SMC Raptor Primary Injection Test System

PRIMARY INJECTION TEST SYSTEM
Raptor
www.smcint.comwww.smcint.com
Raptor_eng-v6.indd 1Raptor_eng-v6.indd 1 6/5/16 18:316/5/16 18:31

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The Raptor System
Multifunctional Primary Testing System
The Raptor is a smart test system designed as the ultimate solution for the main primary test applications
required in the commissioning and maintenance of substations, marking the difference with respect to
existing equipment now being used. This new generation of Primary Injection Test System makes primary
testing easier, faster and more convenient.
The system consists of a Master unit which can be upgraded with up to three Slave sets which add
further power capacity to the system. The user is not limited to the power initially determined. In case
of more power required, Raptor sets can be added, or what is also very important, be left behind when
not needed.
In comparison with the big and heavy traditional variac-based equipment, the Raptor is designed
incredibly smaller and lighter than its predecessors, combining a revolutionary high current generation
technology, DSP based, with an automatic smart control, in a really transpor-
table set, less than 35 Kg and able to inject up to 15,000 A.
An additional advantage to the easy transport is that sets can be much clo-
ser to the devices tested, reducing the length of cables, and a significant
decrease in power losses by eliminating intermediate connections, thanks
to the new loop-through concept. The sets have in the middle a hole
to pass through the cables which are connected to the
load, forming in this way the injection circuit.
Efﬁcient Power
The modern high-tech design of the Raptor system enables the
highest level of injection capability in terms of power and duty cycle, with an ease of use so far unknown in this type of
equipment. A touch-sensitive console allows the user to fully monitor and control the test process, including the storage
of results and test configuration tools.
The Raptor system provides automatic regulation of the magnitude to be injected, being stable regardless of the load or
power supply changes. Current output range is adjusted at all times according to application, taking advantage of the
modularity and versatility of the concentration of measurement and control functions in the Raptor Master unit, with a
unique capacity to adjust the voltage and current required through the number of spire turns used.
The Raptor also includes a powerful measurement section, extending the number of testing applications.
Raptor system includes factory configured tests, to automatically perform a large amount of the most common testing,
just by selecting the appropriate template and start the test. The user has also the possibility to easily make or modify
test templates.
UNIQUE FEATURES
SMALLEST SIZE AND WEIGHT FOR OUTSTANDING PORTABILITY
AUTOMATIC OUTPUT REGULATION WITH DIGITAL TECHNOLOGY
MULTIFUNCTIONALITY FOR MOST PRIMARY INJECTION TESTING
COMBINING HIGH CURRENT AND HIGH VOLTAGE INJECTION
INSTANT COMBINATION OF UNITS BY INFRARED
LOOP-THROUGH HIGH CURRENT TECHNIQUE
FLEXIBLE MODULARITY AND ADAPTABILITY
MODERN, ROBUST AND UPGRADEABLE TECHNOLOGY
SMART HANDHELD CONTROLLER WITH TOUCH SCREEN
RESULTS STORAGE AND REPORTING
PREDEFINED TEST TEMPLATES

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Raptor HH
The Hand Held Control Unit, RAPTOR HH, is the user-friendly interface from which the operator remotely controls
and monitors all the test process. The Raptor HH detects and configures the master and slave units automatically. It
provides an intuitive TFT touch screen, visible even in direct sunlight, with a wheel-and-click control that combined with
the existing test templates makes the test configuration and execution task extremely easy and fast.
The unit saves all the test configurations and results on its own memory, which can be further downloaded to an
external computer through USB connection and the RaptorSync software. This unit only weights 0.4 Kg and it is
developed with an ergonomic design optimized for correct handheld use, and nonslip laterals for a safer grip.
The Raptor HH is connected to the Master through a 5-meter cable that allows the user to stay at a convenient location
while the test set is working much closer to the load. For extreme cases, a 4-meter extender is available as an optional
accessory. The console’s back is magnetized, which allows the user to snap it quickly and safely on any iron surface for
a more comfortable operation.
Other advantages are: data storage and reporting, configuration assistance, software upgrades by internet, simplify
and reduce testing time, easy touch/turn operation, maximum test accuracy.
The Raptor Current Calculator is included as standard in the Raptor HH console and can also be installed on a PC. It is a
simple to use yet sophisticated tool that allows the user to quickly define the Raptor configuration and the number and
type of cables required as minimum to successfully accomplish a specific high current job, even before leaving the office.
Test Templates
The default Test Templates and automatic Functions included in Raptor HH allows the user to just select the appropriate
template/function and start the test.
• General Test Template: General purpose screen for all kind of primary testing applications and quick testing.
• Circuit Breaker: overcurrent testing of low voltage breakers and switches, with zero current detection.
• Overcurrent Relay: prepared to measure tripping time of the overcurrent relay by primary injection.
• Current Transformer (CT): test to measure CT ratio, ratio error, polarity, phase shift and burden.
• Rogowski CT/Low Power CT: CT ratio, ratio error, phase shift, of Rogowski transformers and low power CT.
• CT Burden: test to calculate impedance, power and power factor of the load.
• CT, Voltage method: CT turn ratio, ratio error, and polarity, by injecting voltage.
• CT Magnetization: automatic test that displays the CT exciting curve, Voltage Knee point, and excitation current.
• CT magnetization – HV: excitation curve using the Raptor HV, suitable for all kind of protection CTs, and VTs.
• Voltage Withstand - HV: Test the voltage withstand of the insulation of the CT, VT, PT and other elements.
• Voltage Transformer (VT): checks VT turn ratio, ratio error, polarity and phase shift.
• VT burden: test to calculate impedance, power and power factor of the load.
• HV Voltage Transformer: similar to VT template, but using the Raptor HV.
• PT Ratio: Checks Power Transformer’s turn ratio and ratio error
• HV no load PT: similar to PT template but with the generation through Raptor HV.
• Short-circuited PT: short-circuit impedance, reactance losses, resistance and phase shift.
• HV PT Short circuit: similar template but using the Raptor HV.
• Polarity Test: polarity checking in transformers of any type, using the RAPTOR Polarity Tester.
• AC Resistance: template ready to measure the resistance of connections, contacts or other elements.
• Ground Grid: template for detecting bad contacts in the ground grid.
• Recloser: automatic test of the opening and reclosing times of the recloser under test.
• Train of Pulses: preset sequence of current or voltage pulses, and also HV pulses.
• Pulses Ramp: programmable ramp of pulses, suitable to test the instantaneous trip of breakers.
• Step and Touch: Automatic function for Step & Touch Voltage measurement in transformation centers.
The Raptor System: Applications

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APPLICATIONS
The combination of mobility, adaptability, automatic output regulation, high-tech, ease of use and versatility makes
the Raptor the best system available in the market for all major primary injection testing applications in and around
substations and power plants:
Primary Current Injection Testing
Primary Injection Testing is essential in commissioning and verifying a
protection scheme. The secondary injection test does not check all the
components in the system, as it cannot provide the condition of the overall
protection installation, whether CTs have the correct ratio or polarity, or
whether the secondary wiring is correct and serviceable, and it does not mimic
the operating conditions in service. Therefore, the Primary injection testing is
the only way to prove correct installation and operation of the entire protection
scheme, and the Raptor has been specially designed to meet all primary testing
needs.
The Raptor´s variable output frequency extends the primary testing diagnostic
with frequency sweep, offering test frequencies different from the mains
frequency, and thus enhancing its electrical testing capacity. Primary
Test involves the entire circuit; current transformer primary and secondary
windings, relays, trip and alarm circuits, circuit breakers and all wiring are
checked. Primary injection tests are carried out after secondary injection
tests, to ensure that problems are limited to the VT’s and CT’s involved,
circuit breakers, plus associated wiring, all other equipment in the protection
scheme having been proven satisfactory from the secondary injection
tests. Hence it is often the last tests performed in the commissioning and
maintenance process, or after major modifications have been carried out,
and also as an invaluable aid to faultfinding.
Relay Testing
With the Raptor, primary faults can be simulated to check if protective relays
operate correctly; trip times are measured and registered by the system, with 1 ms
resolution. The automatic current regulation, the pre-set current injection, the injection
time control, and the test results storage, provide the user with the most
advanced primary testing tool for protection relays.
Circuit Breaker Testing
It is also essential for the verification of the entire protection scheme to verify
live CB tripping, and CB operating time analysis in combination with total trip time
including the IEDs and CB trip time. Measurements with the Raptor deliver reliable
and repeatable results due to high signal and measurement accuracy.
Current, Voltage and Power Transformer Testing
The Raptor system has many advanced features – such as powerful measurement input,
to allow performing a complete check of a CT. Through a few seconds test the following
results are obtained: Turns Ratio, phase (polarity) between primary and secondary of
the CT, and burden (Impedance, power and power factor of the load). It can be also
used for testing low power and Rogowski CTs, checking ratio, phase and burden in
VTs, and checking Ratio, Polarity, short circuit impedance and reactance losses in Power
Transformers. Test templates are also available for CT Magnetization curve, with graphical
presentation of the curve, the Knee point and the excitation current. After the test finish,
the Raptor also performs the CT demagnetization process. When testing a CT, it is
usually advisable to test the ratio error and phase angle at different primary currents.
In a protection CT it is very important to test the ratio at the highest possible current
allowed by your RAPTOR system, apart from at 100% of its nominal current. With
the Raptor HV slave further test are available, such as Withstand Voltage test and all
related tests that need high voltage up to 2000 V in all type of transformers.

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Switchgear Testing
Low voltage switchgear and controlgear assemblies require also high current testing to comply with the relevant product
standards, both by assembly manufacturers and users. The Raptor is also suitable for testing the rated short-time
current that the assembly must withstand, and MCB/MCCB/ACBs tripping time performance, both thermal and short-
circuit trips.
Recloser and Sectionalizers
Through the high current fault simulation, the Raptor performs an automatic test, detecting and measuring the opening
and reclosing times, the number of operations, and the total clearing time, of the automatic recloser under test. These
devices are increasingly used in Distribution networks and the testing, commissioning and maintenance strategy
is becoming a must. The automatic test of the Raptor provides a simple way to perform a functional test of these
important devices. This involves, under simulated fault conditions, the operation of the protective relays and circuit
breakers, verifying the number and sequence of operations of the recloser until lockout. This primary injection testing
of the recloser, makes a reliable diagnostic of the recloser status and is quicker and easier than the test performed
through a secondary injection in the electronic control, enabling to check the entire system, including the breaker, CTs,
relays, control cables and wiring. The small size and weight of the Raptor facilitates the onsite testing of reclosers, even
those mounted on the pole, or before it is put into service, as well as laboratory or factory testing. The Raptor provides
the high, accurate, and stable current required. It is also possible to program the total test time to adapt to the different
reclosing times of these systems.
The Raptor is also suitable to perform a sectionalizer lockout test, performed by pulsing current through the
sectionalizer to simulate the upstream operation of a recloser, so that the sectionalizer goes through its programmed
sequence of circuit interruptions to be counted before it operates.
Heat Runs
Thanks to the amplifier-based high current generation of the Raptor, it is ideal for performing heat runs, maintaining the
current injection stable throughout long-term testing, and measuring the corresponding time.
Polarity Testing
The Polarity Tester is a lightweight handheld accessory used to verify the correct wiring in a quick and simple way, as
the Raptor injects a special polarized signal into the primary side of any transformer (CT, VT, PT, etc). This is especially
useful for checking polarities in remote connections and/or those with difficult access.
Ground Grid Testing
By injecting high current and measuring with the low level voltmeter it is possible to detect the existence of any bad or
eroded contact in the ground grid.
Step & Touch
For measuring the step & touch voltage characteristics of the protective earthing installations in substations and
other electrical facilities, a regulated current must be injected through the earth circuit and the voltage drop must be
measured between two test points. An automatic function is included in Raptor for this measurement, with the help of
the optional S&T kit. Another important aspect of this feature is the possibility to run it at the line frequency or another
selected by the user, filtering into the result the undesirable frequencies.
Functionality Updates
The Raptor System will not become obsolete as all functional elements are programmable. We at SMC keep the end
users updated with free new updates and applications required by market demands. Furthermore, the Master unit is
designed to enable additional functionality with future add-on equipment.

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Automatic Output Regulation
DSP technology maintains a uniform current waveform even with changing load impedances and speeds testing by
eliminating the manual variac. Every other high current system requires the user to manually set the output current.
It also overcomes heating of the trip elements which caused the current to drop during the test.
Weight and Size
Amazing portability compared to other existing equipment, due to its light weight and small size, that allows one person
to carry it, even in his own car. The modularity allows to carry the minimum units to site.
Easier and cheaper to transport and handle. Each unit has wheels and folding handle.
Reduces the length of cables required as sets can be much closer to the device tested.
Facilitates portability into installations with limited space and/or with difficult access, such as stairs, soft soils,
underground substations, etc.
Multi-Functionality
The Raptor system concentrates many applications and testing assets, offering a time-saving and cost effective
solution. The Raptor logic system features high-power processors to take care of future requirements, and their
functionality can be readily enhanced by means of firmware upgrades through the Internet.
Expandability
The modular design can accommodate several Raptor Slaves to the Master unit, and the user is not limited to initial
power requirement, being able to upgrade the system at a modest cost for higher power needs.
Sets are immediately assembled and synchronized thanks to infrared technology connectivity, IRDA type, thus saving
time, making the portability even better, and the expandability of the system a simple task.
Loop-through concept
The Loop-through high current secondary concept contributes both with flexible modularity and with lightness and
smaller size of the Raptor.
Unique capacity to adjust the voltage and current required through the number of loop turns used.
Reduces cables connection to the minimum possible, thus reducing power losses, and simplifying the test preparation.
Handheld Control Unit (Raptor HH)
Powerful and smart interface with TFT color Touch Screen to control and monitor the test.
Simplify testing through a automating process and test templates, including the storage of test results, and reducing
testing time. Simply dial up the desired current and inject.
USB connection to a PC, and through RaptorSync application to download reports for further editing, analysis, storing
and printing.
Pre-defined test templates help the user to perform quickly and in a more efficient way the most frequent tests, with
minimal training and preparation. Users can also create their own test templates.
Ethernet connector for software updates.
Reliable high speed Raptor Bus connector, with failure detection and alarms.
On screen calculations and magnitudes conversions.
User´s assistance for system configuration, cable selection and testing.
Measurement section
Voltmeter, Ammeter and Low signal Voltmeter inputs, measures AC and DC signals with phase meters incorporated,
extending the testing performance.
Binary input, voltage or dry contact, to detect trip commands that define the end of some tests.
Timer of 1 ms resolution, with zero current detection, and also configurable as countdown to limit the injection time.
Based on the internal and hardware measurements, selectable calculated measurements can be shown on screen ,
such as Total Power, Apparent and Reactive power, Power factor, Impedance, Reactance, Resistance, Transformation
Ratio and Ratio Error.
A Vline measurement instrument is implemented in the Raptor which shows during the test the actual supply voltage
value. The Raptor Current Calculator also allows introducing the on load supply voltage to find out the maximum current
got in different conditions.
The Raptor System: Beneﬁts

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MASTER UNIT’S FEATURES
The Raptor MS is the master unit of any Raptor configuration. It provides the connection for the touch screen console and can be used as stand-alone for
primary test applications that do not require extremely high current/power. When slave units are added, the MS will detect them automatically over the infrared
link and will accommodate the system’s parameters with no intervention from the user:
• Regulated high AC current output. Able to inject up to 3.8kA (with 3kVA) indefinitely or 9.5kA (with 2kVA) during 3s. Up to 15kA when combined with one or
more slave units.
• Regulated AC auxilliary output. Working in current mode is capable of injecting up to 9 A indefinitely or 35A for 3s. Working in Voltage mode is capable of
generating voltage up to 200V AC.
• Voltmeter Input. Ranges: 0.2, 2, 20 or 300Vac/dc (auto or manual). Built-in phase angle meter.
• Ammeter input. Ranges: 0.2, 2 or 20Aac/dc (auto or manual). Built-in phase angle meter.
• Low signal Voltmeter. Ranges: 30, 300 or 3000 mVac/dc (auto or manual). Built-in phase angle meter.
• Binary input: Voltage or dry contact with reversible logic (NO, NC) and auto-detection.
• LEDs: Monitor overload, temperature, status of communications, standby, digital input, power output and power supply.
• IRDA interface: Interconnects Slave units to the Master wirelessly.
CURRENT SLAVE UNIT’S FEATURES
The Raptor SL features toroidal windings that are activated individually by the master unit as the power demand grows, through a sophisticated injection control
that ensures seamless current flow and optimal workload distribution.
The slave Raptor is visually identical to the master unit but lacks the measurement section, the handheld controller and the auxiliary input/output panels. Its
mission is to push an additional 5 kVA power to the high current pass-through secondary. Up to three slaves can be added for up to 15,000 A with a 18-kVA
total injection power. The master unit detects the presence of slaves using infrared communications, so no additional control or power interconnections are
required. The user only needs to pass the current cables across the entire assembly and use it as if it was a single device, in a fully transparent way to the
user. As an added benefit of the pass-through secondary technique, the user can easily multiply the compliance voltage by making more than one turn with the
current conductor around the entire system.
The Raptor System: Features

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The Raptor System: Raptor HV
Features
• Two user selectable output ranges: 0-1000 VAC
and 0-2000 VAC.
• Powered from the Raptor Master via expansion
port.
• Controlled from the common Raptor Master’s
user interface.
• Integrated test voltage and current
measurement.
• Supported by additional Test Templates.
• Audible safety buzzer.
• Detachable rotary warning lamp and Emergency
stop button.
• Outstanding Raptor style portability.
Applications
• CT, VT and PT withstand voltage tests.
• CT and VT excitation current measurement,
Knee Point.
• VT and PT ratio measurement.
• Polarity test in VT’s secondary winding.
• Testing voltage sensors and converters.
• Step & Touch Voltage measurement.
Description
The Raptor-HV, the High Voltage slave, is an optional product that extends the Raptor’s applications to tests that
require the use of high AC voltage, up to 2 KV. This product works in combination with a Raptor Master and is visually
similar to it.
The Raptor HV connects to the master unit via the Expansion Port, from where it also takes the necessary power.
The Raptor HV is a pluggable high voltage peripheral that takes advantage of all the valuable features in the Raptor
Master including the electronically controlled switching amplifier, DSP based intelligence and a robust communication
and device synchronization system. Naturally the HV’s control is fully integrated in the master’s console.
Power voltage generated by the master at the expansion port is raised by the HV up to two user selectable ranges,
1kV and 2kV, and the output is measured in current, voltage and phase angle to provide adequate injection control
and application’s feedback. Voltages and currents can be measured with very high precision to allow for a wide
variety of applications.
In order to comply with international safety requirements, the Raptor HV’s package includes an internal buzzer
that signalizes the high voltage output activation and two connectors for an optional rotting warning lamp and an
optional mushroom type emergency breaker. The internal buzzer can be disabled from the Raptor’s console.
Other outstanding feature is the capacity to inject in frequencies different from the mains frequency, enhancing its
electrical testing capacity.
The use of any of the Raptor C-XX systems with the Raptor HV provides a world-wide unique system, which
combines both high current and high voltage injection, with the suitable power, for the main maintenance and
commissioning test applications in substations and switchgear. It is an innovative and advanced substation test
system that replaces the need for multiple test sets.
The Raptor HV weighs only 28 kg, and it has the same small and compact size than the rest of Raptor units, with
wheels and folding handle, that provides a lower transportation cost and a reduction of manpower needs.

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Raptor PT
Raptor Polarity Tester
The Polarity Tester is a lightweight handheld accessory used to check a three-phase installation for correct wiring in a
quick and simple way, while the Raptor injects a special polarized signal into the primary side of any transformer (CT, VT,
PT, etc). This is especially useful for checking polarity in remote spots and/or those which are difficult to reach.
A single CT supplies secondary current to more than one device (protective relays, meters, etc.) which are installed in
switchgear panels, relatively far from the CT itself. The polarity concordance of the secondary current for the various
devices is essential to assure proper operation of the secondary scheme; hence, this polarity must be always checked
in the commissioning and/or maintenance process. This task is traditionally made using a phase angle meter in
combination with an injected current, which could be either primary or secondary, and takes a long time as the meter
needs to be connected very carefully to avoid interpretation errors.
Application
The Polarity Tester makes this task very easy, straightforward and efficient because it saves a lot of time and connection
errors. The SMC Raptor primary injector injects a special test current waveform from which the Polarity Tester is able to
immediately determine if polarity on each device is correct or not. The operator just needs to inject the test current in
the circuit and move around all the connected devices while checking the polarity one by one.
Description
The Raptor-PT has two probes that you connect to points whose polarity is to be tested. By pressing the test button, the
result is shown in less than 2 seconds by means of the following LEDs:
- Correct polarity (green): the Raptor-PT detects signal in phase with the injected by the Raptor.
- Wrong polarity (red): the detected signal is in counter-phase to the Raptor’s signal.
- Polarity not detected (yellow): PT cannot determine polarity, not suitable connection, not using polarized mode in
Raptor, or Raptor is not inyecting.
- Low battery (orange): the batteries must be replaced.
The criteria adopted for polarity are:
- When using the pass-through secondary, the positive corresponds to the grey side of the Raptor’s casing.
- When using the Raptor’s auxiliary output (V or I), the positive corresponds to the output’s red connector.
- When using the HV slave, the positive corresponds to the output marked with the black point.
RaptorSync
After every test the user can automatically save the results of the test and
the test parameters in the Raptor HH console, grouped under a common
report name. The tests stored include the injected level, the measured time,
the measurements that are configured to be displayed on the screen and all
adjustments in general; the reports can be easily accessed and managed
through the Report tab of the menu. The user can also save the test with
comments, if required, and can create as many reports as needed.
Subsequent review, printing and edition of the test reports are performed
through the RaptorSync application for PC, which is included as standard
with any system. Reports stored in the console are downloaded to PC just
connecting the unit with the provided USB cable. The RaptorSync program
allows the import, viewing and saving of all the reports, and the exporting of
any of the listed test reports to standard pdf, Excel or HTML format, which
allows for further processing and edition (e.g. Word).

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The Raptor System: Specifications
RAPTOR MS
(values @240Vac,50 Hz,1 turn sec.960 mm2
,measured 25 cm on each side)
HIGH CURRENT OUTPUT
Output Current Output Voltage
No Load V (0%Imax) 0 - 1.20 Vac - Continuous
3.8 KAac (25%Imax) 0 - 0.81 Vac - Continuous
7.5 KAac (50%Imax) 0 - 0.42 Vac - 3 min
9.5 KAac (Imax) 0 - 0.22 Vac - 3 s
No Load Resolution 25 uVac
Output Frequency 20 - 400 Hz (Power reduction applied at 50 > f > 60 Hz)
LOW CURRENT OUTPUT (not simultaneous with high current output)
Output Current 0 - 35 Aac (0 – 9 Aac continuous)
Voltage Output 0 - 200 Vac
Output Frequency 20 - 400 Hz (Power reduction applied at 50 > f > 60 Hz)
Isolated output Yes
Protection fuse
MEASUREMENTS
Secondary Current (for high current output)
Ranges 0-1 KAac/N; 0-15 KAac/N (n: number of secondary turns)
Resolution 1 Aac, 10 Aac
Accuracy ±0.2% of the value ±0.2% of the range
Phase angle ±0.25º
AMMETER/LOW LEVEL VOLTMETER
Ammeter Ranges 0 - 0.2 / 0 - 2 / 0 - 20 Aac
Ammeter Resolution 0.1 mAac, 1 mAac, 10 mAac
Ammeter Impedance <10 mΩ
Voltmeter Ranges 0 - 30 mVac, 0 - 0, 3 Vac, 0 - 3 Vac
Voltmeter Resolution 0.015 mVac, 0.15 mVac, 1.5 mVac
Voltmeter Impedance >3000 KΩ
Frequency range 20 - 400 Hz
Isolated input Yes
VOLTMETER
Ranges 0 - 0.2 / 0 - 2 / 0 - 20 / 0 - 300 Vac
Resolution 0.1 mVac, 1 mVac, 10 mVac, 0.15 Vac
Impedance >120 KΩ
Frequency range 20 - 400 Hz
Isolated input Yes
BINARY INPUT
Type Dry contact / Voltage
Voltage mode Levels 1.5 V, 15 V ; Max. Voltage 250 Vac.
Time resolution 1 ms
Max. Voltage 250 Vac
Isolated input Yes
TIME MEASUREMENTS
Measurement Range 86400,000 S
Resolution 1 mS
Accuracy ± 0, 01 % Reading ± 1 mS
COMMUNICATIONS
2 RS-485 Raptor Bus connectors to control unit Raptor-HH and/or other units
2 IrDA interfaces Two channels for master/slaves linking
GENERAL
Supply 230 V ±10%, 50/60 Hz (single phase)
Max Supply Current
50 A RMS
(240 V, when Raptor system max. power in 3 s )
Weight 35 Kg / 77 lb
Dimensions 550 x 440 x 230 mm / 21 ½” x 17 ½” x 9”
Working temperature 0-50º C
Storage temperatura -25 to + 70 ºC
Protections MCB, overload, temperature, supply, communications, polarity
Sec. hole diameter 85 mm
Transport Wheels, folding handle, fixed handle
RAPTOR SL
(values @240 Vac, 50 Hz, 1 sec.turn 960 mm2
, measured 25 cm on each side)
HIGH CURRENT OUTPUT
Output Current Output Voltage
No Load V (0%Imax) 0, 0.79 or 1.59 Vac - Continuous
3.8 KAac (25%Imax) 0, 0.67 or 1.34 Vac - Continuous
7.5 KAac (50%Imax) 0, 0.55 or 1.11 Vac - 3 min
15 KAac (100%Imax) 0, 0.30 or 0.61 Vac – 3 s
COMMUNICATIONS
2 IrDA interfaces Two channels for master/slaves linking
GENERAL
Supply 230V ±10%, 50/60 Hz (single phase)
Max. Supply Current 100 A
Weight 35 kg / 77 lb
Protections MCB, overload, temperature, supply, communications, polarity
Sec. hole diameter 85 mm / 3 ½”
Transport Wheels, folding handle, fixed handle
RAPTOR HH
CONTROL
Display Transflective high definition color TFT with resistive Touch Panel
Wheel Rotary Encoder (Wheel and click)
LEDs Alarm, Connectivity, Power
COMMUNICATIONS
RS-485 Raptor BUS Communication with Raptor-MS
USB Connection to PC (RaptorSync)
RJ-45 Ethernet for software updates
Mini-PC powered by Windows CE
GENERAL
Power Supply
Self-powered from Raptor-MS, or with external
power adapter 5 Vdc
Weight 0.4 Kg / 1 lb
Dimensions 110 x 185 x 35 mm / 4” x 7” x 1 ½”
Case
High quality injection-moulded ABS, strong and ergonomic design,
edge surfaces protected with TPE non-slip material. Magnetic base.
Compliance
The instrument is intended for use in high-voltage substations and
industrial environments.
All EuroSMC products have conformity to CE-marking directives,
complies with IEC and international standards, and are designed and
manufactured in accordance with the requirements of the ISO-9001
Quality Standard
Transport Bag Nylon soft bag
Connection cable 5 m cable / 16 ½ ft cable

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The Raptor System: Specifications / Accessories
RAPTOR HV
Raptor HV connected to a Raptor Master unit powered by 240Vac,50 Hz.
HIGH VOLTAGE POWER OUTPUT (@240Vac, 50Hz)
Output AC voltage Max output AC current Duty cycle
0..2 KV 1 A Continuous
0..2 KV 2 A 3 min
0..2 KV 2.5 A 2 min
0..1KV 2 A Continuous
0..1KV 4 A 3 min
0..1KV 5 A 2 min
Open circuit resolution 1 Vac
Output frequency
20-400 Hz (Power reduction applied when
outside the 50-60 Hz range)
MEASUREMENT (INTERNAL) @(10..100)% of the range / 50-60Hz
Secondary current (internal)
Ranges 0.08 / 0.8 / 8 Aac
Resolution 0.04 / 0.4 / 4 mAac
Frequency range 20 – 400 Hz
Level accuracy 0.1% of the value + 0.1% of the range
Phase angle accuracy +/-0.25º
Secondary voltage (internal)
Ranges 1000 / 2000 Vac
Resolution 1 Vac
Frequency range 20 – 400 Hz
Level accuracy 0.1% of the value + 0.1% of the range
Phase angle accuracy +/-0.25º
EXPANSION PORT (cable length: 1 m)
Power input from the amplifier 160 Vac @ 16 A continuous – 32 A 3’
RS-485 communications link Integrated in the expansion port
Bus supply +5 V
Phase Synchronism Yes
Main supply 230 Vac@1A
GENERAL
Power supply from the Raptor MS’s Expansion Port
Weight 28 Kg / 61.6 lbs
Protections Overheating, Power supply failure, Communications failure
Safety
Integrated high intensity buzzer, External Warning Lamp connector,
Mushroom type emergency stop connector
Transportation Integrated wheels, fixed and adjustable handle
Ventilation Forced
OPTIONAL ACCESSORIES
Ultra-flexible high
current cables
These copper braid, silicon coated 120 mm2 cables, thanks to
its ultra flexibility allows to squeeze the highest performance of
the Raptor System, especially when using the multi-turn
Technique. This cable will withstand a permanent 500 A
injection or shorter 1,000 A (3 min) or 2,000 A (3 sec) tests.
Available lengths: 3, 6 and 9 meter. The calculator included
in Raptor´s Console allows to determine in seconds the
cables and the number of Raptors that you will need for a
particular job, and maximum distance to the load with every
configuration.
CBL3M-RAP 120 mm2
cross section and 3 meters (9 ft) long
CBL6M-RAP 120 mm2
CBL9M-RAP 120 mm2
RAP- ACC1
Multi cable terminals up to 4 cables. Cooper terminals for
connection of up to 4 cables in parallel for a wider effective
cross section
RAP- ACC2 Multi cable terminals for connection of up to 6 cables.
RAP-HCC Pair of High Current Clamps
CBL-HH4M-RAP
4-meter (12 ft) extension for the RS-485 communications
cable, if you need to stay at a distance greater than 5 meter
from the Raptor Master.
RAP-PT Polarity Tester
RAP-LAMP External warning lamp for Raptor HV, rotary type.
RAP-STOP
Emergency Stop for Raptor HV, mushroom type, lockable,
with magnetic hold.
RAP-SET-S&T
Raptor HV Step & Touch accessory kit, composed by
the 25-kg iron electrodes, input switch, and 50m/20 m
injection/measurement leads.
TC-03
Sturdy ABS transport case with wheels and extensible
handle
RAPTOR PT
Detection range: 5 mVac – 300 Vac
Indicators:
Polarity OK (green), wrong polarity (red),
not detected (yellow), low battery (orange)
Test pushbutton: Switch on and test < 2 s.
Supply: 2 batteries 1.5 Vdc (AAA type), 1 year duration
Consumption: 5 mA (pressing Test)
Weight: 250 g
Dimensions: 140 x 62.7 x 30.5 mm
Case rating: IP-64
Probe lengths: 40 mm (positive); 102 mm (negative)

12
The Raptor System: Configurations
Nº sec.
turns RAPTOR C-05 RAPTOR C-15 RAPTOR C-25 RAPTOR C-35
Max. Current (A)
Continuous
Max. Current (A)
3 minutes
Max.Current (A)
3 seconds
1 1.20 - (0.22) 2.79 - 0.26 4.39 - 0.87 5.98 - 1.48
3,800
@ 0.81 / 2.15 / 3.50 / 4.84 V
7,500
@ 0.42 / 1.53 / 2.63 / 3.73 V
(9,500) 15,000
@ (0.22) / 0.26 / 0.87 / 1.48 V
2 2.40 - (0.33) 5.59 - 0.52 8.78 - 1.73 11.96 - 2.95
1,900
@ 1.61 / 4.30 / 6.99 / 9.68 V
3,800
@ 0.83 / 3.02 / 5.21 / 7.40 V
(5,000) 7,500
@ (0.33) / 0.52 / 1.73 / 2.95 V
3 3.60 - (0.45) 8.38 - 0.77 13.16 - 2.60 17.94 - 4.43
1,267
@ 2.42 / 6.45 / 10.49 / 14.52 V
2,500
@ 1.27 / 4.58 / 7.88 / 11.19 V
(3,800) 5,000
@ (0.45) / 0.77 / 2.60 / 4.43 V
4 4.80 - (0.66) 11.18 - 0.90 17.55 - 3.28 23.93 - 5.66
950
@ 3.23/8.61/13.98/19.36 V
1,900
@ 1.66/6.04/10.42/14.79 V
(2,500) 3,800
@ (0.66)/0.90/3.28/5.66 V
5 6.00 - (1.09) 13.97 - 1.29 21.94 - 4.34 29.91 - 7.38
760
@ 4.04/10.76/17.48/24.20 V
1,500
@2.12/7.63/13.14/18.64 V
(1,900) 3,000
@ (1.09)/1.29/4.34/7.38 V
ORDERING INFORMATION
SYSTEM CONFIGURATION
RAPTOR C-05 1 x Raptor-HH + 1 x Raptor-MS
RAPTOR C-15 1 x Raptor-HH + 1 x Raptor-MS + 1 x Raptor-SL
RAPTOR CV-XX Any of the above configurations + 1 x RAPTOR HV
Pleasenote:DuetothecontinuousresearchanddevelopmentbyEuroSMC,specificationsinthiscatalogmaybechangedwithoutpreviousnotice.KAACCEN-Version6
Distributed by:
Compliance Voltage (V)
www.smcint.com - www.smcraptor.com
ACCESSORIES INCLUDED WITH EACH UNIT
RAPTOR HH
Hand held console with RaptorSync software
Stylus
Nylon Bag
System Cable, 5 m
USB cable
Ethernet cable
Universal Power adapter
User’s Manual
RAPTOR MS
Raptor Master Unit
Power Supply Cable, 3 m
Low-level voltmeter cable, 2 m
Connection cables set
Spare fuses
Set of alligator type clips
Nylon protective bag
Calibration Certificate
RAPTOR SL
Raptor Slave unit
Power Supply cable, 3 m
Spare fuses
RAPTOR HV
Raptor HV unit
Connection cable with Master unit
HV Test Leads, 2 x 6 m
Set of 2 injection clamps
European Office
EuroSMC S.A
Polígono Industrial P-29 - c/ Buril 69
28400 Collado Villalba -Madrid -Spain
Tel: (+34) 918498980
sales@eurosmc.com
USA Office
NoramSMC Inc.
5840 South Memorial Drive - Suite 208
Tulsa - OK 74145 - USA
Tel: 1 918 622 5725
sales@noramsmc.com
LATIN AMERICA Office
Cantuarias 270, Oficina 604
Miraflores, Lima 18
Peru
Tel: +51 96 81 600 96
latinam@eurosmc.com
ASIAN Office
Unit A,15/F, Charmhill Centre,
50 Hillwood Road, Tsim Sha Tsui, Kowloon,
Hong Kong SAR.
Tel: + 852 3590 2499
asia@eurosmc.com

SMC Raptor Primary Injection Test System

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