Introduction to Profibus & Profinet - Mark Freeman
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The document outlines an agenda for a conference focused on Profibus and Profinet technologies, featuring various speakers discussing topics such as commissioning, maintenance, safety systems, system design, and the relevance of these technologies in modern industry. It also emphasizes the role of PI (Profinet International) as a major authority in industrial communication, providing benefits to its members such as training, product promotion, and access to a global network. Additionally, it discusses the importance of Profibus and Profinet standards in different industries, their technical specifications, and marketing advantages for member companies.
Introduction to Profibus & Profinet - Mark Freeman
- 2. Agenda 09:30 Introduction and Profibus & Profinet Update Mark Freeman 09.55 Profibus DP - Commissioning and Maintenance After a brief introduction to PROFIBUS basics, we outline the essentials needed for successful network commissioning and maintenance. Richard Needham 10.35 Why you should measure shield currents in PROFIBUS and PROFINET networks A look at work done in the area of EMC and Equipotential Bonding with respect to PROFIBUS and PROFINET networks. Peter Thomas 11.15 Coffee 11.35 Current Trends involving PROFIsafe How we approach a safety-related system and why PROFIsafe is a useful tool in modern control systems. Peter Brown 12.15 PROFINET System Design What are the basic requirements for achieving a robust, reliable and maintainable PROFINET system. Andy Verwer 12.55 Lunch 13.35 PROFIBUS system engineering and monitoring A look at some of the devices and techniques that are available for engineering functions and activities on PROFIBUS systems. Andy Verwer 14.15 PROFINET for IoT, IIoT and Industry 4.0 A short journey to explain the IIoT , from IND1.0 to IND4.0 and Big Data & where PROFINET fits in. Derek Lane 14.45 Introduction to IO-Link – Features and Benefits What does a typical IO-Link solution consists of, how it interface to the control system and what are the benefits Russell Smith 3
- 3. ”The international network and the experience of PI are unique. They provide our companies with a significant competitive edge.” Karsten Schneider PI Chairman Intro
- 4. PI‘s Technologies PROFIBUS the world's most successful fieldbus easy, flexible, consistent PROFINET the leading Industrial Ethernet Standard open, versatile, safe IO-Link the new standard in the lower field level Universal, smart, easy 55 11/10/2016 PI, Profibus & Profinet Introduction
- 5. International Standards 6 IEC Standard 61158 and 61784 PROFIBUS and PROFINET ISO 14745 Based on IEE 802.3 All specifications are openly available Local standard, e.g., in China, Korea Global market access thanks to international standardization 6 11/10/2016 PI, Profibus & Profinet Introduction
- 6. 77 Leading Technologies 7 Organization Technologies Fieldbus Ethernet Regional PI Associations PI Competence Center PI Training Center PI Test Labs More than 1,400 member companies world wide! WGs PI (PROFIBUS & PROFINET International) Proxy Technology Sensors & Actuators 7 11/10/2016 PI, Profibus & Profinet Introduction
- 7. PI‘s Vision 8 Technological leadership enables our members to offer innovative and competitive products and solutions PI, the network of PROFInetworkers, brings together the best minds and helps achieve innovative results We network expertise, companies, and people - regionally and internationally. 8 11/10/2016 PI, Profibus & Profinet Introduction
- 8. PI‘s global member benefits Be a PROFInetworker! 1. Global technologies in good hands 2. Product promotion and sales 3. Network implementation and maintenance 6. Global marketing and promotion 4. Logos and marketing materials 5. Information and training 7. Faster, easier product development 8. Savings in product development 9. Free of charge certificates for tested products 10. 9 11/10/2016 PI, Profibus & Profinet Introduction
- 9. 1. Be a PROFInetworker Be part of PI’s global network and use it! Represented on every continent, PI is the world’s most influential interest group in the field of industrial communication. For more than 20 years, PI has been the neutral platform on which all the relevant automation manufacturers meet and define common technologies with an outstanding degree of team spirit. PI’s global network opens new markets in different countries all over the world Get new contacts through the association Exclusive access to events and committees 1010 11/10/2016 PI, Profibus & Profinet Introduction
- 10. 2. Global technologies in good hands PI manages the technical development for you PROFIBUS the world‘s leading fieldbus. PROFINET the leading Industrial Ethernet standard. Easy access to technical documentation PI represents your interests globally 1111 11/10/2016 PI, Profibus & Profinet Introduction
- 11. 3. Product promotion and sales Sell your products PI Online Product Finder Publication of new products in PROFINEWS – exclusive for PI members Show your products on events, like roadshows, trade shows, or exhibitions Special advertising possibilities 1212 11/10/2016 PI, Profibus & Profinet Introduction
- 12. 5. Logos and marketing materials Get the right to use PI's logos for PI, PROFIBUS, PROFINET Special logos Marketing materials of various kinds are available from PI / the RPA Trademark statutes for PI’s logos can be requested from info@profibus.com 1313 11/10/2016 PI, Profibus & Profinet Introduction
- 13. 6. Implementation + maintenance Faster and less expensive Implementation and Maintenance of your Networks Assistance in locating providers Easy access to technical documentation First-hand information Special training possibilities See www.profibus.com for more information 1414 11/10/2016 PI, Profibus & Profinet Introduction
- 14. 7. Information and training First-hand Information for members about technology, events, marketing Forums Webinars Access to training and discounts Global PICC network provides expertise and support in technical matters* See www.profibus.com/training/ for more information 1515 11/10/2016 PI, Profibus & Profinet Introduction
- 15. 16 Support Marketing Brochures System Descriptions Guidelines Trainings ... www.allthingsprofinet.com or www.profinet.com 16 11/10/2016 PI, Profibus & Profinet Introduction
- 16. 17 PROFIBUS & PROFINET International China RPA, PICC, PITL Japan RPA, PICC, PITL Korea RPA, PICC Middle-East / UAE RPA, PICC, PITC India RPA, PICC UK RPA, PICC, PITC Switzerland RPA, PICC, PITC Sweden RPA, PICC Lebanon PICC Saudi Arabia PICC Poland RPA, PICC, PITC Netherlands RPA, PICC, PITC, PITL Norway RPA, PICC, PITC Ireland RPA, PICC, PITC Germany & Austria RPA, PICC PITC, PITL France RPA, PICC, PITC Italy RPA, PICC, PITC Slovakia RPA Spain RPA, PICC Czech Rep. RPA, PICC, PITC, PITL Denmark RPA Finland RPA Belgium RPA, PICC, PITC Southern Africa RPA, PICC, PITC Brazil RPA, PICC, PITC USA RPA, PICC, PITC, PITL Chile RPA, PICC, PITC Australia/ New Zealand RPA, PICC, PITC South-East-Asia RPA 27 Regional PI Associations (RPA) 54 PI Competence Center (PICC) 28 PI Training Center (PITC) 10 PI Test Labs (PITL) PI Marketing PI Technical Support 17 11/10/2016 PI, Profibus & Profinet Introduction
- 17. 18 Worldwide Support PI-worldwide support of more than member companies1,400 18 11/10/2016 PI, Profibus & Profinet Introduction
- 18. 19 PI is supported by over 1400 members …and many more... 19 11/10/2016 PI, Profibus & Profinet Introduction
- 19. Industries 20 Our worldwide network includes vendors and users covering all industries 20 11/10/2016 PI, Profibus & Profinet Introduction
- 20. Organizational Structure 21 PI Management PI Chairman and Deputy Chairman / PI Support Center Regional PI Associations > Regional Support for more than 1,400 members worldwide Members / RPA Chairmen / Local Business Offices Established by PNO Board Accreditation by Advisory Board Established by local RPA Accreditation by PI Established by PNO Board PI Competence Centers > Technical Support PI Training Centers > Certified Training PI Test Labs > CertificationTests Technical Committees Working Groups > Technology Projects PI Agreement 21 11/10/2016 PI, Profibus & Profinet Introduction
- 21. 22 The Best Minds for the Best Technology Committee B PROFINET CB/PG1 Passive Network Components PROFIBUS & PROFINET CB/PG4 Industrial Wireless CB/PG5 Active Network Components/ Management CB/PG6 PROFINET IO CB/PG7 PROFINET CBA CB/PG8 Fieldbus Integration into PROFINET CB/PG3 Installation Guide PROFIBUS & PROFINET CA/PG1 Integration HART and Wireless HART CB/PG9 PROFINET for Process Automation CB/PG11 Wireless Sensor Actor Networks CB/PG2 Fiber Optic Components CB/PG10 PROFINET Security Equal cooperation between all manufacturers More than 600 technicians in >50 Working Groups Cables/Connectors Telegram Security A complete solution from .... up to InternationalStandards 22 11/10/2016 PI, Profibus & Profinet Introduction
- 22. 2323 PI UK Membership Benefits User Membership £600 + VAT •For Users of PROFIBUS, PROFINET and IO-Link Access to free advice from Pool of Experts Discount on training and consultancy services Access to Members' Forum Discount on PROFIBUS publications Participate in specification development Free admission to Member-only seminars and meetings Host member meetings to update own staff on technology and products Free download of specifications and software worth £1000s Regular updates on technology and events Opportunity to join UK Steering Committee Submit case studies for publication on PI websites Nominate staff member(s) to join UK Pool of Experts (subject to meeting criteria) Present papers at our workshops and seminars 11/10/2016 PI, Profibus & Profinet Introduction
- 23. 2424 PI UK Membership Benefits Supplier Member £1000 + VAT •For distributors, integrators, consultants and trainers. •All the User benefits plus: Free publicity in PROFInews and PROFINEWS UK Become an Accredited PROFIBUS or PROFINET Company (subject to meeting criteria) Exhibit products at our workshops and seminars (small charge applies) Exhibit on PI’s stand at German tradeshows (additional charge applies) Use of marketing materials and logos Advertising opportunities on PI Web site 11/10/2016 PI, Profibus & Profinet Introduction
- 24. 2525 PI UK Membership Benefits Vendor Member £2100 + VAT •For distributors and manufacturers. •All the above benefits plus: List your products and services on PI Website Link to or publish your GSD files for download from the Web Use of PROFIBUS logo on certified equipment Free download of specifications and software worth £1000s Free or discounted certification of tested PROFIBUS and PROFINET products Discount on assignment of Ident Numbers Hotlink from our website to yours Sales leads Free use of PI’s Patented Technology 11/10/2016 PI, Profibus & Profinet Introduction
- 25. 2626 PI UK Membership Benefits Senior Member £2600 + VAT •For companies that wish to play a very active role. •All of the above benefits plus: Seat on UK Steering Committee Company logo on PROFIBUS UK letterhead Free banner advert on UK section of PI Web site “Featured Company” status on UK section of PI Website Listing as “Sponsor” on the UK website Listing as “Sponsor” on our monthly newsletter Contributor access to UK website to submit own PB/PN/IO-Link news Can host PI UK seminars Free table top or pullup space at our events (subject to availability) 11/10/2016 PI, Profibus & Profinet Introduction
- 26. 27 PI’s global network Regional Operations27 Competence Center54 Training Center28 Test Labs10 Over 7000 Certified Engineers/Installers listed on our website! 27
- 27. 28 Training for Career Advancement Training is available in a range of areas to upgrade your skills including: Certified PROFIBUS or PROFINET Engineer – combining installation, commissioning and engineering Certified PROFIBUS or PROFINET Installer Courses Certified PROFIBUS System Design Course PROFIBUS Commissioning and Maintenance Courses PROFINET Developer Course Training provided by our 2 PITCs, MMU and VTC in scheduled courses or on your company premises. 28 11/10/2016 PI, Profibus & Profinet Introduction
- 28. 29 Training for Career Advancement PROFIBUS and PROFINET training is offered through: PROFIBUS International Competence Centre - Manchester Metropolitan University in Manchester or a location of your choice (http://www.sci-eng.mmu.ac.uk/ascent/) PROFIBUS International Training Centre - Verwer Training & Consultancy Ltd (http://verwertraining.com/) For course schedule see : http://www.profibus.com/pi- organization/regional-pi-associations/united-kingdom/training/ 29 Our training partners - PITCs 11/10/2016 PI, Profibus & Profinet Introduction
- 29. 2013 node count
- 30. PI Node Count 3131 11/10/2016 PI, Profibus & Profinet Introduction
- 31. 32 PROFIBUS PROFIBUS – worldwide leading with the most products in the most important industries 32 11/10/2016 PI, Profibus & Profinet Introduction
- 32. What is PROFIBUS? PROFIBUS Field devices (Slaves) Controller or Control system (Master) Fieldbus-basedautomationstandard PROFIBUS is the fieldbus-basedautomationstandard of PROFIBUS & PROFINET International (PI), thelargest automationcommunity in theworld. PROFIBUS links controllersorcontrolsystemstoseveral decentralizedfielddevices (sensorsandactuators) via a singlecable. 33 11/10/2016 PI, Profibus & Profinet Introduction
- 33. What is PROFIBUS? PROFIBUS solutions for various industry sectors PA Devices (and others) Process Automation Ex / non-Ex areas Factory Automation Safety Application MBP / MBP-IS RS 485 / 485-IS Motion Control PROFIBUS PA PROFIBUS DP PROFIdrive Safety e.g. Ident Systems PROFIdrive PROFIsafe PROFIBUS DP PROFIBUS DP PROFIBUS DP PROFIBUS DP RS 485 RS 485 RS 485 MBP-IS Application Profile Tansmission Technology Market Segment Communication Technology PROFIBUS Solution (Common term) PA Devices (and others) Process Automation Ex / non-Ex areas Factory Automation Safety Application MBP / MBP-IS RS 485 / 485-IS Motion Control PROFIBUS PA PROFIBUS DP PROFIdrive Safety e.g. Ident Systems PROFIdrive PROFIsafe PROFIBUS DP PROFIBUS DP PROFIBUS DP PROFIBUS DP RS 485 RS 485 RS 485 MBP-IS Application Profile Transmission Technology Market Segment Communication Technology PROFIBUS Solution (Common term) 34 11/10/2016 PI, Profibus & Profinet Introduction
- 34. PROFIBUS Key Applications Vehicle manufacture Bottling plants Warehousing systems Switchgear Hollow glass production Vehicle assembly Machine tool building Chemical industry Petrochemical industry Paper and textile industry Foodstuffs Power stations Sewage plants Machine tools Packaging machines Pressing plants Paper production Factory automation Process automation Drive technology Safety applications 35 11/10/2016 PI, Profibus & Profinet Introduction
- 35. What is PROFIBUS? PROFIBUS DP and PROFIBUS PA PROFIBUS DP (Decentraliced Periphery)is mainly used for high speed input/output devices and to link intelligent devices such as drives. It can use different physical layers such as RS-485, wireless or fiber optics. RS-485 is the most common one. PROFIBUS PA (Process Automation) refers to the following additional features: Bus powered by using the Manchester encoded Bus Powered (MBP) physical layer according to IEC 61158-2 Intrinsically safe design Configuration over the bus Device profile 36 11/10/2016 PI, Profibus & Profinet Introduction
- 36. 37 PROFIBUS 37 11/10/2016 PI, Profibus & Profinet Introduction
- 37. 38 PROFIBUS nodes 38 11/10/2016 PI, Profibus & Profinet Introduction
- 38. 39 PROFIBUS PA nodes 39 11/10/2016 PI, Profibus & Profinet Introduction
- 39. 40 PROFINET PROFINET – the most products for all industries 40
- 40. 41 PROFINET for all applications Factory Automation Motion Control Process Automation PROFINET Globally established in factory automation and drive engineering Already used in process automation for in/outbound Standardization activities for the primary process are complete One system for all applications 41 11/10/2016 PI, Profibus & Profinet Introduction
- 41. 42 How PROFINET works Real-time and Standard TCP/IP – all over one cable Remote IO Topology with PROFINET HMI PG/PC PLC (I/O Controller) Remote IO (I/O Device)Drive Motion Control Access Point Web/TCP/IP Diagnostics IWLAN 42 11/10/2016 PI, Profibus & Profinet Introduction
- 42. How PROFINET works 4343 11/10/2016 PI, Profibus & Profinet Introduction
- 43. Highlights 4444
- 44. Highlights 45 Performance • Fast and isochronous • Open & unrestricted TCP/IP communication 31.25 µs cycle time Energy management • PROFIenergy - Energy saving in pauses • Standardized switch-off of unneeded loads 60% energy saving Diagnostics • Clearly structured plant overview and fast error localization • Easy access to detailed diagnostics 30% faster error localization 45
- 45. Highlights 46 Safety • PROFIsafe - proven safety solution • Safety, I/O, and standard data in parallel and undisturbed on one cable Proven a million times over Wireless • Greater flexibility and mobility for I/O, safety, commissioning, diagnostics New plant concepts Security • Cell protection • Robust field devices Safety 46
- 46. How PROFINET works 47 During commissioning, maintenance, or when an error occurs, it is necessary to obtain an overview of the plant or machine status in minimum time. The integrated PROFINET diagnostics allow you to quickly call up the exact plant and machine information you need – and no engineering tool is needed. This ensures constantly high availability. 47 11/10/2016 PI, Profibus & Profinet Introduction
- 47. How PROFINET works 48 With PROFIenergy, PI was the first organization to develop an energy management profile. Besides the acquisition of energy data, the main feature of PROFIenergy is its ability to easily switch off portions of machines and plants in a controlled manner during pause intervals. This enables energy savings of up to 60%. 48 11/10/2016 PI, Profibus & Profinet Introduction
- 48. How PROFINET works 49 PROFINET is unique in how it combines maximum performance with maximum openness. With cycle times of up to 31.25 s, PROFINET can meet any requirement and also allows unrestricted transmission of standard data. This gives PROFINET the performance it needs to meet future application requirements without difficulty and thus to increase productivity. 49 11/10/2016 PI, Profibus & Profinet Introduction
- 49. How PROFINET works 50 PROFIsafe is the globally established standard for fail-safe communication. In connection with PROFINET, cost-effective safety applications can be implemented. Standard and safety-related communication run on one cable, thereby significantly reducing the cabling and engineering effort. 50 11/10/2016 PI, Profibus & Profinet Introduction
- 50. How PROFINET works 51 Security is taking on an ever increasing significance in the increasingly networked automation world. Machines and plants must be protected by suitable measures. PI is making an important contribution to this, e.g., by subjecting devices to an intensive security test during the certification process. 51 11/10/2016 PI, Profibus & Profinet Introduction
- 51. How PROFINET works 52 In conventionally solutions, the interface of moving plant parts is frequently associated with wear and high costs. With PROFINET, daisy chains and trailing cables are now a thing of the past. The seamless integration of Industrial WLAN enables mobile real-time communication, even for fail-safe applications, and thus paves the way for new concepts. 52 11/10/2016 PI, Profibus & Profinet Introduction
- 52. Cost savings through omission of external hardware Energy saving even in short pauses thanks to granular switching High system reliability through coordinated switching Investment safeguarding through simple reaction-free integration into existing standards Free selection of device through vendor-independent standard PROFIenergy permits energy saving in breaks through switching-off of non-required loads! Five good reasons for PROFIenergy Controller HMI Distributed I/O Motion Control & Drives DC24V 53
- 53. 54 PROFINET 54 11/10/2016 PI, Profibus & Profinet Introduction
- 54. 55 PROFINET nodes 55 11/10/2016 PI, Profibus & Profinet Introduction
- 55. 56 PROFIsafe nodes 56 11/10/2016 PI, Profibus & Profinet Introduction
- 56. 57 © PROFIBUS Nutzerorganisation e.V. IO-Link nodes 11/10/2016 PI, Profibus & Profinet Introduction
- 57. Agenda 09:30 Introduction and Profibus & Profinet Update Mark Freeman 09.55 Profibus DP - Commissioning and Maintenance After a brief introduction to PROFIBUS basics, we outline the essentials needed for successful network commissioning and maintenance. Richard Needham 10.35 Why you should measure shield currents in PROFIBUS and PROFINET networks A look at work done in the area of EMC and Equipotential Bonding with respect to PROFIBUS and PROFINET networks. Peter Thomas 11.15 Coffee 11.35 Current Trends involving PROFIsafe How we approach a safety-related system and why PROFIsafe is a useful tool in modern control systems. Peter Brown 12.15 PROFINET System Design What are the basic requirements for achieving a robust, reliable and maintainable PROFINET system. Andy Verwer 12.55 Lunch 13.35 PROFIBUS system engineering and monitoring A look at some of the devices and techniques that are available for engineering functions and activities on PROFIBUS systems. Andy Verwer 14.15 PROFINET for IoT, IIoT and Industry 4.0 A short journey to explain the IIoT , from IND1.0 to IND4.0 and Big Data & where PROFINET fits in. Derek Lane 14.45 Introduction to IO-Link – Features and Benefits What does a typical IO-Link solution consists of, how it interface to the control system and what are the benefits Russell Smith 58