Power distribution solutions
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This document provides information on Rittal Ri4Power power distribution solutions, including: - Ri4Power offers structured low-voltage switchgear solutions up to 5500A for applications in buildings, infrastructure, process industry, industrial plants, and energy generation. - The Ri4Power Form 2-4 system allows for configurable low-voltage switchgear with inner form separation using modular field types to optimize configurations for different applications. - Ri4Power systems are type-tested according to international standards and designed to provide a high level of operator safety through extensive busbar insulation and compartmentalization to prevent accidental arc occurrences.
![RiLine60
Aluminium busbar system - Technical information
Short-circuit according to IEC 61439-1
For busbar support: 9340.000/.010/.050
busbars dimensions
250 / 500 mm
Support spacing
30x5 / 30x10 mm
20x5 / 20x10 mm
AC DC
Busbars
dimensions
Support
spacing
Icw rated short-time
withstand current 1s [kA]
20x5 / 20x10mm
30x5 / 30x10mm
500 mm
250 mm
500 mm
250 mm
22
30
14
22
a
b
Ri4Power Form 2-4130](https://image.slidesharecdn.com/powerdistributionsolutions-160527054451/85/Power-distribution-solutions-130-320.jpg)
![Bus-mounting fuse bases
NH fuse-switch disconnectors
Design
Fuse inserts
Packs
of
D 02-E 18
(adaptor sleeve)
D II-E 27
(adaptor screw)
D III-E 33
(adaptor screw)
Rated current 63 A 25 A 63 A
Rated operating voltage 400 V DC 500 V DC 690 V DC
Type of connection Box terminal Box terminal Box terminal
Terminal screw (version)1) 1.5 – 25 mm2
(re, rm, f)
1.5 – 16 mm2
(re, rm, f)
1.5 – 25 mm2
(re, rm, f)
Width mm 27 41 42 56 57 71
Height mm 209 251 209 251 209 251
Model No. SV
Standard version 10 3418.010 – 3427.010 – 3433.010 –
Easy Connect version 5 – 3418.040 – 3427.040 – 3433.040
Accessories
For standard version
1) Wire end ferrules should be used with fine and extra-fine wire conductors (f).
Design
Size Size 00 Size 1 Size 2 Size 3
Rated operating current 160 A 250 A 400 A 630 A
Utilisation category
for rated operating voltage
220 V DC1) DC-22B DC-21B (DC-22B2)) DC-21B (DC-22B2)) DC-21B (DC-22B2))
440 V DC1) – DC-22B2) DC-22B2) DC-22B
1000 V DC1) DC-20B DC-20B DC-20B DC-20B
Cable outlet Top/bottom Top/bottom Top/bottom Top/bottom
Type of connection Box terminal
Screw
M8
Box terminal
Screw
M10
Box terminal
Screw
M10
Box terminal
Screw
M10
Connection of round conductors mm2 4 – 95 up to 95 35 – 150 up to 150 95 – 300 up to 240 95 – 300 up to 300
Clamping area for laminated copper bars
W x H mm
13 x 13 20 x 5 20 x 3 – 14 32 x 10 32 x 10 – 20 50 x 10 32 x 10 – 20 50 x 10
Width mm 106 106 184 184 210 210 250 250
Height mm 194 194 298 298 298 298 298 298
Packs of 1 1 1 1 1 1 1 1
Model No. SV 9343.000 9343.010 9343.100 9343.110 9343.200 9343.210 9343.300 9343.310
1) DC applications only with component mounting of phase L1 and L3 in series.
2) With arc chamber set SV 9344.680 for increased switching capacity.
Short-circuit resistance diagrams
Busbar Holder Curve
30 x 10 mm
SV 9340.050 a
SV 9340.030 d
15 x 5 mm – 25 x 10 mm
SV 9340.050 b
SV 9340.030 c
PLS 800 SV 9341.050 e
PLS 1600
SV 9342.050
a
SV 9342.030
25
250200
20
300 350 500450400 550
30
35
40
45
a
b
d
c
e
Busbar support spacing [mm]
Ippeakshort-circuitcurrent[kA]
RiLine60 busbar systems for DC
Ri4Power Form 2-4142](https://image.slidesharecdn.com/powerdistributionsolutions-160527054451/85/Power-distribution-solutions-142-320.jpg)
![Accessories
RiLine/Ri4Power
CUPONAL busbars
To DIN EN 13 601.
Length: 2400 mm/bar.
Copper-coated Aluminium busbars, suitable for
the configuration of busbar systems with busbar
supports SV 9340.000/SV 9340.050
Handle in the same way as Copper bars
material cost savings plus lower price fluctua-
tions, thanks to the reduced Copper portion
louver weight saving compared with Copper bars
Material:
Aluminium core with crimped Copper coating
made from E-Cu
Dimensions
mm
Rated current1) Packs of
Model No.
SV
20 x 5 235 A 6 3582.020
20 x 10 363 A 3 3585.020
30 x 5 328 A 6 3584.020
30 x 10 493 A 3 3586.020
1) Current carrying capacity at 65 °C bar temperature
and 35 °C ambient temperature, correction factor
diagram to DIN 43 671.
CUPONAL busbars
mm
Busbar support Curve
30 x 5/10 9340.000/.050
20 x 5/10 9340.000/.050
60
55
50
45
40
35
30
25
20
200 250 400350300 450 500
65
70
b
a
Busbar support spacing [mm]
Ippeakshort-circuitcurrent[kA]
Short-circuit resistance diagrams
a
b
Twin cords
for OM adaptors
with tension spring clamp 2.5 – 16 mm2
Pre-assembled connection cables for individual
connection of up to two switchgear units per
adaptor.
Cable length (L):
L1 = 140 mm,
L2 = 250 mm.
Material:
− PVC insulation
− Temperature resistant to 105 °C
− Wire ends with ultrasonic wire-end compression
at both ends
Design Packs of Model No. SV
AWG 8 =
8.37 mm2 10 mm2 6 9340.830
AWG = American Wire Gauges
Ri4Power Form 2-4 145](https://image.slidesharecdn.com/powerdistributionsolutions-160527054451/85/Power-distribution-solutions-145-320.jpg)
![In addition to the rated currents for Copper
busbars to DIN 43 671, the following table
lists additional values for rated currents of
Flat-PLS busbar systems with bare Copper
bars for AC currents up to 60 Hz.
These values were determined on Flat-PLS
busbars fitted in enclosures with various pro-
tection categories, as well as with and with-
out forced ventilation. Depending on the
busbar system and protection category, two
figures are given, representing the rated
current at an overtemperature of 30 K and
70 K. In contrast to the rated currents to
DIN 43 671, the temperature outside the
enclosure is measured as the ambient tem-
perature here.
The benefit of this approach is that the
enclosure housing, which may exert a major
influence on the busbar system, is taken into
account in the ratings data for the busbar
system. Designing a busbar system to
DIN 43 671 without consideration of the
enclosure housing may lead to thermal prob-
lems in the enclosure interior, particularly
with higher currents.
Although IEC 61 439-1 permits higher over-
temperature limits than 70 K, the absolute
busbar temperature at an ambient tempera-
ture of 35°C and 70 K overtemperature limit
is 105°C. This figure of 105°C is high, but
significantly below the thermal softening of
Copper material, and therefore acceptable.
Example:
If a rated current is used at an overtempera-
ture of 30 K, this means that the temperature
of the busbars is 30 K above the ambient
temperature of the enclosure. Expressed in
absolute figures, therefore, at an ambient
temperature of 35°C around the enclosure
housing, this produces a maximum absolute
busbar temperature of 65°C.
Rated AC currents of Flat-PLS busbar system up to 60 Hz
for bare Copper bars (E-Cu F30) in A
Design of
Flat-PLS
busbar system
Protection category of enclosure
Ri4Power
DIN 43 671
IP 2X
with forced ventilation1) IP 2X IP 43
IP 54
with forced ventilation2) IP 54
ΔT = 30 K ΔT = 30 K ΔT = 70 K ΔT = 30 K ΔT = 70 K ΔT = 30 K ΔT = 70 K ΔT = 30 K ΔT = 70 K ΔT = 30 K ΔT = 70 K
2 x 40 x 10 mm 1290 1780 2640 1180 1900 1080 1720 1680 2440 1040 1640
3 x 40 x 10 mm 1770 2240 3320 1420 2320 1280 2040 1980 2960 1200 1920
4 x 40 x 10 mm 2280 2300 3340 1460 2380 1320 2100 2080 3020 1260 2000
2 x 50 x 10 mm 1510 2200 3260 1340 2140 1200 1920 1980 2920 1140 1800
3 x 50 x 10 mm 2040 2660 3900 1580 2540 1400 2240 2320 3440 1320 2100
4 x 50 x 10 mm 2600 2700 4040 1640 2660 1440 2340 2360 3500 1380 2220
2 x 60 x 10 mm 1720 2220 3340 1440 2300 1280 2060 2020 2940 1200 1920
3 x 60 x 10 mm 2300 2700 4120 1720 2780 1540 2440 2400 3520 1440 2260
4 x 60 x 10 mm 2900 2740 4220 1740 2840 1580 2540 2420 3580 1460 2360
2 x 80 x 10 mm 2110 2760 4160 1740 2840 1600 2560 2540 3720 1480 2360
3 x 80 x 10 mm 2790 3300 5060 2000 3260 1840 2960 3060 4520 1680 2700
4 x 80 x 10 mm 3450 3680 5300 2060 3440 1900 3060 3220 4880 1780 2820
2 x 100 x 10 mm 2480 3240 4840 1920 3200 1800 2880 2900 4340 1660 2660
3 x 100 x 10 mm 3260 3580 5400 2200 3720 1980 3240 3320 4880 1920 2980
4 x 100 x 10 mm 3980 3820 5500 2320 3820 2000 3400 3380 4900 1960 3120
1) For IN < = 2000 A using fan-and-filter unit SK 3243.100,
for IN > 2000 A using fan-and-filter unit SK 3244.100.
2) For IN < = 2000 A using fan-and-filter unit SK 3243.100 and outlet filter SK 3243.200,
for IN > 2000 A using fan-and-filter unit SK 3244.100 and outlet filter SK 3243.200.
Factork2
Ambienttemperature[°C]
Busbar temperature [°C]
Correction factor diagramFor calculating rated currents at tempera-
tures between the overtemperature limits
of Flat-PLS busbar systems, the correc-
tion factor diagram may be used. If data
is available regarding the maximum ambi-
ent temperature and the maximum bar
temperature, a correction factor k2 may
be calculated using the correction factor
diagram. With a correction factor k2 and a
specified rated current at 30 K overtem-
perature limit, the new rated current is cal-
culated.
Example:
Flat-PLS 100 busbar system
with 4 x 100 x 10 mm
IN30 at IP 2X = 2320 A
ambient temperature = 35°C
Bar temperature = 85°C
From the diagram, this produces a
factor k2 = 1.29
The new rated current under these
conditions is then calculated as follows:
IN = IN30 · k2
= 2320 A · 1.29
= 2992 A
50 60 70 80 90 100 110 120
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
2.2 0
10
20
30
40
50
60
Rated currents of bus bars E-Cu (DIN 43 671)
Technical information
Ri4Power Form 2-4164](https://image.slidesharecdn.com/powerdistributionsolutions-160527054451/85/Power-distribution-solutions-164-320.jpg)
![DIN 43 671 specifies the constant currents
for busbars at an ambient temperature of
35°C and an average busbar temperature of
65°C. With the aid of a correction factor (k2),
the continuous currents specified in the fol-
lowing table may be adjusted to alternative
operating temperatures.
For safe operation with thermal reserve, it is
advisable to limit the busbar temperature to
a maximum of 85°C. However, the decisive
factor is the lowest permissible continuous
temperature of the components which
directly contact the busbar system (fuse
bases, outgoing cables etc.). The ambient
air temperature of the busbars or busbar
system should not exceed 40°C; an aver-
age of 35°C maximum is recommended.
For the continuous temperatures specified in
the table, an emission level of 0.4 applies,
equivalent to an oxidating Copper bar. In
modern busbar systems – built into enclo-
sures with a protection category of IP 54 and
above – a more favourable emission level
can be assumed. The lower emission level
facilitates an additional increase in continu-
ous currents compared with the figures in
DIN 43 671, irrespective of the specified air
and busbar temperature. Experience has
shown an increase in the continuous current
of 6 – 10% compared with the table figures
for uncoated Copper bars, and 60% for sur-
face-oxidised Copper bars.
Example:
For a Cu bar 30 x 10 mm (E-Cu F30),
DIN 43 671 specifies a constant current of
IN65 = 573 A.
The correction factor diagram for square
cross-sections indicates a correction factor
k2 = 1.29 at an air temperature of 35°C and
a busbar temperature of 85°C. Thanks to the
favourable emission level, the continuous
current is increased by a further 6 – 10%.
In this example, a mean value of 8% is
used. Compared with the table figure from
DIN 43 671, the Rittal rated current specifi-
cation for a Cu bar 30 x 10 mm is:
IN85 = IN65 · k2 + 8%
= 573 A · 1.29 · 1.08
IN85 = 800 A
Continuous currents for busbars
Made from E-Cu with square cross-section in indoor locations at 35°C air temperature and
65°C bar temperature, vertical position or horizontal position of the bar width.
Rittal PLS current load
According to DIN 43 671, the correction factor k2 (correction diagram) is used to correct the
basic current with reference to the existing temperatures of the ambient air and the busbar.
In accordance with DIN 43 671, the load figures of the Rittal PLS special bars have been
determined on the basis of measurement trials, as follows:
Width
x
thickness
mm
Cross-
section
mm2
Weight1) Material2)
Continuous current in A
AC current
up to 60 Hz
DC current +
AC current
16 Hz
Bare
bar
Coated
bar
Bare
bar
Coated
bar
12 x 2 23.5 0.209
E-Cu
F30
108 123 108 123
15 x 2 29.5 0.262 128 148 128 148
15 x 3 44.5 0.396 162 187 162 187
20 x 2 39.5 0.351 162 189 162 189
20 x 3 59.5 0.529 204 237 204 237
20 x 5 99.1 0.882 274 319 274 320
20 x 10 199.0 1.770 427 497 428 499
25 x 3 74.5 0.663 245 287 245 287
25 x 5 124.0 1.110 327 384 327 384
30 x 3 89.5 0.796 285 337 286 337
30 x 5 149.0 1.330 379 447 380 448
30 x 10 299.0 2.660 573 676 579 683
40 x 3 119.0 1.060 366 435 367 436
40 x 5 199.0 1.770 482 573 484 576
40 x 10 399.0 3.550 715 850 728 865
50 x 5 249.0 2.220 583 697 588 703
50 x 10 499.0 4.440 852 1020 875 1050
60 x 5 299.0 2.660 688 826 696 836
60 x 10 599.0 5.330 985 1180 1020 1230
80 x 5 399.0 3.550 885 1070 902 1090
80 x 10 799.0 7.110 1240 1500 1310 1590
100 x 10 999.0 8.890 1490 1810 1600 1940
1) Calculated with a density of 8.9 kg/dm3
2) Reference basis for the continuous current levels (figures taken from DIN 43 671)
PLS special
busbars
Rated current
AC 50/60 Hz
for
35/75°C
for
35/65°C (basic value)
PLS 800 800 A 684 A
PLS 1600 1600 A 1368 A
50 60 70 80 90 100 110 120
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
2.2 0
10
20
30
40
50
60
Factork2
Ambienttemperature[°C]
Busbar temperature [°C]
Correction factor diagram
to DIN 43 671
0.6
0.8
1.0
1.2
0.4
1.4
1.6
2.0
1.8
50 60 70 80 90 100 110
0
10
20
30
40
50
60
70
Factork2
Ambienttemperature[°C]
Busbar temperature [°C]
Correction factor diagram for PLS
Rated currents of bus bars E-Cu (DIN 43 671)
Technical information
Ri4Power Form 2-4 165](https://image.slidesharecdn.com/powerdistributionsolutions-160527054451/85/Power-distribution-solutions-165-320.jpg)
![The heat loss of busbars can be calculated
using the following equation, provided the
AC current resistance is known:
Pv [W] heat loss
IB [A] operating current
r [mΩ /m] AC or DC current resistance
of the busbar
I [m] length of busbar which IB flows
through
In order to calculate the heat loss in accord-
ance with the above formula, in individual
cases it can be assumed that the rated
current of a circuit and/or the “operating
currents” of the busbar sections and the
corresponding length of the conductor sys-
tem in the installation or distributor are
known. By contrast, the resistance of con-
ductor systems – particularly the AC current
resistance of busbar arrangements – cannot
simply be taken from a document or deter-
mined yourself.
For this reason, and in order to obtain com-
parable results when determining heat
losses, the table shows the resistance val-
ues in mΩ /m for the most common cross-
sections of Copper busbars.IBP =v
2 · r · l
1000
AC current resistance of busbars of E-Cu 57
Dimensions1)
Resistance per 1 m of busbar system
in mΩ /m2)
I
1 main conductor
III
3 main conductors
II II II
3 x 2 main conductors
III III III
3 x 3 main conductors
mm rGS
1) (65°C) rWS
2) (65°C) rGS
1) (65°C) rWS
2) (65°C) rGS
1) (65°C) rWS
2) (65°C) rGS
1) (65°C) rWS
2) (65°C)
1 2 3 4 5 6 7 8 9
12 x 2 0.871 0.871 2.613 2.613
15 x 2 0.697 0.697 2.091 2.091
15 x 3 0.464 0.464 1.392 1.392
20 x 2 0.523 0.523 1.569 1.569
20 x 3 0.348 0.348 1.044 1.044
20 x 5 0.209 0.209 0.627 0.627
20 x 10 0.105 0.106 0.315 0.318 0.158 0.160
25 x 3 0.279 0.279 0.837 0.837 0.419 0.419
25 x 5 0.167 0.167 0.501 0.501 0.251 0.254
30 x 3 0.348 0.348 1.044 1.044 0.522 0.527
30 x 5 0.139 0.140 0.417 0.421 0.209 0.211
30 x 10 0.070 0.071 0.210 0.214 0.105 0.109
40 x 3 0.174 0.174 0.522 0.522 0.261 0.266
40 x 5 0.105 0.106 0.315 0.318 0.158 0.163
40 x 10 0.052 0.054 0.156 0.162 0.078 0.084 0.052 0.061
50 x 5 0.084 0.086 0.252 0.257 0.126 0.132 0.084 0.092
60 x 5 0.070 0.071 0.210 0.214 0.105 0.112 0.070 0.079
60 x 10 0.035 0.037 0.105 0.112 0.053 0.062 0.035 0.047
80 x 5 0.052 0.054 0.156 0.162 0.078 0.087 0.052 0.062
80 x 10 0.026 0.029 0.078 0.087 0.039 0.049 0.026 0.039
100 x 5 0.042 0.045 0.126 0.134 0.063 0.072 0.042 0.053
100 x 10 0.021 0.024 0.063 0.072 0.032 0.042 0.021 0.033
120 x 10 0.017 0.020 0.051 0.060 0.026 0.036 0.017 0.028
1) rGS DC current resistance of the busbar system in mΩ /m
2) rWS AC current resistance of the busbar system in mΩ /m
For busbar temperatures other than 65°C, the resistance may be
calculated as follows:
Positive temperature deviation
r(x) = r(65°C) · (1 + α · Δϑ)
Negative temperature deviation
r(x) = r(65°C) · (1 + α · Δϑ)
r(x) [mΩ /m] resistance at any given temperature
α Temperature coefficient (for Cu = 0.004 )
Δϑ [K] Temperature difference in relation to the resistance value
at 65°C
ρ Specific resistance
1
K
1
K
mΩ · mm2
m
The resistance values shown in the table are based on an assumed
average busbar temperature of 65°C (ambient temperature + self-
heating) and therefore on a specific resistance of
Example: rGS for 1 main conductor 12 x 2 mm
ρ(65°C) = 20.9 mΩ · mm2
m
rGS = =
20.9
mΩ · mm2
· 1 m
= 0.871 mΩm
24 mm2
ρ (65°C) · l
A
Technical information
Calculation of heat loss in busbars
Ri4Power Form 2-4166](https://image.slidesharecdn.com/powerdistributionsolutions-160527054451/85/Power-distribution-solutions-166-320.jpg)
![Technical information
Short-circuit protection diagrams to IEC
Laminated Copper bars
Catalogue 33, page 314
Configuration1)
mm
In
for
70 K2)
In
for
50 K2)
In
for
30 K2)
Curve
(short-circuit
resistance)
Installation
type
Model No. SV
8 x 6 x 0.5 195 A 165 A 125 A – – 3565.015
6 x 9 x 0.8 285 A 240 A 180 A – – 3565.005
4 x 15.5 x 0.8 330 A 275 A 210 A – – 3567.005
6 x 15.5 x 0.8 415 A 350 A 265 A 1 3568.005
10 x 15.5 x 0.8 575 A 480 A 365 A 1 3569.005
5 x 20 x 1 525 A 435 A 330 A 1 3570.005
5 x 24 x 1 605 A 510 A 385 A 1 3571.005
10 x 24 x 1 920 A 770 A 585 A 1 3572.005
5 x 32 x 1 770 A 645 A 485 A 2/3 3573.005
10 x 32 x 1 1155 A 965 A 730 A 2/3 3574.005
5 x 40 x 1 930 A 780 A 590 A 2/3 3575.005
10 x 40 x 1 1370 A 1145 A 865 A 2/3 3576.005
5 x 50 x 1 1125 A 940 A 710 A 2/3 3577.005
10 x 50 x 1 1635 A 1365 A 1030 A 2/3 3578.005
10 x 63 x 1 1950 A 1610 A 1230 A 2/3 3579.005
1) Number of lamina x lamina width x lamina thickness
2) The conductor temperature of the laminated copper bar is derived by adding the ambient temperature and the
temperature increase together.
Example:
SV 3565.005 carrying 180 A, i.e. the temperature increases by 30 K. At an ambient temperature of 35°C,
this produces a resultant conductor temperature of 35°C + 30 K = 65°C.
a
a
a
a
b
b
c
b
c
b
c
d
Basis of test:
VDE 0660, part 500/IEC 60 439-1.
Test implemented:
Dynamic short-circuit resistance
to IEC 60 439-1.
The dimensions for the support
spacing (l) and for the centre-to-
centre spacing (a) must be within
the specified min./max. limits.
The quotients of l/a can be used
to determine the permissible
short-circuit current Ip by using
curves a to d. The prescribed
installation type must be taken
into account.
30
40
50
60
70
80
90
2.5 3.5 4.5 5.5 6.5 7.5 8.52 3 4 5 6 7 8 91.5
x
a
d
c
b
Ipshort-circuitcurrent[kA]
Support spacing (l)
Centre-to-centre spacing [a]
x =
Type of assembly with universal support SV 3079.000
l
a
1
l
a
2
a
l
3
Curve
Support spacing (l)
mm
Centre-to-centre spacing (a)
mm
min. max. min. max.
150 300 34 60
150 350 42 85
200 400 51 85
200 450 81 100
a
w
c
d
Short-circuit resistance diagrams
Ri4Power Form 2-4 167](https://image.slidesharecdn.com/powerdistributionsolutions-160527054451/85/Power-distribution-solutions-167-320.jpg)
Power distribution solutions
- 1. Power Distribution Solutions Power Distribution
- 2. Ri4Power structured system solutions for the reliable, fast assembly of low-voltage switchgear systems for machines, plant, and buildings. Rittal Ri4Power is the new name in low-voltage switchgear and distribution enclosures under a single roof in accordance with the worldwide standard (IEC 60 DIN and IEC 61 439-1/-2). High Current Distribution System up to 3200A Form 1 High Current Distribution System from 1600A to 5500A ISV Planning, Configuration, Selection Software Low-voltage switchgear with form separation upto 5500A Form 2-4 Ri4Power Form 2-402 Page Ri4Power Form 2-4...............................................................08 RiLine60 bus bar system ......................................................70 RiLine60 Aluminium bus bar system....................................129 Bus-mounting fuse bases....................................................132 RiLine60 bus bar system for DC system...............................138 Ri4Power ISV.......................................................................146 Technical specifications.......................................................167 Power Distribution
- 3. Buildings, Infrastructure • Schools • Banks • Insurance companies • Data centres • Football stadiums • Hospitals • Festival halls and exhibition buildings • Airports Process Industry • Sewage treatment plant • Heavy industry(mining, iron, steel) • Cement works • Waste disposal industry • Paper industry • Chemicals, petrochemicals • Pharmaceutical industry Industrial Plants • Automotive industry • Mechanical engineering • Shipbuilding, Marine engineering • Small power plants • Wind and Solar power • Biomass power plants Energy Generation Circuit-breaker section1 • For switchgear from all well-known manufacturers such as Siemens, ABB Mitsubishi, Moeller, Merlin Gerin, Terasaki, GE • Use of air and moulded case circuit-breakers Form 2-4: Universal in best form Coupling section • Combination of a circuit breaker section with a space-saving busbar riser • Separation into individual busbar sections to boost equipment availability 2 3 Outgoing section • Flexible design of the interior installation • Fully insulated distribution busbars with extensive connection system Cable chamber • Available from a field width of 300mm • Optional cable entry from above or below • Flexible installation with Rittal system accessories 4 Switch-disconnector-fuse section • For switchgear from Jean Müller, Moeller, ABB, Siemens • Also suitable for installation of equipment modules from Jean Müller. NEW 5 Ri4Power Form 2-4 03
- 4. Ri4Power Form 2-4 – An individual system for the configuration of type-tested low-voltage switchgear with inner form separation. The flexible combination of Ri4Power field types supports optimum configuration for your applications. Ri4Power Form 2-404
- 5. Form 2-4: Switchgear with a high level of safety • Tested connection system • Clear arrangement of the cable connection points • Contacting system with no drilling required • Space-optimised configuration, even for smaller rated currents Cable connection1 • An extensive range of accessories to cover the busbar • Fully insulated busbar connection • Connection accessories for every type of conductor Busbar infeed2 • Connection accessories for every type of conductor • Unobstructed access to the busbar compartment from the front • For the side in feed of compartments Side busbar riser3 Modular outgoing section • Safe compartmentalisation • Logically structured layout of functional units • Access control, thanks to lockable partial doors • Combination of control units and power outlet within one enclosure is supported 4 Cable chamber enclosure • Various options for structured cable routing • Safe shielding from the compartments • Solid shielding from the main busbar system 5 Ri4Power Form 2-4 05 • Type-tested to the internationally valid standard IEC 60 439-1 • Design verification to IEC 61 439-1/-2 • Tests with ASTA certification • Tested accidental arcing protection to IEC 61 641 • Protection category up to IP 54 • Prevention of accidental arcing 6 Tested safety
- 6. Ri4Power Form 2-4 offers the best possible operator protection. Thanks to extensive busbar insulation and sub-division of the compartments, the occurrence and spread of accidental arcs is largely prevented. Ri4Power Form 2-406
- 7. Ri4Power Form 2-4 07
- 9. Ri4Power Form 1-4 Modular system....Page 8 to 69 • For low-voltage switchgear with design certificate to IEC61439-1/-2 and DIN EN 61 439-1/-2 • For control systems and power distributions • Structured system solution for switchgear with Form separation 1-4b • Simple, installation-friendly system assembly Busbar systems up to 5500 A • RiLine60 – The compact busbar system up to 1600 A • Maxi-PLS – The assembly-friendly system • Flat-PLS – The flat bar system for discerning requirements • Tested PE conductor system • High levels of short-circuit resistance up to 100 kA for 1 sec./220 kA Modular enclosure system • Based on enclosure platform TS 8 • Flexible, modular front design • Roof plates to suit every requirement • Modular compartment configuration for internal compartmentalisation up to Form 4b • Internal cover plates, contact hazard protection for air circuit-breaker and NH switch-disconnector fuse sections • Accessories for Ri4Power Simple planning • Power Engineering 6.1 SV 3020.500 • Configuration of low-voltage switchgear with design certificate • Simple, fast assembly with automatically generated assembly plan • Generation of parts lists with graphical output Ri4Power Form 2-4 09
- 10. 2 2 2 SV-TS 8 Modular Enclosures (Height 1800 mm) Baying Systems TS 8 SU 1 St. 400 1800 400 9792.460 NA 600 1800 400 9792.472 NA 800 1800 400 9792.484 NA 400 1800 600 9792.461 42 600 1800 600 9792.473 53 800 1800 600 9792.485 58 400 1800 800 9792.462 49 600 1800 800 9792.474 62 800 1800 800 9792.486 NA Elements front and rear Plinth Trim side Plinth Height 100 mm Height 200 mm Height 100 mm Height 200 mm 1 set 1 set 1 set 1 set 8601.400 NA 8601.040 NA 8601.600 NA 8601.040 NA 8601.800 NA 8601.040 NA 8601.400 NA 8601.060 NA 8601.600 NA 8601.060 NA 8601.800 NA 8601.060 NA 8601.400 NA 8601.080 NA 8601.600 NA 8601.080 NA 8601.800 NA 8601.080 NA Flex-Block Leveling element for socket Also required Weight (kg) Width mm Height mm Depth mm No. SV Side Panel Protection Category Roof panels for Protection/Version Roof plates for gland plates Roof plates with pressure relief valve Faceplates for Protection Upgrade kit for front panel IP 2X Partial doors for clearance at front panel 100/100 mm Front panel above 300 mm/ below100 mm for Protection Front panel above 100 mm/ below 300 mm for Protection Upgrade kit for 300/100 mm front panel IP 2X IP 43 Partial doors for clearance at front panel 300/100 mm Rear bottom cover Baying bracket Baying outside IP 55 IP 55 /closed IP 43 /ventilated IP 2X /ventilated IP 55 IP 43 IP 54/1 set of closed IP 2X ventilated/1set IP 54/1 set of closed IP 2X ventilated 2 St. 1 St. 1 St. 1 St. 1 St. 1 St. 1 set 1 St. 1 set 1 St. 1 St. 4 St. 6 St. 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 8184.235 9790.452 NA NA NA NA 9671.044 9671.156 9672.054 9671.156 8186.235 9790.453 NA NA NA NA 9671.046 9671.176 9672.056 9671.176 8188.235 9790.454 NA NA NA NA 9671.048 9671.196 9672.058 9671.196 8184.235 9790.452 NA NA NA NA 9671.044 9671.156 9672.054 9671.156 8186.235 9790.453 NA NA NA NA 9671.046 9671.176 9672.056 9671.176 8188.235 9790.454 NA NA NA NA 9671.048 9671.196 9672.058 9671.196 8184.235 9790.452 NA NA NA NA 9671.044 9671.156 9672.054 9671.156 8186.235 9790.453 NA NA NA NA 9671.046 9671.176 9672.056 9671.176 8188.235 9790.454 NA NA NA NA 9671.048 9671.196 9672.058 9671.196 Base Colour: RAL 7035 Protection category: Up to IP 54, depending on the panels. Testing: - Design certificate to IEC 61 439-1/-2 - IEC 61 641 Detailed drawings/ Technical information: Available on the Internet. Photo shows a configuration example with equipment not included in the scope of supply. Supply includes: - Enclosure frame - Bottom 3mm single - Top cover solid Material: Sheet steel Surface finish: - Enclosure frame: Dipcoat-primed - Door(s), roof, Dipcoat-primed, powder- coated on outside textured paint - Gland plates: RAL 7035 textured finish Ri4Power Form 2-410 gland plate with cover See page 26 See page 26 See page 26 See page 26 See page 26 IP 54 /closed IP 2X /ventilated
- 11. Baying Systems TS 8 2 Weight (kg) Width mm Height mm Depth mm No. SV Flex-Block Leveling element for socket Also required Side Panel Protection Category Roof panels for Protection/Version Roof plates for gland plates Roof plates with pressure relief valve Faceplates for Protection Upgrade kit for front panel IP 2X Partial doors for clearance at front panel 100/100 mm Front panel above 300 mm/below100 mm for Protection Front panel above 100 mm/below 300 mm for Protection Upgrade kit for 300/100 mm front panel IP 2X Partial doors for clearance at front panel 300/100 mm IP 55 IP 55 /closed IP 43 /ventilated IP 2X /ventilated IP 55 IP 54 /closed IP 2X /ventilated IP 43 IP 54/1 set of closed IP 2X ventilated/1set IP 54/1 set of closed IP 2X ventilated SV-TS 8 Modular Enclosures (Height 2000 mm) SU 1 St. 400 2000 400 9792.464 600 2000 400 9792.476 800 2000 400 9792.488 400 2000 600 9792.465 600 2000 600 9792.477 800 2000 600 9792.489 Base Elements front and rear Trim side Height 100 mm 1 set 8601.400 8601.600 8601.800 8601.400 8601.600 8601.800 Height 200 mm 1 set 8602.400 8602.600 8602.800 8602.400 8602.600 8602.800 Height 100 mm 1 set 8601.040 8601.040 8601.040 8601.060 8601.060 8601.060 Height 200 mm 1 set 8602.040 8602.040 8602.040 8602.060 8602.060 8602.060 IP 43 2 St. 1 set 1 set 8184.235 9790.452 9671.744 8186.235 9790.453 9671.764 8188.235 9790.454 9671.784 8106.235 9671.646 9671.746 8601.235 9671.666 9671.766 8106.235 9671.686 9671.786 AOR AOR AOR 9671.846 9660.235 9660.245 9671.546 9665.903 9671.586 NA NA NA 9671.446 9660.935 9660.945 9671.044 9671.156 9672.054 9671.156 9671.176 9672.056 9671.176 9671.046 9671.048 9671.044 9671.046 9671.048 9671.196 9671.158 9671.178 9671.198 9672.058 9671.196 9671.156 9672.054 9672.056 9671.176 9672.058 9671.196 AOR- Available on request Weight (kg) Width mm Height mm Depth mm No. SV Flex-Block Leveling element for socket Also required Side Panel Protection Category Roof panels for Protection/Version Roof plates for gland plates Roof plates with pressure relief valve Faceplates for Protection Upgrade kit for front panel IP 2X Partial doors for clearance at front panel 100/100 mm Front panel above 300 mm/below100 mm for Protection Front panel above 100 mm/below 300 mm for Protection Upgrade kit for 300/100 mm front panel IP 2X Partial doors for clearance at front panel 300/100 mm IP 55 IP 55 /closed IP 43 /ventilated IP 2X /ventilated IP 55 IP 54 /closed IP 2X /ventilated IP 43 IP 54/1 set of closed IP 2X ventilated/1set IP 54/1 set of closed IP 2X ventilated 2 SV-TS 8 Modular Enclosures (Height 2000 mm) SU 1 St. 400 2000 9792.466 600 2000 9792.478 800 2000 9792.490 400 2000 9792.467 600 2000 9792.479 800 2000 9792.491 Base Elements front and rear Trim side Height 100 mm 1 set 8601.400 8601.600 8601.800 8601.400 8601.600 8601.800 Height 200 mm 1 set 8602.400 8602.600 8602.800 8602.400 8602.600 8602.800 Height 100 mm 1 set 8601.080 8601.080 8601.080 8601.015 8601.010 8601.015 Height 200 mm 1 set 8602.080 8602.080 8602.080 8602.080 8602.080 8602.080 IP 43 2 St. 1 set 1 set 800 800 800 1000 1000 1000 NA NA NA NA NA NA 8108.235 9671.648 9671.748 9671.848 9671.548 9671.448 9671.044 9671.158 9672.054 9671.156 Partial doors for Modular Construction Baying bracket Baying outside 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 1 St. 4 St. 6 St. 8800.430 8800.490 8108.235 9671.668 9671.768 9659.525 9671.568 9671.468 9671.046 9671.178 9672.056 9671.176 8108.235 9671.688 9671.788 9659.535 9671.588 9671.488 9671.048 9671.198 9672.058 9671.196 8100.235 9790.455 9671.044 9671.158 9672.054 9672.156 8100.235 9790.456 9671.046 9671.178 9672.056 9672.176 8100.235 9790.457 9671.048 9671.198 9672.058 9672.196 Ri4Power Form 2-4 11 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26
- 12. Baying Systems TS 8 2 SV-TS 8 Modular Enclosures (Height 2200 mm) 2 Weight (kg) Width mm Height mm Depth mm No. SV Flex-Block Leveling element for socket Also required Side Panel Protection Category Roof panels for Protection/Version Roof plates for gland plates Roof plates with pressure relief valve Faceplates for Protection Upgrade kit for front panel IP 2X Partial doors for clearance at front panel 100/100 mm Front panel above 300 mm/below 100 mm for Protection Front panel above 100 mm/below 300 mm for Protection Upgrade kit for 300/100 mm front panel IP 2X IP 43 Partial doors for clearance at front panel 300/100 mm SV-TS 8 Modular Enclosures (Height 2200 mm) SU 1 St. 400 2200 9792.470 600 2200 9790.482 800 2200 9792.494 400 2200 9792.471 600 2200 9792.483 800 1000 2200 2200 9792.495 9792.507 Base Elements front and rear Trim side 8601.600 8601.800 8601.400 8601.600 8601.800 8601.800 8602.600 8602.800 8601.080 8601.080 8601.015Spl 8601.015Spl 8601.015Spl8601.015Spl Height 100 mm Height 200 mm Height 100 mm Height 200 mm 1 set 1 set 1 set 1 set 8601.400 8602.400 8601.080 8602.080 8602.080 8602.080 IP 55 IP 55 /closed IP 43 /ventilated IP 2X /ventilated IP 55 IP 54 /closed IP 2X /ventilated IP 43 IP 54/1 set of closed IP 2X ventilated/1set IP 54/1 set of closed IP 2X ventilated 800 800 800 1000 1000 1000 1000 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA Partial doors for Modular Construction Baying bracket Baying outside 2 St. 8128.235 8128.235 8128.235 8120.235 9790.201 9790.201 9790.201 1 St. 9671.648 9671.668 9671.688 9790.455 9790.456 9790.457 9790.458 1 St. 9671.748 9671.768 9671.788 NA NA NA NA 1 St. 9671.848 9659.525 9659.535 NA NA NA NA 1 St. 9671.548 9671.568 9671.588 NA NA NA NA 1 St. 9671.448 9671.468 9671.488 NA NA NA NA 1 set 9671.044 9671.046 9671.048 9671.044 9671.046 9671.048 9790.616 1 St. 9671.150 9671.170 9671.190 9671.150 9671.170 9671.190 9787.989 1 set 9672.054 9672.056 9672.058 9672.054 9672.056 9672.058 9672.050 1 St. 1 St. 9671.158 9671.178 9671.198 9671.158 9671.178 9671.198 9787.988 4 St. 8800.430 8800.430 8800.430 8800.430 8800.430 8800.430 8800.430 6 St. 8800.490 8800.490 8800.490 8800.490 8800.490 8800.490 8800.490 Weight (kg) Width mm Height mm Depth mm No. SV Flex-Block Leveling element for socket Also required Side Panel Protection Category Roof panels for Protection/Version Roof plates for gland plates Roof plates with pressure relief valve Faceplates for Protection Upgrade kit for front panel IP 2X Partial doors for clearance at front panel 100/100 mm Front panel above 300 mm/below100 mm for Protection Front panel above 100 mm/below 300 mm for Protection Upgrade kit for 300/100 mm front panel IP 2X Partial doors for clearance at front panel 300/100 mm IP 55 IP 55 /closed IP 43 /ventilated IP 2X /ventilated IP 55 IP 54 /closed IP 2X /ventilated IP 43 IP 54/1 closed IP 2X ventilated IP 54/closed IP 2X ventilated SU 1 St. 400 400 9792.468 600 400 9792.480 800 400 9792.492 400 600 9792.469 600 600 9792.481 800 600 9792.493 Base Elements front and rear Trim side Height 100 mm 1 set 8601.400 8601.600 8601.800 8601.400 8601.600 8601.800 Height 200 mm 1 set 8602.400 8602.600 8602.800 Height 100 mm 1 set 8601.040 8601.040 8601.040 8601.060 8601.060 8601.060 Height 200 mm 1 set 8602.060 8602.060 8602.060 IP 43 AOR- Available on request 2200 2200 2200 2200 2200 2200 NA NA NA NA NANA 43.2 54.0 59.4 NA NANA 2 St. 9790.428 9790.428 9790.428 8126.235 8126.235 8126.235 1 St. 1 St. 1 St. 1 St. 1 St. 1 set 1 St. 1 St. 1 set 9790.452 NA NA NA NA 9671.044 9671.150 9790.453 NA NA NA NA 9671.046 9671.170 9790.454 NA NA NA NA 9671.048 9671.190 9671.646 9671.666 9671.686 9671.746 9671.766 9671.786 9671.846 9660.235 9660.245 9671.546 9665.903 9671.586 9671.446 9660.935 9660.945 9671.044 9671.046 9671.048 9671.150 9671.170 9671.190 9672.054 9672.056 9672.058 9671.158 9671.178 9671.198 9671.158 9671.178 9671.198 9672.054 9672.056 9672.058 Ri4Power Form 2-412 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26
- 13. Test: - Design certificate to IEC61 439-1/-2 - IEC 61 641 Detailed drawings / Technical information: Available on the Internet. Photo shows a configuration example with equipment not included in the scope of supply. Material: Sheet steel Surface: - Enclosure frame: Dipcoat-primed - Door(s), Dipcoat-primed, powder coated on outside - Gland plates: RAL 7035 textured finish Color: RAL 7035 Protection category: Up to IP 54, depending on the panels. Supply includes: - Enclosure frame - Door, 3 mm double bit- lock insert - Bottom 3mm single gland plate cover 3 SV-TS 8 Cable Chamber Enclosures (Height 1800 mm) Baying Systems TS 8 Ri4Power Form 2-4 13Ri4Power Form 2-4 IP 43 Door (S) Width mm Height mm Depth mm No. SV Leveling element for socket SU 1 St. Base Elements front and rear Trim side Height 100 mm Height 200 mm Height 100 mm Height 200 mm 1 set 1 set 1 set 1 set Weight (kg) 300 1800 400 9792.400 1 NA 400 1800 400 9792.412 1 NA 300 1800 600 9792.401 1 47.0 400 1800 600 9792.413 1 49.5 300 1800 800 9792.402 1 NA 400 1800 800 9792.414 1 NA 8601.915 8602.915 8601.915 8602.915 8601.400 8602.400 8601.040 8602.040 8601.915 8602.915 8601.060 8602.060 8601.400 8602.400 8601.060 8602.060 8601.915 8602.915 8601.080 8602.080 8601.400 8602.400 8601.080 8602.080 Also required Accessories Equipment cabinet Function room facilities Alternative closure systems 2 St. St.1 St.1 St.1 St.1 1 St. 1 set 4 St. 6 St. 8186.235 9790.647 9671.736 - 9671.536 - - 8800.430 8800.490 8186.235 9790.649 9671.766 9660.235 9665.903 9660.935 9672.056 8800.430 8800.490 8186.235 9790.646 9671.736 - 9671.536 - - 8800.430 8800.490 8186.235 9790.646 9671.746 9671.846 9671.546 9671.446 9672.054 8800.430 8800.490 8188.235 9671.638 9671.738 NA 9671.538 NA 8800.430 8800.490 - 8188.235 9671.648 9671.748 9671.848 9671.548 9671.448 9672.054 8800.430 8800.490 Baying bracket Baying outside Upgrade kit for 300/100 mm Front panel IP 2X Front panel above 100 mm / below 300 mm for Protection Front panel above 300 mm / below 100 mm for Protection Roof plates with pressure relief valve Roof plates for gland plates Roof panels for Protection / Version Side Panel Protection Category IP 55 IP 55/closed IP 43/ventilated IP 2X/ventilated IP 55 IP 54/closed IP 2X/ventilated IP 54/closed IP 2X/ventilated See page 26 See page 26 See page 26 See page 26 3
- 14. 3 SV-TS 8 Cable Chamber Enclosures (Height 2000 mm) Baying Systems TS 8 3 SV-TS 8 Cable Chamber Enclosures (Height 2200 mm) Ri4Power Form 2-414 IP 43 Door (S) Width mm Height mm Depth mm No. SV Leveling element for socket SU 1 St. Base Elements front and rear Trim side Height 100 mm Height 200 mm Height 100 mm Height 200 mm 1 set 1 set 1 set 1 set Weight (kg) 300 400 1 NA 400 400 1 NA 300 600 1 400 600 1 300 800 1 400 800 1 Also required 1 set Upgrade kit for 300/100 mm Front panel IP 2X Front panel above 100 mm / below 300 mm for Protection Front panel above 300 mm / below 100 mm for Protection Roof plates with Pressure relief valve Roof plates for gland plates Roof panels for Protection / Version Side Panel Protection Category IP 55 IP 55/closed IP 43/ventilated IP 2X/ventilated IP 55 IP 54/closed IP 2X/ventilated IP 54/closed IP 2X/ventilated 2000 2000 2000 2000 9792.405 9792.417 9792.406 9792.418 48.5 53.8 50.4 55.9 2000 9792.404 2000 9792.416 8601.915 8602.915 8601.040 8602.040 8601.400 8602.400 8601.040 8602.040 8601.915 8602.915 8601.060 8602.060 8601.400 8602.400 8601.060 8602.060 8601.915 8602.915 8601.080 8602.080 8601.400 8602.400 8601.080 8602.080 8108.235 9671.648 9671.748 9671.848 9671.548 9671.448 9672.054 8106.235 9671.638 9671.738 9671.538 Partial doors for clearance at Front panel 300/100 mm 2 St. 1 St. 1 St. 1 St. 1 St. 1 St. 1 set 8106.235 9671.646 9671.746 9671.846 9671.546 9671.446 9672.054 8106.235 9671.636 9671.736 9671.536 8601.235 9790.648 9791.744 9671.846 9671.546 9671.446 9672.054 9671.156 9671.156 9671.156 8601.235 9790.647 9671.734 9671.536 IP 43 Door (S) Width mm Height mm Depth mm No. SV Leveling element for socket SU 1 St. Base Elements front and rear Trim side Height 100 mm Height 200 mm Height 100 mm Height 200 mm 1 set 1 set 1 set 1 set Weight (kg) 300 400 1 NA 400 400 1 NA 300 600 1 400 600 1 300 800 1 400 800 1 Also required Upgrade kit for 300/100 mm front panel IP 2X Front panel above 100 mm / below 300 mm for Protection Front panel above 300 mm / below 100 mm for Protection Roof plates with Pressure relief valve Roof plates for gland plates Roof panels for Protection / Version Side Panel Protection Category IP 55 IP 55/closed IP 43/ventilated IP 2X/ventilated IP 55 IP 54/closed IP 2X/ventilated IP 54/closed IP 2X/ventilated 2000 2000 2000 2000 48.5 53.8 50.4 55.9 2000 2000 8601.915 8602.915 8601.040 8602.040 8601.400 8602.400 8601.040 8602.040 8601.915 8602.915 8601.060 8602.060 8601.400 8602.400 8601.060 8602.060 8601.915 8602.915 8601.080 8602.080 8601.400 8602.400 8601.080 8602.080 8108.235 9671.648 9671.748 9671.848 9671.548 9671.448 9672.054 2 St. 1 St. 1 St. 1 St. 1 St. 1 St. 1 set 8106.235 9671.646 9671.746 9671.846 9671.546 9671.446 9672.054 8106.235 9671.636 9671.736 9671.536 8601.235 9790.647 9671.734 9671.536 9792.408 9792.420 9792.409 9792.421 9792.410 9792.422 8601.235 9790.648 9791.744 9671.846 9671.546 9671.446 9672.054 9671.158 9671.158 9671.156 8128.235 9671.638 9671.738 9671.538 Partial doors for clearance at front panel 300/100 mm 1 set Accessories Equipment cabinet Function room facilities Alternative closure systems 4 St. 6 St. 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 8800.430 8800.490 Baying bracket Baying outside Accessories Equipment cabinet Function room facilities Alternative closure systems See page 26 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26 See page 26
- 15. SV-TS 8 Enclosure (Height 1800 mm)Busbar SU 1 St. 4 Width mm Height mm Depth mm No. SV Side panel SV-TS 8 Busbar Enclosure (Height 2000 mm) SU 1 St. 4 Width mm Height mm Depth mm No. SV Side panel SV-TS 8 Busbar Enclosure (Height 2200 mm) SU 1 St. 4 Width mm Height mm Depth mm No. SV Side panel 1 set 4 6 4 Test: - Design verification IEC 61 439-1/-2 - IEC 61 641 Detail drawings / Technical Information: Available on the Internet. Photo shows a configuration example with equipment not included in the scope of supply. Material: Sheet steel Surface: − Enclosure frame: Dipcoat primed − Roof, front bolted cover, Dipcoat- primed, powder coated on the outside, textured paint Color: RAL 7035 Protection: Up to IP 54 Delivery: - Enclosure frame - Front bolted cover - Bottom cover same as top cover 300 1800 400 9792.430 300 1800 600 9792.431 300 1800 800 9792.432 400 1800 400 9792.442 400 1800 600 9792.443 400 1800 800 9792.444 300 1800 1000 9792.433 400 1800 1000 9792.445 300 2000 400 300 2000 600 300 2000 800 400 2000 400 400 2000 600 400 2000 800 300 2000 1000 400 2000 1000 9792.434 9792.435 9792.436 9792.446 9792.447 9792.448 9792.437 9792.449 300 2200 400 300 2200 600 300 2200 800 400 2200 400 400 2200 600 400 2200 800 300 2200 1000 400 2200 1000 9792.438 9792.439 9792.440 9792.450 9792.451 9792.452 9792.441 9792.455 Socket1) Also required Accessories Function room facilities 1) The busbar is connected to the main cabinet on a steel base, i.e. the steel base of the main cabinet is 200 mm wide select. Coupling set mounting kit Angular baying brackets Baying connectors, external 8184.235 8186.235 8188.235 8184.235 8186.235 8188.235 8180.235 8180.235 8104.235 8106.235 8108.235 8104.235 8104.235 8104.235 8100.235 8100.235 8790.428 8126.235 9790.428 8128.235 9790.4299790.4298128.235 9674.036 9674.038 9674.046 9674.048 8800.430 8800.430 8800.430 8800.430 8800.430 8800.430 8800.430 8800.430 8800.490 8800.490 8800.490 8800.490 8800.490 8800.490 8800.490 8800.490 8128.235 Baying Systems TS 8 Ri4Power Form 2-4 15
- 16. 5 5 SV-TS 8 Isolators Cabinet (Height 2000 mm) SU 1000 1200 1000 1200 2000 2000 2000 2000 600 600 800 800 1 St. 9792.501 9792.509 9792.502 9792.510 1 1 1 1 97.0 116.0 104.0 123.0 Height 100 mm 1 set 8601.000 8601.200 8601.000 8601.200 Height 200 mm 1 set 8602.000 8602.200 8602.000 8602.200 Height 100 mm 1 set 8601.060 8601.060 8601.080 8601.080 Height 200 mm 1 set 8602.060 8602.060 8602.080 8602.080 Flex-Block IP 55 2 St. 8106.235 8106.235 8108.235 8108.235 IP 3X 1 set 9674.340 9674.340 9674.340 9674.340 IP 3X 1 set 9674.342 9674.342 9674.342 9674.342 1 set 9674.362 9674.366 9674.364 9674.368 1 set 9674.372 9674.376 9674.372 9674.376 1 St. 9674.350 9674.350 9674.350 9674.350 1 St. 9674.356 9674.356 9674.356 9674.356 1 St. 9674.306 9674.306 9674.308 9674.308 1 St. 9674.305 9674.305 9674.307 9674.307 4 St. 8800.430 8800.430 8800.430 8800.430 6 St. 8800.490 8800.490 8800.490 8800.490 1) 1 St. 9660.255 9660.265 9659.545 9659.555 1) 2) 1 St. 9660.955 9660.965 – – 1) In exchange for the TS series roof 2) Other sizes available on request. 5 Width mm Height mm Depth mm No. SV Door (S) Weight (kg) Base Elements front and rear Trim side Leveling element for socket Also required Jean Müller ABB / Siemens Partition for Isolators field Baying outside Admission rate for Do Contact Protection Cable Chamber Front panel above 186 mm / below 336 mm for Protection Front panel above 336 mm / below 136 mm for Protection Side Panel Protection Category Rear area Roof area Baying bracket Accessories Roof plates with pressure relief valve Equipment cabinet Function Room Setup Roof panels for Protection/Version IP 2X/ventilated SAS in the roof area SAS in the rear area Test: - Design verification IEC 61 439- 1/-2 - IEC 61 641 Detail drawings / Technical Information: Found on the Internet. Photo shows an expansion example, does not meet the delivery form. Material: Sheet steel Surface: - Enclosure frame: primed - Door (s), roof, primed, powder- coated, textured paint - Floor plates: RAL 7035 textured finish Color: RAL 7035 Protection: IP 3X depending on the planking. Delivery: - Enclosure frame - Door (s), 3 mm Double bit- lock insert - Solid top cover - Bottom 3 mm single gland plate with cover Baying Systems TS 8 Ri4Power Form 2-416
- 17. 4 SV-TS 8 Isolators Cabinet (2200 mm) Side panels Walls 400 Side panels, screw-fastened, sheet steel for TS • Automatic potential equalisation and higher EMC protection thanks to enclosure panel holders with earthing insert • Easy positioning with the location aid • Earthing bolt with contact surface Material: Sheet steel 1.5 mm, textured Surface finish: Dipcoat-primed, powder-coated on the outside Colour: RAL 7035 Protection category: IP 55 to IEC 60 529 Supply includes: Assembly parts. Note: Enclosure panel holders may optionally be fitted from the inside or outside of the enclosure. Area available for population: External dimension – 100 mm. Automatic potential equalisation Accessories: • Earth straps • Enclosure panel holders, internal, for heavy installed equipment and high dynamic pressures. 1 For enclosures Packs of Model No.TS Height mm Depth mm 1800 400 2 8184.235 1800 600 2 8186.235 1800 800 2 8188.235 1800 1000 2 8180.235 2000 400 2 8104.235 2000 600 2 8106.235 2000 800 2 8108.235 2000 1000 2 8100.235 2200 2 9792.720 2200 600 2 8126.235 2200 800 2 8128.235 2200 1000 9792.7212 Baying Systems TS 8 SU 1000 1200 1000 1200 2200 2200 2200 2200 600 600 800 800 1 St. 9792.505 9792.512 9792.506 9792.513 1 1 1 1 102.0 122.0 109.0 129.0 Height 100 mm 1 set 8601.000 8601.200 8601.000 8601.200 Height 200 mm 1 set 8602.000 8602.200 8602.000 8602.200 Height 100 mm 1 set 8601.060 8601.060 8601.080 8601.080 Height 200 mm 1 set 8602.060 8602.060 8602.080 8602.080 Width mm Height mm Depth mm No. SV Door (S) Weight (kg) Flex-Block Base Elements front and rear Trim side Leveling Element for socket Ri4Power Form 2-4 17 Rear Bolted covers Rear Bolted, screw-fastened, sheet steel for TS • Easy positioning with the location aid • Earthing bolt with contact surface Material: Sheet steel 1.5 mm, textured Surface finish: Dipcoat-primed, powder-coated on the outside Colour: RAL 7035 Protection category: IP 54 to IEC 60 529 Supply includes: Assembly parts. For enclosures Packs of Model No.TS Width mm Height mm 300 300 300 400 400 400 600 600 600 800 800 800 1000 1000 1000 1200 1800 2000 2200 1800 2000 2200 1800 2000 2200 1800 2000 2200 1800 2000 2200 1600 9792.700 9792.701 9792.702 9790.729 9792.703 9792.704 9792.705 9792.706 9792.707 9792.708 9792.709 9792.710 9792.711 9792.712 9792.713 9792.900 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
- 18. Form 2-4 compartment Time-saving system assembly Side panel modules The side panel modules form the basic element for internal installation. One-person assembly: Locate components into the TS 8 pitch pattern, and release. Both hands are now free for the next installation step. The modular installation con- cept enables optimum utilisa- tion of the assembly area, thanks to compartment heights in small increments (150, 200, 250 mm, etc.). The proven TS 8 pitch is used for many Ri4Power components and permits the use of TS 8 system accessories. Partial doors and cross members Simple assembly and high quality standards characterise the new partial door system. Thanks to the new design, the cross member may also be retro-fitted. Fitting accuracy and precision are prerequisites for modular technology. The hinge of the partial doors is mounted on the TS 8 frame without any holes needing to be drilled. Mini-TS profile Mini-TS profile - the TS pitch in the smallest dimension. An extension of the assembly spectrum for small and medium loads. The three assembly sides of the Mini-TS profile ensure the versatility and fast assembly technology of the TS 8 enclosure profile at all times, whatever the location. The connector pieces always provide an attachment point at every position in the 25 mm pitch, irrespective of the mounting angle used. The small size means the Mini-TS bars can be mounted without conflict in the internal and external mounting level of the TS 8 enclosure. Ri4Power Form 2-418
- 19. Form 1-4 Compartment configuration Attachment set for air circuit-breaker installation For attaching air circuit-breakers (ACB) to air circuit-breaker support bars. Material: Sheet steel, zinc-plated Supply includes: 4 threaded plates (M8/M12). Packs of Model No. SV 1 set 9660.970 Assembly parts. Mounting bracket for functional space divider • The mounting bracket is secured − to the TS frame, − to the side panel module or − between a frame section and an auxiliary construction. • Pre-machined mounting openings allow slide-in attachment of functional space dividers. Material: Sheet steel, zinc-plated, passivated,1.5 mm Supply includes: For functional space depth mm Length mm Packs of Model No. SV 400 352 2 9792.855 600 552 2 9792.856 800 752 2 9792.857 1) In conjunction with vertical busbar space separation. 1000 952 2 9792.858 Mounting bracket for functional space divider and air circuit-breaker support rail • The mounting bracket is secured to the side panel module. • Pre-machined mounting openings allow slide-in attachment of functional space dividers. • The air circuit-breaker support bar may be attached to the upper level. Material: Sheet steel, zinc-plated, passivated, 2 mm Supply includes: Assembly parts. Also required: − Functional space side panel modules, − Air circuit-breaker support rail, For functional space depth mm Length mm Model No. SV 400 352 2 9792.590 600 552 2 9792.591 800 752 2 9792.592 Packs of 1000 952 2 9792.593 Air circuit-breaker support bar • For the configuration of air circuit-breakers (ACB) in compartments. • The support rail is secured using a mounting bracket. Material: Sheet steel, zinc-plated, passivated, 2.5 mm Supply includes: Assembly parts. Also required: − Mounting bracket for functional space divider and air circuit-breaker support bar − Attachment set for air circuit-breaker installation For enclosure width mm Length mm Model No. SV 400 351 2 9673.004 600 551 2 9673.006 800 751 2 9673.008 Packs of 2 9792.596 2 9792.597 1000 951 1200 1151 Ri4Power Form 2-4 19
- 20. Partial doors for SV -TS Door hinges with non-drilled internal fastening. Door may be optionally hinged on the right or left. Material: Sheet steel, 2 mm Surface finish: Textured Colour: RAL 7035 Supply includes: Hinges and assembly parts. Also required: − Twist locks, − Cross members for SV-TS, For enclosure width 400 mm For enclosure width 600 mm Height mm No. of locks required Packs of Model No. SV 150 1 1 200 1 1 250 1 1 300 1 1 400 1 1 600 2 1 800 2 1 1000 3 1 1600 3 1 1800 3 1 2000 3 1 Height mm No. of twist locks required Packs of Model No. SV 150 1 1 200 1 1 250 1 1 300 1 1 400 1 1 600 2 1 800 2 1 Twist locks For installation in partial doors for SV-TS or in exchange for AE cam locks. Material: − Housing of fibreglass-reinforced plastic − Bar made from PA Colour: RAL 7035 Supply includes: − Enclosure − Lock insert − Bar − Assembly parts Design Packs of Model No. SV With double-bit insert 1 With cylinder insert, lock no. 3524 E 1 With T handle 1 With T handle and lock insert, lock no. 3524 E 1 Fastener lug with end stop1) 2 1) Must be used if the twist lock cannot be locked on the TS 8 frame. 1 2 3 4 5 For cabinet width 1000 mm Height mm No. of locks required Packs of Model No. SV 400 1 1 600 2 1 800 2 1 9671.141 9671.142 9671.147 9671.143 9671.144 9671.146 9671.148 9671.140 9671.156 9671.158 9671.150 9792.530 9792.531 9792.532 9671.161 9671.162 9671.167 9671.163 9671.164 9671.166 9671.168 1000 3 1 9671.160 1600 3 1 1800 3 1 2000 3 1 9671.176 9671.178 9671.170 9671.130 9671.132 9671.134 9671.135 9671.138 1200 3 1 9792.521 For enclosure width 800 mm Height mm No. of locks required Packs of Model No. SV 150 1 1 200 1 1 250 1 1 300 1 1 400 1 1 600 2 1 800 2 1 1000 3 1 1600 3 1 1800 3 1 2000 3 1 9671.181 9671.182 9671.187 9671.183 9671.184 9671.186 9671.188 1200 3 1 9671.180 9792.524 9671.196 9671.198 9671.190 1200 3 1 9792.522 1400 3 1 9792.850 1400 3 1 9792.852 1400 3 1 9792.851 1400 3 1 9792.854 spacial parted door of 1000 width are available on request For cabinet width 1200 mm Height mm No. of locks required Packs of Model No. SV 400 1 1 600 2 1 800 3 1 Door/locks Modular front design for Form 2-4 1 2 3 4 5 Ri4Power Form 2-420 9792.524 9792.525 9792.526
- 21. Without gland plate1) Height mm For compartment depth Packs of Model No. SV 100 400 mm 2 9792.540 150 400 mm 2 9792.541 250 400 mm 2 9792.543 300 400 mm 2 9792.544 400 400 mm 2 9792.545 600 400 mm 2 9792.546 100 600 mm 2 9792.547 150 600 mm 2 9792.548 200 600 mm 2 9792.549 250 600 mm 2 9792.550 300 600 mm 2 9792.551 1) Version without gland plate has pre-punched cable entries M40. Functional space side panel modules for cable connection space For mounting a Maxi-PLS cable connection bar system Material: Sheet steel, zinc-plated, passivated, 2 mm Supply includes: Assembly parts. Also required: − 2 functional space side panel modules with height 150 mm − End support Height mm Packs of Model No. SV For enclosure depth 600 mm 800 mm 450 2 9673.069 9673.089 Suitable for cable connection busbar system Maxi-PLS Number of poles 1600/2000 3-pole 1600/2000 4-pole 3200 3-pole 3200 4-pole 400 600 mm 2 9792.552 600 600 mm 2 9792.553 100 800 mm 2 9792.554 150 800 mm 2 9792.555 200 800 mm 2 9792.556 250 800 mm 2 9792.557 300 800mm 2 9792.558 400 800 mm 2 2 9792.559 9792.561 600 800 mm 2 9792.560 9792.562 200 400 mm 2 9792.542 Functional space side panel modules For internal compartmentalisation • Side divider panel for compartments, for locating into the TS pitch pattern. • Prepared for the location of mounting brackets for horizontal compartment dividers or mount- ing plates • Two TS system punchings allow the use of additional TS accessories. Material: Sheet steel, zinc-plated, passivated, 1.5 mm Supply includes: Assembly parts. 1000 mm300 21000 mm400 9792.5631000 mm200 Form 1-4 Compartment configuration Ri4Power Form 2-4 21 2
- 22. Compartment Internal Assembly Accessory components Functional space side panel modules Mounting bracket for functional space divider Functional space divider Partial mounting plates including angle brackets Cross members Partial doors Locks 1 2 3 4 5 6 7 Ri4Power Form 2-422
- 23. Form 1-4 Compartment configuration Partial mounting plates With or without duct • For direct attachment to the functional space side panel modules. • Universal internal installation with switchgear and control devices. • Additional mounting levels. • In combination with functional space dividers and side panel modules, internal separation in accordance with Form 2, 3 or 4 is possible. Material: Sheet steel, zinc-plated, passivated, 2 mm Supply includes: − Angle brackets and assembly parts − For the version with duct: Additional square cut-out with insulating plates for sealing the cut-out. Also required: Functional space side panel modules, Without duct For enclosure width mm For compartment height mm Width mm Height mm Packs of Model No. SV 400 150 302 143 1 9673.641 400 200 302 193 1 9673.642 400 250 302 243 1 9673.647 400 300 302 293 1 9673.643 400 400 302 393 1 9673.644 400 600 302 593 1 9673.646 400 800 302 793 1 9673.648 400 1000 302 993 1 9673.640 400 1200 302 1193 1 9792.834 400 1600 302 1593 1 9792.835 600 150 502 143 1 9673.661 600 200 502 193 1 9673.662 600 250 502 243 1 9673.667 600 300 502 293 1 9673.663 600 400 502 393 1 9673.664 600 600 502 593 1 9673.666 600 800 502 793 1 9673.668 600 1000 502 993 1 9673.660 800 150 702 143 1 9673.681 800 200 702 193 1 9673.682 800 250 702 243 1 9673.687 800 300 702 293 1 9673.683 800 400 702 393 1 9673.684 800 600 702 593 1 9673.686 800 800 702 793 1 9673.688 800 1000 702 993 1 9673.680 600 1200 502 1193 1 9792.837 600 1600 502 1593 1 9792.838 600 1800 502 1793 1 9792.839 800 1200 702 1193 1 9792.840 800 1600 702 1593 1 9792.841 800 1800 702 1793 1 9792.842 Note : With duct available on request Ri4Power Form 2-4 23
- 24. 400 400 400 388 388 388 9792.570 9792.575 9792.580 9792.571 9792.576 9792.581 9792.572 9792.577 9792.5822 2 2 2 2 2 2 2 2 Form 1-4 Compartment configuration Ri4Power Form 2-424 With Louvers Without Louvers
- 25. Function Room Setup Form 1-4 VE 600 300 297 540 170,5 2 set 9673.5301) 600 400 397 540 170,5 2 set 9673.5401) 600 600 597 540 170,5 2 set 9673.5601) 600/800 300 297 841 245,5 1 set 9673.5322) 600/800 400 397 841 245,5 1 set 9673.5422) 600/800 600 597 841 245,5 1 set 9673.5622) 1) Suitable for RiLine60 and Maxi-PLS 1600/2000 2) Suitable for RiLine60, Maxi-PLS 1600/2000/3200 and Flat-PLS 1) VE 150 400/600 1 set 9674.701 200 400/600 1 set 9674.702 250 400/600 1 set 9674.707 300 400/600 1 set 9674.703 400 400/600 1 set 9674.704 600 400/600 1 set 9674.706 1) Enclosure width of the cable chamber For Enclosure depth mm Order-No. SV For Cabinet width mm Width mm Height mm Depth mm Order-No. SV For Cabinet width mm For Function room height mm Functional space side panel modules for internal compartmentalisation. In addition, required: Gland plates For closing cable entries. Material: PVC, 3 mm, fire protection corresponding to UL 94-V0 Colour: RAL 7004 Supply includes: Assembly parts. For side panel modules height mm Packs of Model No. SV 15 10 St. 9673.195 200/60 10 St. 9673.192 Cover plates for rear busbar system in the cable chamber To separate an area of the cable chamber enclo- sure for a rear-mounted busbar system. Attachment requires an auxiliary construction made from Mini-TS sections, to which the cover plates are attached and fastened. Material: Sheet steel, zinc-plated, passivated, 1.5 mm Supply includes: Assembly parts. Also required: Frame connection piece (4 x SV 9673.901) Corner connector (2 x SV 9673.902) TS punched rail 17 x 17 mm for SV 9673.5X0 (2 x SV 9673.915, 2 x SV 9673.953) TS punched rail 17 x 17 mm for SV 9673.5X2 (2 x SV 9673.920 or 2 x SV 9673.940 2 x SV 9673.983) Ri4Power Form 2-4 25 for modular outgoing section For shielding the connections (terminals) of the functional space, busbar space and cable chamber in accordance with Form 4b to IEC 61 439-2. The terminal boxes are externally mounted on the functional space side panel modules in the cable chamber to match the heights of the compartments. If necessary, a clamping strip may be mounted on the cable retainer included with the supply. Material: Sheet steel, zinc-plated, passivated, 1.5 mm Supply includes: Assembly parts. Note: For installation of the terminal boxes, the width of the cable chamber must be at least 400 mm! Terminal box Form 4b
- 26. Enclosure System Accessories Enclosure configuration 1) Delivery times available on request. 2) Trim panels of 400 H & 350 H & 150 H available on request. Front trim panels for TS (busbar compartment) Required to conceal a 300 mm high busbar compartment and for using partial doors as an upper and lower height filler. Height of busbar compartment cover: 300 mm. Height of front trim panel opposite: 100 mm. Material: Sheet steel, 2 mm Colour: Textured RAL 7035 Supply includes: 2 front trim panels, including assembly parts. Also required: Accessories: Roof frame bars Cross members Upgrade kit IP 43 for front trim panels IP 2X with ventilation hole For enclosure width mm 1) Delivery times available on request. Packs of Model No. SV 300 1 set 9672.053 400 1 set 9672.054 600 1 set 9672.056 800 1set 9672.058 1) 1000 1 set 9672.050 1) 1200 1 set 9672.052 9671.043 9671.044 9671.046 9671.0481 set Accessories Upgrade kit IP 43 for front trim panel IP 2X -- Note - Version IP 2X with ventilation louvers will be available on request For Enclosure width mm top mm bottom mm 1 set 1 set 1 set 1 set 1 set 300 300 300 300 400 400 400 400 600 600 Height of front trim panels Packs of Model No. SV IP 54 sealed 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 100 200 300 400 100 200 300 400 100 200 100 200 300 400 100 200 300 400 100 200 9788.246 9788.226 9788.207 9788.227 9788.208 9788.228 9788.209 9788.229 9788.210 9788.230 9788.211 9788.231 9788.212 9788.232 9788.213 9788.233 9788.214 9788.234 9788.215 9788.235 600 600 800 800 800 800 1000 1000 1000 1000 300 400 100 200 300 400 100 200 300 400 300 400 100 200 300 400 100 200 300 400 9788.216 9788.236 9788.217 9788.237 9788.218 9788.238 9788.219 9788.239 9788.220 9788.240 9788.221 9788.241 9788.222 9788.242 9788.223 9788.243 9788.224 9788.244 9788.225 9788.245 Ri4Power Form 2-426
- 27. Form 1-4 Function Room Setup Support frame for DIN rail-mounted devices • Support frame set for accepting DIN rail- mounted devices (e.g. MCBs). • The support rails are fastened with two mount- ing brackets to the functional space side panel modules. The cover is fastened to the support frame with knurled screws. • In combination with functional space dividers, partial mounting plates and side panel mod- ules, internal compartmentalisation in accord- ance with Form 2, 3 or 4 is possible. Material: − Support frame: Sheet steel, zinc-plated, passivated, 1.5 mm − Cover: Sheet steel, spray-finished, 1.5 mm Supply includes: − Support rails − 2 mounting brackets − 1 cover with cut-out − Assembly parts 200 600 1 set 9674.1961) 200 800 1 set 9674.1981) 300 600 1 set 9674.036 300 800 1 set 9674.038 400 600 1 set 9674.046 400 800 1 set 9674.048 1)Suitable Only for Maxi-PLS. In addition, required: End supports. Coupling-mounting kit VE for cabinet Width mm For cabinet depth Order-No. SV Coupling set mounting kit for busbar enclosure or riser The mounting kit is used as a base support for a vertical Maxi-PLS busar system/Flat-PLS busbar system. Material: Sheet steel, zinc-plated Supply includes: − Support plate and punched sections with mounting flanges, assembly parts − With the version for 300 and 400 mm enclosure widths, additionally with insulating plate for the installation of Flat-PLS Cross members for TS For use as sealing member between: • Front trim panels • Trim panels • Partial doors Material: Sheet steel, 1 mm / 1.5 mm Colour: RAL 7035 Supply includes: Assembly parts and sealing material. For Enclosure width mm Packs of Model No. SV 300 5 9671.003 400 5 9671.004 600 5 9671.006 800 5 9671.008 1000 5 9790.450 1200 5 9790.451 600 150 1 x 24 1 set 9674.761 600 300 2 x 24 1 set 9674.762 600 600 4 x 24 1 set 9674.764 800 300 2 x 36 1 set 9674.782 800 600 4 x 36 1 set 9674.784 VE for Cabinet width mm for Function room height mm number division units 17.5 mm Order-No. SV In addition, required: - Function room-side panel modules, - Partial mounting plates, 600 200 1 x 24 1 set 800 200 1 x 26 1 set 9790.728 9790.729 Note : 400W available on request Ri4Power Form 2-4 27
- 28. Base TS base/plinth Modular base/plinth diversity Regardless of the enclosure depth: The base/plinth components at the front and rear, pre-configured with corner pieces, are always the same for the chosen width. Only the side trim panels are selected according to the enclosure depth and the required base/ plinth configuration. The modular concept pro- duces exceptional advantages in terms of cost and function. Mounting on the enclosure is conveniently carried out from the outside. The base/plinth interior offers diverse opportunities for mounting levels for cable management. One Model No. for the base/plinth trim, side. A complete base/plinth TS. One Model No. for the base/plinth compo- nents front and rear. New supply includes Functional benefits Savings potential compared with twelve 100 mm trim panels 3 Packs of base/plinth components 1 Pack of base/plinth trim panel 200 mm high Continuous cable chamber 2 trim panels 200 mm 3 packs of base/plinth components 1 pack of base/plinth trim panels 200 mm high 1 pack of base/plinth trim panels 100 mm high 1 pack of base/plinth baying brackets TS 8601.100 (packs of 20) 4 are required for this solution Additional stabilisation for transporta- tion purposes with base/plinth trim rotated through 90° 2 trim panels 200 mm 2 trim panels 100 mm 3 Packs of base/plinth components 2 Packs of base/plinth trim panel 200 mm high Shielding of the base/plinths in relation to one another 4 trim panels 200 mm 3 packs of base/plinth components 1 pack of base/plinth trim panels 200 mm high 1 pack of base/plinth trim panels 100 mm high Additional connection of the base/ plinths 2 trim panels 200 mm 2 trim panels 100 mm Other options: ● ● ● Cable entry at the side by mounting a 100 mm base/plinth trim panel (top or bottom). Cable entry from the rear by dismantling one or more trim panels of the base/plinth components. Cable clamp rail fitted on the 100 mm high trim panel. Function and cost benefits Fewer parts, more opportunities, lower purchas- ing, storage and assembly costs – this is the for- mula behind the new modular base/plinth system. The following table shows three bayed base/ plinths in 200 mm height illustrating a wide range of possible solutions and the potential savings with trim panels compared with the previous 200 mm base/plinth system each with two trim panels of 100 mm height at the sides. Base/pl. height Basic form Cable gland options Stabilisation of bayed base/ plinth 100 mm 200 mm Ri4Power Form 2-428
- 29. TS base/plinth Base Base/plinth components front and rear Sheet steel for TS, CM,TP, PC, IW,TE Base/plinth component consisting of one trim panel and two pre-configured corner pieces. In 200 mm high base/plinth components, one trim panel is divided into two for cable entry. Material: − Base/plinth components: Sheet steel − Cover caps: Plastic Surface finish: Spray-finished Colour: Cover caps: RAL 9005/7035 Supply includes: 1 set = 2 base/plinth components, 4 cover caps, 4 screws and captive nuts M12 for mounting on the enclosure. Accessories: − Base mounting plate SO 2817.000 − Filter mat for vented versions Detailed drawings: Available on the Internet. 100 mm high, colour: RAL 7022 100 mm high, colour: RAL 7035 100 mm high, colour: RAL 9005 200 mm high, colour: RAL 7022 200 mm high, colour: RAL 7035 For enclosure width mm Design Model No.TS 300 Solid 400 Solid 500 Solid 600 Solid 800 Solid 850 Solid 1000 Solid 1100 Solid 1200 Solid 1600 Solid For enclosure width mm Design Model No.TS 300 Solid 8601.905 600 Solid 8601.605 Vented 7825.601 Vented with designer cover 7825.603 800 Solid 8601.805 Vented 7825.801 Vented with designer cover 7825.803 For enclosure width mm Design Model No.TS 600 Solid 8601.602 Vented with designer cover 7825.605 800 Solid 8601.802 Vented with designer cover 7825.805 For enclosure width mm Design Model No. TS 300 Solid 8602.915 400 Solid 8602.400 500 Solid 8602.500 600 Solid 8602.600 800 Solid 8602.800 850 Solid 8602.850 1000 Solid 8602.000 1100 Solid 8602.100 1200 Solid 8602.200 1600 Solid 8602.920 For enclosure width mm Design Model No. TS 300 Solid 8602.905 600 Solid 8602.605 800 Solid 8602.805 8601.915 8601.400 8601.500 8601.600 8601.800 8601.850 8601.000 8601.300 8601.200 8601.920 Ri4Power Form 2-4 29
- 30. Base TS base/plinth Base/plinth trim panels, side Sheet steel for TS, CM,TP, PC, IW,TE For mounting between the base/plinth compo- nents. At 200 mm height, two 100 mm base/plinth trims may be used. Base/plinth trim (100 mm high) may be installed rotated through 90° in order to stabilise bayed base/plinth components. Material: Sheet steel Surface finish: Spray-finished Supply includes: 1 set = 2 base/plinth trim panels, including parts for attaching to the base/plinth components. Also required: Base/plinth baying brackets TS 8601.100. when mounting base/plinth trim panels rotated through 90°. Accessories: Assembly bolts for base/plinth. Detailed drawings: Available on the Internet. 100 mm high, colour: RAL 7022 100 mm high, colour: RAL 7035 100 mm high, colour: RAL 9005 200 mm high, colour: RAL 7022 200 mm high, colour: RAL 7035 For enclosure depth mm Model No.TS 300 8601.030 400 8601.040 500 8601.050 600 8601.060 800 8601.080 For enclosure depth mm Model No.TS 600 800 1000 1200 For enclosure depth mm Model No.TS 800 8601.086 1000 8601.010 1200 8601.026 For enclosure depth mm Model No. TS 300 8602.030 400 8602.040 500 8602.050 600 8602.060 800 8602.080 For enclosure depth mm Model No. TS 600 8602.065 800 8602.085 1000 8602.015 1200 8602.025 Base/plinth baying brackets for TS base/plinth Essential if the trim panels are mounted rotated through 90° for additional stabilisation during the transportation of bayed enclosures. Additionally required for each trim panel: 2 units. Material: Sheet steel Surface finish: Zinc-plated Supply includes: Screws M8 x 16 mm. Packs of Model No. TS 20 8601.100 8601.065 8601.085 8601.015 8601.025 Ri4Power Form 2-430
- 31. TS base/plinth Base Cable chamber for TS With integral system punchings for individual system accessories. Material: Sheet steel Colour: RAL 7035 Supply includes: − Sheet steel trim panels front and rear − Assembly parts for mounting on the enclosure Accessories: Side panels for cable chamber. Detailed drawings: Available on the Internet. For enclosures Model No.TS Width mm Depth mm 400 500 8600.455 400 600 8600.465 600 500 8600.655 600 600 8600.665 800 500 8600.855 800 600 8600.865 1200 500 8600.255 1200 600 8600.265 Side panels for cable chamber Material: Sheet steel Colour: RAL 7035 Supply includes: Assembly parts. For enclosure depth mm Packs of Model No.TS 500 2 8600.510 600 2 8600.520 Transport castors for TS base/plinth For locating onto the base/plinth corner piece 100 or 200 mm high. Load capacity: Maximum permissible load per twin castor: Static 100 kg Supply includes: 1 set = 4 twin castors, 2 x with, 2 x without locks. Colour: RAL 7022 Also required: Base/plinth trim, side. Floor clearance mm Model No. TS 100 8800.390 all are of 200 mm height Ri4Power Form 2-4 31
- 32. Baying system Enclosure suites 1 1 3 4 5 6 2 Bayable on all sides Whether around corners, forwards, backwards, to the left or right or even upwards if required, the baying options are unlimited. Quick-fit baying clamps, one-piece Quick-fit baying clamps, three-piece Baying clamp, horizontal Baying clamp, vertical for TS/TS Baying clamp, vertical for TS/PS Baying connectors, external Notes on the transportation of bayed enclosures. 1 2 3 4 5 6 For baying at the installation site or for provisional siting in the workshop Ri4Power Form 2-432
- 33. Enclosure suites Baying system Quick-fit baying clamp, one-piece for TS/TS Simply attach the screws, insert the quick-fit baying clamp, tap in with a hammer and lock. Material: Sheet steel Surface finish: Zinc-plated Supply includes: Assembly parts. 1 Packs of Model No. TS 6 8800.500 Quick-fit baying clamp, three-piece for TS/TS Simply locate, connect with the lock plate, and secure. Material: Sheet steel Surface finish: Zinc-plated Supply includes: Assembly parts. 2 Packs of Model No. TS 6 8800.590 Baying clamp, horizontal for TS/TS, TS/PS For mounting on the horizontal enclosure sections. Material: Cast steel Surface finish: Zinc-plated Supply includes: Assembly parts. 3 Packs of Model No. TS 4 8800.400 Baying clamp, vertical for TS/TS For mounting on the vertical enclosure sections. Material: Sheet steel Surface finish: Zinc-plated Supply includes: Assembly parts. 4 Packs of Model No. TS 6 8800.410 Ri4Power Form 2-4 33
- 34. Baying system Enclosure suites Baying clamp, vertical for TS/PS For mounting on the vertical enclosure sections. Material: Cast steel Surface finish: Zinc-plated Supply includes: Assembly parts. 5 Packs of Model No. TS 6 8800.420 Baying connectors, external for TS/TS For mounting on the vertical enclosure sections. Simply position on the outside and screw-fasten either from the inside or outside. Supply includes: Assembly parts. 6 Material/surface finish Packs of Model No.TS Sheet steel, zinc-plated 6 8800.490 Stainless steel 1.4301 (AISI 304) 6 8700.000 Individual enclosures may be safely transported using the eyebolts included with the supply. For symmetrical loads, the following maximum permissible loads apply: for 45° cable pull angle 4,800 N, for 60° cable pull angle 6,400 N, for 90 cable pull angle 13,600 N.° Note: The eyebolts must be aligned in the direction of the cable pull. For larger baying combinations, we recommend the use of a transport base/plinth For the enclosure combi- nation with angular bay- ing brackets, quick-fit baying clamps and com- bination angles shown here, the load capacity with a cable pull angle of 60° is as follows: for the left-hand enclo- sure 7,000 N, for the central enclosure 14,000 N, for the right-hand enclo- sure 7,000 N. The cable pull angle between the roof plate and the cable has a significant influ- ence on the total per- missible load. The cable pull angle must not be less than 45°, and where possi- ble, should be less than 60°. Note on the transportation of bayed enclosures Ri4Power Form 2-434
- 35. Enclosure suites Baying system 7 8 8 When transporting bayed enclosures Baying bracket for TS/TS Baying bracket for TS/TS and TS/PS Note: − In addition, the outer baying connector can be used. − When transporting large, heavy enclosure com- binations by crane, we additionally recommend the use of combination angles TS 4540.000 Also required: For protection category IP 55: One connector/clamp is required half-way up the enclosure height. Baying clamp. Notes: on the transportation of bayed enclosures 2 quick-fit baying clamps TS 8800.500 4 angular baying brackets TS 8800.430 2 quick-fit baying clamps TS 8800.500 2 angular baying brackets TS 8800.430 4 baying brackets TS 4582.500 if the angular baying brackets cannot be fitted in the foremost installation position due to installed equipment such as large swing frames. 7 8 A 1 7 B 1 7 8 Angular baying brackets for TS/TS For a stable connection when transporting bayed enclosure suites. Screw-fastening either ●• Horizontally and vertically with 8 screws ●• Horizontally with 2 screws and M8 threaded blocks, vertically with 4 screws is supported. Material: Sheet steel Surface finish: Zinc-plated Supply includes: Assembly parts. 7 Packs of Model No.TS 4 8800.430 7 1 A 7 8 1 B Ri4Power Form 2-4 35
- 36. Baying system Enclosure suites Baying brackets for TS/TS and TS/PS For additional stabilistation, or in cases where: • Mounting plate brackets • Swing frame • Busbar support prevent the installation of angular baying brackets. Material: Sheet steel Surface finish: Zinc-plated Supply includes: Assembly parts. Accessories: For mounting on the vertical TS enclosure section: Snap-on nut M8, TS 8800.808 8 Packs of Model No. TS 4 4582.500 Angular baying brackets The alternative to baying bracket TS 4582.500 and for individual interior installations. Material: Sheet steel Surface finish: Zinc-plated Supply includes: 24 hex screws M8 x 16 mm. Also required: For mounting on: – Horizontal TS enclosure section, captive nuts/threaded blocks M8 – Vertical TS enclosure section, snap-on nut M8, TS 8800.808, Packs of Model No. PS 4 4582.000 Combination angle For optimum distribution of tensile forces during transportation of bayed enclosures by crane. Material: Sheet steel Surface finish: Zinc-plated Supply includes: Assembly parts. Accessories: Top baying cover, Notes on the transportation of bayed enclosures, Packs of Model No. TS 4 4540.000 Baying attachment, vertical for TS/TS with divider panel Only suitable for mounting in conjunction with the angle brackets of the divider panel (included with the supply). Material: Sheet steel Surface finish: Zinc-plated Supply includes: Assembly parts. Note: May also be used for side or rear wall attachment/ fastening of enclosures. In such cases, additional holes must be drilled in the side or rear panel. Packs of Model No. TS 8 8800.470 Ri4Power Form 2-436
- 37. Enclosure suites Baying system Baying attachment, vertical for TS/TS For baying two populated enclosures on the verti- cal enclosure section. Simply locate into the vertical TS punchings, secure and connect both brackets by using the hex screws (supplied loose). Using the fastening bolts, the enclosure is pulled into a defined end position, with a height or side offset of up to ± 2 mm. Material: Sheet steel, 3 mm Surface finish: Zinc-plated Supply includes: Assembly parts. Packs of Model No. TS 6 8800.670 Baying clamp, horizontal for back-to-back mounting Two-piece, for in site assembly of enclosures with mounting plate in the rearmost installation position. Material: Sheet steel Surface finish: Zinc-plated Supply includes: Assembly parts. Packs of Model No. TS 4 8800.170 Baying cover, top A cover with two end caps may additionally be clipped over the seal between the two enclo- sures. This prevents dirt and liquid from collect- ing on the baying seal. Material: − Cover section: Sheet steel or stainless steel − End caps: Plastic Surface finish: Spray-finished Supply includes: − Cover section − 2 end caps Note: May also be fitted in the width with enclosure suites bayed back-to-back. May also be used in conjunction with dust guard For enclosure depth mm Packs of RAL 7035 Stainless steel 1.4301 (AISI 304) Model No. TS 400 1 – 8800.840 500 1 – 8800.850 600 1 – 8800.860 800 1 – 8800.880 1000 1 – 8800.892 400 1 – 8700.140 500 1 – 8700.150 600 1 – 8700.160 Ri4Power Form 2-4 37
- 38. Baying system Enclosure suites Baying connectors, external for DK-TS/DK-TS with side panels For retrospective baying of enclosures with screw- fastened or lockable side panels. Material: Sheet steel Colour: RAL 7035 Supply includes: Assembly parts. Packs of Model No. DK 4 7824.540 Baying kit for KL, AE Special screws and nuts ● For fast, simple assembly without thread-tap- ping. ● Compression of the seal is limited to a prede- fined level, to ensure a long-lasting, permanent seal between enclosures. Seal, self-adhesive ● Comprised of bayable sealing elements and corner pieces, for individual adaptation to vari- ous enclosure sizes. One pack is sufficient for a baying point up to H x D = 800 x 350 mm. Supply includes: − Sealing elements − Assembly parts Packs of Model No. SZ 1 set 1199.100 Ri4Power Form 2-438
- 39. TS 8 corner enclosures Baying system TS 8 corner enclosures The corner enclosure and the supplied compo- nents will accommodate the various baying options of the TS 8 frame on all outer surfaces. Fitted with a rear panel and an asymmetrical side panel (mounted on the l/h side), the corner enclosure also permits the option of baying in both the width and depth. The gland plates are aligned parallel to the rear panel. In TS 8 enclosures with a square footprint, the gland plates may also be rotated through 90°. The baying system is identical to all other TS 8 enclosures. Material: Sheet steel, 1.5 mm Surface finish: − Enclosure frame, roof, rear wall and side panel: Dipcoat-primed, powder-coated on the out-side, textured paint Colour: RAL 7035 Supply includes: − Enclosure frame − Roof − Rear wall (on the longest side) − Side panel, asymmetrical − (divided in a longitudinal direction)Gland plates Accessories: TS base/plinth Base/plinth infill panel Width mm Height mm Depth mm Model No. TS 400 1800 400 8484.300 500 1800 400 8584.300 600 1800 400 8684.300 500 1800 500 8585.300 600 1800 500 8685.300 600 1800 600 8686.300 400 2000 400 8404.300 500 2000 400 8504.300 600 2000 400 8604.300 800 2000 400 8804.300 500 2000 500 8505.300 600 2000 500 8605.300 800 2000 500 8805.300 600 2000 600 8606.300 800 2000 600 8806.300 600 2200 600 8626.300 Delivery times available on request. Baying examples TS 8 corner enclosures B = Width T = Depth B600 T500 B 600 T500 B 600 T500 B600 T 500 B600 T 500 B600 T 500 Correct Incorrect Note: Incorrect H B T Ri4Power Form 2-4 39 Gland plates: Zinc-plated
- 40. Roof Roof/wall mounting Top module for TS As a cable chamber for cable infeed from above or for power distribution with busbar systems across bayed enclosures. The TS cover plate is used as standard to finish off at the top. The enclosure height is increased by 200 mm with the top mounting module fitted. The top baying cover cannot be fitted. Installation accessories for top and bottom, see diagram and explanations below. Material: Sheet steel, 1.5 mm Surface finish: Spray-finished, textured paint Colour: RAL 7035 Protection category: IP 55 to IEC 60 529, compliant with NEMA 12 (in conjunction with side panel for top mounting module). Supply includes: − 1 frame module − 2 trim panels (front and rear) − 8 retainers with automatic potential equalisation − 4 tapped rods with eyebolts For enclosures Model No.TSWidth (B) mm Depth mm 600 600 8801.735 800 600 8801.745 1000 600 8801.755 1200 600 8801.765 Accessories: Designation TS punched rail 18 x 38 mm PS punched rail 23 x 23 mm with angle bracket PS punched rail 23 x 23 mm with support bracket PS PS punched section without mounting flange 23 x 73 mm, with support bracket PS PS punched section with mounting flange 23 x 73 mm Support rail System support rails C rail 30/15 with support bracket or spacer Cable clamp rail TS punched rail 25 x 38 mm TS punched sections without mounting flanges, 45 x 88 mm 1 1 7 8 9 2 3 4 5 6 11 10 1 2 3 4 5 6 7 8 9 10 11 Side panel for top-mounting module To finish off the side of a top-mounting module or bayed suite. Material: Sheet steel,1.5 mm Surface finish: Spray-finished, textured paint Colour: RAL 7035 Supply includes: − 2 side panels − 8 retainers with automatic potential equalisation Packs of Model No.TS 2 8801.775 606 B - 3 150 B - 88 200 512 Ri4Power Form 2-440
- 41. Roof Roof/wall mounting Cable entry glands ● Including seal ● External dimensions 250 x 160 mm ● Protection category IP 55 Design Material Colour Packs of Model No. SV 14 x M25/32 Insulating material RAL 7032 1 9665.750 2 x M25/32/40, 1 x M32/40/50, 2 x M40/50/63 Insulating material RAL 7032 1 9665.760 With sealing membranes 32 x Ø 7 – 16 mm, 4 x Ø 10 – 20 mm, 3 x Ø 14 – 26 mm Insulating material RAL 7032 1 9665.770 With entry glands up to 66 mm diameter Insulating material RAL 7032 1 9665.780 Solid Sheet steel, spray-finished RAL 7035 4 9665.785 1 2 3 4 5 R25 135 223 138 226 Ø 4.5 Cut-out dimensions for SV 9665.750 to SV 9665.785 1 2 3 4 5 Ri4Power Form 2-4 41
- 42. 1. Frame 2. Top cover 3. Bottom gland plate cover (3mm thick) 4. Bottom cover 5. Plinth 6. Side panel 7. Rear cover 8. Horizontal bus bar cover (HBBC) 9. Trim channel 10. Vertical cable alley cover (VCA) 11. Partial door 12. Eye bolt 13. Baying kit and baying bracket No. Parts Ri4Power Form 2-442
- 43. Rated voltage : Up to 415v Mechanical strength : Up to 100KA /1second Standard : IS 8623 IEC60439(1&2), 61439(1&2) Construction : 16 fold profile frame Cladding : CRCA sheet steel, DD grade Degree of protection : IP54 Finish : EC Dip coat primed & powder coated finish Shade : Standard RAL7035 Others : on request Note : All dimensions in this catalogue are in millimeters Ri4Power Form 2-4 43
- 44. Side panels Side panels, asymmetrical for TS The alternative to the standard side panel for improved visual appearance in the event of back- to-back, back-to-side or corner baying. The gap (A) which occurs with standard side panels is reduced to a standard dimension (B), see techni- cal drawing. In the case of the TS 8 corner enclo- sure, an asymmetrical side panel is included in the supply. The number of additional asymmetrical side pan- els required depends on the chosen baying vari- ant. Material: Sheet steel, 1.5 mm Colour: RAL 7035 Protection category: IP 55 to IEC 60 529 Supply includes: Assembly parts. Accessories: Enclosure panel holders, internal, for heavy pressures. For enclosures Packs of Model No.TS Height mm Depth mm 1800 400 2 8184.500 1800 500 2 8185.500 1800 600 2 8186.500 2000 400 2 8104.500 2000 500 2 8105.500 2000 600 2 8106.500 2000 800 2 8108.500 2200 600 2 8126.500 Asymmetrical side panel Side panel Corner baying Back-to-back baying B A Rear panel Door Standard side panel Asymmetrical side panel Connecting plinth trim for TS base/plinth For covering gaps in bayed back-to-back or cor- ner enclosure suites. Simply push in between the trim panel and the corner piece before tightening the screws. Material: Sheet steel Note: For a base/plinth height of 200 mm, 2 trim panels must be fitted one above the other. For base/plinth height mm Colour RAL Packs of Model No. TS 100 7022 2 8601.110 Ri4Power Form 2-444 installed equipment and high dynamic
- 45. Busbar systems Maxi-PLS System components Material: − Busbar support, end support, end cover: PA 6.6 − System attachment: Stainless steel − Cover section: Hard PVC Note: Busbars for PE/PEN combinations Detailed drawings: Available on the Internet. Supports and attachment in the TS 8 enclosure Packs of Maxi-PLS 1600/2000 Maxi-PLS 3200 Model No. SV Model No. SV Busbar support 1 9649.000 9659.000 Busbar support, suitable for top mounting 1 9649.160 9659.160 End supports 2 9649.010 9659.010 System attachment for installation in the busbar support For application For enclosure depth mm Bar centre distance mm Packs of Model No. SV Model No. SV In the roof/ base section 600 100 2 9640.080 – 150 2 – 9650.100 800 100 2 9640.088 – 150 2 – 9650.080 Vertical coupling set 600 100 2 9649.076 – 150 2 – 9650.076 800 100 2 9649.078 – 150 2 – 9659.078 Rear section top/bottom – 100 2 9640.098 – 150 2 – 9650.098 Rear section, centre (185 mm) – 185 2 3-pole 4-pole 3-pole 4-pole 9640.150 – 9650.150 – Maxi-PLS busbars E-Cu (special lengths avaialble on request) Maxi-PLS 1600 Maxi-PLS 2000 Maxi-PLS 3200 For enclosure width mm For application1) Length mm Packs of Model No. SV Model No. SV 600 a 491 1 9640.206 9640.201 9650.201 600 b 525 1 9640.216 9640.211 9650.211 600 c 599 1 9640.226 9640.221 9650.221 800 a 691 1 9640.236 9640.231 9650.231 800 b 725 1 9640.246 9640.241 9650.241 800 c 799 1 9640.256 9640.251 9650.251 1000 a 891 1 9640.266 9640.261 9650.261 1000 b 925 1 9640.276 9640.271 9650.271 1000 c 999 1 9640.286 9640.281 9650.281 1200 a 1091 1 9640.296 9640.291 9650.291 1200 b 1125 1 9640.306 9640.301 9650.301 1200 c 1199 1 9640.316 9640.311 9650.311 – – 2400 1 9640.365 9640.360 9650.360 – – 2400 1 – 9649.360 9659.360 Longitudinal connector E-Cu for simple baying connection of Maxi-PLS busbars. Incl. sliding blocks, bolts, washers and nuts. 1 9640.191 9640.191 9650.191 1) A = Cable connection system with end support B = Left-hand or right-hand end enclosure in a switchgear installation C = Bayed enclosure with sections bayed on the left and right Contact hazard protection/short-circuit protection Packs of Model No. SV Model No. SV Cover section for clip-on mounting on the Maxi-PLS busbars, length 1000 mm 5 9640.050 9650.050 End cover for clip-on mounting on the end surface of Maxi-PLS busbars 2 9649.060 9659.060 Stabiliser to increase short-circuit resistance (ICW up to 124 kA) 4 3-pole 4-pole 3-pole 4-pole – – 9650.140 – B A D C D2 D1 D3 D4 A B C D1 D2 D3 D4 A A B b a c b B B C A A B C Ri4Power Form 2-4 45
- 46. Busbar systems Maxi-PLS System components Connection system Maxi-PLS 1600/2000 Maxi-PLS 3200 Model No. SV Model No. SV Connection bracket E-Cu, transition from the main busbar system to the connection kits. Width mm No. of brackets per phase Packs of 3-pole 4-pole 3-pole 4-pole Enclosure depth 600/800 mm Enclosure depth 600 mm 60 1 1 set 9640.433 9640.433 + 9640.434 9650.400 – 60 2 1 set 9640.443 9640.443 + 9640.444 9650.410 – 60 3 1 set 9640.453 9640.453 + 9640.454 9650.420 – 100 2 1 set 9640.473 9640.473 + 9640.474 9650.470 – 100 3 1 set 9640.483 9640.483 + 9640.484 9650.480 – 120 3 1 set – – 9650.487 60 1 1 set – – Enclosure depth 800 mm 9659.403 9659.403 + 9659.404 60 2 1 set – – 9659.413 9659.413 + 9659.414 60 3 1 set – – 9659.423 9659.423 + 9659.424 100 2 1 set – – 9659.473 9659.473 + 9659.474 100 3 1 set – – 9659.483 9659.483 + 9659.484 120 3 1 set – – 9659.493 9659.493 + 9659.494 Isolator chassis for isolated routing of the connection brackets. Material: RAL 6.6, black. Incl. assembly parts. Bar centre distance mm For connection bracket width mm Packs of Model No. SV Model No. SV 100 60 1 9640.021 9640.021 – – 150 60 1 – – 9650.021 9650.021 150 100 1 – – 9650.031 9650.031 Contact maker E-Cu for contacting the connection brackets to the Maxi-PLS busbars. Incl. sliding blocks. Width mm 60 1 9640.171 9640.171 9650.171 9650.171 100 1 9640.181 9640.181 9650.181 9650.181 Connection clamp for the connection of round conductors (Cu/Al) 95 to 300 mm2 (single-wire and multi-wire). Incl. assembly parts. 1 9640.325 9640.325 9650.325 9650.325 Connection plates for the connection of laminated flat copper bars. Assembly parts. Maximum clamping area 2 x 10 x 32 x 1 mm 3 9640.330 9640.330 9650.330 9650.330 2 x 10 x 63 x 1 mm 3 9640.340 9640.340 9650.340 9650.340 2 x 10 x 100 x 1 mm 3 9640.350 9640.350 9650.350 9650.350 Terminal stud for connecting cables with ring terminals. Including sliding blocks. Length 30 mm Length 32 mm Thread M12 3 9640.370 9640.370 9650.370 9650.370 M16 3 9640.380 9640.380 9650.380 9650.380 Sliding blocks for sliding into the Maxi-PLS busbar section at the sides. Thread M8 Length 20 mm 15 9640.970 9640.970 – – M10 Length 25 mm 15 9640.980 9640.980 9650.980 9650.980 M12 Length 35 mm 15 – – 9650.990 9650.990 Sliding nuts for retrospective insertion into the Maxi-PLS busbar section. Thread M6 15 9640.900 9640.900 9650.900 9650.900 M8 15 9640.910 9640.910 9650.9051) 9650.9051) M10 15 9640.920 9640.920 9650.910 9650.910 M12 15 – – 9650.920 9650.920 Threaded bolts for individual connection options2). Incl. nuts, plain washers, spring lock washers (M6 and M8 only) or washers. Thread M6 Length 35 mm 6 9640.930 9640.930 9640.930 9640.930 M8 Length 35 mm 6 9640.940 9640.940 9640.940 9640.940 M10 Length 35 mm 8 9676.971 9676.971 9676.971 9676.971 M10 Length 45 mm 8 9676.972 9676.972 9676.972 9676.972 M10 Length 55 mm 8 9676.973 9676.973 9676.973 9676.973 M10 Length 70 mm 8 9676.976 9676.976 9676.976 9676.976 M10 Length 80 mm 8 9676.977 9676.977 9676.977 9676.977 M12 Length 40 mm 8 – – 9676.981 9676.981 M12 Length 50 mm 8 – – 9676.982 9676.982 M12 Length 60 mm 8 – – 9676.983 9676.983 M12 Length 70 mm 8 – – 9676.986 9676.986 M12 Length 80 mm 8 – – 9676.987 9676.987 1) Packs of 3. 2) Sliding blocks or sliding nuts are additionally required for attachment. B C A A B C A B C E F D A B C D E F Ri4Power Form 2-446
- 47. Busbar systems Maxi-PLS Connection system Maxi-PLS 1600/2000 Maxi-PLS 3200 Model No. SV Model No. SV Corner bracket E-Cu for connecting horizontal Maxi-PLS busbar systems in the roof/base section to vertical busbar systems, for 90° connection of two Maxi-PLS busbars in the rear section. May be used for individual installation. For Maxi-PLS Packs of 3/4-pole 3/4-pole 1600 2000 3200 Number of brackets per phase 2 x 60 x 10 mm 3 x 60 x 10 mm 3 x 80 x 10 mm Model No. SV 1 9640.7051) 9640.7001) 9650.700 2) 1) Also required: 4 sliding blocks 9640.980 per corner bracket. 2) Also required: 4 sliding blocks 9650.990 per corner bracket. Connection kits for busbar riser. For connecting horizontal Maxi-PLS busbar systems in the rear section to vertical busbar systems. For enclosure depth mm Number of brackets per phase Packs of 1600 2000 3200 600 800 3-pole 4-pole 3-pole 4-pole 2 1 set 9660.318 9660.318+ 9660.319 – – 3 1 set – – 9660.313 9660.313+ 9660.314 – 3 1 set – – – 3 1 set – – Also required: Sliding blocks 15 9640.980 9640.980 9640.980 9640.980 Threaded bolts 8 9676.972 9676.972 9676.973 9676.973 Required quantity 12 16 12 16 T-connector kits for Maxi-PLS/RiLine60 busbar systems. For connecting horizontal Maxi-PLS main busbar systems to vertical RiLine60 distribution busbar systems in the modular outgoing section, including assembly parts. Main busbar system Maxi-PLS Maxi-PLS 1600/2000 Maxi-PLS 3200 Model No. SV Model No. SV Maxi-PLS Distribution busbar system Enclosure depth mm Packs of 3-pole 4-pole 3-pole 4-pole In the roof/ base section In the rear section top/ bottom Behind the compartment Inside the compartment 30 x 10/5 mm PLS 1600 30 x 10/5 mm PLS 1600 600 800 – – – – 1 set 9675.303 9675.304 – – – – – – – 1 set – – 9675.311 – – – – – – 1 set – – 9675.313 9675.314 – – – – 1 set 9675.306 9675.307 – – – – – – – 1 set – – 9675.315 – – – – – – – 1 set – – 9675.316 9675.317 – – – – – 1 set 9675.321 9675.322 9675.331 – – – – – – 1 set 9675.323 9675.324 9675.333 9675.334 – – – – – 1 set 9675.325 9675.328 9675.335 – – – – – – 1 set 9675.326 9675.327 9675.336 9675.337 – – – – 1 set 9675.343 9675.344 – – – – – – – 1 set – – 9675.353 9675.354 – – – – 1 set 9675.346 9675.347 – – – – – – – 1 set – – 9675.356 9675.357 – – – – – 1 set 9675.361 9675.362 – – – – – – – 1 set 9675.363 9675.364 9675.373 9675.374 – – – – – 1 set 9675.365 9675.368 – – – – – – – 1 set 9675.366 9675.367 9675.376 9675.377 Compact infeed for Maxi-PLS busbar 1600/2000 For individual use as a 3-pole cable connection bar system. Direct mounting on the mounting plate or punched section without mounting flange. Supply includes: 6 end supports, 2 support plates for end supports, 1 PS mounting rail 23 x 23 mm (length 495 mm), mounting accessories Packs of Maxi-PLS 1600/2000 Maxi-PLS 3200 3-pole 4-pole 3-pole 4-pole 1 set 9660.980 – – – 3-pole 4-pole – – – – 9660.363 – 9660.368 9660.368 + 9660.369 9650.990 9650.990 9676.983 9676.983 12 16 A A A A A A System components Ri4Power Form 2-4 47
- 48. Busbar systems Maxi-PLS System components Shielding Maxi-PLS 1600/2000 Maxi-PLS 3200 Model No. SV Model No. SV Divider panel for TS enclosures. For side shielding from neighbouring panels. In conjunction with the busbar gland and the divider panel modules to prevent arcing. Assembly parts. Maxi-PLS busbars in the roof section For enclosure depth mm For enclosure height mm Packs of 600 800 – 2000 1 9660.620 9660.620 – 2000 1 9659.590 9659.590 Maxi-PLS busbars in the rear section For enclosure depth mm For enclosure height mm Packs of 600 800 – 2000 1 9660.610 9660.610 – 2000 1 9659.580 9659.580 Divider panel module for busbar gland. Assembly parts. For enclosure depth mm Bar centre distance mm Packs of 1600/2000 3200 600 800 100 150 185 3-pole 4-pole 3-pole 4-pole – – – 1 9640.621 – – – – 1 9640.628 – – – – – 1 – – 9650.621 – – – – 1 – – 9659.601 – – 1 9640.6411) – 9650.6411) – Busbar gland The busbar gland may also be used as a cover for longitudinal connectors. Assembly parts. Use with longitudinal connector Required packs of Packs of 1600/2000 3200 no yes 3-pole 4-pole 3-pole 4-pole – 6 1 set 9640.600 – 9650.600 – – 8 1 set – 9640.600 – 9650.600 – 3 3 1 set 1 set 9640.610 + 9640.600 – 9650.610 + 9650.600 – – 4 4 1 set 1 set – 9640.610 + 9640.600 – 9650.610 + 9650.600 1) For assembly in the rear enclosure section. C A C B A B C Ri4Power Form 2-448
- 49. Busbar systems Flat-PLS Busbar system Flat-PLS/Flat-PLS 100, for flat copper bars For the configuration of busbar systems from flat copper bars. For mounting on a system attachment or directly on the mounting plate. Also suitable for aluminium and copper- plated aluminium bars. Max. permissible tolerance of bar width (60/100 mm) ± 0.3 mm, bar thickness (10 mm) ± 0.15 mm. Material: − Polyamide (PA 6.6). − Fire protection corresponding to UL 94-V0 Colour: RAL 9005 Short-circuit resistance diagrams: Available on the Internet. Current carrying capacity: Available on the Internet. Technicalinformation: Available on the Internet. Supports and attachment in the TS 8 enclosure Flat-PLS 60 Flat-PLS 100 Model No. SV Model No. SV Busbar support System For busbars up to mm1) Packs of Flat-PLS 60 4 x 60 x 10 1 9676.002 – Flat-PLS 100 4 x 100 x 10 1 – 9676.004 Busbar support for stabiliser bar System For busbars up to mm1) Packs of Flat-PLS 60 4 x 60 x 10 1 9676.020 – Flat-PLS 100 4 x 100 x 10 1 – 9676.021 System attachment for installation in the busbar support For application Enclosure depth mm Bar centre distance mm Packs of 3-pole 4-pole 3-pole 4-pole 120 165 185 in the roof/base section/directly above/below coupling switch 600 – – 2 9674.162 9674.162 – – – – 2 – – 9674.164 – 800 – – 2 9674.182 9674.182 – – – – 2 – – 9674.184 9674.184 Vertical coupling set 600 – – 2 9674.172 9674.172 – – – – 2 – – 9674.174 – 800 – – 2 9674.192 9674.192 – – – – 2 – – 9674.194 9674.194 Rear section top/bottom – – – 2 9674.122 9674.122 – – – – 2 – – 9674.124 9674.124 Rear section, centre (185 mm) – – 2 9674.152 – – – – – 2 – – 9674.154 – Single-pole assembly, for mounting on the TS 8 frame 2 9674.102 9674.102 9674.104 9674.104 Busbar stabiliser bars For busbar supports Bar centre distance mm System assembly Packs of 3-pole 4-pole 3-pole 4-pole SV 9676.020 120 3/4-pole 2 9676.022 9676.023 – – 185 3-pole 2 9676.026 – – – SV 9676.021 165 3/4-pole 2 – – 9676.024 9676.025 185 3-pole 2 – – 9676.027 – 1) At a bar width of < 60 mm for Flat-PLS 60 or < 100 mm for Flat-PLS 100, the empty gaps in the support should be filled with spacers. When using only 1, 2 or 3 bars, the vacant bar slots should be closed using the filler pieces. D A D C B A B D2 D1 D3 D4 D5 D D1 D2 D3 D4 D5 C System components Ri4Power Form 2-4 49
- 50. Busbar systems Flat-PLS Busbars and accessories for supports Flat-PLS 60 Flat-PLS 100 Model No. SV Model No. SV Busbars E-Cu to DIN EN 13 601. Length: 2400 mm/bar Dimensions mm Weight/bar kg Packs of 40 x 10 8.55 3 3587.000 – 50 x 10 10.68 3 3588.000 – 60 x 10 12.82 3 3589.000 – 80 x 10 17.09 3 – 3590.000 100 x 10 21.44 3 – 3590.010 Spacers – At a bar width of < 60/100 mm the spacer should be used. E-Cu Dimensions mm Required number of spacers per chamber Packs of 40 x 10 2 16 9676.007 9676.00750 x 10 1 80 x 10 2 Filler pieces – When using only 1, 2 or 3 bars, the vacant bar slots should be closed using the filler pieces. Packs of Flat-PLS 60 2 per free bar slot 16 9676.008 9676.008 Flat-PLS 100 3 per free bar slot Longitudinal connector E-Cu for connecting Flat-PLS busbar systems, no drilling required. No. of strands per conductor For busbar width mm Screw Packs of 2 40 – 100 1) 1 9676.621 9676.621 3 or 4 40 – 100 1) 1 9676.641 9676.641 1) Must be ordered additionally according to the busbar width B (length = B + 40 mm) Busbar claws for Flat-PLS For busbar width up to mm Screw Packs of 2 x B x 10 1) 1 9676.017 9676.017 3 x B x 10 1) 1 9676.018 9676.018 4 x B x 10 1) 1 9676.019 9676.019 1) Must be ordered additionally according to the busbar width B (length = B + 20 mm, screw connections) Contact hazard protection Flat-PLS 60 Flat-PLS 100 Model No. SV Model No. SV Cover sections for Flat-PLS For system No. of bars per conductor For busbar width mm Length mm Packs of Edge cover section for bar systems with no space between the strands 1 – 1000 10 9676.041 9676.041 2 – 1000 10 9676.042 9676.042 3 – 1000 10 9676.043 9676.043 Edge cover section for bar systems with 10 mm space between the strands 2 – 1000 10 9676.052 9676.052 3 – 1000 10 9676.053 9676.053 4 – 1000 10 9676.054 9676.054 Side cover section for bar systems, to match the edge cover sections – 60 1000 10 9676.056 9676.056 – 80 1000 10 9676.058 9676.058 – 100 1000 10 9676.059 9676.059 End cover for busbar supports Flat-PLS For Flat-PLS 60 and Flat-PLS 100 Packs of 2 9676.006 9676.006 Covers for busbar claws No. of bars per conductor For busbar claw Packs of 2 SV 9676.017 SV 9676.832 8 9676.046 9676.046 3 SV 9676.018 8 9676.047 9676.047 4 SV 9676.019 8 9676.048 9676.048 E E A D B C A B C D E D C A B A B B A A A B C D System components Ri4Power Form 2-450
- 51. Connection system Flat-PLS 60 Flat-PLS 100 Model No. SV Model No. SV Connection brackets for Flat-PLS For connecting the connection kits of open air circuit-breakers to a Flat-PLS 60/100 main bar system in the roof section, base section, directly above or below the air circuit-breaker. For bar width of connection brackets mm No. of strands per conductor For conductor For enclosure depth mm Packs of 60 1 L1, L2, L3 600 1 set 9676.201 9676.301 N 1 set 9676.202 – 2 L1, L2, L3 1 set 9676.203 9676.303 N 1 set 9676.204 – 3 L1, L2, L3 1 set 9676.205 9676.305 N 1 set 9676.206 – 100 2 L1, L2, L3 1 set 9676.213 9676.313 N 1 set 9676.214 – 3 L1, L2, L3 1 set 9676.215 9676.315 N 1 set 9676.216 – 120 3 L1, L2, L3 1 set 9676.217 9676.317 N 1 set 9676.218 – 60 1 L1, L2, L3 800 1 set 9676.221 9676.321 N 1 set 9676.222 9676.322 2 L1, L2, L3 1 set 9676.223 9676.323 N 1 set 9676.224 9676.324 3 L1, L2, L3 1 set 9676.225 9676.325 N 1 set 9676.226 9676.326 100 2 L1, L2, L3 1 set 9676.233 9676.333 N 1 set 9676.234 9676.334 3 L1, L2, L3 1 set 9676.235 9676.335 N 1 set 9676.236 9676.336 120 3 L1, L2, L3 1 set 9676.237 9676.337 N 1 set 9676.238 9676.338 Contact makers for Flat-PLS For busbar width B mm Screw No. of strands per conductor Packs of 60 1) 2 1 9676.526 9676.526 60 1) 3 or 4 1 9676.546 9676.546 80 1) 2 1 9676.528 9676.528 80 1) 3 or 4 1 9676.548 9676.548 100 1) 2 1 9676.520 9676.520 100 1) 3 or 4 1 9676.540 9676.540 1) Must be ordered additionally according to the busbar width B (length = B + 40 mm). B A B1 A B Busbar systems Flat-PLS System components Ri4Power Form 2-4 51
- 52. Connection system Flat-PLS 60 Flat-PLS 100 Model No. SV Model No. SV Direct connection terminals for Flat-PLS For the direct connection of round conductors 95 – 300 mm2 (single-wire or multi-wire). For round conductors Screw Packs of 95 – 300 mm2 RE/RM 1) 1 9676.730 9676.730 1) Must be ordered additionally according to the busbar width B (length = B + 60 mm, screw connections). Connection plates for laminated copper bars, incl. assembly parts (excluding screws) For busbar width mm Screw Packs of 2 x 10 x 32 x 1 1) 1 9676.747 9676.747 2 x 10 x 63 x 1 1) 1 9676.748 9676.748 2 x 10 x 100 x 1 1) 1 9676.749 9676.749 1) Must be ordered additionally according to the busbar width B (length = B + 50 mm, screw connections). Connection plates with bolts M10, incl. assembly parts (excluding screws) Terminal studs Screw Packs of M10 1) 1 9676.710 9676.710 2 x M10 1) 1 9676.714 9676.714 1) Must be ordered additionally according to the busbar width B (length = B + 40 mm, screw connections). Connection plates with bolts M12/M16, incl. assembly parts (excluding screws) Terminal studs Screw Bolt length mm Packs of M12 1) 30 1 9676.700 9676.700 M16 1) 30 1 9676.704 9676.704 1) Must be ordered additionally according to the busbar width B (length = B + 20 mm, screw connections). Claw with threaded insert M10 Nut Packs of M10 8 9676.832 9676.832 Screw connections Screw design Packs of M10 x 60 8 9676.806 9676.806 M10 x 70 8 9676.807 9676.807 M10 x 80 8 9676.808 9676.808 M10 x 90 8 9676.809 9676.809 M10 x 100 8 9676.810 9676.810 M10 x 110 8 9676.811 9676.811 M10 x 120 8 9676.812 9676.812 M10 x 130 8 9676.813 9676.813 M10 x 140 8 9676.814 9676.814 M10 x 150 8 9676.815 9676.815 M10 x 160 8 9676.816 9676.816 M10 x 170 8 9676.817 9676.817 M10 x 190 8 9676.819 9676.819 B A C D A B C D B A A B Busbar systems Flat-PLS System components Ri4Power Form 2-452
- 53. Connection system Maxi-PLS 1600/2000 Maxi-PLS 3200 Model No. SV Model No. SV Corner bracket E-Cu for connecting horizontal Maxi-PLS busbar systems in the roof/base section to vertical busbar systems, for 90° connection of two Maxi-PLS busbars in the rear section. May be used for individual installation. For Maxi-PLS Packs of 3/4-pole 3/4-pole 1600 2000 3200 Number of brackets per phase 2 x 60 x 10 mm 3 x 60 x 10 mm 3 x 80 x 10 mm Model No. SV 1 9640.7051) 9640.7001) 9650.7002) 1) Also required: 4 sliding blocks 9640.980 per corner bracket. 2) Also required: 4 sliding blocks 9650.990 per corner bracket. Connection kits for busbar riser. For connecting horizontal Maxi-PLS busbar systems in the rear section to vertical busbar systems. For enclosure depth mm Number of brackets per phase Packs of 1600 2000 3200 600 800 3-pole 4-pole 3-pole 4-pole 3-pole 4-pole 2 1 set 9660.318 9660.318+ 9660.319 – – – – 3 1 set – – 9660.313 9660.313+ 9660.314 – – – 3 1 set – – 9660.363 – – 3 1 set – – 9660.368 9660.368 + 9660.369 Also required: Sliding blocks 15 9640.980 9640.980 9640.980 9640.980 9650.990 9650.990 Threaded bolts 8 9676.972 9676.972 9676.973 9676.973 9676.983 9676.983 Required quantity 12 16 12 16 12 16 T-connector kits for Maxi-PLS/RiLine60 busbar systems. For connecting horizontal Maxi-PLS main busbar systems to vertical RiLine60 distribution busbar systems in the modular outgoing section, including assembly parts. Main busbar system Maxi-PLS Maxi-PLS 1600/2000 Maxi-PLS 3200 Model No. SV Model No. SV Maxi-PLS Distribution busbar system Enclosure depth mm Packs of 3-pole 4-pole 3-pole 4-pole In the roof/ base section In the rear section top/ bottom Behind the compartment Inside the compartment 30 x 10/5 mm PLS 1600 30 x 10/5 mm PLS 1600 600 800 – – – – 1 set 9675.303 9675.304 – – – – – – – 1 set – – 9675.311 – – – – – – 1 set – – 9675.313 9675.314 – – – – 1 set 9675.306 9675.307 – – – – – – – 1 set – – 9675.315 – – – – – – – 1 set – – 9675.316 9675.317 – – – – – 1 set 9675.321 9675.322 9675.331 – – – – – – 1 set 9675.323 9675.324 9675.333 9675.334 – – – – – 1 set 9675.325 9675.328 9675.335 – – – – – – 1 set 9675.326 9675.327 9675.336 9675.337 – – – – 1 set 9675.343 9675.344 – – – – – – – 1 set – – 9675.353 9675.354 – – – – 1 set 9675.346 9675.347 – – – – – – – 1 set – – 9675.356 9675.357 – – – – – 1 set 9675.361 9675.362 – – – – – – – 1 set 9675.363 9675.364 9675.373 9675.374 – – – – – 1 set 9675.365 9675.368 – – – – – – – 1 set 9675.366 9675.367 9675.376 9675.377 Compact infeed for Maxi-PLS busbar 1600/2000 For individual use as a 3-pole cable connection bar system. Direct mounting on the mounting plate or punched section without mounting flange. Supply includes: 6 end supports, 2 support plates for end supports, 1 PS mounting rail 23 x 23 mm (length 495 mm), mounting accessories Packs of Maxi-PLS 1600/2000 Maxi-PLS 3200 3-pole 4-pole 3-pole 4-pole 1 set 9660.980 – – – A A A A A A Busbar systems Maxi-PLS System components Ri4Power Form 2-4 53
- 54. Screw connections for connection brackets For connecting connection brackets and a con- nector kit. May be used for 3- and 4-pole connector kits. Material: Steel screws, zinc-plated, passivated Supply includes: 8 nuts and 16 washers. Note: For a bar width of 120 mm, 2 packs are required per connector kit. Technical information: Available on the Internet. For systems Screw design No. of bars per phase Packs of Model No. SV Maxi-PLS1) 1600/2000/3200 M10 x 40 1 8 9676.966 M10 x 60 2 8 9676.967 M10 x 80 3 8 9676.968 Maxi-PLS2) 1600/2000/3200 and Flat-PLS 60/100 M12 x 40 1 8 9676.961 M12 x 60 2 8 9676.962 M12 x 80 3 8 9676.963 1) For connection bracket width 60/80 mm 2) For connection bracket width 100/120 mm Stacking insulator To support the connection kits top/bottom for circuit-breakers. Easily retro-fitted. Supply includes: Assembly parts. Packs of Model No. SV 6 9660.200 Support rails for stacking insulator For attaching to the outer mounting level of the TS 8 enclosure and for the configuration of stack- ing insulators. C rail may also be used as cable management bar. Material: Sheet steel, zinc-plated Supply includes: Assembly parts. For enclosure width mm Packs of Model No. SV 600 2 9676.196 800 2 9676.198 Stabiliser for connection kit To increase short-circuit resistance of the connec- tion kits from 75 kA to 100 kA, 1 sec. 2 stabilisers are required per connection kit. May be used for 3- and 4-pole connector kits. One stabiliser is used in place of a normal stack- ing insulator arrangement. Material: Reinforcement section: Fibreglass-reinforced plastic Supply includes: • 2 reinforcement sections • 10 stacking insulators Assembly parts Also required: Support rail for stacking insulator For enclosure width mm Packs of Model No. SV 600 2 9676.186 800 2 9676.188 Connector kits for Maxi-PLS/Flat-PLS System accessories Ri4Power Form 2-454
- 55. Connector kits for Maxi-PLS/Flat-PLS For connecting air circuit-breakers (ACB) to Maxi-PLS/Flat-PLS busbar systems in SV-TS 8 enclosures. Please include the design code of the specification below in the order text for your connector kit. We recommend the Rittal Power Engineering software from Version 5.0, Model No. SV 3020.500 for easier configuration of the connector kits Material: E-Cu Note: Please quote the complete design code on all enquiries and orders. Enclosure Selection Width mm 400 600 800 1000 Height mm 1800 2000 2200 Depth mm 600 800 b a c a 4 6 8 0 b 8 0 2 c 6 8 Design code Model No. SV Enclosure Under- neath the air circuit- breaker Air circuit-breaker Above the air circuit- breaker Compart- ment height of air circuit- breaker a b c d e f g h i j k l m n Top 9676.910 Bottom 9676.912 Busbar system configuration Selection in the base section in the lower rear section as cable connection system directly underneath the circuit-breaker Busbar support underneath the air circuit-breaker Busbar type Selection Maxi-PLS 1600 3-pole 4-pole 2000 3-pole 4-pole 3200 3-pole 4-pole Flat-PLS 60 3-pole 4-pole 100 3-pole 4-pole d A B C D E F 2 bars 4 bars3 bars I J M N e 6 7 8 9 Also required: M12 screw connections. Terminal studs Maxi-PLS. Screw connections Flat-PLS. For air circuit-breakers Ri4Power Form 2-4 55
- 56. For air circuit-breakers Air circuit-breakers Busbar system underneath the air circuit-breaker Busbar type Selection Maxi-PLS 1600 3-pole 4-pole 2000 3-pole 4-pole 3200 3-pole 4-pole Flat-PLS 60 3-pole 4-pole 100 3-pole 4-pole Busbar system configuration Selection in the roof section in the top rear section as cable connection system 600 mm as cable connection system 800 mm as cable connection system 1000 mm directly above the circuit-breaker in rear section, Form 1 l A B C D E F 2 bars 4 bars3 bars I J M N m 1 m 2 3 8 9 4 5 Selection Brand ABB Eaton/Moeller Mitsubishi Schneider Electric Siemens/ Moeller Terasaki Various Size 1/none 2 3 4 k n f/g/h/i/j f A E J M S T V g 1 2 3 4 Selection Rated current 630 A 800 A 1000 A 1250 A 1600 A 2000 A 2500 A 3200 A 4000 A No. of poles/ ver- sion Static 3-pole 4-pole Rack- mounted 3-pole 4-pole Posi- tion Behind the door In front of the door (in door cut-out) h A B C D E F G H I i 3 4 6 8 j H V Selection Compart- ment height directly under- neath the circuit- breaker 0 mm 150 mm 200 mm 250 mm 300 mm 400 mm 600 mm1) 800 mm 1000 mm 2) Compart- ment height of circuit- breaker 600 mm 800 mm 1000 mm 1) Standard height in Form 1 2) For Form 1 please select a 6 k 0 1 2 3 4 5 6 7 8 n 6 7 8 Sample design code Model No. SV Enclosure Underneath the air circuit-breaker Air circuit-breaker Above the air circuit-breaker Compartment height of circuit-breaker a b c d e f g h i j k l m n Top 9676.910 8 2 8 C 8 S 2 G 3 V 6 J 1 6 Bottom 9676.912 Connector kits for Maxi-PLS/Flat-PLS Ri4Power Form 2-456
- 57. Busbar systems (100/185/150 mm) Material: Busbar supports, inserts − Fibreglass-reinforced, thermoplastic Polyester (PBT) − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Note: The base component of the busbar support SV 3052.000 may also be used as a single- pole support. Short-circuit resistance diagrams: Available on the Internet. Technical information: Available on the Internet. Detailed drawings: Available on the Internet. Busbar systems 1250 A (100 mm), 1600 A (185 mm), 2500 A (150 mm), 3000 A (150 mm) Busbar support, 3-pole Packs of Model No. SV 1250 A 1600 A 2500 A 3000 A Width x height x depth mm 22 x 320 x 70 24 x 515 x 51 30 x 420 x 160 30 x 420 x 170 Max. bar accommodation 60 x 10 80 x 10 2 x 80 x 10 2 x 100 x 10 Inserts for a) Cross-section reduction to mm b) Reducing the bar width in 10 mm increments 30 x 10 up to 50 x 10 – 50/60 x 10 – – – Bar centre distance mm 100 185 150 150 Packs of 4 2 2 2 3073.000 3052.000 3055.000 3057.000 Accessories Inserts to adapt the bar dimensions 30 x 10 mm 24 3074.000 – – – 40 x 10 mm 24 3075.000 – – – 50 x 10 mm 24 3076.000 3074.000 – – 60 x 10 mm 24 – 3075.000 – – Spacing element for reducing the bar width in 10 mm increments 12 – – 3056.000 3056.000 Busbars E-Cu1) to DIN EN 13 601. Length 2400 mm. Dimensions mm 30 x 10 6 3586.000 – – – 40 x 10 3 3587.000 – – – 50 x 10 3 3588.000 3588.000 – – 60 x 10 3 3589.000 3589.000 3589.000 3589.000 80 x 10 3 – 3590.000 3590.000 3590.000 100 x 10 3 – – – 3590.010 Accessories Baying bracket E-Cu for 30 x 10 mm 4 9661.350 – – – 40 x 10 mm 4 9661.050 – – – 80 x 10 mm 4 – 9661.150 – – Longitudinal connector for 2 x bar width x 10 mm 1 – – 9676.6212) 9676.6212) 1) Other busbar lengths. 2) Must be ordered additionally according to the busbar width (length = B + 40 mm). A B C C A B C Ri4Power Form 2-4 57
- 58. Busbar systems (100/185/150 mm) Contact hazard protection Packs of Model No. SV 1250 A 1600 A 2500 A 3000 A End covers for busbar supports 10 3083.000 – – – Busbar cover section, length 1 m for E-Cu 30 x 10 mm 10 3092.000 – – – 40 x 10 to 60 x 10 mm 10 3085.000 3085.000 – – Edge cover section for bar systems with 10 mm space between the strands, length 1 m for 1 busbar per conductor 10 9676.041 9676.041 – – for 2 busbars per conductor 10 – – 9676.052 9676.052 Side cover section for bar systems, to match the edge cover sections, length 1 m For busbar width 60 mm 10 9676.056 9676.056 9676.056 9676.056 80 mm 10 9676.058 9676.058 9676.058 9676.058 100 mm 10 9676.059 9676.059 9676.059 9676.059 Connection system, (system accessories) Plate clamps for connecting laminated copper bars; no drilling required. For busbars mm Clamping area for lami- nated copper bars mm 30 x 10 34 x 10 3 3554.000 – – – 40 x 10 34 x 10 3 3559.000 – – – 50 x 10 34 x 10 3 3560.000 3560.000 – – 50 x 10 54 x 10 3 3562.000 3562.000 – – 60 x 10 34 x 10 3 3561.000 3561.000 – – 60 x 10 54 x 10 3 3563.000 3563.000 – – 80 x 10 65 x 10 3 – 3460.500 – – Conductor connection clamps for 10 mm bar thickness. Connection of round conductors1) mm2 Clamping area for lami- nated copper bars mm 1 – 4 – 15 3555.000 3555.000 3555.000 3555.000 1 – 4 – 15 3455.500 3455.500 3455.500 3455.500 2.5 – 16 8 x 8 15 3456.500 3456.500 – – 16 – 50 10.5 x 11 15 3457.500 3457.500 – – 35 – 70 16.5 x 15 15 3458.500 3458.500 – – 70 – 185 22.5 x 20 15 3459.500 3459.500 – – System covers for conductor connection clamps and plate clamps. Width x depth mm 50 x 80 4 3086.000 – – – 100 x 80 4 3087.000 – – – 100 x 110 4 3090.000 – – – 200 x 80 4 3088.000 – – – 200 x 110 4 3091.000 – – – Inserted screw nuts M12, self-holding nuts with knurled ring for mounting NH slimline fuse-switch disconnectors. For drilled holes in busbars Ø 14.5 mm. 30 3591.060 3591.060 – – Connection plates, material: E-Cu nickel-plated Connection for 1 ring terminal M102) up to 240 mm2 3 sets – – 3058.000 – 2 ring terminals M102) up to 240 mm2 3 sets – – 3059.000 3061.000 Laminated flat copper3) up to 40 x 10 mm 3 sets – – 3061.000 – Bar insulation 9 – – 3060.000 3060.000 Connection plates for laminated copper bars For connecting laminated copper bars up to 2 x 10 x 100 x 1.0 mm (Flexibar) to a busbar system with 2 bars per conductor. For laminated copper bars up to 2 x 10 x 32 x 1 mm 1 – – 9676.7474) 9676.7474) 2 x 10 x 63 x 1 mm 1 – – 9676.7484) 9676.7484) 2 x 10 x 100 x 1 mm 1 – – 9676.7494) 9676.7494) Direct connection terminals For the direct connection of round conductors 95 – 300 mm2 (single-wire and multi-wire). 1 – – 9676.7304) 9676.7304) 1) Wire end ferrules should be used with fine and extra-fine wire conductors. 2) T-head screw M10 x 100. 3) T-head screw M10 x 120. 4) The required screw connection must be ordered additionally according to the busbar width. A B B A A B A B C 230–325 D E G H F A B C D E F G H Ri4Power Form 2-458
- 59. Cover systems Form 1 Device module For use in air circuit breaker outgoing/incoming sections with a minimum depth of 600 mm. The removable mounting plate may be used for the configuration e.g. of fuses, power circuit- breakers and switchgear. Material: − Side parts, centre parts: Sheet steel − Mounting plate: Sheet steel, zinc-plated − Front panel: Aluminium, anodised Colour: Side parts, centre parts: RAL 7035 Supply includes: − 2 side parts − 2 centre parts − Connector parts − Mounting plate − Optional front panel Note: Please observe the manufacturer-specific data regarding the arcing space of air circuit-breakers. Design of front panel For enclosure width mm Mounting plate Packs of Model No. SV 600 800 Width mm Height mm without – 420 250 1 9660.700 – 620 250 1 9660.710 vertically hinged – 420 250 1 9660.760 – 620 250 1 9660.770 Also required Mounting bracket1) 4 mounting brackets are required to attach a device module. Contact hazard protection cover For SV-TS 8 enclosures with air circuit-breaker To cover incoming and outgoing sections and NH slimline fuse-switch disconnectors with the Maxi-PLS busbar system in the rear enclosure section so that they are safe from finger contact (IP 2X). Material: Sheet steel Colour: RAL 7035 Supply includes: 3 front covers Note: Cut-outs for air circuit-breakers must be provided by the customer. SV-TS 8 enclosures, For 1-door enclosures Width mm Height mm Device module version Packs of Model No. SV 600 800 with without – 2000 – 1 set 9660.280 – 2000 – 1 set 9660.780 – 2000 – 1 set 9660.380 – 2000 – 1 sets 9660.880 Also required Mounting bracket1) 24 9660.090 For 3-door enclosures Width mm Height mm Device module version Packs of Model No. SV 600 800 with without – 2000 – 1 set 9660.2902) – 2000 – 1 set 9660.790 – 2000 – 1 set 9660.3902) – 2000 – 1 set 9660.890 Also required Mounting bracket1) 24 9660.090 1) 12 mounting brackets are required to attach the contact hazard protection cover plates. 2) Including trim panel A A B B Ri4Power Form 2-4 59
- 60. Form 1 Cover systems Contact hazard protection cover for SV-TS 8 enclosures with NH slimline fuse-switch disconnectors To cover incoming and outgoing sections and NH slimline fuse-switch disconnectors with the Maxi-PLS busbar system in the rear enclosure section so that they are safe from finger contact (IP 2X). Material: Sheet steel Colour: RAL 7035 Supply includes: − 3 front covers − 2 depth covers − 2 side covers − Connector parts Note: − SV-TS 8 enclosures, − NH slimline fuse-switch disconnectors, For enclosures Free installation width mm1) when using longitudinal connectors Packs of Model No. SV Width mm Height mm Depth mm without one side both sides 600 2000 600 500 450 400 1 set 9660.460 800 2000 600 700 650 600 1 set 9660.470 1000 2000 600 900 850 800 1 set 9660.480 1200 2000 600 1100 1050 1000 1 set 9660.490 Also required Mounting bracket2) 24 9660.090 Accessories Blanking cover for NH slimline disconnectors Size 00 4 9660.180 Sizes 1 – 3 4 9660.190 1) When using the top-mounted busbars SV 9649.160/SV 9659.160 Longitudinal connectors SV 9640.191/SV 9650.191 for Maxi-PLS busbars 2) 2 mounting brackets are required to attach the contact hazard protection cover plates. C C Ri4Power Form 2-460
- 61. Cover system accessories Form 1 Mounting brackets For attaching the device modules and cover plates for contact hazard protection. Tapped hole M6. Material: Sheet steel, zinc-plated Supply includes: Assembly screws. Packs of Model No. SV 24 9660.090 4015 Blanking cover To cover free NH slimline fuse-switch disconnec- tor slots. Material: Sheet steel, spray-finished Colour: RAL 7035 Supply includes: Assembly screws. For NH size Width (B) mm Packs of Model No. SV 00 49.5 4 9660.180 1 to 3 99.5 4 9660.190 579 600 B Ri4Power Form 2-4 61
- 62. Rail system Ri4Power accessories System attachments for RiLine60 main busbar system System attachment with threaded holes M5 and M6 on a 50 mm pitch pattern for rear assembly of a RiLine60 main busbar system. For locating into the TS frame. Material: Sheet steel, zinc-plated, passivated Supply includes: Assembly parts. Note: RiLine60 busbar systems For enclosure width mm Width mm Height mm Packs of Model No. SV 300 238.5 362 1 9674.003 400 338.5 362 1 9674.004 600 538.5 362 1 9674.006 800 738.5 362 1 9674.008 Distribution busbars Prepared for the connection of T-connector kits. Material: E-Cu Flat bar Cu 30 x 10 mm For distribution busbar systems behind the compartment For distribution busbar system in the compartment (indoors) Packs of Length mm Model No. SVFor enclosure height mm 1800 – 1 1210 9675.218 2000 – 1 1410 9675.210 2200 18001) 1 1610 9675.212 – 20001) 1 1810 9675.220 1) Also suitable as a vertical busbar for PE/PEN/N. PLS 1600 For distribution busbar systems behind the compartment For distribution busbar system in the compartment (indoors) Packs of Length mm Model No. SVFor enclosure height mm 1800 – 1 1150 9675.238 2000 – 1 1350 9675.230 2200 18001) 1 1550 9675.232 – 20001) 1 1750 9675.240 – 22001) 1 1950 9675.242 1) Also suitable as a vertical busbar for PE/PEN/N. Ri4Power Form 2-462
- 63. Rail system Ri4Power accessories Spacer rolls for Maxi-PLS busbars and flat copper bars For use as a universal spacer. Height: 20 mm, hole diameter: 13 mm Material: E-Cu Diameter (D) mm For connecting Packs of Model No. SV Cu bar – Cu bar Maxi-PLS – Cu bar Flat-PLS – Cu bar Cross-section size mm2 Max. rated current A Contact area mm2 Max. rated current A Contact area mm2 Max. rated current A 30 550 1100 360 800 380 850 4 9676.503 40 1100 2200 780 1600 670 1400 4 9676.504 50 1800 3400 1380 2800 990 2000 4 9676.505 T-connector kits for RiLine60 busbar systems For connecting horizontal main busbar systems to vertical distribution busbar systems. Material: E-Cu Supply includes: Assembly parts. Also required: Distribution busbars Main busbar system Distribution busbar system 3-pole 4-pole Packs of Model No. SV Behind the compartment PLS 1600 Cu 30 x 10/5 mm – 1 set 9675.130 Cu 30 x 10/5 mm Cu 30 x 10/5 mm – 1 set 9675.133 PLS 1600 PLS 1600 – 1 set 9675.136 PLS 1600 Cu 30 x 10/5 mm – 1 set 9675.140 Cu 30 x 10/5 mm Cu 30 x 10/5 mm – 1 set 9675.143 PLS 1600 PLS 1600 – 1 set 9675.146 Inside the compartment PLS 1600/Cu 30 x 10/5 mm Cu 30 x 10/5 mm – 1 set 9675.1531) PLS 1600 PLS 1600 – 1 set 9675.1561) PLS 1600/Cu 30 x 10/5 mm Cu 30 x 10/5 mm – 1 set 9675.1631) PLS 1600 PLS 1600 – 1 set 9675.1661) 1) Only suitable for enclosure depth 600 mm. 20 D 13 Ri4Power Form 2-4 63
- 64. Front trim panels for switch-disconnector-fuse section The front trim panels cover above and below the mounting area of the NH switch-disconnector fuse on the front. With integral vent openings, protection categories IP 3X/IP 2X of the switch-disconnector-fuse sec- tion are achieved. Material: Sheet steel, 2 mm Colour: Textured RAL 7035 Supply includes: − 2 front trim panels − Assembly parts Also required: Assembly kit for switch-disconnector-fuse section Front trim panels height mm Packs of Model No. SV Design Top Bottom IP 3X With ventilation hole 336 136 1 set 9674.340 186 336 1 set 9674.342 1) For IP 2X the inner perforated plate must be removed. 1) Assembly kit for switch-disconnector-fuse section Assembly kit for installing switch-disconnector- fuse brands ABB or Jean Müller and attaching the distribution busbar system. Material: − Section corner piece left/right, sheet steel, zinc-plated, 2 mm − Trim panel left/right, sheet steel, 2 mm, spray-finished Colour: Textured RAL 7035 Supply includes: − 2 section corner pieces − 2 trim panels − Incl. assembly parts Also required: Divider panel for switch-disconnector-fuse section For switch-disconnector- fuse brand For enclosure height mm Packs of Model No. SV Jean Müller SASIL 2000 1 set 9674.350 Jean Müller SASIL 2200 1 set 9674.352 ABB SlimLine 2000 1 set 9674.356 ABB SlimLine 2200 1 set 9674.358 Switch-disconnector-fuse section Ri4Power accessories Divider panel for switch-disconnector-fuse section The divider panel is required for interior configura- tion of the switch-disconnector-fuse section, and divides the connection space from the functional space. Depending on the chosen position of the main busbar system, the divider panel is fitted in the prepared switch-disconnector-fuse enclo- sures. The prepared cut-outs are suitable for the connec- tion of Jean Müller Sasil and ABB SlimLine switch- disconnector fuses. Material: Sheet steel, zinc-plated, passivated, 1.5 mm Supply includes: Assembly parts. For main busbar system in the roof section For main busbar system in the rear section, top or bottom For enclosure height mm For enclosure depth mm Packs of Model No. SV 2000 600 1 9674.306 2000 800 1 9674.308 2200 600 1 9674.326 2200 800 1 9674.328 For enclosure height mm For enclosure depth mm Packs of Model No. SV 2000 600 1 9674.305 2000 800 1 9674.307 2200 600 1 9674.325 2200 800 1 9674.327 Ri4Power Form 2-464
- 65. Switch-disconnector-fuse section Ri4Power accessories Dividing plate for switch-disconnector-fuse section Dividing plate to divide the busbar chamber and NH switch-disconnector-fuse chamber (compart- ment). Material: Sheet steel, zinc-plated, passivated, 1.5 mm Supply includes: Assembly parts. Also required: Assembly kit for switch-disconnector-fuse section For switch-disconnector- fuse brand Mounting position Packs of Model No. SV Jean Müller SASIL top/bottom 1 9674.346 ABB SlimLine top/bottom 1 9674.348 Contact hazard protection cover for switch-disconnector-fuse section (cable chamber) The contact hazard protection cover plate shields the main busbar in the cable chamber, enabling the safe connection of cables and lines. Suitable for Maxi-PLS and Flat-PLS busbar systems. Material: Sheet steel, zinc-plated, passivated, 1.5 mm Supply includes: Assembly parts. For main busbar system in the roof section For main busbar system in the rear section, top or bottom Also required: Divider panel for switch-disconnector-fuse section For enclosure width mm For enclosure depth mm Packs of Model No. SV 1000 600 1 set 9674.362 1000 800 1 set 9674.364 1200 600 1 set 9674.366 1200 800 1 set 9674.368 For enclosure width mm Packs of Model No. SV 1000 1 set 9674.372 1200 1 set 9674.376 Ri4Power Form 2-4 65
- 66. Distribution busbar cover for Jean Müller switch-disconnector-fuse section To cover the distribution busbar system of a switch-disconnector-fuse section, designed to accommodate Jean Müller devices. The 150 mm high busbar and cable connection space covers shield the busbar compartment from the func- tional space so that it is safe from finger contact, with a protection category of IP 20. Material: PVC, black Supply includes: Busbar cover and cable connection space cover for enclosure height 2000 mm and 2200 mm. Also required: Punched rail cover, distribution busbar Packs of Model No. SV 1 set 9674.380 Punched rail for distribution busbar cover for Jean Müller switch-disconnector-fuse section Required for mounting the distribution busbar cover. Suitable for use in enclosures with height 2000 mm and 2200 mm. Material: Sheet steel, zinc-plated, passivated Supply includes: 2 punched rails. Note: For 1 switch-disconnector-fuse section, 1 pack of punched rails is required. Packs of Model No. SV 1 set 9674.381 Distribution busbar cover for ABB/Siemens switch-disconnector-fuse section To cover the distribution busbar system of a switch-disconnector-fuse section, designed to (SlimLine) or Siemens (3NJ62)accommodate ABB devices. The 200 mm high busbar compartment covers shield the busbar compartment from the func- tional space so that it is safe from finger contact, with a protection category of IP 20. Material: PVC, black Note: The distribution busbar cover for switch-discon- nector-fuse sections from ABB/Siemens may be ordered from ABB under order number NHP 407062R000X. For enclosure height 2000 mm, a height of 1500 mm should be covered, and for enclosure height 2200 mm, a height of 1700 mm should be covered. Switch-disconnector-fuse section Ri4Power accessories Ri4Power Form 2-466
- 67. Busbar support for switch-disconnector-fuse section Busbar support for the distribution busbar system of the switch-disconnector-fuse section. Material: Fibreglass-reinforced plastic Supply includes: Mounting bracket and screws. Also required: − sectionAssembly kit for switch-disconnector-fuse − sectionEnd support for switch-disconnector-fuse − switch-disconnector-fuse Distribution busbar for section For busbars mm Number of poles Packs of Model No. SV 50 x 10 3/4-pole 1 9674.415 60 x 10 3/4-pole 1 9674.416 80 x 10 3/4-pole 1 9674.418 100 x 10 3/4-pole 1 9674.410 End support for switch-disconnector-fuse section End support for the distribution busbar system of the switch-disconnector-fuse section, for vertical support of the distribution busbar system with infeed from above. Material: Fibreglass-reinforced plastic Supply includes: Mounting bracket and screws. Also required: − sectionAssembly kit for switch-disconnector-fuse − switch-disconnector-fuse Distribution busbar for section For busbars mm Number of poles Packs of Model No. SV 50 x 10 3/4-pole 1 9674.435 60 x 10 3/4-pole 1 9674.436 80 x 10 3/4-pole 1 9674.438 100 x 10 3/4-pole 1 9674.430 Distributor busbar for switch-disconnector-fuse section Distribution busbar to fit the main busbar systems Maxi-PLS and Flat-PLS for installation in the switch-disconnector-fuse sections. Material: E-Cu Also required: − Busbar support for switch-disconnector-fuse section − End support for switch-disconnector-fuse section − Terminal block, distribution busbar For enclosure height 2000 mm Size mm Length mm Packs of Model No. SV 50 x 10 1632.5 1 9674.405 60 x 10 1632.5 1 9674.406 80 x 10 1632.5 1 9674.408 100 x 10 1632.5 1 9674.400 For enclosure height 2200 mm Size mm Length mm Packs of Model No. SV 50 x 10 1832.5 1 9674.425 60 x 10 1832.5 1 9674.426 80 x 10 1832.5 1 9674.428 100 x 10 1832.5 1 9674.420 Switch-disconnector-fuse section Ri4Power accessories Ri4Power Form 2-4 67
- 68. Switch-disconnector-fuse section Ri4Power accessories Connection bracket for switch-disconnector-fuse section For connecting Maxi-PLS or Flat-PLS main bus- bar systems to distributor busbar systems of the switch-disconnector-fuse sections, no drilling required. Material: E-Cu Supply includes: Assembly parts. Also required: − Maxi-PLS contact makers, 60 mm − Flat-PLS contact makers, 60 mm − Terminal block, distribution busbar For enclosure depth 600 mm For system For application For conductor Packs of Model No. SV Flat-PLS 60 Roof section/base section L1, L2, L3 1 set 9674.451 Flat-PLS 60 Roof section/base section N 1 set 9674.452 Flat-PLS 100 Roof section/base section L1, L2, L3 1 set 9674.455 Maxi-PLS 1600/2000 Roof section/base section L1, L2, L3 1 set 9674.441 Maxi-PLS 1600/2000 Roof section/base section N 1 set 9674.442 Maxi-PLS 1600/2000 Rear section top/bottom L1, L2, L3 1 set 9674.461 Maxi-PLS 1600/2000 Rear section top/bottom N 1 set 9674.462 Maxi-PLS 3200 Roof section/base section L1, L2, L3 1 set 9674.445 For enclosure depth 800 mm For system For application For conductor Packs of Model No. SV Flat-PLS 60 Roof section/base section L1, L2, L3 1 set 9674.453 Flat-PLS 60 Roof section/base section N 1 set 9674.454 Flat-PLS 60 Rear section top/bottom L1, L2, L3 1 set 9674.473 Flat-PLS 60 Rear section top/bottom N 1 set 9674.474 Flat-PLS 100 Roof section/base section L1, L2, L3 1 set 9674.457 Flat-PLS 100 Roof section/base section N 1 set 9674.458 Flat-PLS 100 Rear section top/bottom L1, L2, L3 1 set 9674.477 Flat-PLS 100 Rear section top/bottom N 1 set 9674.478 Maxi-PLS 1600/2000 Roof section/base section L1, L2, L3 1 set 9674.443 Maxi-PLS 1600/2000 Roof section/base section N 1 set 9674.444 Maxi-PLS 1600/2000 Rear section top/bottom L1, L2, L3 1 set 9674.463 Maxi-PLS 1600/2000 Rear section top/bottom N 1 set 9674.464 Maxi-PLS 3200 Roof section/base section L1, L2, L3 1 set 9674.447 Maxi-PLS 3200 Roof section/base section N 1 set 9674.448 Maxi-PLS 3200 Rear section top/bottom L1, L2, L3 1 set 9674.467 Maxi-PLS 3200 Rear section top/bottom N 1 set 9674.468 Terminal block, distribution busbar for switch-disconnector-fuse section For connecting the connection brackets to the distribution busbar system of the switch-discon- nector-fuse section, no drilling required. Material: E-Cu Supply includes: Assembly parts. Detailed drawings: Available on the Internet. Also required: − Connection bracket for switch-disconnector- fuse section − Distribution busbar for switch-disconnector-fuse section For bar width mm Packs of Model No. SV 50/60 1 9674.485 80/100 1 9674.488 Ri4Power Form 2-468
- 69. Documentation Ri4Power accessories Tightening torques for Flat-PLS busbar systems There is separate documentation available con- taining all the requisite torque information for the configuration of Ri4Power systems with the Flat- PLS busbar system. Organised according to item numbers, information is provided on screws, screw drive and rated torque. This documentation is available for downloading at the Rittal website www.rittal.com under “Down- load brochures”. Alternatively, a printed copy may be ordered quoting the following item number. Packs of Model No. SV 1 9676.001 Assembly instructions for Ri4Power low-voltage switchgear for Form 1-4, with Flat-PLS, Maxi-PLS and RiLine60 These assembly instructions explain the configu- ration of type-tested Ri4Power field types and possible busbar systems, divided into 3 sections. The first section explains the assembly sequence for the individual stages of the possible field types in diagrammatic form. The second section provides detailed assembly instructions using diagrams and data tables. The final section explains the installation of optional accessories and general work operations. This documentation is available for downloading at the Rittal website www.rittal.com under “Down- load brochures”. Alternatively, a printed copy may be ordered quoting the following item number. Packs of Model No. SV 1 9676.000 Engineering support for project handling For individual project handling, Rittal offers an extra service with specially trained expert advi- sors and technical support staff for the genera- tion of quotes, technical order handling, and after- sales service. Following technical coordination, individual low- voltage switchgear may be configured. On request, we can supply you with assembly draw- ings and bill of material to match your project. As a planner, you have the option of requesting a tender text for your project based on Power Engineering project planning. During the execution of your plant, our expert advisors can also provide technical support with the assembly and execution. For initial contact with our engineering support team, please contact your local expert advisor. He or she will make a note of your request and forward it to our technical team. Further informa- tion is available at www.rittal.com. Ri4Power Form 2-4 69
- 71. *Mini-PLS busbar system (40 mm) Busbar support Special busbars E-Cu Contact hazard protection Busbar connection adaptor Bus-mounting fuse base NH fuse-switch disconnector, size 000 Component adaptor 12 A/25 A Component adaptor 40 A/100 A Allocation of switchgear *Available on request RiLine60 busbar system (60 mm) Page Flat copper bar system ......................................................................76 PLS busbar support...........................................................................78 Busbar connection adaptor................................................................80 OM adaptors 25 A to 65 A/OM supports............................................83 Circuit-breaker component adaptors 100 A to 630.............................88 Allocation of switchgear.....................................................................88 Bus-mounting fuse bases..................................................................91 NH fuse-switch disconnectors, size 000 ............................................95 NH fuse-switch disconnectors, size 00 ..............................................97 NH fuse-switch disconnectors, size 1 ................................................99 NH fuse-switch disconnectors, size 2...............................................101 NH fuse-switch disconnectors, size 3 ................................................03 NH slimline fuse-switch disconnectors, size 00 ...............................105 NH slimline fuse-switch disconnectors, size 1/size 2/size 3.............106 Fuse holder up to 60/400 A..............................................................107 RiLine accessories...........................................................................109 Baying Systems TS 8 Ri4Power Form 2-4 71
- 73. Ri4Power Form 2-4 73
- 74. SV-TS 8 Enclosures, for Rittal Riline 60 Applications (Depth 600 mm)1 1 1 1) With full height mounting plate. Cable entry grommets. In exchange for the TS standard roof. 4) For use only during installation of the Maxi-PLS system in the rear area 2) 3) Material: Sheet steel Surface finish: - Enclosure frame: Dipcoat-primed - Door(s), roof Dipcoat-primed, powder- coated on the outside, textured paint - Gland plates: Zinc-plated Colour: RAL 7035 Protection category: Up to IP 54, depending on the panels. Supply includes: - Enclosure frame with door(s), 3 mm double-bit lock insert - Roof cover - TS punched section with mounting flange. Testing: - Design certificate to IEC 61 439-1/-2 IEC 61 641 Detailed drawings/ Technical information: Available on the Internet. Photo shows a configuration example with equipment not included in the scope of supply. - One full height mounting plate with depth rail support - 3 mm gland plate coverBottom Baying Systems TS 8 SU 600 800 1000 1200 2000 2000 2000 2000 600 600 600 600 1 St. 1) 9792.477 9792.4891) 1) 9792.501 1) 9792.509 8606.500 8806.500 8006.500 8206.500 1 1 2 2 76.0 92.6 113.7 137.6 Width mm Height mm Depth mm No. SV Technical data correspond No. TS Door (s) Weight (kg) Without Mounting plate Base Elements front and rear Height 100 mm 1 set 8601.600 8601.800 8601.000 8601.200 Height 200 mm 1 set 8602.600 8602.800 8602.000 8602.200 Trim side Height 100 mm 1 set 8601.060 8601.060 8601.060 8601.060 Height 200 mm 1 set 8602.060 8602.060 8602.060 8602.060 Flex-Block Leveling element for socket Accessories Cable clamp rails 2 St. 4191.000 4192.000 4336.00 4196.000 Cable entry plates 2) 2 St. 8800.060 8800.080 – – 4 St. – – 8800.10 8800.120 Side walls 2 St. 8106.235 8106.235 8106.235 8106.235 Side panels 3) for protection / version IP 43/ ventilated 1 St. 9671.766 9671.786 – – IP 2X/ ventilated 1 St. 9660.235 9660.245 9660.255 9660.265 Gland plates for roofing sheets 3) 1 St. 9665.903 9671.586 – – Roof plates with pressure relief valve3) 1 St. 9660.935 9660.945 9660.955 9660.965 Protective cover for NH-fuse switch disconnectors 4) 1 set 9660.460 9660.470 9660.480 9660.490 Bracket 24 St. 9660.090 9660.090 9660.090 9660.090 Blanking cover Alternative lock systems Enclosure configuration Compartment configuration Ri4Power Form 2-474
- 75. SV-TS 8 Enclosures, for Rittal RiLine 60 Applications (Depth 800 mm)1 Without mounting plate Width mm SU 600 800 1200 Height mm 2000 2000 2000 Depth mm 800 800 800 No. SV 1 St. 9792.478 1) 1) 9792.490 1) 9792.510 Technical data correspond No 8608.500 8808.500 8208.500 Door (s) 1 1 2 Weight (kg) 83.0 99.1 146.0 Accessories Cable clamp rails 2 St. 4191.000 4192.000 4196.000 Cable entry plates 2) 2 St. 8800.060 8800.080 – 4 St. – – 8800.120 Side walls 2 St. 8108.235 8108.235 8108.235 Roof plates3) for protection / version IP 43/ ventilated 1 St. 9671.768 9671.788 – IP 2X/ ventilated 1 St. 9659.525 9659.535 9659.555 Gland plates for roofing sheets 3) 1 St. 9671.568 9671.588 – Roof plates with pressure relief valve3) 1 St. 9671.468 9671.488 – Base Elements front and rear Height 100 mm 1 set 8601.600 8601.800 8601.200 Height 200 mm 1 set 8602.600 8602.800 8602.200 Trim side Height 100 mm 1 set 8601.080 8601.080 8601.080 Height 200 mm 1 set 8602.080 8602.080 8602.080 Flex-Block Leveling element for socket Bracket 24 St. 9660.090 9660.090 9660.090 Blind plates Alternative closure systems Equipment cabinet Function room setup 1) 2) 3) Mounting plate. Cable entry grommets. In Exchange for the TS Standard roof.With full height Protective cover for NH-fuse switch disconnectors 1 St. 9671.468 9671.488 – Baying Systems TS 8 Ri4Power Form 2-4 75
- 76. Flat copper bar system Busbar support No. of poles/bar centre distance Packs of 3-pole/60 mm 4-pole/60 mm External attachment – – – – Internal attachment – For busbars mm 12 x 5/10 – – 15 x 5 – 25 x 10, 30 x 5 – 30 x 10 Approvals – – Model No. SV 4 9340.010 9340.000 9340.050 9340.004 9342.014 Also required Spacer when using busbars 12 x 5/10 mm – – Model No. SV 12 9340.090 9340.090 – 9340.090 – 30 x 10 PLUS RiLine60 busbar systems up to 800 A (60 mm) Material: − Polyamide (PA 6.6). − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Note: The use of a base tray is required for UL applications. Short-circuit resistance diagrams: Available on the Internet. Technical information: Available on the Internet. Detailed drawings: Available on the Internet. Ri4Power Form 2-476
- 77. RiLine60 busbar systems up to 800 A (60 mm) Flat copper bar system Busbar support No. of poles/bar centre distance Packs of 3-pole/60 mm 4-pole/60 mm Model No. SV 4 9340.010 9340.000 9340.050 9340.004 9342.014 Also required Spacer when using busbars 12 x 5/10 mm – – Model No. SV 12 9340.090 9340.090 – 9340.090 – Contact hazard protection Components Length mm Approvals Packs of Model No. SV Model No. SV End cover – 2 9340.070 9340.070 9340.070 9340.074 9342.074 Base tray 500 2 – 9340.100 9340.100 – – 700 2 – 9340.110 9340.110 – – 900 2 – 9340.120 9340.120 – – 1100 2 – 9340.130 9340.130 9340.134 9342.134 2400 – 1 – 9340.170 – – – Base tray infill 100 2 – 9340.140 9340.140 – – Cover section 700 2 – 9340.200 9340.200 – – 1100 2 – 9340.210 9340.210 9340.214 9340.214 Support panel – 5 – 9340.220 9340.220 9340.224 9340.224 Cross members 160 – 2 – – 9340.230 – – Busbars E-Cu; length: 2400 mm/bar Dimensions mm Max. rated current acc. to Approvals Packs of Model No. SV Model No. SV DIN EN UL 508 12 x 5 210 A – 6 3580.000 3580.000 3580.000 3580.000 – 12 x 10 340 A – 6 3580.100 3580.100 3580.100 3580.100 – 15 x 5 260 A 175 A 6 3581.000 3581.000 3581.000 3581.000 – 15 x 10 360 A 350 A 6 3581.100 3581.100 3581.100 3581.100 – 20 x 5 319 A 230 A 6 3582.000 3582.000 3582.000 3582.000 – 20 x 10 497 A 465 A 6 3585.000 3585.000 3585.000 3585.000 – 25 x 5 384 A 290 A 6 3583.000 3583.000 3583.000 3583.000 – 30 x 5 447 A 350 A 6 3584.0001) 3584.0001) 3584.0001) 3584.0001) – 30 x 10 800 A 700 A 6 3586.0001) 3586.0001) 3586.0001) 3586.0001) 3586.0001) Accessories Components For busbars mm Approvals Packs of Model No. SV Model No. SV Busbar connectors for single connection 12 x 5 – 15 x 10 3 9350.075 9350.075 9350.075 9350.075 – 20 x 5 – 30 x 10 3 9320.020 9320.020 9320.020 9320.020 9320.020 Busbar connectors for baying connection2) 20 x 5 – 30 x 10 3 9320.030 9320.030 9320.030 9320.030 9320.030 Busbar cover section Length: 1000 mm/section 12 x 5 – 30 x 10 10 3092.000 3092.000 3092.000 3092.000 3092.000 12/15 x 5 4 9350.010 9350.010 9350.010 9350.010 9350.010 12/15 x 10 4 9350.060 9350.060 9350.060 9350.060 9350.060 1) To order the tin-plated version, please add extension .200 to the Model No. Delivery times available on request. 2) Connection from enclosure to enclosure (TS 8) 30 x 10 PLUS A E DF B C A B C D E F Ri4Power Form 2-4 77
- 78. PLS busbar support Busbar support For Rittal system Packs of PLS 800 PLS 1600 No. of poles/bar centre distance 3-pole/60 mm 3-pole/60 mm 4-pole/ 60 mm Internal attachment Busbar support, suitable for top mounting Approvals – – Model No. SV 4 9341.000 9341.050 9342.000 9342.050 9342.004 PLS 1600 PLUS RiLine60 busbar systems up to 800 A/1600 (60 mm) Material: - Polyamide (PA 6.6). - Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Note: The use of a base tray is required for UL applications. Short-circuit resistance diagrams: Available on the Internet. Technical information: Available on the Internet. Detailed drawings: Available on the Internet. Ri4Power Form 2-478
- 79. PLS busbar support Busbar support For Rittal system Packs of PLS 800 PLS 1600 No. of poles/bar centre distance 3-pole/60 mm 3-pole/60 mm 4-pole/ 60 mm Model No. SV 4 9341.000 9341.050 9342.000 9342.050 9342.004 Contact hazard protection Components Length mm Approvals Packs of Model No. SV Model No. SV End cover – 2 9341.070 9341.070 9342.070 9342.070 9342.074 Base tray 500 2 9341.100 9341.100 9342.100 9342.100 – 700 2 9341.110 9341.110 9342.110 9342.110 – 900 2 9341.120 9341.120 9342.120 9342.120 – 1100 2 9341.130 9341.130 9342.130 9342.130 9342.134 2400 – 1 9341.170 – 9342.170 – – Base tray infill 100 2 9341.140 9341.140 9342.140 9342.140 – Cover section 700 2 9340.200 9340.200 9340.200 9340.200 – 1100 2 9340.210 9340.210 9340.210 9340.210 9340.214 Support panel – 5 9340.220 9340.220 9340.220 9340.220 9340.224 Cross members 160 – 2 – 9340.230 – 9340.230 – PLS special busbars E-Cu1) Design Packs of PLS 800 PLS 1600 Bar cross-section 300 mm2 900 mm2 Bar thickness 5 mm 10 mm Max. rated current acc. to DIN EN 800 A 1600 A UL 508 700 A 1400 A Length mm For enclosure width mm Approvals Model No. SV Model No. SV 495 600 3 3524.000 3527.000 695 800 3 3525.000 3528.000 895 1000 3 3525.010 3528.010 1095 1200 3 3526.000 3529.000 2400 variable 1 3509.000 3516.000 Accessories Components Approvals Packs of Model No. SV Model No. SV PLS busbar connectors Single connection 3 3504.000 3514.000 Baying connection2) 3 3505.000 3515.000 PLS expansion connectors3) 3 9320.060 9320.070 1) To order the tin-plated version of the busbars, please add extension .2X0 to the Model No. Delivery times available on request. 2) Connection from enclosure to enclosure (TS 8) 3) Two PLS busbar connectors (single connection) are required to fit one expansion connector. PLS 1600 PLUS A E DF B C A B C D E F RiLine60 busbar systems up to 800 A/1600 (60 mm) Ri4Power Form 2-4 79
- 80. 9342.220 RiLine60 connection system Ri4Power Form 2-480
- 81. Laminated copper bars – Laminated copper bars – Ri4Power Form 2-4 81
- 82. Cable outlet top and bottom the connection of round conductors … ... and laminated copper bars RiLine60 connection system, 3-pole Connection spectrum from 2.5 – 300 mm2 Depending on the adaptor designs, round connectors may be connected directly with wire end ferrules or ring terminals. Connection of laminated copper bars; no drilling required Clamping areas from 10 x 7.8 to 65 x 27 mm. Simple connection and contacting with just one screw. The right solution to suit every application User-friendly connection system for round conductors and laminated copper bars. Examples of the RiLine60 connection system, 3-pole Cable outlet at the bottom Combined clamping prisms for Ri4Power Form 2-482
- 83. RiLine60 component adaptor Design Ri4Power Form 2-4 83 see page121 see page 86 see page 120
- 84. OM adaptors 40 A/65 A with connection cables (3-pole) RiLine60 component adaptor Design Rated current up to Packs of 40 A 40 A 40 A 65 A 65 A 65 A 65 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Connection cables1) Design AWG 8 AWG 8 AWG 8 AWG 6 AWG 6 AWG 6 AWG 6 Length mm 130 130 130 130 130 130 130 With Support frame mm 55 x 170 55 x 237 – – 55 x 170 55 x 237 – Support frame support – – – – – Insert strips – – – – – Support rails Qty. 1 2 2 1 1 2 1 Height mm 10 10 7.5 10 10 10 7.5 Design of support rails TS 55D TS 55D TS 55D-V2) Metal TS 55E TS 55E TS 55D TS 55D-V2) Metal Width mm 55 55 75 55 55 55 75 Height mm 208 272 208 208 208 272 208 Approvals For bar systems with centre-to-centre spacing mm 60 60 60 60 60 60 60 For bar thickness mm 5/10 5/10 5/10 5/10 5/10 5/10 5/10 Model No. SV 1 9340.720 9340.730 9340.710 9340.4103) 9340.4303) 9340.4503) 9340.7003) Accessories OM support Insert strip, support rails Connection pin, support frame, PinBlock for support frame, PinBlock PLUS 1) AWG = American Wire Gauges AWG 8 = 8.37 mm2 10 mm2 AWG 6 = 13.3 mm2 16 mm2 2) Support rail with special latch is secured from behind with the support frame loosened. 3) According to a heat dissipation test to IEC 60 439-1, a current carrying capacity of up to 80 A is supported. Ri4Power Form 2-484
- 85. RiLine60 component adaptor OM adaptors 32 A with tension spring clamp/OM Premium adaptors 25 A (3-pole) Design Premium adaptor Rated current up to Packs of 32 A 32 A 32 A 32 A 32 A 32 A 25 A 25 A 25 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Connection of round conductors mm2 1.5 – 6 1.5 – 6 1.5 – 6 1.5 – 6 1.5 – 6 1.5 – 6 1.5 – 4 1.5 – 4 1.5 – 4 With Support frame mm – – 45 x 170 45 x 170 45 x 237 55 x 170 45 x 170 55 x 170 45 x 237 Support frame support – – – – – – – PinBlock – – – – – – – Connector outlet – – – – – – 1) 1) 2) Support rails Qty. 1 2 1 1 2 1 2 2 1 Height mm 10 10 10 10 10 10 10 10 10 Design of support rails TS 45C TS 45D TS 45C TS 45C TS 45D TS 45D-V3) TS 55D TS 45D TS 45D-V3) TS 55D TS 55D-V3) TS 45C Width mm 45 45 45 45 45 55 45 55 45 Height mm 208 208 208 208 272 208 208 208 292 For bar systems with centre-to-centre spacing mm 60 60 60 60 60 60 60 60 60 For bar thickness mm 5/10 5/10 5/10 5/10 5/10 5/10 5/10 5/10 5/10 Model No. SV 1 9340.510 9340.520 9340.530 9340.550 9340.560 9340.660 9340.910 9340.930 9340.900 Accessories Cable set AWG 14 15 9340.850 9340.850 9340.850 9340.850 9340.850 9340.850 9340.850 9340.850 9340.850 AWG 12 15 9340.860 9340.860 9340.860 9340.860 9340.860 9340.860 9340.860 9340.860 9340.860 AWG 10 15 9340.870 9340.870 9340.870 9340.870 9340.870 9340.870 – – – OM support Insert strip, support rails Connection pin, support frame, PinBlock for support frame, PinBlock PLUS, ST combination connector 1) Supply includes: Connector with connection facility for 3 main contacts (1.5 – 4 mm2). 2) Supply includes: Sub-unit with connection facility for 3 main contacts (1.5 – 4 mm2) and 8 auxiliary contacts (0.5 – 2.5 mm2) including connectors. 3) The support rail with special latch is attached from the rear with the support frame loosened. Ri4Power Form 2-4 85 see page 86 see page 120 see page 121
- 86. OM adaptors 65 A with tension spring clamp (3-pole) RiLine60 component adaptor AWG 12 15 9340.860 9340.860 9340.860 9340.860 AWG 8 6 9340.880 9340.880 9340.880 9340.880 AWG 6 6 9340.890 9340.890 9340.890 9340.890 Twin cords AWG 10 6 9340.820 9340.820 9340.820 9340.820 Design Rated current up to Packs of 65 A 65 A 65 A 65 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ Connection of round conductors mm2 2.5 – 16 2.5 – 16 2.5 – 16 2.5 – 16 With Support frame mm – – 55 x 170 55 x 237 Support frame support – – – Support rails Qty. 1 2 1 2 Height mm 10 10 10 10 Design of support rails TS 55E TS 55E TS 55D TS 55E TS 55D TS 55D-V1) Width mm 55 55 55 55 Height mm 208 208 208 272 For bar systems with centre-to-centre spacing mm 60 60 60 60 For bar thickness mm 5/10 5/10 5/10 5/10 Model No. SV 1 9340.6102) 9340.6202) 9340.6302) 9340.6502) Accessories Cable set AWG 14 15 9340.850 9340.850 9340.850 9340.850 AWG 10 15 9340.870 9340.870 9340.870 9340.870 Insert strip, support rails Connection pin, support frame, PinBlock for support frame, PinBlock PLUS 1) The support rail with special latch is attached from the rear with the support frame loosened. 2) According to a heat dissipation test to IEC 60 439-1, a current carrying capacity of up to 80 A is supported. OM supports without contact system (3-pole) Design With Support frame mm Packs of 45 x 170 45 x 237 55 x 237 Support frame support – PinBlock – – Support rails Qty. – 1 1 Height mm – 10 10 Design of support rails – TS 45D TS 55D-V1) Approvals Width mm 45 45 55 Height mm 208 272 272 For bar systems with centre-to-centre spacing mm 60 60 60 For bar thickness mm 5/10 5/10 5/10 Model No. SV 1 9340.260 9340.250 9340.270 Accessories Insert strip, support rails Connection pin, support frame, PinBlock for support frame, PinBlock PLUS 1) The support rail with special latch is attached from the rear with the support frame loosened. Ri4Power Form 2-486
- 87. OM support/OM adaptor 16 A/25 A/40 A with connection cables (3-pole) Design Type Packs of Supports Adaptor Adaptor Adaptor Adaptor Adaptor Adaptor Rated current up to – 25 A 40 A 25 A 40 A 16 A 32 A Rated operating voltage – 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ Connection cables1) Design – AWG 12 AWG 8 AWG 12 AWG 8 AWG 12 AWG 10 Length mm – 130 130 130 130 165 165 With Support frame mm – – – 2 x (45 x 170) – 45 x 237 45 x 237 PinBlock – – – – – Support frame support – – – – – Support rails Qty. 2 2 2 3 1 1 1 Height mm 10 10 10 10 15 10 10 Support rail version TS 45D TS 45D TS 55D TS 45D 2 x TS 45D-V Metal TS 45D TS 45D Width mm 45 45 55 90 55 45 45 Height mm 208 208 208 208 208 272 272 For bar systems with centre-to-centre spacing mm 60 60 60 60 60 60 60 For bar thickness mm 5/10 5/10 5/10 5/10 5/10 5/10 5/10 Model No. SV 1 9340.300 9340.320 9340.740 9340.400 9340.750 9340.7602) 9340.7702) 1) AWG = American Wire Gauges AWG 12 = 3.31 mm2 4 mm2 AWG 10 = 5.26 mm2 6 mm2 AWG 8 = 8.37mm2 10 mm2. 2) OM adaptor with extended connection cables for switchgear with spring terminals, e.g. Siemens 3RV2011... and 3RV2021... (build size S00/S0). Material: − Polyamide (PA 6.6) − Fire protection corresponding to UL 94-V0 Colour: Chassis: RAL 7035 Design of support rails: − TS XXD without anti-slip guard − TS XXD-V without anti-slip guard, variable positioning on the support frame RiLine60 component adaptor Ri4Power Form 2-4 87
- 88. Circuit-breaker component adaptors 100 A/125 A/160 A (3-pole) RiLine60 component adaptor Material: - Polyamide (PA 6.6). - Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Supply includes: Circuit-breaker component adaptor 125 to 630 A Including terminal cover and sliding blocks for switchgear attachment. Note: The technical data given in the tables may vary for UL applica- tions. Technical information: Available on the Internet. Detailed drawings: Available on the Internet. Design Rated current up to Packs of 100 A 125 A 160 A Rated operating voltage 690 V~ 690 V~ 690 V~ Type of connection Box terminal Box terminal Box terminal Connection of round conductors mm2 10 – 35 35 – 120 35 – 120 Clamping area for laminated copper bars W x H mm 10 x 7.8 18.5 x 15.5 18.5 x 15.5 For switchgear make/model ABB MS 497 S2, T1, T1 UL, T2, T2 UL S2, T1, T2 Allen Bradley – 140-CMN 140-CMN Eaton PKZ21) NZM1, NZM1 UL, BZM B1 NZM1, BZM B1 GE – FD FD OEZ – BC160N BC160N Schneider Electric GV3ME801) NS80, NSC100, NSE75, NSE100 NS80, NSC100 Siemens S3 3RV13 53, 3VT1 3RV13 53, 3VT1 Terasaki – E125, S125 E125, S125 Universal application 1) – – Width mm 72 90 90 Height mm 210 225 215 Approvals – For bar systems with centre-to-centre spacing mm 60 60 60 For bar thickness mm 5/10 5/10 5/10 Cable outlet2) Top Bottom Top Bottom Top Bottom Model No. SV 1 9342.400 9342.410 9342.540 9342.550 9342.500 9342.510 Accessories Support rail width 72 mm, height 15 mm 5 9320.120 – – Sliding blocks 6 – 9342.560 9342.560 Connection bracket – 1) Mounting only possible with support rail SV 9320.120. 2) Switch outlet or outgoing cable. Ri4Power Form 2-488
- 89. Circuit-breaker component adaptors 250 A/630 A (3-pole) RiLine60 component adaptor Design Rated current up to Packs of 250 A 630 A Rated operating voltage 690 V~ 690 V~ Type of connection Box terminal Screw terminal M10 Connection of round conductors mm2 35 – 120 max. 1501) Clamping area for laminated copper bars W x H mm 18.5 x 15.5 32 x 10 For switchgear make/model ABB S3, T3, T44), T3 UL, T4 UL S5, T5, T5 UL Allen Bradley 140U-J 140U-L Eaton NZM2, NZM2 UL, BZM B2 NZM3, NZM3 UL GE FE – Mitsubishi NF125-SGW/HGW, NF160-SGW/HGW NF400-SEW/HEW/REW, NF630-SEW/HEW/REW OEZ BD250N, BD250S BH630N, BH630S Schneider Electric NS(X)100, NS(X)160, NS(X)250, GV7, NSF150, NSF250 NS(X)400, NS(X)630, NSJ400, NSJ600 Siemens VL150X UL, VL150 UL, VL250 UL, VL160X, VL160, VL250, 3RV10 63, 3RV13 63, 3RV13 64, 3VT24) VL400, VL6302), VL400X UL, VL400 UL, 3VT3, 3V10 73, 3RV13 73, 3RV13 74 Terasaki L125, H125, S160, H160, L160, E250, L250, H250 E400, S400, H400, L400, E630, S630 Width mm 105 140 Height mm 240 324 Approvals For bar systems with centre-to-centre spacing mm 60 60 For bar thickness mm 5/10 5/10 Cable outlet3) Top Bottom Top Bottom Model No. SV 1 9342.600 9342.610 9342.700 9342.710 Accessories Insert strip 25 mm to extend the construction width from 140 mm to 190 mm 4 (1 set) – 9342.720 Sliding blocks 6 9342.640 – Connection bracket 1) With ring terminal. 2) Also required: Insert strip 25 mm (SV 9342.720). 3) Switch outlet or outgoing cable. 4) The top attachment bars on the circuit-breaker component adaptor must be removed. Ri4Power Form 2-4 89
- 90. RiLine60 component adaptor Circuit-breaker component adaptors 160 A/250 A (4-pole) Design Rated current up to Packs of 160 A 250 A Rated operating voltage 690 V~ 690 V~ Type of connection Box terminal Box terminal Connection of round conductors mm2 35 – 120 35 – 120 Clamping area for laminated copper bars W x H mm 18.5 x 15.5 18.5 x 15.5 For switchgear make/model ABB T1 (160 A), T2 (160 A) T3S (250 A), T4V (315 A) Eaton NZM1-4 (125 A), BZM E1-4 (100 A) NZM2-4 (250 A) Schneider Electric NSC100 NS(X)100, NS(X)160, NS(X)250 Siemens – VL160X, VL160, VL250 Width mm 120 140 Height mm 277 310 Approvals For bar systems with centre-to-centre spacing mm 60 60 For bar thickness mm 5/10 5/10 Cable outlet1) Top Bottom Top Bottom Model No. SV 1 9342.504 9342.514 9342.604 9342.614 Accessories Sliding blocks 6 9342.560 9342.560 9342.640 9342.640 1) Switch outlet or outgoing cable. To suit all commercially available circuit-breakers The sliding block concept of the circuit-breaker component adaptor supports the maximum variation Cable outlet at the top Cable outlet at the bottom Ri4Power Form 2-490
- 91. End caps for bar system without base tray End caps for bar system with base tray Packs of Bus-mounting fuse bases (3-pole) Design Packs of Clamping screw fastening Snap-on mounting Fuse inserts D 02-E 18 (adaptor sleeve) D II-E 27 (adaptor screw) D III-E 33 (adaptor screw) D 02-E 18 (adaptor sleeve) D 02-E 18 (adaptor sleeve) D II-E 27 (gauge ring) D II-E 27 (gauge ring) D III-E 33 (gauge ring) D III-E 33 (gauge ring) Width mm 27 42 57 36 36 42 42 57 57 Rated current 63 A 25 A 63 A 63 A 63 A 25 A 25 A 63 A 63 A Rated operating voltage 400 V~ 500 V~ 690 V~ 400 V~ 400 V~ 500 V~ 500 V~ 690 V~ 690 V~ Terminal for round conductors 1) mm2 1.5 – 16 1.5 – 16 1.5 – 16 1.5 – 16 1.5 – 16 1.5 – 16 1.5 – 16 1.5 – 16 1.5 – 16 For bar systems with centre-to-centre spacing mm 60 60 60 60 60 60 60 60 60 For bar thickness mm 5/10 5/10 5/10 5 10 5 10 5 10 Model No. SV 10 3418.000 3427.000 3433.000 3422.000 3423.000 3520.000 3521.000 3530.000 3531.000 Contact hazard protection RiLine60 fuse elements Material: Bus-mounting fuse base − Fibreglass-reinforced, thermoplastic Polyester (PBT) − Fire protection corresponding to UL 94-V0 Contact hazard protection − Polyamide (PA 6.6) − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Note: For the use of fuse inserts to DIN EN 60 269-3 (DIN VDE 0636-301). Technical information: Available on the Internet. Detailed drawings: Available on the Internet. 3420.010 3429.010 3435.010 3425.010 3425.010 3429.010 3429.010 3435.010 3435.010 3419.000 3428.000 3434.000 3424.000 3424.000 3428.000 3428.000 3434.000 3434.000 3421.000 3430.000 3436.000 – – 3430.000 3430.000 3436.000 3436.000 3420.000 3429.000 3435.000 3425.000 3425.000 3429.000 3429.000 3435.000 3435.000 3093.000 3093.000 3093.000 3093.000 3093.000 3093.000 3093.000 3093.000 3093.000 9320.080 9320.080 9320.080 9320.080 9320.080 9320.080 9320.080 9320.080 9320.080 1) Wire end ferrules should be used with fine wire conductors. 100 10 10 10 10 10 Model No. SV Model No. SVDesign Contact hazard protection cover Extension cover Side cover Identification labels Ri4Power Form 2-4 91
- 92. Circuit-breaker component adaptors 250 A/400 A/630 A (3-pole) Design Rated current up to Packs of 250 A 400 A 630 A Rated operating voltage 690 V~ 690 V~ 690 V~ For switchgear make/model ABB S3, T3, T41), T3 UL, T4 UL – S5, T5, T5 UL Allen Bradley 140U-J – 140U-L Eaton NZM2, NZM2 UL, BZM B2 NZM3, NZM3 UL (400 A) NZM3, NZM3 UL (630 A) GE FE 250 – – Mitsubishi NF125-SGW/HGW, NF160-SGW/HGW NF400-SEW/HEW/REW NF630-SEW/HEW/REW3) OEZ BD250N, BD250S – BH630N, BH630S Schneider Electric NS(X)100, NS(X)160, NS(X)250, GV7, NSF150, NSF250 NS(X)400, NSJ400 NS(X)6303), NSJ600 Siemens VL150 UL, VL150X UL, VL160, VL160X, VL250, VL250 UL, 3RV10 63, 3RV13 63, 3RV13 64, 3VT21) VL400, VL400X UL, VL400 UL VL6304), 3VT3, 3V10 73, 3RV13 73, 3RV13 74 Terasaki L125, H125, S160, H160, L160, E250, L250, H250 E400, S400, H400, L400 E630, S6303) Width mm 105 140 140 Height mm 240 240 240 For bar systems with centre-to-centre spacing mm 60 60 60 For bar thickness mm 5/10 5/10 5/10 Cable outlet2) Top Bottom Top Bottom Top Bottom Model No. SV 1 9345.600 9345.610 9345.720 9345.730 9345.700 9345.710 Accessories Insert strip 25 mm to extend the construction width from 140 mm to 190 mm 4 (1 set) – 9342.720 9342.720 Sliding blocks 6 9342.640 – – 1) The top mounting bars on the circuit-breaker component adaptor must be removed. 2) Switch outlet or outgoing cable. 3) 400 A version may be used. 4) Also required: Insert strip 25 mm (SV 9342.720). Material: − Polyamide (PA 6.6) − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Supply includes: Flexibly pre-configured lami- nated copper connection bars and sliding blocks for switch- gear attachment. RiLine60 component adaptor Ri4Power Form 2-492
- 93. RiLine60 component adaptor Material: − Polyamide (PA 6.6) − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Supply includes: − Component adaptor 250 A: Flexibly pre-configured lami- nated copper connection bars and sliding blocks for switch- gear attachment. − Component adaptor 500 A: Connection parts Circuit-breaker component adaptors 250 A/500 A (4-pole) Design Rated current up to Packs of 250 A 500 A 500 A 500 A 500 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ 690 V~ For switchgear make/model ABB T3S (250 A), T4V (315 A) Tmax T5 – – – Eaton NZM2-4 (250 A) – – NZM3-4-XKR130 – Schneider Electric NS(X)100, NS(X)160, NS(X) 250 – NS(X)400, NS(X)630 – – Siemens VL160X, VL160, VL250 – – – 3VL400 Width mm 140 185 185 185 185 Height mm 310 300 300 300 300 For bar systems with centre-to-centre spacing mm 60 60 60 60 60 For bar thickness mm 5/10 5/10 5/10 5/10 5/10 Cable outlet1) Top Bottom Bottom Bottom Bottom Bottom Model No. SV 1 9345.604 9345.614 9345.704 9345.714 9345.724 9345.734 Accessories Sliding blocks 6 9342.640 – – – – 1) Switch outlet or outgoing cable. Ri4Power Form 2-4 93
- 94. Ri4Power Form 2-494 RiLine60 fuse elements Bus-mounting fuse base D-Switch (3-pole) Design Packs of Snap-on mounting Fuse inserts D 011) D 022) 10 x 38 mm1) Rated operating current 63 A Rated operating voltage 400 V~ Terminal for round conductors 3) mm2 1.5 – 25 Min. voltage, indicator light 100 – 400 V~ Width mm 27 Height mm 226 For bar systems with centre-to-centre spacing mm 60 For bar thickness mm 5/10 Model No. SV 3 9340.950 1) When using D01 and 10 x 38 mm fuses, reducing retaining springs must be used. Use of D 01 fuses optionally possible with adaptor sleeve for D 02 base/plinths. 2) With Neozed adaptor sleeves for D 02. 3) Wire end ferrules should be used with fine wire conductors. Material: − Polyamide (PA 6.6). − Fire protection corresponding to UL 94-V0 Colour: − Chassis: RAL 7035 Basis of test: IEC/DIN EN 60 947-3 Supply includes: Reducing retaining springs for D01 and 10 x 38 mm fuses. Note: − For the use of fuse inserts to DIN EN 60 269-3 (DIN VDE 0636-301). − With integral visual fuse moni- toring via flashing indicator and operating status display. Technical information: Available on the Internet. Detailed drawings: Available on the Internet. − RAL 7001Fuse holder :
- 95. NH fuse-switch disconnectors, size 000 (3-pole) Rated operating current Packs of Rated operating voltage Cable outlet Type of connection Connection of round conductors mm2 Clamping area for laminated copper bars W x H mm Width mm Height mm For construction type Model No. SV 1 Also required Busbar adaptor For mounting SV 3431.000 on bar systems Connection cables mm2 Width mm Height mm For bar systems with centre-to-centre spacing mm 60 For bar thickness mm Model No. SV 1 Accessories Micro-switch 5 100 A 690 V~ top/bottom Terminal 1.5 – 50 10 x 10 89 141.5 Mounting plate configuration 3431.000 35 90 230 5 10 9320.040 9320.050 RiLine NH fuse elements Material: NH fuse-switch disconnector − Fibreglass-reinforced polyamide − Fire protection corresponding to UL 94-V0 − Contact tracks: Silver-plated hard copper Busbar adaptor − Fibreglass-reinforced, thermoplastic polyester (PBT) − Fire protection corresponding to UL 94-V0 Colour: NH fuse-switch disconnector − Chassis: RAL 9011 − Cover: RAL 7035 Busbar adaptor − RAL 7035 Basis of test: − IEC/DIN EN 60 947-3 − DIN EN 60 269-2 (fuse inserts) Technical information: Available on the Internet. Detailed drawings: Available on the Internet. 3071.000 Ri4Power Form 2-4 95
- 96. NH bus-mounting fuse-switch disconnectors, size 000 (3-pole) Rated operating current Packs of 100 A 100 A Rated operating voltage 690 V~ 690 V~ Cable outlet Top Bottom Type of connection Box terminal Box terminal Connection of round conductors mm2 2.5 – 50 2.5 – 50 Width mm 53 53 Height mm 213 213 For bar systems with centre-to-centre spacing mm 60 60 For bar thickness mm 5/10 5/10 Model No. SV 1 3431.020 3431.030 Accessories Micro-switch 5 3071.000 3071.000 Material: − Fibreglass-reinforced polyamide − Fire protection corresponding to UL 94-V0 − Contact tracks: Silver-plated hard copper Colour: − Chassis: RAL 7035 − Cover: RAL 7001 Basis of test: − IEC/DIN EN 60 947-3 − DIN EN 60 269-2 (fuse inserts) Technical information: Available on the Internet. Detailed drawings: Available on the Internet. RiLine NH fuse elements Ri4Power Form 2-496
- 97. Material: − Polyamide (PA 6). − Fire protection corresponding to UL 94-V0 − Contact tracks: Electrolytic copper, silver-plated Colour: − Chassis: RAL 7035 − Cover: RAL 7035/7001 Note: The technical data given in the tables may vary for RU applica- tions. Applications to RU only in conjunction with “Special Purpose Fuses”. Basis of test: − IEC/DIN EN 60 947-3 − (fuse inserts) DIN EN 60 269-2 Technical information: Available on the Internet. Detailed drawings: Available on the Internet. NH fuse-switch disconnectors, size 00 (3-pole) Design Packs of NH bus-mounting fuse-switch disconnectors for bar systems NH fuse-switch disconnectors for mounting plate assembly Rated operating current 160 A 160 A 160 A 160 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ Cable outlet top/bottom top/bottom top/bottom top/bottom Type of connection Box terminal Screw M8 Box terminal Screw M8 Connection of round conductors mm2 4 – 95 up to 95 4 – 95 up to 95 Clamping area for laminated copper bars W x H mm 13 x 13 20 x 5 13 x 13 20 x 5 Width mm 106 106 106 106 Height mm 194 194 194 194 Approvals For bar systems with centre-to-centre spacing mm 60 60 – – For bar thickness mm 5/10 5/10 – – Model No. SV 1 9343.000 9343.010 9344.000 9344.010 Accessories Micro-switch 5 3071.000 3071.000 3071.000 3071.000 Connection space cover 2 9344.520 9344.520 9344.520 9344.520 Prism terminal 3 – 9344.600 – 9344.600 Laminated copper bars RiLine NH fuse elements Ri4Power Form 2-4 97
- 98. NH fuse-switch disconnectors size 00 (3-pole), with electronic fuse monitoring NH fuse-switch disconnectors size 00 (3-pole), with electromechanical fuse monitoring Design Packs of NH bus-mounting fuse-switch disconnectors for bar systems NH fuse-switch disconnectors for mounting plate assembly Rated operating current 160 A 160 A 160 A 160 A Rated operating voltage 400 – 690 V~ 400 – 690 V~ 400 – 690 V~ 400 – 690 V~ Cable outlet top/bottom top/bottom top/bottom top/bottom Type of connection Box terminal Screw M8 Box terminal Screw M8 Connection of round conductors mm2 4 – 95 up to 95 4 – 95 up to 95 Clamping area for laminated copper bars W x H mm 13 x 13 20 x 5 13 x 13 20 x 5 Width mm 106 106 106 106 Height mm 194 194 194 194 For bar systems with centre-to-centre spacing mm 60 60 – – For bar thickness mm 5/10 5/10 – – Model No. SV 1 9343.020 9343.030 9344.020 9344.030 Accessories Micro-switch 5 3071.000 3071.000 3071.000 3071.000 Connection space cover 2 9344.520 9344.520 9344.520 9344.520 Prism terminal 3 – 9344.600 – 9344.600 Laminated copper bars Design Packs of NH bus-mounting fuse-switch disconnectors for bar systems NH fuse-switch disconnectors for mounting plate assembly Rated operating current 160 A 160 A 160 A 160 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ Cable outlet top/bottom top/bottom top/bottom top/bottom Type of connection Box terminal Screw M8 Box terminal Screw M8 Connection of round conductors mm2 4 – 95 up to 95 4 – 95 up to 95 Clamping area for laminated copper bars W x H mm 13 x 13 20 x 5 13 x 13 20 x 5 Width mm 106 106 106 106 Height mm 194 194 194 194 For bar systems with centre-to-centre spacing mm 60 60 – – For bar thickness mm 5/10 5/10 – – Model No. SV 1 9343.040 9343.050 9344.040 9344.050 RiLine NH fuse elements 1 2 3 106 104 194 33 33 106 104 194 33 33 28 106 104 194 33 33 69 1 2 3 106 80 194 33 33 106 80 194 33 33 69 106 80 194 33 33 28 1 2 3 1 2 3 Ri4Power Form 2-498
- 99. NH fuse-switch disconnectors size 1 (3-pole) NH fuse-switch disconnectors size 1 (3-pole), with electronic fuse monitoring Design Packs of NH bus-mounting fuse-switch disconnectors for bar systems NH fuse-switch disconnectors for mounting plate assembly Rated operating current 250 A 250 A 250 A 250 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ Cable outlet top/bottom top/bottom top/bottom top/bottom Type of connection Box terminal Screw M10 Box terminal Screw M10 Connection of round conductors mm2 35 – 1501) up to 150 35 – 1501) up to 150 Clamping area for laminated copper bars W x H mm 20 x 3 – 14 32 x 10 20 x 3 – 14 32 x 10 Width mm 184 184 184 184 Height mm 298 298 298 298 Approvals For bar systems with centre-to-centre spacing mm 60 60 – – For bar thickness mm 5/10 5/10 – – Model No. SV 1 9343.100 9343.110 9344.100 9344.110 Also required Busbar adaptor For mounting NH fuse-switch disconnectors on bar systems with 100 mm centre-to-centre spacing 1 – – – 9344.810 Accessories Micro-switch 2 9344.510 9344.510 9344.510 9344.510 Connection space cover 2 9344.530 9344.530 9344.530 9344.530 Box terminal 3 – 9344.610 – 9344.610 Arcing chamber 3 9344.680 9344.680 9344.680 9344.680 Laminated copper bars 1) Connection of sector-shaped conductors 50 – 150 mm2. Design Packs of NH bus-mounting fuse-switch disconnectors for bar systems NH fuse-switch disconnectors for mounting plate assembly Rated operating current 250 A 250 A 250 A Rated operating voltage 400 – 690 V~ 400 – 690 V~ 400 – 690 V~ Cable outlet top/bottom top/bottom top/bottom Type of connection Box terminal Screw M10 Screw M10 Connection of round conductors mm2 35 – 1501) up to 150 up to 150 Clamping area for laminated copper bars W x H mm 20 x 3 – 14 32 x 10 32 x 10 Width mm 184 184 184 Height mm 298 298 298 For bar systems with centre-to-centre spacing mm 60 60 – For bar thickness mm 5/10 5/10 – Model No. SV 1 9343.120 9343.130 9344.130 Also required Busbar adaptor For mounting NH fuse-switch disconnectors on bar systems with 100 mm centre-to-centre spacing 1 – – 9344.810 Accessories Micro-switch 2 9344.510 9344.510 9344.510 Connection space cover 2 9344.530 9344.530 9344.530 Box terminal 3 – 9344.610 9344.610 Arcing chamber 3 9344.680 9344.680 9344.680 Laminated copper bars 1) Connection of sector-shaped conductors 50 – 150 mm2. RiLine NH fuse elements Ri4Power Form 2-4 99
- 100. NH fuse-switch disconnectors size 1 (3-pole), with electromechanical fuse monitoring Design Packs of NH bus-mounting fuse-switch disconnectors for bar systems NH fuse-switch disconnectors for mounting plate assembly Rated operating current 250 A 250 A 250 A Rated operating voltage 690 V~ 690 V~ 690 V~ Cable outlet top/bottom top/bottom top/bottom Type of connection Box terminal Screw M10 Screw M10 Connection of round conductors mm2 35 – 1501) up to 150 up to 150 Clamping area for laminated copper bars W x H mm 20 x 3 – 14 32 x 10 32 x 10 Width mm 184 184 184 Height mm 298 298 298 For bar systems with centre-to-centre spacing mm 60 60 – For bar thickness mm 5/10 5/10 – Model No. SV 1 9343.140 9343.150 9344.150 Also required Busbar adaptor For mounting NH fuse-switch disconnectors on bar systems with 100 mm centre-to-centre spacing 1 – – 9344.810 Accessories Micro-switch 2 9344.510 9344.510 9344.510 Connection space cover 2 9344.530 9344.530 9344.530 Box terminal 3 – 9344.610 9344.610 Arcing chamber 3 9344.680 9344.680 9344.680 Laminated copper bars 1) Connection of sector-shaped conductors 50 – 150 mm2. RiLine NH fuse elements 184 110 298 57 57 184 110 298 57 57 28 184 110 298 57 57 69 1 2 3 1 2 3 Ri4Power Form 2-4100
- 101. NH fuse-switch disconnectors size 2 (3-pole) NH fuse-switch disconnectors size 2 (3-pole), with electronic fuse monitoring Design Packs of NH bus-mounting fuse-switch disconnectors for bar systems NH fuse-switch disconnectors for mounting plate assembly Rated operating current 400 A 400 A 400 A 400 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ Cable outlet top/bottom top/bottom top/bottom top/bottom Type of connection Box terminal Screw M10 Box terminal Screw M10 Connection of round conductors mm2 95 – 3001) up to 240 95 – 3001) up to 240 Clamping area for laminated copper bars W x H mm 32 x 10 – 20 50 x 10 32 x 10 – 20 50 x 10 Width mm 210 210 210 210 Height mm 298 298 298 298 Approvals For bar systems with centre-to-centre spacing mm 60 60 – – For bar thickness mm 5/10 5/10 – – Model No. SV 1 9343.200 9343.210 9344.200 9344.210 Also required Busbar adaptor For mounting NH fuse-switch disconnectors on bar systems with 100 mm centre-to-centre spacing 1 – – – 9344.820 Accessories Micro-switch 2 9344.510 9344.510 9344.510 9344.510 Connection space cover 2 9344.540 9344.540 9344.540 9344.540 Box terminal 3 – 9344.620 – 9344.620 Arcing chamber 3 9344.680 9344.680 9344.680 9344.680 Laminated copper bars 1) Connection of sector-shaped conductors 120 – 300 mm2. Design Packs of NH bus-mounting fuse-switch disconnectors for bar systems NH fuse-switch disconnectors for mounting plate assembly Rated operating current 400 A 400 A 400 A Rated operating voltage 400 – 690 V~ 400 – 690 V~ 400 – 690 V~ Cable outlet top/bottom top/bottom top/bottom Type of connection Box terminal Screw M10 Screw M10 Connection of round conductors mm2 95 – 3001) up to 240 up to 240 Clamping area for laminated copper bars W x H mm 32 x 10 – 20 50 x 10 50 x 10 Width mm 210 210 210 Height mm 298 298 298 For bar systems with centre-to-centre spacing mm 60 60 – For bar thickness mm 5/10 5/10 – Model No. SV 1 9343.220 9343.230 9344.230 Also required Busbar adaptor For mounting NH fuse-switch disconnectors on bar systems with 100 mm centre-to-centre spacing 1 – – 9344.820 RiLine NH fuse elements 1 2 3 210 130 298 65 65 210 130 298 65 65 28 210 130 298 65 65 69 1 2 3 Ri4Power Form 2-4 101
- 102. NH fuse-switch disconnectors size 2 (3-pole), with electromechanical fuse monitoring Design Packs of NH bus-mounting fuse-switch disconnectors for bar systems NH fuse-switch disconnectors for mounting plate assembly Rated operating current 400 A 400 A 400 A Rated operating voltage 690 V~ 690 V~ 690 V~ Cable outlet top/bottom top/bottom top/bottom Type of connection Box terminal Screw M10 Screw M10 Connection of round conductors mm2 95 – 3001) up to 240 up to 240 Clamping area for laminated copper bars W x H mm 32 x 10 – 20 50 x 10 50 x 10 Width mm 210 210 210 Height mm 298 298 298 For bar systems with centre-to-centre spacing mm 60 60 – For bar thickness mm 5/10 5/10 – Model No. SV 1 9343.240 9343.250 9344.250 Also required Busbar adaptor For mounting NH fuse-switch disconnectors on bar systems with 100 mm centre-to-centre spacing 1 – – 9344.820 Accessories Micro-switch 2 9344.510 9344.510 9344.510 Connection space cover 2 9344.540 9344.540 9344.540 Box terminal 3 – 9344.620 9344.620 Arcing chamber 3 9344.680 9344.680 9344.680 Laminated copper bars 1) Connection of sector-shaped conductors 120 – 300 mm2. RiLine NH fuse elements 1 2 3 210 130 298 65 65 210 130 298 65 65 28 1 2 210 130 298 65 65 69 3 Ri4Power Form 2-4102
- 103. NH fuse-switch disconnectors size 3 (3-pole) Design Packs of NH bus-mounting fuse-switch disconnectors for bar systems NH fuse-switch disconnectors for mounting plate assembly Rated operating current 630 A 630 A 630 A Rated operating voltage 400 – 690 V~ 400 – 690 V~ 400 – 690 V~ Cable outlet top/bottom top/bottom top/bottom Type of connection Box terminal Screw M10 Screw M10 Connection of round conductors mm2 95 – 3001) up to 300 up to 300 Clamping area for laminated copper bars W x H mm 32 x 10 – 20 50 x 10 50 x 10 Width mm 250 250 250 Height mm 298 298 298 For bar systems with centre-to-centre spacing mm 60 60 – For bar thickness mm 5/10 5/10 – Model No. SV 1 9343.320 9343.330 9344.330 Also required Busbar adaptor For mounting NH fuse-switch disconnectors on bar systems with 100 mm centre-to-centre spacing 1 – – 9344.830 Accessories Micro-switch 2 9344.510 9344.510 9344.510 Connection space cover 2 9344.550 9344.550 9344.550 Box terminal 3 – 9344.620 9344.620 Arcing chamber 3 9344.680 9344.680 9344.680 Laminated copper bars 1) Connection of sector-shaped conductors 120 – 300 mm2. NH fuse-switch disconnectors size 3 (3-pole), with electronic fuse monitoring Design Packs of NH bus-mounting fuse-switch disconnectors for bar systems NH fuse-switch disconnectors for mounting plate assembly Rated operating current 630 A 630 A 630 A 630 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ Cable outlet top/bottom top/bottom top/bottom top/bottom Type of connection Box terminal Screw M10 Box terminal Screw M10 Connection of round conductors mm2 95 – 3001) up to 300 95 – 3001) up to 300 Clamping area for laminated copper bars W x H mm 32 x 10 – 20 50 x 10 32 x 10 – 20 50 x 10 Width mm 250 250 250 250 Height mm 298 298 298 298 Approvals For bar systems with centre-to-centre spacing mm 60 60 – – For bar thickness mm 5/10 5/10 – – Model No. SV 1 9343.300 9343.310 9344.300 9344.310 Also required Busbar adaptor For mounting NH fuse-switch disconnectors on bar systems with 100 mm centre-to-centre spacing 1 – – – 9344.830 Accessories Micro-switch 2 9344.510 9344.510 9344.510 9344.510 Connection space cover 2 9344.550 9344.550 9344.550 9344.550 Box terminal 3 – 9344.620 – 9344.620 Arcing chamber 3 9344.680 9344.680 9344.680 9344.680 Laminated copper bars 1) Connection of sector-shaped conductors 120 – 300 mm2. RiLine NH fuse elements 250 130 298 80 80 250 130 298 80 80 28 250 130 298 80 80 69 1 2 3 1 2 3 Ri4Power Form 2-4 103
- 104. NH fuse-switch disconnectors size 3 (3-pole), with electromechanical fuse monitoring Design Packs of NH bus-mounting fuse-switch disconnectors for bar systems NH fuse-switch disconnectors for mounting plate assembly Rated operating current 630 A 630 A 630 A Rated operating voltage 690 V~ 690 V~ 690 V~ Cable outlet top/bottom top/bottom top/bottom Type of connection Box terminal Screw M10 Screw M10 Connection of round conductors mm2 95 – 3001) up to 300 up to 300 Clamping area for laminated copper bars W x H mm 32 x 10 – 20 50 x 10 50 x 10 Width mm 250 250 250 Height mm 298 298 298 For bar systems with centre-to-centre spacing mm 60 60 – For bar thickness mm 5/10 5/10 – Model No. SV 1 9343.340 9343.350 9344.350 Also required Busbar adaptor For mounting NH fuse-switch disconnectors on bar systems with 100 mm centre-to-centre spacing 1 – – 9344.830 Accessories Micro-switch 2 9344.510 9344.510 9344.510 Connection space cover 2 9344.550 9344.550 9344.550 Box terminal 3 – 9344.620 9344.620 Arcing chamber 3 9344.680 9344.680 9344.680 Laminated copper bars 1) Connection of sector-shaped conductors 120 – 300 mm2. RiLine NH fuse elements 1 2 3 250 130 298 80 80 250 130 298 80 80 28 250 130 298 80 80 69 1 2 3 Ri4Power Form 2-4104
- 105. Material: − Fibreglass-reinforced Polyamide − Fire protection corresponding to UL 94-V0 − Contact tracks: Silver-plated hard copper Colour: − Chassis: RAL 7035 − Cover: RAL 7001 − Handle: RAL 7016 Basis of test: − IEC/DIN EN 60 947-3 − DIN EN 60 269-2 (fuse inserts) Technical information: Available on the Internet. Detailed drawings: Available on the Internet. NH slimline fuse-switch disconnectors, size 00 (3-pole) Rated operating current Packs of 160 A 160 A 160 A Rated operating voltage 690 V~ 690 V~ 690 V~ Cable outlet top/bottom top/bottom top/bottom Type of connection Box terminal Screw M8 Screw M8 Connection of round conductors mm2 2.5 – 95 up to 95 up to 95 Width mm 50 50 50 Height mm 400 400 740 For converter installation – – – – – For bar systems with centre-to-centre spacing mm 60 100 60 100 185 185 For bar thickness mm 5/10 10 5/10 10 10 10 Model No. SV 1 9346.000 9346.020 9346.010 9346.030 9346.040 9346.050 Also required Busbar adaptor For mounting SV 9346.020/.030 on bar systems with 185 mm centre-to-centre spacing Design Single adaptor 1 – 9346.410 – 9346.410 – – Two-way adaptor 1 – 9346.420 – 9346.420 – – Busbar terminal For mounting SV 9346.040/.050 on bar systems with 185 mm centre-to-centre spacing 3 – – – – 9346.470 9346.470 Accessories Micro-switch 5 9346.400 9346.400 9346.400 9346.400 9346.400 9346.400 Lug terminal connection part 1 set – – 3592.020 3592.020 3592.020 3592.020 Clamp-type terminal connection 1 set – – 3592.010 3592.010 3592.010 3592.010 Support bracket 4 9346.430 9346.430 9346.430 9346.430 9346.430 9346.430 Connection space cover 1 9346.460 9346.460 9346.460 9346.460 9346.460 9346.460 Sliding nuts M8 for mounting SV 9346.040/.050 on busbar systems Maxi-PLS 1600/2000 15 – – – – 9640.910 9640.910 Maxi-PLS 3200 15 – – – – 9650.905 9650.905 RiLine NH fuse elements Ri4Power Form 2-4 105
- 106. NH slimline fuse-switch disconnectors, size 1/size 2/size 3 (3-pole) Size Packs of Size 1 Size 2 Size 3 Rated operating current 250 A 400 A 630 A Rated operating voltage 690 V~ 690 V~ 690 V~ Cable outlet top/bottom top/bottom top/bottom Type of connection Bolt M12 Bolt M12 Bolt M12 Connection of round conductors mm2 up to 240 up to 240 up to 240 Equipment attachment Screw M12 Screw M12 Screw M12 Width mm 100 100 100 Height mm 740 740 740 For bar systems with centre-to-centre spacing mm 185 185 185 For bar thickness mm 10 10 10 Model No. SV 1 9346.110 9346.210 9346.310 Accessories Box terminal 3 9346.450 9346.450 9346.450 Busbar terminal 3 9346.440 9346.440 9346.440 Support bracket 4 9346.430 9346.430 9346.430 Micro-switch 5 3071.000 3071.000 3071.000 Inserted screw nuts M12 30 3591.060 3591.060 3591.060 Material: − Fibreglass-reinforced Polyamide − Fire protection corresponding to UL 94-V0 − Contact tracks: Silver-plated hard copper Colour: − Chassis: RAL 7035 − Cover: RAL 7001 − Handle: RAL 7016 Supply includes: − 3 screws M12 x 30 for equipment attachment − 3 inserted screw nuts M12 − 3 hex nuts for cable connec- tion Basis of test: − IEC/DIN EN 60 947-3 − DIN EN 60 269-2 (fuse inserts) Technical information: Available on the Internet. Detailed drawings: Available on the Internet. RiLine NH fuse elements Ri4Power Form 2-4106
- 107. Fuse holder up to 60 A (3-pole) Fuse type (class) CC J J Rated operating current 30 A 30 A 60 A Rated operating voltage 600 V~ 600 V~ 600 V~ Fuse standard UL 4248-4 UL 4248-8 UL 4248-8 Fuse size mm 10 x 38 21 x 57 27 x 60 Connection of round conductors mm2 2.5 – 10 2.5 – 25 2.5 – 25 AWG AWG 6 – 14 AWG 2 – 14 AWG 2 – 14 Width mm 52.5 97.5 120 Height mm 78 114 122 Depth mm 59 80 89 Approvals Packs of 4 2 2 Model No. SV 9345.000 9345.0101) 9345.030 1) May also be used for cylindrical fuses 22 x 58 mm to French standards without UL licensing. Material: − Polyamide (PA 6). − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Note: Suitable for snap-on mounting on − Support rails 35 mm (7.5/15 mm high) to DIN EN 60 715 or − RiLine component adaptor combinations (OM adaptor/ support) Approvals: UL 512, CSA C22.2 No. 39 Technical information: Available on the Internet. Detailed drawings: Available on the Internet. Mounting example on 60 mm bar systems Required accessories For fuse holder Model No. SV Designation SV 9345.000 SV 9345.010 SV 9345.030 9340.260 OM support – 1 – 9340.270 OM support – – 1 9340.280 Connection pin – 3 6 9340.290 Insert strip – – 1 9340.410 OM adaptor – 1 1 9340.460 OM adaptor 1 – – 9342.880 Support rail – 1 – 9342.950 Support rail 1 1 2 RiLine Class fuse elements Ri4Power Form 2-4 107
- 108. Material: − Polyamide (PA 6). − Fire protection corresponding to UL 94-V0 − Contact tracks: Electrolytic copper, silver-plated Colour: − Chassis: RAL 7035 − Cover: RAL 7035/7001 Approvals: − UL 4248-1/UL 4248-8 − CSA C22.2 No. 4248.107/ − CSA C22.2 No. 4248.8-07 Technical information: Available on the Internet. Detailed drawings: Available on the Internet. RiLine Class fuse elements Fuse holder 61 – 400 A (3-pole) Fuse type (class) Packs of J J J Rated operating current 61 – 100 A 101 – 200 A 201 – 400 A Rated operating voltage 600 V~ 600 V~ 600 V~ Fuse standard UL 4248-8 UL 4248-8 UL 4248-8 Fuse size mm 29 x 118 41 x 146 54 x 181 Cable outlet top/bottom top/bottom top/bottom Type of connection Box terminal Box terminal Box terminal Connection of round conductors AWG 2 – MCM 300 AWG 3/0 – MCM 600 AWG 3/0 – MCM 600 Width mm 184 210 250 Height mm 288 288 328/3531) Approvals For bar systems Bar centre distance mm 60 60 60 For bar thickness mm 5/10 5/10 5/10 Model No. SV 1 9345.100 9345.200 9345.400 For mounting plate assembly Model No. SV 1 9345.110 9345.210 9345.410 1) 328 mm (SV 9345.400), 353 mm (SV 9345.410) Ri4Power Form 2-4108
- 109. RiLine accessories Busbar supports/base isolators Busbar supports 1- and 2-pole Material: − Polyamide (PA 6.6). − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Supply includes: SV 9342.030 Including raised section for stepped configura- tion of the PLS busbars. Note: SV 9340.030/SV 9342.030 The busbar supports may be bayed with 60 mm bar centre distance for the configuration of multi- pole systems. Technical information: Available on the Internet. Detailed drawings: Available on the Internet. Design Packs of Number of poles 1-pole 1-pole 2-pole Bar centre distance mm – – 60 For busbars E-Cu PLS 1600 – – – 12 x 5/101), 15 x 5 – 30 x 10 mm 12 x 5 – 30 x 10 mm PEN/N/PE support N/PE support – – Model No. SV 4 9342.030 9340.030 9340.040 Accessories Spacers 12 – 9340.090 – Captive nuts M52) 50 – 4166.000 4166.000 1) If 12 x 5/10 mm busbars are used, the spacer SV 9340.090 is additionally required. 2) For attaching the busbar support to the TS frame section and punched sections with mounting flanges with rectangular system punchings 12.5 x 10.5 mm. 1 2 2 1 2 Base isolators For configuring busbar systems with any given bar centre distances and for assembling insu- lated PE or PEN bars. Material: Duroplastic Polyester (UP resin) Technical information: Available on the Internet. Detailed drawings: Available on the Internet. Rated operating voltage 1 kV 1 kV Tensile strength 12 kN 13 kN Torsional strength 75 Nm 90 Nm Bending strength 6 kN 6 kN Height mm 40 50 Thread M10 M10 Packs of 6 6 Model No. SV 3031.000 3032.000 Spacers for RiLine60 busbar supports (flat busbar system) For adapting 12 x 5 and 12 x 10 mm size busbars. For busbar supports ● SV 9340.030 (1-pole) ● SV 9340.000/.010 (3-pole) Material: − Polyamide (PA 6.6). ● SV 9340.004 (4-pole) − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Packs of Model No. SV 12 9340.090 Ri4Power Form 2-4 109
- 110. Busbars E-Cu To DIN EN 13 601. Length: 2400 mm/bar. Technical information: Available on the Internet. Dimensions mm Approvals Packs of Model No. SV E-Cu 12 x 5 1 3580.000 15 x 5 1 3581.000 20 x 5 1 3582.000 25 x 5 1 3583.000 30 x 5 1 3584.000 12 x 10 1 3580.100 15 x 10 1 3581.100 20 x 10 1 3585.000 30 x 10 1 3586.000 40 x 10 – 1 3587.000 50 x 10 – 1 3588.000 60 x 10 – 1 3589.000 80 x 10 – 1 3590.000 100 x 10 – 1 3590.010 E-Cu tin-plated1) 30 x 5 – 1 3584.200 30 x 10 – 1 3586.200 Accessories Busbar connectors for busbars mm 12 x 5 – 15 x 10 (single connection) 3 9350.075 20 x 5 – 30 x 10 (single connection) 3 9320.020 20 x 5 – 30 x 10 (bayed connection) 3 9320.030 Busbar cover section for busbars mm 12/15 x 5 4 9350.010 12/15 x 10 4 9350.060 12 x 5 – 30 x 10 10 3092.000 40 – 60 x 10 10 3085.000 1) Extended delivery times. Busbar cover sections Contact hazard protection via covering of the bus- bars. May be cut to required length. Length: 1000 mm/section. Material: − Thermally modified hard PVC. − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Note: Contact hazard protection, for more solutions Detailed drawings: Available on the Internet. For busbars mm Approvals Packs of Model No. SV 12/15 x 5 – 4 9350.010 12/15 x 10 – 4 9350.060 12 x 5 – 30 x 10 10 3092.000 40 – 60 x 10 – 10 3085.000 Inserted screw nuts M12 Self-holding nuts with knurled ring for busbars E-Cu. Hole diameter: 14.5 mm. Packs of Model No. SV 30 3591.060 Busbars RiLine accessories Ri4Power Form 2-4110
- 111. PLS special busbars E-Cu Technical information: Available on the Internet. For system PLS 800, bar thickness 5 mm, bar cross-section 300 mm 2 For enclosure width mm Length mm E-Cu tin-plated1) Approvals Packs of Model No. SV 600 495 – 1 3524.000 600 495 – 1 3524.200 800 695 – 1 3525.000 800 695 – 1 3525.200 1000 895 – 1 3525.010 1000 895 – 1 3525.210 1200 1095 – 1 3526.000 1200 1095 – 1 3526.200 variable 2400 – 1 3509.000 variable 2400 – 1 3509.200 Accessories PLS busbar connector (single connection) 3 3504.000 PLS busbar connector (bayed connection) 3 3505.000 PLS expansion connectors 3 9320.060 1) Extended delivery times. For system PLS 1600, bar thickness 10 mm, bar cross-section 900 mm 2 For enclosure width mm Length mm E-Cu tin-plated1) Approvals Packs of Model No. SV 600 495 – 1 3527.000 600 495 – 1 3527.200 800 695 – 1 3528.000 800 695 – 1 3528.200 1000 895 – 1 3528.010 1000 895 – 1 3528.210 1200 1095 – 1 3529.000 1200 1095 – 1 3529.200 variable 2400 – 1 3516.000 variable 2400 – 1 3516.200 Accessories PLS busbar connector (single connection) 3 3514.000 PLS busbar connector (bayed connection) 3 3515.000 PLS expansion connectors 3 9320.070 1) Extended delivery times. Busbars RiLine accessories Ri4Power Form 2-4 111
- 112. Busbar connectors For connecting square busbars, no drilling required. Material: SV 9350.075 − Top piece: St 37, nickel-plated surface finish − Contact plate: E-Cu, nickel-plated surface finish SV 9320.020/SV 9320.030 − Top piece: Sheet steel, zinc-plated, passivated − Contact plate: E-Cu, silver-plated Technical information: Available on the Internet. Detailed drawings: Available on the Internet. For busbars mm Application Approvals Packs of Model No. SVSingle connection Bayed connection1) 12 x 5 – 15 x 10 – 3 9350.075 20 x 5 – 30 x 10 – 3 9320.020 – 3 9320.030 1) From enclosure to enclosure (TS 8) PLS busbar connectors For connecting the PLS special busbars; no drilling required. Material: E-Cu Surface finish: Nickel-plated Technical information: Available on the Internet. Detailed drawings: Available on the Internet. Application For system Approvals Packs of Model No. SV Single connection PLS 800 3 3504.000 PLS 1600 3 3514.000 Baying connection1) PLS 800 3 3505.000 PLS 1600 3 3515.000 1) From enclosure to enclosure (TS 8) PLS expansion connectors For thermal and mechanical compensation during connection of PLS special busbars from enclosure to enclosure (TS 8). Material: E-Cu Note: At a temperature increase of 30 K, there is an expansion in the length of the busbars by approxi- mately 0.5 mm/m. For this reason, it is advisable to use an expansion connectors for thermal com- pensation in busbar systems with busbar sec- tions > 3600 mm. Detailed drawings: Available on the Internet. Expansion connectors For system Approvals Packs of Model No. SV PLS 800 3 9320.060 PLS 1600 3 9320.070 Also required PLS busbar connectors1) PLS 800 3 3504.000 PLS 1600 3 3514.000 1) Two busbar connectors are needed to fit one expansion connector. Busbars RiLine accessories Ri4Power Form 2-4112
- 113. Busbars E-Cu with integral holes Suitable for • Direct installation in enclosures • Busbar support − SV 9340.000/.010 − SV 9340.004 − SV 9342.014 − SV 3052.000 − SV 3073.000 • PE/PEN combinations in conjunction with PE/PEN combination angles and baying bracket E-Cu Detailed drawings: Available on the Internet. Size 30 x 5 mm (hole Ø 11 mm) For enclosure width mm Length mm Packs of Model No. SV 300 265 2 9661.335 400 365 2 9661.345 600 565 2 9661.365 800 765 2 9661.385 1000 965 2 9661.305 1200 1165 2 9661.325 Accessories Baying bracket E-Cu 95 4 9661.355 PE/PEN combination angle – 4 9661.235 Size 30 x 10 mm (hole Ø 11 mm) For enclosure width mm Length mm Packs of Model No. SV 300 265 2 9661.330 400 365 2 9661.340 600 565 2 9661.360 800 765 2 9661.380 1000 965 2 9661.300 1200 1165 2 9661.320 Accessories Baying bracket E-Cu 95 4 9661.350 PE/PEN combination angle – 4 9661.230 Size 40 x 10 mm (hole Ø 14 mm) For enclosure width mm Length mm Packs of Model No. SV 300 292 2 9661.030 400 392 2 9661.040 600 592 2 9661.060 800 792 2 9661.080 1000 992 2 9661.000 1200 1192 2 9661.020 Accessories Baying bracket E-Cu 88 4 9661.350 PE/PEN combination angles for use with Form 2-4 – 4 9661.240 PE/PEN combination angles for other applications – 4 9661.200 Size 80 x 10 mm (hole Ø 14 mm) For enclosure width mm Length mm Packs of Model No. SV 300 292 2 9661.130 400 392 2 9661.140 600 592 2 9661.160 800 792 2 9661.180 1000 992 2 9661.100 1200 1192 2 9661.120 Accessories Baying bracket E-Cu 88 4 9661.150 PE/PEN combination angles for use with Form 2-4 – 4 9661.240 PE/PEN combination angles for other applications – 4 9661.200 Earthing Interior installation Ri4Power Form 2-4 113
- 114. Inserted screw nuts M12 Self-holding nuts with knurled ring for busbars E-Cu. Hole diameter: 14.5 mm. Packs of Model No. SV 30 3591.060 PE/PEN combination angle E-Cu for PE/PEN combinations The PE/PEN combination, comprising busbars, combination angles and baying brackets, supports type-tested configurations as per IEC 61 439-1. Thanks to the pre-assembled combination angles, baying brackets and busbars customised to match the enclosure width, assembly is time- saving with cost reduction. Material: E-Cu Supply includes: Assembly parts. Technical specifications: Tested short-circuit resistance PE/PEN combination − 30 x 5 mm: Icw 18 kA, 1 sec. − PE/PEN combination 30 x 10 mm: Icw 30 kA, 1 sec. − PE/PEN combination 40/80 x 10 mm: Icw 60 kA, 1 sec. For busbars mm Application Size mm Packs of Model No. SV Form 2-4 Others 30 x 5 30 x 5 4 9661.235 30 x 10 30 x 10 4 9661.230 40 x 10 and – 40 x 10 4 9661.240 80 x 10 – 40 x 10 4 9661.200 Baying bracket E-Cu For busbars mm Length mm Packs of Model No. SV 30 x 5 95 4 9661.355 30 x 10 95 4 9661.350 40 x 10 88 4 9661.050 80 x 10 88 4 9661.150 Interior installation Earthing Ri4Power Form 2-4114
- 115. Laminated copper bars Length: 2000 mm/bar. Material: Cu lamina − High-purity electrolyte copper F20 Insulation − High-strength vinyl compound − Expansion 370% − Temperature range: – 30°C to +105°C − Fire protection corresponding to UL 94-V0 − Dielectric strength: 20 kV/mm Short-circuit resistance diagram: Available on the Internet. Technical information: Available on the Internet. Configuration1) mm In for 70 K2) In for 50 K2) In for 30 K2) Packs of Model No. SV 8 x 6 x 0.5 195 A 165 A 125 A 1 3565.015 6 x 9 x 0.8 285 A 240 A 180 A 1 3565.005 4 x 15.5 x 0.8 330 A 275 A 210 A 1 3567.005 6 x 15.5 x 0.8 415 A 350 A 265 A 1 3568.005 10 x 15.5 x 0.8 575 A 480 A 365 A 1 3569.005 5 x 20 x 1 525 A 435 A 330 A 1 3570.005 5 x 24 x 1 605 A 510 A 385 A 1 3571.005 10 x 24 x 1 920 A 770 A 585 A 1 3572.005 5 x 32 x 1 770 A 645 A 485 A 1 3573.005 10 x 32 x 1 1155 A 965 A 730 A 1 3574.005 5 x 40 x 1 930 A 780 A 590 A 1 3575.005 10 x 40 x 1 1370 A 1145 A 865 A 1 3576.005 5 x 50 x 1 1125 A 940 A 710 A 1 3577.005 10 x 50 x 1 1635 A 1365 A 1030 A 1 3578.005 10 x 63 x 1 1950 A 1610 A 1230 A 1 3579.005 1) Number of lamina x lamina width x lamina thickness 2) The conductor temperature of the laminated copper bar is derived from the sum total of the ambient temperature and the temperature increase. Example: SV 3565.000 carrying 220 A, i.e. the temperature increases by 30 K. At an ambient temperature of 35°C, this produces a resultant conductor temperature of 35°C + 30 K = 65°C. Universal support For the attachment of laminated copper bars from 5 x 20 x 1 to 10 x 63 x 1 mm. Material: − Fibreglass-reinforced, thermoplastic Polyester (PBT) − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Supply includes: Screws and “U” nuts for mounting on PS punched rails. Accessories: PS punched rails Short-circuit resistance diagram: Available on the Internet. Detailed drawings: Available on the Internet. Packs of Model No. SV 3 3079.000 Universal support For the attachment of multi-stacked laminated copper bars from 5 x 40 x 1 to 10 x 100 x 1 mm. Material: − Fibreglass-reinforced, thermoplastic polyester (PBT) − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Supply includes: Screws and sliding nuts for attachment on C rails. Note: 3 sets of universal supports correspond to the supply scope shown in the photograph. Accessories: C rails 30/15 Packs of Model No. SV 3 sets 3079.010 RiLine accessories Laminated copper bars Ri4Power Form 2-4 115
- 116. System components Material: − Thermally modified hard PVC − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Detailed drawings: Available on the Internet. For RiLine60 busbar systems 3-pole 4-pole Flat bars PLS 800 PLS 1600 Flat bars 30 x 10 PLUS PLS 1600 PLUS Base tray Length (L) mm Packs of Approv- als Model No. SV Model No. SV 500 2 9340.100 9341.100 9342.100 – – – 700 2 9340.110 9341.110 9342.110 – – – 900 2 9340.120 9341.120 9342.120 – – – 1100 2 9340.130 9341.130 9342.130 9340.134 9342.134 9342.134 2400 1 – 9340.170 9341.170 9342.170 – – – Base tray infill 100 2 9340.140 9341.140 9342.140 – – – Cover section 700 2 9340.200 9340.200 9340.200 – – – 1100 2 9340.210 9340.210 9340.210 9340.214 9340.214 9340.214 1 1 2 Base tray For rear contact hazard protection of the flat bar assembly. Base tray infill For rear contact hazard protection when connecting the busbars from enclosure to enclosure. Supply includes: Assembly parts. Cover section May be cut to length as required; for clip-on mounting to the base tray. Note: If the cover section is loaded from the front, the support panel is needed for stability. 1 1 2 Support panel for cover section To prevent side access to the cover section. The support panel also provides additional stability. Recommended mounting distance 500 mm. Material: − Polyamide (PA 6.6). − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Detailed drawings: Available on the Internet. < For system assembly Approvals Packs of Model No. SV 3-pole 5 9340.220 4-pole 5 9340.224 Cross member for RiLine60 busbar connections, 3-pole To comply with the clearances required for “feeder circuits” under UL 508. For flat bar systems with 60 mm bar centre distance and PLS 800/1600. Material: − Polyamide (PA 6.6). − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Supply includes: 2 pieces for one busbar connection Also required: Support panel SV 9340.220 (2 pieces), Detailed drawings: Available on the Internet. Length mm Approvals Packs of Model No. SV 160 2 9340.230 Contact hazard protection RiLine accessories 1 2 Ri4Power Form 2-4116
- 117. Ri4Power Form 2-4 117 Contact hazard protection RiLine accessories Conductor connection clamps Material: − Sheet steel, zinc-plated, passivated (SV 3450.500 – SV 3459.500) − Brass (SV 3550.000/SV 3555.000) Accessories: Laminated copper bars, Technical information: Available on the Internet. Detailed drawings: Available on the Internet. For bar thickness mm Connection of round conductors1) mm2 Clamping area for laminated copper bars W x H mm Approvals Packs of Model No. SV 3 –5 1 – 4 – 15 3550.000 15 3450.500 5 2.5 –16 8 x 8 15 3451.500 5 16 – 50 10.5 x 11 15 3452.500 5 35 – 70 16.5 x 15 15 3453.500 5 70 – 185 22.5 x 20 15 3454.500 6 –10 1 – 4 – 15 3555.000 10 1 – 4 – 15 3455.500 10 2.5 – 16 8 x 8 15 3456.500 10 16 – 50 10.5 x 11 15 3457.500 10 35 – 70 16.5 x 15 15 3458.500 10 70 – 185 22.5 x 20 15 3459.500 1) Wire end ferrules should be used with fine wire conductors. Plate clamps For connecting laminated copper bars; no drilling required. Material: Sheet steel Surface finish: Zinc-plated, passivated Accessories: Laminated copper bars Technical information: Available on the Internet. Detailed drawings: Available on the Internet. For busbars mm Clamping area for laminated copper bars W x H mm Packs of Model No. SV 12 x 5 – 30 x 10 34 x 10 3 3554.000 40 x 10 34 x 10 3 3559.000 50 x 10 34 x 10 3 3560.000 50 x 10 54 x 10 3 3562.000 60 x 10 34 x 10 3 3561.000 60 x 10 54 x 10 3 3563.000 80 x 10 65 x 10 3 3460.500 System covers For conductor connection clamps and plate clamps. Material: − ABS − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Note: For 3-pole systems with 60/100 mm bar centre distance. Only suitable for use with systems without a base tray. For systems with a base tray, the system covers must be mechanically shortened. Detailed drawings: Available on the Internet. Width mm Depth mm Height mm Approvals Packs of Model No. SVFor mounting on bar systems 60 mm 100 mm 50 80 230 325 4 3086.000 100 80 230 325 4 3087.000 100 110 230 325 4 3090.000 200 80 230 325 4 3088.000 200 110 230 325 4 3091.000 −1− 45
- 118. Connection block Material: Chassis − Polyamide (PA 6.6). − Fire protection corresponding to UL 94-V0 Cover − ABS − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Supply includes: 3 terminals including cover. Note: When using the terminal on 2-pole busbar sys- tems (SV 9340.040), the terminal must be rotated through 180° for connection to the PE busbar. Technical information: Available on the Internet. Detailed drawings: Available on the Internet. Outlet Packs of top/bottom top/bottom Connection of round conductors mm2 ● fine-wire with wire end ferrule ● multi-wire 95 – 185 95 – 300 – – Clamping area for laminated copper bars W x H mm ● For 5 mm bar thickness ● For 10 mm bar thickness 33 x 27 33 x 22 65 x 27 65 x 22 Width mm 50 85 Height mm 88 88 For bar thickness mm 5/10 5/10 Model No. SV 3 9342.311 9342.321 Accessories Laminated copper bars Connection system RiLine accessories Ri4Power Form 2-4118
- 119. RiLine accessories for Mini-PLS component adaptors Insert strip for Mini-PLS component adaptors To extend the construction width. Material: ABS Colour: RAL 7035 Width mm Packs of Model No. SV 9 2 9623.000 Support rails 35 x 7.5 mm for Mini-PLS component adaptors Material: Sheet steel Surface finish: Zinc-plated Supply includes: Assembly screws and side anti-slip guard. Width mm Packs of Model No. SV 45 10 9320.150 54 10 3548.000 72 10 3549.000 Ri4Power Form 2-4 119
- 120. Support rails 35 x 7.5 mm for OM adaptor/support For assembly on 55 mm wide OM adaptors/ supports with 10 mm wide insert strips mounted on the right and left. Arrangement of the mounting hole for central configuration on 55 mm wide adaptor section or support frame. Material: Sheet steel Surface finish: Zinc-plated Supply includes: Assembly screws and side anti-slip guard. Width mm Packs of Model No. SV 72 9342.980 Insert strip for OM adaptor/support To extend the construction width in a 10 mm pitch pattern. May be bayed as often as required on both sides. With integral cable duct. Material: Polyamide (PA 6.6). Colour: RAL 7035 Supply includes: 6 connection pins (SV 9340.280). Width mm Approvals Packs of Model No. SV 10 2 9340.290 Support rails 35 x 15 mm for OM adaptor/support For attaching to the adaptor section. Material: Sheet steel Surface finish: Zinc-plated Supply includes: Assembly screws and side anti-slip guard. Width mm Packs of Model No. SV 45 5 9342.880 55 5 9342.950 Support rails 35 x 10 mm for OM adaptor/support For attaching to the adaptor section and support frame. Material: Polyamide (PA 6.6). Colour: RAL 9005 Supply includes: Assembly screws. Note: UL approval in conjunction with OM adaptor/ support. Design Width mm With anti-slip guard1) Packs of Model No. SV TS 45C 45 5 9342.850 TS 45D 45 – 5 9342.860 TS 45D-V2) 45 – 5 9342.870 TS 55C 55 5 9342.920 TS 55D 55 – 5 9342.930 TS 55D-V2) 55 – 5 9342.940 TS 55E3) 55 5 9342.960 1) Anti-slip guard for motor circuit-breaker. 2) Support rail only suitable for non-pitch pattern-dependent mounting on support frame. 3) Reinforced version. Recommended for switchgear with an unladen weight per support rail > 600 g. 5 RiLine accessories for RiLine60 component adaptors Ri4Power Form 2-4120
- 121. PinBlock for support frames For reliable attachment and positioning of the contactor on motor starter combinations, for simple clip-on mounting onto the support frame. Individual vertical positioning is achieved by relocating the PinBlock. Material: Polyamide (PA 6.6). Colour: RAL 9005 Note: UL approval in conjunction with OM adaptor/ support. For support frame width mm Packs of Model No. SV 45 5 9342.800 55 5 9342.810 Support frame support for OM adaptors To reinforce support frames 45 x 237 mm and 55 x 237 mm for use on OM adaptors. Material: Polyamide (PA 6.6). Colour: RAL 9005 Note: UL approval in conjunction with OM adaptor/ support. Packs of Model No. SV 10 9340.800 Connection pin For any required mechanical connection of OM adaptor/support and insert strip (SV 9340.290). Material: Polyamide (PA 6). Colour: RAL 5010 Approvals Packs of Model No. SV 20 9340.280 Support frame for OM adaptor/support For use as a spare or for the configuration of replacement assemblies. Material: Polyamide (PA 6.6). Colour: RAL 9005 Note: UL approval in conjunction with OM adaptor/ support. Detailed drawings: Available on the Internet. Length mm For adaptor width mm Packs of Model No. SV 170 45 5 9341.800 237 45 5 9341.820 170 55 5 9341.830 237 55 5 9341.850 RiLine accessories for RiLine60 component adaptors Ri4Power Form 2-4 121
- 122. PinBlock Plus for starters with increased contactor attachment Mounted by simply clipping onto the PinBlock (SV 9342.800/.810). Material: Polyamide (PA 6.6). Colour: RAL 9005 Note: UL approval in conjunction with OM adaptor/ support. Packs of Model No. SV 5 9342.820 ST - Combi connector for OM premium adaptor May be used as a spare. With tension spring clamp at the outlet end. Material: Polyamide (PA 6.6). Design Packs of Model No. SV 3-pole 1.5 – 4 mm2 5 9341.980 8-pole 0.25 – 2.5 mm2 5 9341.990 Cable set Pre-assembled connection cables for individual connection of switchgear, top-mounted on OM adaptors with tension spring clamps. Length: 130 mm. Material: − PVC insulation − Temperature resistant to 105°C − pression at both ends Wire ends with ultrasonic wire-end com Technical information: Available on the Internet. Design Packs of Model No. SV AWG 14 = 2.08 mm2 2.5 mm2 15 9340.850 AWG 12 = 3.31 mm2 4 mm2 15 9340.860 AWG 10 = 5.26 mm2 6 mm2 15 9340.870 AWG 8 = 8.37 mm2 10 mm2 6 9340.880 AWG 6 = 13.3 mm2 16 mm2 6 9340.890 AWG = American Wire Gauges Twin cords for OM adaptors with tension spring clamp 2.5 – 16 mm2 Pre-assembled connection cables for individual connection of up to two switchgear units per adaptor. Cable length: L1 = 140 mm, L2 = 250 mm. Material: − PVC insulation − Temperature resistant to 105°C − sion at both endsWire ends with ultrasonic wire-end compres Technical information: Available on the Internet. Design Packs of Model No. SV AWG 10 = 5.26 mm2 6 mm2 6 9340.820 AWG = American Wire Gauges RiLine accessories for RiLine60 component adaptors Ri4Power Form 2-4122
- 123. Sliding blocks for circuit-breaker component adaptors For additional locking of circuit-breakers with more than two attachment points. Colour: RAL 7035 Note: UL approval in conjunction with circuit-breaker component adaptor. For circuit-breaker component adaptor With threaded insert Packs of Model No. SV SV 9342.500/.510 SV 9342.504/.514 SV 9342.540/.550 M3/M4 6 9342.560 SV 9342.600/.610 SV 9342.604/.614 M4/M5 6 9342.640 Support rail 35 x 15 mm For ● Circuit-breaker component adaptor ● Mini-PLS component adaptor Material: Sheet steel Surface finish: Zinc-plated Supply includes: Assembly screws and side anti-slip guard. For component adaptors Width mm Appro- vals Packs of Model No. SV SV 9342.400 SV 9342.410 SV 9629.000 72 5 9320.120 Insert strip for circuit-breaker component adaptors To extend the construction width from 140 mm to 190 mm. Material: ABS Colour: RAL 7035 Note: 4 units (1 set) are needed to widen a component adaptor. For circuit- breaker compo- nent adaptor Width mm Appro- vals Packs of Model No. SV SV 9342.700 SV 9342.710 25 4 (1 set) 9342.720 Connection bracket for circuit-breaker component adaptors Pre-assembled, laminated flat copper for connect- ing standard, commercially available moulded case circuit-breakers (MCCB). Material: Electrolytic copper F20 Insulation: Vinyl compound Temperature resistant to 105°C Fire protection corresponding to UL 94-V0 Detailed drawings: Available on the Internet. Dimensions1) mm For circuit-breaker component adaptor For connecting moulded case circuit-breakers (MCCB), make (model) Packs of2) Model No. SV 6 x 9 x 0.8 SV 9342.500/.510 SV 9342.540/.550 ABB (T1, T1 UL, T2, T2 UL), Eaton (NZM1, NZM1 UL, BZM B1), OEZ (BC160N), Schneider Electric (NSC100, NSE75, NSE100) Siemens (3RV13 53, 3VT 1) 3 9342.5703) 10 x 15.5 x 0.8 SV 9342.600/.610 ABB (T3, T3 UL), GE (FE), Schneider Electric (NSF150, NSF250) 3 9342.660 Allen Bradley (140U-J), Schneider Electric (NS/NSX100/160/250, GV7) 3 9342.670 ABB (S3), Eaton (NZM2, NZM2 UL, BZM B2), Siemens (VL250, VL250 UL) 3 9342.680 Siemens (VL150X UL, VL150 UL, VL160X, VL160) 3 9342.690 10 x 32 x 1 SV 9342.700/.710 ABB (T5, T5 UL), Siemens (3RV10 73, 3RV13 73/74) 3 9342.770 ABB (S5), Allen Bradley (140U-L), Schneider Electric (NS/SX 400/630, NSJ 400/600) 3 9342.780 Eaton (NZM3, NZM3 UL) 3 9342.790 1) Number of lamina x lamina width x lamina thickness 2) 3 pieces = 1 set 3) Universal application for switchgear with a dimensional difference between the mounting level and the upper edge of the contact level of 20 ± 5 mm. RiLine accessories For RiLine60 CB component adaptors Ri4Power Form 2-4 123
- 124. Box terminals for NH disconnectors, sizes 1 to 3 with screw terminal For direct connection of round and sector-shaped conductors and laminated copper bars. Material: Cast brass Surface finish: Nickel-plated Technical information: Available on the Internet. For NH disconnectors Clamping area for laminated copper bars W x H mm Connection Packs of Model No. SVRound conductor mm2 Sector-shaped conductor mm2 Size 1 20 x 14 35 – 150 50 – 150 3 9344.610 Size 2/3 32 x 20 95 – 300 120 – 300 3 9344.620 Prism terminal for NH disconnectors size 00 with screw terminal For direct connection of round and sector-shaped conductors. Material: Cast brass Surface finish: Nickel-plated Technical information: Available on the Internet. Connection Packs of Model No. SV Round conductor mm2 Sector-shaped conductor mm2 10 – 70 10 – 70 3 9344.600 Connection space cover for NH disconnectors ● For extending the contact hazard protection cover, e.g. when using ring terminals with a long collar. ● Bayable as required at the top and bottom. Material: Polyamide (PA 6). Colour: RAL 7035 Detailed drawings: Available on the Internet. For NH disconnectors Packs of Model No. SV Size 00 2 9344.520 Size 1 2 9344.530 Size 2 2 9344.540 Size 3 2 9344.550 Arc chambers for NH disconnectors, sizes 1 to 3 To increase switching capacity (utilisation cate- gory). Technical information: Available on the Internet. Packs of Model No. SV 3 9344.680 RiLine accessories For RiLine NH fuse elements Ri4Power Form 2-4124
- 125. 2 1 Busbar adaptor for NH disconnectors, size 1 – 3 For mounting NH disconnectors on bar systems with 100 mm centre-to-centre spacing Technical information: Available on the Internet. For NH disconnectors Packs of Model No. SVSize Model No. SV 1 9344.110 9344.130 9344.150 1 9344.810 2 9344.210 9344.230 9344.250 1 9344.820 3 9344.310 9344.330 9344.350 1 9344.830 Micro-switch for NH disconnectors/NH slimline fuse-switch disconnectors To indicate the switch position of the NH unit (cover). For NH disconnectors Size Packs of Model No. SV 000/00 5 3071.000 1 – 3 2 9344.5101) 1) Plastic lug for attaching the micro-switch to the disconnector chassis. For NH slimline fuse-switch disconnectors Size Packs of Model No. SV 00 5 9346.400 1 – 3 5 3071.000 Connection space cover for NH slimline fuse-switch disconnectors, size 00 Extended version for the use of ring terminals with a long collar. Material: Polycarbonate Packs of Model No. SV 1 9346.460 Lug terminal connection parts for NH slimline fuse-switch disconnectors, size 00 For connecting laminated copper bars and round conductors 1.5 to 25 mm2. Clamping area W x H: 16 x 10 mm. Material: Cast Brass Surface finish: Nickel-plated Technical information: Available on the Internet. Packs of Model No. SV 1 set 3592.020 2 1 RiLine accessories For RiLine NH fuse elements Ri4Power Form 2-4 125
- 126. Clamp-type terminal connection for NH slimline fuse-switch disconnectors, size 00 For the connection of round conductors 1.5 to 95 mm2. Material: Cast Brass Surface finish: Nickel-plated Technical information: Available on the Internet. Packs of Model No. SV 1 set 3592.010 Box terminal for NH slimline fuse-switch disconnectors, size 1 – 3 For converting NH slimline disconnectors to box terminal connection for round conductors up to 300 mm2. Material: Cast brass Surface finish: Nickel-plated Packs of Model No. SV 3 9346.450 Busbar terminal for NH slimline fuse-switch disconnectors, size 1 – 3 For mounting NH slimline disconnectors on bar systems with 185 mm centre-to-centre spacing, no drilling required. Packs of Model No. SV 3 9346.440 Support bracket for NH slimline fuse-switch disconnectors, size 00 – 3 For optional attachment of a customised contact hazard protection cover e.g. for special applica- tions in conjunction with distribution enclosures. The support brackets may be attached to the left and right of the strip chassis. Packs of Model No. SV 4 9346.430 Busbar adaptor for NH slimline fuse-switch disconnectors, size 00 For mounting NH slimline disconnectors SV 9346.020/.030 on bar systems with 185 mm centre-to-centre spacing. Supply includes: Compensating panels. Design Packs of Model No. SV Single adaptor 1 9346.410 Two-way adaptor 1 9346.420 RiLine accessories For RiLine NH fuse elements Ri4Power Form 2-4126
- 127. Ri4Power Form 2-4 127
- 128. RiLine60 Aluminium busbar system Ri4Power Form 2-4128
- 129. RiLine60....page 129 to131 Aluminium busbar system The established RiLine60 busbar technology has been tested with aluminium busbars. Therefore the use of aluminum rails in combination with selected components of the RiLine60 busbar system is possible. Benefits • Material cost advantage to Copper • Tested short circuit protection for AC/DC • Design in accordance to IEC 61439-1/-2 verification useable • Lower weight compared to Copper Application area • Continuous currents according to DIN 43670 • Rated voltage up to 690 V AC and 1500 V DC • Machinery and plant engineering • Process automation • Intermediate circuit for drive technology • Photovoltaics • Galvanization Ri4Power Form 2-4 129
- 130. RiLine60 Aluminium busbar system - Technical information Short-circuit according to IEC 61439-1 For busbar support: 9340.000/.010/.050 busbars dimensions 250 / 500 mm Support spacing 30x5 / 30x10 mm 20x5 / 20x10 mm AC DC Busbars dimensions Support spacing Icw rated short-time withstand current 1s [kA] 20x5 / 20x10mm 30x5 / 30x10mm 500 mm 250 mm 500 mm 250 mm 22 30 14 22 a b Ri4Power Form 2-4130
- 131. RiLine60 Aluminium busbar system - Technical information The DIN 43670 specifies the continuous currents for busbars at an ambient temperature of 35°C and an average busbar temperature of 65°C. With the aid of a correction factor the continuous currents specified in the following table may be adjusted to alternative operating temperatures. For safe operation with thermal reserve, it is advisable to limit the busbar temperature to a maximum of 85°C. However, the decisive factor is the lowest permissible continuous temperature of the components which directly contact the busbar system (fuse bases, outgoing cables etc.). The ambient air temperature of the busbars or busbar system should not exceed 40°C; an average of 35°C maximum is recommended. For the continuous temperatures specified in the table, an emission level of 0.35 applies, equivalent to an oxidizing aluminium bar. In modern busbar systems -built into enclosures with a protection category of IP 55 and above -a more favorable emission level can be assumed. The lower emission level facilitates an additional increase in continuous currents compared with the figures in DIN 43670, irrespective of the specified air and busbar temperature. Experience has shown an increase in the continuous current of 6-10% compared with the table figures for uncoated aluminium bars, and 60% for surface-oxidized aluminium bars. Continuous currents for busbars Made from E-Al with square cross-section in indoor locations at 35°C air temperature and 65°C busbar temperature, vertical position or horizontal position of the busbar width. Width x thickness mm Cross 2 section mm 1) Weight 2) Material Continuous current in A AC current up to 60 Hz DC current + 6 HzAC current 1 Coated bar Bare bar Coated bar Bare bar 20 x 5 20 x 10 30 x 5 30 x 10 99.1 199 149 299 0.268 0.538 0.403 0.808 E-AI F10 254 393 356 536 214 331 295 445 254 393 356 538 214 331 296 447 3 1) Calculated with a density of 2.7 kg/dm 2) Reference basis for the continuous current levels (taken from DIN 43670) Example: For an Al bar 30 x 10 mm (E-Al F10) the DIN 43670 specifies a constant current of IN65 = 445 A. The correction factor diagram for square cross-sections indicates a correction factor k2 = 1.32 at an air temperature of 35°C and a busbar temperature of 85°C. Thanks to the favorable emission level, the continuous current is increased by a further 6 -10%. In this example, a mean value of 8% is used. Compared with the table figure from DIN 43670, the Rittal rated current specification for a Al bar with 30 x 10 mm is: IN85 = IN65 · k2 + 8 % = 445 A · 1,32 · 1,08 =630A Correction factor diagram to DIN 43670 Ri4Power Form 2-4 131
- 132. The new generation of bus-mounting fuse bases Ri4Power Form 2-4132
- 133. Easy Connect – pre-configured ready to connect....page 132 to 137 • The new Easy Connect bus-mounting fuse bases are supplied as complete units, so all you have to do is: − Unpack − Snap into position, and − Connect Secure attachment and contact for both versions • Spring-mounted contact plates and multi-track threads in the screw cap mountings offer: − − − − Easy snap-fastening Optimum contact Good heat dissipation Busbar surface protection • For 5 mm and 10 mm busbars • Integral anti-slip guard • Unlatch button allows simple removal • Flexible cable routing up to 25 mm² − Between the bus-mounting fuse bases − In the side connection space extender − Below the busbar • Direct connection via integral connection clamp • Compatible with the new distribution enclosure system The alternative – flexible and modular • With this latest generation of individual components, the bus-mounting fuse bases may be configured to meet your specific requirements. Ri4Power Form 2-4 133
- 134. RiLine60 fuse elements Material: Bus-mounting fuse base − Fibre glass-reinforced, thermo- plastic Polyester (PBT) − Fire protection corresponding to UL 94-V0 Contact hazard protection − Polyamide (PA 6.6) − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Supply includes: Pre-configured element ready for connection including cover plate, contact hazard protection and exterior connection clamps. Note: For the use of fuse inserts to EN 60 269-3 (DIN VDE 0636-301). Bus-mounting fuse bases (3-pole) – Easy Connect version Design Fuse inserts Packs of D 02-E 18 (adaptor sleeve) D II-E 27 (adaptor screw) D III-E 33 (adaptor screw) Rated current 63 A 25 A 63 A Rated operating voltage 400 V~ 500 V~ 690 V~ Type of connection Box terminal Box terminal Box terminal Terminal screw (version)1) mm2 1.5 – 16 (re, rm, f) 1.5 – 16 (re, rm, f) 1.5 – 16 (re, rm, f) Width mm 41 56 71 Height mm 251 251 251 For bar systems with centre-to-centre spacing mm 60 60 60 For bar thickness mm 5/10 5/10 5/10 Model No. SV 5 3418.040 3427.040 3433.040 1) Wire end ferrules should be used with fine and extra-fine wire conductors (f). Ri4Power Form 2-4134
- 135. Bus-mounting fuse bases (3-pole) Design Fuse inserts D 02-E 18 (adaptor sleeve) D II-E 27 (adaptor screw) D III-E 33 (adaptor screw) Rated current 63 A 25 A 63 A Rated operating voltage 400 V~ 500 V~ 690 V~ Type of connection Box terminal Box terminal Box terminal Terminal screw (version)1) mm2 1.5 – 25 (re, rm, f) 1.5 – 16 (re, rm, f) 1.5 – 25 (re, rm, f) Width mm 27 42 57 Height mm 209 209 209 For bar systems with centre-to-centre spacing mm 60 60 60 For bar thickness mm 5/10 5/10 5/10 Model No. SV 10 3418.010 3427.010 3433.010 Also required Contact hazard protection cover 10 3418.020 3427.020 3433.020 64 Accessories Connection space extender, side 10 3418.030 3427.030 3433.030 64 Side cover 10 3093.010 3093.020 3093.020 64 1) Wire end ferrules should be used with fine and extra-fine wire conductors (f). RiLine60 fuse elements Material: Bus-mounting fuse base − Fibre glass-reinforced, thermo- plastic Polyester (PBT) − Fire protection corresponding to UL 94-V0 Contact hazard protection − Polyamide (PA 6.6) − Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Note: For the use of fuse inserts to EN 60 269-3 (DIN VDE 0636-301). Ri4Power Form 2-4 135
- 136. Cover plate, contact hazard protection The cover plate ensures contact hazard protec- tion from the front top and below. All-round con- tact hazard protection (up to IP 2X) in conjunction with the side cover (SV 3093.010/.020). Material: − Polyamide (PA 6.6) − Fire protection corresponding to UL 94-V0 For bus-mounting fuse bases Packs of Model No. SV SV 3418.010 (D 02-E 18) 10 3418.020 SV 3427.010 (D II-E 27) 10 3427.020 SV 3433.010 (D III-E 33) 10 3433.020 RiLine60 Accessories for bus-mounting fuse bases Connection space extender, side All-round contact hazard protection including cable duct for side extension of the connection space by 14 mm. Material: − Polyamide (PA 6.6) − Fire protection corresponding to UL 94-V0 For bus-mounting fuse bases Packs of Model No. SV SV 3418.010 (D 02-E 18) 10 3418.030 SV 3427.010 (D II-E 27) 10 3427.030 SV 3433.010 (D III-E 33) 10 3433.030 Side cover For clip-on mounting onto the cover plate, contact hazard protection. Material: − Polyamide (PA 6.6) − Fire protection corresponding to UL 94-V0 For bus-mounting fuse bases Packs of Model No. SV SV 3418.010 (D 02-E 18) 10 3093.010 SV 3427.010 (D II-E 27) SV 3433.010 (D III-E 33) 10 3093.020 Ri4Power Form 2-4136
- 137. Ri4Power Form 2-4 137
- 138. RiLine60 busbar systems for DC applications Ri4Power Form 2-4138
- 139. One system – two solutions • Based on the existing single and 3-pole RiLine60 busbar systems and build components, the familiar AC application area has been extended to include DC applications as well. This ensures that the components may be used in both areas. • The properties of the RiLine60 busbar system in terms of making contact and contact hazard protection are retained. Benefits: • High rated DC voltage up to 1500 V • High short circuit protection up to 40 kA • Including design certificate to IEC 61 439-1 Application areas: • Intermediate circuits for drive technology • Photovoltaics • Galvanics • For use in the IT sector • Individual applications Ri4Power Form 2-4 139 page 138 to 145
- 140. Busbar supports Design For busbars mm 15 x 5 – 30 x 10 – – – PLS 800 – – – – PLS 1600 – – – Rated operating voltage 1500 V DC Packs of 4 4 4 4 4 Model No. SV 9340.050 9341.050 9342.050 9340.0301) 9342.0301) Accessories Busbars E-Cu CUPONAL busbars PLS special busbars E-Cu Contact hazard protection 1) The busbar supports may be bayed with 60 mm bar centre distance for the configuration of 2-pole systems. RiLine60 busbar systems for DC Material: Busbar support − Polyamide (PA 6.6) − Fire protection corresponding to UL 94-V0 Connection adaptor − Chassis: Polyamide (PA 6.6), fire protection corresponding to UL 94-V0. − Cover: ABS, fire protection corre- sponding to UL 94-V0 NH fuse-switch disconnector − Polyamide (PA 6) − Fire protection corresponding to UL 94-V0 − Contact tracks: Electrolytic Copper, Silver-plated Bus-mounting fuse base − Bus-mounting fuse base: Fibreglass-reinforced, thermo- plastic polyester (PBT), fire protection corresponding to UL 94-V0 − Contact hazard protection: Polyamide (PA 6.6), fire protection corresponding to UL 94-V0 Colour: Busbar support, busbar connection adaptor, bus-mounting fuse base RAL 7035 NH fuse-switch disconnector − Chassis: RAL 7035 − Cover: RAL 7035/7001 Note: Creepage distances and clear- ance to DIN EN 60 664-1 should be checked in the final applica- tion. Technical information: Available on the Internet. Detailed drawings: Available on the Internet. Ri4Power Form 2-4140
- 141. RiLine60 busbar systems for DC Connection adaptors Design Rated current up to 63 A 125 A 250 A 800 A Rated operating voltage1) L1 + L2 1000 V DC 1000 V DC 1000 V DC 1000 V DC L1 + L3 1500 V DC 1500 V DC 1500 V DC 1500 V DC Cable outlet Bottom Bottom Bottom Bottom Connection of round conductors mm2 – fine-wire with wire end ferrule – multi-wire – solid 2.5 – 10 2.5 – 10 2.5 – 10 10 – 25 16 – 35 – 35 – 120 35 – 120 – 95 – 185 95 – 300 – Clamping area for laminated copper bars W x H mm – 10 x 7.8 18.5 x 15.5 33 x 20 Width mm 20 55 90 129 Height mm 215 210 210 246 Packs of 1 1 1 1 Model No. SV 9342.210 9342.240 9342.270 9342.300 1) Depending on the busbar arrangement in the busbar support SV 9340.050/9341.050/9342.050. Design Rated current up to 800 A 1600 A 800 A 1600 A Rated operating voltage1) L1 + L2 1000 V DC 1000 V DC 1000 V DC 1000 V DC L1 + L3 1500 V DC 1500 V DC 1500 V DC 1500 V DC Cable outlet Top/bottom Top/bottom Top/bottom Top/bottom Connection of round conductors mm2 – fine-wire with wire end ferrule – multi-wire – solid 95 – 185 95 – 300 – – – – 95 – 185 95 – 300 – – – – Clamping area for laminated copper bars W x H mm – For 5 mm bar thickness – For 10 mm bar thickness 33 x 26 33 x 21 65 x 27 65 x 22 33 x 26 33 x 21 65 x 27 65 x 22 Width mm 150 255 50 85 Height mm 210 210 88 88 Packs of 1 set 1 set 3 3 Model No. SV 9342.310 9342.320 9342.311 9342.321 1) Depending on the busbar arrangement in the busbar support SV 9340.050/9341.050/9342.050. Ri4Power Form 2-4 141
- 142. Bus-mounting fuse bases NH fuse-switch disconnectors Design Fuse inserts Packs of D 02-E 18 (adaptor sleeve) D II-E 27 (adaptor screw) D III-E 33 (adaptor screw) Rated current 63 A 25 A 63 A Rated operating voltage 400 V DC 500 V DC 690 V DC Type of connection Box terminal Box terminal Box terminal Terminal screw (version)1) 1.5 – 25 mm2 (re, rm, f) 1.5 – 16 mm2 (re, rm, f) 1.5 – 25 mm2 (re, rm, f) Width mm 27 41 42 56 57 71 Height mm 209 251 209 251 209 251 Model No. SV Standard version 10 3418.010 – 3427.010 – 3433.010 – Easy Connect version 5 – 3418.040 – 3427.040 – 3433.040 Accessories For standard version 1) Wire end ferrules should be used with fine and extra-fine wire conductors (f). Design Size Size 00 Size 1 Size 2 Size 3 Rated operating current 160 A 250 A 400 A 630 A Utilisation category for rated operating voltage 220 V DC1) DC-22B DC-21B (DC-22B2)) DC-21B (DC-22B2)) DC-21B (DC-22B2)) 440 V DC1) – DC-22B2) DC-22B2) DC-22B 1000 V DC1) DC-20B DC-20B DC-20B DC-20B Cable outlet Top/bottom Top/bottom Top/bottom Top/bottom Type of connection Box terminal Screw M8 Box terminal Screw M10 Box terminal Screw M10 Box terminal Screw M10 Connection of round conductors mm2 4 – 95 up to 95 35 – 150 up to 150 95 – 300 up to 240 95 – 300 up to 300 Clamping area for laminated copper bars W x H mm 13 x 13 20 x 5 20 x 3 – 14 32 x 10 32 x 10 – 20 50 x 10 32 x 10 – 20 50 x 10 Width mm 106 106 184 184 210 210 250 250 Height mm 194 194 298 298 298 298 298 298 Packs of 1 1 1 1 1 1 1 1 Model No. SV 9343.000 9343.010 9343.100 9343.110 9343.200 9343.210 9343.300 9343.310 1) DC applications only with component mounting of phase L1 and L3 in series. 2) With arc chamber set SV 9344.680 for increased switching capacity. Short-circuit resistance diagrams Busbar Holder Curve 30 x 10 mm SV 9340.050 a SV 9340.030 d 15 x 5 mm – 25 x 10 mm SV 9340.050 b SV 9340.030 c PLS 800 SV 9341.050 e PLS 1600 SV 9342.050 a SV 9342.030 25 250200 20 300 350 500450400 550 30 35 40 45 a b d c e Busbar support spacing [mm] Ippeakshort-circuitcurrent[kA] RiLine60 busbar systems for DC Ri4Power Form 2-4142
- 143. NH slimline fuse-switch disconnectors (3-pole), with electronic fuse monitoring Size Size 00 Size 1 Size 2 Size 3 Rated current Packs of 160 A 250 A 400 A 630 A Rated operating voltage 690 V~ 690 V~ 690 V~ 690 V~ Cable outlet Top/bottom Top/bottom Top/bottom Top/bottom Type of connection Screw M8 Bolt M12 Bolt M12 Bolt M12 Connection of round conductors mm2 up to 95 up to 240 up to 240 up to 240 Equipment attachment Mounting hook – – – Screw – M8 M12 M12 M12 Width mm 50 50 100 100 100 Height mm 400 400 740 740 740 For bar systems with centre-to-centre spacing mm 60 100 185 185 185 For bar thickness mm 5/10 5/10 5/10 5/10 5/10 Model No. SV 1 9346.015 9346.065 9346.115 9346.215 9346.315 Accessories Box terminal 3 – – 9346.450 9346.450 9346.450 Busbar terminal 3 – – 9346.440 9346.440 9346.440 Support bracket 4 9346.430 9346.430 9346.430 9346.430 9346.430 Terminal compartment cover (long) 1 9346.460 9346.460 – – – Lug terminal connection part 1 set 3592.020 3592.020 – – – Clamp-type terminal connection 1 set 3592.010 3592.010 – – – Micro-switch 5 9346.400 9346.400 3071.000 3071.000 3071.000 Inserted screw nuts M12 30 – – 3591.060 3591.060 3591.060 Cable ties 1 – – 9346.480 9346.480 9346.480 Busbar adaptor 185 mm1) Single adaptor 1 – 9346.410 – – – Two-way adaptor 1 – 9346.420 – – – Current converter block 1-phase measurement 150/1 A 1 – 9346.540 – – – 3-phase measurement 150/1 A 1 – 9346.550 – – – Current converter 250/1 A 1 – – 9346.600 9346.600 9346.600 250/5 A 1 – – 9346.630 9346.630 9346.630 400/1 A 1 – – 9346.610 9346.610 9346.610 400/5 A 1 – – 9346.640 9346.640 9346.640 600/1 A 1 – – 9346.620 9346.620 9346.620 600/5 A 1 – – 9346.650 9346.650 9346.650 1) Required for mounting the NH slimline fuse-switch disconnectors on busbars with centre-to-centre spacing 185 mm. RiLine NH fuse elements Material: − Fibre glass-reinforced Polyamide − Fire protection corresponding to UL 94-V0 − Contact tracks: Silver-plated hard Copper Colour: − Chassis: RAL 7035 − Cover: RAL 7001 − Handle: RAL 7016 Supply includes: Size 00: With mounting hooks Size 1 – 3: − 3 screws M12 x 30 for equipment attachment − 3 inserted screw nuts M12 − 3 hex nuts for conductor connection Basis of test: − IEC/DIN EN 60 947-3 − DIN EN 60 269-2 (fuse inserts) Ri4Power Form 2-4 143
- 144. RiLine Accessories for RiLine NH fuse elements Current converter/ current converter block for NH slimline fuse-switch disconnectors Compact design without amending the installa- tion depth via mechanical integration in the disconnector. This facilitates space-saving assembly. User-friendly cable connection via terminal block. The terminal screw of the current converter block is designed as a plug-in solution. For size 00 Design Current converter block Current converter For NH slimline fuse-switch disconnectors SV 9346.060/.0651) (100 mm centre-to-centre spacing) SV 9346.050 (185 mm centre-to-centre spacing) Phases 1 3 1 1 Primary current I1N 150 A 150 A 150 A 150 A Secondary current I2N 1 A 1 A 1 A 5 A Accuracy class 1 1 1 1 Rated frequency 50 – 60 Hz 50 – 60 Hz 50 – 60 Hz 50 – 60 Hz Thermal rated continuous current 1.2 x I1N 1.2 x I1N 1.2 x I1N 1.2 x I1N Thermal rated short-time withstand current Ith 60 x I1N 60 x I1N 60 x I1N 60 x I1N Rated peak withstand current Idyn 2.5 x Ith, max. 120 kA 2.5 x Ith, max. 120 kA 2.5 x Ith, max. 120 kA 2.5 x Ith, max. 120 kA Overcurrent limiting factor (FS) FS 5 FS 5 FS 5 FS 5 Insulation voltage 3 kV 3 kV 3 kV 3 kV Insulating material category E E E E Material Polyamide PA 6 Polyamide PA 6 Fibreglass- reinforced polycarbonate Fibreglass- reinforced polycarbonate Connection Box terminal 2.5 mm2 Box terminal 2.5 mm2 Screw terminal M5 Screw terminal M5 Rated output 2.5 VA 2.5 VA 2.5 VA 2.5 VA Packs of 1 1 3 3 Model No. SV 9346.540 9346.550 9346.560 9346.570 1) The single and double adaptor for 185 mm bar systems may still be used. 1 2 For size 1 – 3 For NH slimline fuse-switch disconnectors SV 9346.100/.115/.200/.215/.300/.315 (185 mm centre-to-centre spacing) Primary current I1N 250 A 250 A 400 A 400 A 600 A 600 A Secondary current I2N 1 A 5 A 1 A 5 A 1 A 5 A Accuracy class 1 1 1 1 1 1 Rated frequency 50 – 60 Hz 50 – 60 Hz 50 – 60 Hz 50 – 60 Hz 50 – 60 Hz 50 – 60 Hz Thermal rated continuous current 1.2 x I1N 1.2 x I1N 1.2 x I1N 1.2 x I1N 1.2 x I1N 1.2 x I1N Thermal rated short-time withstand current Ith 60 x I1N, max. 50 kA 60 x I1N, max. 50 kA 60 x I1N, max. 50 kA 60 x I1N, max. 50 kA 60 x I1N, max. 50 kA 60 x I1N, max. 50 kA Rated peak withstand current Idyn 2.5 x Ith, max. 120 kA 2.5 x Ith, max. 120 kA 2.5 x Ith, max. 120 kA 2.5 x Ith, max. 120 kA 2.5 x Ith, max. 120 kA 2.5 x Ith, max. 120 kA Overcurrent limiting factor (FS) FS 5 FS 5 FS 5 FS 5 FS 5 FS 5 Insulation voltage 3 kV 3 kV 3 kV 3 kV 3 kV 3 kV E E E E E E Material Polyamide PA 6 Polyamide PA 6 Polyamide PA 6 Polyamide PA 6 Polyamide PA 6 Polyamide PA 6 Connection (box terminal) 1.5 – 4 mm2 1.5 – 4 mm2 1.5 – 4 mm2 1.5 – 4 mm2 1.5 – 4 mm2 1.5 – 4 mm2 Rated output 5 VA 5 VA 5 VA 5 VA 5 VA 5 VA Packs of 1 1 1 1 1 1 Model No. SV 9346.600 9346.630 9346.610 9346.640 9346.620 9346.650 3 Insulating material categoty 1 1 2 2 3 3 Ri4Power Form 2-4144
- 145. Accessories RiLine/Ri4Power CUPONAL busbars To DIN EN 13 601. Length: 2400 mm/bar. Copper-coated Aluminium busbars, suitable for the configuration of busbar systems with busbar supports SV 9340.000/SV 9340.050 Handle in the same way as Copper bars material cost savings plus lower price fluctua- tions, thanks to the reduced Copper portion louver weight saving compared with Copper bars Material: Aluminium core with crimped Copper coating made from E-Cu Dimensions mm Rated current1) Packs of Model No. SV 20 x 5 235 A 6 3582.020 20 x 10 363 A 3 3585.020 30 x 5 328 A 6 3584.020 30 x 10 493 A 3 3586.020 1) Current carrying capacity at 65 °C bar temperature and 35 °C ambient temperature, correction factor diagram to DIN 43 671. CUPONAL busbars mm Busbar support Curve 30 x 5/10 9340.000/.050 20 x 5/10 9340.000/.050 60 55 50 45 40 35 30 25 20 200 250 400350300 450 500 65 70 b a Busbar support spacing [mm] Ippeakshort-circuitcurrent[kA] Short-circuit resistance diagrams a b Twin cords for OM adaptors with tension spring clamp 2.5 – 16 mm2 Pre-assembled connection cables for individual connection of up to two switchgear units per adaptor. Cable length (L): L1 = 140 mm, L2 = 250 mm. Material: − PVC insulation − Temperature resistant to 105 °C − Wire ends with ultrasonic wire-end compression at both ends Design Packs of Model No. SV AWG 8 = 8.37 mm2 10 mm2 6 9340.830 AWG = American Wire Gauges Ri4Power Form 2-4 145
- 146. Ri4Power ISV – the new distribution enclosures Ri4Power Form 2-4146
- 147. The benefits speak for themselves: • By using the TS 8 or AE enclosure system, the new ISV series builds on a system that has already been proven a million times over. − Simple assembly − Fast, ergonomic installation − Large selection of enclosure types − With Stainless Steel enclosure types available as standard, also ideally suited for tough and aggressive ambient conditions. • Design certificate to IEC 61 439 • Manufacturer-independent device selection − ABB − Eaton − Schneider Electric − Siemens • With the planning software Rittal Power Engineering, the ISV system is quickly and easily configured. The planning, ordering and assembly times are signifi- cantly reduced. This actively saves time and money Yet more options: • Installation modules for 3 width units. • The new bus- be combined in one installation module with the switchable D-Switch units and the NH fuse-switch disconnectors size 000. mounting fuse bases may • Extended selection of Rittal ISV installa- tion modules. Ri4Power Form 2-4 147147
- 148. TS 8 enclosures for distribution enclosures Width mm Packs of 600 850 1100 Height mm 2000 2000 2000 Depth mm 400 600 400 600 400 600 Model No.1) 1 8604.5002) 9660.605 9666.955 9666.915 9666.965 9666.925 Door(s) 1 1 1 1 2 2 Approximate weight (kg) 99 86.5 111 117 146 156 Base/plinth Components, front and rear Height 100 mm 1 set 8601.600 8601.600 8601.850 8601.850 8601.300 8601.300 Height 200 mm 1 set 8602.600 8602.600 8602.850 8602.850 8602.100 8602.100 Trim panels, sides Height 100 mm 1 set 8601.040 8601.060 8601.040 8601.060 8601.040 8601.060 Height 200 mm 1 set 8602.040 8602.060 8602.040 8602.060 8602.040 8602.060 Flex-Block Levelling component for base/plinth Also required Mounting kit TS 8 1 9666.900 9666.900 9666.910 9666.910 9666.920 9666.920 Mounting angle 1800 mm 2 9666.712 9666.712 9666.712 9666.712 9666.712 9666.712 Depth stay for enclosure depth 400/500/600 mm 2 – – – – 9666.730 9666.730 Accessories Cable clamp rails 2 4191.000 4191.000 – – – – Roof plates for cable entry glands3) IP 55 1 9665.943 9665.903 9665.953 9665.913 9665.963 9665.923 Cable entry plates4) 2 8800.060 8800.060 – – – – Side panels 2 8104.235 8106.235 8104.235 8106.235 8104.235 8106.235 Cable entry glands Alternative lock systems 1) Version in stainless steel 2) Enclosure including mounting plate. 3) In exchange for the standard TS roof. 4) Cable entry grommets. Ri4Power ISV distribution enclosures Material: Sheet steel Surface finish: − Enclosure frame: Dipcoat-primed − Door(s), roof, rear panel: Dipcoat-primed, powder- coated on the outside, textured paint − Gland plates: Zinc-plated Colour: Enclosure frame, roof, rear panel, door(s): RAL 7035 Supply includes: − Enclosure frame with door(s), 3 mm double-bit lock insert − Three-piece gland plates − Rear panel − Roof plate − 4 eyebolts Testing: Design certificate to IEC 61 439-1/-2 Ri4Power Form 2-4148
- 149. Ri4Power Form 2-4 149 Compact enclosures AE Suitable for wall mounting (sur- face mounting). Prepared for the direct installation of ISV assem- bly modules. Material: − Enclosure: Sheet steel − Door: Sheet steel, all-round foamed-in PU seal Surface finish: − Enclosure and door: Dipcoat-primed, powder- coated on the outside, textured paint − Support plate: Zinc-plated − Contact hazard protection frame: Textured paint Colour: RAL 7035 Protection category: See table. Supply includes: − Stainless steel without gland plate − R/h door hinge, may be swapped to opposite side (except with SV 9665.855) − Support plate to accommo- date the ISV modules Note: Please note the mounting depths of the various enclosure designs when selecting mod- ules. Detailed drawings: Available on the Internet. ISV wall-mounted distributor Width mm Packs of 380 500 600 600 600 1000 Height mm 600 700 760 1000 1200 1200 Depth mm 210 250 210 250 300 300 Width unit (WU)1) 1 1 2 2 2 3 Height unit (U)2) 3 4 4 6 7 7 Max. pitch units 36 48 96 144 168 252 Cam lock 2 2 2 2 – – 3-point lock system – – – – Model No. SV 1 9665.805 9665.815 9665.825 9665.835 9665.845 9665.855 Technical specifications correspond to Model No. AE 1038.500 1057.500 1076.500 1090.500 1260.500 1213.500 Door(s) 1 1 1 1 1 2 Protection category3) IP 66 IP 66 IP 66 IP 66 IP 66 IP 55 Also required Gland plates Plastic 2561.010 2562.010 2563.010 2563.010 2563.010 2562.010 Plastic membrane 2561.500 2562.500 2563.500 2563.500 2563.500 2562.500 Metal 2561.100 2562.100 2563.100 2563.100 2563.100 2562.100 Qty. 1 1 1 1 1 2 Accessories Self-tapping screws 300 – – – – 2487.000 2487.000 Base/plinth Height 100 mm 1 – – – – 2816.200 2801.200 Height 200 mm 1 – – – – 2826.200 2802.200 Eyebolts 4 – – – – 2509.000 2509.000 Rain canopies Sheet steel 1 2501.500 – 2502.500 – – – Stainless steel 1 2472.000 – 2473.000 – – 2363.000 Alternative lock systems see page 599 1) 1 WU 250 mm 2) 1 U 150 mm 3) Max. protection category with closed door depends on the cable gland plate and cable entry used.
- 150. Mounting kit for TS 8 For mounting installation modules in TS 8 enclo- sures Also suitable for use in stainless steel enclo- sures Supply includes: − Mounting aid support − Contact hazard protection − Support for contact hazard protection − Basic supports for frame holders − Assembly parts For enclosure type TS 8 Packs of Design: Sheet steel, spray-finished Model No. 8604.500 9660.605 9666.955 9666.915 9666.965 9666.925 Design: Stainless steel 1.4301, Model No. TS – 8452.600 – – – – Enclosure width (mm) 600 850 1100 Enclosure height (mm) 2000 2000 2000 Enclosure depth (mm) 400 600 400 600 400 600 Width unit (WU)1) 2 3 4 Height unit (U)2) 12 12 12 Model No. SV 1 9666.900 9666.910 9666.920 Also required Mounting angle 1800 mm, 12 U2) 2 9666.712 9666.712 9666.712 Depth stay for enclosure depth 400/500/600 mm 2 – – 9666.730 Accessories Cross rail 500 mm, 2 WU1) 2 9666.722 9666.722 9666.722 Cross rail 750 mm, 3 WU1) 2 – 9666.723 9666.723 Cross rail 1000 mm, 4 WU1) 2 – – 9666.724 Mounting angle 300 mm, 2 U2) 2 9666.702 9666.702 9666.702 Mounting angle 450 mm, 3 U2) 2 9666.703 9666.703 9666.703 Mounting angle 600 mm, 4 U2) 2 9666.704 9666.704 9666.704 Mounting angle 1800 mm, 12 U2) 2 9666.712 9666.712 9666.712 Depth stay for enclosure depth 400/500/600 mm 2 9666.730 9666.730 9666.730 Equipment support connectors 4 9666.740 9666.740 9666.740 1) 1 WU 250 mm 2) 1 U 150 mm Mounting kit for AE For mounting installation modules in TS 8 enclo- sures Also suitable for use in stainless steel enclo- sures Supply includes: − Support plates − Spacer brackets − Contact hazard protection − Angle bracket for contact hazard protection − Horizontal mounting angle − Assembly parts For enclosure type AE Packs of Design: Sheet steel, spray-finished Model No. AE 1038.500 1057.500 1076.500 1090.500 1260.500 1213.500 Design: Stainless steel 1.4301, Model No. AE 1008.600 – 1012.600 – – 1019.600 Design: Stainless steel 1.4404, Model No. AE – – – – – 1019.500 Enclosure width (mm) 380 500 600 600 600 1000 Enclosure height (mm) 600 700 760 1000 1200 1200 Enclosure depth (mm) 210 250 210 250 300 300 Width unit (WU)1) 1 1 2 2 2 3 Height unit (U)2) 3 4 4 6 7 7 Model No. SV 1 9666.800 9666.810 9666.820 9666.830 9666.840 9666.850 Accessories Mounting angle 450 mm, 3 U2) 2 9666.753 – – – – – Mounting angle 600 mm, 4 U2) 2 – 9666.754 9666.754 – – – Mounting angle 900 mm, 6 U2) 2 – – – 9666.756 – – Mounting angle 1050 mm, 7 U2) 2 – – – – 9666.757 9666.757 1) 1 WU 250 mm 2) 1 U 150 mm Mounting kits ISV distribution enclosures Ri4Power Form 2-4150
- 151. Contact hazard protection modules For covering free installation areas Cover is prepared for a lead seal Mounting plate modules With mounting plate made from 2 mm Zinc-plated Sheet Steel Cover is prepared for a Lead seal Possible installation depth 105 – 140 mm Colour: RAL 7035 1 2 Size Packs of Contact hazard protection Mounting plates Width unit (WU)1) Height unit (U)2) Interior installation Model No. SV Dimensions mounting plate Model No. SV 1 250 mm 1 150 mm 1 Empty module 9666.000 188 x 116 mm 9666.080 1 250 mm 2 300 mm 1 9666.010 188 x 266 mm 9666.090 1 250 mm 3 450 mm 1 9666.020 188 x 416 mm 9666.100 1 250 mm 4 600 mm 1 9666.030 188 x 566 mm 9666.110 2 500 mm 1 150 mm 1 9666.040 438 x 116 mm 9666.120 2 500 mm 2 300 mm 1 9666.050 438 x 266 mm 9666.130 2 500 mm 3 450 mm 1 9666.060 438 x 416 mm 9666.140 2 500 mm 4 600 mm 1 9666.070 438 x 566 mm 9666.150 3 750 mm 2 300 mm 1 9666.053 688 x 266 mm 9666.133 3 750 mm 3 450 mm 1 9666.063 688 x 416 mm 9666.143 3 750 mm 4 600 mm 1 9666.073 – – 1) 1 WU 250 mm 2) 1 U 150 mm 1 2 Support rail modules For installing terminal blocks, switchgear, etc. Support rails 35/15 mm Adjustable on a 25 mm pitch pattern Cover is prepared for a Lead seal DIN rail mounted device modules To accommodate DIN rail mounted devices Support rails 35/15 mm Cover is prepared for a Lead seal Cover may be sealed with cover strips SV 9666.650 Colour: RAL 7035 1 2 Size Packs of Support rails DIN rail mounted devices Width unit (WU)1) Height unit (U)2) Number of support rails Model No. SV Mechanical interior installation3) Model No. SV 1 250 mm 1 150 mm 1 1 9666.160 12 pitch units (1 x 12 x 18 mm) 9666.240 1 250 mm 2 300 mm 1 2 9666.170 24 pitch units (2 x 12 x 18 mm) 9666.250 1 250 mm 3 450 mm 1 3 9666.180 36 pitch units (3 x 12 x 18 mm) 9666.260 1 250 mm 4 600 mm 1 4 9666.190 48 pitch units (4 x 12 x 18 mm) 9666.270 2 500 mm 1 150 mm 1 1 9666.200 24 pitch units (2 x 12 x 18 mm) 9666.280 2 500 mm 2 300 mm 1 2 9666.210 48 pitch units (4 x 12 x 18 mm) 9666.290 2 500 mm 3 450 mm 1 3 9666.220 72 pitch units (6 x 12 x 18 mm) 9666.300 2 500 mm 4 600 mm 1 4 9666.230 – – 3 750 mm 2 300 mm 1 2 9666.213 72 pitch units (6 x 12 x 18 mm) 9666.293 3 750 mm 3 450 mm 1 3 9666.223 108 pitch units (9 x 12 x 18 mm) 9666.303 1) 1 WU 250 mm 2) 1 WU 150 mm 3) No. of panels x pitch units x width 1 2 ISV distribution enclosures Installation modules 1 2 1 2 Ri4Power Form 2-4 151
- 152. Connection modules For connecting Copper and a Aluminium conductors Single-wire or multi-wire conductors with crimped wire end ferrule or laminated Copper bar Cover is prepared for a Lead seal Colour: RAL 7035 Description For round conductors For laminated flat Copper Packs of Model No. SV Connection terminal block, 5-pole, 250 A 1 x 16 – 150 mm2 or 2 x 16 – 70 mm2 Clamping area W x H 17 x 21 mm 1 9666.340 Connection terminal block, 5-pole, 400 A 1 x 50 – 240 mm2 or 2 x 25 – 120 mm2 Clamping area W x H 25 x 21 mm 1 9666.350 Also required Description Size Packs of Model No. SVWidth unit (WU)1) Height unit (U)2) Mounting kit for connection terminal block 1 250 mm 3 450 mm 1 9666.310 Contact hazard protection 1 250 mm 3 450 mm 1 9666.020 Accessories Laminated copper bars 1) 1 WU 250 mm 2) 1 U 150 mm 1 2 NH fuse-switch disconnector modules Suitable for accommodating RiLine NH fuse-switch disconnectors for mounting plate assembly Cover is prepared for a Lead seal Colour: RAL 7035 Note: For sealing unneeded cut-outs for NH fuse-switch disconnectors size 00, blanking cover SV 9666.665 should be used. To fit Size To fit Packs of Model No. SVWidth unit (WU)1) Height unit (U)2) 2 NH size 00 1 250 mm 2 300 mm SV 9344.000/.010/ .020/.030/.040/.050 1 9666.380 4 NH size 00 2 500 mm 2 300 mm 1 9666.390 1 NH size 1 1 250 mm 3 450 mm SV 9344.100/.110/ .130/.150 1 9666.400 1 NH size 2 1 250 mm 3 450 mm SV 9344.200/.210/ .230/.250 1 9666.410 1 NH size 3 or 2 NH size 2 2 500 mm 3 450 mm SV 9344.300/.310/ .330/.350 1 9666.0603) 1 9666.4203) 1) 1 WU 250 mm 2) 1 U 150 mm 3) Module unit comprising disconnector cross-member SV 9666.420 and contact hazard protection cover SV 9666.060. Circuit-breaker modules Suitable for accommodating standard circuit-breakers from ABB, Eaton, Schneider Electric and Siemens Cover is prepared for a Lead seal Colour: RAL 7035 Note: − Attachment of the circuit-breakers and the corresponding cut-out dimensions for the cover are shown in the enclosed assembly instructions − Circuit-breakers are not included with the supply To fit Size Packs of Model No. SVWidth unit (WU)1) Height unit (U)2) Circuit-breakers up to 250 A 1 250 mm 2 300 mm 1 9666.430 Circuit-breakers up to 630 A 2 500 mm 3 450 mm 1 9666.440 1) 1 WU 250 mm 2) 1 U 150 mm 1 Installation modules ISV distribution enclosures Ri4Power Form 2-4152 2
- 153. Installation modules Busbar modules N/PE For attaching the busbars for N and PE Cover is prepared for a Lead seal Colour: RAL 7035 Note: − Copper or CUPONAL busbars should be ordered separately − Not for use in mounting kit AE For Size Packs of Model No. SVWidth unit (WU)1) Height unit (U)2) Busbars 12 x 5 to 30 x 10 mm 1 250 mm 2 300 mm 1 9666.590 2 500 mm 2 300 mm 1 9666.600 3 750 mm 2 300 mm 1 9666.603 1) 1 WU 250 mm 2) 1 U 150 mm Busbar modules 3-pole, 60 mm bar centre distance For assembling bus-mating fuse components E18, E27, E33 and D-Switch as well as NH disconnectors sizes 000 and 00 Colour: RAL 7035 Note: − The busbars must be cut to length prior to installation, depending on the configuration and connection versions being used, as per the assembly instructions − For sealing unwanted cut-outs, blanking cover SV 9666.660 should be used Description Size To fit Packs of Model No. SVWidth unit (WU)1) Height unit (U)2) Busbar module 60 mm 1 250 mm 2 300 mm SV 9343.0003) SV 9343.0203) SV 9343.0403) SV 3418.010 SV 3427.010 SV 3433.010 SV 9340.950 SV 3431.020 SV 3431.030 1 9666.520 2 500 mm 2 300 mm – 1 9666.530 3 750 mm 2 300 mm 1 9666.533 1) 1 WU 250 mm 2) 1 U 150 mm 3) A depth extension frame SV 9666.680 should additionally be used to ensure unrestricted connection. NH bus-mounting fuse-switch disconnectors size 00 cannot be used in conjunction with other equipment. ISV distribution enclosures Ri4Power Form 2-4 153
- 154. Installation modules NH slimline fuse-switch disconnector modules (100/185 mm) For NH slimline fuse-switch disconnectors, sizes 00 to 3. Colour: RAL 7035 Note: − Busbars are not included with the supply − In order to ensure problem-free cable connec- tion, a contact hazard protection module an N/PE busbar module must be installed above or below the NH slimline fuse-switch disconnector modules For NH slimline fuse- switch disconnectors Description Size Packs of Model No. SVWidth unit (WU)1) Height unit (U)2) SV 9346.020 SV 9346.030 SV 9346.065 100 mm module, 3-pole, max. 3 x NH size 00 1 250 mm 3 450 mm 1 9666.570 100 mm module, 3-pole, max. 6 x NH size 00 2 500 mm 3 450 mm 1 9666.580 100 mm module, 3-pole, max. 10 x NH size 00 3 750 mm 3 450 mm 1 9666.583 SV 9346.040 SV 9346.050 SV 9346.110/.115 SV 9346.210/.215 SV 9346.310/.315 185 mm module, 3-pole, max. 8 x NH size 00/ 4 x NH size 1, 2, 3 2 500 mm 5 750 mm 1 9666.550 185 mm module, 3-pole, max. 12 x NH size 00/ 6 x NH size 1, 2, 3 3 750 mm 5 750 mm 1 9666.560 1) 1 WU 250 mm 2) 1 U 150 mm Meter mounting board module Open module for internal measurements Clearance depth available for meter installation 170 mm Colour: RAL 7035 Note: − The meter mounting board module does not comply with meter mounting board standard DIN 43 870/VDE 0603 and does not meet the conditions for total insulation. Use in unme- tered areas only by arrangement with the local electricity supply company − 1 contact hazard protection module or support rail module with 1 WU and at least 1 U is required both above and below the module. Description Size Packs of Model No. SVWidth unit (WU)1) Height unit (U)2) Meter mounting board module 1 250 mm 3 450 mm 1 9666.640 1) 1 WU 250 mm 2) 1 U 150 mm ISV distribution enclosures Ri4Power Form 2-4154
- 155. Accessories Cover strips For blanking spare component cut-outs in DIN rail mounted device modules, max. 12 pitch units (12 x 18 mm), divisible every 9 mm. Packs of Model No. SV 5 9666.650 Blanking cover For sealing unused cut-outs To fit bus-mounting fuse base, D-Switch and NH bus-mounting fuse-switch disconnector size 000 in busbar modules (SV 9666.520/.530/ .533) Width: 16 – 34 mm variable Packs of Model No. SV 10 9666.660 Blanking cover for disconnectors, size 00 For sealing unused cut-outs with NH fuse- switch disconnectors size 00 in NH fuse-switch disconnector modules (SV 9666.380/.390) Width: 117 mm Packs of Model No. SV 1 9666.665 Wiring brackets For tool-free external mounting on support rails TS 35/15 for cable routing on the rear of support rail modules. Packs of Model No. SV 10 9666.670 Depth extension frame For extending the depth of the cover plate, con- tact hazard protection. Allows unrestricted con- nection of NH bus-mounting fuse-switch discon- nectors, size 00. Note: NH bus-mounting fuse-switch disconnectors size 00 with covers and depth extension frame cannot be used in conjunction with other equip- ment. Size Packs of Model No. SVWidth unit (WU)1) Height unit (U)2) 1 250 mm 2 300 mm 1 9666.680 1) 1 WU 250 mm 2) 1 U 150 mm ISV distribution enclosures Ri4Power Form 2-4 155
- 156. Accessories Cross-rails for TS 8 For horizontal sub-division of the support frame in the TS 8 enclosure. Width unit (WU)1) Packs of Model No. SV 2 500 mm 2 9666.722 3 750 mm 2 9666.723 4 1000 mm 2 9666.724 1) 1 WU 250 mm Mounting angles for TS 8 For vertical sub-division of the support frame in the TS 8 enclosure. Height unit (U)1) Packs of Model No. SV 2 300 mm 2 9666.702 3 450 mm 2 9666.703 4 600 mm 2 9666.704 12 1800 mm 2 9666.712 1) 1 U 150 mm Mounting angles for AE For vertical sub-division of the support frame in the AE enclosure. Height unit (U)1) Packs of Model No. SV 3 450 mm 2 9666.753 4 600 mm 2 9666.754 6 900 mm 2 9666.756 7 1050 mm 2 9666.757 1) 1 U 150 mm Depth-stay For enclosure depth 400/500/600 mm For attaching the mounting aid in the TS 8 enclosure Packs of Model No. SV 2 9666.730 Equipment support connectors For connecting 2 mounting angles for TS 8 Increases the stability of the frame structure Packs of Model No. SV 4 9666.740 ISV distribution enclosures Ri4Power Form 2-4156
- 157. ISV accessories Cover strips For blanking spare component cut-outs in DIN rail mounted device modules, max. 12 divider units (12 x 18 mm), divisible every 9 mm. Packs of Model No. SV 1 9665.650 Blanking cover For blanking unnecessary cut-outs for bus-mount- ing fuse bases, 108 mm wide. Packs of Model No. SV 1 9665.660 Wiring brackets for installing ● C rails 30/15 mm ● TS punched section with mounting flange ● TS frame section Packs of Model No. SV 10 9665.670 Spacers For configuring support rails with attachment screws, 53 mm high. Packs of Model No. SV 2 9665.680 Terminal block For installation into 250 mm wide contact hazard protection and support rail modules 2-pole for N and PE, each with 20 x 4 mm2, 5 x 25 mm2. Packs of Model No. SV 1 9665.690 Ri4Power Form 2-4 157
- 158. Allocation of switchgear – OM adaptors with connection cables For make/model ABB Eaton MCB Starter Reversing starter Soft starter MCB Starter Reversing starter Soft starter MS116/132 MS325 MS450/451 MS495/496/497 MS116+AF09,AF12,AF16 MS132+AF09,AF12,AF16,AF26,AF30,AF38 MS450+A40,A50 MS116+AF09,AF12,AF16 MS132+AF09,AF12,AF16,AF26,AF30,AF38 MS450+A40,A50 MS116+PSR3,PSR6,PSR9,PSR12,PSR16,PSR25 MS325+PSR25 MS450+PSR30 PKZM0 PKZM01 PKZM4 PKE12 PKE32 PKE65 MSC-D+M7-M15 MSC-D+M17-M32 PKZM4+DILM17-65 MSC-DE...M7-M12 MSC-DE...M17-M32 PKE65+DILM65 MSC-DE...M7-M12 MSC-DE...M17-M32 PKE65+DILM65 PKE12,PKE32+DS7-340 PKZ0+DS7-340 Construction width Construction width 45 54 55 70 45 45 70 90 90 140 45 45 55 45 45 55 45 45 55 45 45 55 45 45 55 90 90 110 45 45 Model No. SV Design Required quantity (units) Required quantity (units) 9340.340 OM adaptor 25 A, AWG 12, W = 45 mm 1 1 1 1 9340.350 OM adaptor 32 A, AWG 10, W = 45 mm 1 1 9340.370 OM adaptor 25 A, AWG 12, W = 45 mm 1 1 1 9340.380 OM adaptor 32 A, AWG 10, W = 45 mm 1 1 9340.390 OM adaptor 32 A, AWG 10, W = 45 mm 1 1 1 1 1 1 1 1 9340.430 OM adaptor 65 A, AWG 6, W = 55 mm 1 1 1 1 9340.450 OM adaptor 65 A, AWG 6, W = 55 mm 1 1 1 1 1 9340.460 OM adaptor 32 A, AWG 10, W = 55 mm 1 9340.260 OM support, 45 x 208 mm 1 1 1 9340.250 OM support, 45 x 272 mm 1 9340.270 OM support, 55 x 272 mm 1 9342.860 Support rail TS45D, 35 x 10 mm 1 1 9342.870 Support rail TS45D-V, 35 x 10 mm 1 1 9340.290 Insert strip, 10 x 208 mm 2 2 3 9340.280 Connection pin 3 3 3 3 3 RiLine60 component adaptor Ri4Power Form 2-4158
- 159. Allocation of switchgear – OM adaptors with connection cables For make/model Siemens Schneider Electric MCB Starter Reversing starter MCB Starter Reversing starter Soft start- er 3RV1011...(S00) 3RV1021...(S0) 3RV1031...(S2) 3RV2011...(S00)Screwterminal 3RV2021...(S0)Screwterminalupto40A 3RA1110...(S00) 3RA1120...(S0) 3RA1130...(S2) 3RA2110...(S00)Screwterminal 3RA2120...(S00/S0)Screwterminal 3RA2120...(S0)Screwterminal 3RA1210...(S00+S00) 3RA1120...(S0+S0) 3RV1031..+3RT103...(S2+S2) 3RA2210...(S00)Screwterminal 3RA2220...(S0)Screwterminal GV2-ME(screwandtensionspringterminal) GV2-P GV2-RT,LE10,L10 GV3BIS65A GV2P+LC1D GV2ME+LC1D GV2-DM102+LC1D/LC1K GV2-DP+LC1D/LC1K GV3+LC1D65 LUB12 LUB32 GV2P+LC2D(AC) GV2ME+LC2D/LC2K(AC) GV2DM+LC2D/LC2K GV2DP+LC2D/LC2K GV2DP+LC2D/LC2K GV2ME+ATS Construction width Construction width 45 45 55 45 45 45 45 55 45 45 45 90 100 120 90 90 45 55 45 55 45 45 45 45 55 45 45 90 90 90 90 90 45 Model No. SV Design Required quantity (units) Required quantity (units) 9340.340 OM adaptor 25 A, AWG 12, W = 45 mm 1 1 1 1 1 1 9340.350 OM adaptor 32 A, AWG 10, W = 45 mm 1 1 1 1 1 11 1 1 1 1 1 1 9340.370 OM adaptor 25 A, AWG 12, W = 45 mm 1 1 1 1 1 1 9340.390 OM adaptor 25 A, AWG 12, W = 45 mm 1 9340.430 OM adaptor 65 A, AWG 6, W = 55 mm 1 1 1 9340.450 OM adaptor 65 A, AWG 6, W = 55 mm 1 1 1 9340.720 OM support, 45 x 272 mm 1 9340.260 OM support, 45 x 208 mm 1 1 1 1 1 1 1 1 9340.270 OM support, 55 x 272 mm 1 1 9340.290 Insert strip, 10 x 208 mm 1 1 9340.280 Connection pin 3 3 3 3 3 3 3 3 3 3 9342.800 PinBlock, W = 45 mm 1 1 11 2 2 2 2 2 9342.820 PinBlock PLUS 1 1 11 RiLine60 component adaptor Ri4Power Form 2-4 159
- 160. Allocation of switchgear – OM adaptors with tension spring terminal For make/model ABB Eaton MCB Starter Reversing starter Soft starter MCB Starter Reversing starter Soft starter MS116/132 MS325 MS450/451 MS495/496/497 MS116+AF09,AF12,AF16 MS132+AF09,AF12,AF16,AF26,AF30,AF38 MS450+A40,A50 MS116+AF09,AF12,AF16 MS132+AF09,AF12,AF16,AF26,AF30,AF38 MS450+A40,A50 MS116+PSR3,PSR6,PSR9,PSR12,PSR16,PSR25 MS325+PSR25 MS450+PSR30 PKZM0 PKZM01 PKZM4 PKE12 PKE32 PKE65 MSC-D+M7-M15 MSC-D+M17-M32 PKZM4+DILM17-65 MSC-DE...M7-M12 MSC-DE...M17-M32 PKE65+DILM65 MSC-DE...M7-M12 MSC-DE...M17-M32 PKE65+DILM65 PKE12+DS7-340 PKE32+DS7-340 PKZ0+DS7-340 Construction width Construction width 45 54 55 70 45 45 70 90 90 140 45 45 55 45 45 55 45 45 55 45 45 55 45 45 55 90 90 110 45 45 45 Model No. SV Design Required quantity (units) Required quantity (units) 9340.530 OM adaptor 32 A, 1.5 – 6 mm2, W = 45 mm 1 1 1 1 1 1 9340.550 OM adaptor 32 A, 1.5 – 6 mm2, W = 45 mm 1 1 1 1 1 9340.560 OM adaptor 32 A, 1.5 – 6 mm2, W = 45 mm 1 1 1 1 1 1 1 1 1 9340.660 OM adaptor 32 A, 1.5 – 6 mm2, W = 55 mm 1 9340.630 OM adaptor 65 A, 2.5 – 16 mm2, W = 55 mm 1 1 1 1 9340.650 OM adaptor 65 A, 2.5 – 16 mm2, W = 55 mm 1 1 1 1 1 1 9340.250 OM support, 45 x 272 mm 1 9340.260 OM support, 45 x 208 mm 1 1 1 9340.270 OM support, 55 x 272 mm 1 1 9340.290 Insert strip, 10 x 208 mm 2 2 3 9340.280 Connection pin 3 3 3 3 3 3 9340.860 Cable set AWG 12 3 3 3 3 3 3 3 3 3 3 9340.870 Cable set AWG 10 3 3 3 3 3 3 3 3 3 3 3 9340.890 Cable set AWG 6 3 3 3 3 3 3 3 3 3 3 9342.860 Support rail TS45D, 35 x 10 mm 1 9342.930 Support rail TS55D, 35 x 10 mm 1 RiLine60 component adaptor Ri4Power Form 2-4160
- 161. Allocation of switchgear – OM adaptors with tension spring terminal For make/model Siemens Schneider Electric MCB Starter Reversing starter MCB Starter Reversing starter Soft start- er 3RV1011...(S00) 3RV1021...(S0) 3RV1031...(S2) 3RV2011...(S00)Screwterminal 3RV2021...(S0)Screwterminalupto40A 3RA1110...(S00) 3RA1120...(S0) 3RA1130...(S2) 3RA2110...(S00)Screwterminal 3RA2120...(S00/S0)Screwterminal 3RA2120...(S0)Screwterminal 3RA1210...(S00+S00) 3RA1120...(S0+S0) 3RV1031..+3RT103...(S2+S2) 3RA2210...(S00)Screwterminal 3RA2220...(S0)Screwterminal GV2-ME(screwandtensionspringterminal) GV2-P GV2-RT,LE10,L10 GV3BIS65A GV2P+LC1D GV2ME+LC1D GV2-DM102+LC1D/LC1K GV2-DP+LC1D/LC1K GV3+LC1D65 LUB12 LUB32 GV2P+LC2D(AC) GV2ME+LC2D/LC2K(AC) GV2DM+LC2D/LC2K GV2DP+LC2D/LC2K GV2ME+ATS Construction width Construction width 45 45 55 45 45 45 45 55 45 45 45 90 100 120 90 90 45 55 45 55 45 45 45 45 55 45 45 90 90 90 90 45 Model No. SV Design Required quantity (units) Required quantity (units) 9340.530 OM adaptor 32 A, 1.5 – 6 mm2, W = 45 mm 1 1 1 1 1 1 1 1 9340.550 OM adaptor 32 A, 1.5 – 6 mm2, W = 45 mm 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 9340.560 OM adaptor 32 A, 1.5 – 6 mm2, W = 45 mm 1 9340.630 OM adaptor 65 A, 2.5 – 16 mm2, W = 55 mm 1 1 1 9340.650 OM adaptor 65 A, 2.5 – 16 mm2, W = 55 mm 1 1 1 9340.260 OM support, 45 x 208 mm 1 1 1 1 1 9340.270 OM support, 55 x 272 mm 1 9340.290 Insert strip, 10 x 208 mm 1 9340.280 Connection pin 3 3 3 3 3 3 3 9340.860 Cable set AWG 12 3 3 3 3 3 3 3 3 3 9340.870 Cable set AWG 10 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 9340.880 Cable set AWG 8 3 9340.890 Cable set AWG 6 3 3 3 3 3 3 9342.820 PinBlock PLUS 1 1 1 1 1 1 RiLine60 component adaptor Ri4Power Form 2-4 161
- 162. Ri4Power Form 2-4162
- 163. Therm 6.1 software The Therm 6.1 software package takes care of the complex calculation of climate control require- ments. A user-friendly interface guides the opera- tor to the most suitable, correctly dimensioned climate control component. All evaluations are closely based on the require- ments of IEC/TR 60 890 AMD 1/02.95 and DIN 3168 for enclosure cooling units. Rittal Therm 6.1 is a calculation program for enclosure climate control. • Improved user guidance via tabs and simple selection menus • Express and expert versions • Configurator for recooling systems • Heat loss calculator for busbars • Key calculation data is visible at all times • Internet updates • Fast and thorough determination of the required climate control measures • Determining the correct climate control meas- ures leads to cost savings • Easy calculation of the required actual cooling output, as well as any upgrades or enhance- ments to the switchgear • Detailed documentation is supplied with the calculation Supply includes: CD-ROM, with 19 languages Packs of Model No. SK 1 3121.000 Note: Your free 30-day trial version may be down- loaded at www.rittal.com Rittal Power Engineering Planning software for RiLine60 busbar sys- tems and Ri4Power low-voltage switchgear with design certificate The multi-lingual software package includes the following functions: • Project handling, from the initial enquiry through to ordering • Configuration of RiLine60 busbar systems in the Top enclosure system TS 8. Compact enclo- sures AE, CM, KS and free-standing enclosure ES 5000 • Configuration of low-voltage switchgear with Ri4Power systems Form 1-4 and ISV Complete, automatic function for the genera- tion of bills of materials and a calculation program for quote preparation • Input and evaluation of assembly times to calculate man hours • Access to the entire range of Rittal products • Output of automatically generated plant docu- mentation with rated current and heat loss calculation ●• Generation of special fields configured by the customer with graphical processing in the CAD view ●• Import/export interfaces for product and CAD data ●• Export function for order lists and bills of mate- rials in Excel format ● Interface to EPLAN Electric P8, for the export of CAD data and bills of materials ●• The extra benefit for engineering and planning offices: output of detailed tender texts based on plants that have been project-planned in Power Engineering in MS Word format. ●• Output of project-specific assembly plans together with field and plant definitions ●• Integral configurator for the generation of drawings and bills of materials to create con- nector kits for connecting open air circuit- breakers (ACB). Supply includes: CD-ROM Languages: German/English/French/Dutch/ Danish/Swedish/Czech/Italian/Spanish/Polish/ Russian Packs of Model No. SV 1 3020.500 Project management Ri4Power Form 2-4 163
- 164. In addition to the rated currents for Copper busbars to DIN 43 671, the following table lists additional values for rated currents of Flat-PLS busbar systems with bare Copper bars for AC currents up to 60 Hz. These values were determined on Flat-PLS busbars fitted in enclosures with various pro- tection categories, as well as with and with- out forced ventilation. Depending on the busbar system and protection category, two figures are given, representing the rated current at an overtemperature of 30 K and 70 K. In contrast to the rated currents to DIN 43 671, the temperature outside the enclosure is measured as the ambient tem- perature here. The benefit of this approach is that the enclosure housing, which may exert a major influence on the busbar system, is taken into account in the ratings data for the busbar system. Designing a busbar system to DIN 43 671 without consideration of the enclosure housing may lead to thermal prob- lems in the enclosure interior, particularly with higher currents. Although IEC 61 439-1 permits higher over- temperature limits than 70 K, the absolute busbar temperature at an ambient tempera- ture of 35°C and 70 K overtemperature limit is 105°C. This figure of 105°C is high, but significantly below the thermal softening of Copper material, and therefore acceptable. Example: If a rated current is used at an overtempera- ture of 30 K, this means that the temperature of the busbars is 30 K above the ambient temperature of the enclosure. Expressed in absolute figures, therefore, at an ambient temperature of 35°C around the enclosure housing, this produces a maximum absolute busbar temperature of 65°C. Rated AC currents of Flat-PLS busbar system up to 60 Hz for bare Copper bars (E-Cu F30) in A Design of Flat-PLS busbar system Protection category of enclosure Ri4Power DIN 43 671 IP 2X with forced ventilation1) IP 2X IP 43 IP 54 with forced ventilation2) IP 54 ΔT = 30 K ΔT = 30 K ΔT = 70 K ΔT = 30 K ΔT = 70 K ΔT = 30 K ΔT = 70 K ΔT = 30 K ΔT = 70 K ΔT = 30 K ΔT = 70 K 2 x 40 x 10 mm 1290 1780 2640 1180 1900 1080 1720 1680 2440 1040 1640 3 x 40 x 10 mm 1770 2240 3320 1420 2320 1280 2040 1980 2960 1200 1920 4 x 40 x 10 mm 2280 2300 3340 1460 2380 1320 2100 2080 3020 1260 2000 2 x 50 x 10 mm 1510 2200 3260 1340 2140 1200 1920 1980 2920 1140 1800 3 x 50 x 10 mm 2040 2660 3900 1580 2540 1400 2240 2320 3440 1320 2100 4 x 50 x 10 mm 2600 2700 4040 1640 2660 1440 2340 2360 3500 1380 2220 2 x 60 x 10 mm 1720 2220 3340 1440 2300 1280 2060 2020 2940 1200 1920 3 x 60 x 10 mm 2300 2700 4120 1720 2780 1540 2440 2400 3520 1440 2260 4 x 60 x 10 mm 2900 2740 4220 1740 2840 1580 2540 2420 3580 1460 2360 2 x 80 x 10 mm 2110 2760 4160 1740 2840 1600 2560 2540 3720 1480 2360 3 x 80 x 10 mm 2790 3300 5060 2000 3260 1840 2960 3060 4520 1680 2700 4 x 80 x 10 mm 3450 3680 5300 2060 3440 1900 3060 3220 4880 1780 2820 2 x 100 x 10 mm 2480 3240 4840 1920 3200 1800 2880 2900 4340 1660 2660 3 x 100 x 10 mm 3260 3580 5400 2200 3720 1980 3240 3320 4880 1920 2980 4 x 100 x 10 mm 3980 3820 5500 2320 3820 2000 3400 3380 4900 1960 3120 1) For IN < = 2000 A using fan-and-filter unit SK 3243.100, for IN > 2000 A using fan-and-filter unit SK 3244.100. 2) For IN < = 2000 A using fan-and-filter unit SK 3243.100 and outlet filter SK 3243.200, for IN > 2000 A using fan-and-filter unit SK 3244.100 and outlet filter SK 3243.200. Factork2 Ambienttemperature[°C] Busbar temperature [°C] Correction factor diagramFor calculating rated currents at tempera- tures between the overtemperature limits of Flat-PLS busbar systems, the correc- tion factor diagram may be used. If data is available regarding the maximum ambi- ent temperature and the maximum bar temperature, a correction factor k2 may be calculated using the correction factor diagram. With a correction factor k2 and a specified rated current at 30 K overtem- perature limit, the new rated current is cal- culated. Example: Flat-PLS 100 busbar system with 4 x 100 x 10 mm IN30 at IP 2X = 2320 A ambient temperature = 35°C Bar temperature = 85°C From the diagram, this produces a factor k2 = 1.29 The new rated current under these conditions is then calculated as follows: IN = IN30 · k2 = 2320 A · 1.29 = 2992 A 50 60 70 80 90 100 110 120 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 0 10 20 30 40 50 60 Rated currents of bus bars E-Cu (DIN 43 671) Technical information Ri4Power Form 2-4164
- 165. DIN 43 671 specifies the constant currents for busbars at an ambient temperature of 35°C and an average busbar temperature of 65°C. With the aid of a correction factor (k2), the continuous currents specified in the fol- lowing table may be adjusted to alternative operating temperatures. For safe operation with thermal reserve, it is advisable to limit the busbar temperature to a maximum of 85°C. However, the decisive factor is the lowest permissible continuous temperature of the components which directly contact the busbar system (fuse bases, outgoing cables etc.). The ambient air temperature of the busbars or busbar system should not exceed 40°C; an aver- age of 35°C maximum is recommended. For the continuous temperatures specified in the table, an emission level of 0.4 applies, equivalent to an oxidating Copper bar. In modern busbar systems – built into enclo- sures with a protection category of IP 54 and above – a more favourable emission level can be assumed. The lower emission level facilitates an additional increase in continu- ous currents compared with the figures in DIN 43 671, irrespective of the specified air and busbar temperature. Experience has shown an increase in the continuous current of 6 – 10% compared with the table figures for uncoated Copper bars, and 60% for sur- face-oxidised Copper bars. Example: For a Cu bar 30 x 10 mm (E-Cu F30), DIN 43 671 specifies a constant current of IN65 = 573 A. The correction factor diagram for square cross-sections indicates a correction factor k2 = 1.29 at an air temperature of 35°C and a busbar temperature of 85°C. Thanks to the favourable emission level, the continuous current is increased by a further 6 – 10%. In this example, a mean value of 8% is used. Compared with the table figure from DIN 43 671, the Rittal rated current specifi- cation for a Cu bar 30 x 10 mm is: IN85 = IN65 · k2 + 8% = 573 A · 1.29 · 1.08 IN85 = 800 A Continuous currents for busbars Made from E-Cu with square cross-section in indoor locations at 35°C air temperature and 65°C bar temperature, vertical position or horizontal position of the bar width. Rittal PLS current load According to DIN 43 671, the correction factor k2 (correction diagram) is used to correct the basic current with reference to the existing temperatures of the ambient air and the busbar. In accordance with DIN 43 671, the load figures of the Rittal PLS special bars have been determined on the basis of measurement trials, as follows: Width x thickness mm Cross- section mm2 Weight1) Material2) Continuous current in A AC current up to 60 Hz DC current + AC current 16 Hz Bare bar Coated bar Bare bar Coated bar 12 x 2 23.5 0.209 E-Cu F30 108 123 108 123 15 x 2 29.5 0.262 128 148 128 148 15 x 3 44.5 0.396 162 187 162 187 20 x 2 39.5 0.351 162 189 162 189 20 x 3 59.5 0.529 204 237 204 237 20 x 5 99.1 0.882 274 319 274 320 20 x 10 199.0 1.770 427 497 428 499 25 x 3 74.5 0.663 245 287 245 287 25 x 5 124.0 1.110 327 384 327 384 30 x 3 89.5 0.796 285 337 286 337 30 x 5 149.0 1.330 379 447 380 448 30 x 10 299.0 2.660 573 676 579 683 40 x 3 119.0 1.060 366 435 367 436 40 x 5 199.0 1.770 482 573 484 576 40 x 10 399.0 3.550 715 850 728 865 50 x 5 249.0 2.220 583 697 588 703 50 x 10 499.0 4.440 852 1020 875 1050 60 x 5 299.0 2.660 688 826 696 836 60 x 10 599.0 5.330 985 1180 1020 1230 80 x 5 399.0 3.550 885 1070 902 1090 80 x 10 799.0 7.110 1240 1500 1310 1590 100 x 10 999.0 8.890 1490 1810 1600 1940 1) Calculated with a density of 8.9 kg/dm3 2) Reference basis for the continuous current levels (figures taken from DIN 43 671) PLS special busbars Rated current AC 50/60 Hz for 35/75°C for 35/65°C (basic value) PLS 800 800 A 684 A PLS 1600 1600 A 1368 A 50 60 70 80 90 100 110 120 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 0 10 20 30 40 50 60 Factork2 Ambienttemperature[°C] Busbar temperature [°C] Correction factor diagram to DIN 43 671 0.6 0.8 1.0 1.2 0.4 1.4 1.6 2.0 1.8 50 60 70 80 90 100 110 0 10 20 30 40 50 60 70 Factork2 Ambienttemperature[°C] Busbar temperature [°C] Correction factor diagram for PLS Rated currents of bus bars E-Cu (DIN 43 671) Technical information Ri4Power Form 2-4 165
- 166. The heat loss of busbars can be calculated using the following equation, provided the AC current resistance is known: Pv [W] heat loss IB [A] operating current r [mΩ /m] AC or DC current resistance of the busbar I [m] length of busbar which IB flows through In order to calculate the heat loss in accord- ance with the above formula, in individual cases it can be assumed that the rated current of a circuit and/or the “operating currents” of the busbar sections and the corresponding length of the conductor sys- tem in the installation or distributor are known. By contrast, the resistance of con- ductor systems – particularly the AC current resistance of busbar arrangements – cannot simply be taken from a document or deter- mined yourself. For this reason, and in order to obtain com- parable results when determining heat losses, the table shows the resistance val- ues in mΩ /m for the most common cross- sections of Copper busbars.IBP =v 2 · r · l 1000 AC current resistance of busbars of E-Cu 57 Dimensions1) Resistance per 1 m of busbar system in mΩ /m2) I 1 main conductor III 3 main conductors II II II 3 x 2 main conductors III III III 3 x 3 main conductors mm rGS 1) (65°C) rWS 2) (65°C) rGS 1) (65°C) rWS 2) (65°C) rGS 1) (65°C) rWS 2) (65°C) rGS 1) (65°C) rWS 2) (65°C) 1 2 3 4 5 6 7 8 9 12 x 2 0.871 0.871 2.613 2.613 15 x 2 0.697 0.697 2.091 2.091 15 x 3 0.464 0.464 1.392 1.392 20 x 2 0.523 0.523 1.569 1.569 20 x 3 0.348 0.348 1.044 1.044 20 x 5 0.209 0.209 0.627 0.627 20 x 10 0.105 0.106 0.315 0.318 0.158 0.160 25 x 3 0.279 0.279 0.837 0.837 0.419 0.419 25 x 5 0.167 0.167 0.501 0.501 0.251 0.254 30 x 3 0.348 0.348 1.044 1.044 0.522 0.527 30 x 5 0.139 0.140 0.417 0.421 0.209 0.211 30 x 10 0.070 0.071 0.210 0.214 0.105 0.109 40 x 3 0.174 0.174 0.522 0.522 0.261 0.266 40 x 5 0.105 0.106 0.315 0.318 0.158 0.163 40 x 10 0.052 0.054 0.156 0.162 0.078 0.084 0.052 0.061 50 x 5 0.084 0.086 0.252 0.257 0.126 0.132 0.084 0.092 60 x 5 0.070 0.071 0.210 0.214 0.105 0.112 0.070 0.079 60 x 10 0.035 0.037 0.105 0.112 0.053 0.062 0.035 0.047 80 x 5 0.052 0.054 0.156 0.162 0.078 0.087 0.052 0.062 80 x 10 0.026 0.029 0.078 0.087 0.039 0.049 0.026 0.039 100 x 5 0.042 0.045 0.126 0.134 0.063 0.072 0.042 0.053 100 x 10 0.021 0.024 0.063 0.072 0.032 0.042 0.021 0.033 120 x 10 0.017 0.020 0.051 0.060 0.026 0.036 0.017 0.028 1) rGS DC current resistance of the busbar system in mΩ /m 2) rWS AC current resistance of the busbar system in mΩ /m For busbar temperatures other than 65°C, the resistance may be calculated as follows: Positive temperature deviation r(x) = r(65°C) · (1 + α · Δϑ) Negative temperature deviation r(x) = r(65°C) · (1 + α · Δϑ) r(x) [mΩ /m] resistance at any given temperature α Temperature coefficient (for Cu = 0.004 ) Δϑ [K] Temperature difference in relation to the resistance value at 65°C ρ Specific resistance 1 K 1 K mΩ · mm2 m The resistance values shown in the table are based on an assumed average busbar temperature of 65°C (ambient temperature + self- heating) and therefore on a specific resistance of Example: rGS for 1 main conductor 12 x 2 mm ρ(65°C) = 20.9 mΩ · mm2 m rGS = = 20.9 mΩ · mm2 · 1 m = 0.871 mΩm 24 mm2 ρ (65°C) · l A Technical information Calculation of heat loss in busbars Ri4Power Form 2-4166
- 167. Technical information Short-circuit protection diagrams to IEC Laminated Copper bars Catalogue 33, page 314 Configuration1) mm In for 70 K2) In for 50 K2) In for 30 K2) Curve (short-circuit resistance) Installation type Model No. SV 8 x 6 x 0.5 195 A 165 A 125 A – – 3565.015 6 x 9 x 0.8 285 A 240 A 180 A – – 3565.005 4 x 15.5 x 0.8 330 A 275 A 210 A – – 3567.005 6 x 15.5 x 0.8 415 A 350 A 265 A 1 3568.005 10 x 15.5 x 0.8 575 A 480 A 365 A 1 3569.005 5 x 20 x 1 525 A 435 A 330 A 1 3570.005 5 x 24 x 1 605 A 510 A 385 A 1 3571.005 10 x 24 x 1 920 A 770 A 585 A 1 3572.005 5 x 32 x 1 770 A 645 A 485 A 2/3 3573.005 10 x 32 x 1 1155 A 965 A 730 A 2/3 3574.005 5 x 40 x 1 930 A 780 A 590 A 2/3 3575.005 10 x 40 x 1 1370 A 1145 A 865 A 2/3 3576.005 5 x 50 x 1 1125 A 940 A 710 A 2/3 3577.005 10 x 50 x 1 1635 A 1365 A 1030 A 2/3 3578.005 10 x 63 x 1 1950 A 1610 A 1230 A 2/3 3579.005 1) Number of lamina x lamina width x lamina thickness 2) The conductor temperature of the laminated copper bar is derived by adding the ambient temperature and the temperature increase together. Example: SV 3565.005 carrying 180 A, i.e. the temperature increases by 30 K. At an ambient temperature of 35°C, this produces a resultant conductor temperature of 35°C + 30 K = 65°C. a a a a b b c b c b c d Basis of test: VDE 0660, part 500/IEC 60 439-1. Test implemented: Dynamic short-circuit resistance to IEC 60 439-1. The dimensions for the support spacing (l) and for the centre-to- centre spacing (a) must be within the specified min./max. limits. The quotients of l/a can be used to determine the permissible short-circuit current Ip by using curves a to d. The prescribed installation type must be taken into account. 30 40 50 60 70 80 90 2.5 3.5 4.5 5.5 6.5 7.5 8.52 3 4 5 6 7 8 91.5 x a d c b Ipshort-circuitcurrent[kA] Support spacing (l) Centre-to-centre spacing [a] x = Type of assembly with universal support SV 3079.000 l a 1 l a 2 a l 3 Curve Support spacing (l) mm Centre-to-centre spacing (a) mm min. max. min. max. 150 300 34 60 150 350 42 85 200 400 51 85 200 450 81 100 a w c d Short-circuit resistance diagrams Ri4Power Form 2-4 167
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