Zack Polizzi
Maxwell Tucker
North Carolina School of Science and Mathematics
MATERI-ALL
A MULTI MATERIAL 3D PRINTER
Introduction | Design and Construction | Business Plan
3D PRINTERS
• Allow for rapid creation
of 3-dimensional objects
• Applications in rapid
prototyping, design
testing, flexible
production, and a
variety of other uses
http://www.wired.com/design/2013/07/is-this-cast-the-future-of-healing-broken-bones/
http://biginscience.com/big-in-science-articles
/2012/8/26/could-3d-printing-help-an-ailing-economy.html
http://protinus.wordpress.com/tag/bathsheba-grossman/ 2
Introduction | Design and Construction | Business Plan
PROBLEMS WITH CURRENT DESIGNS
• Current consumer
printers offer limited
material selection
• Relatively slow print
speeds
• Extrusion printing
struggles with complex
unsupported structures
http://solidsmack.com/cad-design-news/evd-unsensored-bre-pettis-interview-and-makerbot-store-tour/attachment/makerbot-replicator-2/
3
Introduction | Design and Construction | Business Plan
PRODUCT DESIGN AND FEATURES
• Use a design capable of printing in multiple different
materials
• Create a design that is flexible and extensible
• Have the ability to print directly from 3D CAD drawings
• Uses a method known as selective laser sintering (SLS)
4
http://upload.wikimedia.org/wikipedia/commons/3/33/Selective_laser_melting_system_schematic.jpg
5
6
Introduction | Design and Construction | Business Plan
CURRENT WORK
Upgrades
• Laser Powered
• Greater Material Capability
• Faster Print Speeds
• Fully Automatic Printing
7
Introduction | Design and Construction | Business Plan
CURRENT WORK
8
Introduction | Design and Construction | Business Plan
INTELLECTUAL PROPERTY
9
In 2014, a number of key patents surrounding SLS will expire:
• “Method and apparatus for producing parts by selective
sintering” –US5597589
• Expires May 31
• “Multiple material systems for selective beam sintering” –
US5382308
• Expires March 21
Introduction | Design and Construction | Business Plan
COMPETITIVE MATRIX
1
Printer Our Printer Makerbot Reprap Shapeways
EOSINT
280
Print Speed 5cm3
/min 1cm3
/min .5 cm3
/min 6-20 days 10cm3
/min
Product Cost $5,000 $3,000 $700+
$20-
$1,000/print
$680,000
Material
Capabilities
Many
powdered
materials
ABS/PLA
plastic
ABS/PLA
Plastic
Plastics, 3
metals,
ceramic,
sandstone
Plastics,
metals,
ceramics
Introduction | Design and Construction | Business Plan
TOTAL ADDRESSABLE MARKET
• TAM of approximately 7.5 billion/year
• Based on projected $5000 price
• 10 year replacement cycle
• 3D printer market is rapidly growing
1
Introduction | Design and Construction | Business Plan
12
Introduction | Design and Construction | Business Plan
• Create working prototype and find business
partners
• Acquire venture capital/crowdfunding
• Rollout-direct sale to consumers
• Online marketing campaign
TO-MARKET PLAN
13
Introduction | Design and Construction | Business Plan
Prototype
Development
Business Plan
Launch
Company
Construction/product
dev.
Rollout through online store
Gathering Financial Backers
Strategic partnerships/other sales outlets
Introduction | Design and Construction | Business Plan
• Completed initial prototype – $1,000
• Production prototype – $20,000
• Website/marketing costs – $10,000
• Initial production run – Cost to be determined
TO-MARKET COST
15
THANK YOU
THANKS TO DR. LOBUGLIO, DR. HALPIN, DR. BENNETT,
NCSSM RESEARCH

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Multi-Material 3D Printer

  • 1. Zack Polizzi Maxwell Tucker North Carolina School of Science and Mathematics MATERI-ALL A MULTI MATERIAL 3D PRINTER
  • 2. Introduction | Design and Construction | Business Plan 3D PRINTERS • Allow for rapid creation of 3-dimensional objects • Applications in rapid prototyping, design testing, flexible production, and a variety of other uses http://www.wired.com/design/2013/07/is-this-cast-the-future-of-healing-broken-bones/ http://biginscience.com/big-in-science-articles /2012/8/26/could-3d-printing-help-an-ailing-economy.html http://protinus.wordpress.com/tag/bathsheba-grossman/ 2
  • 3. Introduction | Design and Construction | Business Plan PROBLEMS WITH CURRENT DESIGNS • Current consumer printers offer limited material selection • Relatively slow print speeds • Extrusion printing struggles with complex unsupported structures http://solidsmack.com/cad-design-news/evd-unsensored-bre-pettis-interview-and-makerbot-store-tour/attachment/makerbot-replicator-2/ 3
  • 4. Introduction | Design and Construction | Business Plan PRODUCT DESIGN AND FEATURES • Use a design capable of printing in multiple different materials • Create a design that is flexible and extensible • Have the ability to print directly from 3D CAD drawings • Uses a method known as selective laser sintering (SLS) 4
  • 6. 6
  • 7. Introduction | Design and Construction | Business Plan CURRENT WORK Upgrades • Laser Powered • Greater Material Capability • Faster Print Speeds • Fully Automatic Printing 7
  • 8. Introduction | Design and Construction | Business Plan CURRENT WORK 8
  • 9. Introduction | Design and Construction | Business Plan INTELLECTUAL PROPERTY 9 In 2014, a number of key patents surrounding SLS will expire: • “Method and apparatus for producing parts by selective sintering” –US5597589 • Expires May 31 • “Multiple material systems for selective beam sintering” – US5382308 • Expires March 21
  • 10. Introduction | Design and Construction | Business Plan COMPETITIVE MATRIX 1 Printer Our Printer Makerbot Reprap Shapeways EOSINT 280 Print Speed 5cm3 /min 1cm3 /min .5 cm3 /min 6-20 days 10cm3 /min Product Cost $5,000 $3,000 $700+ $20- $1,000/print $680,000 Material Capabilities Many powdered materials ABS/PLA plastic ABS/PLA Plastic Plastics, 3 metals, ceramic, sandstone Plastics, metals, ceramics
  • 11. Introduction | Design and Construction | Business Plan TOTAL ADDRESSABLE MARKET • TAM of approximately 7.5 billion/year • Based on projected $5000 price • 10 year replacement cycle • 3D printer market is rapidly growing 1
  • 12. Introduction | Design and Construction | Business Plan 12
  • 13. Introduction | Design and Construction | Business Plan • Create working prototype and find business partners • Acquire venture capital/crowdfunding • Rollout-direct sale to consumers • Online marketing campaign TO-MARKET PLAN 13
  • 14. Introduction | Design and Construction | Business Plan Prototype Development Business Plan Launch Company Construction/product dev. Rollout through online store Gathering Financial Backers Strategic partnerships/other sales outlets
  • 15. Introduction | Design and Construction | Business Plan • Completed initial prototype – $1,000 • Production prototype – $20,000 • Website/marketing costs – $10,000 • Initial production run – Cost to be determined TO-MARKET COST 15
  • 16. THANK YOU THANKS TO DR. LOBUGLIO, DR. HALPIN, DR. BENNETT, NCSSM RESEARCH

Editor's Notes