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SEMINAR ON
MICRO-TURBINE
SUBMITTED BY
AMAR BANSHAL
1BC13ME002
DEPRTMENT OF MECHANICAL
CONTENTS
Introduction
Classification
Technical Background
Operation Modes
Machine Performance Test Criteria
Applications of MTG
Merits and Demerits
Future Potential Developments
Vendors of MTG
References
INTRODUCTION
Micro turbine generator systems are considered as distributed energy
resources which are interfaced with the electric power distribution system.
They are most suitable for small to medium-sized commercial and
industrial loads. The micro turbine provides input mechanical energy for the
generator system, which is converted by the generator to electrical energy.
The generator nominal frequency is usually in the range of 1.4-4 kHz. This
frequency is converted to the supply frequency of 50 Hz by a converter .The
electrical energy, passing through the transformer, is delivered to the
distribution system and the local load.
A mathematical model of a micro turbine generator
system includes electromechanical sub-system, power
electronic converter, filters, interface transformer, local
load, distribution system, turbine-generator control and
converter control.
CLASSIFICATION
RECUPERETED MT
UNRECUPERETED MT
Recuperated micro turbines , which recover the heat from the exhaust
gas to boost the temperature of combustion and increase
the efficiency.
Unrecuperated (or simple cycle) micro turbines, which have lower
efficiency, but also lower capital costs.
RECUPERETED MT
TECHNICAL BACKGROUND
MTG ‘s are small, high speed power plants that usually include the
turbine, compressor, generator and power electronics to deliver the power to
the grid. These small power plants typically operate on natural gas.
Future units may have the potential to use lower energyfuels such as
gas produced from landfill or digester gas.
The generic MTG can be divided into three primary subsystems:
Mechanical : including turbine, generator ,compressor and recuperator.
Electrical : including main control software, inverter and power firmware.
Fuel : including fuel delivery and combustion chamber.
WORKING
Mechanically the MTG is a single shaft ,gas turbine with compressor,
power turbine and permanent magnet generator being mounted on the same
shaft.
The MTG incorporates centrifugal flow compressors and radial inflow
turbine.
MTG‘s have high speed gas turbine engine driving an integral electrical
generator that produces 20-100 KW power while operating at a high speed
generally in the range of 50,000-120,000 rpm.
Electric power is produced in the range of 10KHz converted to high
voltage dc and then inverted back to 60 Hz, 480 V ac by an inverter.
MTG COMPONENTS
During engine operation, engine air is drawn into the unit and passes
through the recuperator where temperature is increased by hot exhaust
gases. The air flows into the combustor where it is mixed with fuel , ignited
and burnt. The ignitor is used only during start up and then the flame is self
sustaining.
The combusted gas passes through the turbine nozzle and turbine
wheel converting the thermal energy of the hot expanding gases to rotating
mechanical energy of the turbine. The turbine drives the generator. The gas
exhausting from the turbine is directed back through the recuperator and
then out of the stack.
ELECTRICAL COMPONENTS
A. ENGINE CONTROLLER : The features of an engine controller includes:
automated start sequence
Battery or utility start
Gas or liquid fuel algorithm
Recuperated or simple cycle engines
Fault detection and protection
Advanced user interface
The design is fully digital to give it the flexibility of adaptation to
different engine types and makes it more precise .
B. Power Conditioning System
The power conditioning system converts the unregulated ,variable-
frequency output of the generator into a high quality ,regulated waveform
and manages the interaction with any applied load both in stand-alone and
utility connect modes. The waveform quality surpasses general utility
standards and is suitable for supplying sensitive equipment.
Output voltage and frequency are software adjustable between 380-
480 V and 50-60 Hz ,allowing the system to be easily configured for
operation anywhere. The system can be selected to operate as a stand-alone
power source [island mode] and in parallel with a site utility supply[utility
mode]. Emergency power and back start are also
possible.
C. Power Controller
The overall power conversion process is managed by an advanced
microprocessor-based control system. Unique control algorithms and active
filtering techniques are used which allows the system to maintain voltage
distortion levels under 3% even with severe non-linear loads [crest factor of
3]. The control system optimizes the capability of the power conditioning
electronics and achieves a robust and tolerant supply which surpasses
any UPS performance. An intelligent fault-clearing feature permits the supply
of sufficient, short duration overload current to operate as appropriately sized
circuit breaker. This feature prevents interruption to the remaining
site load in the event of localized load faults.
Other real time intelligent algorithms are used to cope with a variety of
overload conditions commonly experienced in island mode. These include
dc-offset control and current limiting which optimizes transformer
energization and motor start capability. Utility mode protection includes over
and under voltage and frequency, incorrect phasing and loss of supply.
MACHINE PERFORMANCE TEST CRITERIA
Endurance : is a measure of longevity of MTG. Daily operating parameters:
fuel flow, ambient air pressure, operating temperature and humidity, energy
[Kwh], operating pressure will be recorded.
Transient Response : MTG should be able to respond immediately to load
changes.
Harmonic Distortion : the power output will be measured for total harmonic
distortion as well as power factor of the total loaded unit to verify whether
the MTG achieves rated output when connected to the utility grid.
Noise Measurement
Emissions Level Monitoring : to check whether NOX and CO levels are within
the levels with a small tolerance.
Operability
Starts/Stops : the number of starts/stops should be equal.
APPLICATIONS OF MTG
Micro turbines can be used for stand-by power, power quality and
reliability, peak shaving, and cogeneration applications.
Micro turbines produce between 25 and 100kW of power and are
well-suited for small commercial building establishments such as:
restaurants, hotels, small offices, retail stores, and many others.
In addition, because micro turbines are being developed to utilize a
variety of fuels, they are being used for resource recovery and landfill gas
applications.
THE ADVANTAGES AND DISADVANTAGES
ADVANTAGE
Cheap and easy installation and maintenance
Less emission level and noise production
Wide range of benefits in terms of operational and fuel flexibility,
service performance and maintainability.
DISADVANTAGE
Time-variable electrical and thermal demand distorts. MTG’ s energy
balance sometimes leading to larger fuel
requirement.
FUTURE POTENTIAL DEVELOPEMENTS
Manufacturers are moving toward packaging microturbine generators
with integrated heat recovery equipment to lower both the cost of installation
and operation.
Development is ongoing in a variety of areas:
.Heat recovery/cogeneration
.Fuel flexibility
.Vehicles
.Hybrid systems (e.g., fuel
cell/micro turbine, flywheel/micro turbine)
VENDORS OF MTG
Bowman Power Systems is a U.K. company that develops 80-kW micro
turbine power generation systems.
Capstone Turbine Corporation, based in Chatsworth, California, is a leader
in the commercialization of Lowe mission, high-reliability micro turbine power
generators.
Elliott Energy Systems, located in Stuart, Florida, develops and
manufactures 80-kW micro turbines.
Ingersoll-Rand Energy Systems of Portsmouth New Hampshire and
Davidson, ™ NC develops the MT70.
Induction Micro turbine with output of 70-kW grid-parallel electric
power.
MTG BLOCKS
REFERENCES
1.www.google.com
2. www.capstonmicroturbine.com
3. www.globalmicroturbine.com
4. www.energy.ca.gov
Thank You

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Ppt slides of micro turbine

  • 1. SEMINAR ON MICRO-TURBINE SUBMITTED BY AMAR BANSHAL 1BC13ME002 DEPRTMENT OF MECHANICAL
  • 2. CONTENTS Introduction Classification Technical Background Operation Modes Machine Performance Test Criteria Applications of MTG Merits and Demerits Future Potential Developments Vendors of MTG References
  • 3. INTRODUCTION Micro turbine generator systems are considered as distributed energy resources which are interfaced with the electric power distribution system. They are most suitable for small to medium-sized commercial and industrial loads. The micro turbine provides input mechanical energy for the generator system, which is converted by the generator to electrical energy. The generator nominal frequency is usually in the range of 1.4-4 kHz. This frequency is converted to the supply frequency of 50 Hz by a converter .The electrical energy, passing through the transformer, is delivered to the distribution system and the local load.
  • 4. A mathematical model of a micro turbine generator system includes electromechanical sub-system, power electronic converter, filters, interface transformer, local load, distribution system, turbine-generator control and converter control.
  • 5. CLASSIFICATION RECUPERETED MT UNRECUPERETED MT Recuperated micro turbines , which recover the heat from the exhaust gas to boost the temperature of combustion and increase the efficiency. Unrecuperated (or simple cycle) micro turbines, which have lower efficiency, but also lower capital costs.
  • 7. TECHNICAL BACKGROUND MTG ‘s are small, high speed power plants that usually include the turbine, compressor, generator and power electronics to deliver the power to the grid. These small power plants typically operate on natural gas. Future units may have the potential to use lower energyfuels such as gas produced from landfill or digester gas. The generic MTG can be divided into three primary subsystems: Mechanical : including turbine, generator ,compressor and recuperator. Electrical : including main control software, inverter and power firmware. Fuel : including fuel delivery and combustion chamber.
  • 8. WORKING Mechanically the MTG is a single shaft ,gas turbine with compressor, power turbine and permanent magnet generator being mounted on the same shaft. The MTG incorporates centrifugal flow compressors and radial inflow turbine. MTG‘s have high speed gas turbine engine driving an integral electrical generator that produces 20-100 KW power while operating at a high speed generally in the range of 50,000-120,000 rpm. Electric power is produced in the range of 10KHz converted to high voltage dc and then inverted back to 60 Hz, 480 V ac by an inverter.
  • 10. During engine operation, engine air is drawn into the unit and passes through the recuperator where temperature is increased by hot exhaust gases. The air flows into the combustor where it is mixed with fuel , ignited and burnt. The ignitor is used only during start up and then the flame is self sustaining. The combusted gas passes through the turbine nozzle and turbine wheel converting the thermal energy of the hot expanding gases to rotating mechanical energy of the turbine. The turbine drives the generator. The gas exhausting from the turbine is directed back through the recuperator and then out of the stack.
  • 11. ELECTRICAL COMPONENTS A. ENGINE CONTROLLER : The features of an engine controller includes: automated start sequence Battery or utility start Gas or liquid fuel algorithm Recuperated or simple cycle engines Fault detection and protection Advanced user interface The design is fully digital to give it the flexibility of adaptation to different engine types and makes it more precise .
  • 12. B. Power Conditioning System The power conditioning system converts the unregulated ,variable- frequency output of the generator into a high quality ,regulated waveform and manages the interaction with any applied load both in stand-alone and utility connect modes. The waveform quality surpasses general utility standards and is suitable for supplying sensitive equipment. Output voltage and frequency are software adjustable between 380- 480 V and 50-60 Hz ,allowing the system to be easily configured for operation anywhere. The system can be selected to operate as a stand-alone power source [island mode] and in parallel with a site utility supply[utility mode]. Emergency power and back start are also possible.
  • 13. C. Power Controller The overall power conversion process is managed by an advanced microprocessor-based control system. Unique control algorithms and active filtering techniques are used which allows the system to maintain voltage distortion levels under 3% even with severe non-linear loads [crest factor of 3]. The control system optimizes the capability of the power conditioning electronics and achieves a robust and tolerant supply which surpasses any UPS performance. An intelligent fault-clearing feature permits the supply of sufficient, short duration overload current to operate as appropriately sized circuit breaker. This feature prevents interruption to the remaining site load in the event of localized load faults.
  • 14. Other real time intelligent algorithms are used to cope with a variety of overload conditions commonly experienced in island mode. These include dc-offset control and current limiting which optimizes transformer energization and motor start capability. Utility mode protection includes over and under voltage and frequency, incorrect phasing and loss of supply.
  • 15. MACHINE PERFORMANCE TEST CRITERIA Endurance : is a measure of longevity of MTG. Daily operating parameters: fuel flow, ambient air pressure, operating temperature and humidity, energy [Kwh], operating pressure will be recorded. Transient Response : MTG should be able to respond immediately to load changes. Harmonic Distortion : the power output will be measured for total harmonic distortion as well as power factor of the total loaded unit to verify whether the MTG achieves rated output when connected to the utility grid. Noise Measurement Emissions Level Monitoring : to check whether NOX and CO levels are within the levels with a small tolerance. Operability Starts/Stops : the number of starts/stops should be equal.
  • 16. APPLICATIONS OF MTG Micro turbines can be used for stand-by power, power quality and reliability, peak shaving, and cogeneration applications. Micro turbines produce between 25 and 100kW of power and are well-suited for small commercial building establishments such as: restaurants, hotels, small offices, retail stores, and many others. In addition, because micro turbines are being developed to utilize a variety of fuels, they are being used for resource recovery and landfill gas applications.
  • 17. THE ADVANTAGES AND DISADVANTAGES ADVANTAGE Cheap and easy installation and maintenance Less emission level and noise production Wide range of benefits in terms of operational and fuel flexibility, service performance and maintainability. DISADVANTAGE Time-variable electrical and thermal demand distorts. MTG’ s energy balance sometimes leading to larger fuel requirement.
  • 18. FUTURE POTENTIAL DEVELOPEMENTS Manufacturers are moving toward packaging microturbine generators with integrated heat recovery equipment to lower both the cost of installation and operation. Development is ongoing in a variety of areas: .Heat recovery/cogeneration .Fuel flexibility .Vehicles .Hybrid systems (e.g., fuel cell/micro turbine, flywheel/micro turbine)
  • 19. VENDORS OF MTG Bowman Power Systems is a U.K. company that develops 80-kW micro turbine power generation systems. Capstone Turbine Corporation, based in Chatsworth, California, is a leader in the commercialization of Lowe mission, high-reliability micro turbine power generators. Elliott Energy Systems, located in Stuart, Florida, develops and manufactures 80-kW micro turbines. Ingersoll-Rand Energy Systems of Portsmouth New Hampshire and Davidson, ™ NC develops the MT70. Induction Micro turbine with output of 70-kW grid-parallel electric power.