Monitoring AC Drive by using RS485 & GSM Module

International Journal of Research and Scientific Innovation (IJRSI) | Volume IV, Issue III, March 2017 | ISSN 2321–2705
www.rsisinternational.org Page 10
Monitoring AC Drive by using RS485 & GSM
Module
Kunal Yogeshkumar Parikh1
, Hiren Dave2
, Nitish Kareliya3
, Brajesh Kumar4
, Vijay Raval5
1, 2, 3
R & D Engineer, Department of R & D, Hermes Technologies PVT LTD, Gandhinagar, Gujarat, India,
4, 5
Director, Hermes Technologies PVT LTD, Gandhinagar, Gujarat, India
Abstract: - Our research paper is aimed for developing an
industrial oriented Embedded Serial Data for protocol
conversion. At present, many industrial establishments face the
problem of protocol compatibility with the external monitoring
devices. This problem has been solved by this paper. We have
successfully deployed it for monitoring parameters of AC drive
by GSM module.
Here, PIC18F4550 Microcontroller works as Master
and AC Drive works as slave. RTU Master Command message
transmits from the PIC microcontroller and from AC Drive RTU
Slave response message will come as current Frequency. The
data which receives from Drive will display on LCD display and
the same data will send to user by GSM Module.
Keywords:AC Drive; VFD; PIC18F4550; PIC Microcontroller;
Modbus RTU; GSM; LCD;
I. INTRODUCTION
n embedded system is typically a design that uses the
power of a small microcontroller, like the Microchip
PIC® microcontroller (MCU) or dsPIC digital signal
controller (DSC). These microcontrollers combine a
microprocessor unit (like the CPU in a personal computer)
with some additional circuits called peripherals, plus some
additional circuits on the same chip to make a small control
module requiring few other external devices. This single
device can then be embedded into other electronic and
mechanical devices for low-cost digital control [1].
In this Project PIC Microcontroller is used to
interface with TTL to RS485 module for communication with
AC Drive. The Modbus RTU is an open, serial (RS-485)
protocol derived from the Master/Slave architecture. It is a
widely accepted protocol due to its ease of use and reliability.
Figure 1.1: Master and Slave for Modbus communication.
Figure 1.1 shows the complete picture of Master and
Slave while using Modbus communication. In this project,
PIC18F4550 Microcontroller works as Master and AC Drive
works as slave. RTU Master Command message transmits
from the PIC microcontroller and from AC Drive RTU Slave
response message will come as current Frequency. The data
which receives from Drive will display on LCD display and
the same data will send to registered user by GSM Modem.
Complete Block diagram of the System is shown in the below
figure 1.2.
Figure 1.2: Block Diagram of Complete Project
II. AC DRIVE CONTROLLING USING MODBUS AND
GSM MODEM
Power Supply:
In this Project, 5 Volts 1 amp, power supply is
needed for embedded development board.
PIC Microcontroller:
An embedded system is typically a design that uses
the power of a small microcontroller, like the Microchip
PIC® microcontroller (MCU) or dsPIC digital signal
controller (DSC).
A

Figure 2.1: PIC18F4550 Controller IC
PIC families have included 18F4550 Controller [2]
which is used in our project for interfacing with other devices.
In 1989, Microchip technology Corporation introduced an 8-
bit microcontroller called PIC, which stands for peripheral
Interface Controller. This microcontroller had small amounts
of data RAM, a few hundred bytes of on-chip ROM for the
program, one timer, and a few pins for I/O ports, all on a
single chip with 8 pins. The PIC18 has a RISC architecture
that comes with some standard features such as on-chip
program (Code) ROM, data RAM, and data EEPROM,
Timers, ADC, USART and I/O ports
The main features of PIC18F4550 Controller are below.
 1K byte Dual Port RAM + 1K byte GP RAM
 Full Speed Transceiver
 Streaming Port
 Internal Pull Up resistors (D+/D-)
 48 MHz performance (12 MIPS)
 Pin-to-pin compatible with PIC16C7X5
AC Drive (VFD):
An ac drive is a device that is used to control the
speed of an electrical motor. The speed is controlled by
changing the frequency of the electrical supply to the motor.
An ac drive converts the frequency of the network to anything
between 0 to 300Hz or even higher, and thus controls the
speed of motor proportionally to the frequency.
Figure 2.2: AC Drive/VFD
In this Paper, we have used AC Drive (Variable
Frequency Drive) for the Modbus RTU Communication.
Here, VFD works as Slave and send the data as response of
transmitted data.
TTL to RS485 Module:
On-board MAX485 chip is a low-power and slew-
rate-limited transceiver used for Modbus (RS-485)
communication. It works at a single +5V power supply and
the rated current is 300 µA. Adopting half-duplex
communications to implement the function of converting TTL
level into RS-485 level, it can achieve a maximum
transmission rate of 2.5Mbps. MAX485 transceiver draws
supply current of between 120µA and 500µA under the
unloaded or fully loaded conditions when the driver is
disabled. The driver outputs can be placed at a high
impedance state through the thermal shutdown circuit. The
receiver input has a fail-safe feature that guarantees logic high
output if the input is open circuit. The Connection of TTL to
RS485 Module is given in below table 2.1.
Figure 2.3: Actual View of TTL to RS485 Module
Pins of TTL to RS485 Development Board/AC Drive
VCC VCC
A +485 of AC Drive
B - 485 of AC Drive
GND GND
DI Tx of Development Board
DE
Short and Give to Any Port of
Microcontroller
RE
R0 Rx of Development Board
Table 2.1: Connections of TTL to RS485 Module
GSM Module:
A GSM (Global System for Mobile
Communications) modem is a specialized type of modem
which accepts a SIM card, and operates over a subscription to
a mobile operator, just like a mobile phone. From the mobile
operator perspective, a GSM modem looks just like a mobile
phone which is helpful to send data of Frequency and Voltage
to user in the format of Text Message [5].

Figure 2.4: Actual View of SIM800 GSM Module
The Connection of GSM module is given in below
table 2.2.
Parameter of PIR Sensor Development Board
VCC VCC
RX TX (RC6)
TX RX (RC7)
GND GND
Table 2.2: Connections of GSM Module
LCD Display
The LCD Display is used to display the data on the
screen. The Connection of LCD display is given in below
figure 2.5.
Figure 2.5: Connections of LCD Display with PIC18F4550 Controller
III. WORKING OF THE SYSTEM
In this Project PIC Microcontroller is used to
interface with TTL to RS485 module, LCD display, and AC
Drive.
Once the 5V supply is given to the system, the
Development board will be initialized. Once the board is ON,
Microcontroller transmits the data to the AC Drive where
Microcontroller works as Master and AC Drive works as the
Slave. The RTU Master Command message (from the master
to the VFD) receive by the AC Drive and RTU slave response
message comes from VFD to Controller which will be display
on the LCD Display. . If any of the condition is not true then,
go back to the previous condition and check to get the correct
data at the end.
Once the data received by controller, the same data
of Frequency and voltage send to the user by using GSM
Module.The complete flow diagram of the system is shown in
below figure 3
Figure 3: Flow Diagram of Complete System

IV. CONCLUSION
In this paper, we developed an industrial oriented
embedded serial data interpreter for protocol conversion. This
system has been designed and simulated in order to obtain the
predicted results. From this method, industrial establishments
get the advantage of Modbus RTU communication protocol
compatibility with the external monitoring devices (GSM
Module).
REFERENCES
[1]. M.A. Mazidi, R. McKinley and D. Causey, PIC Microcontroller
and Embedded Systems: Using Assemble and C for PIC, ISBN: 0-
13-600902-6, 2008
[2]. PIC18F2455/2550/4455/4550 Data Sheet from Microchip
Technology Inc, DS39632C, 2006
[3]. Umesh Goyal, Gaurav Khurana, “Implementing MOD bus and
CAN bus Protocol Conversion Interface”, International Journal of
Engineering Trends and Technology (IJETT) - Volume4Issue4-
April 2013
[4]. Sangeetha.V, Vinothini.V, “Microcontroller based Modbus
Protocol Converter using PIC 17C756”, International Journal of
New Trends in Electronics and Communication (IJNTEC—ISSN:
2347 - 7334) Vol. 2, Issue. 1, Jan. 2014
[5]. V.Ramya, B. Palaniappan, V.Sumathi, “GSM based embedded
system for remote laboratory safety monitoring and alerting”,
IJDPS, Vol.3, No.6, November 2012
[6]. MPLAB® ICD 3 In-Circuit Debugger User’s Guide For MPLAB
X IDE from Microchip Technology Inc, DS52081A, 2012
[7]. PICkit™ 3 Programmer/Debugger User’s Guide from Microchip
Technology Inc, DS51795A, 2009

Monitoring AC Drive by using RS485 & GSM Module

More Related Content

What's hot (20)

Similar to Monitoring AC Drive by using RS485 & GSM Module (20)

More from RSIS International (20)

Recently uploaded (20)

Monitoring AC Drive by using RS485 & GSM Module