Integrating Reliability into an Asset Integrity Dashboard
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The document discusses the integration of reliability into an asset integrity dashboard to enhance operational excellence in rig operations. It highlights the importance of continuous improvement and a culture that engages all personnel, as well as steps to create an effective dashboard that maximizes resources and provides critical insights. By combining asset integrity data with financial metrics, businesses can make informed decisions that reduce downtime and improve safety and performance.
Integrating Reliability into an Asset Integrity Dashboard
- 1. IADC Asset Integrity & Reliability Conference Integrating Reliability into an Asset Integrity Dashboard Troy G Schwartz, PE, CRE Principal Engineer – Houston Operations Life Cycle Engineering 1
- 2. IADC Asset Integrity & Reliability Conference Overview • Balancing Asset Integrity Risk • The Foundation: Inherent Reliability • Rig Asset Integrity Dashboard • Bringing the Team Together • Maximizing Limited Resources • Continuous Improvement Investment 2
- 3. IADC Asset Integrity & Reliability Conference Balancing Asset Integrity Risk • Rig Operation, Maintenance, and Management Involves: – Highly Complex And Specialized Systems – Fast Turnarounds – High-pressure Work – Critical Tasks – Diversely Skilled Personnel – Variable Weather Conditions – Geographically Dispersed Locations • Barriers to Operational Excellence: – Data Often Inconsistent, Unusable or Inaccessible – Obscured Priorities – Lack of Critical Information Visibility – Reactive Culture 3 The key to achieving operational excellence is to establish a culture of continuous improvement and innovation company-wide from roughneck to the CEO that builds upon a strong foundation focused on asset integrity.
- 4. IADC Asset Integrity & Reliability Conference The Foundation: Inherent Reliability 4 퐴퐴푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣= 푀푀푇푇푇푇푇푇 푀푀푇푇푇푇푇푇+푀푀푇푇푇푇푇푇 푥푥 100% 퐴퐴푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣= 푈푈푈푈푈푈푈푈푈 푈푈푈푈푈푈푈푈푈+퐷퐷퐷퐷퐷퐷퐷퐷퐷 푥푥 100%
- 5. IADC Asset Integrity & Reliability Conference Rig Asset Integrity Dashboard 5 Region: Eagle Ford Rig 101
- 6. IADC Asset Integrity & Reliability Conference Dashboard: Rig Summary 6
- 7. IADC Asset Integrity & Reliability Conference Dashboard: Rig Process Graphic 7
- 8. IADC Asset Integrity & Reliability Conference Dashboard: Asset Details 8
- 9. IADC Asset Integrity & Reliability Conference Example: Good and Bad Insulation Trends 9
- 10. IADC Asset Integrity & Reliability Conference Basic Steps to Create an Asset Integrity Dashboard 1. Identify Critical Assets … Top drive, drawworks, engines, etc. 2. Identify Key O&M Parameters of Interest to Monitor … Asset attributes, etc. 3. Identify Key Business Cost Factors … Uptime, rig dayrate, labor rates, etc. 4. Collect Data … Gather, assess data integrity, etc. 5. Analyze Data … Transform into viable intelligence 6. Visualize and Communicate … Web-based interface, etc. 7. Refine and Improve … Lessons learned, etc. 10
- 11. IADC Asset Integrity & Reliability Conference Bringing the Team Together 11
- 12. IADC Asset Integrity & Reliability Conference Maximizing Limited Resources • The dashboard can provide a comprehensive picture of the real impacts to the value stream by taking the technical- focused analysis results and factoring in additional key parameters such as: – Cost (e.g., maximizing maintenance effectiveness) – Safety (e.g., avoiding injury, fatality, or damage of key assets) – Schedule (e.g., avoiding delays resulting in lost opportunities) • Allows decision-makers real insight to determine how to deploy resources to make biggest impacts to value stream • Dashboards enable informed rig prioritization, asset risk identification, and preventive maintenance optimization. 12 Maintenance resource can be maximized by leveraging a comprehensive, reliable, real-time integrated maintenance assessment of critical asset health
- 13. IADC Asset Integrity & Reliability Conference Continuous Improvement Investment • Combining an asset integrity dashboard with financial data, businesses can make risk-informed decisions to provide the most value through: – Reduced non-productive time (NPT) – Improved efficiency – Improved performance – Increased drilling safety • A dashboard eliminates any blind spots creating transparency between operator, contractor and customer by giving instant visibility into the health of each rig and its critical assets. 13
- 14. IADC Asset Integrity & Reliability Conference 14