IRJET- Experimental Investigation on Textile Mill Sludge with Partial Replacement of Fine Aggregate in Concrete

International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7404
Experimental Investigation on Textile Mill Sludge with Partial
Replacement of Fine Aggregate in Concrete
Mr S.Sakthivel1*, Mr .M.Sarathi2, Mr S.Sathish kumar3,Mr M.Sivakumar4
1Assistant Professor, Department of Civil Engineering, Adhiparasakthi College Of Engineering, Kalavai,
Tamil Nadu, India
2,3,4UG Students, Department of Civil Engineering, Adhiparasakthi College Of Engineering, Kalavai, Tamil Nadu,
India.
---------------------------------------------------------****-----------------------------------------------------------
Abstract - A speedy growth of urbanization and
industrialization causes various environmental problems
due to improper management of waste materials. The
waste produced by textile industry is known as Textile Mill
Sludge (TMS) from Effluent Treatment Plant (ETP). In this
project the textile mill sludge is used as partial
replacement for fine aggregate in concrete. This
experimental investigation is carried out to evaluate the
compressive strength of concrete. The textile mill sludge is
partially replaced for fine aggregate of 4.75mm size in
M35 grade of concrete and the mixing ratio are 10%, 20%
and 30% respectively. The concrete cubes of size
150X150X150 mm were casted with textile mill sludge as
fine aggregate and compressive strength values of the
cube is determined for 7 days, 14 days and 28 days for
different percentage of sludge in concrete. The concrete
cylinders and prisms are casted and the split tension and
flexural strength values are also determined.
Keywords: Textile mill sludge, Fine aggregate,
Compressive strength, solid waste management
1.INTRODUCTION:
River sand is the important ingredient in concrete
for uniformity in mixture and fills the voids in the coarse
aggregate. Nowadays there is a demand for fine
aggregate because the government implemented the
several rules and regulations to digging the river sand
for increase the ground water source. The cost of the
river sand is also increased. The textile units are
scattered all over India; out of 21,076 units, Tamilnadu
alone has 5285 units. A large amount of revenue is being
generated from textile exports, but on the other hand
textile industry affects our environment by producing a
large quantity of waste materials both liquids and solids.
The production of cloths in textile industries is done by
various processes, which consumes large quantities of
water and results in production of highly polluting waste
effluent.
Desizing, bleaching and dyeing are major wet
processes which results in producing an equal amount of
discharge containing dyestuffs or chemicals etc. This
waste water again disposed to Effluent Treatment Plants
(ETP) for its further treatments. In ETP, the water was
treated using some chemicals to make it clean, pollutant
free and for its safe disposal. There are the chemicals like
Alum, Lime, Ferric chloride, Polyelectrolyte etc. are used
to clean waste water and results in generating sludge
known as Textile Mill Sludge (TMS) from dyeing ETP.
The main objective of this study is to find an alternative
to reuse the textile sludge rather than to dispose it into
landfills. Attempts have been made to reuse the textile
sludge in concrete and to find its influence on
compressive and workability of concrete.
2. Materials Used
2.1 Cement
Ordinary Portland cement (OPC) is the most
important type of cement. The OPC was classified into
three grades, namely 33 grade, 43 grade and 53 grade
depending upon the strength of the cement at 28 days
when tested as per IS 4031-1988. In this investigation
we had used Ordinary Portland Cement 53 grade
confirming to IS 12269-2013.
2.2 Fine Aggregate
When the aggregate is sieved through 4.75mm
sieve, the aggregate passed through it called as fine
aggregate. Locally available fine aggregates (river sand)
were used in this study.
2.3 Coarse Aggregate
Locally available coarse aggregate having the
maximum size of 20mm were used in this work.
2.4 Textile Mill Sludge
The sludge which was used in this study collected
from Murugampalayam Effluent Treatment Plant, at
Tirupur. The Sludge was collected directly from drying

beds by random sampling in plastic bag. Each bag
contains 20 kg of sludge. The collected sludge had near
about 15-20% of moisture content. So, Sludge was dried
in direct sunlight for making it moisture free and then
grinding was done using manual methods with trowel
and hammer. Thus care should be taken while drying
and grinding it. The physical properties of textile sludge
were determined in Concrete laboratory. The sludge
was sieved in 4.75mm sieve and the passed sludge was
taken.
fig 1. Textile mill sludge
2.5 Water
Water is an important ingredient of concrete as it
actively participates in chemical reaction with cement.
Since it helps to form the strength giving cement gel, the
quantity and quality of water is required to be looked
into very carefully. Specifications of water for making
concrete is important if the pH value of water lies
between 6 and 8 and the water is free from organic
matters. Clean portable water conforming to IS 456-
2000 was used. In this study, portable tap water with pH
value of 7.0 is used for casting and curing the specimen
as well.
Table 1: Physical properties of Cement
Physical properties Results
Specific gravity 3.14
Consistency 26%
Initial setting time 33min
Final setting time 630min
Fineness 6%
Table 2: Physical properties of Sand
Water absorption 1%
Fineness modulus 2.56
Table 3: Physical properties of Textile mill sludge
Water absorption
Table 4: Physical properties of coarse aggregate
Water absorption 0.5%
Crushing strength 14%
Impact strength 18.5%
Abrasion strength 13%
3. Mix Design:
A mix of M35 grade was designed as per Indian
standard method (IS 10262-1982).
Mix proportion
Cement - 393.69 kg/m3
Fine aggregate - 553.93 kg/m3
Coarse aggregate - 1048.69 kg/m3
Water - 177.76 kg/m3
Mix Ratio: 1 :1.407 :2.664 :0.45
4. Results:
Table 5: Compressive strength test on cube
samples (N/mm2)

Textile
mill
sludge
(%)
7
Days
14
Days
28
Days
Mean
value
0
33.33 37.78 40.89
39.632.89 36.32 39.41
30.22 35.26 38.50
10%
28.41 32.32 37.53
37.7629.12 33.76 38.22
26.26 31.45 37.53
20%
27.68 30.83 36.72
34.9825.27 28.79 34.27
26.12 29.47 33.96
30%
22.38 26.53 31.84
31.5623.31 28.62 32.71
23.83 27.49 30.14
Chart 1: Compressive strength on cube samples
in N/mm2
fig 2. Compression testing of cube
Table 6: Split tensile strength on cylinder samples
(N/mm2)
Textile
mill
sludge (%)
7
Days
14
Days
28
Days
0 3.24 3.52 4.16
10% 3.2 3.45 3.96
20% 3.16 3.33 3.58
30% 2.84 3.17 3.36
Chart 2: Split tensile strength on cylinder samples
in N/mm2
0
10
20
30
40
50
0% 10% 20% 30%
Compressive strength of cubes in
N/mm2
Cube
0
1
2
3
4
5
0% 10% 20% 30%
Split tensile strength of cylinders
in N/mm2
Cylinder

Table 7: Flexural strength test on concrete prism
samples (N/mm2)
Textile
mill
sludge (%)
7
Days
14
Days
28
Days
0 3.12 3.4 4.12
10% 2.96 3.22 3.83
20% 2.88 3.14 3.46
30% 2.64 2.97 3.23
Chart 3: Flexural strength test on concrete prism
samples in N/mm2
fig 3. Split tensile testing of cylinder
fig 4. Flexural strength testing of prism
5. CONCLUSIONS:
In this project the textile mill sludge is partially
replaced for fine aggregate is done successfully. The
percentage of textile mill sludge is should be below 30%
because the compressive strength is decreased with
increasing the percentage of textile mill sludge. The
utilization of Textile Mill Sludge of concrete as a
substitute will helps us to reduce negative impacts of
sludge waste and its safe disposal to save our
Environment.
REFERENCES
1. Kulkarni G. J. et al (2012). Textile Mill Sludge As Fine
Aggregate In Concrete. Global Journal Of Researches In
Engineering Industrial Engineering, 12, 21-26.
2. Balasubramanian J. et al (2005). Reuse Of Textile
Effluent Treatment Plant Sludge In Building Materials.
Waste Management,
26, 22-28.
3. Sathanandham T. et al (2015). Studies On Effective
And Ecofriendly Utilization Of Textile And Dyeing
Effluent Sludge In
Construction Industry. International Journal Of
Innovative Research And Studies 4, 42-64.
4. Harpreet Kaur et al (2017). The Workability and
Compressive Strength of Concrete using Textile Mill
Sludge and Plasticizer. International Journal of Civil,
Structural, Environmental and Infrastructure
Engineering
Research and Development (IJCSEIERD), 7, 1-8.
0
2
4
6
0% 10% 20% 30%
Flexural strenth test of prism in
N/mm2
Prism

IRJET- Experimental Investigation on Textile Mill Sludge with Partial Replacement of Fine Aggregate in Concrete

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IRJET- Experimental Investigation on Textile Mill Sludge with Partial Replacement of Fine Aggregate in Concrete