Sap pp org
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The document describes the configuration and use of SAP PP (Production Planning) modules for manufacturing processes. It includes descriptions of key master data like BOM (Bill of Materials), work centers, routings and activity types. It also covers demand planning processes like MRP (Material Requirements Planning) and different types of production orders for discrete and process manufacturing.
Sap pp org
- 1. SAP ERP ECC PP
- 2. SERVER DEV-100 / 110 QTY-200 PRD-300 SANDBOX - TESTING GUI
- 3. SAP MODULES Functional – SAP FI CO SD MM PP PM QM WM EWM SCM Technical modules - SAP ABAP , BASIS , PI , PO
- 4. LAPTOP BOM – LAPTOP 1- MOTHER BOARD – 1NO 2-HARD DISK - 1NO 3- SCREEN – 1NO 4- KEY BOARD – 1NO
- 5. ORG- COMPANY APPLES –MFG DESIGNING –OK PP - CO SD –CO MM - CO FI CO
- 6. SAP - ORG CLIENT – APPLE GROUP COMPANY CODES - AI, AA, AC, AR, AUK, A…... CO – PLANT – AC, AB, AD, AM, AK, Storage location – RMSL, SPSL, CMSL, CNSL, SFSL, FGSL WM - STORGE ---- NCN -1-1-1 – BARCODING PICKING ( HUM ) & PUTWAY
- 7. SAP DATA MASTER DATA - STATIC TRANSACTION DATA – MASTER
- 8. SAP PP Demand planning Shop floor planning 1 .Discrete Mfg - JOB / MASS PRODCTION - mfg 2.Repetitive Mfg - MASS PRODCUTION - rem 3. Process industries
- 9. Mfg – 10 couplings
- 10. 50MM ROUND BAR – EN21/EN24/EN32 -RM CUTTING PROCESS – 50MM X 100MM - 20HUBS , 50MMX100MM – 10PSPACER HT – 30 - > VENDOR PROFF MACHING PROCSSS
- 11. BOM FOR COUPLING 1 HUB – 2NOS 2 SPACER -1NO GASKETS -2NOS BOLTS & NUTS -24 NOS
- 12. PO-PRODCUTION ORDER – BOM -CO01/CO02/CO03 GOODS ISSUE – MVT 261 - MB1A WITH MVT YP 261 / BACKLUSH PRODUCTION Confirmation – 1. MOTHERBAORD ASSEMBLY- C011N GOODS RECEIPRT – AUTO GR / 101 MOVT –MIGO
- 13. Master data in SAP PP Material master - Plant / sloc - MRP1/2/3/4 –FG Bill of material Work center Routing PRT-Production resource tool Activity type - Product costing
- 14. Configuration of Material master SPRO SAP REFERENCE IMG
- 15. SE09 – Transport organizer
- 16. BOM - Coupling STAINLESS STELLEN24– FERT (MRP) 991050 SE16N TABLES – MAST , STOP ,STKO 1 . SPACER - 1 NOS - HALB (SEMI FINHED GOODS ) 991051 2 . HUB – 2 NOS - HALB (SEMI FINHED GOODS ) 991053 3 . GASKETS - 2NOS ( SPARES ) – ERSA - 87900054020 4 .BOLTS – 16 NOS - ( SPARES ) – ERSA - 87900054021
- 18. MM - MM01 - backflush – auto goods issue – 261 mvt BOM – MM – CS01 WC-CR01 ROUTING – CA01 Production order – co01 – co02 –co03 Production order Confirmation – co11n - ( Operation level and order level ) - control key – AUTO GR MIGO /MB31 – 101 MVT TYPE COST SETTLEMTENT - CO88 / KO88 STANDARD COST ESTIMATION – CK11N / CK24
- 19. Bill of Materials - BOM Bill of Materials master data is related to material requirement planning and provides the list of components to produce the product. To produce a product with different variants, you can create super Bill of Materials that has a list of components to manufacture different variants of a product. The selection of component depends on the details mentioned in the planning order Characteristics of BOM You can create single level or multiple level Bill of Materials. BOM type depends on the size, validity dates, and production method. You can create up to 99 Bill of Materials as per the material type. You can use material Bill of material for the material available in PP module and equipment Bill of Material is used in Plant Maintenance module. As mentioned you can create super BOM for different variants of a product.
- 20. BOM Configuration Go to IMG -> Logistics -> Production -> Master data -> BOM There you can see General data, Item data, Control data. The package for BOM is CS and all the IMG Tcodes will start OS. Go to tcode SPRO These are the configuration settings available for BOM. Depending on your Business configuration i.e. Business blue print, you have to use these settings accordingly. 1.1. Bill of Material 1.1.1. Control Data for Bill of material 1.1.1.1. Define modification parameters (OS27) 1.1.1.2. Default Values (OS28) 1.1.2. General Data 1.1.2.1. BOM Usage 1.1.2.1.1. Define BOM Usage (OS20) 1.1.2.1.2. Define Default Values for the Item Status 1.1.2.1.3. Define copy default for Item Status 1.1.2.2. Define Material types allowed for BOM Header (OS24) 1.1.2.3. Define BOM Status 1.1.3. Item Data 1.1.3.1. Define Item categories 1.1.3.2. Define Allowed Material Types for BOM Items (OS14) 1.1.3.3. Define variable-Size item Formulas 1.1.3.4. Define Spare Part Indicator 1.1.3.5. Define Material Provision Indicators 1.1.3.6. Item Data From Related Application Areas 1.1.3.6.1. Define Distribution Keys 1.1.3.6.2. Define Relevancy To Costing 1.1.4. Alternative Determination 1.1.4.1. Define Order of Priority for BOM Usages
- 21. MULTI LEVEL BOM 1. fg spv module – products –800 products spv – 16hrs SPV Plate -1nos Adaptor – 1nos Frame- 1nos 2.sfg spv plate decide – 150 plates – PV Plates -150 nos RM PV Plates - mm01- 200rs ---
- 22. Material 3345 created PV Plates created ROH Material 991111 created SPV Plates created HALB-SFG Production order 1 CS01 –BOM – SFG Material 991112 created SPV Module FERT – FG Production order 2 1. 991111 – SPV Plates – 1NO 2. 87900054023 - Power Adaptor- ERSA – 1NO 3. 87900054022 - gum – 250 GRAMS Work center SOLDRMAC in plant 1000 was created
- 23. Types of BOM Engineering design BOM - Production BOM - Sales order BOM - Costing BOM - Planned cost and Actual cost Recursive bom -- FG BOM 1234 FG 1234
- 24. SOLAR PANEL – SPV MODULES
- 25. Remaining SAP PP master data WORK CENTER ROUTING PRODCTION SCHEDULER PRT Tools Activity types
- 26. LABOUR TIME CACULATION Operation quantity / Base qty /Operation splits = 100qty buckets Base qty =100 CMR10 – Labour = 4 Operation = 100 = Labour time = 4 * (100 /100)100= 400minutes = 400/60 = 7hr
- 28. Demand management MRP / SALES ODER / Planned independent requirement MTO /MTS Scenario
- 29. Demand management – Manging of supply MTS - MAKE TO STOCK FORECATING FMCG –FOOD MTO - MAKE TO ORDER SALES ORDER HOW TO GET THE CALCUALTE DEMAND MFG PP CBP MRP MPS
- 31. MRP CONFIG - OPPQ
- 33. MRP- SEARCH ENGINE / TOOL Dependent - BOM ( SALES ORDER ) SD/ MARKETIING TEAM Independent - PIR – PANNED INDEPENDENT REQUIREMENT ( MD61) PP MD02 MD03 MD04 MD05
- 34. MRP – PROCESS FLOW PIR / SALES ORDER MD01/MD02 MD04 PLANNED ORDER PR/PO PLANNED ORDER PURCHASE REQUIISTIONPURCHASE ORDERGOOD RECEIPT (MM-PROCURE TO PAY ) –STOCK FOR NON-STOCK ITEMS PLANNED ORDER PRODUCTION ORDER CONFIRMATION -- CO11N GR GOOD RECEIPT
- 35. Planning processes in SAP PP Total Planning Long term planning SOP Capacity planning
- 36. Shop floor planning Order types