Operations planning and control
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This document summarizes the operations planning and control processes at Parle Agro, an Indian food and beverage company known for brands like Parle-G. It discusses Parle Agro's planning for short and long-term demands, its five-stage manufacturing process involving cleaning, ingredient mixing and blending, pasteurization, cooling, and filling bottles. Maintaining quality is emphasized through parameters at each stage. The main bottleneck is disruptions that halt production, but these are kept low through staff, pilot testing, and standard operating procedures.
Operations planning and control
- 1. Operations Planning and Control Parle Agro
- 2. Introduction • It is an India PVT. LTD. Company • Started in 1984 • Gained popularity with Parle- G • Some brands are : In 1985 In 2008 In 1993 In 2005 In 2009
- 3. Planning • Intense Competition • Changing Taste & Preferences Short Term • Meeting the demands • Distribution • Inventory Long Term • Capacity Enhancement • New Plants
- 4. Manufacturing Process CIP System Beverage Preparation Room Beverage Room Beverage Tank Filling Machine
- 5. Stage 1 CIP System Beverage Preparation Room Beverage Room Beverage Tank Filling Machine • CIP System • This is the System for cleaning in place
- 6. Stage 2 CIP System Beverage Preparation Room Beverage Room Beverage Tank Filling Machine • Beverage preparation room (Cleaning) ˅ Hot Water Circulation ˅ Caustic Circulation with 1.5 % Caustic ˅ Rinse it with Cold water • Raw Material Beverage preparation room • Automatic Process • Duration is 4 Hours
- 7. Stage 3 • Beverage preparation room Beverage Room CIP System Beverage Preparation Room Beverage Room Beverage Tank Filling Machine ˅ Sugar concentrate is prepared @ 80 degree Centigrade ˅ Mixed with Hot water ˅ Filter ˅ Depolarization ˅ Mango Pulp is mixed
- 8. Stage 4 CIP System Beverage Preparation Room Beverage Room Beverage Tank Filling Machine • Beverage Room Beverage Tank ˅ All the ingredients are mixed ˅ Homogenized @ 200 bar pressure ˅ Pasteurized @ 92 degree centigrade ˅ Cooled @ 72 degree centigrade ˅ Batch is prepared
- 9. Stage 5 CIP System Beverage Preparation Room Beverage Room Beverage Tank Filling Machine • Beverage Tank Filling Tank ˅ Rinsing (contamination is removed) ˅ Mixture filled (Gravity filling mechanism ) ˅ Capping station
- 10. Maintaining Quality • Quality is the most important aspect ˅ Bottling blowing parameter ˅ Pasteurization temperature ˅ Cooling temperature ˅ Uniform capping
- 11. Bottlenecks The main difficulty faced in the production is that the complete productions comes at a halt in case of any disruption in the machine. Bottlenecks are extremely low. How to Resolve ? • Repair & Mantainence staff • Pilot testing • SOP
- 12. Made by : Alika Koshy Ribhu Vashishtha Aman Sawhney Pratishtha Saini