Industrial Training on PLC SCADA HMI for fresher engineers

Industrial AutomationIndustrial Automation
Automation is encompassing virtually every
walk of life.
Automation solutions are required right from
agricultural to space technology.
Plant Automation is the necessity for the
manufacturing industry to survive in today’s
globally competitive market
Call @9811777424 Email Id – sneha.srthermonix@gmail.com

What is Automation ?What is Automation ?
Automation is basically the delegation of human control
function to technical equipment for
•Increasing Productivity
• Increasing Quality
• Reducing Cost
• Increasing Safety in working conditions

History of AutomationHistory of Automation
Pneumatic Control
Hard wired logic Control
Electronic Control using Logic Gates
Programmable Logic Controller
Manual Control

Manual ControlManual Control
All the actions related to process control are taken by the
operators
Drawbacks
 Likely human errors and consequently its effect on
quality of final product
 The production, safety, energy consumption and usage of
raw material are all subject to the correctness and accuracy
of human action.

Pneumatic ControlPneumatic Control
Industrial automation, with its machine and process control,
had its origin in the 1920s with the advent of "Pneumatic
Controllers".
Actions were controlled by a simple manipulation of
pneumatic valves, which in turn were controlled by relays and
switches.
Drawbacks
• Bulky and Complex System
• Involves lot of rework to implement control logic
• Longer project time

Hard wired logic controlHard wired logic control
The contactor and Relays together with hardware timers and
counters were used in achieving the desired level of automation
Drawbacks
• Bulky panels
• Complex wiring
• Longer project time
• Difficult maintenance and troubleshooting

Electronic Control using Logic GatesElectronic Control using Logic Gates
 In 1960s with the advent of electronics, the logic gates started
replacing the relays and auxiliary contactors in the control
circuits.
The hardware timers & counters were replaced by electronic
timers
Advantages
Drawbacks
•Reduced space requirements
•Energy saving
•Less maintenance & greater reliability
•Changes in control logic not possible
•More project time

Programmable Logic ControllersProgrammable Logic Controllers
In 1970s with the coming of microprocessors and associated peripheral
chips, the whole process of control and automation underwent a radical
change.
Instead of achieving the desired control or automation through physical
wiring of control devices, in PLC it is achieved through a program or say
software.
The programmable controllers have in recent years experienced an
unprecedented growth as universal element in Industrial Automation.
It can be effectively used in applications ranging from simple control
like replacing small number of relays to complex automation problems

Advantages of PLCsAdvantages of PLCs
 Reduced space
 Energy saving
 Ease of maintenance
 Economical
 Greater life & reliability
 Tremendous flexibility
 Shorter project time
 Easier storage, archiving and documentation

Industrial Automation ComponentsIndustrial Automation Components
……
Field Instruments
Control Hardware
Control Software

Sensors Placed in the field
Automation : Typical installation . . .Automation : Typical installation . . . .
Junction Box
Field Cabling
Control Panel
Control Hardware
SCADA Software
Communication Cable
Field Cabling

Smart Transmitters Placed in the field
Automation : Advanced TechnologyAutomation : Advanced Technology
Field Bus Scanners
Field Cabling
Control Panel
Control Hardware
SCADA Software
Communication Cable
Field Bus Network

Programmable Logic ControllersProgrammable Logic Controllers
Now a days PLCs are the most widely used control
hardware in control applications. The applications
ranges from standalone system for CNC machines to
Hot swappable Redundant System for Critical Process
Control

What Constitutes A PLC ?What Constitutes A PLC ?
The PLC is programmed interface between the field I/p
element like limit switches, sensors, push button and the
final control elements like actuator, solenoid/control
valves, drives, hooters etc
PLC consist of
Input Module
CPU with Processor and Program memory
Output module
Bus System
Power Supply

8 Analog Inputs 1
Analog Output
Up/Down Fast
Counter
Up Counter
Programming Terminal PC Connection
Unitelway Port for connection
of up to 5 Slaves
PCMCIA memory expansion port
PCMCIA communications port
TSX37-22
Built in display for I/O
(in-rack, AS-i) and Diag
I/O Modules
Configuration of PLC : ModiconConfiguration of PLC : Modicon

Configuration of PLC : SiemensConfiguration of PLC : Siemens
CPU
External Power
Supply
I/O Modules

Configuration of PLC : Allen BradleyConfiguration of PLC : Allen Bradley
CPU
Power Supply
I/O Modules

Distributed I/O ModulesDistributed I/O Modules
Distributed I/O modules
PL
C
Distributed I/O scanner
Data Communication Bus

Remote
I/O Network
SPLITTERS
FIBER OPTIC LINK
TAPS
Remote I/O
Hot Redundant System ConfigurationHot Redundant System Configuration

Networking of PLCsNetworking of PLCs
Supervisory HMI
Modicon : Modbus +, Uniteleway, Ethernet
Allen Bradley : DH+, DH485, Ethernet, Control Net, Devicenet
Siemens : Sinec L1/L2/H1, Profibus

Programming Languages in PLCsProgramming Languages in PLCs
Ladder Logic ( LAD/LD )
Structured Text ( ST)
Instruction List ( IL )
Sequential Function Chart ( SFC )
Function Block Diagram ( FBD )

Features of typical SCADA software
Dynamic process graphic
Real-time and Historical trending
Alarms
Recipe Management
Security
Device connectivity
Script for logic development
Database connectivity
Supervisory Control & DataSupervisory Control & Data
Acquisition SoftwareAcquisition Software

Some of the Leading SCADA SoftwareSome of the Leading SCADA Software
Wonderware : InTouch
Intellution : Fix DMACS
Merz : Aspic
Allen Bradley : Rsview
Siemens : WinCC
GE Fanuc : Cimplicity
KPIT : ASTRA

Role of Engineers InRole of Engineers In
Designing of the Automation system
Erection and Commissioning
Maintenance and Troubleshooting of existing system

Job Prospect for FresherJob Prospect for Fresher
Today management of almost all manufacturing
units are going for industrial automation to
survive in globally competitive market. Most of
these industrial units are looking forward for
trained engineers in the field of industrial
automation.
Since they are thinking about more accuracy,
productivity in less time & with minimum
manpower , It’s a golden opportunity to prepare
yourself to take on this task.

Job prospects for Engineers InJob prospects for Engineers In
Manufacturing Industries like Reliance, Ceat, Godrej,
Colgate ….
Automation Solution Products manufacturer/developer like
Rockwell, Siemens, Grouppe Schneider, Yokogawa, ABB
System Integrators for Grouppe Schneider Rockwell, Siemens,
etc
Consultants for Automation

Current SituationCurrent Situation
Automation is a high growth sector globally
hence it is essential to all professionals and
students to have practical knowledge about the
hardware and software used in Industrial
Automation.

How prolific will Help YouHow prolific will Help You
Fortunately you have Prolific with you. Our practical and
professional training courses in diversified hardware and
software used in Industrial Automation are designed to fill
the vacuum between your practical knowledge and industry
demands.
Hundreds of Individuals have benefited by our courses.
They have increased their technical knowledge, thus leading
to better job opportunity.

Do you want to be Lucky….Do you want to be Lucky….
Many intellectuals define “Luck” as
“PREPARATION MATCHING OPPERTUNITY”
Can you afford to miss preparation ?
Prepare today, Opportunity will definitely follow

Industrial Training on PLC SCADA HMI for fresher engineers

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Industrial Training on PLC SCADA HMI for fresher engineers