Texas case study
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The document summarizes a field trial conducted by a major U.S. service provider to test 3M's Crimplok+ fiber optic connectors. The service provider was seeking a more cost-effective solution for connecting fibers in multi-dwelling unit fiber-to-the-home deployments compared to traditional fusion splicing. In a trial connecting 240 units in Texas, technicians were able to install the Crimplok+ connectors in under five minutes on average per unit, providing reliable connections comparable to fusion splicing but at a lower cost due to faster installation and reduced equipment needs. The service provider estimated potential equipment cost savings of 75% or more and labor cost savings of 20-50% compared to fusion splicing.
Texas case study
- 1. Overview Organization 3M™ Crimplok™+ Connector Lassos Major U.S. service provider Big Savings in Texas Situation The Challenge The provider sought a faster, more A large U.S. service provider sought to cut fiber connectivity costs in fiber-to-the- cost-effective connectivity solution for deploying FTTH to multi-dwelling units. home (FTTH) deployment to greenfield multi-dwelling units (MDUs). Like many service providers, the company had been using fusion splicing to ensure highly 3M Solution reliable connections. The provider used fusion splice-on connectors inside the living 3M™ Crimplok™+ Connector unit at the optical network terminal (ONT). Benefits However, fusion splicing can be expensive compared to other splicing methods • No splice, no gel, no adhesive for FTTH drop-cable applications. Fusion splicing machines sell for thousands of • Labor savings due to quick, easy dollars and each technician in the field must be equipped with one. Fusion splicing installation machines require electrical power, such as a battery, which can deplete of charge • Provides reliable, high-performing in the field, adding time and cost to the process. Moreover, fusion splicing requires connection specially trained technicians, impacting labor costs. Results Fusion splicing can also add to installation time, further impacting labor costs. Providers replacing fusion splices with The service provider’s technicians install one fusion splice-on connector in each the 3M Crimplok+ Connectors can apartment, a time-consuming process because, in each living unit, the fusion splicer reduce cost by 75 percent or more on must be set up for use and then re-packed after installation. equipment and 20 to 50 percent on labor while achieving signal performance The provider was aware that mechanical splicing offered a potentially less expensive similar in quality to fusion splicing. alternative, but past concerns over the performance of the index matching gel in the splice prevented the company from adopting the method. The Solution The 3M Communication Markets Division offered a solution: the 3M™ Crimplok™+ Connector, the first known commercially available FTTX field-mounted fiber connector that meets indoor and outdoor performance requirements without a splice, gel or adhesive. 3M Crimplok+ Connectors combine the speed of mechanical splice connectors with the performance of fusion splice-on connectors. The SC/APC-compatible connector can be installed in indoor or outdoor locations while maintaining optical reflections of less than -60dB.
- 2. Installation using 3M™ Crimplok™+ Connectors is quick and easy, typically taking five minutes or less because an elaborate set up is not required, saving time. Moreover, the The Network of connectors are installed with simple, low-cost tools that do not require a power source, Networks further lowering costs. As a world leader in To install, the fiber is cleaved, inserted through the Crimplok+ Connector, locked into communications technology, 3M is place with a metal element, and finished with a simple tool. The technician uses the a Network of Networks connecting 3M™ Fiber Protrusion Setting Tool to lock the fiber inside the connector and the 3M™ products, people, and companies Crimplok™+ Nano Finisher to polish the fiber tip in just one turn of a handle – as opposed by harnessing the power of 45 to the eight to 10 figure eights required by conventional fiber polishing tools. Over or technology platforms to create under polishing is virtually impossible because the polishing distance is set by the finisher. customer-centric innovations. The Network of Networks connects The Results smart grids to smart phones, wind The U.S. service provider conducted a field trial of the 3M Crimplok+ SC/APC Connector farms to server farms, greenfield to in a 240-unit, new-construction apartment complex in Texas. In each apartment, the brownfield, wireline to wireless, and connector was terminated on the drop cable’s 900 µm fiber in a wall outlet box in a closet. customers to their goals. To get the Technicians were trained in one morning and began installations that afternoon. Networks of Networks working for you, visit 3M.com/Telecom. Speed of installation: Technicians installed each connector in less than five minutes on average. Total installation took about 15 minutes per unit – including set up of the kit, uncoiling the cable in the closet, preparing the cable jacket, terminating the connector, coiling the cable back in the outlet box, packing up the kit and moving to the next apartment. Performance: Beyond speed of installation, 3M Crimplok+ Connectors proved themselves in terms of performance. Of 240 connectors installed, 111 were measured. The connectors showed an average insertion loss of 0.25dB and optical reflections of less than -60dB, which is similar to the performance of fusion splice-on SC/APC connectors. Cost savings: Service providers are seeing a reduction in operating and capital expenditure costs when they replace fusion splices with 3M Crimplok+ Connectors. The equipment savings can be 75 percent or more, while labor savings runs 20 to 50 percent, depending upon the deployment environment. To learn more about the 3M Crimplok+ Connector, visit 3M.com/Telecom. 3M and Crimplok are trademarks of 3M Company. Important Notice All statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M. Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of 12 months from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any loss or damage arising from this 3M product, whether indirect, special, incidental or consequential regardless of the legal theory asserted. 3 Communication Markets Division 6801 River Place Blvd. Austin, TX 78726-9000 800/426 8688 Fax 800/626 0329 Please recycle. Printed in USA www.3M.com/Telecom © 3M 2011. All rights reserved.