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Programmable Logic Controllers
(PLC's)
ARMADA INDUSTRIAL AUTOMATION
#17/595 1st Floor Mannar Sarafoji Nagar,
2nd Street ,Opp to New Bus Stand(Ramnath hotel)
THANJAVUR-5
PH: 04362 - 228899
CELL: 9943120025
armadaautomation@yahoo.in
armadatnj@gmail.com
A. Vetri Mani
2nd Year Nano Technology
117012305044
TECHNICAL COMMUNICATION
The Need for PLCs
 Hardwired panels were very time consuming to wire, debug and
change.
 GM identified the following requirements for computer controllers to
replace hardwired panels.
– Solid-state not mechanical
– Easy to modify input and output devices
– Easily programmed and maintained by plant electricians
– Be able to function in an industrial environment
The First Programmable Logic Controllers (PLCs)
 Introduced in the late 1960’s
 Developed to offer the same functionality as the existing relay logic
systems
 Programmable, reusable and reliable
– Could start in seconds
– Used Ladder Logic for programming
Programmable Logic Controller
 A programmable logic controller (PLC) is a specialized computer used
to control machines and process.
 It uses a programmable memory to store instructions and specific
functions that include On/Off control, timing, counting, sequencing,
arithmetic, and data handling
Advantages
 Flexible
 Faster response time
 Less and simpler wiring
 Solid-state - no moving parts
 Modular design - easy to repair and expand
PLC Architecture
PLC System
PC Based Control Systems
Advantages :
Lower initial cost
Less proprietary hardware and software required
Straightforward data exchange with other systems
Speedy information processing
Easy customization
PLC Size Classification
Criteria
 Number of inputs and outputs (I/O count)
 Cost
 Physical size
Nano PLC
 Smallest sized PLC
 Handles up to 16 I/O points
Micro PLC
- Handles up to 32 I/O points
PLC Size Classification
Allen-Bradley SLC-500 Family
- Handles up to 960 I/O points
Allen-Bradley PLC-5 Family
Handles several thousand I/O points
Programmable logic controllers

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Programmable logic controllers

  • 2. Programmable Logic Controllers (PLC's) ARMADA INDUSTRIAL AUTOMATION #17/595 1st Floor Mannar Sarafoji Nagar, 2nd Street ,Opp to New Bus Stand(Ramnath hotel) THANJAVUR-5 PH: 04362 - 228899 CELL: 9943120025 armadaautomation@yahoo.in armadatnj@gmail.com A. Vetri Mani 2nd Year Nano Technology 117012305044 TECHNICAL COMMUNICATION
  • 3. The Need for PLCs  Hardwired panels were very time consuming to wire, debug and change.  GM identified the following requirements for computer controllers to replace hardwired panels. – Solid-state not mechanical – Easy to modify input and output devices – Easily programmed and maintained by plant electricians – Be able to function in an industrial environment
  • 4. The First Programmable Logic Controllers (PLCs)  Introduced in the late 1960’s  Developed to offer the same functionality as the existing relay logic systems  Programmable, reusable and reliable – Could start in seconds – Used Ladder Logic for programming
  • 5. Programmable Logic Controller  A programmable logic controller (PLC) is a specialized computer used to control machines and process.  It uses a programmable memory to store instructions and specific functions that include On/Off control, timing, counting, sequencing, arithmetic, and data handling
  • 6. Advantages  Flexible  Faster response time  Less and simpler wiring  Solid-state - no moving parts  Modular design - easy to repair and expand
  • 9. PC Based Control Systems Advantages : Lower initial cost Less proprietary hardware and software required Straightforward data exchange with other systems Speedy information processing Easy customization
  • 10. PLC Size Classification Criteria  Number of inputs and outputs (I/O count)  Cost  Physical size Nano PLC  Smallest sized PLC  Handles up to 16 I/O points Micro PLC - Handles up to 32 I/O points
  • 11. PLC Size Classification Allen-Bradley SLC-500 Family - Handles up to 960 I/O points Allen-Bradley PLC-5 Family Handles several thousand I/O points