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AAPTP 05-04—
TECHNIQUES FOR MITIGATION OF
REFLECTIVE CRACKING OF HMA
AIRFIELD PAVEMENTS
Harold L. Von Quintus, P.E., ARA
Jagannath Mallela, ARA
Robert L. Lytton, P.E., Consultant
April 21, 2010
Expanding the Realm of Possibility
Presentation Focus
1. Reflective Cracking Overview & Study Products
2. Data Sources to Assess Mitigation Strategies
3. Findings/Summary Comments
Products focused towards the practionioner.
Expanding the Realm of Possibility
Project Objective
 Develop technical
guidance on the
selection of strategies
(materials &
procedures) to resist,
control, or delay
reflective cracking of
HMA overlays for
airfield pavements.
Expanding the Realm of Possibility
Reflective Cracks
 Overlay cracks initiate in the weakest area
of pavement (existing cracks) & propagate
along the path of least resistance and
greatest stress concentrations.
Expanding the Realm of Possibility
Reflection Cracking Mechanisms
1 Thermal expansion &
contraction of joints.
Thermal
Induced
Crack initiates &
propagates in tension.
3 Differential vertical
deflections.
Traffic
Induced
Crack initiates &
propagates in shear.
2 Curling of PCC slabs Thermal
Induced
Crack initiates &
propagates in tension.
Expanding the Realm of Possibility
Mitigation Methods
1. Modify Existing Surface:
 PCC – Rubblization, crack & seat
 HMA – Full-depth reclamation, mill-inlay,
hot in place recycling, heater scarification
2. Cushion Layer: Open-graded HMA or
crack relief layer, unbound aggregate layer.
3. Stress/Strain Absorbing Membrane
Interlayer: Chip seal, DBST, fabrics, bond
breaker
4. Reinforcement of HMA Overlay:
Steel mesh, geogrids, fabrics
5. HMA Mix Modification: PMA, SMA
6. Crack Control: Saw and seal
Expanding the Realm of Possibility
Products; Practicing Engineer
1. Research
Report
2. Technical
Guide
3. Decision
Trees
Existing Pavement—Rigid Pavement
JPCP & JRCP
Use Nondestructive Testing; AC 150/5370-11:
 Measure deflections across the joints &
cracks with the FWD, ASTM D 4670
 Use GPR for subsurface characterization,
ASTM D 4748
Use differential vertical deflections
across discontinuities to estimate
load transfer.
Moderate Load Transfer
(0.01 to 0.05 in.)
Poor Load Transfer (> 0.05 in.);
LTE < 0.70
Good Load Transfer (< 0.01
in.); LTE > 0.80
Pavement Condition
Assessment (FAA AC
150/5320-6, Chapters 4 & 6):
Use Condition Survey to
Define Cracking Extent &
Severity;ASTM D 5340
Minor to Moderate
Faulting (< 0.05 in.)
Severe Faulting (> 0.15 in.)
Extensive & Severe Mid-Slab Cracking
Minor Mid-Slab Cracking
Large Voids Exist Under PCC
Minor to No Voids Under PCC
1. Rubbilize PCC, plus
leveling course
2. Thick Cushion Layer
1. Stress/Strain Absorbing Interlayer
2. Asphalt-Rubber Modified Mixes
3. Reinforce HMA Overlay
4. Saw & Seal Joints in HMA Overlay
1. Fracture PCC, plus leveling course
2. Cushion Layer
Subseal & fill voids under
PCC
Leave voids; no subsealing or
filling voids
Are Voids Present?
Long Joint Spacing; >30 ft.
Short Joint Spacing; <25 ft.
1. Fracture PCC, plus leveling course
2. Cushion Layer
3. Asphalt-Rubber Modified Mixes
4. Reinforce HMA Overlay
1. Rubbilize JPCP, plus
level course
2. Rubbilize JRCP &
Thick Cushion Layer
2. Rubblize PCC, plus leveling course
3. Cushion Layer
1. Assess
Condition of
Existing Pavement
2. Identify
Mitigation
Methods
3. Conduct
LCCA to Select
Strategy
Expanding the Realm of Possibility
Products: Technical Guide
Level 1 +Level 2 +Level 3
1. Condition
surveys, PCI.
2. Destructive
sampling; cores
& borings.
3. DCP testing of
support layers.
4. Deflection
basin testing.
5. Differential
vertical
deflections;
load transfer.
6. GPR – Thickness,
voids, & other
defects.
7. Horizontal
movements at
joints & cracks.
8. Laboratory testing
of materials.
Italic items were generally
unavailable from data sources.
Assess Condition of Existing Pavement
Expanding the Realm of Possibility
Products: Technical Guide
1. Provides engineer/airport manager guidance in
selecting appropriate mitigation methods based
on condition of existing pavement.
2. Identifies key items for each method:
advantages, design and construction
issues/features.
3. Suggests inputs (design features &
properties) to M-E based methods to
determine overlay thickness based on mitigation
strategy, climate, and traffic.
Expanding the Realm of Possibility
Data Sources for Analyses
1. Literature & other documents (airfields &
roadways).
2. Contacts & historical data from airfields;
construction projects.
3. Previous rehabilitation projects for airfields.
4. Site visits.
Expanding the Realm of Possibility
Data Sources for Analyses
X
X
X
X
X
X
X
X X
X
X
X
X
X X
XX
X
X X
X
X X
X
X
X
X
X
X
X
X
XX
XX
X
X
Site Visits
Previous Rehab Projects
Data from Literature; airfields only
X
Expanding the Realm of Possibility
Assess Mitigation Methods
bt
a
e
RC 


1
100
■ Evaluating/comparing mitigation
methods using:
1. Mechanistic-empirical methods &
pavement responses.
2. Empirical methods to define
effective overlay thickness.
 
eff
H
a 75
.
0
5
.
3 

  915
.
0
37
.
3
689
.
0



 eff
H
b
Thickness
Overlay
Effective
H
years
Age
t
eff 


 ,
Expanding the Realm of Possibility
Assess Mitigation Methods
o Probability of Success – Number (%) of projects not
exhibiting premature or accelerated reflective cracks.
o Confidence or Risk – Number of projects where
mitigation strategy has been used.
   
Risk
ob
Rating s *
Pr

■ Sufficient data unavailable to complete & define
key factors limiting performance; project specific.
■ Technical Guide/Decision Trees prepared based
on ratings of mitigation methods.
Expanding the Realm of Possibility
Common Reasons for Poor
Performance
1. Thin overlay and/or
inappropriate rehab strategy
for existing pavement
condition & traffic.
2. Inadequate HMA overlay
mixture properties to reduce
crack deterioration (moisture
damage, brittle, aging, etc.).
3. Inappropriate method selected
for joint/crack condition.
Expanding the Realm of Possibility
Summary Findings
1. No method always prevented reflective cracks, with
exception of rubblization for PCC pavements and full
depth reclamation for HMA pavements; if properly
done.
2. Cost effective rehabilitation design to mitigate
reflective cracks usually includes a combination of
methods for rehab/mitigation strategy.
3. Complete an adequate pavement evaluation to
determine rehab/mitigation strategy.
4. Four critical factors: (1) condition of existing
pavement, (2) climate, (3) HMA overlay properties,
and (4) design traffic (HMA overlay thickness).
Expanding the Realm of Possibility
Acknowledgements
 Monte Symons –AAPTP Project Manager.
 AAPTP Technical Panel – Darrell Bryan,
Rodney Joel, John Harvey, & Stan Herrin.
 Jim Hall, ARA – Identification of airfield
projects, historical data, etc.
 Bill Weiss, ARA – Field surveys & site visits.
 Other ARA personnel.

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Mitigation_of_Reflective_Cracks-Von_Quintus.ppt

  • 1. AAPTP 05-04— TECHNIQUES FOR MITIGATION OF REFLECTIVE CRACKING OF HMA AIRFIELD PAVEMENTS Harold L. Von Quintus, P.E., ARA Jagannath Mallela, ARA Robert L. Lytton, P.E., Consultant April 21, 2010
  • 2. Expanding the Realm of Possibility Presentation Focus 1. Reflective Cracking Overview & Study Products 2. Data Sources to Assess Mitigation Strategies 3. Findings/Summary Comments Products focused towards the practionioner.
  • 3. Expanding the Realm of Possibility Project Objective  Develop technical guidance on the selection of strategies (materials & procedures) to resist, control, or delay reflective cracking of HMA overlays for airfield pavements.
  • 4. Expanding the Realm of Possibility Reflective Cracks  Overlay cracks initiate in the weakest area of pavement (existing cracks) & propagate along the path of least resistance and greatest stress concentrations.
  • 5. Expanding the Realm of Possibility Reflection Cracking Mechanisms 1 Thermal expansion & contraction of joints. Thermal Induced Crack initiates & propagates in tension. 3 Differential vertical deflections. Traffic Induced Crack initiates & propagates in shear. 2 Curling of PCC slabs Thermal Induced Crack initiates & propagates in tension.
  • 6. Expanding the Realm of Possibility Mitigation Methods 1. Modify Existing Surface:  PCC – Rubblization, crack & seat  HMA – Full-depth reclamation, mill-inlay, hot in place recycling, heater scarification 2. Cushion Layer: Open-graded HMA or crack relief layer, unbound aggregate layer. 3. Stress/Strain Absorbing Membrane Interlayer: Chip seal, DBST, fabrics, bond breaker 4. Reinforcement of HMA Overlay: Steel mesh, geogrids, fabrics 5. HMA Mix Modification: PMA, SMA 6. Crack Control: Saw and seal
  • 7. Expanding the Realm of Possibility Products; Practicing Engineer 1. Research Report 2. Technical Guide 3. Decision Trees Existing Pavement—Rigid Pavement JPCP & JRCP Use Nondestructive Testing; AC 150/5370-11:  Measure deflections across the joints & cracks with the FWD, ASTM D 4670  Use GPR for subsurface characterization, ASTM D 4748 Use differential vertical deflections across discontinuities to estimate load transfer. Moderate Load Transfer (0.01 to 0.05 in.) Poor Load Transfer (> 0.05 in.); LTE < 0.70 Good Load Transfer (< 0.01 in.); LTE > 0.80 Pavement Condition Assessment (FAA AC 150/5320-6, Chapters 4 & 6): Use Condition Survey to Define Cracking Extent & Severity;ASTM D 5340 Minor to Moderate Faulting (< 0.05 in.) Severe Faulting (> 0.15 in.) Extensive & Severe Mid-Slab Cracking Minor Mid-Slab Cracking Large Voids Exist Under PCC Minor to No Voids Under PCC 1. Rubbilize PCC, plus leveling course 2. Thick Cushion Layer 1. Stress/Strain Absorbing Interlayer 2. Asphalt-Rubber Modified Mixes 3. Reinforce HMA Overlay 4. Saw & Seal Joints in HMA Overlay 1. Fracture PCC, plus leveling course 2. Cushion Layer Subseal & fill voids under PCC Leave voids; no subsealing or filling voids Are Voids Present? Long Joint Spacing; >30 ft. Short Joint Spacing; <25 ft. 1. Fracture PCC, plus leveling course 2. Cushion Layer 3. Asphalt-Rubber Modified Mixes 4. Reinforce HMA Overlay 1. Rubbilize JPCP, plus level course 2. Rubbilize JRCP & Thick Cushion Layer 2. Rubblize PCC, plus leveling course 3. Cushion Layer 1. Assess Condition of Existing Pavement 2. Identify Mitigation Methods 3. Conduct LCCA to Select Strategy
  • 8. Expanding the Realm of Possibility Products: Technical Guide Level 1 +Level 2 +Level 3 1. Condition surveys, PCI. 2. Destructive sampling; cores & borings. 3. DCP testing of support layers. 4. Deflection basin testing. 5. Differential vertical deflections; load transfer. 6. GPR – Thickness, voids, & other defects. 7. Horizontal movements at joints & cracks. 8. Laboratory testing of materials. Italic items were generally unavailable from data sources. Assess Condition of Existing Pavement
  • 9. Expanding the Realm of Possibility Products: Technical Guide 1. Provides engineer/airport manager guidance in selecting appropriate mitigation methods based on condition of existing pavement. 2. Identifies key items for each method: advantages, design and construction issues/features. 3. Suggests inputs (design features & properties) to M-E based methods to determine overlay thickness based on mitigation strategy, climate, and traffic.
  • 10. Expanding the Realm of Possibility Data Sources for Analyses 1. Literature & other documents (airfields & roadways). 2. Contacts & historical data from airfields; construction projects. 3. Previous rehabilitation projects for airfields. 4. Site visits.
  • 11. Expanding the Realm of Possibility Data Sources for Analyses X X X X X X X X X X X X X X X XX X X X X X X X X X X X X X X XX XX X X Site Visits Previous Rehab Projects Data from Literature; airfields only X
  • 12. Expanding the Realm of Possibility Assess Mitigation Methods bt a e RC    1 100 ■ Evaluating/comparing mitigation methods using: 1. Mechanistic-empirical methods & pavement responses. 2. Empirical methods to define effective overlay thickness.   eff H a 75 . 0 5 . 3     915 . 0 37 . 3 689 . 0     eff H b Thickness Overlay Effective H years Age t eff     ,
  • 13. Expanding the Realm of Possibility Assess Mitigation Methods o Probability of Success – Number (%) of projects not exhibiting premature or accelerated reflective cracks. o Confidence or Risk – Number of projects where mitigation strategy has been used.     Risk ob Rating s * Pr  ■ Sufficient data unavailable to complete & define key factors limiting performance; project specific. ■ Technical Guide/Decision Trees prepared based on ratings of mitigation methods.
  • 14. Expanding the Realm of Possibility Common Reasons for Poor Performance 1. Thin overlay and/or inappropriate rehab strategy for existing pavement condition & traffic. 2. Inadequate HMA overlay mixture properties to reduce crack deterioration (moisture damage, brittle, aging, etc.). 3. Inappropriate method selected for joint/crack condition.
  • 15. Expanding the Realm of Possibility Summary Findings 1. No method always prevented reflective cracks, with exception of rubblization for PCC pavements and full depth reclamation for HMA pavements; if properly done. 2. Cost effective rehabilitation design to mitigate reflective cracks usually includes a combination of methods for rehab/mitigation strategy. 3. Complete an adequate pavement evaluation to determine rehab/mitigation strategy. 4. Four critical factors: (1) condition of existing pavement, (2) climate, (3) HMA overlay properties, and (4) design traffic (HMA overlay thickness).
  • 16. Expanding the Realm of Possibility Acknowledgements  Monte Symons –AAPTP Project Manager.  AAPTP Technical Panel – Darrell Bryan, Rodney Joel, John Harvey, & Stan Herrin.  Jim Hall, ARA – Identification of airfield projects, historical data, etc.  Bill Weiss, ARA – Field surveys & site visits.  Other ARA personnel.