Unleashing Precision: Sahil Machines’ 5-Axis Double Column Milling Solutions – FDM Series & DM Series
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The document provides an overview of Suraj CNC double column milling machines, including various models like DM 20, DM 30, DM 40, DM 60, and DM 80, highlighting their specifications such as table sizes, spindle motor power, and machining capabilities. These high-precision machines are designed for efficient machining of large workpieces across various industries, featuring improved stability, enhanced accuracy, and advanced CNC technology. Additionally, the document mentions 5-axis options and a commitment to quality by Sahil Machines, making them suitable for diverse applications in precision engineering, automotive, and aerospace industries.
Unleashing Precision: Sahil Machines’ 5-Axis Double Column Milling Solutions – FDM Series & DM Series
- 1. Suraj CNC Double Column Milling Machine DM 20 DM 40 DM 30 DM 60 DM 80 5 Axis CNC Double Milling Machine FDM 40 FDM 60 FDM 80 SAHIL MACHINES www.sahilcnc.com
- 2. The CNC Double Column Milling Machine is a high-precision industrial tool designed for efficient machining of large and heavy workpieces. It features dual columns for enhanced stability and accuracy, making it ideal for complex milling tasks in various industries. With computer numerical control (CNC) technology, it offers precise control over cutting operations, ensuring superior results. This versatile machine maximizes productivity while maintaining high-quality standards, catering to the demands of modern manufacturing processes. Invest in this advanced solution for seamless machining performance. (1) www.sahilcnc.com CNC Double Column Milling Machine Introducing the Suraj DM 20 Series, a pinnacle of precision and efficiency in CNC Double Column Milling Machines by Sahil Machines. Crafted under the renowned Suraj brand, this machine boasts a robust design with a 2000x1000 mm table, 15 KW spindle motor, and FANUC 0i Latest CNC system. With a rapid traverse of 10 m/min and accuracy compliant with VDI/DGQ3441 standards, the Suraj DM 20 ensures optimal performance. Elevate your machining capabilities with this cutting-edge series, a testament to Sahil Machines' commitment to quality and innovation. Suraj CNC DM20 Series Double Column Milling Machine Discover precision machining with the Suraj DM 30 Series, an innovative CNC Double Column Milling Machine by Sahil Machines. Boasting a robust design with a 3000x1500 mm table size and 3 T/m load capacity, this machine ensures accurate results. Powered by an 18 KW spindle motor and FANUC 0i Latest CNC system, it offers a spindle speed range of 0-6000 RPM. With a compact footprint of 7000x4000 mm, the Suraj DM 30 series optimizes floor space for efficient operations. Suraj CNC DM30 Series Double Column Milling Machine SAHIL MACHINES
- 3. Elevate your machining precision with the Suraj DM 40 Series CNC Double Column Milling Machine by Sahil Machines. Featuring a robust structure and Siemens-driven efficiency, this machine ensures accurate milling operations. With a spacious table size of 4000X1500/4000X2000 mm and a powerful 22 KW spindle motor, it delivers superior performance. The optional automatic tool changer enhances productivity, while the FANUC 0i Latest CNC system guarantees precision. Elevate your manufacturing capabilities with Suraj DM 40, a testament to Sahil Machines' commitment to quality engineering and innovation. Suraj CNC DM40 Series Double Column Milling Machine Experience precision machining with the Suraj DM 60 series, proudly crafted by Sahil Machines. Our CNC Double Column Milling Machine ensures superior performance with a spacious table size of 6000x2000/6000x3000 mm, robust construction, and a high-load capacity of 3 T/m. Equipped with a powerful 30 KW spindle motor and FANUC 0i Latest CNC controller, this machine delivers unparalleled accuracy (0.020 mm positioning uncertainty) and efficiency. Elevate your machining capabilities with Suraj DM 60, where Sahil Machines meets your precision engineering needs. Suraj CNC DM60 Series Double Column Milling Machine (2) www.sahilcnc.com SAHIL MACHINES
- 4. Elevate precision machining with the Suraj DM 80 Series, a flagship CNC Double Column Milling Machine by Sahil Machines. Featuring an expansive table size of 8000X2000/8000X3000 mm and a robust load capacity of 3 T/m, this machine ensures superior accuracy with a FANUC 0i Latest CNC system. Powered by a 40 KW spindle motor, it offers versatile tooling options with an optional automatic tool changer. Crafted for efficiency, this Suraj model is synonymous with quality and performance in the machining industry. Trust Sahil Machines for cutting-edge technology and reliable solutions. (3) www.sahilcnc.com Suraj CNC DM80 Series Double Column Milling Machine SAHIL MACHINES
- 5. MODEL UNIT DM 20 DM 30 DM 40 4000x1500/4000x2000 Table Size mm 2000x1000 3000x1500 12x22x160 T Slot Dimension Distance to Table Distance Between Columns mm mm 9x18x125 750 9x18x125 750 750 2000/2500 Y Axis X Axis Load Capacity of Table mm mm mm 1500 1000 2000 2000 1000 3000 1000 4000 Spindle Speed Range Spindle Motor Power Spindle Speed (w/ Gear Head) Spindle Nose Milling Head RPM KW RPM BT 0-6000 15 0-3000 50 One 0-6000 18 0-3000 50 One 0-3000 0-6000 50 One 22 Z Axis TABLE CAPACITY MAIN SPINDLE (4) www.sahilcnc.com 2000/2500 mm Per unit T/m 1500 3 2000 3 3 mm 200 200 200 Distance to Spindle Face Front Bearing Bore mm 100 100 100 SAHIL MACHINES
- 6. MODEL UNIT DM 20 DM 30 DM 40 36 X Axis (Main Motor) NM 20 30 22 Cross Feed Motor Z Axis Motor Lubrication Motor NM NM 12 12 17 17 22 CNC System Coolant Motor - FANUC 0i Latest FANUC 0i Latest FANUC 0i Latest MOTOR CNC CONTROLLER 0.5 HP HP 0.5 1 0.5 1 1 (5) www.sahilcnc.com Positioning Uncertainty (P) mm 0.020 0.020 0.020 ACCURACY (VDI/DGQ3441) Repeatability (PS Medium) mm 0.010 0.010 0.010 No. of Tools Tool Weight Tool Length Tool Diameter kg mm mm 30 8 300 90 30 8 300 90 300 30 90 8 AUTOMATIC TOOL CHANGER (OPTIONAL) Rapid Traverse (X,Y & Z Axis) Cutting Feed m/min m/min 10 5 10 5 5 10 FEED SAHIL MACHINES
- 7. MODEL UNIT DM 60 DM 80 Table Size mm 6000x2000/6000x3000 8000x2000/8000x3000 T Slot Dimension Distance from Floor to Table Distance Between Two Columns mm mm 12x22x160 750 12x22x160 750 Y Axis X Axis Load Capacity of Table mm mm mm 3000/4000 1000/1500/2000 6000 3000/4000 1000/1500/2000 8000 Spindle Speed Range Spindle Motor Power Spindle Speed (w/ Gear Head) Spindle Nose Milling Head RPM KW RPM BT 0-6000 30 0-3000 50 One 0-6000 40 0-3000 50 One Z Axis TABLE CAPACITY MAIN SPINDLE (6) www.sahilcnc.com mm Per unit T/m 3000/4000 3 3000/4000 3 mm 200 200 Distance from Spindle Face to Table Front Bearing Bore mm 100 100 SAHIL MACHINES
- 8. X Axis (Main Motor) NM 50 60 Cross Feed Motor Z Axis Motor Lubrication Motor NM NM 27 27 30 30 CNC System Coolant Motor - FANUC 0i Latest FANUC 0i Latest MOTOR CNC CONTROLLER HP HP 0.5 1 0.5 1 (7) www.sahilcnc.com Positioning Uncertainty (P) mm 0.020 0.020 ACCURACY Repeatability (PS Medium) mm 0.010 0.010 No. of Tools Tool Weight Tool Length Tool Diameter kg mm mm 30 8 300 90 30 8 300 90 MODEL UNIT DM 20 DM 30 AUTOMATIC TOOL CHANGER (OPTIONAL) Rapid Traverse (X,Y & Z Axis) Cutting Feed m/min m/min 10 5 10 5 FEED SAHIL MACHINES
- 9. Key Features Simultaneous 3-axis machining Rigid structure for stability Linear motion guide ways for precision Effective chip control for efficiency BT 50 spindle at 6000 rpm AC servo drives for precise control Hardened & ground LM roller guideways In-line spindle with feedback through absolute encoder Rigid taping facility RS 232 serial interface for PC connection Auto coolant and centralized lubrication Mobile MPG and machine lamp for convenience Levelling & foundation kit included Options ATC-30 tools Hydraulic power pack with air cooler Flood coolant 50 LPM at 2 bar BT 50 spindle – 8000 rpm Linear glass scale for X, Y & Z axes Full splash guard and scrapper conveyor Oil skimmer, AC for electrical cabinet Voltage stabilizer and spindle-mounted probe Manually operated UVMH with auto workpiece measurement Industries Using Suraj CNC DM80 Aerospace Automotive Manufacturing Die and Mold Making Energy Sector General Machinery Heavy Equipment Manufacturing Railway Industry Shipbuilding Tool and Die Industry Wind Energy Sector (8) www.sahilcnc.com SAHIL MACHINES
- 10. (9) www.sahilcnc.com DM 20 DM 30 DM 40 DM 60 DM 80 Large Metal Plates Mold Bases Aircraft Components Automotive Engine Blocks Industrial Gearbox Housings Rail Components Structural Components Hydraulic Manifolds Precision Tooling & Dies Ship Structures Large Metal Plates Gearbox Housings Machine Bases Structural Components Industrial Tooling Hydraulic Manifolds Mold & Die Bases Valve Bodies Automotive Parts Aerospace Components Machined Castings Die & Mold Bases Large Metal Plates Structural Components Gearbox Housings Industrial Tooling Aerospace Components Automotive Parts Energy Sector Parts Railway Components Large Metal Plates Gearbox Housings Machine Bases Columns & Beams Structural Components Aerospace Components Hydraulic Manifolds Mold & Die Bases Energy Sector Components Automotive Parts Large Metal Plates Industrial Tooling Aerospace Components Automotive Parts Hydraulic Manifolds Structural Components Gearbox Housings Machine Bases Mold & Die Bases Valve Bodies Components Machined with: SAHIL MACHINES
- 11. CNC Planomiller Front View (10) www.sahilcnc.com Note: Without guard Machine Layout (Space Required) A B C D Width Height Length Table E F G Between Column Height Under Cross Rail Height Under Milling Cutter SAHIL MACHINES
- 12. (11) www.sahilcnc.com CNC Planomiller Side View Diagram Of Working Table T slot sizes A: Length of table B: Width of table SAHIL MACHINES
- 13. Explore Suraj 5 Axis CNC Double Column Milling Machines by Sahil Machines. The FDM series, including FDM-40, FDM-60, and FDM-80, offers precision and versatility. With robust features like a spacious table, powerful Siemens spindle motor, automatic tool changer, and high accuracy, these machines are ideal for diverse machining applications. Elevate your productivity with Suraj CNC milling machines, ensuring reliability and efficiency. Choose Sahil Machines for cutting-edge technology and superior performance in the world of CNC milling. Suraj FDM Series: FDM 40, FDM 60, FDM 80 - 5 Axis CNC Double Column Milling Machines (12) www.sahilcnc.com SAHIL MACHINES
- 14. MODEL FDM - 40 FDM - 60 FDM - 80 (13) www.sahilcnc.com Table Size (mm) Distance between Two Columns (mm) T-Slot Dimensions (mm) Distance from Floor to Table (mm) 4000x1500 2000 12x22x160 750 6000x1500 2000 12x22x160 750 8000x1200 2500 12x22x160 750 Load Capacity of Table (Per unit T/m) Z-Axis (mm) X-Axis (mm) Y-Axis (mm) 3 1000 4000 2000 3 1000 6000 2000 3 1000 8000 2500 Distance from Spindle Face to Table Top (mm) Rotation (Rpm) - B Axis B Axis (Deg.) C Axis (Deg.) 200 100 ±90° ±180° 200 100 ±90° ±180° 200 100 ±90° ±180° Rotation (Rpm) - C Axis Tool Diameter (mm) No. of Tools (Automatic Tool Changer) Tool Length (mm) 100 90 30 300 100 90 30 300 100 90 30 300 Spindle Speed Range (Rpm) Tool Weight (kg) 0-6000 8 0-6000 8 0-6000 8 Spindle Motor Power - Siemens (KW) Cutting Feed (m/min) Spindle Nose Rapid Traverse (X,Y&Z Axis) (m/min) 20 4 BT 50 8 25 3 BT 50 6 50 3 BT 50 5 X Axis Motor (Nm) Lubrication Motor (HP) Cross Feed Motor (Nm) Z Axis Motor (Nm) 36 1 22 22 50 1 22 22 70 5 36 36 Positioning Uncertainty (P) (mm) Coolant Motor (HP) 0.020 2 0.020 2 0.020 5 Repeatability (Ps medium) (mm) Floor Space - Total Length (mm) Positioning Uncertainty (P) - Rotating Axis (B/C Axis) (sec) Repeatability (Ps medium) - Rotating Axis (B/C Axis) (sec) 0.020 9500 10 5 0.020 13500 10 5 0.020 17500 10 5 Floor Space - Total Length (mm) Repeatability (Ps medium) - Rotating Axis (B/C Axis) (sec) 3800 4000 3800 4000 4000 5000 SAHIL MACHINES
- 15. Standard Accessories Workpiece Clamping System Tool Holders Coolant System Lubrication System Chip Conveyor Control Panel Spindle Cooling System Machine Enclosure Automatic Tool Changer Operator Manuals Optional Accessories Renishaw Probe System Rotary Table High-Speed Spindle Automatic Pallet Changer 3D Touch Probe Coolant Through Spindle Air Dryer Unit Tool Presetter Fourth Axis Attachment Remote Monitoring System Industries Using 5 Axis CNC Double Column Milling Machine Aerospace Automotive Mold and Die Making Medical Device Manufacturing Energy and Power Generation Defense and Military Precision Engineering Marine and Shipbuilding Job Shops Research and Development (14) www.sahilcnc.com Components Machined with 5 Axis CNC Double Column Milling Machine Complex Aerospace Parts Automotive Engine Components Injection Molds Medical Implants Turbine Blades Die Casting Molds Hydraulic Manifolds Gearboxes Propellers Prototypes and Custom Parts SAHIL MACHINES
- 16. Machine Layout (Space Required) A B C D Width Height Length Table E F G Between Column Height Under Cross Rail Height Under Milling Cutter (15) www.sahilcnc.com 5 Axis CNC Panomiller Front View Note: Without guard 5 Axis CNC Panomiller Side View SAHIL MACHINES
- 18. Brand: Suraj Company : M/s Sahil Alloys & Machine Tools Address: 8-B, Industrial Area, Batala, Punjab, India 143505 Email: info@sahilcnc.com Website: www.sahilcnc.com Contact: +91-8417641925 Follow us on: