2 63-E4.1 63-E6 Slide Pin 80-ES-M4 a 80-E3.2 80-E4.1 80-E6 100-ES-M4 a 100-E3.2 100-E4.1 100-E6 125-ES-M4 a 125-E3.2 125-E4.1 125-E6 a Parts for Head [For Key Type] Stock Pack Order Slide Pin Key Position Key Screw Screw Key Number * SBA25-ES-M a ABS25-E3 SBA25-E4 SBA25-E4.1 ABS25-E5 32-ES-M a 32-E3 32-E4 32-E4.1 32-E5 40-ES-M a 40-E3 40-E4 40-E4.1 40-E5 Position Key 50-ES-M a 50-E3 50-E4 50-E4.1 50-E5 Slide Pin 63-ES-M a 63-E3 63-E4 63-E4.1 63-E5 80-ES-M a 80-E3 80-E4 80-E4.1 80-E5 100-ES-M a 100-E3 100-E4 100-E4.1 100-E5 125-ES-M a 125-E3 125-E4 125-E4.1 125-E5 a Parts for Head [For Key Type with Coolant Hole] Stock Pack Order Slide Pin Key Position Key Tube Tube Key Number * SBA25-ES-M1 a ABS25-E3.2 SBA25-E4 SBA25-E4.1 ABS25-E6 32-ES-M1 a 32-E3.2 32-E4 32-E4.1 32-E6 40-ES-M1 a 40-E3.2 40-E4 40-E4.1 40-E6 Position Key 50-ES-M1 a 50-E3.2 50-E4 50-E4.1 50-E6 63-ES-M1 a 63-E3.2 63-E4 63-E4.1 63-E6 Slide Pin 80-ES-M1 a 80-E3.2 80-E4 80-E4.1 80-E6 100-ES-M1 a 100-E3.2 100-E4 100-E4.1 100-E6 TOOLING 125-ES-M1 a 125-E3.2 125-E4 125-E4.1 125-E6 * An order of the above type of screw, pin and tube needs to be included in the set. Please use a "Pack Order Number" for your order. M025
  • 27. TOOLING SYSTEM HSK SYSTEM FEATURES OF THE HSK SYSTEM aSuitable for high speed machining. 1/10 Taper When the taper hole is slightly seperated during high Held Tightly Contact Faces speed machining due to centrifugal force, the taper axis Held Tightly Coolant Hole is continuously in contact with the taper hole because of elastic deformation. Thus, 2 face holding is maintained. aGuaranteed high accuracy. Installation repeatability of 2!m is guaranteed. aHigh rigidity. High rigidity in the radial and thrust direction due to the 2 face holding system. Clamp Bridge aEasy installation. Tapered Tool (Tool) Clamp Screw Taper Hole (Spindle) Detachable support structure ensures separation of the tool even when the tool has undergone thermal expansion. aCoolant system selection. Center coolant and anglar flow coolant type. * HSK stands for Hole (Hollow) Schaft (axis) Kegel (taper) in German. HSK CLAMPING METHOD 30°Conical Face a The 30°conical face of the taper axis is pulled in the direction of the tapered hole to clamp. Draw In Tapered Tool (Tool) Taper Hole (Spindle) a Temporary Clamp Clearance Position a Temporary clamp position has a clearance between The spindle the spindle and the tool contact faces. taper face and a Taper clamping force increases as the diameter increases. the tool taper TOOLING face contact. Tapered Tool (Tool) Taper Hole (Spindle) a Permanent Clamp Held Tightly Position a Hollow thin taper axis holds the taper faces and the contact faces tightly due to pressurized elastic deformation. Tapered Tool (Tool) Taper Hole (Spindle) M026
  • 28. HSK SYSTEM FORM Type Application Tapered Tool Tapered Hole (Tool) (Spindle) There are various HSK types. A Type Automatic tool change (ATC), center coolant (mainly milling tools) r Mitsubishi Materials produces A, B, C, and B Type Automatic tool change (ATC), angular flow coolant (mainly turning tools) r D types of taper axis (tool size) and C and D types (manual operation) of taper hole C Type Manual tool change, center coolant (mainly milling tools) r r (spindle side). D Type Manual tool change, angular flow coolant (mainly turing tools) r r r : Non stock, produced to order only. Grip Groove for ATC Dimensions (mm) Order Number D l A Type (Center Coolant Type) Coolant Pipe Automatic Tool Change HSK-A32M 32 16 -A40M 40 20 Diameter D -A50M 50 25 -A63M 63 32 -A80M 80 40 -A100M 100 50 Hole for ID Insert Drive Key Milling Tool l Coolant Hole Dimensions (mm) Order Number Hole for Manual Wrench D l C Type (Center Coolant Type) HSK-C32M 32 16 Manual Tool Change -C40M 40 20 Diameter D -C50M 50 25 -C63M 63 32 -C80M 80 40 -C100M 100 50 l Drive Key TOOLING M027