Quality Assurance in PEB - Pre Engineered steel buildings
- 1. NAME OF CUSTOMER : JOB NO: 1 1.1 Steel Plate a) Chemical Properties a) Mill TC Verification a) 100% ASTM A 572 Gr 50 a) R a) Mill TC b) Mechanical Properties b) Mill TC Verification b) 100% or equivalent material b) R b) Mill TC c) Dimensions c) Measurement c) 1No./ Incoming Vehicle c) I c) PCT-Inspection report 1.2 Hot Rolled & Hollow a) Chemical Properties a) Mill TC Verification a) 100% IS2062 E250 WA a) R a) Mill TC Sections b) Mechanical Properties b) Mill TC Verification b) 100% For HR sections b) R b) Mill TC (Beam/Channel/Angle c) Dimensions c) Measurement c) 1No./ Incoming Vehicle IS 1239, IS 4923, I S 1161 c) I c) PCT-Inspection report Bar, Beams, pipes etc.) for Pipe / Hollow sections 1.3 Purlin & Panel Coils a) Chemical Properties a) Mill TC Verification a) 100% ASTM A 792 Gr . 50 / 80 a) R a) Mill TC b) Mechanical Properties b) Mill TC Verification b) 100% for Panel b) R b) Mill TC c) Dimensions c) Measurement c) 1No./ Incoming Vehicle ASTM A 653 Gr 50 for GI & c) I c) PCT-Inspection report ASTM A 1011 Gr 50 for Plain Purlins 2 2.1 Bolts, Nuts & Washers a) Chemical properties a) Mfr. TC Verification a) 100 % ASTM A 325, A563 & A 436 a) R a) Manufacturer TC (Fasteners) b) Mechanical properties b) Mfr.TC Verification b) 100 % b) R b) Manufacturer TC c) Dimension c) Measurement c) Sample-1 in 3000 c) I c) PCT-Inspection report 2.2 Doors, Windows, FRP a) Material a) Mfr. TC Verification a) 100 % As per Drawing & a) R a) Manufacturer TC ventilators, skylights etc. b) Dimensions b) Measurement b) Random Sample client Specifications b) R b) PCT-Inspection report 3 3.1 Fabrication of Primary a) Dimension a) Measurement a) 50 % Fabrication-As Per Dwg. a) I a) PCT-Inspection report Structure and MBMA 3.2 a) Dimension a) Measurement a) 100% Fabrication-As Per Dwg. a) I a) PCT-Inspection report b) Part Identification b) Verification b) 100% and MBMA 4 4.1 Welding Procedure a) Procedure Specification a) Verification / Review a) 100% a) R a) WPS b) Procedure Qualification b) Verification / Review b) 100 % b) R b) PQR c) Welder Qualification c) Verification / Review c) 100 % c) R c) WPQ 4.2 Welding Inspection a) Visual Defects a) Visual a) 100% a) I a) PCT-Inspection report b) Weld size b) Measurement b) 50 % b) I b) PCT-Inspection report c) Surface Defects c) DP Test c) 1 Joint /Day c) I c) PCT-Inspection report d)Under surface defects d) Ultrasonic Test d) 1 Joint / Day d) I d) PCT-Inspection report 5 5.1 a) Surface preparation a) Measurement & Visual a) 1 Sample / Day As per Client requirement a) I a) PCT-Inspection report b) Surface Coating b) Measurement- DFT b) 1 Sample / Day and Specifications b) PCT-Inspection report 6 6.1 a) Dimensions a) Measurement a) 1 Sample / Shift As per Drawing , MBMA & a) I a) PCT-Inspection report b) Surface & Shape b) Visual b) Random client Specifications LEGEND :- R - Review PCT - Phenix Construction Technology ASTM- American Society for Material & Testing I - Inspection AWS - American Welding Society MBMA - Metal Building Manufacturer's Association Prepared by : ____________________ Reviewed & Approved by : _________________________ Phenix - Head Q.A./Q.C. Customer / Third Party Insp. IS - Indian Standard SURFACE CLEANING & PAINTING Surface Cleaning & Painting process Roll Forming Purlin & Roof Sheeting Roll Forming WELDING & NDT AWS D1.1 -2010 AWS D1.1 -2010 Final Inspection (Before Painting) BOUGHT OUT ITEMS FABRICATION PROCESS RAW MATERIAL DESCRIPTION CHARACTERISTIC TYPE OF CHECK EXTENT OF CHECK SPEC. CODES & STANDARDS FOR ACCEPTANCE CRITERIA INSPECTION BY FORMAT OF RECORDS REMARKS PCT Client/TPI QUALITY ASSURANCE PLAN DOCUMENT NO : PCT/QC/QAP/General Pre-Engineered Steel Building / Steel Structure REVISION NO : DATE :