UNDERSTANDING THE IMPLEMENTATION OF CCUS BUSINESS CASE
- 1. TECHNOLOGIES for building the CCUS VALUE CHAIN NOW BILFINGER TEBODIN June 2022
- 2. Green Fuels/Plastics Energy Efficiency Hydrogen Carbon Capture Battery Production Bilfinger – Industrial Service Provider - SYSTEM Integrator Development of products and services Turnarounds Maintenance Digitalization Integrated Projects Inspections Core Portfolio Strategic Services Energy Transition Rotating Equipment EI&C Construction Fabrication Engineering page 2
- 3. The CO2 Problem ▪ What can we do to significantly reduce CO2 emissions in the coming 10 years? ▪ What are the CO2 reduction solutions in FOCUS for Industry? ▪ Energy Efficiency …first option ▪ CCUS ..significant ▪ Electrification ..after 2030 ? ▪ Green Hydrogen ..after 2030 ? Carbon Value Chain Houston ! we have a problem! The too high CO2 concentration in the atmosphere causes Global Warming!
- 4. The CCUS Value Chain Carbon Value Chain
- 5. The CO2 Problem What is the CARBON VALUE CHAIN? Carbon Value Chain Industry O&G Processing Power Plants Waste Incineration Trucks Ships Pipelines Capture or Separation Purification and Conditioning Compression and Liquefaction Transportation Utilisation Storage EOR / EGR Depleted Fields Treatments Compression or Liquefaction Chemical Building Block Sustainable fuels Industry Green Houses
- 6. CCS is NOT NEW Carbon Capture and Storage or better Enhanced Oil Recovery was applied in the US as from 1972 And first dedicated deployment was in Norway in 1996 with the Sleipner project Carbon Value Chain
- 7. BILFINGER in CCUS Active since early 2000´s 2004 - 2005 2009 2010 - 2013 2011 2013 2017 - 2019 2019 ROAD NL Permit package and dispersion calculations PORTHOS NL Gasunie: simulation model for the entire CCS system AVR Duiven NL Concept, engineering and tendering of the first waste-to- energy CC plant from flue gasses to utilize in horticulture. Barendrecht, NL Conceptual design and cost estimate for CO2 compression and storage OCAP NL Assistance for the engineering phase of the new LCO2 peak shaver installation Vopak & A.V. NL Liquid Logistic Shipping and CO2 transport system Concept MASDAR UAE Engineering of CC facility, infrastructure for EOR and CO2 enrichment studies 2020 -… Fluxys Antwerp CO2 transport infrastructure + liquefaction terminal in Antwerp NORTHERN LIGHTS NOR Total, Equinor, Shell. CO2 infrastructure and undersea storage 2021 - … TulipGreen CO2 DEMO project Technical review of technology and LoI for Demo Plant 2021 - …
- 8. Deep dive into TECHNOLOGIES Today we can build on a broad set of widely reviewed Technologies. With a unified benchmark method being TRL levels. Carbon Value Chain
- 9. TECHNOLOGIES – Current Status and some future developments Carbon Value Chain
- 10. CCUS solutions How does an amine based Carbon Capture plant look like? Carbon Value Chain Liquefaction & Refrigeration Bilfinger Bilfinger + Partners Partners Storage and logistics Compression, drying and filtration Quench Flue gas line 1 Acid washer MEA cycle Liquefaction+ NH3 cooling Absorber Stripper Condensate Steam BB- Compressor ACF CO2 condenser Capture or Separation Purification and Conditioning Compression and Liquefaction Transport Storage
- 11. Mid-scale Carbon Capture plant 200 kton CO2/a Carbon Capture plant. • Low cost – generic Amine – capture SOLUTION • Optimized heat-integration fitting client specific situation • Flexible Liquid CO2 storage solutions • Branded Amine possible ca. 30 m x 50 m low low 200 KTPA Standard Capture Plant Carbon Value Chain Footprint Steam consumption Power consumption
- 12. Carbon Capture: what´s all about? Name | Management Days 2022 page 12 What is Carbon Capture Utilization Storage Reference Project Industry O&G Processing Power Plants WasteIncineration Trucks Ships Pipelines Capture or Separation Purification and Conditioning Compression and Liquefaction Transport Utilisation Storage CO2 Emission EOR / EGR Depleted Fields Treatments Compression or Liquefaction Chemical Building Block Sustainable fuels Green Houses Bilfinger Bilfinger + Partners Partners Storage and logistics Compression, drying and filtration Pre-Conditioning Flue gas line 1 Acid washer Ammine cycle Liquefaction, NH3 cooling Absorber Stripper Condensate Steam BB - Compressor Filters Capture Utilization
- 13. Technologies landscape Name | Management Days 2022 page 13 75 % of all current projects are Chemical/physical absorption
- 14. Today’s mature TRL 9 technologies in Carbon Capture Carbon Value Chain Technology Key Vendors Projects Liquid Solvent Traditional amine solvents Multiple Widely used in fertilizer and natural gas processing, e.g. Sleipner, Snovit Physical solvents (selexol, rectisol) UOP, Linde and Air Liquide Widely used in natural gas processing, coal gasification plants, e.g. Val Verde, Shute Creek Solid Adsorbent Pressure Swing absorption/Vacuum Swing absorption Air Liquide, Air Products, UOP Port Arthur SMR CCS Membrane Gas Separation membranes for natural gas processing UOP, Air Liquide Petrobras Santos basin
- 15. Tomorrow’s TRL 6-8 technologies in Carbon Capture Carbon Value Chain Technology Key Vendors Projects Liquid Solvent Chilled ammonia Baker Hughes Demonstration plants Water-lean Solvent Ion clean Energy, CHN Energy, RTI FEED for commercial plants, Gerald Gentleman station, Jinjle pilot plant Enzyme catalyzed absorption CO2 solutions Commercial plant in Quebec Solid Adsorbent Temperature swing adsorption Svante FEED for commercial plants Membrane Polymeric membranes/cryo genic separation MTR FEED studies for large pilots/pilot studies Solid looping Calcium looping Carbon Engineering Feasibility studies for commercial scale Inherent CO2 capture Allam-Fetveldt Cycle 8 Rivers Capital 50 MW demo plant in La Porte
- 16. Today’s mature TRL 9 technologies in Carbon purification & Liquefaction Carbon Value Chain Technology Key Vendors Projects Water removal Refrigeration and condensation multiple Gas processing Adsorption with silica gel/glycol multiple Gas processing Compression Multistage centrifugal MAN, Siemens, EOR Screw compression MAN, Mycom Waste-to- Energy, Food Liquefaction External refrigeration Linde, Air Liquide, Union Waste-to- Energy, Food Internal refrigeration ? Specific Food projects
- 17. 200 KTPA Standard Liquefaction & Storage Carbon Value Chain Mid-scale Carbon Capture plant 200 kton CO2/a Carbon Capture plant. • Liquid Storage for 4-5 days operations • Loading station for 3 trucks • 3 trucks per hour // daytime ca. 25 m x 35 m Footprint
- 18. Today’s TRL levels in CO2 transport technologies Carbon Value Chain Technology TRL Projects/ Vendors Pipeline 8000 km in USA Transporting 70 mtpa Dense Phase CO2 transport 9 Multiple Truck Mature 9 Multiple Rail Mature but not massive 7-9 - Ship Mature but not massive Low (6/8) Medium (15) or High Pressure (50) 3-9 “K” Line, KNCC, Carbon Collectors Ship Infrastructure Highly comparable with LNG and LPG 2-9 Northern Lights None operational
- 19. Mid-scale Carbon Capture plant • Post combustion Carbon Capture • Generic/Branded amine technology • Modularized • Low COST • Optimized footprint (Tailor-made solution results in optimized usage of space) Bilfinger special CCUS solutions CO2 transport Grids • Extensive Pipeline expertise • Liquid and dense Phase CO2 transport expertise • State of the Art 3D design tools • Valve and compression stations • HDD expertise Carbon Value Chain CO2 conditioning and liquefaction • CO2 polishing technologies • PSA technology • TSA technology • OEM Partners for compression • OEM Partners for liquefaction CO2 transport by Ships • Logistic concepts for different transport modes: Truck, train and ship • Partners for in-land and near-shore shipping solutions • Including in delivery: Intermediate storage and Liquefaction capacity
- 20. Today’s TRL levels in CO2 storage – Focus on Offshore Carbon Value Chain Technology TRL Projects Enhanced Oil Recovery 9 Nearly 50 years oper. > 40 EOR operations worldwide Storage in saline formations 9 In operation since 1996 Sleipner Storage in depleted oil and gas fields 5-8 Demonstration projects 8 demo projects running Unconventional Storage Basalt 2-6 mineralization of CO2 Wallula Project (USA) Carbfix Project (Iceland) ECBM 2-3 Storing CO2 and production of CH4 4 pilots (3 in USA, 1 in China)
- 21. It is not only about TECHNOLOGIES – Let’s look to the full PICTURE Carbon Value Chain
- 22. CCUS in Europe North Sea Current activities in Projects In 2020, there are 51 large-scaleCCS facilities/ projects: 19 operating 4 under construction, 10 FEED stage 18 early development From the 19 operating: 17 in industrial sector 2 in power United Kingdom 5 Industrial Regions ▪ Aberdeen ▪ Teesside ▪ Humberside ▪ South Wales ▪ Liverpool Bay ▪ Hynet North Sea ▪ Taqa ▪ Total ▪ Neptune ▪ Shell ▪ Equinor ▪ Wintershall Netherlands & Belgium • Porthos – PoRotterdam/Gasunie • Aramis – PoRotterdam/Total, Shell,Gasunie • Carbon Connect Delta - NorthSea Ports • Antwerp@C - Port of Antwerp/Fluxys Norway • Northern Lights • Norcem – Aker Solutions • Fortum - TechnipFMC Target Region >>>> North Sea
- 23. Industrial HUBS are first movers in CCUS Carbon Value Chain Industrial HUBS as entities to lead in CO2 reduction in CCUS! The HUBS directly linked to the North Sea have an advantage 1. Rotterdam Porthos project Aramis Project 2. Humberside NetZero Humber 3. Antwerp/Gent : 2 main Ports possibilities for GRIDS 4. North Rhine Westphalia/ Ruhr : connection via River Rhine GRID connection > 300 km
- 24. Conclusions 1. The TECHNOLOGIES are at a commercial level to jointly design and build the largest DEDICATED CCUS value chain in North-West Europe 2. The NORTH SEA will be the CENTRE for storing CO2 in depleted gas reservoirs and saline aquifers 3. The Industrial HUBS around the North-Sea, such as Rotterdam, Humberside/Teeside, Antwerp/Gent etc will be the FIRST parts of the value chain 4. Large Liquid CO2 terminals will be part of these HUBS 5. FIT for 55 is a major driver and ETS taxation schemes will determine the speed of transition towards this new value chain 6. Further Legislation and funding schemes need to remove borders 7. BILFINGER is ready to SUPPORT Carbon Value Chain
- 25. Rene de Schutter Business Development Manager Accelerating the Industrial Energy Transition Engineering & Maintenance Bilfinger Tebodin NWE Laan v nieuw Oost-indie 25 2593 BJ The Hague, Netherlands Mobile +31650266634 rene.de.schutter@bilfinger.com www.bilfinger.com Your BILFINGER contact: Carbon Value Chain Thank you