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Patrick Fairclough 
p.fairclough@sheffield.ac.uk 
1
Semi-crystalline Polymers 
 
Most commercial thermoplastic polymers are part amorphous, part crystalline. 
 
Semicrystalline. 
 
Crystalline lamellae, separated by amorphous regions. 
 
Gives the ability to maintain shape but resist impact. 
 
On heating the lamellae melt and the polymer flows, usually with a high viscosity due to chain entanglement. 2
Polymer morphology 
 
A semi-crystalline polymer has a hierarchical structure. 
 
Some parts of the polymer chain crystallise. 
 
These regions give rise to a WAXS (Wide angle X-ray, XRD) diffraction pattern. 3
WAXS 
 
WAXS measures the interatomicspacingswithin the unit cell. 
 
The PE unit cell is orthorhombic (all angles 90°all sides different lengths). 
 
The plane separation for an orthorhombic cell is given by 
 
a,b,care the lengths of the sides. 
 
h,k,lare the Miller indices of the planes. 
 
Different unit cells have different formulae. 
22222221111lckbhadhkl++= 
4
WAXS 
 
The degree of crystallinity can be calculated from WAXS. 
 
The degree of crystallinity is related to the area under the crystalline and amorphous peaks. 
5
WAXS 
 
Therefore WAXS will give you structural information about the unit cell. 
 
This is normally prior knowledge as most polymer structures have been determined. Its rare you get a completely new polymer to work on. 
 
WAXS gives a check on the structure and points to preferred orientation of the crystal lamella and the degree of crystallinity. 
 
To determine this you would run a Rietveldanalysis and possibly pole figures. 
 
The performs a fit to the pattern and determines a,b,cand the predicted intensities. 
6
WAXS 
 
To perform any meaningful analysis via WAXS the polymer should be very crystalline. 
 
70% is a very crystalline polymer 
 
40% you will struggle to find more than one or two peaks 
 
Less than this and you are pushing the boundaries. 
 
There are some people who use WAXS to study amorphous systems, but I’m not one of them. 
7
SAXS 
 
SAXS is ideal for studying polymers as the length scales of SAXS overlap those of semi-crystalline polymers. 
 
The following correlation function analysis is commonly applied to semi-crystalline polymers (see Strobl’sbook) 
 
However, it is equally applicable to any two phase system and is often used in polyurethane (PU)systems. 
 
Ophir, Wilkes, J Poly SciPoly Phys Ed1980 18p1469 
 
It assumes a lamella morphology, but this is not as stringent as you may think, as PU is locally lamella. 
8
Lamella 
 
SAXS measures the d spacing (d in the picture) 
 
The crystal does not have perfect edges, they are made up of folded chains 
 
There is a small transition zone from pure crystal to amorphous (greatly exaggerated on this slide) 
 
In addition not all the lamella will be the same size. 
 
As a result the SAXS peak is broadened. 
 
To determine the crystal morphology the correlation function is used. 
 
See Strobl, G. R. and Schneider, M. J., Polym. Sci.(1980) 18, 1343-1359 
 
Also Strobl: The Physics of Polymers: Concepts for Understanding Their Structures and Behavior 9 
Tie molecule 
Amorphous region 
Crystalline lamella 
Transition zone 
Transition zone 
Crystalline lamella 
Amorphous region 
Transition zone 
d
SAXS (Small Angle X-ray Scattering) 
 
SAXS can measure the lamella spacing in a semi- crystalline polymer. 
 
SAXS can do much more but due to time limitations this will be the main subject. 
 
SANS can also measure it. 
 
The position of the diffraction maximum is related to the lamella d spacing. 
 
The larger d the smaller the angle the scattering appears at. 
10
SAXS 
 
In SAXS you would normally measure the scattered intensity (I) as a function of q rather than θ (angle). 
 
Usually q has units of Å-1 or nm-1(reciprocal Angstrom or reciprocal nanometres) 
 
1Å =10-10m (Angstrom) 1Å-1 =1010m-1 
 
1nm =10-9m 
11
SAXS 
12 
Scattering close to beam stop not a real peak 
Scattering peak due to lamella structure 
Tail scattering tells you about the interface
Lorentz Correction 
 
There is a problem with scattering from 1 D stuff. 
 
Scattering is a 2D representation of a 3D system. 
 
Therefore the I(q) data from SAXS will give the wrong structural information. 
 
To resolve this issue the data must be multiplied by q2first. 
 
This is termed the Lorentz correction. 
13
Lorentz Correction 
14 
D spacing from this peak 
D≈2π/q* = 2π/0.045 = 155Å 
Weak second order can now be seen
SAXS 
 
But just finding the d spacing tells you very little and you are throwing away a lot of information if this is all you do. 
 
To extract more information you should run a correlation function analysis. 
15
Correlation function 
 
The one dimensional correlation function is useful for determining the structure of a semi-crystalline polymer. 
 
It assumes that the scattering is due to a linear arrangement of lamella stacks. 
 
While this may not always be the case it can still be applied to most semi- crystalline polymers. 
16 
density 
Mean density
Correlation function 
 
As the system only shows contrast in the z direction that’s all we need to be concerned with. 
 
We need to perform a Fourier transform on the scattering data to obtain the correlation function. 
()∫ ∞ = 02.)(41dqqIqekzKziqπ 
17 
LIMITS extrapolation of data is problematic.
Correlation function limits 
 
LOW Q 
 
Usually Guinier 
 
Ignore the first 5 points from the beamstop 
 
Check the output 
 
Element of skill/experience 
 
HIGH Q 
 
Usually Porod 
 
Ignore the very high q 
 
Use tail end of a broad peakproblems with sharp peaks. 
 
Check the output 
 
Again experience 
18
Symmetry 
 
As the structure is periodic in the z direction we can fold it in half and simplify the maths. 
 
This cosine transformation relies only on the fact that the structure is periodic. 
() ()∫ ∫ ∞ ∞ ∞− = = 022. )(4.cos2)(41dqqIqzqkdqqIqekzKziq ππ 
19
Correlation function 1 
()eaeccBρρφ−=−2()()21eaecccQρρφφ−−= 
20 
ρ 
K 
dac 
dc 
dc 
dac 
z 
-B 
ρecis the crystalline electron density 
ρeais the amorphous electron density 
φcis the volume degree of crystallinity 
Q has a maximum at 50% crystallinity, this means that you can’t tell the difference between 40 and 60%. Similarly you cannot distinguish between the amorphous and crystalline d. However DSC or WAXS should give you a clue. 
Q
Correlation function 2 
21 
ρ 
K 
dc 
Average dac 
z 
-B 
ρ 
Q 
K 
Average dc 
Average dac 
z 
-B 
Q
Correlation Function 3 
()22eaecacOdzdKρρ−−= 
22 
ρ 
K 
Average dc 
Average dac 
z 
-B 
Q 
Slope gives Oac the “specific internal surface”. 
Area per unit volume of the interface separating crystalline and amorphous regions.
Good versus bad. 
 
A good correlation function will have 2-3 oscillations and asymptote to axis. 
 
If it does not asymptote then the Guinierprobably is wrongmove closer or further from the beamstop. 
 
Weak oscillations check the Porodfit and change the high q limit. 
23
Patrick Fairclough 
p.fairclough@sheffield.ac.uk 
24
Degree of Crystallinity 
 
If the Bragg peaks are from the crystal then you should be able to calculate he degree of crystallinity from the WAXS pattern. 
 
In principle this is possible however the accuracy is not that good and its best limited to comparable measures. 
 
SAXS, density and DSC give more reliable answers. 
25
Degree of Crystallinity 
 
The idea is that you can break the scattering up into regions. 
 
One from the crystals (C) 
 
One from the amorphous (A) 
 
And one from incoherent scatter. (IS) 
 
Then the ratio of C/(C+A) gives the degree of crystallinity. 
26 
q2I(q) 
q /Å-1
Degree of Crystallinity 
 
The problem with this method is that its difficult to determine the exact curve of the incoherent scatter. 
 
Ruland does give a functional form 
 
W. Ruland Acta Cryst 14 1180 (1961) 
 
But this is not exact. 
 
Therefore the method is best limited to comparing the effects of processing on a given material. 
27
Degree of Crystallinity 
 
The next option is to measure a completely amorphous sample (quenched from high temperature) 
 
Use this as a background to establish the correct form of the amorphous halo and the incoherent scatter. 
 
Then perform the calculation of crystallinity as before. 
28 
x 0.5
WAXS and Crystallinity 
 
Most people seem to think that WAXS is the best general technique for determining the degree of crystallinity 
 
ITS NOT, it depends on the degree of crystallinity. 
 
Because of the uncertainty in the incoherent scattering. 
 
There have been many attempts to overcome this with varying degrees of success. 
 
If I were asked to determine the degree of crystallinityI would start with DSCthen WAXS/SAXS correlation function, and then density. 
 
But of course this only works for a thermoplastic material, but most thermosetsare amorphous anyway. 
 
Use SAXS and correlation function. 
29
WAXS and Structure 
 
What WAXS is very good at is structure 
 
Not the amount of structure 
 
But what structures you have 
 
How the atoms pack in the crystal 
 
How big the crystals are 
 
What orientation the crystals are in 
 
What preferred growth directions occur in the crystals. 
 
For this information POLE figures are required. 
 
Pole figures have a reputation as a specialist technique and require a 3 circle goniometerfor the diffractometer. 
30
Reference Books 
 
Otto Glatterand Kratky: Small Angle X-ray Scattering 
 
Thebook on SAXS. 
 
Leroy E. Alexander: X-ray Diffraction Methods in Polymer Science 
 
H.P. Krug and L.E. Alexander X-ray Diffraction Procedures 
 
All of these are old and out of print. 
 
But any good library will stock at least two of the three. 
 
I have yet to find a good new book (still in print) on the subject. 
 
Methods of X-ray and Neutron Scattering in Polymer Science (Topics in Polymer Science S.) by Ryong-JoonRoe is OK 
 
The Physics of Polymers: Concepts for Understanding Their Structures and Behaviorby GertR. Strobl 
 
This is good general polymer book and appendix A gives a good introduction to SAXS and the correlation function. 
31
Patrick Fairclough 
p.fairclough@sheffield.ac.uk 
32
Block Copolymer/Lyotropicliquid Crystals. 
 
E=PEO water soluble 
 
B=polybutyleneoxide water insoluble 
 
Forms ordered phases in water 
33
Hexagonal Phases 
 
1°C /min 
 
Analyse via lfit 
 
LfitUNIX based program runs on SUN 
 
Working on new version. 
34
35
Caution 
 
P(q) has minima 
 
If S(q) has a max at P(q) min then you loose the peak. 
 
Frequently occurs close to 50/50 volume fraction for lamella systems. 
36 
2)()()(ηqPqSqI=
Patrick Fairclough 
p.fairclough@sheffield.ac.uk 
37

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Just an Example of a Presentation

  • 2. Semi-crystalline Polymers  Most commercial thermoplastic polymers are part amorphous, part crystalline.  Semicrystalline.  Crystalline lamellae, separated by amorphous regions.  Gives the ability to maintain shape but resist impact.  On heating the lamellae melt and the polymer flows, usually with a high viscosity due to chain entanglement. 2
  • 3. Polymer morphology  A semi-crystalline polymer has a hierarchical structure.  Some parts of the polymer chain crystallise.  These regions give rise to a WAXS (Wide angle X-ray, XRD) diffraction pattern. 3
  • 4. WAXS  WAXS measures the interatomicspacingswithin the unit cell.  The PE unit cell is orthorhombic (all angles 90°all sides different lengths).  The plane separation for an orthorhombic cell is given by  a,b,care the lengths of the sides.  h,k,lare the Miller indices of the planes.  Different unit cells have different formulae. 22222221111lckbhadhkl++= 4
  • 5. WAXS  The degree of crystallinity can be calculated from WAXS.  The degree of crystallinity is related to the area under the crystalline and amorphous peaks. 5
  • 6. WAXS  Therefore WAXS will give you structural information about the unit cell.  This is normally prior knowledge as most polymer structures have been determined. Its rare you get a completely new polymer to work on.  WAXS gives a check on the structure and points to preferred orientation of the crystal lamella and the degree of crystallinity.  To determine this you would run a Rietveldanalysis and possibly pole figures.  The performs a fit to the pattern and determines a,b,cand the predicted intensities. 6
  • 7. WAXS  To perform any meaningful analysis via WAXS the polymer should be very crystalline.  70% is a very crystalline polymer  40% you will struggle to find more than one or two peaks  Less than this and you are pushing the boundaries.  There are some people who use WAXS to study amorphous systems, but I’m not one of them. 7
  • 8. SAXS  SAXS is ideal for studying polymers as the length scales of SAXS overlap those of semi-crystalline polymers.  The following correlation function analysis is commonly applied to semi-crystalline polymers (see Strobl’sbook)  However, it is equally applicable to any two phase system and is often used in polyurethane (PU)systems.  Ophir, Wilkes, J Poly SciPoly Phys Ed1980 18p1469  It assumes a lamella morphology, but this is not as stringent as you may think, as PU is locally lamella. 8
  • 9. Lamella  SAXS measures the d spacing (d in the picture)  The crystal does not have perfect edges, they are made up of folded chains  There is a small transition zone from pure crystal to amorphous (greatly exaggerated on this slide)  In addition not all the lamella will be the same size.  As a result the SAXS peak is broadened.  To determine the crystal morphology the correlation function is used.  See Strobl, G. R. and Schneider, M. J., Polym. Sci.(1980) 18, 1343-1359  Also Strobl: The Physics of Polymers: Concepts for Understanding Their Structures and Behavior 9 Tie molecule Amorphous region Crystalline lamella Transition zone Transition zone Crystalline lamella Amorphous region Transition zone d
  • 10. SAXS (Small Angle X-ray Scattering)  SAXS can measure the lamella spacing in a semi- crystalline polymer.  SAXS can do much more but due to time limitations this will be the main subject.  SANS can also measure it.  The position of the diffraction maximum is related to the lamella d spacing.  The larger d the smaller the angle the scattering appears at. 10
  • 11. SAXS  In SAXS you would normally measure the scattered intensity (I) as a function of q rather than θ (angle).  Usually q has units of Å-1 or nm-1(reciprocal Angstrom or reciprocal nanometres)  1Å =10-10m (Angstrom) 1Å-1 =1010m-1  1nm =10-9m 11
  • 12. SAXS 12 Scattering close to beam stop not a real peak Scattering peak due to lamella structure Tail scattering tells you about the interface
  • 13. Lorentz Correction  There is a problem with scattering from 1 D stuff.  Scattering is a 2D representation of a 3D system.  Therefore the I(q) data from SAXS will give the wrong structural information.  To resolve this issue the data must be multiplied by q2first.  This is termed the Lorentz correction. 13
  • 14. Lorentz Correction 14 D spacing from this peak D≈2π/q* = 2π/0.045 = 155Å Weak second order can now be seen
  • 15. SAXS  But just finding the d spacing tells you very little and you are throwing away a lot of information if this is all you do.  To extract more information you should run a correlation function analysis. 15
  • 16. Correlation function  The one dimensional correlation function is useful for determining the structure of a semi-crystalline polymer.  It assumes that the scattering is due to a linear arrangement of lamella stacks.  While this may not always be the case it can still be applied to most semi- crystalline polymers. 16 density Mean density
  • 17. Correlation function  As the system only shows contrast in the z direction that’s all we need to be concerned with.  We need to perform a Fourier transform on the scattering data to obtain the correlation function. ()∫ ∞ = 02.)(41dqqIqekzKziqπ 17 LIMITS extrapolation of data is problematic.
  • 18. Correlation function limits  LOW Q  Usually Guinier  Ignore the first 5 points from the beamstop  Check the output  Element of skill/experience  HIGH Q  Usually Porod  Ignore the very high q  Use tail end of a broad peakproblems with sharp peaks.  Check the output  Again experience 18
  • 19. Symmetry  As the structure is periodic in the z direction we can fold it in half and simplify the maths.  This cosine transformation relies only on the fact that the structure is periodic. () ()∫ ∫ ∞ ∞ ∞− = = 022. )(4.cos2)(41dqqIqzqkdqqIqekzKziq ππ 19
  • 20. Correlation function 1 ()eaeccBρρφ−=−2()()21eaecccQρρφφ−−= 20 ρ K dac dc dc dac z -B ρecis the crystalline electron density ρeais the amorphous electron density φcis the volume degree of crystallinity Q has a maximum at 50% crystallinity, this means that you can’t tell the difference between 40 and 60%. Similarly you cannot distinguish between the amorphous and crystalline d. However DSC or WAXS should give you a clue. Q
  • 21. Correlation function 2 21 ρ K dc Average dac z -B ρ Q K Average dc Average dac z -B Q
  • 22. Correlation Function 3 ()22eaecacOdzdKρρ−−= 22 ρ K Average dc Average dac z -B Q Slope gives Oac the “specific internal surface”. Area per unit volume of the interface separating crystalline and amorphous regions.
  • 23. Good versus bad.  A good correlation function will have 2-3 oscillations and asymptote to axis.  If it does not asymptote then the Guinierprobably is wrongmove closer or further from the beamstop.  Weak oscillations check the Porodfit and change the high q limit. 23
  • 25. Degree of Crystallinity  If the Bragg peaks are from the crystal then you should be able to calculate he degree of crystallinity from the WAXS pattern.  In principle this is possible however the accuracy is not that good and its best limited to comparable measures.  SAXS, density and DSC give more reliable answers. 25
  • 26. Degree of Crystallinity  The idea is that you can break the scattering up into regions.  One from the crystals (C)  One from the amorphous (A)  And one from incoherent scatter. (IS)  Then the ratio of C/(C+A) gives the degree of crystallinity. 26 q2I(q) q /Å-1
  • 27. Degree of Crystallinity  The problem with this method is that its difficult to determine the exact curve of the incoherent scatter.  Ruland does give a functional form  W. Ruland Acta Cryst 14 1180 (1961)  But this is not exact.  Therefore the method is best limited to comparing the effects of processing on a given material. 27
  • 28. Degree of Crystallinity  The next option is to measure a completely amorphous sample (quenched from high temperature)  Use this as a background to establish the correct form of the amorphous halo and the incoherent scatter.  Then perform the calculation of crystallinity as before. 28 x 0.5
  • 29. WAXS and Crystallinity  Most people seem to think that WAXS is the best general technique for determining the degree of crystallinity  ITS NOT, it depends on the degree of crystallinity.  Because of the uncertainty in the incoherent scattering.  There have been many attempts to overcome this with varying degrees of success.  If I were asked to determine the degree of crystallinityI would start with DSCthen WAXS/SAXS correlation function, and then density.  But of course this only works for a thermoplastic material, but most thermosetsare amorphous anyway.  Use SAXS and correlation function. 29
  • 30. WAXS and Structure  What WAXS is very good at is structure  Not the amount of structure  But what structures you have  How the atoms pack in the crystal  How big the crystals are  What orientation the crystals are in  What preferred growth directions occur in the crystals.  For this information POLE figures are required.  Pole figures have a reputation as a specialist technique and require a 3 circle goniometerfor the diffractometer. 30
  • 31. Reference Books  Otto Glatterand Kratky: Small Angle X-ray Scattering  Thebook on SAXS.  Leroy E. Alexander: X-ray Diffraction Methods in Polymer Science  H.P. Krug and L.E. Alexander X-ray Diffraction Procedures  All of these are old and out of print.  But any good library will stock at least two of the three.  I have yet to find a good new book (still in print) on the subject.  Methods of X-ray and Neutron Scattering in Polymer Science (Topics in Polymer Science S.) by Ryong-JoonRoe is OK  The Physics of Polymers: Concepts for Understanding Their Structures and Behaviorby GertR. Strobl  This is good general polymer book and appendix A gives a good introduction to SAXS and the correlation function. 31
  • 33. Block Copolymer/Lyotropicliquid Crystals.  E=PEO water soluble  B=polybutyleneoxide water insoluble  Forms ordered phases in water 33
  • 34. Hexagonal Phases  1°C /min  Analyse via lfit  LfitUNIX based program runs on SUN  Working on new version. 34
  • 35. 35
  • 36. Caution  P(q) has minima  If S(q) has a max at P(q) min then you loose the peak.  Frequently occurs close to 50/50 volume fraction for lamella systems. 36 2)()()(ηqPqSqI=