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VG KARIER Mining Fleet Management System
VIST Group MISSION Our System Increases  Operations efficiency and safety Control of equipment usage Labor productivity Sustainability Safety Our System Decreases   Operation costs  Negative staff influence Maintenance costs Developing and deploying  Hi-Tech in key sectors of industry
SOLUTIONS BY INDUSTRIES AND BRANCHES Mining Agriculture Manufacturing Transport Construction
VIST Group STRUCTURE VIST Group: Headquarter  - Moscow Branch Offices - Kemerovo, Mezhdurechensk,  Stary Oskol, Apatity, Zheleznogorsk, Magnitogorsk  Subsidiary companies VISTGroup Tekhnicheskiy Centr,  Kryvyi Rih (Ukraine ) VIST Sensor, Minsk (Belarus) BV International, Danvers, Mass., (USA) Kemerovo Mezhdurechensk Kryvyi Rih (Ukraine) Minsk (Belarus) Moscow   Apatiti Zheleznogorsk Stary Oskol Magnitogorsk Danvers (USA)
BENEFITS FROM CHOOSING VIST Group SUPERIOR PRODUCT and SYSTEMS SUPPORT QUALITY GUARANTEED FLEXIBLE PRODUCTS & SUPPORTED SOLUTIONS CONTINUOUS DEVELOPMENT PROFESSIONALISM & CO-OPERATION SUCCESS STORIES QUALITY ENGINEERS and MANAGEMENT TEAM H UGE   EXPERIENCE
VIST Group  PARTNERS Belorussian Auto works “BELAZ” GPFK Oracle Cisco Systems Motorola Aplicom Oy Tamtron Oy Vulcan OMZ - Group NAVIS ROHDE&SCHWARZ HP IBM Association   GLONASS / GNSS   Forum Saint Petersburg State Mining University
Magnitogorsk Iron and Steel Works LUTEK Siberian Coal Energy Company (SUEK) SDS SDS - AGRO EVRAZ METALLOINVEST OJSC "ArcelorMittal Kryviy Rih“ Joint Venture "ERDENET“ Mechel RUSAL POLIMETALL Eurochem ENRC SSGPO FEREXPO Plc (Poltavski GOK) BELAZ Metinvest POLYS NLMK OMZ – Group UGMK   EN+ SMR SOME VIST Group  CLIENTS
FACTS & FIGURES 20 years  in the field of information systems development and complex solutions realization for mining and metallurgical industries, power-engineering, science and telecommunications Our clients are the major industrial and mining holdings in Russia and CIS Partnership with producers of mining equipment ~100 employees – mainly in Product   Services , Software Development, Deployment and Technical Support  Wide network of branch officies and  subsidiary companies -  (Moskow, Kemerovo, Jeleznogorsk, Minsk (Belarus), Krivoy Rog  ( Ukraine ) , Apatiti, Stariy Oskol, Danvers (USA)) Mine Fleet Management System VG Karier was Awarded by the Russian Goverment in field of Scince and Technics The very fast ROI in our solutions -> high competitiveness
VG KARIER Mine Fleet Management System
KARIER Benefits Increased Mining Fleet Productivity   Reduced operational costs and fuel consumption Increased Mining Machine Durability and Life Cycle Increased Safety of Mining Works Improved Mineral Quality Control
KARIER Features Increased Mining Fleet Productivity
KARIER Features Increased Mining Equipment Durability and Life Cycle
KARIER Features Improved Mineral Quality Control
KARIER Features Reduced operational costs and fuel consumption
KARIER  System Architecture Mining Equipment Sensors, Health monitoring systems Wireless Communications System Server GLONASS GPS Control Center ERP, MES, EAM, Geological etc.
KARIER  Wireless Communication Systems Enterprise Area Public Roads Railways COMBINING
KARIER  On-Board Equipment Industrial Rugged PC with LCD Touch Screen Wireless Communication  Unit Sensors, Diagnostic  and Control Systems Navigation System
BENEFITS and   FEATURES KARIER  On-Board Equipment VIST Group  Load, Fuel & Tire Pressure Monitoring System Load measuring Fuel level and consumption measuring Trip counting Tire pressure control Intuitive driver graphical interfaces Three level payload light signaling to excavator operator Data storage Hydraulic cylinders charging assistance  Sustainability More than 3000 systems IN USE Trucks manufacturer BELAZ approval Industrial Rugged Design
KARIER  On-Board Equipment VIST Group  Truck Integral Diagnostic System Integral Multifunctional LCD Display Truck Systems Health Control (engine, electric drives, hydraulic system, cooling system etc.) Distributed Data Collection from Analog/Digital Sensors  Driver Video Assistance System Load, Fuel & Tire Pressure Control System BENEFITS and   FEATURES
KARIER  On-Board Equipment VIST Group  Diagnostic and Control System VG SKAREX for EKG   Excavator  Integral Multifunctional LCD Display Electrical Parameters Monitoring (currents, voltages, consumption etc.) Mechanical Parameters Monitoring (vibrations, temperatures, inclinations etc.) Digging Cycle Counting Operation and Idle Time Counting Excavator Systems Health Monitoring (engine, electric drives, hydraulic system, liquid system etc.) Analog/Digital Sensors Readings  Operator Video Assistance System BENEFITS and   FEATURES
KARIER  Software Architecture ERP, MES, EAM, Geological etc. On-board PC  Software Oracle DataBase Enterprise KARIER Server Applications Server Web-Server Headquarter KARIER Server Control Center Fat Client +  WEB- Interface ALL USERS WEB-Interface
KARIER  Holding Structure REMOTE   OFFICE System Users Control Center System Server and System Users ROUTER MANAGEMENT OFFICE System Users ENTERPRISE HEADQUARTERS System Users GLONASS GPS Satellite  Communications REMOTE   ENTERPRISE
KARIER  Mine Fleet Management Mapping Different Map Types Support (vector, bitmap) Automatic Map Updating from Geological System Configurable Graphics Objects, Routes, Zones Creating and Editing Playback option Control Center Map Web-interface map
KARIER  Mine Fleet Management Shift Order Creation
KARIER  Mine Fleet Management Drivers Schedule Creation
KARIER  Truck Management Truck Schedule Creation
KARIER  Truck Management Truck Operation Diagram
KARIER  Truck Management Truck Plan Performance Real-Time Report
KARIER  Truck Management Excavators Plan Performance Real-Time Report
KARIER  Truck Management Truck Trips Report
KARIER  Truck Management Truck Idle Time and Speed Report
KARIER  Mine Fleet Management Remote Operation and Technical Condition Control
KARIER  Mine Fleet Management Technical Condition and Breakage Report
KARIER  Mine Fleet Management Fleet Technical Condition and Repair Planning
KARIER  Mine Fleet Management Dozer Shift Ordering and Operation Control
KARIER  Mine Fleet Management Automatic Road Quality Monitoring Roads Surface Defects Marks Roads Slopes Monitoring
KARIER  Mine Fleet Management Auxiliary Transport Ordering and Operation Management Waybill – Print Form Real-time Management
KARIER  Full Cycle Fuel Monitoring  BENEFITS and   FEATURES
KARIER  Full Cycle Fuel Monitoring  Fuel Monitoring Fuel Depot  Refueler Vehicles Level Output/ Consumption Temperature Density Volume Monitoring
KARIER  Full Cycle Fuel Monitoring  FUEL Monitoring Fuel Report – Print Form  Fuel Consumption Analysis
KARIER  Railway Management Linear Railroad Structure
KARIER  Railway Management Train Combination
KARIER  Railway Management Train Work Diagram User SW Form Print Form
KARIER  Railway Management – Station Control System BENEFITS and   FEATURES Station Dispatch Office
KARIER  Railway Management Central Railway Dispatch Office
KARIER  Improved Mineral Quality Control BENEFITS and   FEATURES Actual shift planning using mineral quality needs  Visual confirmation of material type and quality while loading trucks -  eliminates the need for staking and ribbon boundaries. •  Calculation of load grade on the trucks –  provides ability to dispatch according to material quality, providing accurate blending of material and eliminating misrouted loads. •  Automatic record of shovel progress into the wall face •  Real-time dispatching and blending -  based on high precision data. •  Elevation control feature -  allows operator to build smooth bench floors thereby reducing wear and tear on vehicles and promoting faster cycle times.
KARIER  Improved Mineral Quality Control WORK SCHEME  High Precision GNSS and Sensors Shift planning  (contours work off order) Real time position, shift order and geological model visualization to operator Excavator Minerals Quality Control and Accounting  Automatic control of shovel progress into the wall face
KARIER  Improved Mineral Quality Control BURDEN PREPARATION Actual Warehouse State Minerals Quantity and Quality Diagrams
KARIER  Improved Drill Management – VG Drill BENEFITS and   FEATURES Automated Drill Guidance using  High Precision Satellite Navigation Digital Map Shift Order Showing to Operator Operation Parameters Control and Visualization  (depth, penetration rate, production and utilization statistics such as cumulative meterage,  number of holes drilled, time spent drilling, propelling between holes, and rod handling)
KARIER  Improved Drill Management – VG Drill WORK SCHEME  High Precision GNSS and Sensors Drill Real time position, digital map and guidance prompts visualization to operator Shift planning  (holes order and parameters) Drill Operation Parameters Control  Calculating the Parameters of Blasting Hole Charges
KARIER  Truck Optimization Algorithm BENEFITS and   FEATURES Improved truck deployment on the route / route group Reduced truck and shovel waiting time Increased productivity Automatic Visual Truck Driver Changes Notification Real-time Truck Management Dynamic Optimization  Static Optimization Statistics and forecasting Optimization Criteria
KARIER  Truck Optimization Algorithm OPTIMIZATION CRITERIA
KARIER  Truck Optimization Algorithm User Optimization SW Excavators Unloading points Optimization Groups Trucks
KARIER  Economic Benefits ArcelorMittal Kryvyi Rih, Ukraine KARIER System First Year Usage Allowed: 12 %  Fleet  Efficiency   Increase  7 %  Fuel  Consumption   Decrease   Increase Staff  Responsibility  and  Discipline Increase  Sustainability  and Truck Technical Rate of Availability Eliminate Fuel Theft  and Fleet Misuse
VIST Group 107078, Dokuchaev pereulok,  3/1, Moscow, Russia Tel.: + 7 (499) 975-2217, 975-3394,  Fax: + 7 (499) 975-1846 http://eng.vistgroup.ru/ e-mail:  [email_address]

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KARJER Mining Fleet Management System

  • 1. VG KARIER Mining Fleet Management System
  • 2. VIST Group MISSION Our System Increases Operations efficiency and safety Control of equipment usage Labor productivity Sustainability Safety Our System Decreases Operation costs Negative staff influence Maintenance costs Developing and deploying Hi-Tech in key sectors of industry
  • 3. SOLUTIONS BY INDUSTRIES AND BRANCHES Mining Agriculture Manufacturing Transport Construction
  • 4. VIST Group STRUCTURE VIST Group: Headquarter - Moscow Branch Offices - Kemerovo, Mezhdurechensk, Stary Oskol, Apatity, Zheleznogorsk, Magnitogorsk Subsidiary companies VISTGroup Tekhnicheskiy Centr, Kryvyi Rih (Ukraine ) VIST Sensor, Minsk (Belarus) BV International, Danvers, Mass., (USA) Kemerovo Mezhdurechensk Kryvyi Rih (Ukraine) Minsk (Belarus) Moscow Apatiti Zheleznogorsk Stary Oskol Magnitogorsk Danvers (USA)
  • 5. BENEFITS FROM CHOOSING VIST Group SUPERIOR PRODUCT and SYSTEMS SUPPORT QUALITY GUARANTEED FLEXIBLE PRODUCTS & SUPPORTED SOLUTIONS CONTINUOUS DEVELOPMENT PROFESSIONALISM & CO-OPERATION SUCCESS STORIES QUALITY ENGINEERS and MANAGEMENT TEAM H UGE EXPERIENCE
  • 6. VIST Group PARTNERS Belorussian Auto works “BELAZ” GPFK Oracle Cisco Systems Motorola Aplicom Oy Tamtron Oy Vulcan OMZ - Group NAVIS ROHDE&SCHWARZ HP IBM Association GLONASS / GNSS Forum Saint Petersburg State Mining University
  • 7. Magnitogorsk Iron and Steel Works LUTEK Siberian Coal Energy Company (SUEK) SDS SDS - AGRO EVRAZ METALLOINVEST OJSC "ArcelorMittal Kryviy Rih“ Joint Venture "ERDENET“ Mechel RUSAL POLIMETALL Eurochem ENRC SSGPO FEREXPO Plc (Poltavski GOK) BELAZ Metinvest POLYS NLMK OMZ – Group UGMK EN+ SMR SOME VIST Group CLIENTS
  • 8. FACTS & FIGURES 20 years in the field of information systems development and complex solutions realization for mining and metallurgical industries, power-engineering, science and telecommunications Our clients are the major industrial and mining holdings in Russia and CIS Partnership with producers of mining equipment ~100 employees – mainly in Product Services , Software Development, Deployment and Technical Support Wide network of branch officies and subsidiary companies - (Moskow, Kemerovo, Jeleznogorsk, Minsk (Belarus), Krivoy Rog ( Ukraine ) , Apatiti, Stariy Oskol, Danvers (USA)) Mine Fleet Management System VG Karier was Awarded by the Russian Goverment in field of Scince and Technics The very fast ROI in our solutions -> high competitiveness
  • 9. VG KARIER Mine Fleet Management System
  • 10. KARIER Benefits Increased Mining Fleet Productivity Reduced operational costs and fuel consumption Increased Mining Machine Durability and Life Cycle Increased Safety of Mining Works Improved Mineral Quality Control
  • 11. KARIER Features Increased Mining Fleet Productivity
  • 12. KARIER Features Increased Mining Equipment Durability and Life Cycle
  • 13. KARIER Features Improved Mineral Quality Control
  • 14. KARIER Features Reduced operational costs and fuel consumption
  • 15. KARIER System Architecture Mining Equipment Sensors, Health monitoring systems Wireless Communications System Server GLONASS GPS Control Center ERP, MES, EAM, Geological etc.
  • 16. KARIER Wireless Communication Systems Enterprise Area Public Roads Railways COMBINING
  • 17. KARIER On-Board Equipment Industrial Rugged PC with LCD Touch Screen Wireless Communication Unit Sensors, Diagnostic and Control Systems Navigation System
  • 18. BENEFITS and FEATURES KARIER On-Board Equipment VIST Group Load, Fuel & Tire Pressure Monitoring System Load measuring Fuel level and consumption measuring Trip counting Tire pressure control Intuitive driver graphical interfaces Three level payload light signaling to excavator operator Data storage Hydraulic cylinders charging assistance Sustainability More than 3000 systems IN USE Trucks manufacturer BELAZ approval Industrial Rugged Design
  • 19. KARIER On-Board Equipment VIST Group Truck Integral Diagnostic System Integral Multifunctional LCD Display Truck Systems Health Control (engine, electric drives, hydraulic system, cooling system etc.) Distributed Data Collection from Analog/Digital Sensors Driver Video Assistance System Load, Fuel & Tire Pressure Control System BENEFITS and FEATURES
  • 20. KARIER On-Board Equipment VIST Group Diagnostic and Control System VG SKAREX for EKG Excavator Integral Multifunctional LCD Display Electrical Parameters Monitoring (currents, voltages, consumption etc.) Mechanical Parameters Monitoring (vibrations, temperatures, inclinations etc.) Digging Cycle Counting Operation and Idle Time Counting Excavator Systems Health Monitoring (engine, electric drives, hydraulic system, liquid system etc.) Analog/Digital Sensors Readings Operator Video Assistance System BENEFITS and FEATURES
  • 21. KARIER Software Architecture ERP, MES, EAM, Geological etc. On-board PC Software Oracle DataBase Enterprise KARIER Server Applications Server Web-Server Headquarter KARIER Server Control Center Fat Client + WEB- Interface ALL USERS WEB-Interface
  • 22. KARIER Holding Structure REMOTE OFFICE System Users Control Center System Server and System Users ROUTER MANAGEMENT OFFICE System Users ENTERPRISE HEADQUARTERS System Users GLONASS GPS Satellite Communications REMOTE ENTERPRISE
  • 23. KARIER Mine Fleet Management Mapping Different Map Types Support (vector, bitmap) Automatic Map Updating from Geological System Configurable Graphics Objects, Routes, Zones Creating and Editing Playback option Control Center Map Web-interface map
  • 24. KARIER Mine Fleet Management Shift Order Creation
  • 25. KARIER Mine Fleet Management Drivers Schedule Creation
  • 26. KARIER Truck Management Truck Schedule Creation
  • 27. KARIER Truck Management Truck Operation Diagram
  • 28. KARIER Truck Management Truck Plan Performance Real-Time Report
  • 29. KARIER Truck Management Excavators Plan Performance Real-Time Report
  • 30. KARIER Truck Management Truck Trips Report
  • 31. KARIER Truck Management Truck Idle Time and Speed Report
  • 32. KARIER Mine Fleet Management Remote Operation and Technical Condition Control
  • 33. KARIER Mine Fleet Management Technical Condition and Breakage Report
  • 34. KARIER Mine Fleet Management Fleet Technical Condition and Repair Planning
  • 35. KARIER Mine Fleet Management Dozer Shift Ordering and Operation Control
  • 36. KARIER Mine Fleet Management Automatic Road Quality Monitoring Roads Surface Defects Marks Roads Slopes Monitoring
  • 37. KARIER Mine Fleet Management Auxiliary Transport Ordering and Operation Management Waybill – Print Form Real-time Management
  • 38. KARIER Full Cycle Fuel Monitoring BENEFITS and FEATURES
  • 39. KARIER Full Cycle Fuel Monitoring Fuel Monitoring Fuel Depot Refueler Vehicles Level Output/ Consumption Temperature Density Volume Monitoring
  • 40. KARIER Full Cycle Fuel Monitoring FUEL Monitoring Fuel Report – Print Form Fuel Consumption Analysis
  • 41. KARIER Railway Management Linear Railroad Structure
  • 42. KARIER Railway Management Train Combination
  • 43. KARIER Railway Management Train Work Diagram User SW Form Print Form
  • 44. KARIER Railway Management – Station Control System BENEFITS and FEATURES Station Dispatch Office
  • 45. KARIER Railway Management Central Railway Dispatch Office
  • 46. KARIER Improved Mineral Quality Control BENEFITS and FEATURES Actual shift planning using mineral quality needs Visual confirmation of material type and quality while loading trucks - eliminates the need for staking and ribbon boundaries. • Calculation of load grade on the trucks – provides ability to dispatch according to material quality, providing accurate blending of material and eliminating misrouted loads. • Automatic record of shovel progress into the wall face • Real-time dispatching and blending - based on high precision data. • Elevation control feature - allows operator to build smooth bench floors thereby reducing wear and tear on vehicles and promoting faster cycle times.
  • 47. KARIER Improved Mineral Quality Control WORK SCHEME High Precision GNSS and Sensors Shift planning (contours work off order) Real time position, shift order and geological model visualization to operator Excavator Minerals Quality Control and Accounting Automatic control of shovel progress into the wall face
  • 48. KARIER Improved Mineral Quality Control BURDEN PREPARATION Actual Warehouse State Minerals Quantity and Quality Diagrams
  • 49. KARIER Improved Drill Management – VG Drill BENEFITS and FEATURES Automated Drill Guidance using High Precision Satellite Navigation Digital Map Shift Order Showing to Operator Operation Parameters Control and Visualization (depth, penetration rate, production and utilization statistics such as cumulative meterage, number of holes drilled, time spent drilling, propelling between holes, and rod handling)
  • 50. KARIER Improved Drill Management – VG Drill WORK SCHEME High Precision GNSS and Sensors Drill Real time position, digital map and guidance prompts visualization to operator Shift planning (holes order and parameters) Drill Operation Parameters Control Calculating the Parameters of Blasting Hole Charges
  • 51. KARIER Truck Optimization Algorithm BENEFITS and FEATURES Improved truck deployment on the route / route group Reduced truck and shovel waiting time Increased productivity Automatic Visual Truck Driver Changes Notification Real-time Truck Management Dynamic Optimization Static Optimization Statistics and forecasting Optimization Criteria
  • 52. KARIER Truck Optimization Algorithm OPTIMIZATION CRITERIA
  • 53. KARIER Truck Optimization Algorithm User Optimization SW Excavators Unloading points Optimization Groups Trucks
  • 54. KARIER Economic Benefits ArcelorMittal Kryvyi Rih, Ukraine KARIER System First Year Usage Allowed: 12 % Fleet Efficiency Increase 7 % Fuel Consumption Decrease Increase Staff Responsibility and Discipline Increase Sustainability and Truck Technical Rate of Availability Eliminate Fuel Theft and Fleet Misuse
  • 55. VIST Group 107078, Dokuchaev pereulok, 3/1, Moscow, Russia Tel.: + 7 (499) 975-2217, 975-3394, Fax: + 7 (499) 975-1846 http://eng.vistgroup.ru/ e-mail: [email_address]