Integration of Analytical Software and 3D Platform in Plant Design and Engineering-Presentation.ppt
Download as PPT, PDF0 likes31 views
The document discusses the integration of analytical software and 3D modeling in the design and engineering of process plants, highlighting its significance in executing mega EPC projects within budget and time constraints. It outlines the engineering disciplines involved, the challenges faced, and the sequence of activities from project engineering through procurement to construction. The document emphasizes the advantages of evolving from 2D to 5D modeling for improved project management and execution efficiency.
Integration of Analytical Software and 3D Platform in Plant Design and Engineering-Presentation.ppt
- 1. Integration of Analytical Software and 3D Platform in Plant Design and Engineering – A Paradigm Shift for the Upcoming and Revamped Process Plants Anirban Datta Manager – Mechanical & Piping, Richard Design Services India Private Limited (A fully owned Subsidiary of Richard Industrial Group, USA), MIE, CEng (India), PE (India) Gautam Gangopadhyay Head of the Department – Mechanical & Piping, Richard Design Services India Private Limited (A fully owned Subsidiary of Richard Industrial Group, USA), MIE, CEng (India) 33rd Indian Engineering Congress, The Institution of Engineers (India) Udaipur, 2018 Theme : Integration of Technologies: Emerging Engineering Paradigm
- 2. DESIGN ENGINEERING FOR A MEGA PROCESS PLANT EPC PROJECT Following Engineering Disciplines are involved: • Process • Plant Layout • Geo-technical • Mechanical • Civil • Structural • Piping • Electrical • Instrumentation and Controls Typical Overall Layout for a Process Plant
- 3. Challenges Execute EPC “mega-projects” within budget and on schedule Minimize construction delays due to lagging information, material or equipment Track progress and maintain contingency plans to stay on schedule Document project progress in terms of installed quantities Intelligently apply IT/CAD/CAE tools to the EPC environment for the advantage of constructors and their clients Push progression of 2D to 3D, 4D and even 5D
- 4. Coordinating EPC Functions COORDINATION ENGINEERING • Budgeted Deliverables, i.e. Design Calculations, Construction Drawings, Specifications • 3D Model with attribute data, from which drawings would be generated • Bill of Materials PROJECT MANAGEMENT • Schedule • Definitive Cost Estimate • Progress Monitoring PROCUREMENT • Order Placement • Prioritization • Material Receipt/Release CONSTRUCTION • Work Scope Packaging • Resource Management • Field Work
- 5. EPC Project Engineering Sequence Feasibility Studies Cost Estimate Detailed Project Report Basic Engineering Design Criteria & Specifications Material Take-Off Estimate Purchase Requisitions Design Calculations Detailed Engineering Definitive Estimate Issue “Engineering Deliverables” to Construction “As-Built” Project Close-Out
- 6. Procurement Sequence Develop Vendor’s List Floatation of Enquiry Purchase Order Proforma Contract Proforma Transportation & Logistics Specification – From Engg. Quantities – From Engg. Bid Evaluation Award Purchase Order / Contracts Shop Inspection Track Delivery Status Expedite Receipt of Shipment Warehouse Release to Construction
- 7. Construction Sequence General Construction Plan Site Layout Plan Enabling Work & Temporary Facilites Geo-Technical Mass Earth-Work Foundation Structural Steel Work Equipment Erection – Mechanical & Electrical Piping Cable Raceway Ducting Instrumentation & Controls Start-up & Commissioning Performance Guarantee Tests Plant Hand-over to End User Note: Construction is supported by Field Engineering
- 8. Project Controls Sequence Milestone Schedule Code of Accounts Cost Estimate Budget Definition and Tracking Level 3 CPM Schedule Trend Program Contingency Tracking Schedule Optimization
- 9. Levels of Modelling A. 2D Drawings and Sketches (E) • Traditional format • Inter-drawing design coordination subject to error • Change management requires rigorous document control process. B. 3D CAD Model with data attribute links (Intelligence) (E) • Used for EPC over the past 20+ years (PDS, PDMS, SmartPlant) • Requires changes to traditional work processes • Component attribute data is the “intelligence” • Clash Checking • Automatic Drawing Creation • Material Take-Off Reports • Data Consistency Reports Integrated 3D Model of a Process Unit
- 10. Levels of Modelling (Contd.) C. 4D Construction Simulation Model (EC) • Construction Planning & Sequencing • Resource Management and Construction Machineries Movement • Links 3D model components with L3 schedule • Construction Status against Time • Real-time Visualization D. 5D Cost Tracking Model (EPC) • Material Cost Model • Resource Distribution Model • Expended Cost Tracking Model
- 11. A Typical Process Unit – Its 3D Model and Actual View after Construction
- 12. Way Forward LASER Scanning of existing plant & facilities for ease of Revamping
- 13. Thank You