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- 2. Why AIR Speed ?
- 3. THE INSPIRATION Fiscal reality: There’s never enough money in the POM to satisfy requirements for both acquisition and readiness at the same time. Behavior: Trade off future procurements to pay for readiness today. # AIRCRAFT PRESIDENT’S BUDGET (PB) 201 110 303 249
- 4. Naval Aviation Enterprise AIR Speed All AIR Speed Elements Combined Under a Single Reporting Umbrella BOD NAE-wide Visibility on all AIR Speed Activities… Ensure all Activity is Properly Prioritized and Coordinated Develop Metrics to Quantify AIR Speed Savings…Enable Portfolio Management Enterprise AIR Speed (Lean, Six Sigma, TOC) Fleet-Wide Repair Sites & Processes Led by O-6 ESC O-I-D + Supply Chain Links to NAVRIIP AIR-3.3 Coord Office Depot AIR Speed (Lean, Six Sigma, TOC) Depot production processes Led by COs/AIR-6.0 Rollout to 3 sites NAVAIR AIR Speed (Lean, Six Sigma, TOC) Corporate/Competency Processes and Other Productivity Initiatives Led by EDB Guidance Enabled by Core Team Links with Enterprise & Depot AIR Speed NAVICP AIR Speed (Lean, Six Sigma, TOC) Corporate/Competency Processes and Other Productivity Initiatives Led by NAVSUP Guidance Enabled by Deployment Team Links with Enterprise & Depot AIR Speed Enterprise AIR Speed (Lean, Six Sigma, TOC) Fleet-Wide Repair Sites & Processes Led by O-6 ESC O-I-D + Supply Chain Links to NAVRIIP AIR-6.7.2.1 Coord Office Depot AIR Speed (Lean, Six Sigma, TOC) Depot production processes Led by COs/AIR-6.0 Rollout to 3 sites NAVAIR AIR Speed (Lean, Six Sigma, TOC) Corporate/Competency Processes and Other Productivity Initiatives Enabled by Core Team Links with Enterprise & Depot AIR Speed NAVICP AIR Speed (Lean, Six Sigma, TOC) Corporate/Competency Processes and Other Productivity Initiatives Led by NAVSUP Guidance Enabled by Deployment Team Links with Enterprise & Depot AIR Speed
- 5. CNO directed the Fleet Response Plan ( FRP ) to support the Global War on Terror (GWOT) Requirements growth in the Flying Hour Program (FHP) Naval Aviation will have to support current levels of readiness despite a budget shortfall Downsizing the active forces by 70k Navy and Marine Corps unit commanders will fight in a cost-wise readiness environment Today’s Readiness Challenge July 2003 Cost-Wise Readiness Became the Focus
- 6. “ AIR Speed is NAVRIIP’s Enabler for operationalizing cost-wise readiness across the Naval Aviation Enterprise.”
- 7. AIR Speed Mission To enable effective and efficient preparation of Cost-Wise RFT aircraft in support of FRP. Enable – using AIRSpeed tools in order to be…. Effective - at meeting RFT/M rating requirements. Efficient - at iteratively reducing costs Preparation – repair & replenishment of equipment
- 8. AIR Speed is… Enterprise Approach Creates a continuous process improvement environment Aligns and optimizes Maintenance and Supply activities to end-user demand (Operations) Leverages existing initiatives Utilizes TRR* to size & position inventories Cultural Change Synergizes a set of industry tools Eliminates sub-optimization Local decisions made with Global impact known Creates a “pull” system *TRR: Time to Reliably Replenish
- 9. On Aircraft Off Aircraft Retail IMAs NADEPs NAVSUP/ICP DLA NADEPs/ Contractor Depots IMAs DISTRIBUTION DEPOTS The Scope of Enterprise AIRSpeed Manage Interdependencies & Variability Throughout The Entire System Wholesale NRFI RFI NRFI RFI
- 10. Fundamentals of AIR Speed Properly Manage RFT (mission) Manage and Reduce Inventory/Investment parts, equipment and facilities, APN Reduce Operating Expenses O&M,N, MPN Variability Identify and manage constraints Identify and address interdependencies Create a Culture of Continuous Process Improvement (CPI) “ Local decisions must be aligned to the global impact”
- 11. Enterprise AIR Speed Current Tools Theory of Constraints (TOC) is based on the belief that any organization has at least one constraint and that any improvements on non-constraints may not yield as significant ROI as working on the constraint LEAN focuses on the removal of waste-defined as anything not necessary (no value added) to produce the product or service Six Sigma is based on the assumption that the outcome of the entire process will be improved by reducing the variation of multiple elements
- 12. The Approach Utilizing an integrated blend of TOC, Lean & Six Sigma Train the Trainers – gives the NAE “Internal Consultants” Program Core Teams consist of Active Duty & Civilian Personnel (Internal Consultants) TMS Approach LEAN 6-Sigma AFAST Theory of Constraints (TOC) NAE
- 13. An Integrated Approach TOC Design and 6 Sigma opportunities Identifies LEAN events
- 14. Transform from a “ Push” to a “ Pull” System (Consumables) Vendors Trading high levels of inventory, investments and costs for speed and responsiveness of the enterprise. 1 3 4 5 2 PEB MALS 31 Supply DLA DD
- 15. Three Phases of Enterprise AIRSpeed Design 7 Weeks per site Baseline the “As-Is” state Design the “To-Be” state Deployment Put in place resources to support “to-be” Go live with the “to-be” state 12-18 Months to encompass the entire activity Sustainment (on-going) Establish a Center of Excellence Incorporate “AIRSpeed” into Policy NAMP, P485, OPNAV5442 AIRSpeed Office at every activity Schoolhouse & Online Training “ A” & “C” Schools JASMMM, AMO, SEAM, PCO, PXO, etc NKO
- 16. AIR Speed Implementation Schedule Jan-Mar 2004 Apr-Jun 2004 Jul-Sept 2004 Oct-Dec 2004 Jan-Mar 2005 Apr-Jun 2005 Jul-Sept 2005 Lean (Prototype) HSC-3 HS-10 VAQ-129 Lean (Prototype) CV-63 CVN-68 Lean IMA Mayport MALS 12 TOC IMA Lemoore MALS 31 NADEP NORIS Lean IMA Norfolk IMA North Island MALS 31 MALS 14 Lean IMA Jacksonville IMA Brunswick MALS 16 MALS 24 MALS 29 TOC IMA Whidbey Island MALS-11 Miramar IMA North Island Lean MALS 39 MALS 13 IMA Fallon TOC IMA Mayport IMA Jacksonville MALS-14 MALS 12 NADEP Jacksonville AIRSpeed (Prototype) CVN-73 Lean IMA Whidbey Island IMA Pt Mugu MALS 11 TOC IMA Oceana (Lean Apr 01)
- 17. AIR Speed Implementation Schedule MALS-24 MALS-29 MALS 39 IMA Misawa IMA Pt Mugu IMA Norfolk MALS 36 MALS 26 MALS 13 IMA Fallon JRB Newburgh JRB Fort Worth IMA Atsugi JRB New Orleans 2 CVN/CAW (TBD) 2 FRS Sqdns* (TBD) 3 CVN/CAW (TBD) 3 FRS Sqdns* (TBD ) 3 CVN/CAW (TBD) 3 FRS Sqdns* (TBD) 3 CVN/CAW (TBD) 3 FRS Sqdns* (TBD) 3 FRS Sqdns* (TBD) 3 L-Class / MAW (TBD) 6 L-Class / MAW (TBD) *Proposed Plan Oct-Dec 2005 Jan-Mar 2006 Apr-Jun 2006 Jul-Sept 2006 Oct-Dec 2006 Jan-Mar 2007 Apr-Jun 2007 Jul-Sept 2007 Oct-Dec 2007 Jan-Mar 2008 Apr-Jun 2008 Jul-Sept 2008 Oct-Dec 2008
- 18. Definitions Time to Reliably Replenish (TRR) Does not use averages – 50% rule. Calculates the time to actually replenish utilizing 90% Buffer Recommended allowance size for the to-be design based upon customer demand and TRR Demand-based Pull System Repair and replenishment processes are activated by customer demand. Ex. Don’t induct and repair unless needed by the system to meet customer demand.
- 19. The Metrics Four top level metrics that must shape our behavior Inventory How much stuff do we have? (people, material contracts, etc) Reliability How well are we doing? (quality of product) Cycle Time How fast? (driven by people & processes) Cost Reduction Complete understanding of the baseline to identify cost reduction impacts and opportunities
- 20. NAVRIIP U 101 (1-day class or online) Contains a general overview of AIR Speed SCTE (1-week class) Pax River, MD SCTDE (1-week class) Pax River, MD SCDE (1-week class) Pax River, MD SCTDM (1-week class) Pax River, MD Jonah (2-week class) Pax River, MD Green Belt (1-week class) Black Belt (2-weeks long separated by 30 days) Project Office AIR Speed Training
- 21. AIR Speed Training - NKO The Navy Knowledge Online https://wwwa.nko.navy.mil/portal/splash/index.jsp NAVRIIP U 101 – Overview Course including Theory of Constraints, Lean and Six Sigma Fleet Business: The Navy Business and Fiscal Practices Course (CNL-FB-1.0) Lean Classes Lean Logic (OPER0151) Lean Value (OPER0152) Six Sigma Six Sigma Introduction (OPER0131) Six Sigma: Reducing Variation to Improve Quality (OPER0141) Six Sigma: Listening to the Voice of the Customer (OPER0142) Six Sigma DMAIC: Defining the Problem (OPER0143) Six Sigma DMAIC: Measuring the Process (OPER0144) Six Sigma DMAIC: Analyzing the Data (OPER0145) Six Sigma DMAIC: Analyzing the Process (OPER0146) Six Sigma DMAIC: Improving the Process (OPER0147) Six Sigma DMAIC: Controlling the Improved Process (OPER0148)
- 22. AIR Speed Training - DAU Defense Acquisition University Lean Thinking and Value Stream Mapping (Seminar) Focuses on creating value as determined by the customer emphasizing lean thinking principles and concepts. Introduction to Lean Enterprise Concepts (CBT or Seminar) Explains lean enterprise concepts and techniques, the key to success for many corporations around the world in the 21st century. Lean — Six Sigma (CBT or Seminar) Is a continuation of the ‘Introduction to Lean Enterprise Concepts’ and ‘Six Sigma: Concepts and Process’ modules. Six Sigma: Concepts and Process (CBT or Seminar) Introduces the foundations of the Six Sigma quality control methodology created by Motorola to increase the productivity and quality of products and customer service processes Theory of Constraints (Classroom) Theory of Constraints (TOC) is a philosophy of management improvement and set of techniques used to manage an organization. Mr. Eliyahu Goldratt originated the TOC idea in his book “The Goal” as a way of managing a business to increase profits Six Sigma (Classroom) Six Sigma is a Quality Control methodology that is the leading Quality Improvement program in Industry. This course discusses what Six Sigma is and how it can be implemented for DoD programs to identify, improve, and measure job processes. Participants will also learn how Six Sigma is being deployed, including the roles of the principle players: “Green Belts”, “Black Belts” and “Champions” Reference: DAU 2006 Catalog, Chapter 3, DAU Learning Assets
- 23. Successful Outcomes Support Fleet Readiness Plan Provide Ready for Tasking Aircraft Per CFT 1 Entitlements Reduce Total Cost of Naval Aviation Reduce Inventory, Operating Expenses, and Manpower Integrated Maintenance & Supply Support System Seamless support to the Fleet Improve Logistics/Maintenance Response Decrease Cycle Time Decrease Logistics Footprint Place Ownership and Accountability at the appropriate Levels These are the consequences of doing AIRSpeed right.
- 24. We have the opportunity to positively impact the business of Naval Aviation through the proper application of AIR Speed .
- 25. Additional Information WEBSITE http://www.cnaf.navy.mil/airspeed Leadership Must Be Visibly Committed & Engaged
- 26. Questions???
Editor's Notes
- #2: Before we get started….. Who is from the Army? Air Force? DON? ICP? DLA? NAVAIR??