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Prof. Ian Phillips
 Principal Staff Eng’r,
       ARM Ltd
ian.phillips@arm.com

  Visiting Prof. at ...



                                y             p
                             Many-Core Workshop
                              NEC, Birmingham
Contribution to Industry
                                  19mar12
     Award 2008



                           The closer you are to death;
                              the more you realize you are alive.
                           The closer you are to death;
                               the harder you cling to life.
                                  Top 5000 J.Simpson, Touching the Void, 1985




      1
Moore’s Law: c1965
   “Moore's Law” was coined by Carver Mead in 1970, from Gordon
    Moore's article in Electronics Magazine 19 April 1965 "Cramming more
    components onto integrated circuits .
                                  circuits“

                                         “The complexity for minimum
                                                     p       y
                                         component costs has increased at a rate
                                         of roughly a factor of two per year ...
                                         Certainly over the short term this rate can be
                                         expected to continue, if not to increase. Over
                                               t dt       ti         tt i          O
                                         the longer term, the rate of increase is a bit
                                         more uncertain, although there is no reason to
                                         believe it will not remain nearly constant for at
                                                                          y          f
                                         least 10 years. That means by 1975, the number
                                         of components per integrated circuit for
                                         minimum cost will be 65,000. I believe that such
                                         allarge circuit can be built on a single wafer”
                                                   i it       b b ilt       i l      f ”
        Gordon Moore, Founder of Intel

         In 1965 he was designing ICs with ~50 transistors!
                             g g
Moore’s Law has held for ~50 years ... Taking us to 100B transistor ICs
    2
Approximate Process Geometry
                                                    y




3
                                          1um



                             10um
                                                        10nm


                                                100nm




              100um
                      Transistors
                                s/Chip (M)
                                                               Moore’s Law ...
                                                        X




    ITRS’99




                      Transistor
                               r/PM (K)
All Exponentials Have Got to End ...
         130nm


                 90nm


                        30nm


                               14nm
                               14


                                       7nm




 4
All Exponentials Have Got to End ...
                                           Growing opinion that 14 or 7nm will be the
                       130nm                smallest yieldable node (any process).

                                        90nm
                                                           Just 3-4 gen. (5-8yr) to the
                                                            end of Planar Scaling

                                                    30nm                  Only things on
                                                                           O l thi
                                                                           the drawing
                                                                           board today ...
                                                                  14nm
                                                                  14
    ... can get into the
     last of the of planar chips!                                                7nm
   Its the end-of-the-road for
    ‘promising technologies’ !
           Clean-Sheet Synthesis
           Scalable Processor Arrays
           Formal Design
                                            ...The future lies with Hybrid,
           Top-Down Design                    Evolutionary Architectures
    5
Approximate Process Geometry
                                                    y




6
                                          1um



                             10um
                                                        10nm




              100um
                      Transistors
                                s/Chip (M)
                                                100nm
                                                               Moore’s Law ...
                                                        X




    ITRS’99




                      Transistor
                               r/PM (K)
What Happened to the Productivity Gaps?

Reuse Happened !
   <1995 chip design was entire ...
         Moore’s Law was handled by Bigger Teams and Faster Tools
         With Improved Productivity through HDL and Synthesis
   >1995 reuse quietly entered the picture ...
           Circuit Blocks
           CPUs (and Software)                 ... With
           External IP                       Supporting
                                            Methodology!
           Up-Integration
                                           (Incl. Software)
           Chip Reuse (ASSP)
            ... Delivering Productivity Quality and Reliability
                             Productivity,
                ... Birth of HW/SW IP Companies (eg ARM)

    ... But brought Architectural Chaos & Commoditisation of FABs

    7
Products Make Money
   21c Businesses have to be
         Selling things that People (End-Customers) want to buy.
         Operations and Competition is Global and so are Investors
         Nationality has little meaning
   Business needs
         End-Customers buy Functionality not Technology
                Technologies enable Product Options
                Business-Models make Money

   New Products are
         Design is a Cost/Risk to be Minimised
         T h l
          Technology (HW SW, Mechanics, O ti
                       (HW, SW M h i         Optics, etc)
                                                      t )
            is (just) a means to a Product end!
           New Technology increases Cost/Risk ... But not always Value


... Globalisation makes Business Focus on their Core-Competence!


    8
Architecting an iConic Many-Core Product ...




 9
It’s Not Solid Obsidian !?!
Down 1-Level:
       Modules
                                        The Control Board.




10   Source ... http://www.ifixit.com
The Control Board                              (A-side)




Down 2-Levels: Sub-Assemblies
 Visible Design-Team Members ...
        Samsung (flash memory) - (ARM Partner)
        Cirrus Logic (audio codec) - (ARM Partner)
                  g (             ) (               )
        AKM (Magnetic Sensor)
        Texas Instruments (Touch Screen Controller and mobile DDR) - (ARM Partner)
    Invisible Design-Team Members ...
                   g
        Software Tools, OS & Drivers, GSM Security; Graphics, Video and Sound ...
        Manufacturing, Assembly, Test, Certification ...



    11   Source ... http://www.ifixit.com
The Control Board                         (B-side)

Down 2-Levels: Sub-Assemblies
 Visible Design-Team Members...
       A4 PProcessor, specified b A l d i
                           ifi d by Apple, designed and manufactured b S
                                                   d d          f t d by Samsung ...
           The central unit that provides the iPhone 4 with its GP computing power.
           Reported to contain ARM A8 600 MHz CPU (other ARM CPUs and IP)
       ST-Micro (3 axis Many Processors & Software
                         gyroscope) - (ARM Partner)
       Broadcom (Wi-Fi, Bluetooth, and GPS) - (ARM Partner)
                                         ..with..
       Skyworks (GSM) and Evolutional Architecture !
                   Hybrid
       Triquint (GSM PA)
       Infineon (GSM Transceiver) - (ARM Partner)
                                                                                  GPS
                                                                     Bluetooth,
                                                                     EDR &FM




 12    Source ... http://www.ifixit.com
Multicore ARM On-Chip ...
   Heterogeneous Multicore
      Systems have existed for a long time:
                Application       UI & 3D graphics     Power Manager




                                    Mali™-400
               Cortex™-A8              MP               Cortex-M3




                                        Interconnect




                                     Memory


13
Coherent Multicore Cluster
   Homogenous Multicore
      cluster, as part of a heterogeneous system:

                                            User Interface
                                     …     and 3D graphics
                                                  g p        Power Manager
                                                                       g
          Cortex-A9      Cortex-A9


                  Coherency Logic
                                             Mali-400 MP       Cortex-M3



                                          Interconnect




14
Multiple Clusters
   Multiple Homogeneous Coherent Clusters




                                          …                                         …
          Cortex-A15     Cortex-A15                Cortex-A15      Cortex-A15


            Coherency Logic in L2 Cache               Coherency Logic in L2 Cache




                                          Coherent Interconnect




15
Multi-Processors on a Chip
Users require a pocket ‘Super-Computer’ ...
   Silicon Technology Provides a few-Billion raw transistors ...
   ARM’s IP makes it Practical to utilise them ...

                                        • 10 Programmable Processors
                           11 Processors• 4 x A9 Processors (2x2):
                     But the Chip ArchitectureMALI 400 Fragment Proc:
                                         • 4 x is
                     also Hybrid and Evolutional ! 400 Vertex Proc
                                         • 1 x MALI           Proc.
                                             • 1 x MALI Video CoDec
                                             • Software Stacks, OS’s and
                                               Design Tools/
                                        •   ARM Technology gives
                                            chip/system designers a
                                            good start. And ...
                                                  start
                                              • Improves Productivity
                                              • Improves TTM
                                              • I
                                                Improves Quality/Certainty
                                                          Q lit /C t i t

16
nVidea Tegra 3 Processor           (~1B transistors)



                   nVidea Tegra3

             ARM
     ARM
           ARM   ARM

           ARM   ARM




17
The Apple A4 SIP Package                                                 (Cross-section)


           Memory
          ‘Package’
                                                      2 Memory Dies


Glue                                               Processor SOC Di
                                                   P             Die

            4-Layer Platform
               Package
               Package’


IC Packaging
          The processor is the centre rectangle. The silver circles beneath it are solder balls.
          Two rectangles above are RAM die, offset to make room for the wirebonds.
                 Putting the RAM close to the p
                        g                      processor reduces latency, making RAM faster and cuts p
                                                                       y,      g                     power.
          Unknown Mfr (Memory)
          Samsung/ARM (Processor)
          Unknown (SIP Technology)



 18       Source ... http://www.ifixit.com
3D: Keeping Moore’s Law Going




                  Many-More Cores
                  Many More ‘Cores’ ...
                Hardware and Software ...
               Very-Hybrid Architecture ...
              Even-More P
              E    M    Power P bl
                               Problems ...




19
Reliability and Robustness
    As Process Geometry falls; Reliability and Robustness does as well
            Susceptibility to high-energy particles
            Wear-out mechanisms
            Variability
            State depe de cy
             State-dependency
            Imperfection in design
    Current 3D techniques are even more vulnerable to defects
            Throw away good chiplets with the bad-ones
            Additional chiplet/chiplet interactions
            Can t
             Can’t fully test chiplets before assembly
            Increased assembly loss/imperfections
            Limited re-working potential
    Must break the 100% functionality requirement
          Requires Functional on Imperfect (Design) Platforms


    20
The Failure of Power Scaling
   Node                     45nm            22nm                11nm


   Year                     2008             2014               2020




   Area-1                     1                4                  16
   Peak freq                  1               1.6
                                              16                  2.4
                                                                  24
   Power                      1                1                  0.6
                                         (4 x 1)-1 = 25%   (16 x 0.6)-1 = 10%

                                         Dark               Dark
                                         Silicon            Silicon
    Exploitable Si
   (in 45nm power budget)

                                                    25%                 10%



Source: ITRS 2008   … Severely limits the circuitry we can Turn On !
     21
Conclusions
    Planar Processing ends in 3-5yrs
          And takes with it all clean-sheet planar design possibilities
          3D takes Moore's Law into its next decade
    Productivity through Reuse is Business Imperative
          ‘Productivity Aids’ without Methods and Legacy Compatibility are Useless
            Productivity Aids                                               Useless.
    Multi-Processor Architecture is driven by the System Functionality
          They will always be: Multi-Discipline, Multi-Process, Multi-Geometry,
             Multi-Architecture, Multi-Company, Multi-Die and Multi-Chip.
            All Architectures will be Hybrid and Evolutionary
    Power Efficiency is not just a Societal Issue
          We cannot use what we can create without overcoming it (We need x100!)
    Business only needs to be “better” than its competitors
          Good enough; is enough.
    Cannot depend on 100% functionality any more
          Need F nctionalit despite imperfection in Design and Man fact re
                Functionality                                   Manufacture

    22
Multi-Processing: Just a means to an end!




          Its the System Stupid 
23

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Gazing Into The Void

  • 1. 1v0 Prof. Ian Phillips Principal Staff Eng’r, ARM Ltd ian.phillips@arm.com Visiting Prof. at ... y p Many-Core Workshop NEC, Birmingham Contribution to Industry 19mar12 Award 2008 The closer you are to death; the more you realize you are alive. The closer you are to death; the harder you cling to life. Top 5000 J.Simpson, Touching the Void, 1985 1
  • 2. Moore’s Law: c1965  “Moore's Law” was coined by Carver Mead in 1970, from Gordon Moore's article in Electronics Magazine 19 April 1965 "Cramming more components onto integrated circuits . circuits“ “The complexity for minimum p y component costs has increased at a rate of roughly a factor of two per year ... Certainly over the short term this rate can be expected to continue, if not to increase. Over t dt ti tt i O the longer term, the rate of increase is a bit more uncertain, although there is no reason to believe it will not remain nearly constant for at y f least 10 years. That means by 1975, the number of components per integrated circuit for minimum cost will be 65,000. I believe that such allarge circuit can be built on a single wafer” i it b b ilt i l f ” Gordon Moore, Founder of Intel In 1965 he was designing ICs with ~50 transistors! g g Moore’s Law has held for ~50 years ... Taking us to 100B transistor ICs 2
  • 3. Approximate Process Geometry y 3 1um 10um 10nm 100nm 100um Transistors s/Chip (M) Moore’s Law ... X ITRS’99 Transistor r/PM (K)
  • 4. All Exponentials Have Got to End ... 130nm 90nm 30nm 14nm 14 7nm 4
  • 5. All Exponentials Have Got to End ...  Growing opinion that 14 or 7nm will be the 130nm smallest yieldable node (any process). 90nm  Just 3-4 gen. (5-8yr) to the end of Planar Scaling 30nm  Only things on O l thi the drawing board today ... 14nm 14 ... can get into the last of the of planar chips! 7nm  Its the end-of-the-road for ‘promising technologies’ !  Clean-Sheet Synthesis  Scalable Processor Arrays  Formal Design ...The future lies with Hybrid,  Top-Down Design Evolutionary Architectures 5
  • 6. Approximate Process Geometry y 6 1um 10um 10nm 100um Transistors s/Chip (M) 100nm Moore’s Law ... X ITRS’99 Transistor r/PM (K)
  • 7. What Happened to the Productivity Gaps? Reuse Happened !  <1995 chip design was entire ...  Moore’s Law was handled by Bigger Teams and Faster Tools  With Improved Productivity through HDL and Synthesis  >1995 reuse quietly entered the picture ...  Circuit Blocks  CPUs (and Software) ... With  External IP Supporting Methodology!  Up-Integration (Incl. Software)  Chip Reuse (ASSP) ... Delivering Productivity Quality and Reliability Productivity, ... Birth of HW/SW IP Companies (eg ARM) ... But brought Architectural Chaos & Commoditisation of FABs 7
  • 8. Products Make Money  21c Businesses have to be  Selling things that People (End-Customers) want to buy.  Operations and Competition is Global and so are Investors  Nationality has little meaning  Business needs  End-Customers buy Functionality not Technology  Technologies enable Product Options  Business-Models make Money  New Products are  Design is a Cost/Risk to be Minimised  T h l Technology (HW SW, Mechanics, O ti (HW, SW M h i Optics, etc) t ) is (just) a means to a Product end!  New Technology increases Cost/Risk ... But not always Value ... Globalisation makes Business Focus on their Core-Competence! 8
  • 9. Architecting an iConic Many-Core Product ... 9
  • 10. It’s Not Solid Obsidian !?! Down 1-Level: Modules The Control Board. 10 Source ... http://www.ifixit.com
  • 11. The Control Board (A-side) Down 2-Levels: Sub-Assemblies  Visible Design-Team Members ...  Samsung (flash memory) - (ARM Partner)  Cirrus Logic (audio codec) - (ARM Partner) g ( ) ( )  AKM (Magnetic Sensor)  Texas Instruments (Touch Screen Controller and mobile DDR) - (ARM Partner)  Invisible Design-Team Members ... g  Software Tools, OS & Drivers, GSM Security; Graphics, Video and Sound ...  Manufacturing, Assembly, Test, Certification ... 11 Source ... http://www.ifixit.com
  • 12. The Control Board (B-side) Down 2-Levels: Sub-Assemblies  Visible Design-Team Members...  A4 PProcessor, specified b A l d i ifi d by Apple, designed and manufactured b S d d f t d by Samsung ...  The central unit that provides the iPhone 4 with its GP computing power.  Reported to contain ARM A8 600 MHz CPU (other ARM CPUs and IP)  ST-Micro (3 axis Many Processors & Software gyroscope) - (ARM Partner)  Broadcom (Wi-Fi, Bluetooth, and GPS) - (ARM Partner) ..with..  Skyworks (GSM) and Evolutional Architecture ! Hybrid  Triquint (GSM PA)  Infineon (GSM Transceiver) - (ARM Partner) GPS Bluetooth, EDR &FM 12 Source ... http://www.ifixit.com
  • 13. Multicore ARM On-Chip ...  Heterogeneous Multicore  Systems have existed for a long time: Application UI & 3D graphics Power Manager Mali™-400 Cortex™-A8 MP Cortex-M3 Interconnect Memory 13
  • 14. Coherent Multicore Cluster  Homogenous Multicore  cluster, as part of a heterogeneous system: User Interface … and 3D graphics g p Power Manager g Cortex-A9 Cortex-A9 Coherency Logic Mali-400 MP Cortex-M3 Interconnect 14
  • 15. Multiple Clusters  Multiple Homogeneous Coherent Clusters … … Cortex-A15 Cortex-A15 Cortex-A15 Cortex-A15 Coherency Logic in L2 Cache Coherency Logic in L2 Cache Coherent Interconnect 15
  • 16. Multi-Processors on a Chip Users require a pocket ‘Super-Computer’ ...  Silicon Technology Provides a few-Billion raw transistors ...  ARM’s IP makes it Practical to utilise them ... • 10 Programmable Processors 11 Processors• 4 x A9 Processors (2x2): But the Chip ArchitectureMALI 400 Fragment Proc: • 4 x is also Hybrid and Evolutional ! 400 Vertex Proc • 1 x MALI Proc. • 1 x MALI Video CoDec • Software Stacks, OS’s and Design Tools/ • ARM Technology gives chip/system designers a good start. And ... start • Improves Productivity • Improves TTM • I Improves Quality/Certainty Q lit /C t i t 16
  • 17. nVidea Tegra 3 Processor (~1B transistors) nVidea Tegra3 ARM ARM ARM ARM ARM ARM 17
  • 18. The Apple A4 SIP Package (Cross-section) Memory ‘Package’ 2 Memory Dies Glue Processor SOC Di P Die 4-Layer Platform Package Package’ IC Packaging  The processor is the centre rectangle. The silver circles beneath it are solder balls.  Two rectangles above are RAM die, offset to make room for the wirebonds.  Putting the RAM close to the p g processor reduces latency, making RAM faster and cuts p y, g power.  Unknown Mfr (Memory)  Samsung/ARM (Processor)  Unknown (SIP Technology) 18 Source ... http://www.ifixit.com
  • 19. 3D: Keeping Moore’s Law Going Many-More Cores Many More ‘Cores’ ... Hardware and Software ... Very-Hybrid Architecture ... Even-More P E M Power P bl Problems ... 19
  • 20. Reliability and Robustness  As Process Geometry falls; Reliability and Robustness does as well  Susceptibility to high-energy particles  Wear-out mechanisms  Variability  State depe de cy State-dependency  Imperfection in design  Current 3D techniques are even more vulnerable to defects  Throw away good chiplets with the bad-ones  Additional chiplet/chiplet interactions  Can t Can’t fully test chiplets before assembly  Increased assembly loss/imperfections  Limited re-working potential  Must break the 100% functionality requirement  Requires Functional on Imperfect (Design) Platforms 20
  • 21. The Failure of Power Scaling Node 45nm 22nm 11nm Year 2008 2014 2020 Area-1 1 4 16 Peak freq 1 1.6 16 2.4 24 Power 1 1 0.6 (4 x 1)-1 = 25% (16 x 0.6)-1 = 10% Dark Dark Silicon Silicon Exploitable Si (in 45nm power budget) 25% 10% Source: ITRS 2008 … Severely limits the circuitry we can Turn On ! 21
  • 22. Conclusions  Planar Processing ends in 3-5yrs  And takes with it all clean-sheet planar design possibilities  3D takes Moore's Law into its next decade  Productivity through Reuse is Business Imperative  ‘Productivity Aids’ without Methods and Legacy Compatibility are Useless Productivity Aids Useless.  Multi-Processor Architecture is driven by the System Functionality  They will always be: Multi-Discipline, Multi-Process, Multi-Geometry, Multi-Architecture, Multi-Company, Multi-Die and Multi-Chip.  All Architectures will be Hybrid and Evolutionary  Power Efficiency is not just a Societal Issue  We cannot use what we can create without overcoming it (We need x100!)  Business only needs to be “better” than its competitors  Good enough; is enough.  Cannot depend on 100% functionality any more  Need F nctionalit despite imperfection in Design and Man fact re Functionality Manufacture 22
  • 23. Multi-Processing: Just a means to an end! Its the System Stupid  23