Printing and Packaging Solutions
- 2. Who We Are 2 Technoshell Automations Pvt. Ltd., established in 1990 at Nasik, India, is a leading manufacturer and exporter of hot foil stamping machines, tube capping machines, labeling machines, and integrated automation machines. Being the pioneers of foil stamping in India, Technoshell has a history of providing high quality foil stamping machines for the past 28 years. Our clientele is spread in 36 countries across Asia, Europe, Africa and South America. Our member company Aurum Packaging Systems Pvt Ltd has been providing complete packaging solutions to the industry for the last 3 decades, such as sleeving systems, capping systems, filling systems, complete packaging lines for balm/ointments, unscramblers, and automation systems.
- 3. Location G-49, M.I.D.C., Ambad, Nashik, 422010, Maharashtra, India 3
- 5. 5 Our Beginning Technoshell Automations, was founded in 1989, and established in 1990, by three individuals — Abbas Aboojiwala, Nikhil Baste, and Tareen Shaikh. The company began with a modest unit that manufactured special purpose machines (SPMs), and as a sourcing unit. The company quickly began to design, manufacture and assemble these machines in-house, and the following decade saw the company design and manufacture it’s own printing solutions such as Hot foil stamping machines and screen printing machines. Our growth was propelled with innovative solutions in foil stamping cosmetic caps and closures, and this lead us to exhibit at K show, 2004 in Germany. It was here that we met our long time partners — MADAG Printing Systems AG, Switzerland — and world leaders in hot foil stamping, who partnered with us to design and manufacture tube foil stamping machines, named as TPAEvo, and the next version TPA3Evo. Our developments in hot foil stamping also led us to partner with one of the world’s leaders in die making - R. E. Bowers and Freeman Ltd, UK, and allowed us to supply world class silicone and dual hardness dies in India and to our global customers. Later developments with our close customers lead us to venture into the cosmetic tube industry, making tube capping machines, tube labelling machines, and tube packing machines. In 2018, Aurum Packaging Systems Pvt Ltd was acquired by Technoshell with the aim of augmenting our existing product range and towards becoming a complete solution provider for packaging lines. Nikhil BasteAbbas Aboojiwala Tareen Shaikh
- 6. Technoshell Today Our machines cater to critical applications like Hot Foil Stamping, Capping, Labeling, Tube Packing, Shrink Sleeving and Packaging Lines for balm/ointments, and are ergonomically designed keeping customers’ need in mind and with stress on reliability and productivity. With the support of strong infrastructure facilities, manufacturing practices and skilled team of over 80+ experts and technicians, we are continuously evolving our manufacturing processes to enable us to deliver uncompromisable quality. We have our own design set-up with latest design software like ‘Solid Works’ & ‘eplan’. We possess state-of-the-art production capacity, which is backed by hi-tech machines and constant addition of latest technologies including 3-D printing. We have an in-house electronic set-up for making the control panels, and software programming. All these aspects allow us to cater to the requirements of our customers under one roof. 6
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- 9. VALUES S T R I V E f o r E X C E L L E N C E ( Q u a l i t y , C u s t o m e r F o c u s , A e s t h e t i c s , At t e n t i o n t o D e t a i l , Sy s t e m s & P ro c e d u re s , C o n t i n u a l I m p rov e m e n t , B e i n g i n To u c h w i t h L a t e s t Te c h n o l o g i e s ) FA I R a n d T R U S T W O R T H Y ( E m p l oy e e w e l l b e i n g , Fa i r n e s s i n d e a l i n g , B e i n g H o n e s t , R e s u l t O r i e n t e d , O p e n & F r i e n d l y ) C O R E V A L U E S — O U R F O U N D A T I O N 9 Our Core Values
- 10. PURPOSE W e b e l i e v e i n b e i n g a n A S S E T i n a l l o u r r e l a t i o n s h i p s . A N A S S E T A S S O C I A T I O N 10 Our Core Purpose
- 11. 11 Milestones 1988 Partnership first established on March 4th 1988 1989 Work starts from scratch with one drilling machine. First machine produced for foil sealing of cream jars 1990 Register company in name of ‘Technoshell” 1991 Workshop expansion with a couple lathe machines, cutting machine & hacksaw machine 1994 First programmed temperature controller produced 1996 First hot foil stamping machine designed and manufactured 2000 First machine exported 2003 Two more hot foil stamping machine models STM-500-R & STM-5000-F designed 2004 Participation in first international exhibition - K show in Düsseldorf, Germany 2005 Association with MADAG Printing Systems AG, Switzerland was established 2006 First tube hot foil stamping machine TPAEvolution for MADAG was manufactured in Technoshell plant in Nasik 2007 World’s fastest single mandrel hot foil stamping machine STM-150-CS+ for caps & closures was designed & manufactured. 2008 First plastic tube capping machine designed, Joined TLC (Teaching Learning Community) in Nasik. Technoshell became a Pvt Ltd 2009 Exhibited at NPE (USA). Association with world renowned die maker - R.E.Bowers and Freeman Ltd., UK, was established. Under their guidance, we started making dies & blocks in Nasik. 2012 Received ISO 9001:2008. We won the 2nd prize for Overall Excellence in SMEs in Nasik, given by Govt. of Maharashtra. 2013 Received orders to develop high speed tube hot foil stamping machine TPA3Evo and long cap hot foil stamping machine LC3Evo from MADAG 2014 Tube Capper Series 4 for lamitube was manufactured. First CE certified capping machine exported to Europe. Technoshell won the NIMA Excellence Award 2015 Technoshell celebrated 25 years since incorporation 2016 Designed and launched Robotic Tube Packer RTP 150 at K show 2016 in Düsseldorf, Germany 2017 We received the Outstanding Performance Award 2017 (Category MSME Export Achievement) from World Trade Centre™ and AIMA 2018 Acquired Aurum. Designed & launched new Robotic Tube Packer RTP 250 at Plastindia 2018. Filed for patent of PHS, a new machine to hot foil stamp profiled parts
- 12. We design & manufacture innovative and reliable packaging solutions • World’s fastest single mandrel hot foil stamping machine, the ‘Cap Hot Foil Stamping Machine Ultima’ (decorates up to 90 caps/minute) • World’s first tube labeling and lacquering machine (developed in 2010) • World’s first complex profile single stroke hot foil stamping machine using CNC technology through G-code and M-code for programming (patent pending) • Developed one of the world’s first “software PID controller” using temperature profile controller for chemical industry in 1990. • India’s first company to make a cosmetic tube capping machine with servo and linear motor technology (Developed in 2008) • India’s first company to make machines for Air conditioners’ condenser coil bending, which allowed for Air-Cons to become more compact (Developed in 1997) • India’s first company to make semi-automatic and automatic hot foil stamping machine • India’s first company to make a tube packer with 6 axis robot. • Design and manufacture tube foil stamping machines and parts as OEM for MADAG, Switzerland - the world’s leaders in foil stamping machine manufacturer since 2006 (until 2017) 12
- 13. Making Printing and Packaging Machines since 1990 • We understand that reliability is fundamental to an efficient production line. • This is why we strive to achieve: • Consistent performance • High positional accuracy • Negligible maintenance and very less breakdown chances • Higher life of machine • Dedicated remote and on-site service support 13
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- 17. Tube Clientele
- 19. CP-60-OR is a high speed, highly accurate automatic capping machine to fix screw-on caps and oriented snap-on caps on oval and round plastic and laminate tubes. Screw-on round tubes up to 75 tubes/minute & snap on round tubes up to 80 tubes/minute. Oval tubes up to 70 tubes/minute. 12 mandrel turret is indexed by a mechanical indexer Snap-on capping with servo driven orientation and linear moro assisted capping mechanism (+/- 2mm) Screw-on capping with servo controlled torque tightening mechanism (+/- 2kg.cm) 2 stations for top sealing (optional) Tube diameter = ⌀19mm up to ⌀60mm Low tooling cost Quick and easy changeover 19 CP-60-OR
- 21. CLM-60 is a fully automatic tube labeling and capping machine. Caps & labels round tubes at 60 tubes/minute Designed for labeling full wrap around labels and oriented half labels on round tubes 12 mandrel turret with mechanical indexer Compact footprint compared to individual capping machine and labeling machine Tube diameter = ⌀19mm up to ⌀60mm Label positional accuracy = +/- 2mm Capping accuracy (snap-on flip top cap) = +/- 2mm Torque tightening accuracy in case of screw-on caps = +/- 2mm Low tooling cost Quick and easy changeover 21 CLM-60
- 22. 22 Tube Packing Machines RTP-ACE RTP-PRO Packs 150 tubes/minute Packs 250 tubes/minute
- 23. 23 Tube Capping Machine CP-130
- 25. Hot Foil Stamping Clientele
- 26. 26 Hot Foil Stamping Machines
- 27. STM 150 CS+ can decorate caps & closures with round, oval & other innovative shapes. Comes in two speed options: 60 closures/minute & 90 closures/ minute 27 STM-150-CS+
- 28. CNC hot foil stamping machine for decorating profile parts in a single stroke. 28 Pro Hot Foil Stamping
- 29. Hot foil stamping and heat transfer machine designed for decorating cylindrical (round) & conical (tapered) caps 29 STM-500-LC
- 30. Hot Stamping / Heat Transfer machine to decorate small and large, flat/profiled/curve shaped parts. 30 STM-500-RN+
- 31. Hot foil stamping and heat transfer machine designed for decorating flat top surfaces of closures 31 STM-500-IA
- 32. Hot foil stamping and heat transfer machine designed for decorating flat top surfaces and peripheral surfaces of closures 32 Integrated STM-500-IA+LC
- 33. Heat Transfer machine to decorate top surfaces of plastic, leather, and paper articles. 33 STM-5000-F
- 34. Hot Foil Stamping & Heat Transfer machine to decorate flat, round surfaces of parts. 34 STM-500-F/R/I/DW
- 35. Heat Transfer machine to decorate conical shaped parts. 35 CHT-500
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- 40. Double side (front & back) labelling of flat-shaped container bottles. 40 CL 20.2
- 41. Wrap around labelling of round-shaped container bottles. 41 WCL 20.1
- 42. Cap/closure top labelling of machine which can decorate 300 caps/minute. 42 CTL 20.1
- 44. Applications
- 45. Aurum Clientele
- 46. Overall dimension of machine = 3.5m (L) x 2.2 m (W) x 2.6 m (H) Labeling Output at 300 units/minute Sleeve roll up to ⌀600mm Sleeve roll core = ⌀254mm (10”) Electric power = 440 VAC, 3 Phase, 50 Hz, 2 KW Bottle diameter = ⌀40mm up to ⌀100mm Bottle height = 100mm to 350mm Bottle material = Plastic, Metal, Glass Shape = Round, Oval, Square Sleeving diameter = 40mm to 100mm Sleeve lay flat width (LFW) = 65mm to 165mm Sleeve height = 100mm to 300mm Sleeve thickness = 40 to 75 microns Sleeve material = Heat shrinkable PVC / PET No bottle, no sleeve interlock 46 Sleeve Applicator (Labels)
- 47. Overall dimension of machine = 3.2 m (L) x 1.2 m (W) x 2.0 m (L) Labeling Output upto 240 units/minute Sleeve roll up to ⌀350mm Sleeve roll core = ⌀76mm (3”) Electric power = 440 VAC, 3 Phase, 50 Hz, 8 KW Bottle diameter = ⌀25mm up to ⌀100mm Bottle height = 40mm to 300mm Bottle material = Plastic, Metal, Glass Shape = Round, Oval, Square, Rectangular Sleeving diameter = 20mm to 60mm Sleeve lay flat width (LFW) = 35mm to 100mm Sleeve height = 20mm to 50mm Sleeve thickness = 40 to 75 microns Sleeve material = Heat shrinkable PVC / PET No bottle, no sleeve interlock 47 Sleeve Applicator (Caps)
- 48. Overall dimension of machine 4.0m (L) x 1.2m (W) x 2.4m (H) Capping Output at 240 containers/minute Bottle diameter = ⌀20mm-⌀100mm Bottle height = 20mm to 300mm Material = Plastic / Metal / Glass Shape = Round, Rectangular, Square, Oval Cap diameter = ⌀20mm to ⌀60mm Cap height = 8mm to 30mm Cap material = Plastic, Metal Compressed Air = To suit application Electric power = 440 VAC, 3 Phase, 50 Hz, 3 KW Available with 6 to 12 capping heads Pneumatic cap gripper PLC controller operation Cap gripping, pick-up, screwing by capping head Torque control = Mechanical / Magnetic 48 Screw Capper
- 49. Overall dimension of machine 4.0m (L) x 1.2m (W) x 2.4m (H) Capping Output upto: 1000 containers/minute (linear capper) 240 containers/minute (rotary capper) Bottle diameter = ⌀20mm-⌀100mm Bottle height = 8mm to 300mm Material = Plastic / Metal / Glass Shape = Round, Rectangular, Square, Oval Cap diameter = ⌀20mm to ⌀60mm Cap height = 8mm to 50mm Cap material = Plastic, Metal Compressed Air = To suit application Electric power = 440 VAC, 3 Phase, 50 Hz, 3 KW Linear model available in 1 / 2 / 4 rows Rotary model available with 6 to 12 capping heads Pneumatic cap grippers / mechanical cap locators PLC controller operation Cap gripping, pick-up, pressing by capping head in rotary capper 49 Snap-on Capper
- 50. 50 Packaging Line Product = Ointments or balm in molten condition, Viscous and semi-viscous fluids, free flowing liquids Containers: Package = Flats, tins, jars, pots, tubs, bottles Material = Plastic / Metal / Glass Shape = Round/Rectangular/Square/Oval Filling system: Liquid Filler = Pressure, Temperature, Time based ; Gravity, Time based Storage tank = 100 Litres Hopper Elevator = Mechanical / Pneumatic Unscrambler = Gravity / Pneumatic Orientator: Linear = Servo controlled, Single row Rotary = Pneumatic, 6-12 Heads Capping System: Screw = Rotary 6-12 Heads Snap-on = Rotary 6-12 Heads Linear 1/2/4 rows Output speed = up to 600 containers / minute
- 51. Thank You!! 51
- 52. G-49, MIDC, Ambad, Nasik, India 422010 T +91 253 6647 300 URL www.technoshell.com MAIL info@technoshell.com