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Programmable Logic Controllers (PLC's)
A.VETRI MANI
Nanotechnology
117012305044
TECHNICAL COMMUNICATION
The Need for PLCs
• Hardwired panels were very time consuming to wire, debug and change.
• GM identified the following requirements for computer controllers to replace hardwired panels.
– Solid-state not mechanical
– Easy to modify input and output devices
– Easily programmed and maintained by plant electricians
– Be able to function in an industrial environment
The First Programmable Logic Controllers (PLCs)
• Introduced in the late 1960’s
• Developed to offer the same functionality as the existing relay logic systems
• Programmable, reusable and reliable
– Could start in seconds
– Used Ladder Logic for programming
Programmable Logic Controller
• A programmable logic controller (PLC) is a specialized computer used to
control machines and process.
• It uses a programmable memory to store instructions and specific
functions that include On/Off control, timing, counting, sequencing,
arithmetic, and data handling
Advantages
• Flexible
• Faster response time
• Less and simpler wiring
• Solid-state - no moving parts
• Modular design - easy to repair and expand
PLC Architecture
PLC System
PC Based Control Systems
Advantages :
Lower initial cost
Less proprietary hardware and software required
Straightforward data exchange with other systems
Speedy information processing
Easy customization
PLC Size Classification
Criteria
 Number of inputs and outputs (I/O count)
 Cost
 Physical size
Nano PLC
 Smallest sized PLC
 Handles up to 16 I/O points
Micro PLC
- Handles up to 32 I/O points
PLC Size Classification
Allen-Bradley SLC-500 Family
- Handles up to 960 I/O points
Allen-Bradley PLC-5 Family
Handles several thousand I/O points
programmable logic controller

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programmable logic controller

  • 2. Programmable Logic Controllers (PLC's) A.VETRI MANI Nanotechnology 117012305044 TECHNICAL COMMUNICATION
  • 3. The Need for PLCs • Hardwired panels were very time consuming to wire, debug and change. • GM identified the following requirements for computer controllers to replace hardwired panels. – Solid-state not mechanical – Easy to modify input and output devices – Easily programmed and maintained by plant electricians – Be able to function in an industrial environment
  • 4. The First Programmable Logic Controllers (PLCs) • Introduced in the late 1960’s • Developed to offer the same functionality as the existing relay logic systems • Programmable, reusable and reliable – Could start in seconds – Used Ladder Logic for programming
  • 5. Programmable Logic Controller • A programmable logic controller (PLC) is a specialized computer used to control machines and process. • It uses a programmable memory to store instructions and specific functions that include On/Off control, timing, counting, sequencing, arithmetic, and data handling
  • 6. Advantages • Flexible • Faster response time • Less and simpler wiring • Solid-state - no moving parts • Modular design - easy to repair and expand
  • 9. PC Based Control Systems Advantages : Lower initial cost Less proprietary hardware and software required Straightforward data exchange with other systems Speedy information processing Easy customization
  • 10. PLC Size Classification Criteria  Number of inputs and outputs (I/O count)  Cost  Physical size Nano PLC  Smallest sized PLC  Handles up to 16 I/O points Micro PLC - Handles up to 32 I/O points
  • 11. PLC Size Classification Allen-Bradley SLC-500 Family - Handles up to 960 I/O points Allen-Bradley PLC-5 Family Handles several thousand I/O points