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Service and Technologies
for Process Industries
Our world-class rotating equipment technologies, paired with
an unmatched breadth of applied engineering expertise, helps plants
reduce maintenance costs, slash down time and improve reliability. 
When it comes to keeping your rotational equipment running 24/7,
John Crane’s comprehensive range of products has you covered.*
Choose the application that meets your unique needs, including:
»	 Advanced Duty Pump Seals.................................................................................... 2
	 • Split Seals
	 • Hydrocarbon Seals
	 • Metal Bellows
	 • High Duty and Slurry Seals
	 • Spiral-grooved, Gas-lubricated, Non-contacting Cartridge Seals
»	 Gas Compression Solutions.................................................................................... 7
	 • Gas Seals
	 • Separation Seals
	 • Gas Panels
»	 Vessel and Agitator Technologies........................................................................ 10
»	 General Rotating Equipment Applications.......................................................... 11
	 • Accessories
	 • General Elastomer Seals
	 • Light and Standard Cartridge Seals
»	 Seal Support Systems for Pumps........................................................................ 14
	 • API/Engineered Wet Seal Support Systems
	 • ANSI/DIN Pump Seal Support Systems
»	 Seal Face Treatments........................................................................................... 16
»	 Filtration Technologies......................................................................................... 17
»	 Couplings............................................................................................................... 19
»	 Services.................................................................................................................. 20
»	 Training.................................................................................................................. 22
*Can’t find what you need? Contact your local sales representative for additional product options.
ServiceandTechnologies
forProcessIndustries
Service and Technologies for Process Industries // 2
Split Seals
Type 37FS/37FSB Type 3740/3740XL/3740D
Description Type 37FS and 37FSB (balanced) fully split seals provide easy mounting
and reduced maintenance downtime for sealing equipment. Type 37FS is
recommended primarily for use in heavy duty equipment and equipment
with vibration or axial run-out. Type 37FSB is recommended for higher
pressure applications.
Type 3740 Series is a fully split, outside-mounted, balanced, OD-
pressurized, O-ring pusher seal designed for use on pumps, mixers,
agitators and various other equipment.
A fully split design allows installation or repair of the seal without
disassembly of the equipment. The incorporation of preassembled rotating
and stationary sub-assembly halves simplifies installation.
Temperature Up to 180°F/82°C 3740/3740XL: Up to 250°F/121°C
3740D: Up to 275°F/135°C
Pressure 37FS: Up to 80 psig/5.5 barg
37FSB: Up to 200 psig/14 barg
3740: Up to 300 psig/20.7 barg continuously, with pressure excursions
up to 450 psig/31 barg
3740XL: Up to 200 psig/14 barg
3740D: Up to 80 psig/5.5 barg
Speed Up to 1,800 rpm 3740/3740XL: 3,500 fpm/17.8 m·s-1
3740D: 400 fpm/2 m·s-1
Standard Materials Carbon, silicon carbide, alloy K-500, 316SS nitrile, ethylene propylene Carbon, silicon carbide, ceramic, 316SS, fluorocarbon, ethylene propylene
Applications •	Chemicals
•	Light slurries
•	Marine
•	Paper stock
•	Water and wastewater
•	Chemicals
•	Light slurries
•	Marine
•	Paper stock
•	Water and wastewater
ADVANCED DUTY PUMP SEALS
Split Seals Hydrocarbon
Seals
Metal
Bellows
High Duty and
Slurry Seals
Spiral-grooved, Gas-lubricated,
Non-contacting Cartridge Seals
A range of seals for mission-critical applications, designed to solve the application-specific challenges of
each industry. From API 682 compliance for the oil and gas industries, using gas seal technology on our
innovative pump gas seals to eliminate fugitive emissions, dealing with slurry in the mining and minerals
processing industries, to the difficulties associated with maintenance on large pumps and rotating
equipment — we have a solution.
3 // Service and Technologies for Process Industries
ADVANCED DUTY PUMP SEALS
Hydrocarbon Seals
Type 1648/2648/3648 Type 8648VRS Type 8600
Description Type 1648, 2648 and 3648 are API 682, 4th
edition qualified Family A seals for use
in general petroleum services. These are
dependable, engineered mechanical seals
developed typically to control emissions of light
hydrocarbons and VOCs to less than 1,000 ppm.
Type 1648 is a single cartridge seal designed
to provide low emissions/leakage for most
refinery applications.
Type 2648 is a dual unpressurized cartridge
seal designed to provide additional safety for
hazardous applications and those where the
sealing environment needs to be controlled.
Type 3648 is a dual pressurized cartridge
seal designed for maximum containment
of hazardous fluids and light hydrocarbons.
The inboard seal is double balanced to
provide a positive A seal with pressure
from either direction.
Type 8648VRS is a standardized non-pusher
elastomer mechanical seal which uses unique
secondary seal technology, designed specifically
for difficult crude oil pipeline applications, with
a focus on meeting the demanding requirements
of pipeline pumping station duties.
Type 8600 high duty seal range is available
in single and dual arrangements for the most
extreme pressures and speeds. Unique patented
seal face design ensures stable and predictable
operation across a wide pressure range,
including resistance to high reverse pressure
scenarios. Ideally suited for pipeline and
injection duties. Can be supplied to international
standards such as NACE MR-01-075.
Temperature -40° to 500°F/-40° to 260°C -4° to 400°F/-20° to 204°C -40° to 300°F/-40° to 150°C
Pressure Up to 1,000 psig/69 barg 1,450 psig/100 barg
depending upon size and design
Vacuum to 2,900 psig/200 barg
Speed Up to 5,000 fpm/25 m·s-1
Up to 5,000 fpm/25 m·s-1
Up to 10,000 fpm/50 m·s-1
Applications •	Petroleum services
•	API compliant
•	Crude oil pipeline •	High pressure pipeline
•	Injection duties
Service and Technologies for Process Industries // 4
ADVANCED DUTY PUMP SEALS
Metal Bellows
Type 285 Type 670/676/680 Type ECS®
Type 2874NE
Type
604HTC/609HTC
Description Type 285 seal is the first non-
contacting, specially designed
welded metal bellows seal
to be applied to the toughest
cryogenic applications.
Type 285’s compact design fits
the most popular cryogenic
pumps without modification:
both site-based and road
tanker pumps. It is available
in various seal cartridge
arrangements: flanged and
left- or right-hand threaded.
The design and construction
material meet the industry
safety requirements, allowing
Type 285 to seal common
industrial liquid gases
including oxygen, nitrogen
and argon.
Robust low temperature
edge-welded metal bellows
seals. Available in various
metallurgy including alloy
C-276 in Type 670 for
corrosive applications.
Dry-running metal bellows
seal used for emission
containment and for safety/
back-up of the primary seal.
Available in low and high
temperature versions. It is
supplied in the outboard
position of a dual/tandem
cartridge assembly.
Non-contacting, non-
elastomer dual gas seal
for high temperature
applications. API 682
qualified. Piping Plan 74 is
used to supply an inert gas to
the seal for zero emissions.
The seal is pressure balanced
to ensure full reverse
pressure containment
capability. Metal bellows
technology with inert graphite
stationary secondary seals.
Type HTC high-temperature,
corrosion-resistant, welded
metal bellows seal is a
unique advanced technology
for reliably sealing fluids
in harsh high temperature
corrosive environments.
It also provides superior
face stability at elevated
temperatures.
Available with double-ply
bellows for higher
pressure applications.
Temperature -320°F/-196°C to ambient -100° to 550°F/-75° to 290°C
(depending on materials used)
Low-temperature option:
Up to 400°F/204°C
High-temperature option:
Up to 800°F/425°C
-100° to 800°F/-75° to 425°C -100° to 800°F/-75° to 425°C
Pressure Up to 100 psig/7 barg Vacuum to 360 psig/25 barg Dynamic containment (wet):
Up to 300 psig/20.7 barg
Static containment (wet and
dry): Up to 450 psig/31 barg
Dynamic containment (dry):
Up to 15 psig/1 barg
Vacuum to 232 psig/16 barg
barrier pressure
Dynamic:
Vacuum to 300 psig/20.7 barg
Static:
450 psig/31 barg
Speed Up to 10,000 rpm Up to 5,000 fpm/25 m·s-1
Up to 5,000 fpm/25 m·s-1
1,450 to 3,600 rpm Type 604HTC:
Up to 10,000 fpm/50 m·s-1
Type 609HTC:
Up to 5,000 fpm/25 m·s-1
Applications Cryogenic liquified gases •	Oil and gas
•	Chemical
•	General industry
•	Refrigeration compressor
(Type 680 only)
•	Oil and gas
•	Chemical
•	Petrochemical
•	Oil and gas
•	Chemical
•	Petrochemical
•	Oil and gas
•	Chemical
•	Petrochemical
5 // Service and Technologies for Process Industries
ADVANCED DUTY PUMP SEALS
High Duty and Slurry Seals
Type 5840 Type 5860 Type 5870
Description Type 5840 is a single cartridge seal that includes
many of the advantages associated with heavy
duty seal design assembled into a cost effective
package for the volume requirements associated
with general mineral processing duties. It is
manufactured from materials resistant to abrasive
and/or chemical attack, to provide long service
life in hostile environments. The absence of
dynamic secondary seals means that there is
no shaft fretting or damage and no hang-up of
primary seal faces.
Type 5860 is a ruggedly constructed, OD-
pressurized, single O-ring pusher slurry seal
designed specifically for use in heavy duty slurry
pumps, mixers and other rotating equipment for
the mining and mineral industries where heavy ore
slurries are processed. Replaceable, hard alloy
assemblies are used for economical repair.
Type 5870 is a single, balanced O-ring pusher
cartridge designed for operation without a flush in
paper stock and light duty slurry pumps, mixers
and other rotating equipment.
Temperature Without water quench:
Up to 167°F/75°C
With water quench:
Up to 248°F/120°C
Without water quench:
-40° to 180°F/-40° to 82°C
With water quench:
-40° to 400°F/-40° to 204°C
-40° to 300°F/-40° to 150°C
Pressure Up to 305 psig/21 barg, subject to size Full vacuum to 435 psig/30 barg Full vacuum to 305 psig/21 barg
Speed 3,000 fpm/15 m·s-1
4,000 fpm/20 m·s-1
2,200 fpm/11 m·s-1
Applications •	General mining
•	Minerals processing
•	General and heavy duty mining
•	Minerals processing
•	General slurries
•	Paper stock
Service and Technologies for Process Industries // 6
Spiral-grooved, Gas-lubricated,
Non-contacting Cartridge Seals
ADVANCED DUTY PUMP SEALS
Type 2800 Type 2800E/2800EX Type 2800XP Type 2874
Description Type 2800 is for Maximum
Achievable Control Technology
(MACT) compliance in new and
existing pumps. For high-reliability
sealing of volatile fluids in chemical
and petrochemical processes.
Dual pressurized seal alternative
for positive sealing of high-purity
fluids without potential for product
contamination. ANSI and DIN large
bore seal chambers.
Type 2800E is a state-of-the-art
gas-lubricated, non-contacting,
dual-pressurized seal cartridge for
use in ANSI or DIN standard bore
pumps or limited space applications.
It provides zero emissions operation,
extended seal life, reduced power
consumption and elimination of
wet seal lubrication system. Non-
contacting, dry-running technology
provides high-performance sealing
of heat-sensitive or high-purity
fluids. Type 2800EX is the solids-
handling version of Type 2800E.
Type 2800XP is a high pressure
version of Type 2800, specifically
designed to deliver stable and
reliable performance where high
barrier pressures are required.
Type 2874 is a gas-lubricated dual
seal that features both ID- and
OD-pressurized faces in one factory
assembled cartridge. Designed with
outward pumping spiral grooves
inboard to deal with dirty fluids and
promote a liquid filled seal chamber
to avoid de-watering conditions. Fits
ANSI enlarged bore seal chambers
but can be used in API seal
chambers and adapted to a variety
of constraints.
Temperature -40° to 500°F/-40° to 260°C -40° to 500°F/-40° to 260°C -40°F to 500°F/-40°C to 260°C -30° to 500°F/-34° to 260°C
Pressure Up to 305 psig/21 barg Vacuum to 232 psig/16 barg Up to 600 psig/41 barg Vacuum to 435 psig/30 barg
Speed 1,450 to 3,600 rpm 1,450 to 3,600 rpm 1,000 to 3,600 rpm 1,450 to 3,600 rpm
Applications •	Chemical
•	Petrochemical
•	Refinery duties
•	Pharmaceutical
•	Food and beverage
•	Chemical
•	Petrochemical
•	Refinery duties
•	Pharmaceutical
•	Food and beverage
•	Chemical
•	Petrochemical
•	Oil
•	Pharmaceutical
•	Dirty fluids
•	Chemical
•	Petrochemical
•	Oil
•	Pharmaceutical
7 // Service and Technologies for Process Industries
PRODUCT Aura®
100/180/220/120NS
Description The expanding Aura range represents the future of John Crane gas seal solutions. Aura 120NS is the latest offering delivering the benefits of gas
seal technology in a compact, narrow section design.
Temperature Limits -58° to 392°F/-50° to 200°C
Pressure Up to 3,190 psig/220 barg
Speed Up to 27,500 fpm/140 m·s-1
Applications •	Upstream oil and gas
•	Midstream oil and gas
•	Downstream oil and gas
•	Petrochemical
•	Power generation
PRODUCT Type 28AT/28XP/28EXP
Description The seal that changed an industry — the heritage Type 28 dry gas seal range from John Crane, with custom applications pushing the boundaries of
what’s possible. Still fully supported around the globe.
Temperature Limits -220° to 600°F/-140° to 315°C
Pressure Up to 6,500 psig/450 barg across single stage
Speed Up to 39,400 fpm/200 m·s-1
Applications •	Upstream oil and gas
•	Midstream oil and gas
•	Downstream oil and gas
•	Petrochemical
•	Power generation
Gas Seals
GAS COMPRESSION SOLUTIONS
Gas Seals Separation Seals Gas Panels
Dry-running, non-contacting gas seals have been the industry standard since the early 1980s for
turbomachinery. John Crane gas seals, separation seals and support, monitoring, control and conditioning
systems — the heart of any reliable sealing solution — are constantly evolving to meet the needs of
customers. The product portfolio is supported by unrivaled global service capability providing repair,
retrofit, gas seal storage and reliability expertise, delivering total solutions throughout the product lifecycle.
Service and Technologies for Process Industries // 8
GAS COMPRESSION SOLUTIONS
PRODUCT Type 83 Type 93FR
Description Type 83 is a contacting carbon bushing designed to isolate
the bearing oil from the dry gas seal cartridge.
Type 93FR is a non-contacting carbon bushing designed to
protect dry gas seals from bearing oil ingress.
Temperature Limits -20° to 400°F/-30° to 204°C -40° to 450°F/-40° to 230°C
Operating Pressure Range 3 to 15 psig/0.2 to 1 barg —
Maximum Separation Gas Operating
Differential Pressure
— 7.5 psig/0.5 barg
Normal Separation Gas Supply Pressure 4 to 7.5 psig/0.3 to 0.5 barg —
Recommended Separation Gas Operating
Differential Pressure
— 0.75 to 1.5 psig/0.05 to 0.1 barg
Speed Up to 25,500 fpm/130 m·s-1
Up to 25,500 fpm/130 m·s-1
Applications For all turbomachinery applications For all turbomachinery applications
Separation Seals
9 // Service and Technologies for Process Industries
GAS COMPRESSION SOLUTIONS
PRODUCT Gas Seal Support Systems (Turbomachinery)
Description John Crane’s dry gas seal support systems are designed and manufactured for seal gas conditioning, controlled seal gas supply and performance
monitoring of turbomachinery gas seals. John Crane’s product portfolio ranges from general industry gas panels to highly engineered API 692 compliant
modular designs. John Crane systems can be supplied in compliance with international standards and specifications such as API 692, ASME, ATEX/CE/
PED, SQL, GOST, NEC and IEC.
Gas Panels
Service and Technologies for Process Industries // 10
Type 32 Series
(Type 32, 32i,
32D, 32GL)
Type CK Series
(Type CK725, CK726,
CK728, CK736, CK738)
Type 5280 Series
(Type 5280, 5281, 5282)
Type 7800 Series
(Type 7828, 7848)
Description Type 32 is a single, contacting
dry-running, O-ring pusher
component seal designed for
pharmaceutical and chemical
processing mixer applications.
As no lubrication equipment is
required, Type 32 seals are highly
economic solutions.
Type 32i features a unique noise
reduction technology and Type
32D can be used on ATEX cat. 1
equipment without additional
monitoring devices.
Type 32GL is designed for corrosive
mixer applications, specifically
those found on glass-lined mixers
and feature a composite sleeve.
A dual back-to-back version can
also be supplied.
Type CK Series vessel seals are dual
cartridge seals for top entry vessel and
agitator equipment. While their standard
versions are compliant to vessel seal
standard DIN 28138, adaptations to non-
DIN equipment are possible on request.
As required by DIN, type variants are
available without or with integrated radial
bearing, as well as those applicable to
glass-lined equipment. Seal type CK725,
CK726 and CK736 are compact units with
unbalanced, liquid-lubricated seal faces
for general duties. Contacting dry-
running versions are available on request.
Type CK728 and CK738 feature balanced
faces for heavy duty conditions.
Furthermore, both seal types are
available as liquid-lubricated, contacting
dry-running or non-contacting gas-
lubricated design, the latter for high-
purity applications in pharmaceutical
industries. All CK seals are compliant
with European ATEX legislation.
The first choice for ultra-clean
pharmaceutical and biotech
applications, these seals meet
Qualified Hygienic Design (QHD)
requirements to enable the cleaning
and sterilization of the product-
wetted parts with the seal in place
(CIP, SIP). Different versions of Type
5280 Series are suitable for different
vessel materials: Type 5280 for steel,
Type 5281 for glass-lined and Type
5282 for special alloy vessels. Each
type is available as liquid-lubricated,
contacting dry-running or non-
contacting gas-lubricated versions
for high-purity applications. The
special inboard seal design allows
the application on top, side and
bottom entry vessels. All versions
are suitable for operation in
potentially explosive atmospheres
(ATEX cat. 1–3).
Type 7800 Series is a modular, dual-
pressurized, back-to-back, O-ring
pusher cartridge seal designed
for mixer applications. Compact
standard versions, including a
bearing option, are available from 1
to 8 inches. Type 7848 is available
as a liquid-lubricated or contacting
dry-running version, whereas Type
7828 is a non-contacting gas-
lubricated design for high-purity
applications. Where reduced barrier
gas consumption is desirable, Type
7828GD is a hybrid design that offers
a combination of non-contacting
dry-running seal faces inboard
and contacting dry-running seal
faces outboard.
Temperature -40° to 300°F/-40° to 150°C -40° to 392°F/-40° to 200°C -40° to 392°F/-40° to 200°C -40° to 500°F/-40° to 260°C
Pressure Vacuum up to 220 psig/15 barg Vacuum up to 360 psig/25 barg Vacuum up to 87 psig/6 barg Vacuum up to 290 psig/20 barg
Speed Up to 400 fpm/2 m·s-1
Up to 400 fpm/2 m·s-1
Up to 400 fpm/2 m·s-1
Up to 400 fpm/2 m·s-1
Applications Mixer and agitators in:
•	Chemical
•	Pharmaceutical
•	Biotech
•	Food processing
•	Petrochemical
•	General industry
Top entry mixer and agitators for DIN or
non-DIN reaction vessels in:
•	Chemical and fine chemical
•	Pharmaceutical
•	Biotech
•	Food processing
•	Petrochemical
•	General industry
Top, side or bottom entry mixer
and agitators for high-purity
applications in:
•	Pharmaceutical
•	Biotech
•	Fine chemical
Mixer and agitators in:
•	Chemical
•	Pharmaceutical
•	Biotech
•	Food processing
•	Petrochemical
•	General industry
VESSEL AND AGITATOR TECHNOLOGIES
In industries like chemical, pharmaceutical, pulp and paper, and food and beverage, safeguarding
and compliance with industry standards, avoiding contamination and efficiency are always top priorities.
Our range of vessel and agitator seals optimize equipment performance, maintain product purity and
conform to industry regulations, no matter where you are.
11 // Service and Technologies for Process Industries
Accessories
Packing
Multiple Lip Seal (MLS) Bearing Isolators
Rotating
Applications
Static/Valve
Applications
Description Low-cost, braided sealing solution that combines a variety
of materials, including aramids, PTFE, and carbonaceous fibers
and yarns for rotating pump and static valve applications.
Economic engineered seal developed for
low-speed, high-viscosity applications
using fluoro elastomer lip seals.
Non-contacting bearing protection
designed to preserve bearing lubricants,
exclude contaminants and debris, and
eliminate shaft wear prolonging bearing
life and reducing down time.
Temperature Limits -400° to 850°F/
-240° to 455°C
Oxidizing:
-400° to 850°F/-240° to 455°C
Non-oxidizing:
-400° to 4,500°F/
-240° to 2,500°C
In steam: Up to 1,200°F/649°C
-200° to 325°F/-129° to 163°C -40° to 400°F/-40° to 204°C
Pressure Limits Up to 500 psig/34 barg Up to 4,300 psig/296 barg Up to 150 psig/10 barg Up to 5 psig/0.34 barg
Speed Limits Up to 4,000 fpm/20 m·s-1
Up to 900 fpm/4.5 m·s-1
Up to 15,000 fpm/76.2 m·s-1
pH pH: 0 to 14 — —
Applications For many water-based applications such as:
•	Water and wastewater
•	Food and beverage
•	Mining
•	Pulp and paper
•	Chemical
•	Oil and gas
•	Power generation
•	General industry
•	Water and wastewater
•	Food and beverage
•	Mining
•	Chemical
•	General industry
•	Water and wastewater
•	Mining
•	Pulp and paper
•	Power generation
•	General industry
GENERAL ROTATING EQUIPMENT APPLICATIONS
Accessories General Elastomer Seals Light and Standard Cartridge Seals
Our range of mechanical seals, packing and bearing isolators combines advanced, thoroughly
proven technologies with extensive industry expertise to create a range of products characterized
by innovative design concepts and outstanding manufacturing quality. Tried, tested and effective
solutions for virtually any application that deliver robust performance, reduced installation times
and lower maintenance costs.
Service and Technologies for Process Industries // 12
GENERAL ROTATING EQUIPMENT APPLICATIONS
Commercial OEM Seals Type 2100 Type 502 Type 1/1A/1B/2/2B
Description Simple mechanical seals, including
Type 6, 6A, 21 and 2106, designed
to serve the high volume machinery
market. Some are suitable for
shafts with large misalignments
and run-outs. This is an economic
solution ideal for general
purpose applications.
A compact, single spring elastomer
bellows. The unitized design makes
it easy to fit. Design conforms
to DIN 24960 and exists in three
working lengths. Large flexibility
makes it ideal for shafts with axial
play and run-outs. Positive key
drive protects bellows from
torsional strain.
Type 502 is a full convolution
elastomeric bellows seal designed
for confined spaces and limited
gland depths. Self aligning feature
compensates for excessive shaft
end-play and run-out.
These are multi-purpose non-
pusher elastomer bellows seals
for industrial applications. Designs
are available in single, double
and balanced arrangements. The
bellows technology is available as
a cartridge in Type 5611 seal range. 
Incorporating a spring adapter
creates a low profile, enabling it
to fit small cross section stuffing
boxes. Mechanical drive prevents
shaft damage and eliminates
overstressing of bellows. The seal
head is self-aligning, automatically
adjusting for abnormal shaft end-
play run-out, primary ring wear
and equipment tolerances. Non-
clogging, single-coil spring is not
affected by build-up of solids.
Temperature
Limits
-40° to 350°F/-40° to 180°C -40° to 300°F/-40° to 150°C -40° to 400°F/-40° to 204°C Up to 400°F/204°C
depending on elastomer
Pressure Limits Up to 150 psig/10 barg Up to 290 psig/20 barg Up to 580 psig/40 barg •	1/1A/2: Up to 420 psig/29 barg
•	1B/2B: Up to 1,200 psig/82 barg
balanced version
Speed Limits Up to 2,560 fpm/13 m·s-1
Up to 3,000 fpm/15 m·s-1
Up to 2,560 fpm/13 m·s-1
Up to 2,560 fpm/13 m·s-1
Applications For many water-based applications
such as:
•	Wastewater treatment
•	Chemical
•	Food processing
•	Other general applications
including:
– Swimming pools
– Sump pumps
– Jet pumps
For many water-based applications,
such as:
•	Wastewater treatment
•	Pulp and paper
•	Food processing
•	Marine
•	General applications
•	Chemical processing
•	Food processing
•	Gas
•	Marine
•	Offshore
•	Paint and ink
•	Power generations
•	Pulp and paper
•	Wastewater
•	Water systems
•	Chemical processing
•	Food processing
•	Gas
•	Marine
•	Offshore
•	Paint and ink
•	Power generations
•	Pulp and paper
•	Wastewater
•	Water systems
General Elastomer Seals
13 // Service and Technologies for Process Industries
GENERAL ROTATING EQUIPMENT APPLICATIONS
Type 4111
Type 4600 Series
(Type 4610, 4620P)
Type 5600 Series
(Type 5610, 5610D,
5610Q, 5610V, 5610VQ,
5611, 5615, 5620,
5620D, 5620P,
5620VP, 5625)
Type SB1/SBW/SB2
Description An entry level low-cost, general
purpose cartridge-sealing
solution for low-duty applications.
Type 4111 uses proven sealing
technologies and design features to
provide reduced installation times
and lower maintenance costs.
The best-value, high-quality,
easiest-to-fit O-ring cartridge seal
for general industry applications.
Hydraulically balanced with non-
clogging wave spring. Available in
single (Type 4610) or double (Type
4620P) arrangement for DIN pumps.
Compact cartridge design with
unique centralizing ring.
Type 5600 is a series of universal
cartridge seals. Designed to fit
standard ANSI and DIN pumps, the
product series utilizes a foundation
of common adaptive hardware with
interchangeable elastomer bellows,
O-ring pusher and metal bellows
seal heads in both single and
dual arrangements. The modular
cartridge design concept provides
maximum flexibility in a product
line which can be tailored to suit
the application.
Specially designed for demanding
applications, these easy-to-
install mechanical seal cartridges
are available in single or dual
arrangements. Suitable for
various process fluids. The design
accommodates high axial movement.
Temperature Limits -40° to 225°F/-40° to 107°C 266°F/130°C -20° to 400°F/-30° to 204°C -4° to 350°F/-20° to 180°C
Pressure Limits Up to 150 psig/10 barg Up to 220 psig/15 barg Up to 305 psig/21 barg Up to 220 psig/15 barg
Speed Limits Up to 3,600 rpm Up to 3,600 rpm 1,800 to 3,600 rpm Up to 4,000 fpm/20 m·s-1
Applications For many water-based applications
such as:
•	Water and wastewater
•	Food and beverage
•	Mining
•	General industry
•	Water treatment
•	Power generation
•	Chemical
•	Mining
•	Food processing
•	General purpose industry
•	Chemical
•	Petrochemical
•	Power and water
•	Pharmaceutical
•	Pulp and paper
•	Chemical
•	Power generation
•	Water and wastewater
•	General industry
Light and Standard Cartridge Seals
Service and Technologies for Process Industries // 14
PR 52/53A & PA 53B PL 54/55 PG 72/74 WCV/WCH
Control Panel
Type 2800
Description These reservoir-based seal support
systems are designed for API
Plan 52/53A and 53B applications
to support unpressurized and
pressurized dual seals. Circulation
to buffer or barrier fluid is achieved
with a pumping ring (or optional
circulating pump). A range of heat
exchangers can be packaged with
this system.
PL 54/55 lubrication systems
provide a positive flow and
pressure of pressurized
or unpressurized barrier/
buffer fluid to dual seals.
This seal support system
type is typically preferred
where flow and heat removal
capacity exceeds that of
API Plan 52 or 53 seal
support systems.
PG 72/74 systems are used
to provide a clean, regulated
gas supply to either a dual
unpressurized or pressurized
seal arrangement. A gas,
typically nitrogen, is
introduced in the area
between the inner and
outer seals, thus preventing
fugitive emissions from
escaping to the atmosphere.
These water-cooled heat
exchangers, either vertical
or horizontal configurations,
may be applied where water
is readily available and may
be packaged together with
seal support systems when
additional cooling is needed.
Simple gas control panel
suitable for all 2800/
2874 seals.
Temperature — — — — -40° to 500°F/-40° to 260°C
Pressure — 3,000 psig/206 barg — — Up to 600 psig/41 barg
Capacity PR 52/53A Reservoir sizes:
3 and 2 U.S. gal/12 and 20 l
PA 53B Accumulator sizes:
2.5 to 15 U.S. gal/10 to 50 l
10, 20 or 30 U.S. gal
50, 80 or 120 l
— — —
Flow — 1.5 to 2.2 gpm/5.5 to 8 lpm — — —
Standard
Materials
PR 52/53A Reservoirs:
316/L stainless steel
PA 53B Accumulators: Cr.
molybdenum
— Panel: 304 stainless steel
Piping: 316/L stainless steel
Carbon steel
Tubing/Piping:
316/L stainless steel
—
Applications •		Oil and gas
•	Petrochemical
•	Oil and gas
•	Petrochemical
•	Oil and gas
•	Petrochemical
•	Oil and gas
•	Petrochemical
•	Chemical
•	Petrochemical
•	Oil
•	Pharmaceutical
API/Engineered Wet Seal Support Systems
SEAL SUPPORT SYSTEMS FOR PUMPS
API/Engineered Wet Seal Support Systems ANSI/DIN Pump Seal Support Systems
Create the optimum operating environment that will ensure outstanding seal performance
and reliability. Our comprehensive range of engineered pressure reservoirs, gas seal control
panels, heat exchangers and abrasive separators can be combined to produce the perfect
seal support system for any application.
15 // Service and Technologies for Process Industries
GR1/1C and GR2/2C Safeunit Ultima ABC Cyclone Separator
Description These stainless steel vessels
(without or with internal cooling
coil) are designed for general
industry applications and provide
buffer/barrier fluid to a dual-
seal arrangement.
Safeunit Ultima is specially
designed to control seal water flow
and pressure in extreme conditions.
This makes it ideal for the extreme
applications found in pulp, paper
and chemical industry processes,
plus a wide variety of mining and
general industrial uses.
Air-cooled heat exchangers may
be applied when water is not
available, or required heat removal
can be achieved with an air-cooled
heat exchanger. Air-cooled heat
exchangers are available in a range
of finned tube designs, including
electrically-driven air blast models.
Cyclone separators (API Plan 31)
are incorporated in the flush line
from discharge of the pump. This
separator does not require cleaning
and is designed to remove solids,
providing a clean flush stream back
to seal chamber.
Temperature — 212°F/100°C — Up to 600°F/315°C
Pressure GR1/1C: 236 psig/16.3 barg
GR2/2C: 435 psig/30 barg
90 to 150 psig/6 to 10 barg — Up to 3,000 psig/206 barg
Capacity GR1/1C: 2.2 U.S. gal/8 l
GR2/2C: 2 U.S. gal/7.5 l
— — —
Flow — 0.75 gpm/3 lpm — —
Standard Materials 316/L stainless steel
Level gauge:
Aluminum body, Buna O-ring (GR1)
weld pad, cs cover, stainless steel
wetted parts (GR2)
Tube and fittings:
316/L stainless steel
Cooling coil:
316/L stainless steel (GR1C/2C only)
— Tubing: 316/L stainless steel
Tension wrap fins:
304 stainless steel
Fan: galvanized steel or aluminum
Base and frame: 304 stainless steel
316 stainless steel
Applications •	Chemical
•	Pharmaceutical
•	General industry
•	Chemical
•	Pharmaceutical
•	General industry
•	Pulp and paper
•	Mining
•	Chemical
•	Pharmaceutical
•	General industry
•	Chemical
•	Pharmaceutical
•	General industry where
solids may be present
ANSI/DIN Pump Seal Support Systems
SEAL SUPPORT SYSTEMS FOR PUMPS
Service and Technologies for Process Industries // 16
Hydropads
Standard Spiral
Groove for Gas
Bidirectional
Groove for Gas
Dynamic Lift
Up-Stream
Pumping for
Liquids
Laserface
John Crane
Diamond™*
Y Grooves
WhatitDoes
Enhance seal interface
cooling, promoting
lubrication in low-
lubricity services
Promotes hydrodynamic
lift to minimize face
generated heat and
enhance lubricity in poor
lubricity conditions
Promotes hydrodynamic
lift to minimize face
generated heat and
enhance lubricity in poor
lubricity conditions
Delivers dual-
pressurized seal
benefits without
the support system
complexity, isolating
face lubrication and
process fluid
Provides active
control of the sealing
interface, augmenting
face lubrication while
minimizing frictional
heat generation
and leakage
Improves the
reliability of rotating
equipment through
diamond seal face
coating to address
intermittent dry
running conditions
Enhances fluid film
formation in high
speed applications
WhereUsed
Turbo and non-turbo
compressors, process
pumps, general process
pumps in HPI/CPI
processing viscous
fluids that have difficulty
generating fluid film
Compressors, pumps
and equipment pumping
supercritical fluids such
as CO2, ethane, ethylene
and mixtures of these.
Turbo and non-turbo
compressors, process
pumps, general process
pumps in HPI/CPI
Turbo and non-turbo
compressors, process
pumps, general process
pumps in HPI/CPI
Pulp and paper solids
processing, high-
pressure water injection
pumps, process pumps
and general process
pumps in HPI/CPI
Applications with a
high-pressure temp
margin close to boiling
point where cooling
flow is limited, such as
hydrocarbons methane,
ethane, propane, NGLs
and non-hydrocarbon
applications
Electrostatic discharge
(EDS) — typically
associated with boiler
feed applications,
slurries and combi
treatment plants
Any compressors
where spiral groove
technology not used
ProblemSolved
Poor lubrication causing
higher heat generation
and friction leading to
increased seal wear
Friction caused by poor
lubrication leads to
premature seal wear
causing a reduction
in seal life
Friction caused by poor
lubrication leads to
premature seal wear
causing a reduction
in seal life
High heat generation,
abrasion and barrier
system complexities
Poor lubrication leads to
higher heat generation,
causing increased
friction in applications
with volatile fluids or
fluids close to their
boiling point
Intermittent dry
running episodes,
poor lubricating
conditions and high
abrasion rates leading
to excessive leakage
and water waste
High-speed oil
applications that
experience high
seal face leakage
Benefits
Minimized frictional heat
generation and wear,
extended PV capability over
standard plain face seal,
improved seal life, higher
operational limits
Minimal power
consumption,
no heat generation,
extended seal life
Minimal power
consumption, no heat
generation, extended
seal life, simplified
support systems,
tolerates CW and
CWW rotation, plus
simplified installation
and minimized inventory
for double ended pumps
No wear, easy to install
and simple support
system, reliable —
simple barrier system
Reduced friction, allows
operation of single
seal close to Saturated
Vapor Pressure (SVP)
Reduced power
consumption, reduced
wear, extended MTBF
and reduced lifecycle/
operating costs
Low seal wear
for longer life
than conventional
seal technology,
lower barrier fluid
consumption than
standard plain
face seal
SEAL FACE TREATMENTS
Designed to overcome rigorous challenges, our comprehensive suite of seal face technologies combat
limited seal face lubrication that adversely affects reliability, cost and durability. Our engineers designed
these face treatments to extend rotating equipment life through advanced micro machined patterns and
features improving seal face lubrication that optimizes equipment performance. We deliver the right face
technology for the right application.
*John Crane finalized its purchase of the Industrial Division of Advanced Diamond Technologies (ADT) on April 17, 2019. ADT is a leader in the development
and application of diamond films for industrial and mechanical applications.
17 // Service and Technologies for Process Industries
Liquid Filtration Seal Gas Filtration Fuel Gas Filtration Simulation
Description Liquid filters are typically used on
all oil and water duties and can
be applied to almost any liquid
application. Duplex filters are
recommended to ensure adequate
filtration of the process flow while the
filter element is changed.
Almost every centrifugal compressor
uses dry gas seals to contain the
high-pressure gas, whether
it is on a high-pressure re-injection
duty or on a low-pressure pipeline.
Features include:
•	Coalescing stages to remove liquids
in the gas stream ensuring the gas
is suitably dry
•	Double block and bleed arrangement
Throughout the oil and gas and power
generation industries, natural gas
has become the preferred fuel for
providing motive power. Effective
filtration systems help ensure the
demands of modern engines are met
by providing clean, dry gas. Failure
to provide this can quickly cause
a reduction in efficiency or worse.
Indufil fuel gas filtration units are
individually tailored to maximize
reliability regardless of the
supply gas.
Fluid Dynamic Analysis
Seebach has extensive experience in
the simulation of fluid and media flow
characteristics. Utilizing the simulation
process we can optimize existing
systems or design new systems
optimized for specific applications.
Seebach is upgrading elements and
systems for classical fluids such as
gases and liquids, and also for non
classical fluids such as polymers
and resins.
Temperature -76° to 608°F/-60° to 320°C -320° to 608°F/-196° to 320°C -76° to 608°F/-60° to 320°C —
Pressure Up to 14,500 psig/1,000 barg Up to 8,700 psig/600 barg Up to 1,450 psig/100 barg —
Performance Down to 1 micron at 99.9% efficiency
(ß ≥ 1,000) tested per ISO 16889
Particle filtration down to sub-micron
level at 99,9% efficiency (ß 1000)
and liquid content down to 0.01 ppm,
tested in accordance to ISO 12500
Particle filtration down to sub-micron
level at 99,9% efficiency (ß 1000)
and liquid content down to 0.01 ppm,
tested in accordance to ISO 12500
Upgrade of filter performance (online
time, filtration quality)
Applications •	Lubrication fluids for
rotating equipment
•	Liquid fuels and injection water
for gas turbines
•	Compressors
•	Turbo expanders
•	Fuel conditioning for gas turbines •	Gas
•	Liquid and coalescer filtration
in all industries
Legacy
Brand Logos
FILTRATION TECHNOLOGIES
Our filtration solutions and technologies, built on the globally-renowned reputation of the Indufil
and Seebach brands, keep your operation running at peak performance and avoid the costly
effect of contamination.
The Indufil brand for equipment filtration systems and elements can extend the life and operational
predictability of your critical rotating equipment in seal gas, fuel gas and liquid fuel, and liquid
filtration applications.
Seebach filter elements and filter systems have been made in Germany since 1970. All Seebach
products use stainless steel, glass fiber and polymer filter media. We offer tailor-made designs with
precision manufacturing, that outperforms competitor products with longer lifetime and more efficient
performance. Our design offers continuous process optimization and innovation for challenging filtration
applications in polymer, mining, chemical, food and beverage, aerospace and pharmaceutical industries.
Service and Technologies for Process Industries // 18
Filter Elements/Discs Polymer Filtration Industrial Filtration Mining Filtration
Description Filter discs, candles and mesh packs
for replacement of existing filter parts
used in any application or process.
Seebach filter discs and filter candles
demonstrate improvements to all kind
of filter systems. All products are
exclusively designed and produced
at Seebach.
Used for liquid, gas and
coalescer filtration.
Used in all Industries, e.g., polymer,
pharmaceutical, chemical, food
and beverage
Replacement of all brands e.g., Pall,
Fuji, Purolator (Parker)
Design pleated, plain, optional
removal mesh pack of any shape
Filter media: Mesh, metal fibre fleece,
glass fibre, PE, PET and further
materials on request
Polymer melt filtration systems
remove solid and soft (so called
gel) particle contaminants during
the polymerization process and the
production of final products.
The polymer melt filters are designed
based on proprietary CFD analysis.
Seebach supports clients with
dimensioning and customizing new
filter systems and optimizing existing
systems with new filter candles or
filter discs.
Filter discs, candles and mesh packs
for replacement of existing filter
parts in screenchangers and large
area filters
Pharmaceutical
Hygienic and safe production
processes. Star-shaped CIP (clean
in place) element protects product
and environment and decreases
product loss.
Food and Beverage
Stainless steel filter elements
without dead zones enable
compliance to hygiene standards
and improve efficiency.
Aerospace
High demands on thermal, chemical
and mechanical resistance and quality
standards of operation
Chemicals
Purification of base chemicals, final
products and product mixtures, as
well as separation and recovery of
catalysts, auxiliaries or solid products
and powders
Underground mining machinery
are operated hydraulically whereby
filters remove contaminants from
the fluid circuit.
Filters in the high pressure water
hydraulic and fresh water circuits
need to be able to withstand high
differential pressures and often
include an automatic back-flush to
clean the filter elements.
Temperature Up to 1,472°F/800°C
(higher peaks allowed)
Up to 752°F/400°C
(higher on request)
Up to 1,472°F/800°C 32° to 176°F/0° to 80°C
Pressure Up to 7,250 psig/500 barg Up to 4,350 psig/300 barg Up to 13,054 psig/900 barg 6,100 psig/420 barg max
Performance Filter rating: 1μm, 2μm, 3μm, 5μm,
10μm, 15μm, 20μm, 30μm, 40μm
•	≥ 100 m² filtration surface
•	2 to 100 micron filter rating
•	≤150 barg differential pressure
Materials: Stainless steel, hastelloy,
titanium, special alloy, glass fiber, PE,
PET and further materials on request
•	Maximum flow of 5.000 lpm
•	Automatic back flush
•	Down to 10 micron
Applications •	Polymer filtration
•	Pharmaceutical
•	Chemicals
•	Food and beverage
•	Aerospace
•	Other industrial
•	Polymer: Pellets, powders, chips,
flakes such as PET, PC, PA, PBT,
PMMA, PE
•	Compounding, e.g., pellets
•	Polymer forming: Films,
sheets, casts
•	Recycling, e.g., PET
•	Food and beverage
•	Pharmaceutical
•	Fine chemicals: Purification,
granulation, coating, drying,
classification, milling and sieving,
false air and conveying
•	Underground coal mining
•	High pressure
•	Water filtration
•	Return cycles
•	Last chance filters
Legacy
Brand Logo
FILTRATION TECHNOLOGIES
19 // Service and Technologies for Process Industries
COUPLINGS
From safe, high speed and high torque capacity demands to proven, long and reliable life, we have
a coupling to suit. Our products come with safety features built in and are proven to accommodate
misalignment without loss of performance. Infinite life designs with no wearing parts that eliminate
the need for lubrication, reducing total cost of ownership.
T  M Series H Series C Series Z series A Series
Description T  M Series Metastream
couplings incorporate
stainless steel flexible
membranes, providing a
robust long-lasting design
that can handle large
amounts of torque while
accommodating equipment
misalignment. The coupling
is manufactured as a
cartridge unit making it
easy to install, providing
excellent inherent balance,
built-in anti-fly feature,
and meeting standards
API 610, ISO 13709, ISO
14691 and ATEX explosive
atmosphere requirements.
High-performance lightweight
Metastream H Series couplings
incorporate stainless steel flexible
membranes, providing a robust
long-lasting design that can
handle large amounts of torque
while accommodating equipment
misalignment. The coupling is
manufactured as a cartridge
unit making it easy to install,
providing excellent inherent
balance, meeting standards API
671, ISO 10441 and ATEX explosive
atmosphere requirements. It is
also available in reduced moment
versions that help increase
equipment life.
C Series rigid couplings
are used on vertical pumps
with no thrust bearing;
they include radial pilots to
insure repeatable concentric
installation, and external
adjustment holes to easily
set pump impeller lift.
Metastream Z Series
coupling combines the
performance features of an
M Series factory assembly
stainless steel pack with
an ultra-light composite
tube spacer which has
been designed for use in
the humid atmosphere of
cooling towers.
A Series elastomeric
couplings use a urethane
insert that is resistant to
most chemicals and oils,
allowing it to be safely
used on general industry
pumps. Replacement of the
insert can be done without
moving the customer’s
equipment, and the hub
teeth are designed to have
no metal-to-metal contact
so that a motor test can
be performed by simply
removing the insert.
Continuous
Torque
Up to 4,142,149 lbf in/
468,000 Nm
Up to 5,131,910 lbf in/ 579,828 Nm Thrust loads up to
352,000 lbf/1,565,774 N
Up to 26,470 lbf in/
2,991 Nm
Up to 185,865 lbf in/
21,000 Nm
Overload
Torque
Up to 8,284,298 lbf in/
936,000 Nm
Up to 8,724,251 lbf in/
985,708 Nm
— — —
Speed Limits Up to 25,500 rpm Up to 37,700 rpm — Up to 2,200 rpm Up to 9,600 rpm
Shaft
Diameters
Up to 21.5/580 mm Dependent on shaft length and
engagement type
Up to 10.5/302 mm Up to 5.0/130 mm Up to 7.5/213 mm
Applications •	API pumps
•	Compressors
Turbomachinery:
•	Compressors
•	Turbines
Vertical pumps Cooling towers General industry pumps
Legacy
Brand Logos
The coupling types above are available in various material and design options to meet your specific equipment needs;
please contact your local John Crane office to discuss.
Service and Technologies for Process Industries // 20
Services
Maintenance and Repair Services
To reduce unplanned maintenance and avoid unnecessary
replacement costs, John Crane Maintenance and Repair
Services oversees critical systems checks and plant
equipment maintenance, as well as engineered component
repair, removal and re-installation services. Assistance can
be provided during unplanned shutdowns to get equipment
back up and running quickly, or during planned maintenance
to optimize your process and achieve your shutdown window.
On-site Field Services
Our experienced field teams are ready to get your critical
equipment up and running. In specific geographies, John
Crane offers on-call, on-site service support for installation
and inspection, repair and troubleshooting of mechanical
seals and support systems, couplings and filtration systems.
Our global network of service experts are able to triage
and respond to customers’ most urgent needs. Services
delivered onsite or in high-tech repair centers enable you
to reduce costs and reduce downtime, while extending the
lifecycle of mission-critical rotating equipment.
Service Benefits
•	 Quick response to urgent needs
•	 Expert support for seal installation, repair
and troubleshooting
•	 Dedicated service engineers get mission-critical
equipment back up and running
•	 Trained technical workforce on-site
•	 Reduced health and safety risks
•	 Less downtime increases productivity and efficiency
•	 Reduced costs and extended life expectancy of equipment
Turbomachinery Services
We understand that application downtime is inevitable, but it
doesn’t have to be immobilizing. Decades of turbomachinery
experience enables John Crane to deliver services to your
exacting requirements; supporting your projects by:
•	 Cutting overheads
•	 Reducing delays
•	 Minimizing unforeseen CAPEX
You can rely on John Crane to provide rotating equipment
support whatever the role, size, or location of your plant;
while globally-located turbomachinery service centers
and 300+ engineers worldwide allow us to respond
quickly to failure investigation and technical issues —
anytime, anywhere.
Our Services
•	 Upgrade and retrofit – We can identify opportunities for
application improvement, even in competitor equipment.
Component upgrades, refurbishments and retrofits can
enhance turbomachinery reliability and efficiency, and our
turnkey solutions handle every aspect from initial review to
final connections — including ongoing support.
•	 Repair and test – Our test rigs allow full dynamic testing
under client-specific operating conditions in a wide range
of environments. Customers can witness real-time testing
data remotely, thereby speeding delivery and reducing
average lead times for returning repaired components.
Services and Training
21 // Service and Technologies for Process Industries
•	 Consultancy and resolution – Investment in rotating
equipment needs to be conserved, so we offer solutions
designed to bring your turbomachinery assets up to
new standards. Performance restoration is a resource
and cost-effective solution to extend the operating life of
mature assets.
•	 Project management – We can project manage complete
technology enhancements to improve specific aspects of
equipment performance. Our team of experts will evaluate
your equipment, diagnose and solve common operating
challenges to deliver: increased efficiency, equipment life
extension and emissions reduction.
•	 On-site services – Our Turbomachinery Services team
are available on a contract or as-needed basis.
Programmed and even reactive equipment health checks,
can uncover potential problems early on, providing
opportunities for corrective or preventative measures
that could help maximize uptime and limit the need for
unplanned maintenance.
Asset Management Solutions
John Crane Asset Management Solutions provides a
complete asset roadmap, ensuring maximum uptime
throughout the lifecycle of your mission critical equipment.
Utilizing condition monitoring and data analysis, we create
a condition based maintenance strategy that ensures
equipment is only serviced when necessary, maximizing
MTBR, saving valuable resources and reducing costs.
We are your reliability partner for operational excellence
and industrial compliance.
Our Asset Management strategy can help:
•	 Improve production performance
Reduction in service intervals means less interruption
to production, making meeting the demands of your
customer the key objective
•	 Reduce critical equipment repair cost and resource
Less time spent focusing maintenance teams on
unplanned downtime allowing accurate scheduling
to avoid failure
•	 Mitigate risk
Planning maintenance to avoid unplanned downtime
makes budget forecasting easier, allowing more focus
on corporate objectives
Performance Plus®
Performance Plus works to develop a strong reliability
partnership to mitigate against unplanned downtime of
mission critical equipment. We bring our global experience
to a local level, with our experts integrating seamlessly into
your facility to implement a tailored, data driven Managed
Reliability Program
Each program defines measurable performance targets and
customer benefits, assesses equipment reliability, evaluates
workforce skills and knowledge, analyzes failure root cause
and implements recommended strategies for improvement.
This structure means that John Crane is driven to implement
field services and improvements that:
•	 Reduce your total cost of ownership (TCO)
•	 Increase mean time between repair (MTBR)
•	 Release capital locked up in inventory
Our expert team allows you to focus on operational and
corporate excellence whilst ensuring equipment downtime
is kept to a minimum.
Service and Technologies for Process Industries // 22
Training
The safety, performance, and reliability of energy services 
and industrial process plants directly depend on proper
training. Led by seasoned engineers with real-world
experience, John Crane provides a wide range of combined
hands-on and classroom training courses for gas seals and
mechanical seals. Instructing on the correct procedures
for installing, operating and maintaining equipment
components, these comprehensive training courses give
end-user personnel, such as engineers, technicians,
operators and mechanics, the knowledge necessary to
optimize uptime by keeping their equipment running safely,
smoothly and reliably.
johncrane.com/services/training
YOUR NAME IS HOW WE MAKE OURS
©2019 John Crane | B-Product Guide/ENGjohncrane.com
Global Service Network
»	Over 200 facilities in more than 50 countries
»	Close proximity to customers’ operations
»	Local service and expert global support
NorthAmerica
United States of America
Tel:	1-847-967-2400
Europe
United Kingdom
Tel: 	44-1753-224000
Latin America
Brazil
Tel:	55-11-3371-2500
Middle East  Africa
United Arab Emirates
Tel:	971-481-27800
Asia Pacific
Singapore
Tel:	65-6518-1800
If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be
consulted prior to their selection and use. In the interest of continuous development, John Crane companies reserve the right to alter
designs and specifications without prior notice. It is dangerous to smoke while handling products made of PTFE. Old and new PTFE
products must not be incinerated. ISO 9001 and ISO 14001 Certified, details available on request.

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Service and Technologies for Process Industries

  • 1. Service and Technologies for Process Industries
  • 2. Our world-class rotating equipment technologies, paired with an unmatched breadth of applied engineering expertise, helps plants reduce maintenance costs, slash down time and improve reliability.  When it comes to keeping your rotational equipment running 24/7, John Crane’s comprehensive range of products has you covered.* Choose the application that meets your unique needs, including: » Advanced Duty Pump Seals.................................................................................... 2 • Split Seals • Hydrocarbon Seals • Metal Bellows • High Duty and Slurry Seals • Spiral-grooved, Gas-lubricated, Non-contacting Cartridge Seals » Gas Compression Solutions.................................................................................... 7 • Gas Seals • Separation Seals • Gas Panels » Vessel and Agitator Technologies........................................................................ 10 » General Rotating Equipment Applications.......................................................... 11 • Accessories • General Elastomer Seals • Light and Standard Cartridge Seals » Seal Support Systems for Pumps........................................................................ 14 • API/Engineered Wet Seal Support Systems • ANSI/DIN Pump Seal Support Systems » Seal Face Treatments........................................................................................... 16 » Filtration Technologies......................................................................................... 17 » Couplings............................................................................................................... 19 » Services.................................................................................................................. 20 » Training.................................................................................................................. 22 *Can’t find what you need? Contact your local sales representative for additional product options. ServiceandTechnologies forProcessIndustries
  • 3. Service and Technologies for Process Industries // 2 Split Seals Type 37FS/37FSB Type 3740/3740XL/3740D Description Type 37FS and 37FSB (balanced) fully split seals provide easy mounting and reduced maintenance downtime for sealing equipment. Type 37FS is recommended primarily for use in heavy duty equipment and equipment with vibration or axial run-out. Type 37FSB is recommended for higher pressure applications. Type 3740 Series is a fully split, outside-mounted, balanced, OD- pressurized, O-ring pusher seal designed for use on pumps, mixers, agitators and various other equipment. A fully split design allows installation or repair of the seal without disassembly of the equipment. The incorporation of preassembled rotating and stationary sub-assembly halves simplifies installation. Temperature Up to 180°F/82°C 3740/3740XL: Up to 250°F/121°C 3740D: Up to 275°F/135°C Pressure 37FS: Up to 80 psig/5.5 barg 37FSB: Up to 200 psig/14 barg 3740: Up to 300 psig/20.7 barg continuously, with pressure excursions up to 450 psig/31 barg 3740XL: Up to 200 psig/14 barg 3740D: Up to 80 psig/5.5 barg Speed Up to 1,800 rpm 3740/3740XL: 3,500 fpm/17.8 m·s-1 3740D: 400 fpm/2 m·s-1 Standard Materials Carbon, silicon carbide, alloy K-500, 316SS nitrile, ethylene propylene Carbon, silicon carbide, ceramic, 316SS, fluorocarbon, ethylene propylene Applications • Chemicals • Light slurries • Marine • Paper stock • Water and wastewater • Chemicals • Light slurries • Marine • Paper stock • Water and wastewater ADVANCED DUTY PUMP SEALS Split Seals Hydrocarbon Seals Metal Bellows High Duty and Slurry Seals Spiral-grooved, Gas-lubricated, Non-contacting Cartridge Seals A range of seals for mission-critical applications, designed to solve the application-specific challenges of each industry. From API 682 compliance for the oil and gas industries, using gas seal technology on our innovative pump gas seals to eliminate fugitive emissions, dealing with slurry in the mining and minerals processing industries, to the difficulties associated with maintenance on large pumps and rotating equipment — we have a solution.
  • 4. 3 // Service and Technologies for Process Industries ADVANCED DUTY PUMP SEALS Hydrocarbon Seals Type 1648/2648/3648 Type 8648VRS Type 8600 Description Type 1648, 2648 and 3648 are API 682, 4th edition qualified Family A seals for use in general petroleum services. These are dependable, engineered mechanical seals developed typically to control emissions of light hydrocarbons and VOCs to less than 1,000 ppm. Type 1648 is a single cartridge seal designed to provide low emissions/leakage for most refinery applications. Type 2648 is a dual unpressurized cartridge seal designed to provide additional safety for hazardous applications and those where the sealing environment needs to be controlled. Type 3648 is a dual pressurized cartridge seal designed for maximum containment of hazardous fluids and light hydrocarbons. The inboard seal is double balanced to provide a positive A seal with pressure from either direction. Type 8648VRS is a standardized non-pusher elastomer mechanical seal which uses unique secondary seal technology, designed specifically for difficult crude oil pipeline applications, with a focus on meeting the demanding requirements of pipeline pumping station duties. Type 8600 high duty seal range is available in single and dual arrangements for the most extreme pressures and speeds. Unique patented seal face design ensures stable and predictable operation across a wide pressure range, including resistance to high reverse pressure scenarios. Ideally suited for pipeline and injection duties. Can be supplied to international standards such as NACE MR-01-075. Temperature -40° to 500°F/-40° to 260°C -4° to 400°F/-20° to 204°C -40° to 300°F/-40° to 150°C Pressure Up to 1,000 psig/69 barg 1,450 psig/100 barg depending upon size and design Vacuum to 2,900 psig/200 barg Speed Up to 5,000 fpm/25 m·s-1 Up to 5,000 fpm/25 m·s-1 Up to 10,000 fpm/50 m·s-1 Applications • Petroleum services • API compliant • Crude oil pipeline • High pressure pipeline • Injection duties
  • 5. Service and Technologies for Process Industries // 4 ADVANCED DUTY PUMP SEALS Metal Bellows Type 285 Type 670/676/680 Type ECS® Type 2874NE Type 604HTC/609HTC Description Type 285 seal is the first non- contacting, specially designed welded metal bellows seal to be applied to the toughest cryogenic applications. Type 285’s compact design fits the most popular cryogenic pumps without modification: both site-based and road tanker pumps. It is available in various seal cartridge arrangements: flanged and left- or right-hand threaded. The design and construction material meet the industry safety requirements, allowing Type 285 to seal common industrial liquid gases including oxygen, nitrogen and argon. Robust low temperature edge-welded metal bellows seals. Available in various metallurgy including alloy C-276 in Type 670 for corrosive applications. Dry-running metal bellows seal used for emission containment and for safety/ back-up of the primary seal. Available in low and high temperature versions. It is supplied in the outboard position of a dual/tandem cartridge assembly. Non-contacting, non- elastomer dual gas seal for high temperature applications. API 682 qualified. Piping Plan 74 is used to supply an inert gas to the seal for zero emissions. The seal is pressure balanced to ensure full reverse pressure containment capability. Metal bellows technology with inert graphite stationary secondary seals. Type HTC high-temperature, corrosion-resistant, welded metal bellows seal is a unique advanced technology for reliably sealing fluids in harsh high temperature corrosive environments. It also provides superior face stability at elevated temperatures. Available with double-ply bellows for higher pressure applications. Temperature -320°F/-196°C to ambient -100° to 550°F/-75° to 290°C (depending on materials used) Low-temperature option: Up to 400°F/204°C High-temperature option: Up to 800°F/425°C -100° to 800°F/-75° to 425°C -100° to 800°F/-75° to 425°C Pressure Up to 100 psig/7 barg Vacuum to 360 psig/25 barg Dynamic containment (wet): Up to 300 psig/20.7 barg Static containment (wet and dry): Up to 450 psig/31 barg Dynamic containment (dry): Up to 15 psig/1 barg Vacuum to 232 psig/16 barg barrier pressure Dynamic: Vacuum to 300 psig/20.7 barg Static: 450 psig/31 barg Speed Up to 10,000 rpm Up to 5,000 fpm/25 m·s-1 Up to 5,000 fpm/25 m·s-1 1,450 to 3,600 rpm Type 604HTC: Up to 10,000 fpm/50 m·s-1 Type 609HTC: Up to 5,000 fpm/25 m·s-1 Applications Cryogenic liquified gases • Oil and gas • Chemical • General industry • Refrigeration compressor (Type 680 only) • Oil and gas • Chemical • Petrochemical • Oil and gas • Chemical • Petrochemical • Oil and gas • Chemical • Petrochemical
  • 6. 5 // Service and Technologies for Process Industries ADVANCED DUTY PUMP SEALS High Duty and Slurry Seals Type 5840 Type 5860 Type 5870 Description Type 5840 is a single cartridge seal that includes many of the advantages associated with heavy duty seal design assembled into a cost effective package for the volume requirements associated with general mineral processing duties. It is manufactured from materials resistant to abrasive and/or chemical attack, to provide long service life in hostile environments. The absence of dynamic secondary seals means that there is no shaft fretting or damage and no hang-up of primary seal faces. Type 5860 is a ruggedly constructed, OD- pressurized, single O-ring pusher slurry seal designed specifically for use in heavy duty slurry pumps, mixers and other rotating equipment for the mining and mineral industries where heavy ore slurries are processed. Replaceable, hard alloy assemblies are used for economical repair. Type 5870 is a single, balanced O-ring pusher cartridge designed for operation without a flush in paper stock and light duty slurry pumps, mixers and other rotating equipment. Temperature Without water quench: Up to 167°F/75°C With water quench: Up to 248°F/120°C Without water quench: -40° to 180°F/-40° to 82°C With water quench: -40° to 400°F/-40° to 204°C -40° to 300°F/-40° to 150°C Pressure Up to 305 psig/21 barg, subject to size Full vacuum to 435 psig/30 barg Full vacuum to 305 psig/21 barg Speed 3,000 fpm/15 m·s-1 4,000 fpm/20 m·s-1 2,200 fpm/11 m·s-1 Applications • General mining • Minerals processing • General and heavy duty mining • Minerals processing • General slurries • Paper stock
  • 7. Service and Technologies for Process Industries // 6 Spiral-grooved, Gas-lubricated, Non-contacting Cartridge Seals ADVANCED DUTY PUMP SEALS Type 2800 Type 2800E/2800EX Type 2800XP Type 2874 Description Type 2800 is for Maximum Achievable Control Technology (MACT) compliance in new and existing pumps. For high-reliability sealing of volatile fluids in chemical and petrochemical processes. Dual pressurized seal alternative for positive sealing of high-purity fluids without potential for product contamination. ANSI and DIN large bore seal chambers. Type 2800E is a state-of-the-art gas-lubricated, non-contacting, dual-pressurized seal cartridge for use in ANSI or DIN standard bore pumps or limited space applications. It provides zero emissions operation, extended seal life, reduced power consumption and elimination of wet seal lubrication system. Non- contacting, dry-running technology provides high-performance sealing of heat-sensitive or high-purity fluids. Type 2800EX is the solids- handling version of Type 2800E. Type 2800XP is a high pressure version of Type 2800, specifically designed to deliver stable and reliable performance where high barrier pressures are required. Type 2874 is a gas-lubricated dual seal that features both ID- and OD-pressurized faces in one factory assembled cartridge. Designed with outward pumping spiral grooves inboard to deal with dirty fluids and promote a liquid filled seal chamber to avoid de-watering conditions. Fits ANSI enlarged bore seal chambers but can be used in API seal chambers and adapted to a variety of constraints. Temperature -40° to 500°F/-40° to 260°C -40° to 500°F/-40° to 260°C -40°F to 500°F/-40°C to 260°C -30° to 500°F/-34° to 260°C Pressure Up to 305 psig/21 barg Vacuum to 232 psig/16 barg Up to 600 psig/41 barg Vacuum to 435 psig/30 barg Speed 1,450 to 3,600 rpm 1,450 to 3,600 rpm 1,000 to 3,600 rpm 1,450 to 3,600 rpm Applications • Chemical • Petrochemical • Refinery duties • Pharmaceutical • Food and beverage • Chemical • Petrochemical • Refinery duties • Pharmaceutical • Food and beverage • Chemical • Petrochemical • Oil • Pharmaceutical • Dirty fluids • Chemical • Petrochemical • Oil • Pharmaceutical
  • 8. 7 // Service and Technologies for Process Industries PRODUCT Aura® 100/180/220/120NS Description The expanding Aura range represents the future of John Crane gas seal solutions. Aura 120NS is the latest offering delivering the benefits of gas seal technology in a compact, narrow section design. Temperature Limits -58° to 392°F/-50° to 200°C Pressure Up to 3,190 psig/220 barg Speed Up to 27,500 fpm/140 m·s-1 Applications • Upstream oil and gas • Midstream oil and gas • Downstream oil and gas • Petrochemical • Power generation PRODUCT Type 28AT/28XP/28EXP Description The seal that changed an industry — the heritage Type 28 dry gas seal range from John Crane, with custom applications pushing the boundaries of what’s possible. Still fully supported around the globe. Temperature Limits -220° to 600°F/-140° to 315°C Pressure Up to 6,500 psig/450 barg across single stage Speed Up to 39,400 fpm/200 m·s-1 Applications • Upstream oil and gas • Midstream oil and gas • Downstream oil and gas • Petrochemical • Power generation Gas Seals GAS COMPRESSION SOLUTIONS Gas Seals Separation Seals Gas Panels Dry-running, non-contacting gas seals have been the industry standard since the early 1980s for turbomachinery. John Crane gas seals, separation seals and support, monitoring, control and conditioning systems — the heart of any reliable sealing solution — are constantly evolving to meet the needs of customers. The product portfolio is supported by unrivaled global service capability providing repair, retrofit, gas seal storage and reliability expertise, delivering total solutions throughout the product lifecycle.
  • 9. Service and Technologies for Process Industries // 8 GAS COMPRESSION SOLUTIONS PRODUCT Type 83 Type 93FR Description Type 83 is a contacting carbon bushing designed to isolate the bearing oil from the dry gas seal cartridge. Type 93FR is a non-contacting carbon bushing designed to protect dry gas seals from bearing oil ingress. Temperature Limits -20° to 400°F/-30° to 204°C -40° to 450°F/-40° to 230°C Operating Pressure Range 3 to 15 psig/0.2 to 1 barg — Maximum Separation Gas Operating Differential Pressure — 7.5 psig/0.5 barg Normal Separation Gas Supply Pressure 4 to 7.5 psig/0.3 to 0.5 barg — Recommended Separation Gas Operating Differential Pressure — 0.75 to 1.5 psig/0.05 to 0.1 barg Speed Up to 25,500 fpm/130 m·s-1 Up to 25,500 fpm/130 m·s-1 Applications For all turbomachinery applications For all turbomachinery applications Separation Seals
  • 10. 9 // Service and Technologies for Process Industries GAS COMPRESSION SOLUTIONS PRODUCT Gas Seal Support Systems (Turbomachinery) Description John Crane’s dry gas seal support systems are designed and manufactured for seal gas conditioning, controlled seal gas supply and performance monitoring of turbomachinery gas seals. John Crane’s product portfolio ranges from general industry gas panels to highly engineered API 692 compliant modular designs. John Crane systems can be supplied in compliance with international standards and specifications such as API 692, ASME, ATEX/CE/ PED, SQL, GOST, NEC and IEC. Gas Panels
  • 11. Service and Technologies for Process Industries // 10 Type 32 Series (Type 32, 32i, 32D, 32GL) Type CK Series (Type CK725, CK726, CK728, CK736, CK738) Type 5280 Series (Type 5280, 5281, 5282) Type 7800 Series (Type 7828, 7848) Description Type 32 is a single, contacting dry-running, O-ring pusher component seal designed for pharmaceutical and chemical processing mixer applications. As no lubrication equipment is required, Type 32 seals are highly economic solutions. Type 32i features a unique noise reduction technology and Type 32D can be used on ATEX cat. 1 equipment without additional monitoring devices. Type 32GL is designed for corrosive mixer applications, specifically those found on glass-lined mixers and feature a composite sleeve. A dual back-to-back version can also be supplied. Type CK Series vessel seals are dual cartridge seals for top entry vessel and agitator equipment. While their standard versions are compliant to vessel seal standard DIN 28138, adaptations to non- DIN equipment are possible on request. As required by DIN, type variants are available without or with integrated radial bearing, as well as those applicable to glass-lined equipment. Seal type CK725, CK726 and CK736 are compact units with unbalanced, liquid-lubricated seal faces for general duties. Contacting dry- running versions are available on request. Type CK728 and CK738 feature balanced faces for heavy duty conditions. Furthermore, both seal types are available as liquid-lubricated, contacting dry-running or non-contacting gas- lubricated design, the latter for high- purity applications in pharmaceutical industries. All CK seals are compliant with European ATEX legislation. The first choice for ultra-clean pharmaceutical and biotech applications, these seals meet Qualified Hygienic Design (QHD) requirements to enable the cleaning and sterilization of the product- wetted parts with the seal in place (CIP, SIP). Different versions of Type 5280 Series are suitable for different vessel materials: Type 5280 for steel, Type 5281 for glass-lined and Type 5282 for special alloy vessels. Each type is available as liquid-lubricated, contacting dry-running or non- contacting gas-lubricated versions for high-purity applications. The special inboard seal design allows the application on top, side and bottom entry vessels. All versions are suitable for operation in potentially explosive atmospheres (ATEX cat. 1–3). Type 7800 Series is a modular, dual- pressurized, back-to-back, O-ring pusher cartridge seal designed for mixer applications. Compact standard versions, including a bearing option, are available from 1 to 8 inches. Type 7848 is available as a liquid-lubricated or contacting dry-running version, whereas Type 7828 is a non-contacting gas- lubricated design for high-purity applications. Where reduced barrier gas consumption is desirable, Type 7828GD is a hybrid design that offers a combination of non-contacting dry-running seal faces inboard and contacting dry-running seal faces outboard. Temperature -40° to 300°F/-40° to 150°C -40° to 392°F/-40° to 200°C -40° to 392°F/-40° to 200°C -40° to 500°F/-40° to 260°C Pressure Vacuum up to 220 psig/15 barg Vacuum up to 360 psig/25 barg Vacuum up to 87 psig/6 barg Vacuum up to 290 psig/20 barg Speed Up to 400 fpm/2 m·s-1 Up to 400 fpm/2 m·s-1 Up to 400 fpm/2 m·s-1 Up to 400 fpm/2 m·s-1 Applications Mixer and agitators in: • Chemical • Pharmaceutical • Biotech • Food processing • Petrochemical • General industry Top entry mixer and agitators for DIN or non-DIN reaction vessels in: • Chemical and fine chemical • Pharmaceutical • Biotech • Food processing • Petrochemical • General industry Top, side or bottom entry mixer and agitators for high-purity applications in: • Pharmaceutical • Biotech • Fine chemical Mixer and agitators in: • Chemical • Pharmaceutical • Biotech • Food processing • Petrochemical • General industry VESSEL AND AGITATOR TECHNOLOGIES In industries like chemical, pharmaceutical, pulp and paper, and food and beverage, safeguarding and compliance with industry standards, avoiding contamination and efficiency are always top priorities. Our range of vessel and agitator seals optimize equipment performance, maintain product purity and conform to industry regulations, no matter where you are.
  • 12. 11 // Service and Technologies for Process Industries Accessories Packing Multiple Lip Seal (MLS) Bearing Isolators Rotating Applications Static/Valve Applications Description Low-cost, braided sealing solution that combines a variety of materials, including aramids, PTFE, and carbonaceous fibers and yarns for rotating pump and static valve applications. Economic engineered seal developed for low-speed, high-viscosity applications using fluoro elastomer lip seals. Non-contacting bearing protection designed to preserve bearing lubricants, exclude contaminants and debris, and eliminate shaft wear prolonging bearing life and reducing down time. Temperature Limits -400° to 850°F/ -240° to 455°C Oxidizing: -400° to 850°F/-240° to 455°C Non-oxidizing: -400° to 4,500°F/ -240° to 2,500°C In steam: Up to 1,200°F/649°C -200° to 325°F/-129° to 163°C -40° to 400°F/-40° to 204°C Pressure Limits Up to 500 psig/34 barg Up to 4,300 psig/296 barg Up to 150 psig/10 barg Up to 5 psig/0.34 barg Speed Limits Up to 4,000 fpm/20 m·s-1 Up to 900 fpm/4.5 m·s-1 Up to 15,000 fpm/76.2 m·s-1 pH pH: 0 to 14 — — Applications For many water-based applications such as: • Water and wastewater • Food and beverage • Mining • Pulp and paper • Chemical • Oil and gas • Power generation • General industry • Water and wastewater • Food and beverage • Mining • Chemical • General industry • Water and wastewater • Mining • Pulp and paper • Power generation • General industry GENERAL ROTATING EQUIPMENT APPLICATIONS Accessories General Elastomer Seals Light and Standard Cartridge Seals Our range of mechanical seals, packing and bearing isolators combines advanced, thoroughly proven technologies with extensive industry expertise to create a range of products characterized by innovative design concepts and outstanding manufacturing quality. Tried, tested and effective solutions for virtually any application that deliver robust performance, reduced installation times and lower maintenance costs.
  • 13. Service and Technologies for Process Industries // 12 GENERAL ROTATING EQUIPMENT APPLICATIONS Commercial OEM Seals Type 2100 Type 502 Type 1/1A/1B/2/2B Description Simple mechanical seals, including Type 6, 6A, 21 and 2106, designed to serve the high volume machinery market. Some are suitable for shafts with large misalignments and run-outs. This is an economic solution ideal for general purpose applications. A compact, single spring elastomer bellows. The unitized design makes it easy to fit. Design conforms to DIN 24960 and exists in three working lengths. Large flexibility makes it ideal for shafts with axial play and run-outs. Positive key drive protects bellows from torsional strain. Type 502 is a full convolution elastomeric bellows seal designed for confined spaces and limited gland depths. Self aligning feature compensates for excessive shaft end-play and run-out. These are multi-purpose non- pusher elastomer bellows seals for industrial applications. Designs are available in single, double and balanced arrangements. The bellows technology is available as a cartridge in Type 5611 seal range.  Incorporating a spring adapter creates a low profile, enabling it to fit small cross section stuffing boxes. Mechanical drive prevents shaft damage and eliminates overstressing of bellows. The seal head is self-aligning, automatically adjusting for abnormal shaft end- play run-out, primary ring wear and equipment tolerances. Non- clogging, single-coil spring is not affected by build-up of solids. Temperature Limits -40° to 350°F/-40° to 180°C -40° to 300°F/-40° to 150°C -40° to 400°F/-40° to 204°C Up to 400°F/204°C depending on elastomer Pressure Limits Up to 150 psig/10 barg Up to 290 psig/20 barg Up to 580 psig/40 barg • 1/1A/2: Up to 420 psig/29 barg • 1B/2B: Up to 1,200 psig/82 barg balanced version Speed Limits Up to 2,560 fpm/13 m·s-1 Up to 3,000 fpm/15 m·s-1 Up to 2,560 fpm/13 m·s-1 Up to 2,560 fpm/13 m·s-1 Applications For many water-based applications such as: • Wastewater treatment • Chemical • Food processing • Other general applications including: – Swimming pools – Sump pumps – Jet pumps For many water-based applications, such as: • Wastewater treatment • Pulp and paper • Food processing • Marine • General applications • Chemical processing • Food processing • Gas • Marine • Offshore • Paint and ink • Power generations • Pulp and paper • Wastewater • Water systems • Chemical processing • Food processing • Gas • Marine • Offshore • Paint and ink • Power generations • Pulp and paper • Wastewater • Water systems General Elastomer Seals
  • 14. 13 // Service and Technologies for Process Industries GENERAL ROTATING EQUIPMENT APPLICATIONS Type 4111 Type 4600 Series (Type 4610, 4620P) Type 5600 Series (Type 5610, 5610D, 5610Q, 5610V, 5610VQ, 5611, 5615, 5620, 5620D, 5620P, 5620VP, 5625) Type SB1/SBW/SB2 Description An entry level low-cost, general purpose cartridge-sealing solution for low-duty applications. Type 4111 uses proven sealing technologies and design features to provide reduced installation times and lower maintenance costs. The best-value, high-quality, easiest-to-fit O-ring cartridge seal for general industry applications. Hydraulically balanced with non- clogging wave spring. Available in single (Type 4610) or double (Type 4620P) arrangement for DIN pumps. Compact cartridge design with unique centralizing ring. Type 5600 is a series of universal cartridge seals. Designed to fit standard ANSI and DIN pumps, the product series utilizes a foundation of common adaptive hardware with interchangeable elastomer bellows, O-ring pusher and metal bellows seal heads in both single and dual arrangements. The modular cartridge design concept provides maximum flexibility in a product line which can be tailored to suit the application. Specially designed for demanding applications, these easy-to- install mechanical seal cartridges are available in single or dual arrangements. Suitable for various process fluids. The design accommodates high axial movement. Temperature Limits -40° to 225°F/-40° to 107°C 266°F/130°C -20° to 400°F/-30° to 204°C -4° to 350°F/-20° to 180°C Pressure Limits Up to 150 psig/10 barg Up to 220 psig/15 barg Up to 305 psig/21 barg Up to 220 psig/15 barg Speed Limits Up to 3,600 rpm Up to 3,600 rpm 1,800 to 3,600 rpm Up to 4,000 fpm/20 m·s-1 Applications For many water-based applications such as: • Water and wastewater • Food and beverage • Mining • General industry • Water treatment • Power generation • Chemical • Mining • Food processing • General purpose industry • Chemical • Petrochemical • Power and water • Pharmaceutical • Pulp and paper • Chemical • Power generation • Water and wastewater • General industry Light and Standard Cartridge Seals
  • 15. Service and Technologies for Process Industries // 14 PR 52/53A & PA 53B PL 54/55 PG 72/74 WCV/WCH Control Panel Type 2800 Description These reservoir-based seal support systems are designed for API Plan 52/53A and 53B applications to support unpressurized and pressurized dual seals. Circulation to buffer or barrier fluid is achieved with a pumping ring (or optional circulating pump). A range of heat exchangers can be packaged with this system. PL 54/55 lubrication systems provide a positive flow and pressure of pressurized or unpressurized barrier/ buffer fluid to dual seals. This seal support system type is typically preferred where flow and heat removal capacity exceeds that of API Plan 52 or 53 seal support systems. PG 72/74 systems are used to provide a clean, regulated gas supply to either a dual unpressurized or pressurized seal arrangement. A gas, typically nitrogen, is introduced in the area between the inner and outer seals, thus preventing fugitive emissions from escaping to the atmosphere. These water-cooled heat exchangers, either vertical or horizontal configurations, may be applied where water is readily available and may be packaged together with seal support systems when additional cooling is needed. Simple gas control panel suitable for all 2800/ 2874 seals. Temperature — — — — -40° to 500°F/-40° to 260°C Pressure — 3,000 psig/206 barg — — Up to 600 psig/41 barg Capacity PR 52/53A Reservoir sizes: 3 and 2 U.S. gal/12 and 20 l PA 53B Accumulator sizes: 2.5 to 15 U.S. gal/10 to 50 l 10, 20 or 30 U.S. gal 50, 80 or 120 l — — — Flow — 1.5 to 2.2 gpm/5.5 to 8 lpm — — — Standard Materials PR 52/53A Reservoirs: 316/L stainless steel PA 53B Accumulators: Cr. molybdenum — Panel: 304 stainless steel Piping: 316/L stainless steel Carbon steel Tubing/Piping: 316/L stainless steel — Applications • Oil and gas • Petrochemical • Oil and gas • Petrochemical • Oil and gas • Petrochemical • Oil and gas • Petrochemical • Chemical • Petrochemical • Oil • Pharmaceutical API/Engineered Wet Seal Support Systems SEAL SUPPORT SYSTEMS FOR PUMPS API/Engineered Wet Seal Support Systems ANSI/DIN Pump Seal Support Systems Create the optimum operating environment that will ensure outstanding seal performance and reliability. Our comprehensive range of engineered pressure reservoirs, gas seal control panels, heat exchangers and abrasive separators can be combined to produce the perfect seal support system for any application.
  • 16. 15 // Service and Technologies for Process Industries GR1/1C and GR2/2C Safeunit Ultima ABC Cyclone Separator Description These stainless steel vessels (without or with internal cooling coil) are designed for general industry applications and provide buffer/barrier fluid to a dual- seal arrangement. Safeunit Ultima is specially designed to control seal water flow and pressure in extreme conditions. This makes it ideal for the extreme applications found in pulp, paper and chemical industry processes, plus a wide variety of mining and general industrial uses. Air-cooled heat exchangers may be applied when water is not available, or required heat removal can be achieved with an air-cooled heat exchanger. Air-cooled heat exchangers are available in a range of finned tube designs, including electrically-driven air blast models. Cyclone separators (API Plan 31) are incorporated in the flush line from discharge of the pump. This separator does not require cleaning and is designed to remove solids, providing a clean flush stream back to seal chamber. Temperature — 212°F/100°C — Up to 600°F/315°C Pressure GR1/1C: 236 psig/16.3 barg GR2/2C: 435 psig/30 barg 90 to 150 psig/6 to 10 barg — Up to 3,000 psig/206 barg Capacity GR1/1C: 2.2 U.S. gal/8 l GR2/2C: 2 U.S. gal/7.5 l — — — Flow — 0.75 gpm/3 lpm — — Standard Materials 316/L stainless steel Level gauge: Aluminum body, Buna O-ring (GR1) weld pad, cs cover, stainless steel wetted parts (GR2) Tube and fittings: 316/L stainless steel Cooling coil: 316/L stainless steel (GR1C/2C only) — Tubing: 316/L stainless steel Tension wrap fins: 304 stainless steel Fan: galvanized steel or aluminum Base and frame: 304 stainless steel 316 stainless steel Applications • Chemical • Pharmaceutical • General industry • Chemical • Pharmaceutical • General industry • Pulp and paper • Mining • Chemical • Pharmaceutical • General industry • Chemical • Pharmaceutical • General industry where solids may be present ANSI/DIN Pump Seal Support Systems SEAL SUPPORT SYSTEMS FOR PUMPS
  • 17. Service and Technologies for Process Industries // 16 Hydropads Standard Spiral Groove for Gas Bidirectional Groove for Gas Dynamic Lift Up-Stream Pumping for Liquids Laserface John Crane Diamond™* Y Grooves WhatitDoes Enhance seal interface cooling, promoting lubrication in low- lubricity services Promotes hydrodynamic lift to minimize face generated heat and enhance lubricity in poor lubricity conditions Promotes hydrodynamic lift to minimize face generated heat and enhance lubricity in poor lubricity conditions Delivers dual- pressurized seal benefits without the support system complexity, isolating face lubrication and process fluid Provides active control of the sealing interface, augmenting face lubrication while minimizing frictional heat generation and leakage Improves the reliability of rotating equipment through diamond seal face coating to address intermittent dry running conditions Enhances fluid film formation in high speed applications WhereUsed Turbo and non-turbo compressors, process pumps, general process pumps in HPI/CPI processing viscous fluids that have difficulty generating fluid film Compressors, pumps and equipment pumping supercritical fluids such as CO2, ethane, ethylene and mixtures of these. Turbo and non-turbo compressors, process pumps, general process pumps in HPI/CPI Turbo and non-turbo compressors, process pumps, general process pumps in HPI/CPI Pulp and paper solids processing, high- pressure water injection pumps, process pumps and general process pumps in HPI/CPI Applications with a high-pressure temp margin close to boiling point where cooling flow is limited, such as hydrocarbons methane, ethane, propane, NGLs and non-hydrocarbon applications Electrostatic discharge (EDS) — typically associated with boiler feed applications, slurries and combi treatment plants Any compressors where spiral groove technology not used ProblemSolved Poor lubrication causing higher heat generation and friction leading to increased seal wear Friction caused by poor lubrication leads to premature seal wear causing a reduction in seal life Friction caused by poor lubrication leads to premature seal wear causing a reduction in seal life High heat generation, abrasion and barrier system complexities Poor lubrication leads to higher heat generation, causing increased friction in applications with volatile fluids or fluids close to their boiling point Intermittent dry running episodes, poor lubricating conditions and high abrasion rates leading to excessive leakage and water waste High-speed oil applications that experience high seal face leakage Benefits Minimized frictional heat generation and wear, extended PV capability over standard plain face seal, improved seal life, higher operational limits Minimal power consumption, no heat generation, extended seal life Minimal power consumption, no heat generation, extended seal life, simplified support systems, tolerates CW and CWW rotation, plus simplified installation and minimized inventory for double ended pumps No wear, easy to install and simple support system, reliable — simple barrier system Reduced friction, allows operation of single seal close to Saturated Vapor Pressure (SVP) Reduced power consumption, reduced wear, extended MTBF and reduced lifecycle/ operating costs Low seal wear for longer life than conventional seal technology, lower barrier fluid consumption than standard plain face seal SEAL FACE TREATMENTS Designed to overcome rigorous challenges, our comprehensive suite of seal face technologies combat limited seal face lubrication that adversely affects reliability, cost and durability. Our engineers designed these face treatments to extend rotating equipment life through advanced micro machined patterns and features improving seal face lubrication that optimizes equipment performance. We deliver the right face technology for the right application. *John Crane finalized its purchase of the Industrial Division of Advanced Diamond Technologies (ADT) on April 17, 2019. ADT is a leader in the development and application of diamond films for industrial and mechanical applications.
  • 18. 17 // Service and Technologies for Process Industries Liquid Filtration Seal Gas Filtration Fuel Gas Filtration Simulation Description Liquid filters are typically used on all oil and water duties and can be applied to almost any liquid application. Duplex filters are recommended to ensure adequate filtration of the process flow while the filter element is changed. Almost every centrifugal compressor uses dry gas seals to contain the high-pressure gas, whether it is on a high-pressure re-injection duty or on a low-pressure pipeline. Features include: • Coalescing stages to remove liquids in the gas stream ensuring the gas is suitably dry • Double block and bleed arrangement Throughout the oil and gas and power generation industries, natural gas has become the preferred fuel for providing motive power. Effective filtration systems help ensure the demands of modern engines are met by providing clean, dry gas. Failure to provide this can quickly cause a reduction in efficiency or worse. Indufil fuel gas filtration units are individually tailored to maximize reliability regardless of the supply gas. Fluid Dynamic Analysis Seebach has extensive experience in the simulation of fluid and media flow characteristics. Utilizing the simulation process we can optimize existing systems or design new systems optimized for specific applications. Seebach is upgrading elements and systems for classical fluids such as gases and liquids, and also for non classical fluids such as polymers and resins. Temperature -76° to 608°F/-60° to 320°C -320° to 608°F/-196° to 320°C -76° to 608°F/-60° to 320°C — Pressure Up to 14,500 psig/1,000 barg Up to 8,700 psig/600 barg Up to 1,450 psig/100 barg — Performance Down to 1 micron at 99.9% efficiency (ß ≥ 1,000) tested per ISO 16889 Particle filtration down to sub-micron level at 99,9% efficiency (ß 1000) and liquid content down to 0.01 ppm, tested in accordance to ISO 12500 Particle filtration down to sub-micron level at 99,9% efficiency (ß 1000) and liquid content down to 0.01 ppm, tested in accordance to ISO 12500 Upgrade of filter performance (online time, filtration quality) Applications • Lubrication fluids for rotating equipment • Liquid fuels and injection water for gas turbines • Compressors • Turbo expanders • Fuel conditioning for gas turbines • Gas • Liquid and coalescer filtration in all industries Legacy Brand Logos FILTRATION TECHNOLOGIES Our filtration solutions and technologies, built on the globally-renowned reputation of the Indufil and Seebach brands, keep your operation running at peak performance and avoid the costly effect of contamination. The Indufil brand for equipment filtration systems and elements can extend the life and operational predictability of your critical rotating equipment in seal gas, fuel gas and liquid fuel, and liquid filtration applications. Seebach filter elements and filter systems have been made in Germany since 1970. All Seebach products use stainless steel, glass fiber and polymer filter media. We offer tailor-made designs with precision manufacturing, that outperforms competitor products with longer lifetime and more efficient performance. Our design offers continuous process optimization and innovation for challenging filtration applications in polymer, mining, chemical, food and beverage, aerospace and pharmaceutical industries.
  • 19. Service and Technologies for Process Industries // 18 Filter Elements/Discs Polymer Filtration Industrial Filtration Mining Filtration Description Filter discs, candles and mesh packs for replacement of existing filter parts used in any application or process. Seebach filter discs and filter candles demonstrate improvements to all kind of filter systems. All products are exclusively designed and produced at Seebach. Used for liquid, gas and coalescer filtration. Used in all Industries, e.g., polymer, pharmaceutical, chemical, food and beverage Replacement of all brands e.g., Pall, Fuji, Purolator (Parker) Design pleated, plain, optional removal mesh pack of any shape Filter media: Mesh, metal fibre fleece, glass fibre, PE, PET and further materials on request Polymer melt filtration systems remove solid and soft (so called gel) particle contaminants during the polymerization process and the production of final products. The polymer melt filters are designed based on proprietary CFD analysis. Seebach supports clients with dimensioning and customizing new filter systems and optimizing existing systems with new filter candles or filter discs. Filter discs, candles and mesh packs for replacement of existing filter parts in screenchangers and large area filters Pharmaceutical Hygienic and safe production processes. Star-shaped CIP (clean in place) element protects product and environment and decreases product loss. Food and Beverage Stainless steel filter elements without dead zones enable compliance to hygiene standards and improve efficiency. Aerospace High demands on thermal, chemical and mechanical resistance and quality standards of operation Chemicals Purification of base chemicals, final products and product mixtures, as well as separation and recovery of catalysts, auxiliaries or solid products and powders Underground mining machinery are operated hydraulically whereby filters remove contaminants from the fluid circuit. Filters in the high pressure water hydraulic and fresh water circuits need to be able to withstand high differential pressures and often include an automatic back-flush to clean the filter elements. Temperature Up to 1,472°F/800°C (higher peaks allowed) Up to 752°F/400°C (higher on request) Up to 1,472°F/800°C 32° to 176°F/0° to 80°C Pressure Up to 7,250 psig/500 barg Up to 4,350 psig/300 barg Up to 13,054 psig/900 barg 6,100 psig/420 barg max Performance Filter rating: 1μm, 2μm, 3μm, 5μm, 10μm, 15μm, 20μm, 30μm, 40μm • ≥ 100 m² filtration surface • 2 to 100 micron filter rating • ≤150 barg differential pressure Materials: Stainless steel, hastelloy, titanium, special alloy, glass fiber, PE, PET and further materials on request • Maximum flow of 5.000 lpm • Automatic back flush • Down to 10 micron Applications • Polymer filtration • Pharmaceutical • Chemicals • Food and beverage • Aerospace • Other industrial • Polymer: Pellets, powders, chips, flakes such as PET, PC, PA, PBT, PMMA, PE • Compounding, e.g., pellets • Polymer forming: Films, sheets, casts • Recycling, e.g., PET • Food and beverage • Pharmaceutical • Fine chemicals: Purification, granulation, coating, drying, classification, milling and sieving, false air and conveying • Underground coal mining • High pressure • Water filtration • Return cycles • Last chance filters Legacy Brand Logo FILTRATION TECHNOLOGIES
  • 20. 19 // Service and Technologies for Process Industries COUPLINGS From safe, high speed and high torque capacity demands to proven, long and reliable life, we have a coupling to suit. Our products come with safety features built in and are proven to accommodate misalignment without loss of performance. Infinite life designs with no wearing parts that eliminate the need for lubrication, reducing total cost of ownership. T M Series H Series C Series Z series A Series Description T M Series Metastream couplings incorporate stainless steel flexible membranes, providing a robust long-lasting design that can handle large amounts of torque while accommodating equipment misalignment. The coupling is manufactured as a cartridge unit making it easy to install, providing excellent inherent balance, built-in anti-fly feature, and meeting standards API 610, ISO 13709, ISO 14691 and ATEX explosive atmosphere requirements. High-performance lightweight Metastream H Series couplings incorporate stainless steel flexible membranes, providing a robust long-lasting design that can handle large amounts of torque while accommodating equipment misalignment. The coupling is manufactured as a cartridge unit making it easy to install, providing excellent inherent balance, meeting standards API 671, ISO 10441 and ATEX explosive atmosphere requirements. It is also available in reduced moment versions that help increase equipment life. C Series rigid couplings are used on vertical pumps with no thrust bearing; they include radial pilots to insure repeatable concentric installation, and external adjustment holes to easily set pump impeller lift. Metastream Z Series coupling combines the performance features of an M Series factory assembly stainless steel pack with an ultra-light composite tube spacer which has been designed for use in the humid atmosphere of cooling towers. A Series elastomeric couplings use a urethane insert that is resistant to most chemicals and oils, allowing it to be safely used on general industry pumps. Replacement of the insert can be done without moving the customer’s equipment, and the hub teeth are designed to have no metal-to-metal contact so that a motor test can be performed by simply removing the insert. Continuous Torque Up to 4,142,149 lbf in/ 468,000 Nm Up to 5,131,910 lbf in/ 579,828 Nm Thrust loads up to 352,000 lbf/1,565,774 N Up to 26,470 lbf in/ 2,991 Nm Up to 185,865 lbf in/ 21,000 Nm Overload Torque Up to 8,284,298 lbf in/ 936,000 Nm Up to 8,724,251 lbf in/ 985,708 Nm — — — Speed Limits Up to 25,500 rpm Up to 37,700 rpm — Up to 2,200 rpm Up to 9,600 rpm Shaft Diameters Up to 21.5/580 mm Dependent on shaft length and engagement type Up to 10.5/302 mm Up to 5.0/130 mm Up to 7.5/213 mm Applications • API pumps • Compressors Turbomachinery: • Compressors • Turbines Vertical pumps Cooling towers General industry pumps Legacy Brand Logos The coupling types above are available in various material and design options to meet your specific equipment needs; please contact your local John Crane office to discuss.
  • 21. Service and Technologies for Process Industries // 20 Services Maintenance and Repair Services To reduce unplanned maintenance and avoid unnecessary replacement costs, John Crane Maintenance and Repair Services oversees critical systems checks and plant equipment maintenance, as well as engineered component repair, removal and re-installation services. Assistance can be provided during unplanned shutdowns to get equipment back up and running quickly, or during planned maintenance to optimize your process and achieve your shutdown window. On-site Field Services Our experienced field teams are ready to get your critical equipment up and running. In specific geographies, John Crane offers on-call, on-site service support for installation and inspection, repair and troubleshooting of mechanical seals and support systems, couplings and filtration systems. Our global network of service experts are able to triage and respond to customers’ most urgent needs. Services delivered onsite or in high-tech repair centers enable you to reduce costs and reduce downtime, while extending the lifecycle of mission-critical rotating equipment. Service Benefits • Quick response to urgent needs • Expert support for seal installation, repair and troubleshooting • Dedicated service engineers get mission-critical equipment back up and running • Trained technical workforce on-site • Reduced health and safety risks • Less downtime increases productivity and efficiency • Reduced costs and extended life expectancy of equipment Turbomachinery Services We understand that application downtime is inevitable, but it doesn’t have to be immobilizing. Decades of turbomachinery experience enables John Crane to deliver services to your exacting requirements; supporting your projects by: • Cutting overheads • Reducing delays • Minimizing unforeseen CAPEX You can rely on John Crane to provide rotating equipment support whatever the role, size, or location of your plant; while globally-located turbomachinery service centers and 300+ engineers worldwide allow us to respond quickly to failure investigation and technical issues — anytime, anywhere. Our Services • Upgrade and retrofit – We can identify opportunities for application improvement, even in competitor equipment. Component upgrades, refurbishments and retrofits can enhance turbomachinery reliability and efficiency, and our turnkey solutions handle every aspect from initial review to final connections — including ongoing support. • Repair and test – Our test rigs allow full dynamic testing under client-specific operating conditions in a wide range of environments. Customers can witness real-time testing data remotely, thereby speeding delivery and reducing average lead times for returning repaired components. Services and Training
  • 22. 21 // Service and Technologies for Process Industries • Consultancy and resolution – Investment in rotating equipment needs to be conserved, so we offer solutions designed to bring your turbomachinery assets up to new standards. Performance restoration is a resource and cost-effective solution to extend the operating life of mature assets. • Project management – We can project manage complete technology enhancements to improve specific aspects of equipment performance. Our team of experts will evaluate your equipment, diagnose and solve common operating challenges to deliver: increased efficiency, equipment life extension and emissions reduction. • On-site services – Our Turbomachinery Services team are available on a contract or as-needed basis. Programmed and even reactive equipment health checks, can uncover potential problems early on, providing opportunities for corrective or preventative measures that could help maximize uptime and limit the need for unplanned maintenance. Asset Management Solutions John Crane Asset Management Solutions provides a complete asset roadmap, ensuring maximum uptime throughout the lifecycle of your mission critical equipment. Utilizing condition monitoring and data analysis, we create a condition based maintenance strategy that ensures equipment is only serviced when necessary, maximizing MTBR, saving valuable resources and reducing costs. We are your reliability partner for operational excellence and industrial compliance. Our Asset Management strategy can help: • Improve production performance Reduction in service intervals means less interruption to production, making meeting the demands of your customer the key objective • Reduce critical equipment repair cost and resource Less time spent focusing maintenance teams on unplanned downtime allowing accurate scheduling to avoid failure • Mitigate risk Planning maintenance to avoid unplanned downtime makes budget forecasting easier, allowing more focus on corporate objectives Performance Plus® Performance Plus works to develop a strong reliability partnership to mitigate against unplanned downtime of mission critical equipment. We bring our global experience to a local level, with our experts integrating seamlessly into your facility to implement a tailored, data driven Managed Reliability Program Each program defines measurable performance targets and customer benefits, assesses equipment reliability, evaluates workforce skills and knowledge, analyzes failure root cause and implements recommended strategies for improvement. This structure means that John Crane is driven to implement field services and improvements that: • Reduce your total cost of ownership (TCO) • Increase mean time between repair (MTBR) • Release capital locked up in inventory Our expert team allows you to focus on operational and corporate excellence whilst ensuring equipment downtime is kept to a minimum.
  • 23. Service and Technologies for Process Industries // 22 Training The safety, performance, and reliability of energy services  and industrial process plants directly depend on proper training. Led by seasoned engineers with real-world experience, John Crane provides a wide range of combined hands-on and classroom training courses for gas seals and mechanical seals. Instructing on the correct procedures for installing, operating and maintaining equipment components, these comprehensive training courses give end-user personnel, such as engineers, technicians, operators and mechanics, the knowledge necessary to optimize uptime by keeping their equipment running safely, smoothly and reliably. johncrane.com/services/training
  • 24. YOUR NAME IS HOW WE MAKE OURS ©2019 John Crane | B-Product Guide/ENGjohncrane.com Global Service Network » Over 200 facilities in more than 50 countries » Close proximity to customers’ operations » Local service and expert global support NorthAmerica United States of America Tel: 1-847-967-2400 Europe United Kingdom Tel: 44-1753-224000 Latin America Brazil Tel: 55-11-3371-2500 Middle East Africa United Arab Emirates Tel: 971-481-27800 Asia Pacific Singapore Tel: 65-6518-1800 If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior to their selection and use. In the interest of continuous development, John Crane companies reserve the right to alter designs and specifications without prior notice. It is dangerous to smoke while handling products made of PTFE. Old and new PTFE products must not be incinerated. ISO 9001 and ISO 14001 Certified, details available on request.