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1 - 02/16/19
DepartmentofChemicalEngineering
Professor De Chen
Institutt for kjemisk prosessteknologi, NTNU
Gruppe for katalyse og petrokjemi
Kjemiblokk V, rom 407
chen@nt.ntnu.no
2 - 02/16/19
DepartmentofChemicalEngineering
Kjemisk reaksjonsteknikk
Chemical Reaction Engineering
H. Scott Fogler: Elements of Chemical Engineering
www.engin.umich.edu/~cre
University of Michigan, USA
Time plan:
Week 34-47, Tuesday: 08:15-10:00
Thursday: 11:15:13:00
Problem solving: Tuseday:16:15-17:00
3 - 02/16/19
DepartmentofChemicalEngineering
4 - 02/16/19
DepartmentofChemicalEngineering
 Chemical Reaction Engineering (CRE) is the field that
studies the rates and mechanisms of chemical reactions
and the design of the reactors in which they take place.
Kjemisk reaksjonsteknikk
Chemical Reaction Engineering
5 - 02/16/19
DepartmentofChemicalEngineering
Lecture notes will be published on It’s
learning after the lecture
(Pensumliste ligger på It’s learning
Deles ut på de første forelesningene)
Øvingsopplegget ligger på It’s learning
Deles ut på de første forelesningene
6 - 02/16/19
DepartmentofChemicalEngineering
Felleslaboratorium
Faglærer: Professor Heinz Preisig
For information: It’s learning
Introduction lecture:
Place : in PFI-50001, the lecture room on the
top of the building
Date: Tuesday 21 of August
Time: 12:15 - 14:00
7 - 02/16/19
DepartmentofChemicalEngineering
TKP4110 Chemical Reaction Engineering
Øvingene starter onsdag 26 august kl 1615
i K5.
Lillebø, Andreas Helland: andreas.lillebo@chemeng.ntnu.no
Stud.ass.:
Kristian Selvåg : krisse@stud.ntnu.no
Øyvind Juvkam Eraker: oyvindju@stud.ntnu.no
Emily Ann Melsæther: melsathe@stud.ntnu.no
8 - 02/16/19
DepartmentofChemicalEngineering
Lecture 1
Kjemisk reaksjonsteknikk
Chemical Reaction Engineering
1.Industrial reactors
2.Reaction engineering
3.Mass balance
4.Ideal reactors
9 - 02/16/19
DepartmentofChemicalEngineering
Steam Cracking (Rafnes)
10 - 02/16/19
DepartmentofChemicalEngineering Batch reactor
11 - 02/16/19
DepartmentofChemicalEngineering Fixed bed reactor
12 - 02/16/19
DepartmentofChemicalEngineering
CSTR bioreactor
13 - 02/16/19
DepartmentofChemicalEngineering Artificial leaf, photochemical reactor
14 - 02/16/19
DepartmentofChemicalEngineering
Chemical Engineering
Reaction
engineering
Mass
transfer
Heat
transfer
Momentum
transfer
15 - 02/16/19
DepartmentofChemicalEngineering
16 - 02/16/19
DepartmentofChemicalEngineering
Reaction Engineering
Mole Balance Rate Laws Stoichiometry
These topics build upon one another
16
17 - 02/16/19
DepartmentofChemicalEngineering
Mole Balance
Rate Laws
Stoichiometry
Isothermal Design
Heat Effects
17
No-ideal flow
18 - 02/16/19
DepartmentofChemicalEngineering
Chemical kinetics and reactor design
are at the heart of
producing almost all industrial chemicals
It is primary a knowledge of
chemical kinetics and reactor design that
distinguishes
the chemical engineer from other
engineers
19 - 02/16/19
DepartmentofChemicalEngineering
Reaction Engineering
1. Week 34, Aug. 21, chapter 1, Introduction, mole balance, and ideal
reactors,
2. Week 34, Aug. 23, chapter2, Conversion and reactor size
3. Week 35, Aug. 28, chapter 3, Reaction rates
4. Week 35, Aug. 30, chapter 3, Stoichometric numbers
5. Week 36, Sept. 4, chapter 4, isothermal reactor design (1)
6. Week 36, Sept. 6, chapter 4, isothermal reactor design (2)
7. Week 37, Sept. 11, chapter 10, catalysis and kinetics (1)
8. Week 37, Sept. 13, chapter 10, catalysis and kinetics (2)
9. Week 38, Sept. 18, chapter 10, catalysis and kinetics (2)
10.Week 38, Sept. 20, chapter 5,7, kinetic modeling (1)
11.Week 39, Sept. 25, chapter 5,7, kinetic modeling (2)
12.Week 39, Sept. 28 chapter 6, multiple reactions (1)
13.Week 40, Oct. 2, chapter 6 multiple reactions (2)
14.Week 40, Oct. 4, summary of chapter 1-7, and 10
20 - 02/16/19
DepartmentofChemicalEngineering
Reaction Engineering
 41 (9/10, 11/10) 8.1 - 8.2 (JPA) Reaktorberegninger for ikke-isoterme systemer.
 42 (16/10, 18/10) 8.3 – 8.5 (JPA) Energibalanser, stasjonær drift. Omsetning ved
likevekt. Optimal fødetemperatur.
 43 (23/10, 25/10) 8.6 - 8.7 (JPA) CSTR med varmeeffekter og flere løsninger ved
stasjonær drift, ustabilitet.

 44 (30/10, 1/11) 11 (JPA) Masseoverføring, ytre diffusjonseffekter i
heterogene systemer.

 45 (6/11, 8/11) 11 (JPA) Fylte reaktorer (packed beds). Kjernemodellen
(shrinking core). Oppløsning av partikler og
regenerering av katalysator.
 46 (13/11, 15/11) 12.1-12.4 (JPA) Diffusjon og reaksjon i katalysatorpartikler,
Thieles modul, effektivitetsfaktor.
 47 (20/11,22/11) 12.5-12.8 (JPA) Masseoverføring og reaksjon i flerfasereaktorer.
Oppsummering.
 50 (Mandag 13/12) Eksamen, kl 0900-1300.
21 - 02/16/19
DepartmentofChemicalEngineering
Chemical Identity and reaction
 A chemical species is said to have reacted when it
has lost its chemical identity. There are three ways
for a species to loose its identity:
1. Decomposition CH3CH3  H2 + H2C=CH2
2. Combination N2 + O2  2 NO
3. Isomerization C2H5CH=CH2  CH2=C(CH3)2
21
22 - 02/16/19
DepartmentofChemicalEngineering
Reaction Rate
 The reaction rate is the rate at which a species
looses its chemical identity per unit volume.
 The rate of a reaction (mol/dm3
/s) can be
expressed as either:
The rate of Disappearance of reactant: -rA
or as
The rate of Formation (Generation) of product: rP
22
23 - 02/16/19
DepartmentofChemicalEngineering
Reaction Rate
Consider the isomerization
A  B
rA = the rate of formation of species A per unit
volume
-rA = the rate of a disappearance of species A per unit
volume
rB = the rate of formation of species B per unit
volume
23
24 - 02/16/19
DepartmentofChemicalEngineering
Reaction Rate
 For a catalytic reaction, we refer to -rA', which is
the rate of disappearance of species A on a per
mass of catalyst basis. (mol/gcat/s)
NOTE: dCA/dt is not the rate of reaction
24
25 - 02/16/19
DepartmentofChemicalEngineering
Reaction Rate
Consider species j:
1.rj is the rate of formation of species j per unit
volume [e.g. mol/dm3
s]
2.rj is a function of concentration, temperature,
pressure, and the type of catalyst (if any)
3. rj is independent of the type of reaction system
(batch, plug flow, etc.)
4.rj is an algebraic equation, not a differential
equation
(e.g. = -rA = kCA or -rA = kCA
2
)
25
26 - 02/16/19
DepartmentofChemicalEngineering
General Mole Balance






=





+





−





=+−










=










+










−










time
mole
time
mole
time
mole
time
mole
dt
dN
GFF
jSpeciesof
onAccumulati
RateMolar
jSpeciesof
Generation
RateMolar
outjSpecies
ofRate
FlowMolar
injSpecies
ofRate
FlowMolar
j
jjj0
Fj0 FjGj
System
Volume, V
26
27 - 02/16/19
DepartmentofChemicalEngineering
General Mole Balance
If spatially uniform
Gj =rjV
If NOT spatially uniform
2V∆
rj2
Gj1=rj1∆V1
Gj2=rj2∆V2
1V∆
rj1
27
28 - 02/16/19
DepartmentofChemicalEngineering
General Mole Balance
Gj = rji∆Vi
i=1
W
∑
Gj =
lim∆V→0 n→∞
rji∆Vi
i=1
n
∑ = rjdV∫
Take limit
28
29 - 02/16/19
DepartmentofChemicalEngineering
General Mole Balance
General Mole Balance on System Volume V
In −Out + Generation = Accumulation
FA0−FA + rA∫ dV =
dNA
dt
FA0 FAGA
System
Volume, V
29
30 - 02/16/19
DepartmentofChemicalEngineering
Batch Reactor Mole Balance
FA0 −FA + rA∫ dV=
dNA
dt
FA0 =FA =0
dNA
dt
=rAV
Batch
VrdVr AA =∫Well Mixed
30
31 - 02/16/19
DepartmentofChemicalEngineering
Batch Reactor Mole Balance
dt =
dNA
rAV
Integrating
Time necessary to reduce number of moles of A from NA0 to NA.
when t = 0 NA=NA0
t = t NA=NA
∫ −
=
A
A
N
N A
A
Vr
dN
t
0
31
32 - 02/16/19
DepartmentofChemicalEngineering
Batch Reactor Mole Balance
∫ −
=
A
A
N
N A
A
Vr
dN
t
0
NA
t32
33 - 02/16/19
DepartmentofChemicalEngineering
CSTR Mole Balance
FA0−FA + rA∫ dV=
dNA
dt
dNA
dt
=0Steady State
CSTR
33
34 - 02/16/19
DepartmentofChemicalEngineering
FA0−FA+rAV=0
V=
FA0 −FA
−rA
VrdVr AA =∫Well Mixed
CSTR volume necessary to reduce the molar flow rate from FA0 to
FA.
CSTR Mole Balance
34
35 - 02/16/19
DepartmentofChemicalEngineering
Plug Flow Reactor Mole Balance
∆V
V VV ∆+
FA
FA
0
0
=∆+−
=





∆
+





∆+
−





∆+
VrFF
Vin
Generation
VVat
Out
Vat
In
AVVAVA
35
36 - 02/16/19
DepartmentofChemicalEngineering
lim
∆V→0
FAV+∆V
−FAV
∆V
=rA
Rearrange and take limit as VΔ 0
dFA
dV
=rA
Plug Flow Reactor Mole Balance
36
This is the volume necessary to reduce the entering molar flow rate
(mol/s) from FA0 to the exit molar flow rate of FA.
37 - 02/16/19
DepartmentofChemicalEngineering
Alternative Derivation –
Plug Flow Reactor Mole Balance
00 =+− ∫ dVrFF AAA
0=
dt
dNA
Steady State
dt
dN
dVrFF A
AAA0 =+− ∫
PFR
37
38 - 02/16/19
DepartmentofChemicalEngineering
dFA
dV
=rA
0−
dFA
dV
=−rA
Differientiate with respect to V
∫=
A
A
F
F A
A
r
dF
V
0
The integral form is:
This is the volume necessary to reduce the entering molar flow rate
(mol/s) from FA0 to the exit molar flow rate of FA.
Alternative Derivation –
Plug Flow Reactor Mole Balance
38
39 - 02/16/19
DepartmentofChemicalEngineering
( ) ( )
dt
dN
WrWWFWF A
AAA =∆′+∆+−
A
WAWWA
W
r
W
FF
′=
∆
−∆+
→∆ 0
lim
0=
dt
dNASteady State
PBR
Packed Bed Reactor Mole Balance
39
40 - 02/16/19
DepartmentofChemicalEngineering
Packed Bed Reactor Mole Balance
dFA
dW
= ′rA
Rearrange:
PBR catalyst weight necessary to reduce the entering molar flow
rate FA0 to molar flow rate FA.
∫ ′
=
A
A
F
F A
A
r
dF
W
0
The integral form to find the catalyst weight is:
40
41 - 02/16/19
DepartmentofChemicalEngineering
Reactor Mole Balance Summary
Reactor Differential Algebraic Integral
V=
FA0 −FA
−rA
CSTR
Vr
dt
dN
A
A
=
0
∫=
A
A
N
N A
A
Vr
dN
tBatch
NA
t
dFA
dV
=rA ∫=
A
A
F
F A
A
dr
dF
V
0
PFR
FA
V
41

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