Mrp task 1
- 1. Solved Problem 1 LLTT == 11 LLTT == 22 LLTT == 33 D (1) E (2) F (1) D (1) LLTT == 33 A B (3) C (1) LLTT == 11 G (1) LLTT == 33 LLTT == 66 LLTT == 33 If there is no existing inventory, how many units of items G, E, and D must be purchased to produce five units of end item A? 5 units of item G 30 units of item E 20 units of item D LT = Lead time
- 2. Solved Problem 2 A LLTT == 22 B (1) C (2) LLTT == 11 LLTT == 22 D (1) LLTT == 33 The MPS for product A calls for the assembly department to begin final assembly according to the following schedule: 100 units in week 2; 200 units in week 4; 120 units in week 6; 180 units in week 7; and 60 units in week 8. Develop a material requirements plan for the next eight weeks for items B, C, and D. ITEM DATA CATEGORY B C D Lot-sizing rule POQ (P=3) L4L FOQ = 500 units Lead time 1 week 2 weeks 3 weeks Scheduled receipts None 200 (week 1) None Beginning (on-hand) 20 0 425 inventory
- 3. Item: B Lot size: POQ (P = 3) Description: Lead time: 1 week Gross requirements 110000 © 2007 Pearson Education 1 2200 2 3 4 5 6 7 8 Scheduled receipts Projected on-hand inventory Planned receipts Planned order releases 20 Week 220000 220000 200 0 0 240 60 0 280 9 10 120 180 60 0 0 360 280 360 Solved Problem 2 The MPS for product A : 100 units in week 2; 200 units in week 4; 120 units in week 6; 180 units in week 7; and 60 units in week 8.
- 4. The MPS for product A : 100 units in week 2; 200 units in week 4; 120 units in week 6; 180 units in week 7; and 60 units in week 8. Item: C Lot size: L4L Description: Lead time: 2 weeks Gross requirements 220000 © 2007 Pearson Education 1 220000 2 3 4 5 6 7 8 Scheduled receipts Projected on-hand inventory Planned receipts Planned order releases 0 Week 00 00 400 200 0 0 0 0 0 400 9 10 240 360 120 0 0 240 360 120 400 240 360 120
- 5. The MPS for product A : 100 units in week 2; 200 units in week 4; 120 units in week 6; 180 units in week 7; and 60 units in week 8. Item: D Lot size: FOQ = 500 units Description: Lead time: 3 weeks 1 Gross requirements 440000 442255 2 3 4 5 6 7 8 Scheduled receipts Projected on-hand inventory Planned receipts Planned order releases 425 Week 2255 2255 240 285 425 305 500 9 10 360 120 500 305 305 360 305 500 500
- 6. Solved Problem 3 Given the following information, construct a product tree diagram and develop a material requirements plan that will yield 400 units of product P at the start of week 7.