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Sirris Manufacturing Day 2011 Opening Prof. Bert LAUWERS, K.U.Leuven (Departement werktuigkunde)
Your chairman of today Full Professor, K.U.Leuven Research & Education in  Manufacturing Processes and (CAD)/CAM Research in  Advanced Manufacturing Processes Multi-axis Machining, EDM, Hybrid Processes,… Machining of advanced materials (ceramics,..) Advanced tool path planning and generation (CAD/CAM, CAPP) – digital factory Inspirer of importance of the “Manufacturing Industry” in our regions (via KVIV,..) 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
The manufacturing industry... Manufacturing industry essential for welfare and prosperity 20…25% of our jobs Stimulates R&D and need for services Without manufacturing    no need for services, logistics, ...  Driving force for indirect job creation Manufacturing (“maakindustrie”): the engine of welfare Manufacturing sector in Belgium (Wetern Europe) under pressure Re-location and utsourcing High costs Mass customisation ... Do we need to transform ?
EFFRA Reserach Priorities (1) Sustainable Manufacturing People-friendly Factories Eco-friendly (2) ICT-enables intelligent Manufacturing Smart Factories Digital Factories Virtual Factories (3) High-productivity Manufacturing Adpative production equipment High-precision manufacturing Zero-defect manufacturing (4) Materials in Manufacturing Materials efficiency Manufacturing processes for new high-performing materials 08/05/2009 © sirris 2009 | www.sirris.be | info@sirris.be | Transformations have also been defined for Belgium
Digital & Smart factories...some definitions Digital Factories General  digital support  of all the activities within the process chain from development over process and product planning to production by using virtual working techniques Information flow within companies Digital models (product, processes, business,..) .. Smart Factories The Smart Factory represents a  context-sensitive manufacturing environment  that can handle turbulences in real-time production using decentralized information and communication structures for an optimum management of production processes Cost efficient, flexible, Mass customisation ... In addition: Virtual factories, Networked factories,.. Large need for computer support !!! (PLM, PDM,...) 10/05/2011 © sirris 2009 | www.sirris.be | info@sirris.be |
Example: The EuroShoe Project The whole digital chain (from client to final product)  Design and develop together (different actors) 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be | The challenge of EUROShoE Project is the design and manufacturing of customized shoes at a reasonable price for consumers at a much higher level of individual satisfaction
Our kids have interest… The way they use computers Functional features & full simulation ! We can learn from these games ! Projects in that topic are being formulated ! Digital models should include as much as possible information we need within further steps of the product life cycle Manufacturing, use phase,… (fully paperless ) 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
Digital and smart models of everything... Digital and smart models not only for products, but also for production systems and business processes Machine tools / production systems are intelligent, stand-alone and act like “printers” The network of machine tools and systems !  Machine tool behaviour is known to the system  (even outside the company)  after plug-in  “ Add Machine Tool” Tool path planning Manufacturing simulation … ..  10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
How to get our kids interested... New ways of education Example: FabLab Leuven ( FabLab = Fabrication Laboratory) ! Everyone can model and make Students (bachelor), secondary school, public Concept of digital modeling & manufacturing Software tools should be easy to use ! Tendency towards Fab@home ! 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
The agenda for today... Facotry of the Future in Belgium,  Mr. Herman Derache, Sirris How a high-wage country has won the investment for a new agile engine plant,  Mr. Serge Silvani, Renault From pilot stations towards flexible mass production lines,  Mr. Huub Camp, Philips Lighthing Lunch break with discussion tables An unconventional look upon the Factory of the Future, Mr. Lieve Scheire, Neveneffecten, Basta Track sessions Digital Factory Smart Factory The automotive industry in transition. Global networks for innovative mobility,  Dr. Claudio Christl, BMW Conclusions and networking 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
Have a nice day
Lunch break at discussion tables (1) How to increase the efficiency of operators before switching towards automation? (2) How can you combine extreme cost reduction with an excellent perceived customer value? (3) How to decrease time between a pilot production system and a flexible mass production system? (4) How to overcome the lack of technologically skilled workforce in a production environment? (5) How can we master a cost estimation in a early development stage? (6) s there a need for software for production scheduling & execution, or can a self organizing system suffice? 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
The agenda for today... Facotry of the Future in Belgium,  Mr. Jos Pinte, Sirris/Agoria How a high-wage country has won the investment for a new agile engine plant,  Mr. Serge Silvani, Renault From pilot stations towards flexible mass production lines,  Mr. Huub Camp, Philips Lighthing Lunch break with discussion tables An unconventional look upon the Factory of the Future, Mr. Lieve Scheire, Neveneffecten, Basta Track sessions Digital Factory Smart Factory The automotive industry in transition. Global networks for innovative mobility,  Dr. Isolde von Witzleben, BMW Conclusions and networking 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
Track sessions Digital Factory Smart Factory Digital Factory introduces a new era for product development,  M. Bollen, Sirris 3 Day delivery-to-order by a combination of E-business, configuration and intelligent automation,  G. Vanherle, P&V Elektrotechniek Automated calculation of the production cost for complex parts,  L. Berteloot, CETIM Flexible robotizing for small and medium sized runs,  H. De Roovere, Robojob Beyond lean: Quick Response Manufacturing reduces lead-times by a factor 2 at Harol,  A. Vandebosch, Harol The future of smart manufacturing execution,  E. Vervondel (De Clercq Solutions) & M. Van Pee (Sirris) 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |

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Sirris manufacturingday2011 introduction_bert-lauwers

  • 1. Sirris Manufacturing Day 2011 Opening Prof. Bert LAUWERS, K.U.Leuven (Departement werktuigkunde)
  • 2. Your chairman of today Full Professor, K.U.Leuven Research & Education in Manufacturing Processes and (CAD)/CAM Research in Advanced Manufacturing Processes Multi-axis Machining, EDM, Hybrid Processes,… Machining of advanced materials (ceramics,..) Advanced tool path planning and generation (CAD/CAM, CAPP) – digital factory Inspirer of importance of the “Manufacturing Industry” in our regions (via KVIV,..) 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
  • 3. The manufacturing industry... Manufacturing industry essential for welfare and prosperity 20…25% of our jobs Stimulates R&D and need for services Without manufacturing  no need for services, logistics, ... Driving force for indirect job creation Manufacturing (“maakindustrie”): the engine of welfare Manufacturing sector in Belgium (Wetern Europe) under pressure Re-location and utsourcing High costs Mass customisation ... Do we need to transform ?
  • 4. EFFRA Reserach Priorities (1) Sustainable Manufacturing People-friendly Factories Eco-friendly (2) ICT-enables intelligent Manufacturing Smart Factories Digital Factories Virtual Factories (3) High-productivity Manufacturing Adpative production equipment High-precision manufacturing Zero-defect manufacturing (4) Materials in Manufacturing Materials efficiency Manufacturing processes for new high-performing materials 08/05/2009 © sirris 2009 | www.sirris.be | info@sirris.be | Transformations have also been defined for Belgium
  • 5. Digital & Smart factories...some definitions Digital Factories General digital support of all the activities within the process chain from development over process and product planning to production by using virtual working techniques Information flow within companies Digital models (product, processes, business,..) .. Smart Factories The Smart Factory represents a context-sensitive manufacturing environment that can handle turbulences in real-time production using decentralized information and communication structures for an optimum management of production processes Cost efficient, flexible, Mass customisation ... In addition: Virtual factories, Networked factories,.. Large need for computer support !!! (PLM, PDM,...) 10/05/2011 © sirris 2009 | www.sirris.be | info@sirris.be |
  • 6. Example: The EuroShoe Project The whole digital chain (from client to final product) Design and develop together (different actors) 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be | The challenge of EUROShoE Project is the design and manufacturing of customized shoes at a reasonable price for consumers at a much higher level of individual satisfaction
  • 7. Our kids have interest… The way they use computers Functional features & full simulation ! We can learn from these games ! Projects in that topic are being formulated ! Digital models should include as much as possible information we need within further steps of the product life cycle Manufacturing, use phase,… (fully paperless ) 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
  • 8. Digital and smart models of everything... Digital and smart models not only for products, but also for production systems and business processes Machine tools / production systems are intelligent, stand-alone and act like “printers” The network of machine tools and systems ! Machine tool behaviour is known to the system (even outside the company) after plug-in “ Add Machine Tool” Tool path planning Manufacturing simulation … .. 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
  • 9. How to get our kids interested... New ways of education Example: FabLab Leuven ( FabLab = Fabrication Laboratory) ! Everyone can model and make Students (bachelor), secondary school, public Concept of digital modeling & manufacturing Software tools should be easy to use ! Tendency towards Fab@home ! 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
  • 10. The agenda for today... Facotry of the Future in Belgium, Mr. Herman Derache, Sirris How a high-wage country has won the investment for a new agile engine plant, Mr. Serge Silvani, Renault From pilot stations towards flexible mass production lines, Mr. Huub Camp, Philips Lighthing Lunch break with discussion tables An unconventional look upon the Factory of the Future, Mr. Lieve Scheire, Neveneffecten, Basta Track sessions Digital Factory Smart Factory The automotive industry in transition. Global networks for innovative mobility, Dr. Claudio Christl, BMW Conclusions and networking 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
  • 11. Have a nice day
  • 12. Lunch break at discussion tables (1) How to increase the efficiency of operators before switching towards automation? (2) How can you combine extreme cost reduction with an excellent perceived customer value? (3) How to decrease time between a pilot production system and a flexible mass production system? (4) How to overcome the lack of technologically skilled workforce in a production environment? (5) How can we master a cost estimation in a early development stage? (6) s there a need for software for production scheduling & execution, or can a self organizing system suffice? 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
  • 13. The agenda for today... Facotry of the Future in Belgium, Mr. Jos Pinte, Sirris/Agoria How a high-wage country has won the investment for a new agile engine plant, Mr. Serge Silvani, Renault From pilot stations towards flexible mass production lines, Mr. Huub Camp, Philips Lighthing Lunch break with discussion tables An unconventional look upon the Factory of the Future, Mr. Lieve Scheire, Neveneffecten, Basta Track sessions Digital Factory Smart Factory The automotive industry in transition. Global networks for innovative mobility, Dr. Isolde von Witzleben, BMW Conclusions and networking 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |
  • 14. Track sessions Digital Factory Smart Factory Digital Factory introduces a new era for product development, M. Bollen, Sirris 3 Day delivery-to-order by a combination of E-business, configuration and intelligent automation, G. Vanherle, P&V Elektrotechniek Automated calculation of the production cost for complex parts, L. Berteloot, CETIM Flexible robotizing for small and medium sized runs, H. De Roovere, Robojob Beyond lean: Quick Response Manufacturing reduces lead-times by a factor 2 at Harol, A. Vandebosch, Harol The future of smart manufacturing execution, E. Vervondel (De Clercq Solutions) & M. Van Pee (Sirris) 10/05/2011 © sirris 2011 | www.sirris.be | info@sirris.be |