Karmaveer Bhaurao Patil
                  College Of Engg. And Poly,
                           SATARA




16 October 2012          GSM Based Industrial Machine Control   1
16 October 2012   GSM Based Industrial Machine Control   2
UNDER THE GUIDANCE OF

                          Mr.JAGTAP J.B.
                                  LECTURER
                  DEPT. OF ELECTRONICS & TELECOMM.ENGG
                    K.B.P.COLLEGE OF ENGG.&POLY.,SATARA

16 October 2012            GSM Based Industrial Machine Control   3
BLOCK - DIAGRAM



16 October 2012   GSM Based Industrial Machine Control   4
RELAY   DEVICE1

                                        µC
    GSM
                  RS232
                                        µC
                                        80
   MODEM
                                    8051
                                P880519V51R
                                   D2BN
                                                                 RELAY   DEVICE2




                                      POWER
                                      SUPPLY


16 October 2012           GSM Based Industrial Machine Control                     5
MAIN PARTS OF BLOCK
                       DIAGRAM
             1.POWER SUPPLY

             2.MICROCONTROLLER

             3.SERIAL COMMUNICATION

             4.RELAY


16 October 2012        GSM Based Industrial Machine Control   6
1.POWER SUPPLY


                                                           PRESENTED BY:
                                                            BHAGWAT D.R.



16 October 2012     GSM Based Industrial Machine Control                   7
230V
                  TRANSFORMER                            RECTIFIER
  AC




                                                                       FILTER




                     LOAD                               REGULATOR




16 October 2012                 GSM Based Industrial Machine Control            8
CIRCUIT DIAGRAM OF POWER
                      SUPPLY




16 October 2012    GSM Based Industrial Machine Control   9
TRANSFORMER

             TYPES OF TRANSFORMER:

             STEP UP TRANSFORMER
             STEP DOWN TRANSFORMER



16 October 2012       GSM Based Industrial Machine Control   10
TRANSFORMER




16 October 2012    GSM Based Industrial Machine Control   11
RECTIFIER
 TYPES OF RECTIFIER:-

HALF-WAVE RECTIFIER
FULL-WAVE RECTIFIER
    • CENTRE-TAP FULL-WAVE RECTIFIER
      • FULL-WAVE BRIDGE RECTIFIER



16 October 2012   GSM Based Industrial Machine Control   12
FULL-WAVE BRIDGE RECTIFIER




16 October 2012   GSM Based Industrial Machine Control   13
FILTER
            TYPES OF FILTER:-

           • π type filter
           • Series inductor filter
           • Capacitor filter



16 October 2012         GSM Based Industrial Machine Control   14
CAPACITOR FILTER




16 October 2012      GSM Based Industrial Machine Control   15
REGULATOR
TYPES OF REGULATOR

• FIXED POSITIVE VOLTAGE REGULATOR
• FIXED NEGATIVE VOLTAGE REGULATOR
• ADJUSTABLE VOLTAGE REGULATOR




16 October 2012   GSM Based Industrial Machine Control   16
7812 REGULATOR




16 October 2012     GSM Based Industrial Machine Control   17
7805 REGULATOR




16 October 2012     GSM Based Industrial Machine Control   18
THANK
                   YOU

16 October 2012   GSM Based Industrial Machine Control   19
2.MICROCONTROLLER


                                                         PRESENTED BY:
                                                       BHOSALE AJAY C.



16 October 2012       GSM Based Industrial Machine Control               20
Hardware
                  operated by

                                   software

16 October 2012     GSM Based Industrial Machine Control   21
PERFORMS:

                  - Fetch
                  - Decode
                  - Execute



16 October 2012      GSM Based Industrial Machine Control   22
SINGLE CHIP COMPUTER


      I/P DEVICE                   CPU                        O/P DEVICE




           RAM                    TIMER                        ROM




16 October 2012        GSM Based Industrial Machine Control                23
µC


                                     BOOLEAN
                                     PROCESSOR



16 October 2012        GSM Based Industrial Machine Control   24
BOOLEAN PROCESSOR
   • The Boolean processor is the integrated
   Processor within 8051.
   • The Boolean Processor has:
          •Its own Instruction Set
          •Its Accumulator: The Carry Flag.
          •Bit addressable RAM.
          •Bit addressable I/O.



16 October 2012         GSM Based Industrial Machine Control   25
 Different micro-controllers


             •Intel 8051
             •Atmel 89C51
             •Atmel 89V51
             •ATmega16 89C2051
             •AVR microcontrollers


16 October 2012         GSM Based Industrial Machine Control   26
We are using ,

              PHILIPS 89V51RD2BN

16 October 2012   GSM Based Industrial Machine Control   27
ARCHITECTURE OF
     8051 MICROCONTROLLER



16 October 2012      GSM Based Industrial Machine Control   28
16 October 2012   GSM Based Industrial Machine Control   29
P89V51RD2BN




16 October 2012    GSM Based Industrial Machine Control   30
FEATURES:-
    •89V51RD2BN Central Processing Unit
    •5 V Operating voltage from 0 to 40 MHz
    •64 kB of on-chip Flash program memory with ISP (In-
    System Programming) and
    •IAP (In-Application Programming)
    •Supports 12-clock (default) or 6-clock mode selection via
    software or ISP
    •SPI (Serial Peripheral Interface) and enhanced UART
    •PCA (Programmable Counter Array) with PWM and
    Capture/Compare functions


16 October 2012         GSM Based Industrial Machine Control     31
• Four 8-bit I/O ports with three high-current Port 1 pins (16 mA
  each)
• Three 16-bit timers/counters
• Programmable Watchdog timer (WDT)
• Eight interrupt sources with four priority levels
• Second DPTR register
• Low EMI mode (ALE inhibit)
• TTL- and CMOS-compatible logic levels




16 October 2012       GSM Based Industrial Machine Control     32
HARDWARE
• 40 pin IC-
• 4 BIDIRECTIONAL I/O ports –
             (Each port of 8 pins)
• Other pins-
     EA,ALE,PESN, XTAL1,XTAL2,RESET
                         Vcc, GND



16 October 2012   GSM Based Industrial Machine Control   33
 PORTS:-

• PORT 0 :- AD0 - AD7

• PORT 1 :- SIMPLE I/O PORT

• PORT 2 :- A8 - A15

• PORT 3 :- ALTERNATE FUNCTIONS

16 October 2012   GSM Based Industrial Machine Control   34
Multiplexed pins :-
P3.0,RXD - SERIAL I/P LINE
P3.1,TXD - SERIAL O/P LINE
P3.2,INT0 - EXT. Intr. 0
P3.3,INT1 - EXT. Intr. 1
P3.4, T0 - Timer 0 ext. i/p
P3.5, T1 - Timer 1 ext. i/p
P3.6,WR- Ext. data mem. Write strobe
P3.7,RD -Ext. data mem. read strobe

16 October 2012       GSM Based Industrial Machine Control   35
THANK
                   YOU

16 October 2012   GSM Based Industrial Machine Control   36
3.SERIAL COMMUNICATION


                                                 PRESENTED BY:
                                             BODHE PRASHANT A.



16 October 2012   GSM Based Industrial Machine Control           37
Data Communication


                  Parallel                              Serial


16 October 2012        GSM Based Industrial Machine Control      38
 Parallel Communication:
• Transfer of number of bits simultaneously.


 Serial Communication:
• Transfer of single bit at a time.




16 October 2012   GSM Based Industrial Machine Control   39
SERIAL COMMUNICATION
  • Serial data transfer suitable for long distance
    data transfer.
  • Serial communication is cheaper as single
    data line is used.




                  SENDER                               RECEIVER

16 October 2012        GSM Based Industrial Machine Control       40
SIM 300 GSM MODEM




16 October 2012       GSM Based Industrial Machine Control   41
SIM300 key features
• Power supply
                  Single supply voltage 3.4V – 4.5V
• Power saving
        Typical power consumption in SLEEP mode to
    2.5mA
• Frequency bands
         SIM300 Tri-band: EGSM 900, DCS 1800, PCS 1900.
    The band can be set by AT COMMAND, and default band
    is EGSM 900 and DCS 1800.
• SMS storage: SIM card
16 October 2012               GSM Based Industrial Machine Control   42
SIM300 Hardware Interface
                         Description

PIN NAME                I/O                      DESCRIPTION
• DTR                    I                      Data Terminal Ready
• RXD                    I                      Receive Data
• TXD                   O                       Transmit Data
• RTS                    I                      Request to Send
• CTS                   O                       Clear to Send

16 October 2012          GSM Based Industrial Machine Control         43
DB9 CONNECTOR




16 October 2012      GSM Based Industrial Machine Control   44
Features

• Adds one USB serial port by connecting to the
  RS232 DB9 footprint of a device
• Easy placement for an standard Male and Female
  RS232 DB9 footprint of a device
• A selection of RS232, 3.3V or 5V UART signal
  levels.
• 128 byte transmit buffer, 256 byte receive buffer
• UART data signals: TxD, RxD, RTS, CTS, DSR, DTR,
  DCD, RI, GND

16 October 2012   GSM Based Industrial Machine Control   45
MAX 232




16 October 2012   GSM Based Industrial Machine Control   46
RS232 VOLTAGE LEVELS
• Logic 0 :-
                   +3 V to +25 V

• Logic 1 :-
                   -3 V to -25 V




16 October 2012          GSM Based Industrial Machine Control   47
THANK
                   YOU

16 October 2012   GSM Based Industrial Machine Control   48
4.RELAY


                                                    PRESENTED BY:
                                                 GAIKWAD NIKHIL V.



16 October 2012   GSM Based Industrial Machine Control               49
RELAY




16 October 2012   GSM Based Industrial Machine Control   50
RELAY DRIVER CIRCUIT




16 October 2012         GSM Based Industrial Machine Control   51

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GSM BASED INDUSTRIAL MACHINE CONTROL

  • 1. Karmaveer Bhaurao Patil College Of Engg. And Poly, SATARA 16 October 2012 GSM Based Industrial Machine Control 1
  • 2. 16 October 2012 GSM Based Industrial Machine Control 2
  • 3. UNDER THE GUIDANCE OF Mr.JAGTAP J.B. LECTURER DEPT. OF ELECTRONICS & TELECOMM.ENGG K.B.P.COLLEGE OF ENGG.&POLY.,SATARA 16 October 2012 GSM Based Industrial Machine Control 3
  • 4. BLOCK - DIAGRAM 16 October 2012 GSM Based Industrial Machine Control 4
  • 5. RELAY DEVICE1 µC GSM RS232 µC 80 MODEM 8051 P880519V51R D2BN RELAY DEVICE2 POWER SUPPLY 16 October 2012 GSM Based Industrial Machine Control 5
  • 6. MAIN PARTS OF BLOCK DIAGRAM 1.POWER SUPPLY 2.MICROCONTROLLER 3.SERIAL COMMUNICATION 4.RELAY 16 October 2012 GSM Based Industrial Machine Control 6
  • 7. 1.POWER SUPPLY PRESENTED BY: BHAGWAT D.R. 16 October 2012 GSM Based Industrial Machine Control 7
  • 8. 230V TRANSFORMER RECTIFIER AC FILTER LOAD REGULATOR 16 October 2012 GSM Based Industrial Machine Control 8
  • 9. CIRCUIT DIAGRAM OF POWER SUPPLY 16 October 2012 GSM Based Industrial Machine Control 9
  • 10. TRANSFORMER TYPES OF TRANSFORMER: STEP UP TRANSFORMER STEP DOWN TRANSFORMER 16 October 2012 GSM Based Industrial Machine Control 10
  • 11. TRANSFORMER 16 October 2012 GSM Based Industrial Machine Control 11
  • 12. RECTIFIER  TYPES OF RECTIFIER:- HALF-WAVE RECTIFIER FULL-WAVE RECTIFIER • CENTRE-TAP FULL-WAVE RECTIFIER • FULL-WAVE BRIDGE RECTIFIER 16 October 2012 GSM Based Industrial Machine Control 12
  • 13. FULL-WAVE BRIDGE RECTIFIER 16 October 2012 GSM Based Industrial Machine Control 13
  • 14. FILTER  TYPES OF FILTER:- • π type filter • Series inductor filter • Capacitor filter 16 October 2012 GSM Based Industrial Machine Control 14
  • 15. CAPACITOR FILTER 16 October 2012 GSM Based Industrial Machine Control 15
  • 16. REGULATOR TYPES OF REGULATOR • FIXED POSITIVE VOLTAGE REGULATOR • FIXED NEGATIVE VOLTAGE REGULATOR • ADJUSTABLE VOLTAGE REGULATOR 16 October 2012 GSM Based Industrial Machine Control 16
  • 17. 7812 REGULATOR 16 October 2012 GSM Based Industrial Machine Control 17
  • 18. 7805 REGULATOR 16 October 2012 GSM Based Industrial Machine Control 18
  • 19. THANK YOU 16 October 2012 GSM Based Industrial Machine Control 19
  • 20. 2.MICROCONTROLLER PRESENTED BY: BHOSALE AJAY C. 16 October 2012 GSM Based Industrial Machine Control 20
  • 21. Hardware operated by software 16 October 2012 GSM Based Industrial Machine Control 21
  • 22. PERFORMS: - Fetch - Decode - Execute 16 October 2012 GSM Based Industrial Machine Control 22
  • 23. SINGLE CHIP COMPUTER I/P DEVICE CPU O/P DEVICE RAM TIMER ROM 16 October 2012 GSM Based Industrial Machine Control 23
  • 24. µC BOOLEAN PROCESSOR 16 October 2012 GSM Based Industrial Machine Control 24
  • 25. BOOLEAN PROCESSOR • The Boolean processor is the integrated Processor within 8051. • The Boolean Processor has: •Its own Instruction Set •Its Accumulator: The Carry Flag. •Bit addressable RAM. •Bit addressable I/O. 16 October 2012 GSM Based Industrial Machine Control 25
  • 26.  Different micro-controllers •Intel 8051 •Atmel 89C51 •Atmel 89V51 •ATmega16 89C2051 •AVR microcontrollers 16 October 2012 GSM Based Industrial Machine Control 26
  • 27. We are using , PHILIPS 89V51RD2BN 16 October 2012 GSM Based Industrial Machine Control 27
  • 28. ARCHITECTURE OF 8051 MICROCONTROLLER 16 October 2012 GSM Based Industrial Machine Control 28
  • 29. 16 October 2012 GSM Based Industrial Machine Control 29
  • 30. P89V51RD2BN 16 October 2012 GSM Based Industrial Machine Control 30
  • 31. FEATURES:- •89V51RD2BN Central Processing Unit •5 V Operating voltage from 0 to 40 MHz •64 kB of on-chip Flash program memory with ISP (In- System Programming) and •IAP (In-Application Programming) •Supports 12-clock (default) or 6-clock mode selection via software or ISP •SPI (Serial Peripheral Interface) and enhanced UART •PCA (Programmable Counter Array) with PWM and Capture/Compare functions 16 October 2012 GSM Based Industrial Machine Control 31
  • 32. • Four 8-bit I/O ports with three high-current Port 1 pins (16 mA each) • Three 16-bit timers/counters • Programmable Watchdog timer (WDT) • Eight interrupt sources with four priority levels • Second DPTR register • Low EMI mode (ALE inhibit) • TTL- and CMOS-compatible logic levels 16 October 2012 GSM Based Industrial Machine Control 32
  • 33. HARDWARE • 40 pin IC- • 4 BIDIRECTIONAL I/O ports – (Each port of 8 pins) • Other pins- EA,ALE,PESN, XTAL1,XTAL2,RESET Vcc, GND 16 October 2012 GSM Based Industrial Machine Control 33
  • 34.  PORTS:- • PORT 0 :- AD0 - AD7 • PORT 1 :- SIMPLE I/O PORT • PORT 2 :- A8 - A15 • PORT 3 :- ALTERNATE FUNCTIONS 16 October 2012 GSM Based Industrial Machine Control 34
  • 35. Multiplexed pins :- P3.0,RXD - SERIAL I/P LINE P3.1,TXD - SERIAL O/P LINE P3.2,INT0 - EXT. Intr. 0 P3.3,INT1 - EXT. Intr. 1 P3.4, T0 - Timer 0 ext. i/p P3.5, T1 - Timer 1 ext. i/p P3.6,WR- Ext. data mem. Write strobe P3.7,RD -Ext. data mem. read strobe 16 October 2012 GSM Based Industrial Machine Control 35
  • 36. THANK YOU 16 October 2012 GSM Based Industrial Machine Control 36
  • 37. 3.SERIAL COMMUNICATION PRESENTED BY: BODHE PRASHANT A. 16 October 2012 GSM Based Industrial Machine Control 37
  • 38. Data Communication Parallel Serial 16 October 2012 GSM Based Industrial Machine Control 38
  • 39.  Parallel Communication: • Transfer of number of bits simultaneously.  Serial Communication: • Transfer of single bit at a time. 16 October 2012 GSM Based Industrial Machine Control 39
  • 40. SERIAL COMMUNICATION • Serial data transfer suitable for long distance data transfer. • Serial communication is cheaper as single data line is used. SENDER RECEIVER 16 October 2012 GSM Based Industrial Machine Control 40
  • 41. SIM 300 GSM MODEM 16 October 2012 GSM Based Industrial Machine Control 41
  • 42. SIM300 key features • Power supply Single supply voltage 3.4V – 4.5V • Power saving Typical power consumption in SLEEP mode to 2.5mA • Frequency bands SIM300 Tri-band: EGSM 900, DCS 1800, PCS 1900. The band can be set by AT COMMAND, and default band is EGSM 900 and DCS 1800. • SMS storage: SIM card 16 October 2012 GSM Based Industrial Machine Control 42
  • 43. SIM300 Hardware Interface Description PIN NAME I/O DESCRIPTION • DTR I Data Terminal Ready • RXD I Receive Data • TXD O Transmit Data • RTS I Request to Send • CTS O Clear to Send 16 October 2012 GSM Based Industrial Machine Control 43
  • 44. DB9 CONNECTOR 16 October 2012 GSM Based Industrial Machine Control 44
  • 45. Features • Adds one USB serial port by connecting to the RS232 DB9 footprint of a device • Easy placement for an standard Male and Female RS232 DB9 footprint of a device • A selection of RS232, 3.3V or 5V UART signal levels. • 128 byte transmit buffer, 256 byte receive buffer • UART data signals: TxD, RxD, RTS, CTS, DSR, DTR, DCD, RI, GND 16 October 2012 GSM Based Industrial Machine Control 45
  • 46. MAX 232 16 October 2012 GSM Based Industrial Machine Control 46
  • 47. RS232 VOLTAGE LEVELS • Logic 0 :- +3 V to +25 V • Logic 1 :- -3 V to -25 V 16 October 2012 GSM Based Industrial Machine Control 47
  • 48. THANK YOU 16 October 2012 GSM Based Industrial Machine Control 48
  • 49. 4.RELAY PRESENTED BY: GAIKWAD NIKHIL V. 16 October 2012 GSM Based Industrial Machine Control 49
  • 50. RELAY 16 October 2012 GSM Based Industrial Machine Control 50
  • 51. RELAY DRIVER CIRCUIT 16 October 2012 GSM Based Industrial Machine Control 51