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Chapter-02

Physical Distribution Process
    Distribution Budgets


                        Physical Distribution Process
                        Distribution Budgets
Typical Supply Chain

   RM
                   Factory

                                        CWH
                                                                C & FA
                  Factory
   PM                                         C & FA

                                  C & FA
                 3rd Party
                                              Distributor                 Distributor

                               Distributor

                                                 Retailer
RM-Raw Material    Retailer      Retailer
PM-Packing Mat.
                                              Customers
CWH-Central Warehouse
C&FA Carrying & Forwarding Agent               Physical Distribution Process
                                               Distribution Budgets
In real life linkage can have various
              combinations
• From the factory direct to C&FA
• From the factory to and industrial buyer
• From the CWH to large distributor
• From the C&FA or from the CWH to large
  retailer
• From the distributor to wholesaler to
  retailer and so and so on.

                               Physical Distribution Process
                               Distribution Budgets
Chain take various size and shapes
         depending upon
•   The nature of the product
•   The company’s distribution policy
•   The type of the market
•   The geographical spread
•   Size of the organization itself
•   Its scale of operations
•   The stage of the product life cycle

                                   Physical Distribution Process
                                   Distribution Budgets
Important terms
• C & FA
  – Carrying & Forwarding agent .
  – An agent acting on behalf of the company,
    taking care of receipts, storage, handling,
    issues, of the product kept in charge.
• Stockiest
  – Who would buy from the company, and sell to
    the retailers.

                                     Physical Distribution Process
                                     Distribution Budgets
Important terms
• Important services rendered by stockiest
  – Stocking up the products
  – Supplying to the retailers as per their
    requirements
  – Selling them either against cash or on credit
  – Servicing the outlets in terms of proper stock
    availability
  – Stock rotation


                                     Physical Distribution Process
                                     Distribution Budgets
Important terms
• Super Stockiest/Super Distributor
  – They would service small distributors, and for
    that the company will part with an additional
    margin to the super distributors/ Super
    stockiest
  – Important intermediary in a chain




                                     Physical Distribution Process
                                     Distribution Budgets
Important terms
• Wholesalers
  – Are also intermediaries in the chain, and they
    too buy form the company and sell to others
    viz. retailers, but the distinction of a
    wholesaler from Distributor is that he does
    not render any follow up service in the market
  – Principally works on bulk deals
  – Plays an important role in rural market


                                    Physical Distribution Process
                                    Distribution Budgets
Important terms
• Institutional buyers
  – Customers who may be buying in large loots
    for their own consumptions, use by their
    constituents, or resale to their internal
    customers.
  – E.g. services’ canteen stores




                                  Physical Distribution Process
                                  Distribution Budgets
Benefits of intermediaries
•   Increased outlet coverage at lower cost
•   Stock holding shared by intermediary
•   Better market coverage
•   Improved market information
•   Credit extension to retailers




                                  Physical Distribution Process
                                  Distribution Budgets
Cost of having intermediaries
• Loss of direct control
• Dilution of central focus on company’s
  product lines
• Limited and biased information
• Customer service can be at risk
• Vulnerability to intermediary’s pressure
  tactics

                                 Physical Distribution Process
                                 Distribution Budgets
Sources and sinks
• Sources
  – Are facilities from which freights originate
    such as company plants,3rd party
    manufacturing units, outside contractors, raw
    materials sources, vendor warehouses, etc.
• Sinks
  – Are facilities that service freight, like customer
    locations, factory warehouse ,plants etc.


                                       Physical Distribution Process
                                       Distribution Budgets
Sources and sinks
 Raw Material                   Central Warehouse


   RM                 CWH


                                             Distributor




           Factory


       Factory           C&FA                      Retailer

Source                Carrying & Forwarding Agents
                                 Physical Distribution Process
Sink                             Distribution Budgets
Logistics strategy requires
• Reduction of overall transportation costs
• Improve response time
• Dispersing inventories across a wide
  spread of warehouses or sinks.




                                 Physical Distribution Process
                                 Distribution Budgets
Disadvantages of logistics strategy
• Increase in overall inventory due to
  increase no. of stocking points
• Warehousing costs moving up, because
  increased requirement of space, handling,
  storing, dispensing costs.




                               Physical Distribution Process
                               Distribution Budgets
Distribution Budgets
• Budgeting is basically a tool for planning
  and control.
• Distribution budget will have to consider
  – Activities required to be performed
  – Costs required to perform those activities
  – Period of time to which the activities will
    pertain



                                      Physical Distribution Process
                                      Distribution Budgets
Demand Management

Forecasting                 Order Processing




                 Sales
              Management



                 Master
               Production
               Scheduling

                                Physical Distribution Process
                                Distribution Budgets
Distribution Requirement Planning
• A tool for controlling inventory in the
  distribution system of the organization it
  enables allotment of inventory of finished
  goods from factory through the Central
  Warehouse to various distribution centers
  based on demands indents safety stocks
  frequencies of supplies and lead times


                                 Physical Distribution Process
                                 Distribution Budgets
Distribution Requirement Planning
• Sales forecasting anticipated demand and
  the order processing system enters that
  demand, sales management takes
  decisions, where necessary, relating to
  that demand e.g.
  – Product substitution
  – Product upgrade
  – Order rotation


                               Physical Distribution Process
                               Distribution Budgets

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Physical Distribution process (Distribution Budgets)

  • 1. Chapter-02 Physical Distribution Process Distribution Budgets Physical Distribution Process Distribution Budgets
  • 2. Typical Supply Chain RM Factory CWH C & FA Factory PM C & FA C & FA 3rd Party Distributor Distributor Distributor Retailer RM-Raw Material Retailer Retailer PM-Packing Mat. Customers CWH-Central Warehouse C&FA Carrying & Forwarding Agent Physical Distribution Process Distribution Budgets
  • 3. In real life linkage can have various combinations • From the factory direct to C&FA • From the factory to and industrial buyer • From the CWH to large distributor • From the C&FA or from the CWH to large retailer • From the distributor to wholesaler to retailer and so and so on. Physical Distribution Process Distribution Budgets
  • 4. Chain take various size and shapes depending upon • The nature of the product • The company’s distribution policy • The type of the market • The geographical spread • Size of the organization itself • Its scale of operations • The stage of the product life cycle Physical Distribution Process Distribution Budgets
  • 5. Important terms • C & FA – Carrying & Forwarding agent . – An agent acting on behalf of the company, taking care of receipts, storage, handling, issues, of the product kept in charge. • Stockiest – Who would buy from the company, and sell to the retailers. Physical Distribution Process Distribution Budgets
  • 6. Important terms • Important services rendered by stockiest – Stocking up the products – Supplying to the retailers as per their requirements – Selling them either against cash or on credit – Servicing the outlets in terms of proper stock availability – Stock rotation Physical Distribution Process Distribution Budgets
  • 7. Important terms • Super Stockiest/Super Distributor – They would service small distributors, and for that the company will part with an additional margin to the super distributors/ Super stockiest – Important intermediary in a chain Physical Distribution Process Distribution Budgets
  • 8. Important terms • Wholesalers – Are also intermediaries in the chain, and they too buy form the company and sell to others viz. retailers, but the distinction of a wholesaler from Distributor is that he does not render any follow up service in the market – Principally works on bulk deals – Plays an important role in rural market Physical Distribution Process Distribution Budgets
  • 9. Important terms • Institutional buyers – Customers who may be buying in large loots for their own consumptions, use by their constituents, or resale to their internal customers. – E.g. services’ canteen stores Physical Distribution Process Distribution Budgets
  • 10. Benefits of intermediaries • Increased outlet coverage at lower cost • Stock holding shared by intermediary • Better market coverage • Improved market information • Credit extension to retailers Physical Distribution Process Distribution Budgets
  • 11. Cost of having intermediaries • Loss of direct control • Dilution of central focus on company’s product lines • Limited and biased information • Customer service can be at risk • Vulnerability to intermediary’s pressure tactics Physical Distribution Process Distribution Budgets
  • 12. Sources and sinks • Sources – Are facilities from which freights originate such as company plants,3rd party manufacturing units, outside contractors, raw materials sources, vendor warehouses, etc. • Sinks – Are facilities that service freight, like customer locations, factory warehouse ,plants etc. Physical Distribution Process Distribution Budgets
  • 13. Sources and sinks Raw Material Central Warehouse RM CWH Distributor Factory Factory C&FA Retailer Source Carrying & Forwarding Agents Physical Distribution Process Sink Distribution Budgets
  • 14. Logistics strategy requires • Reduction of overall transportation costs • Improve response time • Dispersing inventories across a wide spread of warehouses or sinks. Physical Distribution Process Distribution Budgets
  • 15. Disadvantages of logistics strategy • Increase in overall inventory due to increase no. of stocking points • Warehousing costs moving up, because increased requirement of space, handling, storing, dispensing costs. Physical Distribution Process Distribution Budgets
  • 16. Distribution Budgets • Budgeting is basically a tool for planning and control. • Distribution budget will have to consider – Activities required to be performed – Costs required to perform those activities – Period of time to which the activities will pertain Physical Distribution Process Distribution Budgets
  • 17. Demand Management Forecasting Order Processing Sales Management Master Production Scheduling Physical Distribution Process Distribution Budgets
  • 18. Distribution Requirement Planning • A tool for controlling inventory in the distribution system of the organization it enables allotment of inventory of finished goods from factory through the Central Warehouse to various distribution centers based on demands indents safety stocks frequencies of supplies and lead times Physical Distribution Process Distribution Budgets
  • 19. Distribution Requirement Planning • Sales forecasting anticipated demand and the order processing system enters that demand, sales management takes decisions, where necessary, relating to that demand e.g. – Product substitution – Product upgrade – Order rotation Physical Distribution Process Distribution Budgets