Siemens micro master 440 quick-start-guide

Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
Quick Start Guide 1
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Issue 08/03
2 Quick Start Guide MICROMASTER 440
6SE6400-5GA00-0BP0
Getting Started Guide
Is for quick commissioning with SDP and BOP.
Part Number 6SE6400-5AD00-1AP0
Start-Up Guide
Gives basic information necessary for mechanical installation, quick commissioning,
Analog and Digital I/O settings, common applications with examples and
troubleshooting – specific for the MICROMASTER 440
Part Number 6SE6400-5GA00-0BP0
Operating Instructions
Gives information about features of the
MICROMASTER 440, Installation, Commissioning,
Control modes, System Parameter structure,
Troubleshooting, Specifications and available options
of the MICROMASTER 440.
Part Number 6SE6400-5AW00-0BP0
Parameter List
The Parameter List contains the description of all
Parameters structured in functional order and a
detailed description. The Parameter list also includes
a series of function plans.
Part Number 6SE6400-5BB00-0BP0
Catalogs
In the catalog you will find all the necessary
information to select an appropriate inverter, as well
as filters, chokes, operator panels and
communication options.
Part Number E86086-K5151-A121-A3-7600
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
Quick Start Guide 3
MICROMASTER 440
1/6 HP – 350 HP
Quick Start Guide
User Documentation
Valid for Issue 05/04
Inverter Type Software Version
MICROMASTER 440 2.0x
1/6 HP – 350 HP
Mechanical Installation 1
Wiring Guidelines /
Electrical Installation
2
50Hz / 60Hz Switch 3
Control Wiring
Information
4
Parameter Settings 5
Troubleshooting 6
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Issue 08/03
6SE6400-5GA00-0BP0
IMPORTANT NOTICE
All MM440s are UL approved
UL listing can be determined by examining the inverter’s Rating Label.
For UL listed products the following UL mark is used:
Operation with 1-ph 230V AC line
With the SW 2.08 and higher it is possible to supply the inverter 3 AC 200 V- 240V also
by an single-phase 230V line. The following restrictions have to be considered:
- The devices can only operate with maximum 50% of the rated output current (VT).
- The resulting output current is also possible in CT-operation.
- An overload capability is not possible in both duty types.
- In both of these cases, there is no longer an overload capability available. If the output
current exceeds this limit, the drive unit shuts down,depending on the magnitude of the
output current, in seconds with Fault "F0020" (phase failure).
When utilizing the 50 % limit of the VT output current, the following input voltage range
should be maintained:
For Frame Sizes D and E: 230 V +15% -5%
For Frame Size F: 230 V +15% -10%
Further information can be obtained from Internet
website:
http://www.siemens.de/micromaster
Approved Siemens Quality for Software and Training
is to DIN ISO 9001, Reg. No. 2160-01
The reproduction, transmission or use of this document,
or its contents is not permitted unless authorized in
writing. Offenders will be liable for damages. All rights
including rights created by patent grant or registration of a
utility model or design are reserved.
© Siemens AG 2001, 2002, 2003. All Rights Reserved.
MICROMASTER® is a registered trademark of Siemens
Other functions not described in this document may be
available. However, this fact shall not constitute an
obligation to supply such functions with a new control, or
when servicing.
We have checked that the contents of this document
correspond to the hardware and software described.
There may be discrepancies nevertheless, and no
guarantee can be given that they are completely identical.
The information contained in this document is reviewed
regularly and any necessary changes will be included in
the next edition. We welcome suggestions for
improvement.
Siemens handbooks are printed on chlorine-free paper
that has been produced from managed sustainable
forests. No solvents have been used in the printing or
binding process.
Document subject to change without prior notice.
User Documentation
WARNING
Before installing and commissioning the inverter, you must read all safety
instructions and warnings carefully including all the warning labels attached to the
equipment. Make sure that the warning labels are kept in a legible condition and
replace missing or damaged labels.
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
Quick Start Guide 5
Definitions and Warnings
DANGER
indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury
CAUTION
used with the safety alert symbol indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
CAUTION
used without safety alert symbol indicates a potentially hazardous situation which,
if not avoided, may result in a property damage.
NOTICE
indicates a potential situation which, if not avoided, may result in an undesirable
result or state.
NOTE
For the purpose of this documentation, "NOTE" indicates important information
relating to the product or highlights part of the documentation for special attention.
Qualified personnel
For the purpose of this Instruction Manual and product labels, a "Qualified person"
is someone who is familiar with the installation, mounting, start-up and operation
of the equipment and the hazards involved.
He or she must have the following qualifications:
1. Trained and authorized to energize, de-energize, clear, ground and tag
circuits and equipment in accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance
with established safety procedures.
1. 3. Trained in rendering first aid.
PE – Protective Earth uses circuit protective conductors sized for short circuits
where the voltage will not rise in excess of 50 Volts. This connection is normally
used to ground the inverter.
Is the ground connection where the reference voltage can be the same as the
Earth voltage. This connection is normally used to ground the motor.
Use for intended purpose only
The equipment may be used only for the application stated in the manual and only
in conjunction with devices and components recommended and authorized by
Siemens.
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Issue 08/03
6SE6400-5GA00-0BP0
Safety Instructions
The following Warnings, Cautions and Notes are provided for your safety and as a means of
preventing damage to the product or components in the machines connected. This section
lists Warnings, Cautions and Notes, which apply generally when handling MICROMASTER
440 Inverters, classified as General, Transport & Storage, Commissioning, Operation,
Repair and Dismantling & Disposal.
Specific Warnings, Cautions and Notes that apply to particular activities are listed at the
beginning of the relevant chapters and are repeated or supplemented at critical points
throughout these sections.
Please read the information carefully, since it is provided for your personal safety and
will also help prolong the service life of your MICROMASTER 440 Inverter and the
equipment you connect to it.
General
WARNING
• This equipment contains dangerous voltages and controls potentially dangerous rotating
mechanical parts. Non-compliance with Warnings or failure to follow the instructions
contained in this manual can result in loss of life, severe personal injury or serious
damage to property.
• Only suitable qualified personnel should work on this equipment, and only after
becoming familiar with all safety notices, installation, operation and maintenance
procedures contained in this manual. The successful and safe operation of this
equipment is dependent upon its proper handling, installation, operation and
maintenance.
• Risk of electric shock. The DC link capacitors remain charged for five minutes after
power has been removed. It is not permissible to open the equipment until 5
minutes after the power has been removed.
• The following terminals can carry dangerous voltages even if the inverter is inoperative:
The power supply L/L1, N/L2, L3 resp. U1/L1, V1/L2, W1/L3 the motor terminals U, V,
W resp. U2/T1, V2/T2, W2/T3 and depending on the frame size the terminals DC+/B+,
DC-, B-, DC/R+ resp. C/L+, D/L-
• HP ratings are based on the Siemens 1LA motors and are given for guidance
only; they do not necessarily comply with UL or NEMA HP ratings.
CAUTION
• Children and the general public must be prevented from accessing or approaching the
equipment!
• This equipment may only be used for the purpose specified by the manufacturer.
Unauthorized modifications and the use of spare parts and accessories that are not sold
or recommended by the manufacturer of the equipment can cause fires, electric shocks
and injuries.
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
Quick Start Guide 7
NOTICE
• Keep these operating instructions within easy reach of the equipment and make them
available to all users
• Whenever measuring or testing has to be performed on live equipment, the regulations
of Safety Code BGV A2 must be observed, in particular §8 “Permissible Deviations
when Working on Live Parts”. Suitable electronic tools should be used.
• Before installing and commissioning, please read these safety instructions and warnings
carefully and all the warning labels attached to the equipment. Make sure that the
warning labels are kept in a legible condition and replace missing or damaged labels.
Transport & Storage
WARNING
Correct transport, storage, erection and mounting, as well as careful operation and
maintenance are essential for proper and safe operation of the equipment.
CAUTION
Protect the inverter against physical shocks and vibration during transport and storage. Also
be sure to protect it against water (rainfall) and excessive temperatures (see Table 4-1).
Commissioning
• WARNING
• Work on the device/system by unqualified personnel or failure to comply with warnings
can result in severe personal injury or serious damage to material. Only suitably
qualified personnel trained in the setup, installation, commissioning and operation of the
product should carry out work on the device/system.
• Only permanently-wired input power connections are allowed. This equipment must be
grounded (IEC 536 Class 1, NEC and other applicable standards).
• Only type B ELCBs should be used with Frame Size A to Frame Size F. Machines with
a three phase power supply, fitted with EMC filters, must not be connected to a supply
via an ELCB (Earth Leakage Circuit-Breaker - see DIN VDE 0160, section 5.5.2 and
EN50178 section 5.2.11.1).
• The following terminals can carry dangerous voltages even if the inverter is inoperative:
• The power supply L/L1, N/L2, L3 resp. U1/L1, V1/L2, W1/L3. the motor terminals U, V,
W resp. U2/T1, V2/T2, W2/T3. and depending on the frame size the terminals DC+/B+,
DC-, B-, DC/R+ resp. C/L+, D/L-
• This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204,
9.2.5.4)
CAUTION
The connection of power, motor and control cables to the inverter must be carried out as
shown in Figure 2-6 Motor and Power Connections on page 21, to prevent inductive and
capacitive interference from affecting the correct functioning of the inverter.
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6SE6400-5GA00-0BP0
Operation
WARNING
• MICROMASTERS operate at high voltages.
• When operating electrical devices, it is impossible to avoid applying hazardous voltages
to certain parts of the equipment.
• Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must remain
operative in all operating modes of the control equipment. Any disengagement of the
Emergency Stop facility must not lead to uncontrolled or undefined restart. Certain
parameter settings may cause the inverter to restart automatically after an input power
failure (e.g. automatic restart).
• Wherever faults occurring in the control equipment can lead to substantial material
damage or even grievous bodily injury (i.e. potentially dangerous faults), additional
external precautions must be taken or facilities provided to ensure or enforce safe
operation, even when a fault occurs (e.g. independent limit switches, mechanical
interlocks, etc.).
• Motor parameters must be accurately configured for motor overload protection to
operate correctly.
• This equipment is capable of providing internal motor overload protection in accordance
with UL508C section 42. Refer to P0610 and P0335, i2t is ON by default. Motor overload
protection can also be provided using an external PTC (disabled by default P0601).
• This equipment is suitable for use in a circuit capable of delivering not more than 10,000
symmetrical amperes (rms), for a maximum voltage of 230V / 460V / 575V when
protected by an H, K, or J type fuse, a circuit breaker or self-protected combination
motor controller. The devices listed in this manual are provided to serve as a guide.
Other devices which meet the requirements of the NEC (such as fuses, circuit breakers
or combination motor controllers) with similar trip characteristics may be used in order to
meet local or national electrical codes .
• This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204,
9.2.5.4)
Repair
WARNING
• Repairs on equipment may only be carried out by Siemens Service Centers.
• Any defective parts or components must be replaced using parts contained in the
relevant spare parts list.
• Disconnect the power supply before opening the equipment for access
Dismantling & Disposal
CAUTION
• The inverter’s packaging is re-usable. Retain the packaging for future use.
• Easy-to-release screw and snap connectors allow you to break the unit down into its
component parts. You can then re-cycle these component parts, dispose of them in
accordance with local requirements or return them to the manufacturer.
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
Quick Start Guide 9
Table of Contents
1 Mechanical Installation .......................................................................................... 11
1.1 Drilling Patterns and Dimensions....................................................................... 11
1.2 Environment, Heat Loss and Air Flow ............................................................... 14
2 Wiring Guidelines / Electrical Installation ............................................................ 17
2.1 Power Terminal Layouts.................................................................................... 17
2.2 Adaptation of Fan Voltage (Only Frame Size FX and GX) ................................ 20
2.3 Motor and Power Connections .......................................................................... 21
2.4 Recommended Power Supplies for 3ph Connection ......................................... 22
2.5 Removal of Y Capacitor..................................................................................... 23
2.6 Wiring Diagrams for Motors............................................................................... 24
2.7 When to Use Line Reactors (Input Chokes) ...................................................... 25
2.8 When to Use Load Reactors (Output Chokes) .................................................. 25
2.9 Fuses, Circuit Breakers, Line Reactors, Output Reactors ................................. 26
2.10 Power Cable Dimensions .................................................................................. 29
3 50Hz / 60Hz Switch ................................................................................................. 33
3.1 How to Remove I/O Card to Get At Switches .................................................... 34
4 Control Wiring......................................................................................................... 37
4.1 Control Block Diagram,...................................................................................... 37
4.2 Control Wiring Examples ................................................................................... 38
5 Setting Parameters................................................................................................. 43
5.1 Introduction to Basic Operator Panel (BOP)...................................................... 43
5.2 Factory Reset .................................................................................................... 44
5.3 Commissioning an MM440 ................................................................................ 44
5.4 Reading Motor Name Plates ............................................................................. 45
5.5 Level 3 Quick Commissioning ........................................................................... 46
5.6 Checking Direction of Motor Rotation................................................................ 52
5.7 Parameter Filter Function .................................................................................. 52
5.8 Setting up Inputs and Outputs, .......................................................................... 53
5.9 Other Commonly Used Features....................................................................... 60
6 Troubleshooting ..................................................................................................... 62
6.1 Troubleshooting Using the Status Display Panel (SDP).................................... 62
6.2 Faults and Alarms (Warnings) ........................................................................... 64
6.3 Where to Get Additional Technical Information ................................................. 67
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6SE6400-5GA00-0BP0
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
Quick Start Guide 11
1 Mechanical Installation
1.1 Drilling Patterns and Dimensions
Frame Size A - Frame Size C
Figure 1-1 Drilling Pattern & Dimensions Frame Size A - Frame Size C
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6SE6400-5GA00-0BP0
Frame Size E – Frame Size F
Figure 1-2 Drilling Pattern & Dimensions Frame Size E - Frame Size F
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
Frame Size FX – Frame Size GX
Figure 1-3 Drilling Pattern & Dimensions Frame Size FX - Frame Size GX
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6SE6400-5GA00-0BP0
1.2 Environment, Heat Loss and Air Flow
These figures should be used when mounting MICROMASTER 440s into enclosures.
Figures shown are for unfiltered units. You can assume that the filtered versions of these drives
(where available) have similar figures.
Drive Part
Number.
Heat
Loss (W)
Clearance Required
Above Drive – Inches
(mm)
Clearance Required
Below Drive – Inches
(mm)
Air Flow -
CFM (m3
/min)
1ph 230V Input
6SE6440-2UC11-2AA1 5 4” (100mm) 4” (100mm) 10.2 (0.29)
6SE6440-2UC12-5AA1 10 4” (100mm) 4” (100mm) 10.2 (0.29)
6SE6440-2UC13-7AA1 15 4” (100mm) 4” (100mm) 10.2 (0.29)
6SE6440-2UC15-5AA1 22 4” (100mm) 4” (100mm) 10.2 (0.29)
6SE6440-2UC17-5AA1 30 4” (100mm) 4” (100mm) 10.2 (0.29)
6SE6440-2UC21-1BA1 39 4” (100mm) 4” (100mm) 51 (1.44)
6SE6440-2UC21-5BA1 53 4” (100mm) 4” (100mm) 51 (1.44)
6SE6440-2UC22-2BA1 77 4” (100mm) 4” (100mm) 51 (1.44)
6SE6440-2UC23-0CA1 90 4” (100mm) 4” (100mm) 116 (3.28)
3ph 230V Input
6SE6440-2UC11-2AA1 5 4” (100mm) 4” (100mm) 10.2 (0.29)
6SE6440-2UC12-5AA1 10 4” (100mm) 4” (100mm) 10.2 (0.29)
6SE6440-2UC13-7AA1 15 4” (100mm) 4” (100mm) 10.2 (0.29)
6SE6440-2UC15-5AA1 22 4” (100mm) 4” (100mm) 10.2 (0.29)
6SE6440-2UC17-5AA1 30 4” (100mm) 4” (100mm) 10.2 (0.29)
6SE6440-2UC21-1BA1 39 4” (100mm) 4” (100mm) 51 (1.44)
6SE6440-2UC21-5BA1 53 4” (100mm) 4” (100mm) 51 (1.44)
6SE6440-2UC22-2BA1 77 4” (100mm) 4” (100mm) 51 (1.44)
6SE6440-2UC23-0CA1 90 4” (100mm) 4” (100mm) 116 (3.28)
6SE6440-2UC24-0CA1 120 4” (100mm) 4” (100mm) 116 (3.28)
6SE6440-2UC25-5CA1 165 4” (100mm) 4” (100mm) 116 (3.28)
6SE6440-2UC27-5DA1 225 12” (300mm) 12” (300mm) 116 (3.28)
6SE6440-2UC31-1DA1 330 12” (300mm) 12” (300mm) 116 (3.28)
6SE6440-2UC31-5DA1 450 12” (300mm) 12” (300mm) 116 (3.28)
6SE6440-2UC31-8EA1 555 12” (300mm) 12” (300mm) 233 (6.60)
6SE6440-2UC32-2EA1 660 12” (300mm) 12” (300mm) 233 (6.60)
6SE6440-2UC33-0FA1 900 14” (350mm) 14” (350mm) 318 (9.00)
6SE6440-2UC33-7FA1 1100 14” (350mm) 14” (350mm) 318 (9.00)
6SE6440-2UC34-5FA1 1350 14” (350mm) 14” (350mm) 318 (9.00)
Figure 1-4 Heat Loss, Clearances & Air Flow (230V)
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
Drive Part Number.
Heat Loss
(W)
Clearance
Required Above
Drive
Clearance
Required
Below Drive
Clearance
Required In
front of Drive
Air Flow -
CFM (m3
/min)
3ph 460V Input
6SE6440-2UD13-7AA1 15 4” (100mm) 4” (100mm) - 10.2 (0.29)
6SE6440-2UD15-5AA1 22 4” (100mm) 4” (100mm) - 10.2 (0.29)
6SE6440-2UD17-5AA1 30 4” (100mm) 4” (100mm) - 10.2 (0.29)
6SE6440-2UD21-1AA1 39 4” (100mm) 4” (100mm) - 10.2 (0.29)
6SE6440-2UD21-5AA1 53 4” (100mm) 4” (100mm) - 10.2 (0.29)
6SE6440-2UD22-2BA1 77 4” (100mm) 4” (100mm) - 51 (1.44)
6SE6440-2UD23-0BA1 90 4” (100mm) 4” (100mm) - 51 (1.44)
6SE6440-2UD24-0BA1 120 4” (100mm) 4” (100mm) - 51 (1.44)
6SE6440-2UD25-5CA1 165 4” (100mm) 4” (100mm) - 116 (3.28)
6SE6440-2UD27-5CA1 225 4” (100mm) 4” (100mm) - 116 (3.28)
6SE6440-2UD31-1CA1 330 4” (100mm) 4” (100mm) - 116 (3.28)
6SE6440-2UD31-5DA1 450 12” (300mm) 12” (300mm) - 116 (3.28)
6SE6440-2UD31-8DA1 555 12” (300mm) 12” (300mm) - 116 (3.28)
6SE6440-2UD32-2DA1 660 12” (300mm) 12” (300mm) - 116 (3.28)
6SE6440-2UD33-0EA1 900 12” (300mm) 12” (300mm) - 233 (6.60)
6SE6440-2UD33-7EA1 1100 12” (300mm) 12” (300mm) - 233 (6.60)
6SE6440-2UD34-5FA1 1350 14” (350mm) 14” (350mm) - 318 (9.00)
6SE6440-2UD35-5FA1 1650 14” (350mm) 14” (350mm) - 318 (9.00)
6SE6440-2UD37-5FA1 2250 14” (350mm) 14” (350mm) - 318 (9.00)
6SE6440-2UD38-8FA1 2700 10” (250mm) 6” (150mm) 4” (100mm) 477 (13.51)
6SE6440-2UD41-1FA1 3300 10” (250mm) 6” (150mm) 4” (100mm) 477 (13.51)
6SE6440-2UD41-3GA1 3960 10” (250mm) 6” (150mm) 4” (100mm) 932 (26.39)
6SE6440-2UD41-6GA1 4800 10” (250mm) 6” (150mm) 4” (100mm) 932 (26.39)
6SE6440-2UD42-0GA1 6000 10” (250mm) 6” (150mm) 4” (100mm) 932 (26.39)
3ph 575V Input
6SE6440-2UE17-5CA1 30 4” (100mm) 4” (100mm) - 116 (3.28)
6SE6440-2UE21-5CA1 53 4” (100mm) 4” (100mm) - 116 (3.28)
6SE6440-2UE22-2CA1 77 4” (100mm) 4” (100mm) - 116 (3.28)
6SE6440-2UE24-0CA1 120 4” (100mm) 4” (100mm) - 116 (3.28)
6SE6440-2UE25-5CA1 165 4” (100mm) 4” (100mm) - 116 (3.28)
6SE6440-2UE27-5CA1 225 4” (100mm) 4” (100mm) - 116 (3.28)
6SE6440-2UE31-1CA1 330 4” (100mm) 4” (100mm) - 116 (3.28)
6SE6440-2UE31-5DA1 450 12” (300mm) 12” (300mm) - 116 (3.28)
6SE6440-2UE31-8DA1 555 12” (300mm) 12” (300mm) - 116 (3.28)
6SE6440-2UE32-2DA1 660 12” (300mm) 12” (300mm) - 116 (3.28)
6SE6440-2UE33-0EA1 900 12” (300mm) 12” (300mm) - 233 (6.60)
6SE6440-2UE33-7EA1 1100 12” (300mm) 12” (300mm) - 233 (6.60)
6SE6440-2UE34-5FA1 1350 14” (350mm) 14” (350mm) - 318 (9.00)
6SE6440-2UE35-5FA1 1650 14” (350mm) 14” (350mm) - 318 (9.00)
6SE6440-2UE37-5FA1 2250 14” (350mm) 14” (350mm) - 318 (9.00)
Figure 1-5 Heat Loss, Clearances & Air Flow (460V, 575V)
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6SE6400-5GA00-0BP0
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
2 Wiring Guidelines / Electrical Installation
2.1 Power Terminal Layouts
Frame Sizes A to Frame Size F
Frame Size A Frame Sizes B & C
Frame Sizes D & E
Frame Size F
Figure 2-1 Power Terminal Layouts Frame Size A to Frame Size F
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6SE6400-5GA00-0BP0
2.1.1 Frame Size FX Power Terminals
Shield connection
Mains cable PE
Hoisting eyes
Cable opening C/L+ D/L-
for connection of an
external braking unit
Mains cable
Phase U1/L1, V1/L2, W1/L3
Top adjustment rail
Bottom adjustment rail
Status Display Panel
Shield connection
control leads
Transformer adaption
Motor cable
Phase U2/T1, V2/T2, W2/T3
Motor cable
PE Shield connection
Fan screws
Bottom retaining screw
Electronic box
Top retaining screw
Connection to
Y-Capacitor
Connection C/L+ D/L-
for external braking unit
Fan fuses
Cable opening for
mains conection
U1/L1, V1/L2, W1/L3
Fan
Figure 2-2 Layout of Frame Size FX
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MICROMASTER 440
6SE6400-5GA00-0BP0
2.1.2 Frame Size GX Power Terminals
Cable opening for
mains conection
U1/L1, V1/L2, W1/L3
Shield connection
Mains cable PE
Hoisting eyes
Cable opening C/L+ D/L-
for connection of an
external braking unit
Mains cable
Phase U1/L1, V1/L2, W1/L3
Top adjustment rail
Bottom adjustment rail
Status Display Panel
Shield connection
control leads
Transformer adaption
Motor cable
Phase U2/T1, V2/T2, W2/T3
Motor cable
PE Shield connection
Fan screws
Bottom retaining screw
Electronic Box
Top retaining screw
Connection to
Y-Capacitor
Connection C/L+ D/L-
for external braking unit
Fan fuses
Fan
Figure 2-3 Power Terminals Frame Size GX
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6SE6400-5GA00-0BP0
2.2 Adaptation of Fan Voltage (Only Frame Size FX and GX)
A transformer is installed to adapt the cooling fan to the line voltage. It may be necessary to
reconnect the transformer terminals on the primary side to match up with the line voltage.
Figure 2-4 Frame Size FX, Frame Size GX Fan Adaptation Terminals
NOTE
You will most likely connect to the 480V terminals in the USA – however you should check to see what
your actual line supply voltage is.
CAUTION
If the terminals are not correctly connected according to the line voltage, the fan fuses can
blow.
Replacement for fan fuses
Frame size Fuses (2 each) Recommended fuses Part Number for spare fuse
FX (125HP CT)
1 A / 600 V /
slow-acting
Cooper-Bussmann FNQ-R-1, 600 V or
comparable fuse
6SL3352-7BE32-1AA1
FX (150 HP CT)
2,5 A / 600 V /
slow-acting
Ferraz Gould Shawmut ATDR2-1/2, 600 V
or comparable fuse
6SY7000-0AC46
GX (200-300 HP
CT)
4 A / 600 V /
slow-acting
Ferraz Gould Shawmut ATDR4, 600 V or
comparable fuse
6SY7000-0AC48
Table 2-5 Replacement Fuses for Frame Size FX, Frame Size GX Fans
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
2.3 Motor and Power Connections
MICROMASTER 440 drives and options should always be connected up in accordance with the
diagram below:
L2
L1
N
Fuse
Optional
Contactor
Optional
Filter
PE PE
Optional
line choke MICROMASTER
PE
L/L1
N/L2
U
V
W
Motor
L3
Single Phase (Frame Sizes A to C)
PE
You should ensure that you have a common grounding point for all options and drives and motors - as shown
L3
L2
L1
Fuse
Optional
Filter
PE PE
Optional
PE
L3
L2
L1
U
V
W
Motor
Three Phase (Frame Sizes A to F)
PE
Optional
Contactor
L3
L2
L1
Fuse
Optional
Filter
PE PE
Optional
PE
L3
L2
L1
U
V
W
Motor
Optional
Contactor
Three Phase (Frame Sizes FX and GX)
Figure 2-6 Motor and Power Connections
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Issue 08/03
6SE6400-5GA00-0BP0
2.4 Recommended Power Supplies for 3ph Connection
Figure 2-7 - Recommended Power Supplies
NOTE
For ALL other line configurations an isolation transformer should be used with a grounded Wye
secondary.
3ph Drive
L1
L2
L3
PE
3ph Drive
L1
L2
L3
PE
Wye Connection – High resistance to ground
Delta Connection – One phase grounded
3ph Drive
L1
L2
L3
PE
Delta Connection – One phase with high
resistance to ground
3ph Drive
L1
L2
L3
PE
Wye Connection – With Station Ground
3ph Drive
L1
L2
L3
PE
Delta Connection – One phase grounded
Station Ground
Station Ground
3ph Drive
L1
L2
L3
PE
Wye Connection – Neutral referred to ground
Remove Y Capacitor
Remove Y Capacitor
Remove Y Capacitor
Remove Y Capacitor
Remove Y Capacitor
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
2.5 Removal of Y Capacitor
On ungrounded power supplies, it will be necessary to disconnect the 'Y' capacitor from the inside of
the unit and fit an output choke.
For instructions on the removal of the Y Capacitor please see the operating instructions.
The purpose of the choke is to limit high frequency circulating currents that can flow during ground
faults. These would cause high currents in the output devices, leading to excessive dissipation and
possible damage.
Further Considerations:
1. Operation on ungrounded power supplies is only possible with unfiltered units. Filtered
units (or units which do not have their 'Y' capacitors disconnected) will be damaged
after running for a short time.
2. An output choke is recommended to limit the fault current during a ground fault. All
qualification tests have been carried out using an output choke.
3. It is often the case that ungrounded power supplies have high levels of transients and
interference. Supplies should be checked for damaging transients before fitting MM4. If
in doubt, an input choke should be installed.
Supply arrangements:
An ungrounded supply is one where the ground is not electrically connected to the inverter input (see
section 2.4). This arrangement is sometimes used in industrial installations because, in the event of an
ground fault occurring, the equipment may continue to run.
CAUTION
Ungrounded does not mean there is no ground connection at all. All Siemens drives
must always be grounded. This is important for safety reasons.
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Issue 08/03
6SE6400-5GA00-0BP0
2.6 Wiring Diagrams for Motors
The diagrams below show the typical wiring notation found on NEMA and IEC motors
2.6.1 NEMA Motor
Figure 2-8 NEMA Motor Connections
2.6.2 IEC Motor
Three-phase motor connection
W2
U1
U2
V1
V2
W1
3AC 230/400 V
W2
U1
U2
V1
V2
W1
230 V 400 V
Delta connection
U1
V1
W1
U1
V1
W1
W2
U1
U2
V1
V2
W1
U1
V1
W1
Star connection Delta connection
Line Line
W2
U1
U2
V1
V2
W1
690 V
U1
V1
W1
Star connection
3AC 400/690 V
400 V
Figure 2-9 IEC Motor Connections
NOTE
Refer to page 45 for information on reading the motor name plate data.
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
2.7 When to Use Line Reactors (Input Chokes)
Line commutating chokes are used to smooth voltage peaks (line disturbances), or to bridge
commutating dips. In addition, line commutation chokes reduce the effects of harmonics on the drive,
and on the power supply.
If the short circuit capability of the line supply is >100 times larger than the nominal input current of the
drive then a line commutation reactor must be used. If the capability of the line supply is unknown
then a line commutating reactor should also be used.
Siemens offers a range of line reactors that are footprint-mountable up to Frame Size E (50HP CT,
460V), reducing enclosure space and offering a very neat solution.
2.8 When to Use Load Reactors (Output Chokes)
Load reactors should be used when motor cables exceed the following lengths:
For drives 0.16 – 100HP, 150 Feet (Shielded) 300 Feet (Unshielded)
For drives 125 – 300HP, 300 Feet (Shielded), 450 Feet (Unshielded).
Siemens offers a range of output chokes that are footprint-mountable up to Frame Size C (15HP CT,
460V), reducing enclosure space and offering a very neat solution.
The table below shows the shielded cable lengths that can be attained using the Siemens load
reactors. You can get approximately 50% more length if you use unshielded cable.
Frame
Size Choke Part Number
200-240
± 10%
380 – 400
± 10 %
401 – 480
± 10 %
480 – 540
± 10 %
A 6SE6400-3TC00-4AD3 600 feet - - -
A 6SE6400-3TC00-4AD2 600 feet 450 feet 300 feet -
B 6SE6400-3TC01-0BD3 600 feet 450 feet 300 feet -
C 6SE6400-3TC03-2CD3 600 feet 600 feet 300 feet -
C 6SE6400-3TC01-8CE3 - - - 300 feet
Table 2-10 Cable lengths using Siemens Load Reactors
For all other frame sizes, Siemens load reactors allow up to 600 feet with shielded cable or up to 900
feet with unshielded cable across the recommended voltage range.
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Issue 08/03
6SE6400-5GA00-0BP0
2.9 Fuses, Circuit Breakers, Line Reactors, Output Reactors
Drive Part Number. HP
Recommended
Class J Fuse
(Amps)
Circuit
Breaker
(Amps)
Circuit
Breaker
Type
Line Reactor Output Reactor
1ph 230V Input
6SE6440-2UC11-2AA1 1/6 6 15 ED4 6SE6400-3CC00-4AB3 6SE6400-3TC00-4AD2
6SE6440-2UC17-5AA1 1 15 15 ED4 6SE6400-3CC01-0AB3 6SE6400-3TC00-4AD2
6SE6440-2UC21-1BA1 1.5 20 30 ED4 6SE6400-3CC02-6BB3 6SE6400-3TC01-0BD3
6SE6440-2UC21-5BA1 2 25 30 ED4 6SE6400-3CC02-6BB3 6SE6400-3TC01-0BD3
6SE6440-2UC22-2BA1 3 30 30 ED4 6SE6400-3CC02-6BB3 6SE6400-3TC01-0BD3
6SE6440-2UC23-0CA1 4 40 60 ED4 6SE6400-3CC03-5CB3 6SE6400-3TC03-2CD3
Recommended
Class J Fuse
(Amps)
Circuit
Breaker
(Amps)
Circuit
Breaker
Type
3ph 230V Input
6SE6440-2UC11-2AA1 1/6 4 15 ED4 6SE6400-3CC00-3AC3 6SE6400-3TC00-4AD2
6SE6440-2UC12-5AA1 1/3 4 15 ED4 6SE6400-3CC00-3AC3 6SE6400-3TC00-4AD2
6SE6440-2UC13-7AA1 ½ 6 15 ED4 6SE6400-3CC00-5AC3 6SE6400-3TC00-4AD2
6SE6440-2UC15-5AA1 ¾ 6 15 ED4 6SE6400-3CC00-5AC3 6SE6400-3TC00-4AD2
6SE6440-2UC17-5AA1 1 10 15 ED4 6SE6400-3CC00-5AC3 6SE6400-3TC00-4AD2
6SE6440-2UC21-1BA1 1.5 15 15 ED4 6SE6400-3CC00-8BC3 6SE6400-3TC01-0BD3
6SE6440-2UC21-5BA1 2 15 15 ED4 6SE6400-3CC01-4BD3 6SE6400-3TC01-0BD3
6SE6440-2UC22-2BA1 3 20 30 ED4 6SE6400-3CC01-4BD3 6SE6400-3TC01-0BD3
6SE6440-2UC23-0CA1 4 25 30 ED4 6SE6400-3CC01-7CC3 6SE6400-3TC03-2CD3
6SE6440-2UC24-0CA1 5 30 30 ED4 6SE6400-3CC03-5CD3 6SE6400-3TC03-2CD3
6SE6440-2UC25-5CA1 7 ½ 40 60 ED4 6SE6400-3CC03-5CD3 6SE6400-3TC03-2CD3
6SE6440-2UC27-5DA1 10 60 60 ED4 6SE6400-3CC05-2DD0 6SE6400-3TC05-4DD0
6SE6440-2UC31-8EA1 25 110 125 ED4 6SE6400-3CC08-8EC0 6SE6400-3TC08-0ED0
6SE6440-2UC32-2EA1 30 125 125 ED4 6SE6400-3CC08-8EC0 6SE6400-3TC08-0ED0
6SE6440-2UC33-0FA1 40 175 250 FXD6 6SE6400-3CC11-7FD0 6SE6400-3TC15-4FD0
Table 2-11 Fuses, Circuit Breakers and Reactors for MM440 230V
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MICROMASTER 440
6SE6400-5GA00-0BP0
Recommended
Class J Fuse
(Amps)
Circuit
Breaker
(Amps)
Circuit
Breaker
Type
3ph 460V Input
6SE6440-2UD13-7AA1 ½ 3 15 ED4 6SE6400-3CC00-2AD3 6SE6400-3TC00-4AD2
6SE6440-2UD15-5AA1 ¾ 3 15 ED4 6SE6400-3CC00-2AD3 6SE6400-3TC00-4AD2
6SE6440-2UD17-5AA1 1 6 15 ED4 6SE6400-3CC00-4AD3 6SE6400-3TC00-4AD2
6SE6440-2UD21-1AA1 1 ½ 6 15 ED4 6SE6400-3CC00-4AD3 6SE6400-3TC00-4AD2
6SE6440-2UD21-5AA1 2 6 15 ED4 6SE6400-3CC00-6AD3 6SE6400-3TC00-4AD2
6SE6440-2UD22-2BA1 3 10 15 ED4 6SE6400-3CC01-0BD3 6SE6400-3TC01-0BD3
6SE6440-2UD25-5CA1 7 ½ 20 30 ED4 6SE6400-3CC02-2CD3 6SE6400-3TC03-2CD3
6SE6440-2UD27-5CA1 10 30 30 ED4 6SE6400-3CC02-2CD3 6SE6400-3TC03-2CD3
6SE6440-2UD31-1CA1 15 40 60 ED4 6SE6400-3CC03-5CD3 6SE6400-3TC03-2CD3
6SE6440-2UD31-5DA1 20 50 60 ED4 6SE6400-3CC04-4DD0 6SE6400-3TC05-4DD0
6SE6440-2UD33-0EA1 40 100 125 ED4 6SE6400-3CC08-3ED0 6SE6400-3TC08-0ED0
6SE6440-2UD33-7EA1 50 125 125 ED4 6SE6400-3CC08-3ED0 6SE6400-3TC07-5ED0
6SE6440-2UD34-5FA1 60 150 250 FXD6 6SE6400-3CC11-2FD0 6SE6400-3TC14-5FD0
6SE6440-2UD38-8FA1 125 300 400 JXD6 6SL3000-0CE32-3AA0 Consult Factory
6SE6440-2UD41-1FA1 150 350 500 JXD6 6SL3000-0CE32-8AA0 Consult Factory
6SE6440-2UD41-3GA1 200 400 500 JXD6 6SL3000-0CE33-3AA0 Consult Factory
6SE6440-2UD41-6GA1 250 450 600 LD6 6SL3000-0CE35-1AA0 Consult Factory
6SE6440-2UD42-0GA1 300 600 600 LD6 6SL3000-0CE35-1AA0 Consult Factory
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6SE6400-5GA00-0BP0
Recommended
Class J Fuse
(Amps)
Circuit
Breaker
(Amps)
Circuit
Breaker
Type
3ph 575V Input
6SE6440-2UE17-5CA1 1 3 15 ED6 6SE6400-3CC00-4CE3 6SE6400-3TC01-8CE3
6SE6440-2UE25-5CA1 7 ½ 20 30 ED6 6SE6400-3CC02-4CE3 6SE6400-3TC01-8CE3
6SE6440-2UE31-5DA1 20 40 60 ED6 6SE6400-3CC04-4DD0 6SE6400-3TC03-2DE0
6SE6440-2UE33-0EA1 40 80 125 ED6 6SE6400-3CC08-3ED0 6SE6400-3TC06-2FE0
6SE6440-2UE33-7EA1 50 100 125 ED6 6SE6400-3CC08-3ED0 6SE6400-3TC06-2FE0
6SE6440-2UE34-5FA1 60 110 250 FXD6 6SE6400-3CC11-2FD0 6SE6400-3TC06-2FE0
NOTE
The tables above provide guidelines for fuse and circuit breaker sizes for drive ratings. Other country,
state or local codes may require different ratings. Generally, the recommended type of protection as a
minimum fuse size should be 125% of actual motor Full Load Amps (FLA).
Inverse time circuit breaker type per NEC minimum is 125% of actual motor FLA.
The user should test the selected fuse or breaker in all possible applications of the drive.
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
2.10 Power Cable Dimensions
Input Power
Cable
Dimensions
(min) AWG
Input Power
Cable
Dimensions
(max) AWG
Output Power
Cable
Dimensions
(min) AWG
Output Power
Cable
Dimensions
(max) AWG
1ph 230V Input
6SE6440-2UC11-2AA1 1/6 16 14 16 14
6SE6440-2UC12-5AA1 1/3 16 14 16 14
6SE6440-2UC13-7AA1 1/2 16 14 16 14
6SE6440-2UC15-5AA1 3/4 16 14 16 14
6SE6440-2UC17-5AA1 1 16 14 16 14
6SE6440-2UC21-1BA1 1.5 16 10 16 10
6SE6440-2UC21-5BA1 2 16 10 16 10
6SE6440-2UC22-2BA1 3 14 10 16 10
6SE6440-2UC23-0CA1 4 12 8 16 8
3ph 230V Input
6SE6440-2UC11-2AA1 1/6 16 14 16 14
6SE6440-2UC12-5AA1 1/3 16 14 16 14
6SE6440-2UC13-7AA1 1/2 16 14 16 14
6SE6440-2UC15-5AA1 3/4 16 14 16 14
6SE6440-2UC17-5AA1 1 16 14 16 14
6SE6440-2UC21-1BA1 1.5 16 10 16 10
6SE6440-2UC21-5BA1 2 16 10 16 10
6SE6440-2UC22-2BA1 3 16 10 16 10
6SE6440-2UC23-0CA1 4 16 8 16 8
6SE6440-2UC24-0CA1 5 14 8 12 8
6SE6440-2UC25-5CA1 7 ½ 12 8 12 8
6SE6440-2UC27-5DA1 10 8 2 8 2
6SE6440-2UC31-1DA1 15 6 2 6 2
6SE6440-2UC31-5DA1 20 6 2 6 2
6SE6440-2UC31-8EA1 25 4 2 4 2
6SE6440-2UC32-2EA1 30 4 2 4 2
6SE6440-2UC33-0FA1 40 1 300MCM 1 300MCM
6SE6440-2UC33-7FA1 50 2/0 300MCM 2/0 300MCM
6SE6440-2UC34-5FA1 60 2/0 300MCM 3/0 300MCM
Table 2-14 Cable Dimensions 230V
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Issue 08/03
6SE6400-5GA00-0BP0
Input Power Cable
Dimensions (min)
AWG
Input Power Cable
Dimensions (max)
AWG
Output Power Cable
Dimensions (min)
AWG
Output Power Cable
Dimensions (max)
AWG
3ph 460V Input
6SE6440-2UD13-7AA1 ½ 16 14 16 14
6SE6440-2UD15-5AA1 ¾ 16 14 16 14
6SE6440-2UD17-5AA1 1 16 14 16 14
6SE6440-2UD21-1AA1 1 ½ 16 14 16 14
6SE6440-2UD21-5AA1 2 16 14 16 14
6SE6440-2UD22-2BA1 3 16 10 16 10
6SE6440-2UD23-0BA1 4 16 10 16 10
6SE6440-2UD24-0BA1 5 16 10 16 10
6SE6440-2UD25-5CA1 7 ½ 14 8 14 8
6SE6440-2UD27-5CA1 10 12 8 12 8
6SE6440-2UD31-1CA1 15 10 8 10 8
6SE6440-2UD31-5DA1 20 8 2 8 2
6SE6440-2UD31-8DA1 25 8 2 8 2
6SE6440-2UD32-2DA1 30 6 2 6 2
6SE6440-2UD33-0EA1 40 4 2 4 2
6SE6440-2UD33-7EA1 50 4 2 4 2
6SE6440-2UD34-5FA1 60 2 300MCM 2 300MCM
6SE6440-2UD35-5FA1 75 2/0 300MCM 2/0 300MCM
6SE6440-2UD37-5FA1 100 2/0 300MCM 3/0 300MCM
6SE6440-2UD38-8FA1 125 350MCM or 2*4/0 350MCM or 2*4/0 350MCM or 2*4/0 350MCM or 2*4/0
6SE6440-2UD41-1FA1 150 350MCM or 2*4/0 350MCM or 2*4/0 350MCM or 2*4/0 350MCM or 2*4/0
6SE6440-2UD41-3GA1 200 2* 500MCM 2*750MCM 2* 500MCM 2*750MCM
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
Input Power Cable
Dimensions (min)
AWG
Input Power Cable
Dimensions (max)
AWG
Output Power Cable
Dimensions (min)
AWG
Output Power Cable
Dimensions (max)
AWG
3ph 575V Input
6SE6440-2UE17-5CA1 1 16 6 16 6
6SE6440-2UE21-5CA1 2 16 6 16 6
6SE6440-2UE22-2CA1 3 16 6 16 6
6SE6440-2UE24-0CA1 5 16 6 16 6
6SE6440-2UE25-5CA1 7 ½ 16 6 16 6
6SE6440-2UE27-5CA1 10 14 6 14 6
6SE6440-2UE31-1CA1 15 12 6 12 6
6SE6440-2UE31-5DA1 20 10 2 12 2
6SE6440-2UE31-8DA1 25 10 2 10 2
6SE6440-2UE32-2DA1 30 8 2 8 2
6SE6440-2UE33-0EA1 40 6 2 6 2
6SE6440-2UE33-7EA1 50 4 2 6 2
6SE6440-2UE34-5FA1 60 4 300MCM 4 300MCM
6SE6440-2UE35-5FA1 75 1 300MCM 2 300MCM
6SE6440-2UE37-5FA1 100 2/0 300MCM 1 300MCM
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6SE6400-5GA00-0BP0
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MICROMASTER 440
6SE6400-5GA00-0BP0
3 50Hz / 60Hz Switch
CAUTION
This is a very critical step in the commissioning of a drive in North America.
On the MM440 there is a DIP switch that is used to select either 50Hz or 60Hz operation. This is
referring to the nominal motor frequency being used.
The factory frequency setting (50Hz) can be adapted to NEMA frame motors (60Hz - typically used in
North America) by using the DIP2(2) switch behind the I/O board.
At power up, the position of the DIP2(2) switch determines the setting of P0100, if P0100 = 0 / 1 then
the DIP2(2) switch position has priority over the parameter value and will reset it according to the
DIP2(2) position. If P0100 is set to 2 then the DIP2(2) switch is ignored.
After power cycling the drive following a change in DIP2(2) position, the parameters for the rated
motor frequency (P0310), max. frequency (P1082) and reference frequency (P2000) are automatically
pre-set to 50Hz/60Hz defaults (depending on switch position).
In addition, the rated motor parameters as well as all of the other parameters which depend on the
rated motor parameters are reset. The units of the power parameters are, depending on P0100, either
interpreted as kW value or hp value.
NOTE
Switch DIP2(1) behind the I/O board has no function.
DON’T FORGET THIS STEP
See section 3.1 for instructions
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6SE6400-5GA00-0BP0
3.1 How to Remove I/O Card to Get At Switches
The 50/60Hz DIP switch is located underneath the I/O card on ALL frame sizes of MM440. In the top
right hand corner of the I/O board there is a clip that can be released using a flat bladed screwdriver.
Using the plastic bulge (over the relays on the I/O board), you can hold the I/O board and remove it
easily once the clip has been released.
See following illustrations for instructions on removing the I/O boards in the different frame sizes.
3.1.1 Frame Size A to Frame Size C
1 Remove SDP or
BOP by pressing
button.
2 Slide down
terminal cover
3 Use flat blade
screwdriver to
remove I/O board
50/60 Hz DIP
switch is on right.
Down = 50Hz,
Up = 60Hz
4 Move DIP switch
2(2) according to
nominal motor
frequency
DIP2(1) has
no function
Figure 3-1 Removing the I/O board on Frame Size A to Frame Size C MM440
NOTE
Example shown is Frame Size A; Frame Size B & Frame Size C are similar.
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MICROMASTER 440
6SE6400-5GA00-0BP0
3.1.2 Frame Size D to Frame Size F
1 Remove SDP or
BOP by pressing
button.
2 Remove retaining
screw over options
well
5 Use flat blade
screwdriver to
release I/O board
50/60 Hz DIP
switch right
hand switch.
Down = 50Hz,
Up = 60Hz
6 Move DIP switch 2(2)
according to nominal
motor frequency
4 Lift out adapter
board revealing I/O
board
3 Release adapter board
by pressing blue lever
towards top of drive
Once released you
can grip the board
here and remove
Figure 3-2 Removing the I/O board on Frame Size D to Frame Size F MM440
NOTE
Example shown is Frame Size D; Frame Size E & Frame Size F are similar.
3.1.3 Frame Size FX to Frame Size GX
For Frame Size FX & Frame Size GX, locate the I/O board and follow the same procedure as for
Frame Size A.
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6SE6400-5GA00-0BP0
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MICROMASTER 440
6SE6400-5GA00-0BP0
4 Control Wiring
4.1 Control Block Diagram,
125 HP to 300 HP
Figure 4-1 Control Wiring Block Diagram
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6SE6400-5GA00-0BP0
4.2 Control Wiring Examples
Here are some wiring examples for your information.
On an MM440 it is important to do the commissioning in the correct order:
1. Power Cables,
2. 50/60Hz Switch
3. Control Wiring
4. Quick Commissioning
5. Other Parameters
Some example parameter settings are shown next to each picture below.
NOTE
If quick commissioning is performed after these settings shown below then the settings may be
overwritten.
Default Control Wiring
Parameter Settings:
Make these changes
AFTER quick
commissioning: see
section 5.5 on page 42
Default settings are shown.
No parameter changes are
needed after Quick
Commissioning
RL1
NC
RL1
NO
RL1
COM
RL2
NO
RL2
COM
RL3
NC
RL3
NO
RL3
COM
A
OUT1
+
A
OUT1
-
PTC
A
PTC
B
DIN
5
DIN
6
Iso
0V
P
+
N
-
A
OUT2
+
A
OUT2
-
10V 0V
AIN1
+
AIN1
-
DIN
1
DIN
2
Iso
24V
AIN2
+
AIN2
-
DIN
3
DIN
4
ON (UP) = 0 to 20mA
OFF = 0 to 10V
ON (UP) = 0 to 20mA
OFF = 0 to 10V
DIP SW 2
(Analog Input 2)
DIP SW 1
(Analog Input 1)
RESET
REVERSE
RUN/STOP
Analog Output
(AOUT1)
0 to 20mA
(500Ω)
?4.7k Ω
Default control settings:
Setpoint via the AIN 1, (0-10V)
RUN command via DIN 1,
REVERSE command via DIN 2,
RESET via DIN 3,
Output frequency via AOUT 1,
Fault messages via RL1,
Warnings via RL2.
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
0/4 – 20mA – Current Input
Parameter Settings:
Make these changes
AFTER quick
commissioning: see
0-20mA
P0003=3 (Expert)
P0756[0]=2 (AIN1 – Current)
P0756[1]=2 (AIN2 – Current)
Make these additional
changes for 4-20mA
P0757[0]=4 (AIN1 min 4mA)
P0757[1]=4 (AIN2 min 4mA)
P0761[0]=4 (AIN1
Deadband)
P0761[1]=4 (AIN2
Deadband)
NOTE:
Index [0] is AIN1, Index [1] is
AIN2, so if you are only
using 1 Analog Input then
you only need to change
those indices.
ON (UP) = 0 to 20mA
OFF = 0 to 10V
ON (UP) = 0 to 20mA
OFF = 0 to 10V
DIP SW 2
(Analog Input 2)
DIP SW 1
(Analog Input 1)
0 – 20mA or
4 – 20mA
RL1
NC
RL1
NO
RL1
COM
RL2
NO
RL2
COM
RL3
NC
RL3
NO
RL3
COM
A
OUT1
+
A
OUT1
-
PTC
A
PTC
B
DIN
5
DIN
6
Iso
0V
P
+
N
-
A
OUT2
+
A
OUT2
-
10V 0V
AIN1
+
AIN1
-
DIN
1
DIN
2
Iso
24V
AIN2
+
AIN2
-
DIN
3
DIN
4
0 – 20mA or
4 – 20mA
0 to 10V (Voltage Input)
Parameter Settings:
Make these changes
AFTER quick
commissioning: see
These are the default
settings as shown. No
parameter changes are
necessary other than quick
commissioning.
RL1
NC
RL1
NO
RL1
COM
RL2
NO
RL2
COM
RL3
NC
RL3
NO
RL3
COM
A
OUT1
+
A
OUT1
-
PTC
A
PTC
B
DIN
5
DIN
6
Iso
0V
P
+
N
-
A
OUT2
+
A
OUT2
-
10V 0V
AIN1
+
AIN1
-
DIN
1
DIN
2
Iso
24V
AIN2
+
AIN2
-
DIN
3
DIN
4
ON (UP) = 0 to 20mA
OFF = 0 to 10V
ON (UP) = 0 to 20mA
OFF = 10V
DIP SW 2
(Analog Input 2)
DIP SW 1
(Analog Input 1)
≥ 4.7k Ω ≥ 4.7k Ω
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Issue 08/03
6SE6400-5GA00-0BP0
2-Wire Control
Parameter Settings:
Make these changes
AFTER quick
commissioning: see
These are the default settings
as shown. No parameter
changes are necessary other
than quick commissioning.
RL1
NC
RL1
NO
RL1
COM
RL2
NO
RL2
COM
RL3
NC
RL3
NO
RL3
COM
A
OUT1
+
A
OUT1
-
PTC
A
PTC
B
DIN
5
DIN
6
Iso
0V
P
+
N
-
A
OUT2
+
A
OUT2
-
10V 0V
AIN1
+
AIN1
-
DIN
1
DIN
2
Iso
24V
AIN2
+
AIN2
-
DIN
3
DIN
4
RUN/STOP
Switch
When switch is closed,
drive will RUN, it will
STOP when switch is
opened
ON (UP) = 0 to 20mA
OFF = 0 to 10V
ON (UP) = 0 to 20mA
OFF = 0 to 10V
DIP SW 2
(Analog Input 2)
DIP SW 1
(Analog Input 1)
3-Wire Control (Using BICO for Latching)
Parameter Settings:
Make these changes
AFTER quick
commissioning: see
P0003=3 (Expert)
P0700[0]=2
P0701[0]=99 (BICO)
P0702[0]=99 (BICO)
P0840[0]=2841 (output of RS
Flip Flop 1)
P0844[0]=722.1
P2800=1 (Enable FFBs)
P2801[9]=1 (Enable NOT1)
P2801[14]=1 (Enable RS
FF1)
P2828=722.1 (Invert DIN2)
P2840[0]=722.0 (Set)
P2840[1]=2829.0 (Reset)
NOTE:
This method works by
creating a latch from a flip
flop. It is set from DIN1 and
reset from DIN2
RL1
NC
RL1
NO
RL1
COM
RL2
NO
RL2
COM
RL3
NC
RL3
NO
RL3
COM
A
OUT1
+
A
OUT1
-
PTC
A
PTC
B
DIN
5
DIN
6
Iso
0V
P
+
N
-
A
OUT2
+
A
OUT2
-
10V 0V
AIN1
+
AIN1
-
DIN
1
DIN
2
Iso
24V
AIN2
+
AIN2
-
DIN
3
DIN
4
STOP
START
START
Normally Open Push Button
(Momentary Action)
STOP
Normally Closed Push Button
(Momentary Action)
Wiring when BICO
performs the
“latching” process
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
3-Wire Control (Using Relay 1 for Latching)
Parameter Settings:
Make these changes
AFTER quick
commissioning: see
P0003=2 (Extended)
P0700[0]=2 (Terminals)
P0701[0]=1 (DIN1=Start)
P0702[0]=3 (DIN2=OFF2)
P0731=52.2 (Drive Running)
NOTE:
This method works by locking
in the START signal using a
relay.
RL1
NC
RL1
NO
RL1
COM
RL2
NO
RL2
COM
RL3
NC
RL3
NO
RL3
COM
A
OUT1
+
A
OUT1
-
PTC
A
PTC
B
DIN
5
DIN
6
Iso
0V
P
+
N
-
A
OUT2
+
A
OUT2
-
10V 0V
AIN1
+
AIN1
-
DIN
1
DIN
2
Iso
24V
AIN2
+
AIN2
-
DIN
3
DIN
4
STOP
START
START
Normally Open Push
Button (Momentary Action)
STOP
Normally Closed Push
Button (Momentary Action)
Wiring when
Relay 1 performs
the “latching”
process
Hand Off Auto (HOA)
Parameter Settings:
Make these changes
AFTER quick
commissioning: see
P0003=3 (Expert)
P0700[0]=2 (Auto/OFF)
P0700[1]=1 (Hand)
P0700[2]=2 (Auto)
P0701[0,1,2]=99 (BICO)
P0702[0,1,2]=0 (disabled)
P0703[0,1,2]=99 (BICO)
P0704[0]=0 (disabled)
P0704[1]=0(disabled)
P0704[2]=1 (Run/Stop)
P0810=722.0 (DIN1-Hand)
P0811=722.2 (DIN3-Auto)
P1000[0]=2 (AIN1)
P1000[1]=1 (BOP/MOP)
P1000[2]=2 AIN1)
RL1
NC
RL1
NO
RL1
COM
RL2
NO
RL2
COM
RL3
NC
RL3
NO
RL3
COM
A
OUT1
+
A
OUT1
-
PTC
A
PTC
B
DIN
5
DIN
6
Iso
0V
P
+
N
-
A
OUT2
+
A
OUT2
-
10V 0V
AIN1
+
AIN1
-
DIN
1
DIN
2
Iso
24V
AIN2
+
AIN2
-
DIN
3
DIN
4
HAND
OFF
AUTO
0 – 20mA or
4 – 20mA
RUN/STOP
HAND =
BOP – RUN/STOP
BOP – Setpoint
AUTO =
DIN4 – RUN/STOP
AIN1 = Setpoint
ON (UP) = 0 to 20mA
OFF = 0 to 10V
ON (UP) = 0 to 20mA
OFF = 0 to 10V
DIP SW 2
(Analog Input 2)
DIP SW 1
(Analog Input 1)
3 Position Switch
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Issue 08/03
6SE6400-5GA00-0BP0
Externally Supplied Control Voltage
Parameter Settings:
Make these changes
AFTER quick
commissioning: see section
5.5 on page 42
These are the default settings
as shown. No parameter
changes are necessary other
than quick commissioning.
RL1
NC
RL1
NO
RL1
COM
RL2
NO
RL2
COM
RL3
NC
RL3
NO
RL3
COM
A
OUT1
+
A
OUT1
-
PTC
A
PTC
B
DIN
5
DIN
6
Iso
0V
P
+
N
-
A
OUT2
+
A
OUT2
-
10V 0V
AIN1
+
AIN1
-
DIN
1
DIN
2
Iso
24V
AIN2
+
AIN2
-
DIN
3
DIN
4
ON (UP) = 0 to 20mA
OFF = 0 to 10V
ON (UP) = 0 to 20mA
OFF = 0 to 10V
DIP SW 2
(Analog Input 2)
DIP SW 1
(Analog Input 1)
0-10V Analog Signal
Ext. System 0V
It is necessary for the 0V from the
external system to be connected
to the 0V on the drive to complete
the circuit.
24V DC External Signal
Ext. System 0V
Using Fixed Frequencies
Parameter Settings:
Make these changes
AFTER quick
commissioning: see section
5.5 on page 42
P0003=2 (Extended)
P0703[0]=15 DIN3=FF3
P1000[0]=3 (Fixed Frequency)
P1003[0]=FF3
P1004[0]=FF4
RL1
NC
RL1
NO
RL1
COM
RL2
NO
RL2
COM
RL3
NC
RL3
NO
RL3
COM
A
OUT1
+
A
OUT1
-
PTC
A
PTC
B
DIN
5
DIN
6
Iso
0V
P
+
N
-
A
OUT2
+
A
OUT2
-
10V 0V
AIN1
+
AIN1
-
DIN
1
DIN
2
Iso
24V
AIN2
+
AIN2
-
DIN
3
DIN
4
ON (UP) = 0 to 20mA
OFF = 0 to 10V
ON (UP) = 0 to 20mA
OFF = 0 to 10V
DIP SW 2
(Analog Input 2)
DIP SW 1
(Analog Input 1)
FF3
REVERSE
RUN/STOP
FF4
This example gives you 2 fixed
frequencies in either direction.
If both Fixed Frequencies are
selected together then the sum of
P1003 and P1004 will be the setpoint.
This may be limited by FMAX/FMIN
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
5 Setting Parameters
5.1 Introduction to Basic Operator Panel (BOP).
There are several types of parameters that can be changed on a MICROMASTER 440. This
procedure describes how to use the BOP to change parameters. There are also read-only parameters
denoted by rXXXX for information/monitoring purposes.
5.1.1 Changing a “normal” parameter.
Step Example of the display
1 Press in order to access list of parameters.
2 Press to select the parameter that you want to change.
3 Press to access that parameter’s contents
4 Press or to scroll to desired setting
5 Press to confirm and save the setting
6 Repeat steps 1 to 5 until all desired parameters are changed
NOTE: In this example, the user can only see the command parameters.
5.1.2 Changing an indexed parameter
Step Example of the display
1 Press in order to access list of parameters.
2 Press to select the parameter that you want to change.
3 Press in order to reach the index number
Press or in order to scroll to the required index
4 Press in order to display the current setting
5 Press or to scroll to desired setting
6 Press to confirm and save the setting
7 Press or to scroll to next desired parameter & repeat
steps 2 to 6
8 Press to scroll back down to r0000
9 Press to exit the parameter changing menu
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Issue 08/03
6SE6400-5GA00-0BP0
NOTE
The 3rd
type of parameter is a “bit” parameter. For further information on this, see the operating
instructions.
NOTE
The BOP sometimes display when changing parameter values. This means that the drive is
presently handling another higher priority task.
5.2 Factory Reset
START
P0003 = 1 User access level
1 : Access level, standard
P0010 = 30 Commissioning parameter
30 : Factory setting
P0970 = 1 Factory reset
1 : Parameter reset to the default values
P0970
The drive carries-out a parameter reset (duration, approx. 60s) and
then automatically exits the reset menu and sets
P0970 = 0 : Disabled
P0010 = 0 : Ready
NOTE
When resetting the parameters to the factory setting, the communications memory is re-initialized.
This means that communications via USS in addition to the PROFIBUS / DeviceNet / CanBus CB
board are interrupted during the reset:
The "busy" text is displayed on the BOP during the parameter reset.
After reset has been completed, communications are automatically re-established when using
STARTER, DriveMonitor or the BOP.
5.3 Commissioning an MM440
In quick commissioning you set all of the basic parameters necessary to get your motor turning. The
user must obtain all motor data information from the name plate on the motor before beginning this
process.
Here is some information about how to read the parameter data from the name plate:
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
5.4 Reading Motor Name Plates
5.4.1 NEMA Motor
Figure 5-1 Reading NEMA Motor Name Plate
5.4.2 IEC motor.
Figure 5-2 Reading IEC Motor Name Plate
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Issue 08/03
6SE6400-5GA00-0BP0
5.5 Level 3 Quick Commissioning
Parameters, designated with a * offer more setting possibilities than are actually listed here. Refer to
the parameter list on the supplied CD for additional setting possibilities.
Correct Motor information is very important – please refer to section 5.4 for detailed information. For
multi-motor (parallel motors) please see the operating instructions for further details.
Parameters with “[0]” after the number are referring to index 0 of that parameter. For example, if you
read P0300[0]=1 it means that you should set P0300 index 0 to a 1.
You can enter your own settings in the user settings column for quick reference
Parameter
Number
Parameter Description Suggested
Setting
User
Setting
P0003 Set User Access Level *
1 Standard
2 Extended
3 Expert
3
P0010 Start Quick Commissioning *
0 Ready
1 Quick commissioning
30 Factory setting (refer to section 5.2)
NOTE
P0010 must be set to 1 in order to parameterize the
motor data.
1
P0100 Check/Set Frequency Setting (50/60Hz)
0 USE DIP2(2) Switch - 50Hz, kW (typically
European IEC Motors)
1 USE DIP2(2) Switch - 60 Hz, HP (typically North
American NEMA frame motors)
2 60 Hz, kW (Typically found in Asian market)
IMPORTANT NOTE:
For P0100 = 0 or 1, the setting of switch DIP2(2) (under
I/O board) determines the value of P0100 (refer to the
parameter list):
OFF = kW, 50 Hz
ON = HP, 60 Hz
If P0100 does not correctly reflect your motor data
(50/60Hz) at this point, please power down your
MICROMASTER and change the DIP2(2) switch
according to section 3 before continuing.
Failure to follow this procedure will result in
complete loss of your motor parameters at the next
power cycle.
According
to motor
usually a
“1” should
be set
using the
DIP2(2)
switch in
the USA
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
Parameter
Number
Setting
User
Setting
P0205 Set Inverter Application
0 Constant torque (e.g. compressors, conveyors)
1 Variable torque (e.g. pumps, fans)
NOTE
This parameter switches you between the Constant
Torque and Variable Torque rating on an MM440 drive –
where applicable.
This parameter is only usable for 3ph input inverters
Frame Size C and larger. On smaller units it is not
changeable.
0
P0300[0] Select Motor Type
1 Asynchronous motor (induction motor)
2 Synchronous motor
NOTE
For P0300 = 2 (synchronous motor), only the V/f control
types (P1300 < 20) are permitted.
Some features are not available if you have a
synchronous motor – please refer to Parameter List
document for complete information
1
P0304[0] Enter Rated Motor Voltage
(enter value from motor name plate)
NOTE
The rated motor voltage on the name plate must be
checked, regarding the Wye(star)/delta circuit
configuration to ensure that it matches with the circuit
connection configured at the motor terminal board.
From
Name
Plate
P0305[0] Enter Rated Motor Current
From
Name
Plate
P0307[0] Enter Rated Motor Power
If P0100 = 0 or 2, the entry is in kW and for P0100 = 1, in
hp.
From
Name
Plate
P0308[0] Enter Rated Motor CosPhi (Power Factor)
If the setting is 0, the value is automatically calculated.
NOTE
You will not see this parameter on your BOP if P0100=1
This is NOT the service factor (cos ϕ value is always<1)
From
Name
Plate
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Issue 08/03
6SE6400-5GA00-0BP0
Parameter
Number
Setting
User
Setting
P0309[0] Enter Rated Motor Efficiency
If the setting is 0, the value is automatically calculated.
NOTE
You will not see this parameter in your BOP or AOP if
P0100=0.
Always enter the value from the motor name plate if you
have it. If this figure is calculated too low then you may
trip on F0041 (Motor ID Failure) or F0011 (Motor
Overtemperature).
From
Name
Plate
P0310[0] Enter Rated Motor Frequency
NOTE
Typically this will already have been set by the DIP2(2)
switch, however if you have a non-standard motor, here
is where you enter the nominal frequency.
The number of pole pairs is automatically calculated
From
Name
Plate
P0311[0] Enter Rated Motor Speed
If the setting is 0, the value is internally calculated.
NOTE
An entry must be made for closed-loop Vector control,
V/f control with FCC and for slip compensation.
From
Name
Plate
P0320[0] Enter Motor Magnetization Current
(enter value from motor name plate or data sheet)
If setting is 0, the value is internally calculated.
0
P0335[0] Enter Motor Cooling Method*
0 Self-cooled using shaft mounted fan attached to
the motor
1 Force-cooled: Using a separately powered cooling
fan
0
P0500[0] Enter Technological Application
0 Constant Torque
1 Pumps and Fans
3 Simple Positioning
NOTE
See P0205
0
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
Parameter
Number
Setting
User
Setting
P0640[0] Enter Motor Overload Factor
This defines the limit of the maximum output current as a %
of the rated motor current (P0305). This parameter is set,
using P0205 for constant torque, to 150 %, and for variable
torque, to 110 %.
150
P0700[0] Select of Command Source (Start/Stop)*
0 Resets the digital I/O to the factory default setting
1 BOP (drive inverter keypad)
2 Terminal strip (factory default setting)
4 USS on BOP link (RS232)
5 USS on COM link (via control terminals 29 and 30)
6 CB on COM link(CB = communications module)
NOTE
Changing the setting of P0700 will result in all Digital
inputs and outputs being reset to their defaults for that
setting. See Parameter List for full details.
2
P1000[0] Select of Frequency Setpoint Source *
1 Motorized potentiometer setpoint (MOP setpoint)
2 Analog input (factory default setting)
3 Fixed frequency setpoint
4 USS on BOP link
5 USS on COM link (control terminals 29 and 30)
6 CB on COM link (CB = communications module)
7 Analog input 2
2
P1080[0] Set Min. Frequency
Enters the lowest motor frequency with which the motor
operates independently of the frequency setpoint. The
value which is set here applies for both directions of
rotation.
0
P1082[0] Set Max. Frequency
Enters the maximum frequency to which, for example, the
motor is limited independently of the frequency setpoint.
The value which is set here applies for both directions of
rotation.
NOTE
You should check with your motor manufacturer if you
intend to operate above nominal motor frequency.
Lifetime and/or safety could be compromised if you go
too fast.
60
P1120[0] Set Ramp-Up Time
Enters the time with which, for example, the motor should
accelerate from standstill up to the maximum frequency
P1082. If the ramp-up time is set too low, this may result in
alarm A0501 (current limit active) or the drive tripping out
with fault F0001 (overcurrent).
10
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Issue 08/03
6SE6400-5GA00-0BP0
Parameter
Number
Setting
User
Setting
P1121[0] Set Ramp-Down Time
brake from the maximum frequency P1082 down to
standstill. If the ramp-down time is set too low, then this
may result in alarms A0501 (current limit active), A0502
(overvoltage limit active) or the drive tripping with fault
F0001 (overcurrent) or F0002 (overvoltage).
10
P1135[0] Set OFF 3 Ramp-Down Time
brake from the maximum frequency P1082 down to
standstill with an OFF3 Command (Fast Stop). If the ramp-
down time is set too low, then this may result in alarms
A0501 (current limit active), A0502 (overvoltage limit active)
or the drive tripping with fault F0001 (overcurrent) or F0002
(overvoltage).
5
P1300[0] Select Control Mode
0 V/f with linear characteristic
1 V/f with FCC
2 V/f with parabolic characteristic
5 V/f for textile applications
6 V/f with FCC for textile applications
19 V/f control with independent voltage setpoint
20 Sensorless Vector control **
21 Vector control with sensor **
22 Sensorless Vector torque-control **
23 Vector torque-control with sensor **
NOTE
** See Parameter List document for further information
on any non-V/f control mode.
0
P1500[0] Select Torque Setpoint *
0 No main setpoint
2 Analog setpoint
4 USS on BOP link
5 USS on COM link (control terminals 29 and 30)
6 CB on COM link (CB = communications module)
7 Analog setpoint 2
0
WARNING
The motor data identification routine must not be used for loads which are
potentially hazardous (e.g. suspended loads for crane applications). Before
the motor data identification run is started, the potentially hazardous load must
be carefully secured (e.g. by lowering the load to the floor or by clamping the
load using a motor holding brake).
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Issue 08/03
MICROMASTER 440
6SE6400-5GA00-0BP0
Parameter
Number
Setting
User
Setting
P1910 Select Motor Data Identification *
0 Disabled
1 Identification of all parameters with parameter
change.
These are accepted and applied to the controller.
2 Identification of all parameters without parameter
change.
These are displayed but are not applied to the
controller.
3 Identification of saturation curve with parameter
change.
NOTE
Alarm A0541 (motor data identification active) is
generated, and a measurement is made at the next ON
command.
1
P3900 End Quick Commissioning
0 No quick commissioning (no motor calculations)
1 Motor calculation and reset all non Quick
Commissioning parameters to factory setting.
2 Motor calculation and reset of the I/O settings to the
factory setting.
3 Only motor calculation. The other parameters are not
reset.
1
The following describes the sequence of events after setting P3900 to a 1:
1. is displayed. This means that the control data is being calculated and is then copied,
together with the parameters, from the RAM into the ROM. After quick commissioning has
been completed, P3900 is re-displayed.
NOTE
Do not disconnect from the line supply until the motor data identification has been completed and
P3900 is re-displayed. Parameter P1910 will not be saved if drive is prematurely disconnected.
2. Start motor data identification
NOTE
The motor data identification routine is started using the ON command (factory setting DIN1).
This can take several minutes depending on the size of the motor. Large motors take longer than
small motors.
Current flows through the motor and the rotor aligns itself. After motor data identification has been
completed, data is copied from the RAM into the ROM whereby is displayed. Alarm A0541
(motor data identification active) is automatically reset and P3900 is re-displayed.
3. QUICK COMMISSIONING IS NOW FINISHED.
NOTE
If you are going to run in Vector mode or Sensorless Vector mode then refer to the Operating
Instructions for further information.
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Issue 08/03
6SE6400-5GA00-0BP0
5.6 Checking Direction of Motor Rotation
WARNING
The following procedures require the motor to rotate. Ensure that the area is safe
around the moving parts before energizing the system. Failure to observe this
precaution could result in severe bodily injury or loss of life.
1. At this point you should “bump” (rotate) your motor if your application allows it.
2. Apply a RUN command and check that the motor is rotating in the correct direction.
If it is rotating in the wrong direction:
a) Swap any 2 of the motor leads over OR
b) Set P0003=2, then set P1820=1 - (this may save some time on a larger unit where it can be
difficult to change the wiring.
5.7 Parameter Filter Function
There are many different parameters that can be found on the MM440 drive giving it a unique
flexibility. In order to make it easier to find the parameters that you are looking for, they can be
arranged according to functionality. P0004 is the parameter that you can use to “filter” or “group” the
parameters according to this functionality.
Table 5.3 below shows these functional groups.
Grouping Parameter
P0004
Setting
Description Parameter Ranges
ALWAYS 0 All parameters 0000 to 3900
INVERTER 2 Drive related parameters 0200 to 0299
MOTOR 3 Motor parameters 0300 to 0399 and 0600 to 0699
ENCODER 4 Encoder 0400 to 0499
TECH_APL 5 Technical applications / units 0500 to 0599
COMMANDS 7 Control commands, digital I/O 0700 to 0749 and 0800 to 0899
TERMINAL 8 Analog inputs/outputs 0750 to 0799
SETPOINT 10 Setpoint channel and ramp-function gen. 1000 to 1199
FUNC 12 Drive inverter functions 1200 to 1299
CONTROL 13 Motor open-loop/closed-loop control 1300 to 1799
COMM 20 Communications 2000 to 2099
ALARMS 21 Faults, warnings, monitoring functions 2100 to 2199
TECH 22 PID controller, free blocks 2200 to 2399 and 2800 … 2890
Table 5-3 Parameter Locations
Please refer to the Parameter List document for further information on these groupings.
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5.8 Setting up Inputs and Outputs,
5.8.1 Digital inputs (DIN)
Parameter range r0701 – P0725
Features:
Quantity 6
Cycle time 2 ms
Switch-on threshold 13.6 V
Switch-off threshold 10.6 V
Electrical features electrically isolated, short-circuit proof
Function chart number FP2000, FP2200 (in parameter list)
Table 5-4 Digital Input Specification
External control signals are required for a drive to be able to operate. These signals can be entered
through the serial interface as well as using digital inputs.
MICROMASTER 440 has 6 digital inputs which can be expanded to a total of 8 by using the 2 analog
inputs. The digital inputs can be freely programmed to create a function. It is possible to directly assign
a pre-designed function using parameters P0701 - P0708 or to build your own function using BICO
technology.
This document will only cover the use of the pre-designed functionality.
or
24 V T 0
&
0
1
PNP/NPN DIN
0 ... 1
P0725 (1)
0 V
24V
Debounce time: DIN
0 ... 3
P0724 (3)
CO/BO: Bin.inp.val
r0722
r0722
.x
Function
T9 P24 (PNP)
T28 0 V (NPN)
Pxxxx BI: ...
P070x
Figure 5-5 Digital Inputs Function Diagram
The diagram above illustrates that you have external switches. You choose whether the signals are
active high or active low (P0725). You choose the de-bounce time to filter out noisy switches (P0724),
you then assign a function to that input according to the table 5.8 below (P0701-P0708);
NOTE
r0722 is a digital representation of the status of the 6 (+2) digital inputs – this parameter should be
used to check that your signals are coming through to the drive.
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Please refer to the troubleshooting section for information on how to use r0722.
Parameters P0701 – P0706 (P0707 – P0708)
Parameter
value
Function
0 Digital input disabled
1 ON / OFF1
2 ON+reverse / OFF1
3 OFF2 – coast to standstill
4 OFF3 – quick ramp-down
9 Fault acknowledge
10 JOG right
11 JOG left
12 Reverse
13 MOP up (increase frequency)
14 MOP down (decrease frequency)
15 Fixed setpoint (direct selection)
16 Fixed setpoint (direct selection + ON)
17 Fixed setpoint (binary-coded selection + ON)
25 Enable DC braking
29 External trip
33 Disable additional frequency setpoint
99 Enable BICO parameterization
Table 5-6 Standard Selectable Functions for Digital Inputs
NOTE
If an analog input has been configured as digital input, then the following limit values apply:
< 1.7 V DC = "0", > 3.9 V DC = "1"
BICO parameterization
If the available settings above are not sufficient for your application, then refer to the operating
instructions and parameter lists for comprehensive information about BICO parameterization.
NOTE
Only experienced users should use the BICO parameterization and for applications where the
possibilities provided by P0701 – P0708 are no longer adequate.
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5.8.2 Analog inputs (ADC)
Parameter range P0750 – P0762
Features:
Quantity 2
Cycle time 4 ms
Resolution 10 bits
Accuracy 1% of full scale (10V or 20mA)
Electrical features Polarity protection, short-circuit proof
Function chart number FP2200 (in parameter list)
Table 5-7 Analog Input Specifications
Analog signals are converted to digital signals inside the drive using Analog to Digital Converters.
The user must select either Voltage (default) or Current using the 2 switches on the I/O board
DIP1(1,2). Additionally, P0756 must also be set accordingly.
Example using voltage input
RL1
NC
RL1
NO
RL1
COM
RL2
NO
RL2
COM
RL3
NC
RL3
NO
RL3
COM
A
OUT1
+
A
OUT1
-
PTC
A
PTC
B
DIN
5
DIN
6
Iso
0V
P
+
N
-
A
OUT2
+
A
OUT2
-
10V 0V
AIN1
+
AIN1
-
DIN
1
DIN
2
Iso
24V
AIN2
+
AIN2
-
DIN
3
DIN
4
ON (UP) = 0 to 20mA
OFF = 0 to 10V
ON (UP) = 0 to 20mA
OFF = 0 to 10V
DIP SW 2
(Analog Input 2)
DIP SW 1
(Analog Input 1)
≥ 4.7k Ω ≥ 4.7k Ω
Possible settings of P0756:
0 Unipolar voltage input ( 0 to 10 V )
1 Unipolar voltage input with monitoring (0 to 10 V )
2 Unipolar current input (0 to 20 mA)
3 Unipolar current input with monitoring (0 to 20 mA)
4 Bipolar voltage input (-10 V to +10 V) (only AIN1)
Figure 5-8 DIP Switch And P0756 for Analog Voltage Input
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Example using current input
ON (UP) = 0 to 20mA
OFF = 0 to 10V
ON (UP) = 0 to 20mA
OFF = 0 to 10V
DIP SW 2
(Analog Input 2)
DIP SW 1
(Analog Input 1)
0 – 20mA
or
4 – 20mA
0 – 20mA
or
4 – 20mA
RL1
NC
RL1
NO
RL1
COM
RL2
NO
RL2
COM
RL3
NC
RL3
NO
RL3
COM
A
OUT1
+
A
OUT1
-
PTC
A
PTC
B
DIN
5
DIN
6
Iso
0V
P
+
N
-
A
OUT2
+
A
OUT2
-
10V 0V
AIN1
+
AIN1
-
DIN
1
DIN
2
Iso
24V
AIN2
+
AIN2
-
DIN
3
DIN
4
Possible settings of P0756:
0 Unipolar voltage input ( 0 to 10 V )
1 Unipolar voltage input with monitoring (0 to 10 V )
2 Unipolar current input (0 to 20 mA)
3 Unipolar current input with monitoring (0 to 20 mA)
4 Bipolar voltage input (-10 V to +10 V) (only AIN1)
Figure 5-9 DIP Switch And P0756 for Analog Current Input
NOTE
The setting (analog input type) of P0756 must match that of DIP switch DIP1(1,2) on the I/O board.
The bipolar voltage input is only possible with analog input 1 (AIN1).
If additional settings are required for your specific application, then please refer to the Operating
Instructions and the Parameter List supplied on the CD-ROM with you MM440 drive.
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5.8.3 Digital Outputs (Relays) (DOUT)
Features:
Quantity 3
Cycle time 1 ms
Max. opening / closing time 5 / 10 ms
Voltage / current 30 V DC / 5 A, 250 V AC / 2 A
Function chart number FP2100 (in parameter list)
Table 5-10 Relay Output Specifications
The MICROMASTER 440 has many status bits and threshold bits which might be useful in the
application. You can connect any of the 3 relays to any of these functions.
(52:3)
BI: Fct. of Relay 1
P0731.C
-1
0
1
Invert Relay
0 ...7
P0748(0) CO/BO: State Relays
r0747
r0747
NO
COM
NC
T20
T19
T18
(52:7)
BI: Fct. of Relay 2
P0732.C
-1
0
2
Invert Relay
0 ...7
r0747
r0747
NO
COM
T22
T21
(0:0)
BI: Fct. of Relay 3
P0733.C
-1
0
4
Invert Relay
0 ...7
r0747
r0747
NO
COM
NC
T25
T24
T23
.0
.1
.2
Drive Fault
Drive Warning
No Function
Figure 5-11 Relay Output Functions
Figure 5-11 above shows how a function is connected to the relay (on the left hand side); The signal
can be inverted if appropriate for your application using P0748. The output status can be viewed using
r0747 where an energized relay is indicated by a bit, and you may connect to the relay terminals on
the I/O board.
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5.8.4 Commonly Used Relay Functions
Use the settings below in P0731 – P0733 to get the described functionality
Parameter value Function
52.0 Drive ready
52.1 Drive ready to run
52.2 Drive running
52.3 Drive fault active
52.4 OFF2 active
52.5 OFF3 active
52.6 Switch-on inhibit active
52.7 Drive warning active
52.8 Deviation, setpoint / actual value
52.9 PZD control (Process Data Control)
52.A Maximum frequency reached
52.B Warning: Motor current limit
52.C Motor holding brake (MHB) active
52.D Motor overload
52.E Motor running direction right
52.F Drive overload
53.0 DC brake active
53.1 Act. frequency f_act >= P2167 (f_off)
53.2 Act. frequency f_act > P1080 (f_min)
53.3 Act. current r0027 >= P2170
53.6 Act. frequency f_act >= setpoint
Table 5-12 Common Relay Functions
NOTE
Parameter Values above refer to r0052 and r0053 values.
A complete list of all of the connectable parameters may be taken from the parameter list (on the CD
that was supplied with the MM440 drive).
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5.8.5 Analog outputs (AOUT)
Features:
Quantity 2
Cycle time 4 ms
Resolution 8 bit
Accuracy 1% referred to 20mA
Function chart number FP2300 (in Parameter List)
There are many different functions that you can assign to the analog output. These are identified
using the “CO” abbreviation in the parameter list. These parameters are typically signals such as
setpoints, frequencies or currents. They are converted from their digital form, scaled as you need and
then applied in 0-20mA form on the analog output.
For a full list of the “CO” parameters, please consult the parameter list.
D/A conv.
scaling
P0777
P0778
P0779
P0780
D/A conv.
dead zone
r0774
Function
P0781P0773
D
A
T13
T12
D/A conv. −
D/A conv.+r0755 Pxxxxrxxxx P0771
0...20mA
Figure 5-13 – Analog Output Function Diagram
Figure 5-13 above shows how you connect the function that you want to see, to the AOUT (D/A
converter). There is a user definable filter (P0773) to smooth the signal, and you have the opportunity
to scale the output to suit your application using P0777-P0781. You get the output on the AOUT
terminals (0-20mA). If you want voltage instead of current, you can put a 500 Ohm resistor across the
output and for a 0-10V output.
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5.9 Other Commonly Used Features
5.9.1 Flying Restart
It is possible that your motor may be spinning when you enable the drive, e.g. it is being driven by the
load (quite common with fan applications), then it will be necessary to enable the flying restart feature.
Flying restart searches for the speed of the motor and once found, the drive will adjust the output
frequency according to the setpoint.
There are a number of options in the flying restart parameter P1200.
Possible Settings:
0 Flying start disabled
1 Flying start is always active, start in direction of setpoint
2 Flying start is active if power on, fault, OFF2, start in direction of setpoint
3 Flying start is active if fault, OFF2, start in direction of setpoint
4 Flying start is always active, only in direction of setpoint
5 Flying start is active if power on, fault, OFF2, only in direction of setpoint
6 Flying start is active if fault, OFF2, only in direction of setpoint
For a full explanation of these settings and the more advanced tuning facilities please see the
descriptions for P1200, P1202, P1203 in the parameter list (on the supplied CD).
NOTE
Useful for motors with high inertia loads.
Settings 1 to 3 search in both directions.
Settings 4 to 6 search only in direction of setpoint.
NOTE
Flying start must be used in cases where the motor may still be turning (e.g. after a short line
interruption) or can be driven by the load. Otherwise, overcurrent trips will occur.
5.9.2 Auto-Restart (P1210)
After a power failure (F0003 "Undervoltage"), the "Automatic restart" function (enabled using P1210)
automatically powers-up the drive again. Any faults are automatically acknowledged by the drive.
When it comes to power failures (line supply failure), then a differentiation is made between the
following conditions:
Line Undervoltage (brownout)
"Line undervoltage" is a situation where the line supply is interrupted and returns before (if installed)
the BOP display has gone dark (this is an extremely short line supply interruption where the DC link
hasn't completely collapsed).
Line Failure (blackout)
"Line failure" is a situation where the display has gone dark (this represents a longer line supply
interruption where the DC link has completely collapsed) before the line supply returns.
The automatic restart function P1210 is shown in the following diagram (refer to Table 5.1) as a
function of external states / events.
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ON always activeP1210
0 − − − − −
1 − − −
2 + − − − +
3 + + + + −
4 + + − − −
5 + − − + +
6 + + + + +
ON in the
no-voltage state
All faults + F0003Fault F0003 for All other faults for
BrownoutBlackout BrownoutBlackout
Fault acknowl.
Fault acknowl.
Fault acknowl.
Fault acknowl.
Fault acknowl.
Fault acknowl.
restart
restart
restart
restart
restart
Fault acknowl.
Fault acknowl.
Fault acknowl.
Fault acknowl.
restart
restart
restart
Fault acknowl.
Fault acknowl.
Fault acknowl.
restart
restart
restart
Fault acknowl.
Fault acknowl.
restart
restart
Fault acknowl.
Fault acknowl.
Fault acknowl.
restart
restart
restart
Table 5-14 Automatic Restarts
The number of start attempts is specified using parameter P1211. The number is internally decreased
after each unsuccessful attempt. After all attempts have been made (as specified in parameter
P1211), automatic restart is cancelled with message F0035. After a successful start attempt, the
counter is again reset to the initial value.
NOTE
• The "Flying restart" function (refer to Section 5.9.1) must be additionally activated if,
for an automatic restart, the drive inverter is to be connected to a motor which may
already be spinning.
DANGER
• For longer line supply failures (blackouts) and when the automatic restart function is
activated, over a longer period of time it may be assumed that MICROMASTER is
powered-down. However, when the line supply returns, motors can automatically start
to run again without any operator intervention.
• If the operating range of the motors is entered in this status, this can result in death,
severe injury or material damage.
5.9.3 PID Control
Refer to Operating Instructions for further details or to Technical Support Website (see page 63)
5.9.4 Sensorless Vector Control (SLVC) / Vector Control (VC)
Refer to Operating Instructions for further details on using Vector Control or Sensorless Vector Control
or to Technical Support Website (see page 67 for contact details)
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6 Troubleshooting
WARNING
• Repairs on equipment may only be carried out by Siemens Service & Repair
Centers – See page 67 for contact details.
• Any defective parts or components must be replaced using parts contained in the
relevant spare parts list.
• Disconnect the power supply before opening the equipment for access
6.1 Troubleshooting Using the Status Display Panel (SDP)
It is possible to do a limited amount of troubleshooting using the SDP, however for more
detailed troubleshooting you will need a BOP or AOP or Serial link to give you parameter
access.
The table below
explains the
meaning of the
various states of the
LEDs on the SDP.
Line voltage not present Fault inverter temperature
Ready to run
Warning current limit -
both LEDs blinking same
time
Inverter fault - other than
the ones listed below
Other warnings - both
LEDs blinking
alternatively
Inverter running
Undervoltage trip /
undervoltage warning
Fault overcurrent Drive is not in ready state
Fault overvoltage
ROM failure - Both LEDs
flashing same time
Fault motor
overtemperature
RAM failure - Both LEDs
flashing alternatively
LEDs for indicating the
drive state
Off
On
approx. 0,3 s, flashing
approx. 1 s, blinking
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6.1.1 Checking Wiring to Digital Inputs
When you look at r0722 you will get a display that looks something like the one shown in figures
below. r0722 is a bit parameter. Each bit reflects a different digital input or analog input. You should
see the bits toggling on and off as you change the state of the inputs. If you do not see any change
then you should check your wiring.
AIN2
DIN6
DIN5
DIN4
DIN3
DIN2
DIN1
AIN1
Figure 6-1 r0722 Binary Input Values
For example if DIN1 and DIN4 are high then your display will look like this:
Figure 6-2 r0722 Binary Input Values Example
6.1.2 Checking Wiring to Analog Inputs
You can also use r0722 for some basic testing of the analog inputs. Bits 6 and 7 in r0722 show AIN1
and AIN2 respectively. If the AIN signal is low (<2V) the bit will be OFF, with your AIN input set high
(>4V) the bit will be ON. This parameter should be used just to check that your connection is OK
Figure 6-3 r0722 Display When Both AINs High.
There are some other parameters that can also be used to troubleshoot your analog signals.
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6.2 Faults and Alarms (Warnings)
Listed below are the Faults & Warnings that are most common. Other Fault and Alarm codes exist. If
you get one not included below – please refer to the Parameter List (on the CD that came with the
MM440 drive). It is also possible that further information exists in the Parameter list for the faults listed
below.
Fault /
Warning
Description Cause / Remedy
F0001 Overcurrent • Motor cables are too long – fit output choke, or move drive closer to
motor.
• Short circuit in motor leads – locate and correct short circuit
• Ground fault present – Check and correct for ground faults
• Stator resistance value incorrect – perform motor ID on cold motor
(P1910=1)
• Motor is obstructed – remove obstruction
• Ramp up time is too short – lengthen ramp up time
• Boost level is too high – reduce boost level (P1310-P1312 for V/f,
P1610, P1611 for Vector control)
• Motor parameters are incorrect – re-perform Quick Commissioning
and enter corrected motor data)
• Motor too large for drive – get larger drive.
F0002 Overvoltage • Line Voltage too high – check and correct line voltage to suit drive –
or get a drive to suit line voltage. Prolonged exposure to excessive
line voltage will damage the inverter.
• Too much regenerative energy – use VDC Max controller (P1240) to
lengthen ramp down times, manually increase ramp down times or fit
a braking resistor. The ramp down time has to match the inertia of
the load
• Voltage spikes on line voltage – add a line reactor.
F0003 Undervoltage • Line supply too low – check and correct line voltage to suit drive – or
get a drive to suit line voltage.
• Line supply interruption – a power outage when the drive is running
– ensure stable supply.
• Shock load outside of specification (1ph drives only) – ensure that
load is suitable for the drive.
F0004 Inverter
Overtemperature
• Ventilation is inadequate – improve ventilation – See section 1.2 for
further details
• Ambient temperature is too high – ensure that ambient temperature
is within the limits defined for the drive.
• Fan is obstructed – remove obstruction
• Fan is defective – replace fan
F0005 Inverter I2T (overload) • Drive is overloaded – load needs to be reduced – or a larger drive
should be used.
• Duty cycle too demanding – load needs to be reduced or larger drive
should be used.
• Motor too large for drive – load needs to be reduced or larger drive
should be used.
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Fault /
Warning
F0011 Motor Overtemperature
(Overloaded)
• Check and correct duty cycle
• Check if motor name plate information has been entered correctly –
if not, then re-perform quick commissioning using correct data. Most
common incorrect parameter is P0309 (motor efficiency). If this
value is too low, the calculated temperature will be incorrect.
• Perform Motor ID P1910=1 on a cold motor
• Check that motor weight is correct (P0344 – correct if necessary)
• If temperature sensors are fitted, check r0035 to see if they are
realistic, if not check that you have the correct type of sensor.
F0022 Power Stack Fault • DC Link over current – check the following; Chopper short circuit,
braking resistor resistance too low, ground fault on output, IGBT
failure (disconnect motor leads and try to run – if fault still occurs
then IGBT failure has occurred)
• I/O board not properly seated – remove and re-clip into position.
• Poor Grounding on motor leads – check and improve if necessary.
F0041 Motor Identification
Failure
• Check that motor is connected.
• Check that ALL motor data is correct for wiring designation
(Wye/Delta) – Re-perform quick commissioning to correct this if
necessary.
F0080 Analog Input Signal
Lost
• Signal wire broken – check and correct
• Signal out of range – check and correct
F0085 External Trip Active • External fault signal activated – reset active external fault
A0501 Current Limit Warning • Cable length limits must not be exceeded
• Motor cable and motor must have no short-circuits or earth faults
• Motor parameters must match the motor in use
• Value of stator resistance (P0350) must be correct
• Motor must not be obstructed or overloaded
• Increase the ramp-up-time.
• Reduce the boost level (V/f control: P1311 & P1312, Vector control:
P1610 & P1611)
• Motor power (P0307) must correspond to inverter power (r0206)
A0502 Upper Voltage Limit
Warning
• Supply voltage (P0210) must lie within limits indicated on drive
name plate
• DC-link voltage controller must be enabled (P1240) and
parameterized properly
• Ramp-down time (P1121) must match inertia of load
• Required braking power must lie within specified limits
A0503 Lower Voltage Limit
Warning
• Supply voltage (P0210) must lie within limits indicated on rating
plate
• Supply must not be susceptible to temporary failures or voltage
reductions
• Enable kinetic buffering (P1240 = 2)
A0504 Inverter Over
temperature Warning
• Load conditions and duty cycle must be appropriate
• Fan must turn when inverter is running
• Pulse frequency (P1800) must be set to default value
• Ambient temperature could be higher than specified for the inverter
A0505 Inverter Overload
W i
• Load duty cycle must lie within specified limits
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Fault /
Warning
Warning • Motor power (P0307) must match inverter power (r0206)
A0511 Motor Over
temperature Warning
• Load duty cycle must be correct
• Check if name plate data are correct (if not perform quick
commissioning)
• Accurate equivalent circuit data can be found by performing motor
identification (P1910=1)
• Check if motor weight (P0344) is reasonable. Change if necessary
• Check if temperature shown in r0035 is reasonable
A0541 Motor Identification
Active
• Motor data identification (P1910) selected or running
A0910 VDC Max Controller
Deactivated Warning
• Occurs if line supply voltage (compared to P0210) is permanently
too high
• Occurs if motor is driven by an active load, causing motor to go into
regenerative mode Occurs at very high load inertias, when ramping
down
A0911 VDC Max Controller
Active Warning
• Vdc max controller is active; so ramp-down times will be increased
automatically to keep DC-link voltage (r0026) within limits (P2172).
A0920 Analog Input
Parameters Incorrect
Warning
• AIN parameters incorrect – check that they are not set to identical
values.
• Check that parameters are logical for AIN type.
A0921 Analog Output
Parameters Incorrect
Warning
• AOUT parameters are incorrect. Check that settings are not
identical to each other.
A0922 No Load Applied to
Inverter Warning
• No Load is applied to the inverter – (Motor not connected) - Check
wiring to motor.
A0923 Jog Left and Jog Right
Applied Warning
• Both JOG right and JOG left (P1055/P1056) have been requested.
This freezes the RFG output frequency at its current value.
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6.3 Where to Get Additional Technical Information
Technical Support and Field Services
Tel: 1-800-333-7421 (Inside USA, Toll Free) / 1-423-262-2522 (Outside USA)
Email: simatic.support@sea.siemens.com
Spare Parts and Repair
Tel 1-800-241-4453 (Inside USA, Toll Free) / 1-770-740-3505 (Outside USA)
Email: isd.callcenter@sea.siemens.com
Internet Home Address
Customers can access FAQs, Technical Documentation, Windows ™® Software e.g. DriveMonitor /
Starter Updates and other general information at: www.siemens.com/micromaster
Sales Support
Cypress
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Issue 08/03
6SE6400-5GA00-0BP0
Figure 6-1
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