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ERP POPOSAL
FOR HPCL-SAP
Group
Vivek Srivastava
Meethu Mohan
Kalyan Prasad
Prabhu P
Reema G
HISTORY OF SAP

   Systems Applications and Products in Data Processing

   Founded in 1972 by Wellenreuther, Hopp, Hector, Plattner and
    Tschira
      Re named in 1977
      Before 1977 : Systems Analysis and Program Development
       (German : Systemanalyse und Programmentwicklung)

   SAP is both the name of the Company as well as their ERP Product

   SAP system comprises of a number of fully integrated modules,
    which covers virtually every aspect of the business

   Three systems developed : R/1, R/2, R/3
ABOUT HPCL
 Hindustan Petroleum Corporation Limited
  (HPCL), whose roots go back to 1952, is today
  operational in the oil refinery and LPG
  distribution space.
 A Fortune 500 company, HPCL recorded an
  annual turnover of over Rs 91,448 crores for the
  financial year ended March 2007.
 Currently, the company enjoys a 16 percent
  refining and marketing share in India and a
  strong market infrastructure.
 2 Refinaries : 3 Million Metric Tonnes per annum
 80 regional Offices, 20 terminals, 120 Depots,
  8900 retail outlets
OPERATIONAL AREA OF HPCL
1)   Financial accounting (FI)
2)   Asset management (AM)
3)   Materials management (MM)
4)   Sales and Distribution (SD)
5)   Production Planning (PP)
6)   Quality management (QM)
7)   Plant maintenance (PM) & Customer Service (CS)
8)   Human resources (HR)
CURRENT SITUATION
1.Issue in Employee management
2.Human right issues, rehabilitation issues
3.High Competition from other players
  Bharat Petroleum
  IOCL
  Reliance Industries
  ONGC

4.Improper pricing mechanism
5.Reducing income constraining further investments
6.Increasing competition from private as well as other
  PSUs
7.Inefficiencies in retailing outlets leading to loss of
  customer satisfaction
SO WHAT NEXT....


       SOLUTION
       To Problems




          ELSE
WHY SAP(HOW DIFFER FROM OTHER ERP)
   1. Vast array of modules, with huge spectrum of functionalities which
    ARE NOT PROVIDED by other ERP applications.
   2. Specific functionalities which are core competencies of SAP while
    they are not available in other ERP applications, makes it an obvious
    choice for some specific industries. Eg. Variant configuration and
    Automobile industry.
   3.SAP knowing the demand for special processes for each industry
    has come up with industry specific solutions which are unheard of
    from other applications.
   4. Not only on the functionality side, but also on the system
    architecture and landscape SAP is innovating day by day from R2 to
    R3 to ECC to SOA, to adopt to the business needs, thus adding
    immense value to the customers.
   5. SAP also gets complimented by most ubiquitous office applications
    of MS namely MSWord.

   6. Also SAP's market share gives some certainty of business and
    hence it is much better than any other smaller ERP applications in
    terms of career prospects.
BENEFITS OF SAP ERP
   SAP ERP delivers a comprehensive set of integrated,
  cross-functional business processes. With SAP ERP, you
  can gain the following benefits:
 Improve alignment of strategies and operations
 Improve productivity and insight
 Reduce costs through increased flexibility
 Support changing industry requirements
 Reduce risk
 Improve financial management and corporate governance
 Optimize IT spending
 Gain higher ROI faster
 Retain top performers
 Provide immediate access to enterprise information
PROPOSED SAP MODULES

          SD – Sales and                      FI – Financial
           Distribution                        Accounting
     MM – Materials           SD    FI             CO – Controlling
      Management
PP – Production          MM              CO         AM – Asset Management
   Planning
                   PP                          AM


                              SAP R/3
                   QM                          HR
 QM – Quality                                         HR – Human Resources
 Management
                         PM              WF
PM – Plant Maintenance                              WF – Workflow

         WM – Warehouse       WM    PS
                                         PS – Project System
          Management
Module Functionalities for HPCL




            MM                             PP
                                                                        SD
   Material Procurement          BOM/Work Center/Routing
                                                                Inquiry processing
  Inventory Management                    MRP
                                                              Sales Order Processing
    Batch Management               Capacity Evaluations
                                                               Delivery Processing
     Goods inspection               Production Orders
                                                                      Billing
    Invoice Verification            QM in production




                   FI
                                                                 CO
             General Ledger
                                                       Cost Center Accounting
            Accounts Payable
                                                           Product Costing
           Accounts receivable
                                                      Order Contribution Analysis
           Cash management
SALES AND DISTRIBUTION PROCESSING




                                    MATERIALS MANAGEMENT
Sales Order Process
(Order-to-Cash)


    Sales Order              Check
    Entry                    Availability


                                            Pick
                                            Materials



Receipt of                                    Pack
Customer Payment                              Materials

                  Invoice
                  Customer       Post Goods
                                 Issue
Procurement Process
(Procure-to-Pay)


 Purchase
                      Purchase
 Requisition
                      Order


                                 Notify
                                 Vendor

Payment
to Vendor
                                 Vendor
                                 Shipment
            Invoice
            Receipt
                       Goods
                       Receipt
MATERIALS MANAGEMENT
BASIC DATA           PURCHASING                                                           Third-party
                                                                                   SD
 Material            Purchase requisition                                               order
  Special stock           MRP
  Batch                   Direct requisition
                          Release procedures
                                                                                    PP     Requirements




                               Purchasing information system
 Vendor/one-time
  customer            RFQ/Quotation
                          Material/service                                        PM   Service/
 Purchasing




                                                               Vendor evaluation
                          Price comparisons                                            Spare Parts
  info record             Price comparison list                                       Service /
 Service             Purchasing                                                   QM spare parts lot
                                                                                          Inspection
  specifications          Purchase orders
                          Outline agreements                                            G/L accounts
 Workflow                Scheduling agreements                                   FI    Cash management
                                                                                         and forecast
 Optical archive   INVENTORY MANAGEMENT
 Texts                   Goods receipt/issue                                      AM     Fixed assets
                          Transfer posting
  Mail                    Quantities and values
  Communication           Physical inventory                                             Cost center /
                          Storage bins                                            CO
 Classification                                                                          Budget
 Documents         INVOICE VERIFICATION
                          Check and post                                           PS     Project
 Conditions              Price update
PRODUCTION PLANNING
                                                         SD
                                                         PP
                                                                      PS
                                                                      SD
                                     Sales and Operations      Project
                                     Planning                  Networks
 Customers                           Demand management /
                             SD      MPS                                  PM
                                                                           SD
                  Sales              Material requirements     Maintenance
                  Shipping           planning                  Repairs
                  Billing                                      Plant
                                                               maintenance
                                     Detailed Schedeling and
                                     Planning
 Vendors                       MM
                               SD    Capacity planning                    QM
                                                                          SD
                  Purchasing         Shop floor control        Inbound Raw
                  Warehouse          Costing                   Material
                  Invoice            Information system
                  verification                                 Finished Goods

FI                CO                        HR
     Financial          Cost                      Human
     accounting         accounting                resources
Module PS – Project System & HR – Human Resource

• PS – Project Systems
    •   Support planning, control, & monitoring of long term highly complex projects
        with defined goals
    • Key elements
         • Project WBS – Plan
         • Budget & Monitor
         • Network Management
         • Activity monitoring, Material Planning, Milestones, Capacities Scheduling
         • Project Management Information System
• HR – Human Resource
    •   Key elements
         • Recruitment
         • Payroll & Time management
         • Travel Expense accounting & Benefits
         • Workforce planning & Training administration
         • Organization management

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Erp presales

  • 1. ERP POPOSAL FOR HPCL-SAP Group Vivek Srivastava Meethu Mohan Kalyan Prasad Prabhu P Reema G
  • 2. HISTORY OF SAP  Systems Applications and Products in Data Processing  Founded in 1972 by Wellenreuther, Hopp, Hector, Plattner and Tschira  Re named in 1977  Before 1977 : Systems Analysis and Program Development (German : Systemanalyse und Programmentwicklung)  SAP is both the name of the Company as well as their ERP Product  SAP system comprises of a number of fully integrated modules, which covers virtually every aspect of the business  Three systems developed : R/1, R/2, R/3
  • 3. ABOUT HPCL  Hindustan Petroleum Corporation Limited (HPCL), whose roots go back to 1952, is today operational in the oil refinery and LPG distribution space.  A Fortune 500 company, HPCL recorded an annual turnover of over Rs 91,448 crores for the financial year ended March 2007.  Currently, the company enjoys a 16 percent refining and marketing share in India and a strong market infrastructure.  2 Refinaries : 3 Million Metric Tonnes per annum  80 regional Offices, 20 terminals, 120 Depots, 8900 retail outlets
  • 4. OPERATIONAL AREA OF HPCL 1) Financial accounting (FI) 2) Asset management (AM) 3) Materials management (MM) 4) Sales and Distribution (SD) 5) Production Planning (PP) 6) Quality management (QM) 7) Plant maintenance (PM) & Customer Service (CS) 8) Human resources (HR)
  • 5. CURRENT SITUATION 1.Issue in Employee management 2.Human right issues, rehabilitation issues 3.High Competition from other players Bharat Petroleum IOCL Reliance Industries ONGC 4.Improper pricing mechanism 5.Reducing income constraining further investments 6.Increasing competition from private as well as other PSUs 7.Inefficiencies in retailing outlets leading to loss of customer satisfaction
  • 6. SO WHAT NEXT.... SOLUTION To Problems ELSE
  • 7. WHY SAP(HOW DIFFER FROM OTHER ERP)  1. Vast array of modules, with huge spectrum of functionalities which ARE NOT PROVIDED by other ERP applications.  2. Specific functionalities which are core competencies of SAP while they are not available in other ERP applications, makes it an obvious choice for some specific industries. Eg. Variant configuration and Automobile industry.  3.SAP knowing the demand for special processes for each industry has come up with industry specific solutions which are unheard of from other applications.  4. Not only on the functionality side, but also on the system architecture and landscape SAP is innovating day by day from R2 to R3 to ECC to SOA, to adopt to the business needs, thus adding immense value to the customers.  5. SAP also gets complimented by most ubiquitous office applications of MS namely MSWord.  6. Also SAP's market share gives some certainty of business and hence it is much better than any other smaller ERP applications in terms of career prospects.
  • 8. BENEFITS OF SAP ERP SAP ERP delivers a comprehensive set of integrated, cross-functional business processes. With SAP ERP, you can gain the following benefits:  Improve alignment of strategies and operations  Improve productivity and insight  Reduce costs through increased flexibility  Support changing industry requirements  Reduce risk  Improve financial management and corporate governance  Optimize IT spending  Gain higher ROI faster  Retain top performers  Provide immediate access to enterprise information
  • 9. PROPOSED SAP MODULES SD – Sales and FI – Financial Distribution Accounting MM – Materials SD FI CO – Controlling Management PP – Production MM CO AM – Asset Management Planning PP AM SAP R/3 QM HR QM – Quality HR – Human Resources Management PM WF PM – Plant Maintenance WF – Workflow WM – Warehouse WM PS PS – Project System Management
  • 10. Module Functionalities for HPCL MM PP SD Material Procurement BOM/Work Center/Routing Inquiry processing Inventory Management MRP Sales Order Processing Batch Management Capacity Evaluations Delivery Processing Goods inspection Production Orders Billing Invoice Verification QM in production FI CO General Ledger Cost Center Accounting Accounts Payable Product Costing Accounts receivable Order Contribution Analysis Cash management
  • 11. SALES AND DISTRIBUTION PROCESSING MATERIALS MANAGEMENT
  • 12. Sales Order Process (Order-to-Cash) Sales Order Check Entry Availability Pick Materials Receipt of Pack Customer Payment Materials Invoice Customer Post Goods Issue
  • 13. Procurement Process (Procure-to-Pay) Purchase Purchase Requisition Order Notify Vendor Payment to Vendor Vendor Shipment Invoice Receipt Goods Receipt
  • 14. MATERIALS MANAGEMENT BASIC DATA PURCHASING Third-party SD  Material  Purchase requisition order Special stock  MRP Batch  Direct requisition  Release procedures PP Requirements Purchasing information system  Vendor/one-time customer  RFQ/Quotation  Material/service PM Service/  Purchasing Vendor evaluation  Price comparisons Spare Parts info record  Price comparison list Service /  Service  Purchasing QM spare parts lot Inspection specifications  Purchase orders  Outline agreements G/L accounts  Workflow  Scheduling agreements FI Cash management and forecast  Optical archive INVENTORY MANAGEMENT  Texts  Goods receipt/issue AM Fixed assets  Transfer posting Mail  Quantities and values Communication  Physical inventory Cost center /  Storage bins CO  Classification Budget  Documents INVOICE VERIFICATION  Check and post PS Project  Conditions  Price update
  • 15. PRODUCTION PLANNING SD PP PS SD Sales and Operations Project Planning Networks Customers Demand management / SD MPS PM SD Sales Material requirements Maintenance Shipping planning Repairs Billing Plant maintenance Detailed Schedeling and Planning Vendors MM SD Capacity planning QM SD Purchasing Shop floor control Inbound Raw Warehouse Costing Material Invoice Information system verification Finished Goods FI CO HR Financial Cost Human accounting accounting resources
  • 16. Module PS – Project System & HR – Human Resource • PS – Project Systems • Support planning, control, & monitoring of long term highly complex projects with defined goals • Key elements • Project WBS – Plan • Budget & Monitor • Network Management • Activity monitoring, Material Planning, Milestones, Capacities Scheduling • Project Management Information System • HR – Human Resource • Key elements • Recruitment • Payroll & Time management • Travel Expense accounting & Benefits • Workforce planning & Training administration • Organization management