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Technical Series
Advanced GD&T and Tolerance Stack up Analysis
2-Day Workshop
Participants will be trained to apply
tolerance stack-up analysis techniques
to a wide variety of assemblies per
GD&T requirements.
Demonstrate a through understanding
of GD&T Fundamentals and Tolerance
Stackup.
Properly apply frequently used
tolerancing schemes
Locate the proper GD&T applications in
reference materials.
Course Objective
© Tetrahedron Manufacturing Services Pvt Ltd
Phone : +91 7042140046 Email : training@tetrahedron.in
Tetrahedron Academy
Who should attend
Manufacturing Managers
Product Engineers and Managers
Quality Engineers and Managers
Project Engineers
Technical Staff
Quality Professionals
Suppliers Quality Assurance
HR Managers
Geometric Dimensioning and Tolerancing (GD&T) and
the tolerance stackup Analysis eliminates the trial and
error approach to product design. It should be viewed
as a design methodology ensuring dimensions and
tolerances are developed to suit feature function and
mating relationships. Thus by leaning Advanced GD&T
one could be benefitted:
• It helps in eliminating guessing at product
tolerancing, resulting in fewer prototype iterations
and drawing revisions.
• It specify the maximum available tolerance for
manufacturing while protecting feature function.
• It provide clear instructions for quality control by
using established rules governing part setup and
tolerance zone interpretation, ensuring repeatable
measurement results.
• It helps in controlling machine allowances, wall
thickness and interface dimensions on castings and
fabrications.
• It helps in developing multiple sources of supply by
providing a complete product definition with a single
dimensional interpretation.
Benefits of attending
Over the last three years 200+ Participants
has attended this session across India
Advanced GD&T has found its greatest
application in mass production, where
interchangeability of blindly selected parts is
essential. Without GD&T and tolerance analysis,
there is no way to know that parts have been
designed such that all manufactured parts will
fit together at assembly. This is becoming more
critical today due to ever more powerful design
tools and more restrictive business practices.
Technical Series
Workshop Agenda
© Tetrahedron Manufacturing Services Pvt Ltd
Phone : +91 7042140046 Email : training@tetrahedron.in
Tetrahedron Academy
Know your trainer
B tech from IIT Roorkee, PGDM from IIM
Calcutta and is an Ex IES officer with 14+ yrs of
intensive experience in Manufacturing Sector.
He has helped manufacturing companies turn-
around by implementing Manufacturing
Excellence through Lean, Six Sigma,
Manufacturing Strategy.
He is a passionate reader and have inclination to
solve complex business problems within very
short span of time.
Feedback From Past Participants
“This training program has helped to take
complete knowledge on manufacturing variations
on the design”
“ Now we can design the products better from
what we have learnt from the training session”
“Advanced GD&T should be introduced in all
manufacturing companies for better dimensioning
and understanding”
Introduction
Dimensioning and Tolerancing
Converting Plus/Minus Dimensions and Tolerances
into Equal-Bilaterally Toleranced Dimensions
Variation and Sources of Variation
Worst-Case Tolerance Analysis
Worst-Case Tolerance Stackup with Dimensions
Assembly Shift
Worst-Case Tolerance Stackup Examples
Tolerance Stackups and Assemblies
Statistical Tolerance Analysis
Statistical Tolerance Stackup with Dimensions
Statistical Tolerance Stackup Examples
Geometric Dimensioning and Tolerancing in Tolerance
Analysis
Converting GD&T into Equal-Bilateral ± Tolerances.
Datum Feature Shift
Form Tolerances, Orientation Tolerances, Run out
Tolerances, Concentricity Tolerances, Symmetry
Tolerances
Simultaneous Requirements and Separate
Requirements
Converting Plus/Minus Tolerancing to Positional
Tolerancing
Coaxial Error and Positional Tolerancing
Radial and Axial Tolerance Stackups in an Assembly
Specifying Material Condition Modifiers and Their
Effect on Tolerance Stackups
Material Condition Modifier Selection Criteria
The Tolerance Stackup Sketch
Tolerance Stackup Sketch Content
Steps for Creating a Tolerance Stackup Sketch on
Parts and Assemblies
The Tolerance Stackup Report Form
Filling Out the Tolerance Stackup Report Form
Dimension and Tolerance Entry
Tolerance Stackup Direction and Tolerance
Stackups with Trigonometry
Direction of Dimensions and Tolerances in the
Tolerance Stackup
Rotation of Parts within a Linear Tolerance
Stackup
Floating Fastener and Fixed Fastener Formulas and
Considerations
Floating Fastener Situation
Fixed Fastener Situation
Form Tolerances in Tolerance Stackups
Datum Feature Form Tolerances
Form Tolerances Treated as Adding Translational
Variation Only
Form Tolerances Treated as Adding Rotational
Variation

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Advanced GD&T and Tolerance Stack up Analysis Workshop by Tetrahedron

  • 1. Technical Series Advanced GD&T and Tolerance Stack up Analysis 2-Day Workshop Participants will be trained to apply tolerance stack-up analysis techniques to a wide variety of assemblies per GD&T requirements. Demonstrate a through understanding of GD&T Fundamentals and Tolerance Stackup. Properly apply frequently used tolerancing schemes Locate the proper GD&T applications in reference materials. Course Objective © Tetrahedron Manufacturing Services Pvt Ltd Phone : +91 7042140046 Email : training@tetrahedron.in Tetrahedron Academy Who should attend Manufacturing Managers Product Engineers and Managers Quality Engineers and Managers Project Engineers Technical Staff Quality Professionals Suppliers Quality Assurance HR Managers Geometric Dimensioning and Tolerancing (GD&T) and the tolerance stackup Analysis eliminates the trial and error approach to product design. It should be viewed as a design methodology ensuring dimensions and tolerances are developed to suit feature function and mating relationships. Thus by leaning Advanced GD&T one could be benefitted: • It helps in eliminating guessing at product tolerancing, resulting in fewer prototype iterations and drawing revisions. • It specify the maximum available tolerance for manufacturing while protecting feature function. • It provide clear instructions for quality control by using established rules governing part setup and tolerance zone interpretation, ensuring repeatable measurement results. • It helps in controlling machine allowances, wall thickness and interface dimensions on castings and fabrications. • It helps in developing multiple sources of supply by providing a complete product definition with a single dimensional interpretation. Benefits of attending Over the last three years 200+ Participants has attended this session across India Advanced GD&T has found its greatest application in mass production, where interchangeability of blindly selected parts is essential. Without GD&T and tolerance analysis, there is no way to know that parts have been designed such that all manufactured parts will fit together at assembly. This is becoming more critical today due to ever more powerful design tools and more restrictive business practices.
  • 2. Technical Series Workshop Agenda © Tetrahedron Manufacturing Services Pvt Ltd Phone : +91 7042140046 Email : training@tetrahedron.in Tetrahedron Academy Know your trainer B tech from IIT Roorkee, PGDM from IIM Calcutta and is an Ex IES officer with 14+ yrs of intensive experience in Manufacturing Sector. He has helped manufacturing companies turn- around by implementing Manufacturing Excellence through Lean, Six Sigma, Manufacturing Strategy. He is a passionate reader and have inclination to solve complex business problems within very short span of time. Feedback From Past Participants “This training program has helped to take complete knowledge on manufacturing variations on the design” “ Now we can design the products better from what we have learnt from the training session” “Advanced GD&T should be introduced in all manufacturing companies for better dimensioning and understanding” Introduction Dimensioning and Tolerancing Converting Plus/Minus Dimensions and Tolerances into Equal-Bilaterally Toleranced Dimensions Variation and Sources of Variation Worst-Case Tolerance Analysis Worst-Case Tolerance Stackup with Dimensions Assembly Shift Worst-Case Tolerance Stackup Examples Tolerance Stackups and Assemblies Statistical Tolerance Analysis Statistical Tolerance Stackup with Dimensions Statistical Tolerance Stackup Examples Geometric Dimensioning and Tolerancing in Tolerance Analysis Converting GD&T into Equal-Bilateral ± Tolerances. Datum Feature Shift Form Tolerances, Orientation Tolerances, Run out Tolerances, Concentricity Tolerances, Symmetry Tolerances Simultaneous Requirements and Separate Requirements Converting Plus/Minus Tolerancing to Positional Tolerancing Coaxial Error and Positional Tolerancing Radial and Axial Tolerance Stackups in an Assembly Specifying Material Condition Modifiers and Their Effect on Tolerance Stackups Material Condition Modifier Selection Criteria The Tolerance Stackup Sketch Tolerance Stackup Sketch Content Steps for Creating a Tolerance Stackup Sketch on Parts and Assemblies The Tolerance Stackup Report Form Filling Out the Tolerance Stackup Report Form Dimension and Tolerance Entry Tolerance Stackup Direction and Tolerance Stackups with Trigonometry Direction of Dimensions and Tolerances in the Tolerance Stackup Rotation of Parts within a Linear Tolerance Stackup Floating Fastener and Fixed Fastener Formulas and Considerations Floating Fastener Situation Fixed Fastener Situation Form Tolerances in Tolerance Stackups Datum Feature Form Tolerances Form Tolerances Treated as Adding Translational Variation Only Form Tolerances Treated as Adding Rotational Variation