Ultrasonic Probes for Flaw Detection and Sizing
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Ultracon Service LLC specializes in the development and manufacture of a wide range of ultrasonic transducers for flaw detection and thickness gauging, offering over two thousand types since its establishment in 1993. The catalog details various transducer designs including straight beam and angle beam types, both single and dual element, aimed at various industrial applications. The company focuses on enhancing the performance and reliability of its products to support non-destructive testing across numerous industries.
Ultrasonic Probes for Flaw Detection and Sizing
- 1. ULTRASONIC PROBES for Flaw Detection and Sizing www.ndt.com.ua • Straight Beam Transducers, Single Element • Interchangeable Angle Beam Transducers, Single Element • Straight Beam Transducers, Single Element with Ceramic Face • Straight Beam Transducers, Dual Element with Replaceable Membrane • Straight Beam Transducers, Dual Element • Integral Angle Beam Transducers, Single Element • TOFD TRANSDUCERS
- 2. ABOUT THE COMPANY In this catalog ULTRACON SERVICE LLC offers the wide range of transducers to ultrasonic flaw detectors and thickness gauges. Since 1993, ULTRACON SERVICE LLC has been involved in development, manufacture and servi ces of non destructive testing means that have earned the common recognition due to its quality and wide variety. The company fulfills the targets and tasks that have been determined during its establishment, supports the profile of the enterprise as the developer and today has the positive image between the partners almost in all industries. At the initial stage the company had developed and manufactured its own types of probes to ultra sonic flaw detectors and thickness gauges. Without good operation of probes, the normal operation of the instrument as well as the general testing performance is impossible. Continues upgrade of production technology allowed the improvement of specifications and reliability of manufactured probes. Currently the enterprise accounts more than two thousand types of special application transducers of various types. 2
- 3. TRANSDUCER SELECTION Straight Beam Contact Transducers. Straight beam transducers are single element transducers intended for inducing and receiving the longitudinal waves at a straight angle to the test object surface that is in a contact with a transducer, and are used for testing the quality of materials, metalwares and pipelines in the machinery, energy, transport industry. They are used for "sounding" the test object (at plane parallel sur faces), for detecting the transverse defects (oriented perpendicular to the ultrasonic beam axis) pulse echo, images or echo images technique. Angle Beam Contact Transducers. Angle beam transducers are single element transducers intended for inducing and receiving the lon gitudinal and shear wave into a test object at a selected angle. Shear wave, surface wave, creeping wave probes are of serial production. Structurally probes are available in integral or interchangeable designs, i.e. having one resonator with several replaceable wedges to the dimension types that are required by the customer. Straight Beam Contact Transducers with Replaceable Membrane or Ceramic face, Dual Element (TR). Series of contact dual element straight beam transducers with a replaceable membrane or ceramic face, allowing to perform the testing of test pieces with a raised surface roughness. Intended for testing the test pieces by longitudinal waves allowing to avoid the reverberation that are typical to single element transducers. They are widely used du ring the testing of rolled metals, T— joints and butt joints from the removed weld reinforcement. Besides the flaw detection, they are widely used during the ultrasonic thickness gauging. TOFD transducers. Intended for manual testing of butt weld joints of flat surfaces and pipes using the TOFD technique, based on measu ring the time of flight of waves diffracted from defect boundaries. This technique is realized with two probes in the pitch and catch configuration. Transducer series Description TSB, TS Single element straight beam contact transducer TSD, TGI Double element straight beam contact transducer TAB Single element angle beam contact transducer TWS, WS Single element straight beam contact transducer and wedge for interchangeable designs For example: 3
- 4. CONTACT TRANSDUCERS Straight Beam Probe (single element) Transducer dimensions General specifications *connector type: M microdot; L lemo00; B BNC; * connector position: T top; S side; **outside diameter of transducer 4 Catalog Frequency, Element O.D. (А), Type Connector Connector number MHz size, in in mm of case type position TSB1 50 MS* 1.0 .500 .625 16 Stainless steel Microdot/lemo00/BNC Top/side TSB1 75 .750 .900 24 Stainless steel Microdot/lemo00/BNC Top/side TSB1 100 1.00 1.15 30 Stainless steel Microdot/lemo00/BNC Top/side TSB2 25 2.25 .250 .375 10 Stainless steel Microdot Top/side TSB2 37 .375 .475 12 Stainless steel Microdot/lemo00 Top/side TSB2 50 .500 .625 16 Stainless steel Microdot/lemo00/BNC Top/side TSB2 75 .750 .900 24 Stainless steel Microdot/lemo00/BNC Top/side TSB2 100 1.00 1.15 30 Stainless steel Microdot/lemo00/BNC Top/side TSB5 25 5.0 .250 .312 8 Stainless steel Microdot Top/side TSB5 25 37** .250 .375 10 Stainless steel Microdot Top/side TSB5 37 .375 .475 12 Stainless steel Microdot/lemo00 Top/side TSB5 50 .500 .625 16 Stainless steel Microdot/lemo00/BNC Top/side TSB10 18 10.0 .187 .250 6 Stainless steel Microdot Top TSB10 18 31 .187 .312 8 Stainless steel Microdot Top/side TSB10 25 .250 .312 8 Stainless steel Microdot Top/side TSB10 25 37 .250 .375 10 Stainless steel Microdot Top/side TSB10 37 .375 .475 12 Stainless steel Microdot/lemo00 Top/side Element Size, А, B, in in mm in mm .187 .250 6 .50 12.5 .312 8 .50 12.5 .250 .312 8 .50 12.5 .375 10 .50 12.5 .375 .475 12 .65 16 .500 .625 16 1.0 24 .750 .900 24 1.25 32 1.00 1.15 30 1.25 32
- 5. CONTACT TRANSDUCERS Angle Beam Probe (single element) Transducer dimensions with "microdot" connector Transducer dimensions with “lemo00” connector Wedge dimensions General specifications * connector type: M microdot; L lemo00 Element D, L, E, Thread size, in in mm in mm in mm size .250 .50 12.5 1.0 25.0 .75 19.0 3/8'' 32 UNEF .375 .50 12.5 1.0 25.0 .75 19.0 1/2'' 28 UNEF .500 .50 12.5 1.0 25.0 .75 19.0 5/8'' 24 UNEF 5 Catalog Frequency, Element Connector Connector number MHz size, in type position TWS1 37 M* 1.0 .375 Microdot/lemo00 Top TWS1 50 .500 Microdot/lemo00 Top TWS2 25 2.25 .250 Microdot/lemo00 Top TWS2 37 .375 Microdot/lemo00 Top TWS2 50 .500 Microdot/lemo00 Top TWS2 25 5.0 .250 Microdot/lemo00 Top TWS2 37 .375 Microdot/lemo00 Top TWS2 50 .500 Microdot/lemo00 Top TWS10 25 10.0 .250 Microdot/lemo00 Top TWS10 37 .375 Microdot/lemo00 Top Element D, L, E, Thread size, in in mm in mm in mm size .250 .450 12.0 .540 14.0 .335 8.5 3/8'' 32 UNEF .375 .590 16.0 .690 18.0 .440 11.2 1/2'' 28 UNEF .500 .700 18.0 .710 18.0 .460 12.0 5/8'' 24 UNEF Catalog Element A, B, C, Refracted number size, in in mm in mm in mm angle WS25 45 .250 .54 14.0 .74 19.0 .48 12.0 45 WS25 60 .54 14.0 .83 21.0 .54 14.0 60 WS25 70 .54 14.0 .98 25.0 .57 14.5 70 WS25 90 .54 14.0 1.12 28.5 .64 16.0 90 WS37 45 .375 .62 15.75 .83 21.0 .55 45 45 WS37 60 .62 15.75 1.08 27.5 .64 60 60 WS37 70 .62 15.75 1.21 30.7 .70 70 70 WS37 90 .62 15.75 1.41 36.0 .72 90 90 WS50 45 .500 .75 19.0 1.1 28.0 .55 14.0 45 WS50 60 .75 19.0 1.31 33.0 .64 16.0 60 WS50 70 .75 19.0 1.43 36.0 .70 18.0 70 WS50 90 .75 19.0 1.62 41.0 .72 18.0 90
- 6. CONTACT TRANSDUCERS Straight Beam Transducer with ceramic face (single element) Case dimensions General specifications * material of the face transducer: C ceramic; F flexible 6 Element А, B, C, size, mm in mm in mm in mm 10 .375 13 .08 2.2 1.7 43.5 12 .570 15 .08 2.2 1.7 43.5 20 .900 23 .12 2.3 2.0 50.6 24 1.1 28 .12 3.2 2.2 56.0 Catalog Frequency, Element Type of Connector Connector number MHz size, mm case type position TS2 10C* 2.0 10 Plated brass Lemo00 Side TS4 10 4.0 10 Plated brass Lemo00 Side TS2 12 2.0 12 Plated brass Lemo00 Side TS4 12 4.0 12 Plated brass Lemo00 Side TS2 20 2.0 20 Plated brass Lemo00 Side TS4 20 4.0 20 Plated brass Lemo00 Side TS1 24 1.0 24 Plated brass Lemo1S Side TS2 24 2.0 24 Plated brass Lemo1S Side TS4 24 4.0 24 Plated brass Lemo1S Side
- 7. CONTACT TRANSDUCERS Case dimensions General specifications Catalog Frequency, Element Type of Connector Connector number MHz size, mm case type position TSD2 20F* 2.0 20 Plated brass Lemo00 Side TSD4 20 4.0 20 Plated brass Lemo00 Side TSD2 24 2.0 6 x 20 Plated brass Lemo00 Side TSD4 24 4.0 6 x 20 Plated brass Lemo00 Side Straight Beam Probe with replaceable membrane (Dual element) 7 Element А, B, C, size, mm in mm in mm in mm 20 .9 24 1.32 35.5 2.0 52.5 6 x 20 1.2 30 1.75 44.5 2.24 57.0 * material of the face transducer: C ceramic; F flexible.
- 8. CONTACT TRANSDUCERS Case dimensions General specifications Catalog Frequency, Element Type of Connector Connector Number MHz size, mm case type position TSD2 10C* 2.0 10 Plated brass Lemo00 Side TSD4 10 4.0 10 Plated brass Lemo00 Side TSD2 12 2.0 12 Plated brass Lemo00 Side TSD4 12 4.0 12 Plated brass Lemo00 Side TSD2 20 2.0 20 Plated brass Lemo00 Side TSD4 20 4.0 20 Plated brass Lemo00 Side TSD2 24 2.0 7 x 18 Plated brass Lemo00 Side TSD4 24 4.0 6 x 20 Plated brass Lemo00 Side Straight Beam Probe with ceramic face (Dual element) * material of the face transducer: C ceramic; F flexible 8 Element А, B, C, size, mm in mm in mm in mm 10 .52 13.2 .35 9.0 1.98 50.4 12 .60 15.4 .35 9.0 1.98 50.4 20 .94 24.0 .35 9.0 2.32 59.0 7 x 18 1.14 29.0 .40 10.0 2.60 66.0 6 x 20 1.14 29.0 .40 10.0 2.60 66.0
- 9. CONTACT TRANSDUCERS Angle Beam Transducer (single element) Case dimensions General specifications 9 Catalog Frequency, Refracted Element size, Type Connector Connector number MHz angle, 0 mm of case type position TAB2 45 8x9 2.0 45 8 x 9 Plated brass Lemo00 Side TAB2 60 8x9 2.0 60 8 x 9 Plated brass Lemo00 Side TAB2 70 8x9 2.0 70 8 x 9 Plated brass Lemo00 Side TAB4 45 8x9 4.0 45 8 x 9 Plated brass Lemo00 Side TAB4 60 8x9 4.0 60 8 x 9 Plated brass Lemo00 Side TAB4 70 8x9 4.0 70 8 x 9 Plated brass Lemo00 Side TAB2 45 14x14 2.0 45 14 x 14 Plated brass Lemo00 Side TAB2 60 14x14 2.0 60 14 x 14 Plated brass Lemo00 Side TAB2 70 14x14 2.0 70 14 x 14 Plated brass Lemo00 Side TAB4 45 14x14 4.0 45 14 x 14 Plated brass Lemo00 Side TAB4 60 14x14 4.0 60 14 x 14 Plated brass Lemo00 Side TAB4 70 14x14 4.0 70 14 x 14 Plated brass Lemo00 Side TAB2 45 22x22 2.0 45 22 x 22 Plated brass Lemo00 Side TAB2 60 22x22 2.0 60 22 x 22 Plated brass Lemo00 Side TAB2 70 22x22 2.0 70 22 x 22 Plated brass Lemo00 Side TAB4 45 22x22 4.0 45 22 x 22 Plated brass Lemo00 Side TAB4 60 22x22 4.0 60 22 x 22 Plated brass Lemo00 Side TAB4 70 22x22 4.0 70 22 x 22 Plated brass Lemo00 Side Element А, B, C, size, mm in mm in mm in mm 8 x 9 .65 16.5 1.12 28.5 2.0 22.0 14 x 14 .83 21.2 1.47 37.5 1.2 30.7 22 x 22 1.24 31.6 2.2 56.0 1.73 44.0
- 10. 10 Straight Beam Probe (dual element integral cable transducer) CONTACT TRANSDUCERS General specifications Catalog Frequency, Element Type of Connector Connector number MHz size, in case type position TGI2.5 12 L* 2.5 .125 Stainless steel Lemo00/BNC cable TGI5 12 B* 5.0 .125 Stainless steel Lemo00/BNC cable TGI10 12 10.0 .125 Stainless steel Lemo00/BNC cable TGI2 25 2.25 .250 Stainless steel Lemo00/BNC cable TGI2.5 25 2.5 .250 Stainless steel Lemo00/BNC cable TGI5 25 5.0 .250 Stainless steel Lemo00/BNC cable TGI10 25 10.0 .250 Stainless steel Lemo00/BNC cable TGI2 50 2.25 .500 Stainless steel Lemo00/BNC cable TGI2.5 50 2.5 .500 Stainless steel Lemo00/BNC cable TGI5 50 5.0 .500 Stainless steel Lemo00/BNC cable Case dimensions Element D, L, E, size, in in mm in mm in mm .125 .60 16 1.0 26.0 .40 10.0 .250 .60 16 1.2 28.0 .50 12.0 .500 .60 16 1.2 28.0 .60 15.5 *connector type: L lemo00; B BNC
- 11. TOFD TRANSDUCERS TOFD transducers specification TOFD Wedge specification Catalog Frequency, Element size, Thickness of A, B, C, number MHz in mm the object, mm mm mm mm TWS10 3 TOFD 3/8” 10 .125 3 10 15 3/8”9(in) 6.5 28 TWS10 6 TOFD 3/8” 10 .250 6 15 35 3/8”(in) 6.5 28 TWS5 6 TOFD 3/8” 5 .250 6 15 50 3/8”(in) 6.5 28 TWS5 12 TOFD М16 5 .500 12 50 100 16 8 33 TWS3 12 TOFD М16 3 .500 12 100 200 16 8 33 TWS2,5 12 TOFD М16 2.5 .500 12 200 300 16 8 33 TWS2,25 12 TOFD М16 2.25 .500 12 200 300 16 8 33 TWS3 8 TOFD М16 3.0 .325 8 100 200 16 8 33 TWS2,5 8 TOFD М16 2.5 .325 8 100 200 16 8 33 TWS2,25 8 TOFD М16 2.25 .325 8 100 200 16 8 33 Catalog Refracted A, B, C, number angle, 0 mm mm mm WS45 L 3/8” TOFD 45 15 32 25 WS50 L 3/8” TOFD 50 15 32 25 WS60 L 3/8” TOFD 60 15 32 25 WS70 L 3/8” TOFD 70 15 32 25 WS45 L М16 TOFD 45 15 32 25 WS50 L М16 TOFD 50 15 32 25 WS60 L М16 TOFD 60 15 32 25 WS70 L М16 TOFD 70 15 32 25 11 1. Transmitter 2. Receiver 3. Internal crack a lateral wave; b back wall echo; c diffracted signal from the top tip; d diffracted signal from the bottom tip
- 12. ULTRACON SERVICE LLC P.O.Box 31, Kiev 04111, Ukraine, tel./fax: +38 044 531 37 27(26) E mail:sales@ndt.com.ua www.ndt.com.ua ®