Project Engineer 3
- 1. Project Engineer ( Piping & Mechanical ) Sunil Kumar Mall Mobile: +91-8769270991 E-mail : suneelkumar75@gmail.com Career Summary Project Engineer with over 22+ years of in major construction firm. Experience of delivering projects successfully with pre-allocated budget of 9-12 millions. Experience of managing cross company teams by various mentoring strategies. Strong knowledge of piping pipieline structures & mechanical operations and technical management. Ability to manage and plan different projects simultaneously and complete it within given deadlines. Expertise in supervising engineers and piping pipeline & mechanical teams throughout project stages. Proven track record of leading integration of systems. - KEY SKILLS Piping Mechanical Fabrication Testing Pumps Engineer. Other Core Competencies Petroleum Project Planning Refinery Pipeline ANSI ASTM AWS Deployment EPC Lng Operations, Process Piping Closing. Personality Traits Excellent communication and analytical skills.
- 2. Strong negotiating skills. Leadership and team spirit. Ability to handle pressure,be calm and concentrate on goal. Work Experience Company Name- International Energy Technical Services India P Ltd. Enhance Oil Recovery Project. Place: India Project Mechanical Engineer ( Coordinator ) June 2014 to Aug 2016 Responsiblites. Review preparation of construction drawings and schedules. Review and approve mechanical work packages that will be prepared and submitted by Subcontractor. Review and approve Mechanical Inspection test plans that will be prepared and submitted by Subcontractor. Provide technical interpretation of design documents in support for superintendents and provides specific expertise for problem solving activities Verify and approve of Quantities equipment that installed by the Subcontractor. Prepare technicalreports (i.e. Non-conformance reports, Field change document, …etc.) and coordinate with Construction and Engineering teams to find the resolutions. Assist the Subcontractor in preparation of the technical reports that follow IETS procedure. Monitoring Subcontractor testing/inspection schedule and the procedures to identify the inspection and test status for construction activities. Coordinate with CAIRN engineer and Perform field verification on the equipment in the field to make sure that the equipment is preserved and protected per project procedures and vendor manual. Monitoring equipment installation and planning for delivery of construction materials and equipment. Assuring that proper warehousing and storage exists to ensure environmental protection. Reviews specifications, purchase orders, subcontracts, inspection reports, delivery schedules, instruction manuals and technical data. Coordinates with engineering design on constructability issues. Supervises subcontractor work efforts and administers subcontract technical activities and interfaces with client personnel.
- 3. Coordinate the completion of construction activities in assigned systems and prepares punch lists to ensure the readiness of systems for release for turnover to the Startup and Commissioning Team. Works with various functions to ensure the project achieves corporate goals set for environmental, safety & health, quality, cost, and schedule. Project Mechanical Engineer Report to Construction Manager. Company Name- Tecnicas Reunidas Sahil and Shah full fields project Place: Abu Dhabi Piping Engineer March 2012 To May 2013 Responsiblites. Extensive Pping field Engineer. Understanding of TR ( Tecnicas Reunidas)work Standard Work Process Procedures, Finalization in oil, gas, refinery, petrochemical, minerals processing or power generating station construction Familiarity with TR Standerd Works, TEAM work TR, CCC and other automation tools which are used on TR projects is an asset. To study the isometric drawing received from the clients and to identify the pipelines and carry out the inspection work. Check flow direction arrows on valves , verify that they are properly identified and valves are installed in accordance with the flow dircetion. Monitoring the QA/QC Documentation of the subcontractors and ensure that all the activites are incorporated to their system on daily basis and can be traced acording to TR requirements. Supervise and inspection of cold and hot insulation cladding on piping equipment. Computer analysing in word processing, spreadsheet and database applications. Provide technical assistance to the piping superintendents and crafts. Implementation of the project ES&H program and quality control program. Develop and implement Inspection and Test Plans for major piping activities. Inspection of field installations and completion of associated documentation on a continuing basis, and complete the final P&ID checks prior to turnover. Ability for quantity take-off, control, reporting and forecasting for all piping quantities. Assist supervision and project controls in the preparation of detailed work plans and short-term schedules.
- 4. Supervison for the development of piping work packages in conjunction. Ability to prepare field change documentation and as-built documentation as required. Interpret design drawings and interface with engineering office to resolve design and constructability issues. Ensure the development of pressure test packages and witnessing and verifying and acceptance. Work with suppliers to ensure compliance with project drawings and specifications. Prepare materialrequisitions, coordinate and review vendor drawings. Work with Procurement's expediting team to ensure the delivery of vendor materials to support the project schedule. Work within TEAM works to verify accurate data from engineering and suppliers. Ensure that materials are stored properly to ensure environmental protection. Complete material receipt inspections as required. Excellent communication and problem solving ability Assist with preparation of construction estimates. Company Name :Jaihind Project Ltd MPT Project Barmer Rajasthan Place-India Construction Manager July 2011 To Dec 2011. Responsibilities: Project planning, Cross-functional Team Leadership, Team Orientation, Partnership, piping, pumps, Equipment erection, Shell & steelstructures Plans and supervises the major functions of the construction which include the responsiblity for the planning and co-ordinate of all manpower and equipment materials supplies ,and sub-contracted services,towards the proper completion of the work schedule with approved drawings ,sepecification ,cost and quality limitation. Reviews and leads in discussion of all contractual matters related to sub-contractors employed on section of the project. Checks and authorizes all claims for payment from all sub-contractors involved in section of the project to assure accuracy and that proper contractual obligations are met .pass them to the commercial manager / control manager for payment . Reviews all engineering design drawings of sections of the project before passing them for use of group.
- 5. Directs and supervises project engineers in the performence of all aspects of their work. Exercises strict control over cost of construction particularly the use of manpower ,materials and equipments.this include reviewing variances from budgeted expenditure and initiates action to bring under control. Maintains functional links with other unit heads in the project ,particularly with the accounts and adninistration units. Monitors construction progress on a daily ,weekly and monthly basis and provides input to the regular reports to the project manager. Company Name: Punjlloyd Pvt Ltd SPT Project Singapore Exxon Mobil. Place- Singapore Piping Superintendent Oct 2008 To Mar 2011. Responsibilities: Piping fabrication installation and testing activities as per project requirment, including manpower management , quality, and sehedule and budget control. Providing leadership and championing the “Zero Accidents” philosophy. Actively participate in scheduled safety meetings and walk downs. Work with various functions to ensure the project achieves corporate goals set for environmental, safety & health, quality, cost, and schedule. Work closely with other discipline superintendents or subcontract coordinators and coordinate efforts and activities to meet the overall project requirements. Coordinate subcontractor Piping work activities and maintain responsibility for piping quality. Monitor the activities of subcontractors to ensure compliance with specifications and schedules. Line check to verify the use of correct material fittings, valves , and supports , prior to hydro test and prepare punch list for incomplete works, check and closing after the work is done. Ensures the most current design document is used to complete the work and that all design changes are approved prior to implementation. Interface with the field engineering staff to resolve installation conflicts and fabrication errors and to obtain technical assistant for subcontractors. Review subcontractor three-week schedule work plans in conjunction with the area planners and assess subcontractor resources to meet schedule requirements.
- 6. Provide input for weekly installed quantities to the responsible field engineer. Attend subcontractor weekly progress meetings and support the subcontract administrators with contractual discussions and negotiations. Ensure subcontractors maintaining a high level of housekeeping throughout the work area. Ensure all rigging and lifting activities are done in a safe manner. Company Name: Dodsal Engineering & Construction Pte Ltd Dolphin Onshore facility Project. JGC Place : Qatar Piping Supervisor Mar 2006 To Nov 2007 Responsibilities. Supervision of all piping works and ensures safety and quality standards of the client. Piping Erection, Welding, Complete assembly of all the lines, Release for RMC, Performing hydrotest, Reinstalment of lines, Approval by QC and Client’s Piping Inspector and Releasing for Precommissioning. Prepare daily report of work progress and man power utilization. Prepare weekly reports af the total spool erection , iosometric weight installed welded dia inches of supports and joints and the remaining work front with the materials available. Daily participation to the meetings of the Production Department in order to establish the priority operations; Daily organization of the safety toolbox; Demanding workers to provide a good quality work and checking that all workers have the complete safety work equipment (overalls, gloves, glasses, helmets, safety harness and adequate tools). Daily preparation of the package of drawings and assigning it to leader men; Daily progress in quality conditions with the required standards. Identifying what are the available materials in the general store (spool pipes, valves, check valves, flanges, PSV,gaskets, stud bolts, supports) and inform the leader men. Preparing the cap pipes for welding joints and inform the chief welders to start the welding operations. Company Name: Dolphin off shore Enterprises (India) Ltd Mut Pipeline (ONGC) Project. Hyundai Heavy Industries Place: India
- 7. Piping Supervisor June 2004 To May 2005 Responsibilities. Supervision of fabrication and installation of carbon steel and stainless steelpipes . The work included installation of mechanical equipments fabrication and installation of connecting Carbon Steel and Stainless Steel pipework, installation of chemical dosing equipment and pipework, installation of pump stations, pressure testing. Receiving the approved drawing for fabrication. Preparing the fabrication schedule according to priority. Preparing the spool pack for traceability. Allocating the task according to the ability of foremans. Preparing the material request according to the requirement of spool. Inspect the pipes and piping materials as per specification. Visual inspection and receiving the materials from store. Guiding the sub –ordinate and workers regarding proper use of tools and tackles. Resolving field problems and liaison client under the supervision of Mech. Engg. and process Depts. Adherence to construction safety and special safety requirement for working at plant. Allocation of jobs among various working groups. During the fabrication activities visual inspection of pipes and all fittings, edge preparation, fit up of the pipe, welding quality of the pipe and D.P.T. Co-ordination with concerned person. during fabrication & erection. Planning & supervision of piping fabrication. Checking the daily progress report . Reporting the Senior Engineer and construction manager regarding whole day production Monitoring the front availability. Company Name: Mekanika Ltd Meter Dei Hospital. Skanska AB Place: Malta Europe Piping Supervisor Nov 2001 To June 2003 Responsibilities.
- 8. Supervision of fabrication and installation of carbon steel and stainless steelpipes . The work included installation of mechanical equipments fabrication and installation of connecting Carbon Steel and Stainless Steel pipework, installation of chemical dosing equipment and pipework, installation of pump stations, pressure testing. Receiving the approved drawing for fabrication. Preparing the fabrication schedule according to priority. Preparing the spool pack for traceability. Allocating the task according to the ability of foremans. Preparing the material request according to the requirement of spool. Inspect the pipes and piping materials as per specification. Visual inspection and receiving the materials from store. Guiding the sub –ordinate and workers regarding proper use of tools and tackles. Resolving field problems and liaison client under the supervision of Mech. Engg. and process Depts. Adherence to construction safety and special safety requirement for working at plant. Allocation of jobs among various working groups. During the fabrication activities visual inspection of pipes and all fittings, edge preparation, fit up of the pipe, welding quality of the pipe and D.P.T. Co-ordination with concerned person. during fabrication & erection. Planning & supervision of piping fabrication. Checking the daily progress report . Reporting the Senior Engineer and construction manager regarding whole day production Monitoring the front availability. Company Name: Middle East Construction Company LG Project. Place : Qatar Piping Supervisor July 2000 July 2001 Responsiblites. Piping fabrication installation and testing activities as per project requirment, including manpower management , quality, and sehedule and budget control. Scheduling of work prioritizing in sequential order Planning & Allocating of Manpower, Materials & Equipments
- 9. Planning of Work and scheduling Liaison with Quality Control Personnelfor inspection and ensuring error - free Supervision of Piping Pre – Fabrication, Erection, Hydro – Testing & Commissioning Supervision of Pipe Stringing, Welding, Lowering, Hot – Tapping etc Supervision of Boiler Structure and Piping Erection Work Permit Management for Safe working Inspection of the work to adhere to strict Quality Maintenance Overseeing of Safety Management System at the work place Handling of Complete Documentation work & Record Keeping Assists the Const: Manager in the supervising and monitoring of work execution at site. Responsible of Contractors supply material as per Construction documents. Review/approve the project schedule and mobilization plan Review Method Statements, rigging plan, facilitate TRAs, Liaise with operations, safety,QA/QC for smooth functioning of SD jobs Foresee constructability difficulties and prepare a solution. Participate in daily review meeting and report progress/areas of concern. Company Name: Consolidated Contractors International Company Ruwaia Refinery Expansion Project. Place: Abu Dhabi Piping Supervisor July 1998 To June 1999. Responsibilities. Piping & pipeline instalation including pipe supports, spool pieces control, check and monitor tools Prepare daily reports of work progress and man power utilization. Prepare weekly reports of the total spool erection, isometric weight installed, welded dia inches of supports and joints and the remaining work front with the materials available. Co-ordinate with the sub contractors to achieve the targets and schedule set by the planning. Issue the work permits ensuring SHE requirements. Conduct safety walk through in the site in co-ordination with the safety department on weekly basis. Supervision of all piping works and ensures safety and quality standards of the client. Inspection and approval of all the QA/QC submittals of the subcontractor.
- 10. Company Name: Al-Yusr Townsend & Bottum Co. Ltd Sabic, Shell Expansion Project. Place: Saudi Arabia. Piping Supervisor Fab 1996 To 1997. Responsiblites. Piping & Pipeline instaletion including pipe supports, spool pieces control, check and monitor tools Prepare daily reports of work progress and man power utilization. Prepare weekly reports of the total spool erection, isometric weight installed, welded dia inches of supports and joints and the remaining work front with the materials available.•Co-ordinate with the sub contractors to achieve the targets and schedule set by the planning. Issue the work permits ensuring SHE requirements. Conduct safety walk through in the site in co-ordination with the safety department on weekly basis. Supervision of all piping works and ensures safety and quality standards of the client. Inspection and approval of all the QA/QC submittals of the subcontractor. Company Name: Al Hassan Group Companies Petroleum Development of Oman Place: Oman Piping Supervisor Dec 1994 To Oct 1995 Responsiblites. Piping fabrication installation and testing activities as per project requirment, including manpower management , quality, and sehedule and budget control. Prepare daily reports of work progress and man power utilization. Prepare weekly reports of the total spool erection, isometric weight installed, welded dia inches of supports and joints and the remaining work front with the materials available. Co-ordinate with the sub contractors to achieve the targets and schedule set by the planning. Issue the work permits ensuring SHE requirements. Conduct safety walk through in the site in co-ordination with the safety department on weekly basis.
- 11. Supervision of all piping works and ensures safety and quality standards of the client. Inspection and approval of all the QA/QC submittals of the subcontractor. Company Name: Wescon International B.V Injection and Power Project, Habshan, Abu Dhabi May 1993 To 1993 C/H-Piping Responsibilities To study the isometric drawing received from the clients and to identify the pipe lines and carry out the inspection work. Check flow direction arrows on valves; verify that they are properly identified and valves are installed in accordance with flow direction. Ensure that pipe supports, hangers and guides have been installed in accordance with the piping drawings and the pipe support details. Monitoring the QA/QC Documentation of the subcontractors and ensure that all the activities are incorporated to their system on daily basis and can be traced according to our requirements. Supervise and Inspection of cold and hot insulation, cladding on piping and equipments. Line check to verify the use of correct material fittings, valves, and supports, prior to hydro test and prepare punch list for incomplete works, check and closing after the work is done. Achievements Admired of consistently delivering projects within deadline. Recognized for improving the productivity of company in 2016 Qualification IERT Diploma Mechanical Engineering 1987 To 1990 Personal Detaile
- 12. Passport Details and Expiry : K-3460285 & 03 /10/2022 Date of Birth: : 10/08/1969 Languages Known : English & Hindi, Address: HIG- 58 Vikas Nagar Vistar Colony Gorakhpur UP India 273007 Sunil Kumar Mall