01 overview of_industrial_automation_sp15
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This document provides an overview of industrial automation systems. It defines automated systems as collections of devices working together to accomplish tasks or produce products. Automated systems examples provided include automobiles, which use sensors and computers to control engine operation and other functions, and home security systems, which sound alarms when doors or windows are opened. The document also describes the basic components of industrial automated systems, including production devices, support equipment, controllers, and feedback sensors. It provides details on robotic systems commonly used for repetitive tasks like moving, positioning, and assembling parts. The three main types of industrial robots are pneumatic, hydraulic, and electric. The document includes links to videos demonstrating incredibly fast robots.
01 overview of_industrial_automation_sp15
- 1. 1Northampton Community College Overview of Industrial Automation
- 2. 2Northampton Community College Automated System Definition: A Collection of devices working together to accomplish tasks or produce a product or family of products.
- 3. 3Northampton Community College Automated Systems Examples Automobiles: On-board computer receives inputs from various sensors to control various outputs that regulate the engine’s operation and other functions such as antilock braking.
- 4. 4Northampton Community College Automated Systems Examples Automobile (Next slide to enlarge)
- 6. 6Northampton Community College Automated Systems Examples Home security systems: The controller receives inputs from sensors on windows, doors, smoke detectors, etc. When the controller receives a signal that a door or window is open, or there is smoke in the house, it sounds an alarm and calls either the police department and/or the fire department.
- 7. 7Northampton Community College Automated Systems Industrial automated systems can be just one machine or a group of machines. This group of machines is commonly called a manufacturing cell. Four basic types of devices in a cell: Production Support Control Feedback
- 8. 8Northampton Community College Simple Automation Cell Robot Controller Robot Controller CNC Mill Controller CNC Lathe Controller Cell Controller Conveyor Sensor Sensor SensorSensor CNC Lathe Mill Barcode Reader Controller RobotRobot
- 9. 9Northampton Community College Robots Commonly used in automation cells for: Moving parts Positioning parts Welding Assembling parts Palletizing Used when repetitive tasks are required. Fast and accurate.
- 10. 10Northampton Community College Types of Robots Several types of robots are available. Each one has its own advantages. Three basic types are: Pneumatic Hydraulic Electric
- 11. 11Northampton Community College Pneumatic Robots Advantages: Used for simple positioning task. Inexpensive Fairly fast Somewhat accurate Disadvantages: Cannot be used for complex tasks Limited in the number of positions they can move
- 12. 12Northampton Community College Electric Robots Advantages: Very versatile Fast Accurate and repeatable Can be used for precision positioning Disadvantages: Expensive
- 13. 13Northampton Community College Worlds Fasted SCARA Robot https://www.youtube.com/watch?v=5E5-jNhNDrY
- 14. 14Northampton Community College Fastest Robot in the World http://www.wimp.com/fastestrobot/ There is no possible way for your eyes to keep up with what is hailed as the fastest robot in the world. The TP80 Fast Picker robot is designed to handle operations with very small parts quickly and efficiently. http://www.staubli.com/en/robotics/6-axis- scara-industrial-robot/low-payload-6-axis- scara-robot/tp80/
- 15. 15Northampton Community College https://www.youtube.com/watch?v=Em7C 1SlqId8 Stäubli TP80 Fast Picker robot
- 16. 16Northampton Community College Incredible Robots Rise of the Machines https://www.youtube.com/watch?v=8VvYu 1fWyxA Incredible Robots - Rise of the Machines https://www.youtube.com/watch?v=AkiTuy xuaVQ Advanced Robotics – 2014 Documentary
- 17. 17Northampton Community College Hydraulic Robots Advantages: Good for painting and heavy applications Fast and can move very smoothly Can be used in hazardous areas Disadvantages: Somewhat dirty Usually large
- 18. 18Northampton Community College Robot Integration Most robots have digital I/O that can easily be interfaced to PLC’s/PAC’s, computers or other devices They are relatively easy to program. Robot positions are taught using either a handheld teach pendent or a computer.
- 19. 19Northampton Community College Hard Automation A device designed for one specific purpose and has little or no flexibility. When the product that this device is designed to build and/or handle is no longer manufactured, the device is usually worthless.
- 20. 20Northampton Community College Support Equipment Includes: Automated Storage/Automated Retrieval equipment (AS/AR) Conveyors Hard automation devices
- 21. 21Northampton Community College Palletizers Used to take boxes, bags, etc. from a cell and pack them onto a pallet containing many boxes, bags, etc. The palletizer might also wrap the items with plastic wrap or bands to hold them together. Considered hard automation, trends in robotics are making them fall into the support category.
- 22. 22Northampton Community College Robotic Bag Pallatizer 50# Feed Bag http://www.youtube.com/watch?v=Tbm1DDZD75A Can also be viewed on YouTube at:
- 23. 23Northampton Community College Robotic Bag Pallatizer 50# Feed Bag Can also be viewed on YouTube at: http://www.youtube.com/watch?v=t1mAhcJo7Og
- 24. 24Northampton Community College Bibliography Stenerson, Jon. Industrial Automation and Process Control. Francis, Ed. Upper Saddle River, New Jersey: Prentice Hall, 2003. ISBN 0-13-033030-2 Encobotics. (2008 February 28). Robotic 50# feed bag palletizer. Retrieved from http://www.youtube.com/watch?v=Tbm1DDZD75A ColumbiaOkura. (n.d.). Robotic bag palletizer Retrieved from http://www.youtube.com/watch?v=t1mAhcJo7Og Weatherby, Lee. (n.d.). Accurate automotive. Retrieved from http://www.accurateautomotiveaz.com/index.php?option=c om_content&view=article&id=84&Itemid=90