Hemanthraj.K.P.M et al. Int. Journal of Engineering Research and Applications www.ijera.com 
ISSN : 2248-9622, Vol. 4, Issue 9( Version 3), September 2014, pp.100-108 
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Optimization of Extraction Parameters for Natural Dye from Pterocarpus santalinus by using Response Surface Methodology Hemanthraj.K.P.M1, Sudhanva.M.Desai1, Surendra Singh Bisht2. 1Department of Chemical Engineering, Dayananda Sagar College of Engineering, Bangalore, India. 2Chemistry of Forest Products Division, Institute of Wood Science and Technology, Malleshwaram, Bangalore, India. Abstract: - Pterocarpus species has been admired for centuries for its dye, beautiful color, hardness and durability. The present study deals with the extraction of natural dye from Pterocarpus wood materials. Response surface methodology was used to study the optimal conditions for the extraction of dye. Factors such as extraction temperature, extraction time, and solid to liquid ratio were identified to be significantly affecting natural dye extraction efficiency. By using three-level three-factor Box-Behnken design, the optimized conditions for dye extraction by different techniques such as Solvent, Ultrasonic and Microwave extraction method. Microwave assisted extraction method showed the highest natural dye yield percentage which is 50.0 for ethyl acetate solvent and 50.2 for methanol solvent. 
Keywords: Pterocarpus species, Natural dye, Response surface methodology. 
I. INTRODUCTION: 
A natural dye is a substance derived from natural sources used to add a color to or change the color of something and considered as sustainable and eco- friendly [1-4]. Pterocarpus species wood is renowned for its characteristic timber of exquisite color, beauty and superlative technical qualities yielding a natural dye santalin belong to the molecular class of condensed bioflavonoid. Extraction of bioactive compounds is influenced by various process parameters such as solvent composition, pH, temperature, extraction time and solid to liquid ratio [5, 6]. 
Solvent extraction is a common form of chemical extraction using organic solvents e.g. hexane, ethyl acetate, ether, chloroform, benzene, ethanol, methanol etc. It is commonly used in combination with other technologies such as solidification/stabilization, precipitation and electro winning. Another typical method called Ultrasonic- assisted extraction (UAE) is a process of high extraction yields of good quality in shorter periods of time using lower amounts of solvent than traditional processes. Among the new extraction techniques, UAE is the most economical and the one with less instrumental requirements. Different plant extracts and bioactive metabolites have been obtained with this technique. Microwave assisted extraction (MAE) is a relatively latest extraction techniques which utilizes microwave energy to heat the solvent and the sample to increase the mass transfer rate of the solutes from the sample matrix into the solvent. Microwave extraction offers better selectivity less extractant use and lower energy input efficiently. MAE offers a rapid delivery of energy to a total volume of solvent and solid target matrix with subsequent heating of the solvent and solid matrix, efficiently and homogeneously. Response surface methodology (RSM) used to provide superb statistical tools for design and analysis of experiments aimed at process optimization [7]. Design of Experiments (DOE) deals many RSM designs with options depend on the number of design variables or factors, which can range from one to ten offering Box-Behnken designs (BBD) for three to seven factors require only three levels, coded as −1, 0, and +1 creating designs with desirable statistical properties. The objective of the present study is to provide an overview of existing research studies on extraction of natural dye from Pterocarpus spp. with aid of Response surface methodology. 
II. MATERIALS AND METHODS 
2.1 Materials: Sawdust sample were produced from Pterocarpus santalinus wood collected from Chemistry of Forest Products and Wood Properties and Engineered Wood at Institute of Wood Science and Technology, Bangalore. The HPLC grade solvents (Ethyl acetate and Methanol) used for extracting metabolites were purchased from Merck Specialties Pvt. Ltd. and HiMediaLaboratories Pvt. Ltd. Mumbai. The instrument Buchi Rota Vapor used for evaporation. 
RESEARCH ARTICLE OPEN ACCESS
Hemanthraj.K.P.M et al. Int. Journal of Engineering Research and Applications www.ijera.com 
ISSN : 2248-9622, Vol. 4, Issue 9( Version 3), September 2014, pp.100-108 
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2.2 Methods 2.2.1 Batch Solvent Extraction method (BSEM): 1g of the wood powder was mixed with various volumes of ethyl acetate solvent and methanol respectively to give a solid to liquid ratio ranging from 1:50 to 1:300(g/mL).The flask containing sample powder along with solvent was incubated in thermostatic water bath at various temperatures (30–60∘C) and various time intervals (15–300min). Observe the change in color within solvent and filtering it into filtrate and residue. Extract containing colored filtrate is subjected to evaporation in rotavapor at 60°C of water bath temperature. Metabolite extract is remained in the RB is weighed and transferred to ependoffs for the analysis. 2.2.2 Ultrasonic Assisted Extraction (UAE): 1g of the wood powder was mixed with various volumes of ethyl acetate and methanol solvent respectively to give a solid to liquid ratio ranging from 1:50 to 1:250(g/mL) and allowed for gentle mixing. The beaker was then placed into the ultrasonic bath aided with grill containing distilled water for extraction process. Parameter optimized was ultrasonic temperature for the range of 30-80oC and extraction time for 5-30 minutes. All extracts were filtered and evaporated in rotavapour at 60°C of water bath temperature and is dried to get solid sample, the weight was measured and transferred to ependoffs for the analysis and interpretation procedures. 2.2.3 Microwave Assisted Extraction (MAE): 1g of sawdust samples were sieved and was mixed with various volumes of ethyl acetate and methanol solvent respectively to give a solid to liquid ratio ranging from 1:50 to 1:250 (g/mL) and allowed for gentle mixing in container and placed in micro treatment chamber (oven) with variable extraction time for range 5-30 mins at ranging temperature of 30-60°C respectively and microwave power of 800W was used for the extraction work. Further it is filtered, filtrate was evaporated in rotary evaporator at 60°C of water bath temperature and is dried to get solid sample, and the weight was measured and transferred to ependoffs for the analysis and interpretation procedures. 2.2.4. Statistical screening and optimization design of experiments: 
A Box-Behnken model for three factors or variables was adopted in this study as the experimental design model using Design Expert software (version 6.0.8.Stat Ease Inc., Minneapolis, MN, USA). This method is preferred as design model since relatively few combinations of the variables are adequate to estimate potentially complex response function. In total 17 experiments are needed in each sample of individual solvent to calculate its 10 coefficients of the second order polynomial equation which was, fitted on the experimental data. Percentage recovery of dye was taken as response of the system while the three process parameter i.e., temperature, extraction time and solid to liquid ratio were taken as input independent variables with respect to Solvent, Microwave and Ultrasonic extraction methods. The system was stated by the following equation: 
푌 = 푏0+ 푏1A+ 푏2B+ 푏3C+ 푏11A2+ 푏22B2+ 푏33C2+ 푏12AB+ 푏13AC+ 푏23BC Where 푏0 is the intercept; 푏1, 푏2, and 푏3 are linear coefficients; 푏11, 푏22, and 푏33 are squared coefficients; 푏12, 푏13, and 푏23 are interaction coefficients and the experimental variables are temperature (A), Extraction time (B) and Solid to liquid ratio (C).The model adequacies were checked in terms of the values of 푅2 and Analysis of variance (ANOVA) was engaged to determine the significance of the models [9]. 
III. RESULTS AND DISCUSSION 
3.1. Box-Behnken Analysis: In this study, BBD was used for three process variables (extraction temperature, extraction time, and solid to liquid ratio) at three levels. The design points fall within a safe operational limit, within the nominal high and low levels, as BBD does not contain any points at the vertices of the cubic region. Design arrangements and responses of Experimental and Predicted values of Ethyl acetate (EtOAc) and Methanol (MeOH) solvents for Solvent Extraction method, Ultrasonic assisted extraction and Microwave assisted extraction method were generated are given in Table No.1. 3.2. Statistical Analysis: Multiple regression analysis of the data yielded, the following equation for the recovery of natural dye using Ethyl acetate and Methanol recovery of Batch Solvent Extraction Method in terms of coded factors: 
Y1 = +25.72- 0.46* A+ 0.17* B+ 2.01* C+ 0.65* A2+ 0.23* B2+ 0.15* C2- 0.35* A * B- 0.22* A * C- 0.70* B * C Y2 = +34.46- 0.76* A+ 0.55* B+ 2.41* C+ 0.82* A2+ 0.70* B2+ 0.57*C2- 0.17* A * B- 0.95* A * C- 0.13* B * C
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The following equation for the recovery of natural dye using Ethyl acetate and Methanol recovery of Ultrasonic extraction method in terms of coded factors: 
Y1= +29.50+0.038*A+2.81*B+2.15*C-0.14*A2- 3.34*B2+ 0.44*C2- 0.28*A*B- 0.55*A*C- 1.00*B* C Y2= +39.52+0.038* A+2.08 * B+1.51* C-0.22* A2- 2.40* B2+0.78* C2+0.15* A * B+0.33* A * C-1.50* B * C The following equation for the recovery of natural dye using Ethyl acetate and Methanol recovery of Microwave extraction method in terms of coded factors: 
Y1=+44.70+0.36*A+1.38*B+1.29*C+1.64*A2- 0.59*B2+1.44*C2+0.050*A*B-0.68*A*C- 0.100*B*C Y2=+49.70+0.73*A+1.35*B+1.07*C+0.012*A2- 1.69*B2-0.29*C2+0.075*A*B-0.63*A*C- 0.025*B*C Where Y1 is Ethyl acetate response variable and Y2 is Methanol response variable. The student t- distribution and the corresponding p-values along with the f-values of EtOAc and MeOH responses are listed in Table No.2 respectively. In ANOVA for Response Surface Quadratic Model of Ethyl Acetate recovery of Batch Solvent Extraction method, the Model F-value of 4.36 implies the model is significant and there is only a 3.26% chance that a "Model F-Value" this large could occur due to noise. Values of "Prob > F" less than 0.0500 indicate model terms are significant. In this case Solid to Liquid feed ratio (C) are significant model terms. Values greater than 0.1000 indicate the model terms are not significant. The "Lack of Fit F-value" of 1.58 implies the Lack of Fit is not significant relative to the pure error. The values for the coefficient of determination 푅2=0.8486 and Adjusted 푅2 =0.6539 represents the proportion of variation in the yield or response in the model. A negative Pred R-Squared= -0.4215 implies that the overall mean is a better predictor of obtained response than the current model. 
Whereas ANOVA for Response Surface Quadratic Model of Ethyl Acetate recovery of Ultrasonic extraction method, the Model F-value of 3.34 implies there is a 6.28% chance that a "Model F- Value" this large could occur due to noise. Values of "Prob > F" less than 0.0500 indicate model terms are significant. In this case Extraction time, Solid to Liquid (Feed) ratio and Squared Extraction time coefficients are significant model terms. The values for the coefficient of determination 푅2=0.5687 and Adjusted 푅2 =0.8113 represents the proportion of variation in the yield or response in the model. A negative Pred R-Squared=-2.0188 implies that the overall mean is a better predictor of obtained response than the current model. In case of Microwave extraction method the Model F-value of 2.87 implies there is an 8.94% chance that a "Model F-Value" this large could occur due to noise. Values of "Prob > F" less than 0.0500 indicate model terms are significant. In this case Extraction time and Solid to liquid (feed) ratio are significant model terms. The values for the coefficient of determination 푅2= 0.7866 and Adjusted 푅2 = 0.5122 represents the proportion of variation in the yield or response in the model. A negative Pred R-Squared= -2.4147 implies that the overall mean is a better predictor of obtained response than the current model. In ANOVA for Response Surface Quadratic Model of Methanol recovery of Batch Solvent Extraction method, the Model F-value of 18.21 implies the model is significant. There is only a 0.05% chance that a "Model F-Value" this large could occur due to noise. Values of "Prob>F" less than 0.0500 indicate model terms are significant. In this case Extraction temperature, Extraction time, Solid to liquid (Feed) ratio, squared temperature coefficient and Temperature-Solid to liquid interaction coefficients are significant model terms. The "Lack of Fit F-value" of 0.56 implies the Lack of Fit is not significant relative to the pure error. The values for the coefficient of determination 푅2= 0.9590 and adjusted 푅2 = 0.9064 represents the proportion of variation in the yield or response in the model. The "Pred R-Squared" of 0.7602 is in reasonable agreement with the "Adj R-Squared" of 0.9064. Whereas ANOVA for Response Surface Quadratic Model of Methanol recovery, the Model F- value of 2.98 implies there is an 8.22% chance that a " A negative Pred R-Squared= -1.3706 implies that the overall mean is a better predictor of obtained response than the current model and ANOVA for Response Surface Quadratic Model of Methanol recovery, the Model F-value of 4.94 implies the model is significant. There is only a 2.34% chance that a "Model F-Value" this large could occur due to noise. Values of "Prob > F" less than 0.0500 indicate model terms are significant. In this case Extraction time, Solid to liquid ration and squared Extraction time coefficients are significant model terms.
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3.3. Plot Response Surface Design 
To visualize the relationship between 
response and experimental levels of the independent 
variables for the natural dye extraction, three 
dimensional (3D) surface plots were constructed 
according to the quadratic polynomial model 
equation. 
The variation of Ethyl acetate recovery and 
Methanol recovery with Extraction time and 
Temperature are graphically presented in above Fig 
No.1. As the Extraction time of both solvents 
increases and Temperature were decreased, the 
Natural dye recovery increased significantly with 
curvature contour lines. 
DESIGN-EXPERT Plot 
Ethyl acetate recovery 
X = A: TEMPERATURE 
Y = B: EXTRACTION TIME 
Actual Factor 
C: FEED RATIO = 150.00 
25.6346 
26.1228 
26.611 
27.0993 
27.5875 
Ethyl acetate recovery 
30.00 
37.50 
45.00 
52.50 
60.00 
15.00 
86.25 
157.50 
228.75 
300.00 
A: TEMPERATURE 
B: EXTRACTION TIME 
DESIGN-EXPERT Plot 
Methanol recovery 
X = A: TEMPERATURE 
Y = B: EXTRACTION TIME 
Actual Factor 
C: FEED RATIO = 150.00 
34.2027 
35.0177 
35.8326 
36.6476 
37.4625 
Methanol recovery 
30.00 
37.50 
45.00 
52.50 
60.00 
15.00 
86.25 
157.50 
228.75 
300.00 
A: TEMPERATURE 
B: EXTRACTION TIME 
Fig No.1: Extraction time Vs Temperature of 
Batch Solvent Extraction Method for Sample 
. 
DESIGN-EXPERT Plot 
Ethyl acetate recovery 
X = A: TEMPERATURE 
Y = B: EXTRACTION TIME 
Actual Factor 
C: FEED RATIO = 150.00 
22.9 
24.701 
26.5021 
28.3031 
30.1042 
Ethyl acetate recovery 
30.00 
42.50 
55.00 
67.50 
80.00 
5.00 
11.25 
17.50 
23.75 
30.00 
A: TEMPERATURE 
B: EXTRACTION TIME 
DESIGN-EXPERT Plot 
Methanol recovery 
X = A: TEMPERATURE 
Y = B: EXTRACTION TIME 
Actual Factor 
C: FEED RATIO = 150.00 
34.7125 
36.0296 
37.3466 
38.6637 
39.9808 
Methanol recovery 
30.00 
42.50 
55.00 
67.50 
80.00 
5.00 
11.25 
17.50 
23.75 
30.00 
A: TEMPERATURE 
B: EXTRACTION TIME 
Fig No.2: Extraction time Vs Temperature of 
Ultrasonic Assisted Extraction Method for Sample 
The variation of Ethyl acetate recovery and 
Methanol recovery with Extraction time and 
temperature are graphically presented in above Fig 
No.2. As the Extraction time of both solvents 
increases and temperature were decreased, the 
Natural dye recovery increased significantly with 
curvature contour lines. 
DESIGN-EXPERT Plot 
Ethyl acetate recovery 
X = A: TEMPERATURE 
Y = B: EXTRACTION TIME 
Actual Factor 
C: FEED RATIO = 150.00 
42.7226 
43.9263 
45.1301 
46.3338 
47.5375 
Ethyl acetate recovery 
30.00 
37.50 
45.00 
52.50 
60.00 
5.00 
11.25 
17.50 
23.75 
30.00 
A: TEMPERATURE 
B: EXTRACTION TIME 
DESIGN-EXPERT Plot 
Methanol recovery 
X = A: TEMPERATURE 
Y = B: EXTRACTION TIME 
Actual Factor 
C: FEED RATIO = 150.00 
46.025 
47.2033 
48.3816 
49.5598 
50.7381 
Methanol recovery 
30.00 
37.50 
45.00 
52.50 
60.00 
5.00 
11.25 
17.50 
23.75 
30.00 
A: TEMPERATURE 
B: EXTRACTION TIME 
Fig No.3: Extraction time Vs Temperature of 
Microwave Assisted Extraction Method for 
Sample
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Table No.1: Box-Behnken Design arrangement and Responses for Batch Solvent, Ultrasonic Assisted and Microwave extraction method Exp EtOAc: Experimental Ethyl acetate, Pred EtOAc: Predicted Ethyl acetate, Exp MeOH: Experimental Methanol, Pred MeOH: Predicted Methanol. Table No. 2: ANOVA for Response Surface Quadratic Model of Ethyl Acetate and Methanol Recovery
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. 
DESIGN-EXPERT Plot 
Ethyl acetate recovery 
X = A: TEMPERATURE 
Y = B: EXTRACTION TIME 
Actual Factor 
C: FEED RATIO = 150.00 
22.9 
24.701 
26.5021 
28.3031 
30.1042 
Ethyl acetate recovery 
30.00 
42.50 
55.00 
67.50 
80.00 
5.00 
11.25 
17.50 
23.75 
30.00 
A: TEMPERATURE 
B: EXTRACTION TIME 
DESIGN-EXPERT Plot 
Methanol recovery 
X = A: TEMPERATURE 
Y = B: EXTRACTION TIME 
Actual Factor 
C: FEED RATIO = 150.00 
34.7125 
36.0296 
37.3466 
38.6637 
39.9808 
Methanol recovery 
30.00 
42.50 
55.00 
67.50 
80.00 
5.00 
11.25 
17.50 
23.75 
30.00 
A: TEMPERATURE 
B: EXTRACTION TIME 
Fig No.2: Extraction time Vs Temperature of 
Ultrasonic Assisted Extraction Method for Sample 
The variation of Ethyl acetate recovery and 
Methanol recovery with Extraction time and 
temperature are graphically presented in above Fig 
No.2. As the Extraction time of both solvents 
increases and temperature were decreased, the 
Natural dye recovery increased significantly with 
curvature contour lines. 
DESIGN-EXPERT Plot 
Ethyl acetate recovery 
X = A: TEMPERATURE 
Y = B: EXTRACTION TIME 
Actual Factor 
C: FEED RATIO = 150.00 
42.7226 
43.9263 
45.1301 
46.3338 
47.5375 
Ethyl acetate recovery 
30.00 
37.50 
45.00 
52.50 
60.00 
5.00 
11.25 
17.50 
23.75 
30.00 
A: TEMPERATURE 
B: EXTRACTION TIME 
DESIGN-EXPERT Plot 
Methanol recovery 
X = A: TEMPERATURE 
Y = B: EXTRACTION TIME 
Actual Factor 
C: FEED RATIO = 150.00 
46.025 
47.2033 
48.3816 
49.5598 
50.7381 
Methanol recovery 
30.00 
37.50 
45.00 
52.50 
60.00 
5.00 
11.25 
17.50 
23.75 
30.00 
A: TEMPERATURE 
B: EXTRACTION TIME 
Fig No.3: Extraction time Vs Temperature of 
Microwave Assisted Extraction Method for 
Sample 
The variation of Ethyl acetate recovery and 
Methanol recovery with Extraction time and 
temperature are graphically presented in above Fig 
No.3. As the Extraction time of both solvents 
increases and temperature were decreased, the 
Natural dye recovery increased significantly with 
curvature contour lines 
DESIGN-EXPERT Plot 
Ethyl acetate recovery 
X = A: TEMPERATURE 
Y = C: FEED RATIO 
Actual Factor 
B: EXTRACTION TIME = 157.50 
23.8385 
25.1852 
26.5318 
27.8784 
29.225 
Ethyl acetate recovery 
30.00 
37.50 
45.00 
52.50 
60.00 
50.00 
100.00 
150.00 
200.00 
250.00 
A: TEMPERATURE 
C: FEED RATIO 
DESIGN-EXPERT Plot 
Methanol recovery 
X = A: TEMPERATURE 
Y = C: FEED RATIO 
Actual Factor 
B: EXTRACTION TIME = 157.50 
32.607 
34.449 
36.291 
38.133 
39.975 
Methanol recovery 
30.00 
37.50 
45.00 
52.50 
60.00 
50.00 
100.00 
150.00 
200.00 
250.00 
A: TEMPERATURE 
C: FEED RATIO 
Fig No.4: Feed ratio Vs Temperature of Batch 
Solvent Extraction Method for Sample 
The variation of Ethyl acetate recovery and 
Methanol recovery with Solid to Liquid Feed ratio
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and Temperature are graphically presented in above 
Fig No.4. As the Solid to Liquid Feed ratio of both 
solvents increases and Temperature were decreased, 
the Natural dye recovery increased significantly with 
curvature contour lines. 
The variation of Ethyl acetate recovery and 
Methanol recovery with Solid to Liquid Feed ratio 
and temperature are graphically presented in above 
Fig No.5. As the Solid to Liquid Feed ratio of both 
solvents increases and temperature were decreased, 
the Natural dye recovery increased non-significantly 
with linear contour lines. 
DESIGN-EXPERT Plot 
Ethyl acetate recovery 
X = A: TEMPERATURE 
Y = C: FEED RATIO 
Actual Factor 
B: EXTRACTION TIME = 17.50 
27.0625 
28.4125 
29.7625 
31.1125 
32.4625 
Ethyl acetate recovery 
30.00 
42.50 
55.00 
67.50 
80.00 
50.00 
100.00 
150.00 
200.00 
250.00 
A: TEMPERATURE 
C: FEED RATIO 
DESIGN-EXPERT Plot 
Methanol recovery 
X = A: TEMPERATURE 
Y = C: FEED RATIO 
Actual Factor 
B: EXTRACTION TIME = 17.50 
38.275 
39.1956 
40.1163 
41.0369 
41.9576 
Methanol recovery 
30.00 
42.50 
55.00 
67.50 
80.00 
50.00 
100.00 
150.00 
200.00 
250.00 
A: TEMPERATURE 
C: FEED RATIO 
Fig No.5: Feed ratio Vs Temperature of 
Ultrasonic assisted Extraction Method for Sample 
DESIGN-EXPERT Plot 
Ethyl acetate recovery 
X = A: TEMPERATURE 
Y = C: FEED RATIO 
Actual Factor 
B: EXTRACTION TIME = 17.50 
44.3411 
45.5996 
46.8581 
48.1165 
49.375 
Ethyl acetate recovery 
30.00 
37.50 
45.00 
52.50 
60.00 
50.00 
100.00 
150.00 
200.00 
250.00 
A: TEMPERATURE 
C: FEED RATIO 
DESIGN-EXPERT Plot 
Methanol recovery 
X = A: TEMPERATURE 
Y = C: FEED RATIO 
Actual Factor 
B: EXTRACTION TIME = 17.50 
47 
47.9034 
48.8068 
49.7101 
50.6135 
Methanol recovery 
30.00 
37.50 
45.00 
52.50 
60.00 
50.00 
100.00 
150.00 
200.00 
250.00 
A: TEMPERATURE 
C: FEED RATIO 
Fig No.6: Feed ratio Vs Temperature of 
Microwave assisted Extraction Method for 
Sample 
The variation of Ethyl acetate recovery and 
Methanol recovery with Solid to Liquid Feed ratio 
and temperature are graphically presented in above 
Fig No.6. As the Solid to Liquid Feed ratio of both 
solvents increases and temperature were increased, 
the Natural dye recovery increased significantly with 
curvature contour lines. 
DESIGN-EXPERT Plot 
Ethyl acetate recovery 
X = B: EXTRACTION TIME 
Y = C: FEED RATIO 
Actual Factor 
A: TEMPERATURE = 45.00 
23.2125 
24.5688 
25.925 
27.2813 
28.6375 
Ethyl acetate recovery 
15.00 
86.25 
157.50 
228.75 
300.00 
50.00 
100.00 
150.00 
200.00 
250.00 
B: EXTRACTION TIME 
C: FEED RATIO 
DESIGN-EXPERT Plot 
Methanol recovery 
X = B: EXTRACTION TIME 
Y = C: FEED RATIO 
Actual Factor 
A: TEMPERATURE = 45.00 
32.4538 
33.9809 
35.5081 
37.0353 
38.5625 
Methanol recovery 
15.00 
86.25 
157.50 
228.75 
300.00 
50.00 
100.00 
150.00 
200.00 
250.00 
B: EXTRACTION TIME 
C: FEED RATIO 
Fig No.7: Feed ratio Vs Extraction time of Batch 
Solvent Extraction Method for Sample
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The variation of Ethyl acetate recovery and 
Methanol recovery with Solid to Liquid Feed ratio 
and Extraction Time are graphically presented in 
above Fig No.7. As the Solid to Liquid Feed ratio of 
both solvents increases and Extraction Time were 
decreased, the Natural dye recovery increased 
significantly with curvature contour lines. 
DESIGN-EXPERT Plot 
Ethyl acetate recovery 
X = B: EXTRACTION TIME 
Y = C: FEED RATIO 
Actual Factor 
A: TEMPERATURE = 55.00 
20.6375 
23.5615 
26.4855 
29.4095 
32.3335 
Ethyl acetate recovery 
5.00 
11.25 
17.50 
23.75 
30.00 
50.00 
100.00 
150.00 
200.00 
250.00 
B: EXTRACTION TIME 
C: FEED RATIO 
DESIGN-EXPERT Plot 
Methanol recovery 
X = B: EXTRACTION TIME 
Y = C: FEED RATIO 
Actual Factor 
A: TEMPERATURE = 55.00 
32.8125 
35.0704 
37.3283 
39.5862 
41.844 
Methanol recovery 
5.00 
11.25 
17.50 
23.75 
30.00 
50.00 
100.00 
150.00 
200.00 
250.00 
B: EXTRACTION TIME 
C: FEED RATIO 
Fig No.8: Feed ratio Vs Extraction time of 
ultrasonic Assisted Extraction Method for Sample 
The variation of Ethyl acetate recovery and 
Methanol recovery with Solid to Liquid Feed ratio 
and Extraction Time are graphically presented in 
above Fig No.8. As the Solid to Liquid Feed ratio of 
both solvents increases and Extraction Time were 
decreased, the Natural dye recovery increased 
significantly with curvature contour lines. 
DESIGN-EXPERT Plot 
Ethyl acetate recovery 
X = B: EXTRACTION TIME 
Y = C: FEED RATIO 
Actual Factor 
A: TEMPERATURE = 45.00 
42.4031 
43.8304 
45.2578 
46.6851 
48.1125 
Ethyl acetate recovery 
5.00 
11.25 
17.50 
23.75 
30.00 
50.00 
100.00 
150.00 
200.00 
250.00 
B: EXTRACTION TIME 
C: FEED RATIO 
DESIGN-EXPERT Plot 
Methanol recovery 
X = B: EXTRACTION TIME 
Y = C: FEED RATIO 
Actual Factor 
A: TEMPERATURE = 45.00 
45.275 
46.6431 
48.0113 
49.3794 
50.7475 
Methanol recovery 
5.00 
11.25 
17.50 
23.75 
30.00 
50.00 
100.00 
150.00 
200.00 
250.00 
B: EXTRACTION TIME 
C: FEED RATIO 
Fig No.9: Feed ratio Vs Extraction time of 
Microwave assisted Extraction Method for 
Sample 
The variation of Ethyl acetate recovery and Methanol 
recovery with Solid to Liquid Feed ratio and 
Extraction Time are graphically presented in above 
Fig No.4.9.As the Solid to Liquid Feed ratio of both 
solvents increases and Extraction Time were 
increased, the Natural dye recovery increased 
significantly with curvature contour lines. 
3.4. Verification of Optimized Condition and 
Predictive Model 
Optimization requires goals to be set for the 
variables and response where all goals then get 
combined into one desirability function. To find a 
good set of conditions that will meet all the goals, the 
three variables extraction temperature extraction 
time, solid to liquid, were set within range while 
ethyl acetate and methanol recovery was set at 
maximum. For response, the “importance” was set at 
5 in order to meet the objective of getting maximum 
recovery. By applying the desirability function 
approach, the optimum level of various parameters 
was obtained as showed in Table No.3 provided with 
experimental values for obtained optimal conditions.
Hemanthraj.K.P.M et al. Int. Journal of Engineering Research and Applications www.ijera.com 
ISSN : 2248-9622, Vol. 4, Issue 9( Version 3), September 2014, pp.100-108 
www.ijera.com 108 | P a g e 
Table No. 3: Optimum conditions and the predicted and experimental value of responses at the optimum conditions. 
Extraction methods 
Responses 
Temperature (°C) 
Extraction Time (min) 
Feed Ratio (1gm/ml) 
EtOAc recovery (%) 
MeOH recovery (%) 
Batch solvent 
Predicted 
31.01 
57.57 
249.67 
29.3351 
39.6676 
Experimental 
31 
57 
250 
29.10 
39.50 
Ultrasonic Assisted 
Predicted 
58.69 
21.01 
249.41 
32.2277 
41.8215 
Experimental 
59 
21 
249 
32.0 
42.0 
Microwave Assisted 
Predicted 
30.00 
23.84 
250.00 
49.845 
50.6 
Experimental 
30.0 
24.0 
250.00 
50.0 
50.2 
IV. CONCLUSION 
In the present study, response surface methodology was used to optimize the Solvent, Ultrasonic and Microwave assisted extraction of natural dye from Pterocarpus santalinus wood. Box- Behnken design was used to determine the optimum process parameters and the multiple regression analysis for predicting responses were obtained. Under optimum condition Microwave assisted extraction method showed the highest natural dye yield percentage which is 50.0 for ethyl acetate solvent and 50.2 for methanol solvent. Microwave assisted extraction method dictates the quality, economics and environmental impact of any processing plant. It shows a highly promising future with drastic reduction in extraction time resulting in higher sample throughput without significant losses in analyte recovery. In this study among three parameters Solid to liquid ratio for Solvent extraction method, Extraction time for Ultrasonic extraction method and extraction time and solid to liquid for microwave assisted extraction method is found to be most prominent factor affecting the efficiency of dye extraction. 
V. REFERENCES 
[1.] Kodithuwakku Kankanange Indika Upali Arunakumara, Buddhi Charana Walpola, Siripala Subasinghe and Min-Ho Yoon, Pterocarpus santalinus Linn. f. (Rath handun): A Review of Its Botany, Uses, Phytochemistry and Pharmacology, J. Korean Soc. Appl. Biol. Chem. 54(4), 2011, 495-500. 
[2.] Ali, S., Hussain, T., & Nawaz, R., Optimization of alkaline extraction of natural dye from henna leaves and its dyeing on cotton by exhaust method, Journal of Cleaner Production, 17, 2009, 61-66. 
[3.] Samanta, A.K., Konar, A., & Chakraborti, S., Dyeing jute with test extract: Part 1 Effects of different mordents and dyeing process variables., Indian Journal of Fibres & Textile Research, 36, 2010, 63-73 
[4.] Montazer, M. & Parvinzadeh, M. Dyeing of wool with Marigold and its properties. Fibers & Polymer, 8(2), 2007, 181-185. 
[5.] G. D. S. C. Borges, F. G. K. Vieira, C. Copetti, L. V. Gonzaga,and R. Fett,“Optimization of the extraction of flavanols and anthocyanins from the fruit pulp of Euterpe edulis using the response surface methodology,” Food Research International, vol. 44, no. 3, pp. 708–715, 2011. 
[6.] H. H. Wijngaard and N. Brunton, “The optimisation of solid-liquid extraction of antioxidants from apple pomace by response surface methodology,” Journal of Food Engineering, vol. 96, no. 1, pp. 134–140, 2010. 
[7.] Sudhanva.M.Desai, N.C.L.N Charyulu, Satyanarayana V Suggala, “Statistical Optimization of Adsorption Variables for Biosorption of Chromium (Vi) Using Crude Tamarind Pod Shell and Activated Carbon”, International Journal of Research in Engineering and Technology, Vol: 03, 441, 2014. 
[8.] Pritam G. Bafna, Optimization of Process Parameters for Extraction of Kokum (Garcinia Indica) Fruit Pulp using Response Surface Methodology (RSM), International Journal of Scientific & Engineering Research Vol: 3,2012.

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Optimization of Extraction Parameters for Natural Dye from Pterocarpus santalinus by using Response Surface Methodology

  • 1. Hemanthraj.K.P.M et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 9( Version 3), September 2014, pp.100-108 www.ijera.com 100 | P a g e Optimization of Extraction Parameters for Natural Dye from Pterocarpus santalinus by using Response Surface Methodology Hemanthraj.K.P.M1, Sudhanva.M.Desai1, Surendra Singh Bisht2. 1Department of Chemical Engineering, Dayananda Sagar College of Engineering, Bangalore, India. 2Chemistry of Forest Products Division, Institute of Wood Science and Technology, Malleshwaram, Bangalore, India. Abstract: - Pterocarpus species has been admired for centuries for its dye, beautiful color, hardness and durability. The present study deals with the extraction of natural dye from Pterocarpus wood materials. Response surface methodology was used to study the optimal conditions for the extraction of dye. Factors such as extraction temperature, extraction time, and solid to liquid ratio were identified to be significantly affecting natural dye extraction efficiency. By using three-level three-factor Box-Behnken design, the optimized conditions for dye extraction by different techniques such as Solvent, Ultrasonic and Microwave extraction method. Microwave assisted extraction method showed the highest natural dye yield percentage which is 50.0 for ethyl acetate solvent and 50.2 for methanol solvent. Keywords: Pterocarpus species, Natural dye, Response surface methodology. I. INTRODUCTION: A natural dye is a substance derived from natural sources used to add a color to or change the color of something and considered as sustainable and eco- friendly [1-4]. Pterocarpus species wood is renowned for its characteristic timber of exquisite color, beauty and superlative technical qualities yielding a natural dye santalin belong to the molecular class of condensed bioflavonoid. Extraction of bioactive compounds is influenced by various process parameters such as solvent composition, pH, temperature, extraction time and solid to liquid ratio [5, 6]. Solvent extraction is a common form of chemical extraction using organic solvents e.g. hexane, ethyl acetate, ether, chloroform, benzene, ethanol, methanol etc. It is commonly used in combination with other technologies such as solidification/stabilization, precipitation and electro winning. Another typical method called Ultrasonic- assisted extraction (UAE) is a process of high extraction yields of good quality in shorter periods of time using lower amounts of solvent than traditional processes. Among the new extraction techniques, UAE is the most economical and the one with less instrumental requirements. Different plant extracts and bioactive metabolites have been obtained with this technique. Microwave assisted extraction (MAE) is a relatively latest extraction techniques which utilizes microwave energy to heat the solvent and the sample to increase the mass transfer rate of the solutes from the sample matrix into the solvent. Microwave extraction offers better selectivity less extractant use and lower energy input efficiently. MAE offers a rapid delivery of energy to a total volume of solvent and solid target matrix with subsequent heating of the solvent and solid matrix, efficiently and homogeneously. Response surface methodology (RSM) used to provide superb statistical tools for design and analysis of experiments aimed at process optimization [7]. Design of Experiments (DOE) deals many RSM designs with options depend on the number of design variables or factors, which can range from one to ten offering Box-Behnken designs (BBD) for three to seven factors require only three levels, coded as −1, 0, and +1 creating designs with desirable statistical properties. The objective of the present study is to provide an overview of existing research studies on extraction of natural dye from Pterocarpus spp. with aid of Response surface methodology. II. MATERIALS AND METHODS 2.1 Materials: Sawdust sample were produced from Pterocarpus santalinus wood collected from Chemistry of Forest Products and Wood Properties and Engineered Wood at Institute of Wood Science and Technology, Bangalore. The HPLC grade solvents (Ethyl acetate and Methanol) used for extracting metabolites were purchased from Merck Specialties Pvt. Ltd. and HiMediaLaboratories Pvt. Ltd. Mumbai. The instrument Buchi Rota Vapor used for evaporation. RESEARCH ARTICLE OPEN ACCESS
  • 2. Hemanthraj.K.P.M et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 9( Version 3), September 2014, pp.100-108 www.ijera.com 101 | P a g e 2.2 Methods 2.2.1 Batch Solvent Extraction method (BSEM): 1g of the wood powder was mixed with various volumes of ethyl acetate solvent and methanol respectively to give a solid to liquid ratio ranging from 1:50 to 1:300(g/mL).The flask containing sample powder along with solvent was incubated in thermostatic water bath at various temperatures (30–60∘C) and various time intervals (15–300min). Observe the change in color within solvent and filtering it into filtrate and residue. Extract containing colored filtrate is subjected to evaporation in rotavapor at 60°C of water bath temperature. Metabolite extract is remained in the RB is weighed and transferred to ependoffs for the analysis. 2.2.2 Ultrasonic Assisted Extraction (UAE): 1g of the wood powder was mixed with various volumes of ethyl acetate and methanol solvent respectively to give a solid to liquid ratio ranging from 1:50 to 1:250(g/mL) and allowed for gentle mixing. The beaker was then placed into the ultrasonic bath aided with grill containing distilled water for extraction process. Parameter optimized was ultrasonic temperature for the range of 30-80oC and extraction time for 5-30 minutes. All extracts were filtered and evaporated in rotavapour at 60°C of water bath temperature and is dried to get solid sample, the weight was measured and transferred to ependoffs for the analysis and interpretation procedures. 2.2.3 Microwave Assisted Extraction (MAE): 1g of sawdust samples were sieved and was mixed with various volumes of ethyl acetate and methanol solvent respectively to give a solid to liquid ratio ranging from 1:50 to 1:250 (g/mL) and allowed for gentle mixing in container and placed in micro treatment chamber (oven) with variable extraction time for range 5-30 mins at ranging temperature of 30-60°C respectively and microwave power of 800W was used for the extraction work. Further it is filtered, filtrate was evaporated in rotary evaporator at 60°C of water bath temperature and is dried to get solid sample, and the weight was measured and transferred to ependoffs for the analysis and interpretation procedures. 2.2.4. Statistical screening and optimization design of experiments: A Box-Behnken model for three factors or variables was adopted in this study as the experimental design model using Design Expert software (version 6.0.8.Stat Ease Inc., Minneapolis, MN, USA). This method is preferred as design model since relatively few combinations of the variables are adequate to estimate potentially complex response function. In total 17 experiments are needed in each sample of individual solvent to calculate its 10 coefficients of the second order polynomial equation which was, fitted on the experimental data. Percentage recovery of dye was taken as response of the system while the three process parameter i.e., temperature, extraction time and solid to liquid ratio were taken as input independent variables with respect to Solvent, Microwave and Ultrasonic extraction methods. The system was stated by the following equation: 푌 = 푏0+ 푏1A+ 푏2B+ 푏3C+ 푏11A2+ 푏22B2+ 푏33C2+ 푏12AB+ 푏13AC+ 푏23BC Where 푏0 is the intercept; 푏1, 푏2, and 푏3 are linear coefficients; 푏11, 푏22, and 푏33 are squared coefficients; 푏12, 푏13, and 푏23 are interaction coefficients and the experimental variables are temperature (A), Extraction time (B) and Solid to liquid ratio (C).The model adequacies were checked in terms of the values of 푅2 and Analysis of variance (ANOVA) was engaged to determine the significance of the models [9]. III. RESULTS AND DISCUSSION 3.1. Box-Behnken Analysis: In this study, BBD was used for three process variables (extraction temperature, extraction time, and solid to liquid ratio) at three levels. The design points fall within a safe operational limit, within the nominal high and low levels, as BBD does not contain any points at the vertices of the cubic region. Design arrangements and responses of Experimental and Predicted values of Ethyl acetate (EtOAc) and Methanol (MeOH) solvents for Solvent Extraction method, Ultrasonic assisted extraction and Microwave assisted extraction method were generated are given in Table No.1. 3.2. Statistical Analysis: Multiple regression analysis of the data yielded, the following equation for the recovery of natural dye using Ethyl acetate and Methanol recovery of Batch Solvent Extraction Method in terms of coded factors: Y1 = +25.72- 0.46* A+ 0.17* B+ 2.01* C+ 0.65* A2+ 0.23* B2+ 0.15* C2- 0.35* A * B- 0.22* A * C- 0.70* B * C Y2 = +34.46- 0.76* A+ 0.55* B+ 2.41* C+ 0.82* A2+ 0.70* B2+ 0.57*C2- 0.17* A * B- 0.95* A * C- 0.13* B * C
  • 3. Hemanthraj.K.P.M et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 9( Version 3), September 2014, pp.100-108 www.ijera.com 102 | P a g e The following equation for the recovery of natural dye using Ethyl acetate and Methanol recovery of Ultrasonic extraction method in terms of coded factors: Y1= +29.50+0.038*A+2.81*B+2.15*C-0.14*A2- 3.34*B2+ 0.44*C2- 0.28*A*B- 0.55*A*C- 1.00*B* C Y2= +39.52+0.038* A+2.08 * B+1.51* C-0.22* A2- 2.40* B2+0.78* C2+0.15* A * B+0.33* A * C-1.50* B * C The following equation for the recovery of natural dye using Ethyl acetate and Methanol recovery of Microwave extraction method in terms of coded factors: Y1=+44.70+0.36*A+1.38*B+1.29*C+1.64*A2- 0.59*B2+1.44*C2+0.050*A*B-0.68*A*C- 0.100*B*C Y2=+49.70+0.73*A+1.35*B+1.07*C+0.012*A2- 1.69*B2-0.29*C2+0.075*A*B-0.63*A*C- 0.025*B*C Where Y1 is Ethyl acetate response variable and Y2 is Methanol response variable. The student t- distribution and the corresponding p-values along with the f-values of EtOAc and MeOH responses are listed in Table No.2 respectively. In ANOVA for Response Surface Quadratic Model of Ethyl Acetate recovery of Batch Solvent Extraction method, the Model F-value of 4.36 implies the model is significant and there is only a 3.26% chance that a "Model F-Value" this large could occur due to noise. Values of "Prob > F" less than 0.0500 indicate model terms are significant. In this case Solid to Liquid feed ratio (C) are significant model terms. Values greater than 0.1000 indicate the model terms are not significant. The "Lack of Fit F-value" of 1.58 implies the Lack of Fit is not significant relative to the pure error. The values for the coefficient of determination 푅2=0.8486 and Adjusted 푅2 =0.6539 represents the proportion of variation in the yield or response in the model. A negative Pred R-Squared= -0.4215 implies that the overall mean is a better predictor of obtained response than the current model. Whereas ANOVA for Response Surface Quadratic Model of Ethyl Acetate recovery of Ultrasonic extraction method, the Model F-value of 3.34 implies there is a 6.28% chance that a "Model F- Value" this large could occur due to noise. Values of "Prob > F" less than 0.0500 indicate model terms are significant. In this case Extraction time, Solid to Liquid (Feed) ratio and Squared Extraction time coefficients are significant model terms. The values for the coefficient of determination 푅2=0.5687 and Adjusted 푅2 =0.8113 represents the proportion of variation in the yield or response in the model. A negative Pred R-Squared=-2.0188 implies that the overall mean is a better predictor of obtained response than the current model. In case of Microwave extraction method the Model F-value of 2.87 implies there is an 8.94% chance that a "Model F-Value" this large could occur due to noise. Values of "Prob > F" less than 0.0500 indicate model terms are significant. In this case Extraction time and Solid to liquid (feed) ratio are significant model terms. The values for the coefficient of determination 푅2= 0.7866 and Adjusted 푅2 = 0.5122 represents the proportion of variation in the yield or response in the model. A negative Pred R-Squared= -2.4147 implies that the overall mean is a better predictor of obtained response than the current model. In ANOVA for Response Surface Quadratic Model of Methanol recovery of Batch Solvent Extraction method, the Model F-value of 18.21 implies the model is significant. There is only a 0.05% chance that a "Model F-Value" this large could occur due to noise. Values of "Prob>F" less than 0.0500 indicate model terms are significant. In this case Extraction temperature, Extraction time, Solid to liquid (Feed) ratio, squared temperature coefficient and Temperature-Solid to liquid interaction coefficients are significant model terms. The "Lack of Fit F-value" of 0.56 implies the Lack of Fit is not significant relative to the pure error. The values for the coefficient of determination 푅2= 0.9590 and adjusted 푅2 = 0.9064 represents the proportion of variation in the yield or response in the model. The "Pred R-Squared" of 0.7602 is in reasonable agreement with the "Adj R-Squared" of 0.9064. Whereas ANOVA for Response Surface Quadratic Model of Methanol recovery, the Model F- value of 2.98 implies there is an 8.22% chance that a " A negative Pred R-Squared= -1.3706 implies that the overall mean is a better predictor of obtained response than the current model and ANOVA for Response Surface Quadratic Model of Methanol recovery, the Model F-value of 4.94 implies the model is significant. There is only a 2.34% chance that a "Model F-Value" this large could occur due to noise. Values of "Prob > F" less than 0.0500 indicate model terms are significant. In this case Extraction time, Solid to liquid ration and squared Extraction time coefficients are significant model terms.
  • 4. Hemanthraj.K.P.M et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 9( Version 3), September 2014, pp.100-108 www.ijera.com 103 | P a g e 3.3. Plot Response Surface Design To visualize the relationship between response and experimental levels of the independent variables for the natural dye extraction, three dimensional (3D) surface plots were constructed according to the quadratic polynomial model equation. The variation of Ethyl acetate recovery and Methanol recovery with Extraction time and Temperature are graphically presented in above Fig No.1. As the Extraction time of both solvents increases and Temperature were decreased, the Natural dye recovery increased significantly with curvature contour lines. DESIGN-EXPERT Plot Ethyl acetate recovery X = A: TEMPERATURE Y = B: EXTRACTION TIME Actual Factor C: FEED RATIO = 150.00 25.6346 26.1228 26.611 27.0993 27.5875 Ethyl acetate recovery 30.00 37.50 45.00 52.50 60.00 15.00 86.25 157.50 228.75 300.00 A: TEMPERATURE B: EXTRACTION TIME DESIGN-EXPERT Plot Methanol recovery X = A: TEMPERATURE Y = B: EXTRACTION TIME Actual Factor C: FEED RATIO = 150.00 34.2027 35.0177 35.8326 36.6476 37.4625 Methanol recovery 30.00 37.50 45.00 52.50 60.00 15.00 86.25 157.50 228.75 300.00 A: TEMPERATURE B: EXTRACTION TIME Fig No.1: Extraction time Vs Temperature of Batch Solvent Extraction Method for Sample . DESIGN-EXPERT Plot Ethyl acetate recovery X = A: TEMPERATURE Y = B: EXTRACTION TIME Actual Factor C: FEED RATIO = 150.00 22.9 24.701 26.5021 28.3031 30.1042 Ethyl acetate recovery 30.00 42.50 55.00 67.50 80.00 5.00 11.25 17.50 23.75 30.00 A: TEMPERATURE B: EXTRACTION TIME DESIGN-EXPERT Plot Methanol recovery X = A: TEMPERATURE Y = B: EXTRACTION TIME Actual Factor C: FEED RATIO = 150.00 34.7125 36.0296 37.3466 38.6637 39.9808 Methanol recovery 30.00 42.50 55.00 67.50 80.00 5.00 11.25 17.50 23.75 30.00 A: TEMPERATURE B: EXTRACTION TIME Fig No.2: Extraction time Vs Temperature of Ultrasonic Assisted Extraction Method for Sample The variation of Ethyl acetate recovery and Methanol recovery with Extraction time and temperature are graphically presented in above Fig No.2. As the Extraction time of both solvents increases and temperature were decreased, the Natural dye recovery increased significantly with curvature contour lines. DESIGN-EXPERT Plot Ethyl acetate recovery X = A: TEMPERATURE Y = B: EXTRACTION TIME Actual Factor C: FEED RATIO = 150.00 42.7226 43.9263 45.1301 46.3338 47.5375 Ethyl acetate recovery 30.00 37.50 45.00 52.50 60.00 5.00 11.25 17.50 23.75 30.00 A: TEMPERATURE B: EXTRACTION TIME DESIGN-EXPERT Plot Methanol recovery X = A: TEMPERATURE Y = B: EXTRACTION TIME Actual Factor C: FEED RATIO = 150.00 46.025 47.2033 48.3816 49.5598 50.7381 Methanol recovery 30.00 37.50 45.00 52.50 60.00 5.00 11.25 17.50 23.75 30.00 A: TEMPERATURE B: EXTRACTION TIME Fig No.3: Extraction time Vs Temperature of Microwave Assisted Extraction Method for Sample
  • 5. Hemanthraj.K.P.M et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 9( Version 3), September 2014, pp.100-108 www.ijera.com 104 | P a g e Table No.1: Box-Behnken Design arrangement and Responses for Batch Solvent, Ultrasonic Assisted and Microwave extraction method Exp EtOAc: Experimental Ethyl acetate, Pred EtOAc: Predicted Ethyl acetate, Exp MeOH: Experimental Methanol, Pred MeOH: Predicted Methanol. Table No. 2: ANOVA for Response Surface Quadratic Model of Ethyl Acetate and Methanol Recovery
  • 6. Hemanthraj.K.P.M et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 9( Version 3), September 2014, pp.100-108 www.ijera.com 105 | P a g e . DESIGN-EXPERT Plot Ethyl acetate recovery X = A: TEMPERATURE Y = B: EXTRACTION TIME Actual Factor C: FEED RATIO = 150.00 22.9 24.701 26.5021 28.3031 30.1042 Ethyl acetate recovery 30.00 42.50 55.00 67.50 80.00 5.00 11.25 17.50 23.75 30.00 A: TEMPERATURE B: EXTRACTION TIME DESIGN-EXPERT Plot Methanol recovery X = A: TEMPERATURE Y = B: EXTRACTION TIME Actual Factor C: FEED RATIO = 150.00 34.7125 36.0296 37.3466 38.6637 39.9808 Methanol recovery 30.00 42.50 55.00 67.50 80.00 5.00 11.25 17.50 23.75 30.00 A: TEMPERATURE B: EXTRACTION TIME Fig No.2: Extraction time Vs Temperature of Ultrasonic Assisted Extraction Method for Sample The variation of Ethyl acetate recovery and Methanol recovery with Extraction time and temperature are graphically presented in above Fig No.2. As the Extraction time of both solvents increases and temperature were decreased, the Natural dye recovery increased significantly with curvature contour lines. DESIGN-EXPERT Plot Ethyl acetate recovery X = A: TEMPERATURE Y = B: EXTRACTION TIME Actual Factor C: FEED RATIO = 150.00 42.7226 43.9263 45.1301 46.3338 47.5375 Ethyl acetate recovery 30.00 37.50 45.00 52.50 60.00 5.00 11.25 17.50 23.75 30.00 A: TEMPERATURE B: EXTRACTION TIME DESIGN-EXPERT Plot Methanol recovery X = A: TEMPERATURE Y = B: EXTRACTION TIME Actual Factor C: FEED RATIO = 150.00 46.025 47.2033 48.3816 49.5598 50.7381 Methanol recovery 30.00 37.50 45.00 52.50 60.00 5.00 11.25 17.50 23.75 30.00 A: TEMPERATURE B: EXTRACTION TIME Fig No.3: Extraction time Vs Temperature of Microwave Assisted Extraction Method for Sample The variation of Ethyl acetate recovery and Methanol recovery with Extraction time and temperature are graphically presented in above Fig No.3. As the Extraction time of both solvents increases and temperature were decreased, the Natural dye recovery increased significantly with curvature contour lines DESIGN-EXPERT Plot Ethyl acetate recovery X = A: TEMPERATURE Y = C: FEED RATIO Actual Factor B: EXTRACTION TIME = 157.50 23.8385 25.1852 26.5318 27.8784 29.225 Ethyl acetate recovery 30.00 37.50 45.00 52.50 60.00 50.00 100.00 150.00 200.00 250.00 A: TEMPERATURE C: FEED RATIO DESIGN-EXPERT Plot Methanol recovery X = A: TEMPERATURE Y = C: FEED RATIO Actual Factor B: EXTRACTION TIME = 157.50 32.607 34.449 36.291 38.133 39.975 Methanol recovery 30.00 37.50 45.00 52.50 60.00 50.00 100.00 150.00 200.00 250.00 A: TEMPERATURE C: FEED RATIO Fig No.4: Feed ratio Vs Temperature of Batch Solvent Extraction Method for Sample The variation of Ethyl acetate recovery and Methanol recovery with Solid to Liquid Feed ratio
  • 7. Hemanthraj.K.P.M et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 9( Version 3), September 2014, pp.100-108 www.ijera.com 106 | P a g e and Temperature are graphically presented in above Fig No.4. As the Solid to Liquid Feed ratio of both solvents increases and Temperature were decreased, the Natural dye recovery increased significantly with curvature contour lines. The variation of Ethyl acetate recovery and Methanol recovery with Solid to Liquid Feed ratio and temperature are graphically presented in above Fig No.5. As the Solid to Liquid Feed ratio of both solvents increases and temperature were decreased, the Natural dye recovery increased non-significantly with linear contour lines. DESIGN-EXPERT Plot Ethyl acetate recovery X = A: TEMPERATURE Y = C: FEED RATIO Actual Factor B: EXTRACTION TIME = 17.50 27.0625 28.4125 29.7625 31.1125 32.4625 Ethyl acetate recovery 30.00 42.50 55.00 67.50 80.00 50.00 100.00 150.00 200.00 250.00 A: TEMPERATURE C: FEED RATIO DESIGN-EXPERT Plot Methanol recovery X = A: TEMPERATURE Y = C: FEED RATIO Actual Factor B: EXTRACTION TIME = 17.50 38.275 39.1956 40.1163 41.0369 41.9576 Methanol recovery 30.00 42.50 55.00 67.50 80.00 50.00 100.00 150.00 200.00 250.00 A: TEMPERATURE C: FEED RATIO Fig No.5: Feed ratio Vs Temperature of Ultrasonic assisted Extraction Method for Sample DESIGN-EXPERT Plot Ethyl acetate recovery X = A: TEMPERATURE Y = C: FEED RATIO Actual Factor B: EXTRACTION TIME = 17.50 44.3411 45.5996 46.8581 48.1165 49.375 Ethyl acetate recovery 30.00 37.50 45.00 52.50 60.00 50.00 100.00 150.00 200.00 250.00 A: TEMPERATURE C: FEED RATIO DESIGN-EXPERT Plot Methanol recovery X = A: TEMPERATURE Y = C: FEED RATIO Actual Factor B: EXTRACTION TIME = 17.50 47 47.9034 48.8068 49.7101 50.6135 Methanol recovery 30.00 37.50 45.00 52.50 60.00 50.00 100.00 150.00 200.00 250.00 A: TEMPERATURE C: FEED RATIO Fig No.6: Feed ratio Vs Temperature of Microwave assisted Extraction Method for Sample The variation of Ethyl acetate recovery and Methanol recovery with Solid to Liquid Feed ratio and temperature are graphically presented in above Fig No.6. As the Solid to Liquid Feed ratio of both solvents increases and temperature were increased, the Natural dye recovery increased significantly with curvature contour lines. DESIGN-EXPERT Plot Ethyl acetate recovery X = B: EXTRACTION TIME Y = C: FEED RATIO Actual Factor A: TEMPERATURE = 45.00 23.2125 24.5688 25.925 27.2813 28.6375 Ethyl acetate recovery 15.00 86.25 157.50 228.75 300.00 50.00 100.00 150.00 200.00 250.00 B: EXTRACTION TIME C: FEED RATIO DESIGN-EXPERT Plot Methanol recovery X = B: EXTRACTION TIME Y = C: FEED RATIO Actual Factor A: TEMPERATURE = 45.00 32.4538 33.9809 35.5081 37.0353 38.5625 Methanol recovery 15.00 86.25 157.50 228.75 300.00 50.00 100.00 150.00 200.00 250.00 B: EXTRACTION TIME C: FEED RATIO Fig No.7: Feed ratio Vs Extraction time of Batch Solvent Extraction Method for Sample
  • 8. Hemanthraj.K.P.M et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 9( Version 3), September 2014, pp.100-108 www.ijera.com 107 | P a g e The variation of Ethyl acetate recovery and Methanol recovery with Solid to Liquid Feed ratio and Extraction Time are graphically presented in above Fig No.7. As the Solid to Liquid Feed ratio of both solvents increases and Extraction Time were decreased, the Natural dye recovery increased significantly with curvature contour lines. DESIGN-EXPERT Plot Ethyl acetate recovery X = B: EXTRACTION TIME Y = C: FEED RATIO Actual Factor A: TEMPERATURE = 55.00 20.6375 23.5615 26.4855 29.4095 32.3335 Ethyl acetate recovery 5.00 11.25 17.50 23.75 30.00 50.00 100.00 150.00 200.00 250.00 B: EXTRACTION TIME C: FEED RATIO DESIGN-EXPERT Plot Methanol recovery X = B: EXTRACTION TIME Y = C: FEED RATIO Actual Factor A: TEMPERATURE = 55.00 32.8125 35.0704 37.3283 39.5862 41.844 Methanol recovery 5.00 11.25 17.50 23.75 30.00 50.00 100.00 150.00 200.00 250.00 B: EXTRACTION TIME C: FEED RATIO Fig No.8: Feed ratio Vs Extraction time of ultrasonic Assisted Extraction Method for Sample The variation of Ethyl acetate recovery and Methanol recovery with Solid to Liquid Feed ratio and Extraction Time are graphically presented in above Fig No.8. As the Solid to Liquid Feed ratio of both solvents increases and Extraction Time were decreased, the Natural dye recovery increased significantly with curvature contour lines. DESIGN-EXPERT Plot Ethyl acetate recovery X = B: EXTRACTION TIME Y = C: FEED RATIO Actual Factor A: TEMPERATURE = 45.00 42.4031 43.8304 45.2578 46.6851 48.1125 Ethyl acetate recovery 5.00 11.25 17.50 23.75 30.00 50.00 100.00 150.00 200.00 250.00 B: EXTRACTION TIME C: FEED RATIO DESIGN-EXPERT Plot Methanol recovery X = B: EXTRACTION TIME Y = C: FEED RATIO Actual Factor A: TEMPERATURE = 45.00 45.275 46.6431 48.0113 49.3794 50.7475 Methanol recovery 5.00 11.25 17.50 23.75 30.00 50.00 100.00 150.00 200.00 250.00 B: EXTRACTION TIME C: FEED RATIO Fig No.9: Feed ratio Vs Extraction time of Microwave assisted Extraction Method for Sample The variation of Ethyl acetate recovery and Methanol recovery with Solid to Liquid Feed ratio and Extraction Time are graphically presented in above Fig No.4.9.As the Solid to Liquid Feed ratio of both solvents increases and Extraction Time were increased, the Natural dye recovery increased significantly with curvature contour lines. 3.4. Verification of Optimized Condition and Predictive Model Optimization requires goals to be set for the variables and response where all goals then get combined into one desirability function. To find a good set of conditions that will meet all the goals, the three variables extraction temperature extraction time, solid to liquid, were set within range while ethyl acetate and methanol recovery was set at maximum. For response, the “importance” was set at 5 in order to meet the objective of getting maximum recovery. By applying the desirability function approach, the optimum level of various parameters was obtained as showed in Table No.3 provided with experimental values for obtained optimal conditions.
  • 9. Hemanthraj.K.P.M et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 9( Version 3), September 2014, pp.100-108 www.ijera.com 108 | P a g e Table No. 3: Optimum conditions and the predicted and experimental value of responses at the optimum conditions. Extraction methods Responses Temperature (°C) Extraction Time (min) Feed Ratio (1gm/ml) EtOAc recovery (%) MeOH recovery (%) Batch solvent Predicted 31.01 57.57 249.67 29.3351 39.6676 Experimental 31 57 250 29.10 39.50 Ultrasonic Assisted Predicted 58.69 21.01 249.41 32.2277 41.8215 Experimental 59 21 249 32.0 42.0 Microwave Assisted Predicted 30.00 23.84 250.00 49.845 50.6 Experimental 30.0 24.0 250.00 50.0 50.2 IV. CONCLUSION In the present study, response surface methodology was used to optimize the Solvent, Ultrasonic and Microwave assisted extraction of natural dye from Pterocarpus santalinus wood. Box- Behnken design was used to determine the optimum process parameters and the multiple regression analysis for predicting responses were obtained. Under optimum condition Microwave assisted extraction method showed the highest natural dye yield percentage which is 50.0 for ethyl acetate solvent and 50.2 for methanol solvent. Microwave assisted extraction method dictates the quality, economics and environmental impact of any processing plant. It shows a highly promising future with drastic reduction in extraction time resulting in higher sample throughput without significant losses in analyte recovery. In this study among three parameters Solid to liquid ratio for Solvent extraction method, Extraction time for Ultrasonic extraction method and extraction time and solid to liquid for microwave assisted extraction method is found to be most prominent factor affecting the efficiency of dye extraction. V. REFERENCES [1.] Kodithuwakku Kankanange Indika Upali Arunakumara, Buddhi Charana Walpola, Siripala Subasinghe and Min-Ho Yoon, Pterocarpus santalinus Linn. f. (Rath handun): A Review of Its Botany, Uses, Phytochemistry and Pharmacology, J. Korean Soc. Appl. Biol. Chem. 54(4), 2011, 495-500. [2.] Ali, S., Hussain, T., & Nawaz, R., Optimization of alkaline extraction of natural dye from henna leaves and its dyeing on cotton by exhaust method, Journal of Cleaner Production, 17, 2009, 61-66. [3.] Samanta, A.K., Konar, A., & Chakraborti, S., Dyeing jute with test extract: Part 1 Effects of different mordents and dyeing process variables., Indian Journal of Fibres & Textile Research, 36, 2010, 63-73 [4.] Montazer, M. & Parvinzadeh, M. Dyeing of wool with Marigold and its properties. Fibers & Polymer, 8(2), 2007, 181-185. [5.] G. D. S. C. Borges, F. G. K. Vieira, C. Copetti, L. V. Gonzaga,and R. Fett,“Optimization of the extraction of flavanols and anthocyanins from the fruit pulp of Euterpe edulis using the response surface methodology,” Food Research International, vol. 44, no. 3, pp. 708–715, 2011. [6.] H. H. Wijngaard and N. Brunton, “The optimisation of solid-liquid extraction of antioxidants from apple pomace by response surface methodology,” Journal of Food Engineering, vol. 96, no. 1, pp. 134–140, 2010. [7.] Sudhanva.M.Desai, N.C.L.N Charyulu, Satyanarayana V Suggala, “Statistical Optimization of Adsorption Variables for Biosorption of Chromium (Vi) Using Crude Tamarind Pod Shell and Activated Carbon”, International Journal of Research in Engineering and Technology, Vol: 03, 441, 2014. [8.] Pritam G. Bafna, Optimization of Process Parameters for Extraction of Kokum (Garcinia Indica) Fruit Pulp using Response Surface Methodology (RSM), International Journal of Scientific & Engineering Research Vol: 3,2012.