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SUBSTATION LAYOUT,
SWITCHING SCHEMES AND
GENERAL ARRANGEMENT
16.02.2009 (15:45 TO 17:15)
MANOJ KUMAR, MANAGER (S/S), MOGA
kmanoj78@hotmail.com
manoj.kumar@powergridindia.com
Mob. : 09417215560
General Arrangement
A Designer perspective, but fine tuned at site
 Placement of switchyard
 Control Room placement
 Fire fighting pump house placement
 DG set placement
 LT station placement
(ACDB, DCDB, Battery Bank & Battery
Charges)
 Identification of roads & rail tracks
 Identification of boundary wall and fencing
 Identification of approach roads
 Space for colony and other infrastructures
Switchyard Layout
 Single Line Diagram
 Bus Switching Scheme
 Normal rating with temperature rise,
Short time current rating
 Rating & insulation levels of the
equipments
 Bay numbering
General Arrangement
LAYOUT (PLAN & SECTION) OF SWITCHYARD
PLANNING ASPECTS:
• Switching scheme to be adopted.
• Type of Layout (D or I)
• Details of feeders requirements.
• Future/anticipated expansion of the substation .
• Available size of plot .
Major factors deciding a layout …
 Standard factors
 Electrical clearances
 Heights of different levels &
electric field
 Variable factors
 Shape of land & feeder orientation
 Bus bar arrangement
 Type of isolator used
 Arrangement of lightning
protection
 Location of control room building,
FFPH
 Roads and rail tracks
General Arrangement
Following factors determine the switchyard area
Conventional (AIS) OR GIS
D Type OR I Type Layout
Automation (SAS) OR without Automation
GA:- Area occupied by one Dia in D & I Layout
8662.5 sqm=2.14 acre (27m bay width)
7969.5sqm=1.969 acre (24m bay width) 3504 sqm = 0.865 acre (24m bay width)
122983136-Substation-wewwwwLayoutassss .ppt
Layout (Plan & Sections)…
 Selection of conductor for main bus, Transfer bus, Jack bus,
equipment interconnection
AAC conductor
ACSR conductor
AAAC conductor
Aluminium pipe
 Space for a bay (bay width)
Phase to phase clearance
Phase to earth clearance
Section Clearance
….under worst condition
Minimum Clearances for Layout (at
altitude <1000m above mean sea level)…
Voltage Level
(Rated)
Ph-Ph
(mm)
Ph-E
(mm)
Sectional
Clearance (mm)
765 kV 7600 4900 10300
400 kV 4000 3500 6500
220 kV 2100 2100 5000
132 kV 1300 1300 4000
110 kV 1100 1100 3800
66 kV 630 630 3500
33 kV 320 320 2800
Altitude corrections w.r.t clearances, insulation levels, creepage and
oil temperature rise of the equipment shall be considered for
altitudes more than 1000 m above mean sea level.
Design Calculation for Layout …
 Sag tension calculation & Sag tension Chart w.r.t initial
static tension, maximum temperature rise etc.
 Short circuit force calculation and determination of spacer
span as per IEC:865
 Direct Stroke Lightning Protection (DSLP) Calculation
By Lightning Masts
By Overhead earthwires
 Design of earthing system
Touch & step potential control
Grid resistance as low as possible
Location of fencing
Bay widths & levels…
Voltage
Level
Bay
width
First
Level
Second
Level
Third
level
BIL
kVp
SIL
kVp
765 kV 38m 14m 27m 39m 2100 1550
400 kV 27/24m 8m 15m 22m 1550 1050
220 kV 18/16m 5.9m 11.7m 16.2m 1050 650
132 kV 12m 4.6m 7.5m 10.8m 650 NA
66 kV 7.6m 4m 6m 9.5m 325 NA
Ligtning Impulse : 1.2/50 micro sec
Switching Impulse: 250/2500 micro sec
To understand Single Line diagram & Layout plan
drawing…
To understand Layout Section drawing…
STANDARD CLASSIFICATION OF TOWERS
Tower
Type
Height
First
Level
Height
Second
Level
Peak Angle of
Deviation
End /Middle
TA 15 m NIL 7.5m ±30 deg End
TB 15 m NIL 7.5m ±30 deg Middle
TC 15 m NIL NIL 0 deg End
TD 15 m NIL NIL 0 deg Middle
TE 15 m NIL 7.5m 0 deg End
TF 15 m NIL 7.5m 0 deg Middle
TG 22 m NIL 7.5 m ±30 deg End
TH 22 m NIL 7.5 m ±30 deg Middle
TI 22 m NIL 7.5 m 0 deg End
TJ 22 m NIL 7.5 m 0 deg Middle
TK 15 m 7 m 7.5 m 0 deg Corner/ 2beams
TL 15 m 7 m 7.5 m 0 deg Middle/ 3beams
TM 15 m 7 m 7.5 m ±30 deg Corner/ 2beams
TN 15 m 7 m 7.5 m ±30 deg Middle/ 3beams
Wind Zone : 47m/Sec
400kV
NON-STANDARD TOWERS (MOGA)
Tower Type Description
400kV
TG Beam at 15 m with peak 23m
TSP Beam at 23m with peak 30 m
G5 Beam at 15m (Twin Moose)
GSP Beam at 23m
220kV
TA Beam at 11m
TB Beam at 11m & 17.5m
TC Beam at 11m & 17.5m with peak 22m
G1 Beam at 11m (Single Moose)
G2 Beam at 11m (Twin Moose)
G3 Beam at 17.5m (Single Moose)
Typical dimensions between
equipments…
400 kV 220 kV 132 kV 66 kV
CB&ISO 10.5 m 6.5 m 3.75m 3 m
ISO&CT 7 m 4 m 2.5 m 2 m
CB&CT 7 m 3m+road+5 m 2.5 m 2 m
Gantry Tower
&ISO
6 m 3.5 m 1.8 m 1.8 m
SA &PI& CVT 6 m 3.5 m 2.5 m 2 m
LA & SR 7 m - - -
Road & SR 15 m - - -
Control Room Building
Placement of
 Control, Relay & Protection Panels
 PLCC Panels
 AC Distribution Board
 DC Distribution Board
 Batteries (220V, 48V)
 Battery Chargers
 Lighting Transformers
 Lighting Distribution Boards
 Rooms of Station-in Charge & staff
 Miscellaneous
Fire Fighting Pump House
Placement of
 AC driven main pump
 DG driven stand-by pump
 Jockey Pump
 Air Vessels
 AC Distribution Board cum pump control panels
 Fire Water Tank
Miscellaneous
Placement of
 LT Station (ACDB, DCDB, Battery Bank &
Battery Chargers)
 Diesel Generator Set with AMF Panel
 Security hut
 Office Buildings
 Other residential buildings
Gas Insulated Substation (GIS)
GIS in POWERGRID
 POWERGRID is constructing 132kV, 220 kV & 400
kV GIS substation
 Construction of 800 kV GIS is under consideration
Technical Advantage of GIS
 All equipments are compact in size and enclosed in
SF6 gas with metallic enclosure
 Area requirement of GIS is approx. 20% of
conventional AIS
 Lesser structures & foundation works; Hence less
execution time
 Costlier than AIS
Bus Bar Switching Schemes
Bus Bar Switching Schemes…
…
Factors dictating choice of bus switching scheme
1) Reliability
No Power interruption during Bus fault
2) CB Maintenance
No Power interruption during CB maintenance. Taking
out CB for maintenance shall be easy
3) Bus Bar Maintenance
No Power interruption during Bus bar maintenance
Bus Bar Switching Schemes
Bus Bar Switching Schemes…
…
4) Simplicity of protection arrangements
Protection arrangements shall be simple for easy
commissioning and regular checking
5) Ease of Extension
Extension of Bus bar necessary to take care of future
expansion. Power interruption during such extension
works.
6) Cost
Optimal techno-economic solution
Bus Switching Schemes
Bus Switching Schemes…
…
 Single Main Bus Scheme
Single Main Bus Scheme
–
– with sectionaliser & without sectionaliser
with sectionaliser & without sectionaliser
 Single Main & Transfer Bus Scheme
Single Main & Transfer Bus Scheme
 Double Main Bus Scheme
Double Main Bus Scheme
 Double Main with by-pass isolator Bus
Double Main with by-pass isolator Bus
scheme
scheme
 Double Main & Transfer Bus Scheme
Double Main & Transfer Bus Scheme
 One & Half Breaker Bus Scheme
One & Half Breaker Bus Scheme
 Double bus two breaker Scheme
Double bus two breaker Scheme
 Ring Bus Scheme
Ring Bus Scheme
 Simplest and cheapest
Simplest and cheapest
bus bar scheme
bus bar scheme
 Maintenance and
Maintenance and
extensions of bus bars are
extensions of bus bars are
not possible without
not possible without
shutdown of the
shutdown of the
substation.
substation.
 Operation & maintenance
Operation & maintenance
of bus bar is easy
of bus bar is easy.
SINGLE BUS SCHEME
SINGLE BUS SCHEME
122983136-Substation-wewwwwLayoutassss .ppt
 Similar to the single bus scheme
Similar to the single bus scheme
except the sectionalising breaker
except the sectionalising breaker
or isolator.
or isolator.
 By keeping the sectionaliser open
By keeping the sectionaliser open
one section can be in service and
one section can be in service and
the other can be taken for
the other can be taken for
maintenance or extension.
maintenance or extension.
 If a bus section breaker is
If a bus section breaker is
provided busbar protection can
provided busbar protection can
detect fault on any section and trip
detect fault on any section and trip
the breakers connected to that
the breakers connected to that
section and isolate it.
section and isolate it.
SINGLE BUS WITH SECTIONALISER
SINGLE BUS WITH SECTIONALISER
 Individual CB can be taken out for
Individual CB can be taken out for
maintenance on-load at a time.
maintenance on-load at a time.
 The transfer bus coupler acts as the
The transfer bus coupler acts as the
breaker for the circuit under by
breaker for the circuit under by
pass.
pass.
 Individual circuits have a bypass
Individual circuits have a bypass
isolator to connect to the transfer
isolator to connect to the transfer
bus and this isolator will be closed
bus and this isolator will be closed
during bypass operation of that
during bypass operation of that
particular circuit.
particular circuit.
SINGLE MAIN AND TRANSFER SCHEME
SINGLE MAIN AND TRANSFER SCHEME
 Load will be distributed on both the buses
Load will be distributed on both the buses
and the bus coupler shall be normally
and the bus coupler shall be normally
closed.
closed.
 For maintenance & extension of any one of
For maintenance & extension of any one of
the buses the entire load will be transferred
the buses the entire load will be transferred
to the other bus.
to the other bus.
 On load transfer of a circuit from one bus to
On load transfer of a circuit from one bus to
the other bus is possible through bus
the other bus is possible through bus
isolators provided the bus coupler is closed
isolators provided the bus coupler is closed
and thereby two buses are at the same
and thereby two buses are at the same
potential.
potential.
 On load bypassing of any circuit for breaker
On load bypassing of any circuit for breaker
maintenance is not possible
maintenance is not possible.
DOUBLE BUS SCHEME
DOUBLE BUS SCHEME
DOUBLE BUS WITH BY-PASS SCHEME
DOUBLE BUS WITH BY-PASS SCHEME
 This bus arrangement provides the facilities of a double
This bus arrangement provides the facilities of a double
bus arrangement & a main and transfer bus
bus arrangement & a main and transfer bus
arrangement.
arrangement.
 The bus to which the transfer bus isolator is connected
The bus to which the transfer bus isolator is connected
can be used as a transfer bus also.
can be used as a transfer bus also.
 During the time a circuit is under bypass, the bus
During the time a circuit is under bypass, the bus
coupler will act as the breaker for the bypassed circuit.
coupler will act as the breaker for the bypassed circuit.
DOUBLE BUS WITH BY-PASS SCHEME
DOUBLE BUS WITH BY-PASS SCHEME
122983136-Substation-wewwwwLayoutassss .ppt
 In this bus scheme, in addition to
In this bus scheme, in addition to
the two main buses there will be a
the two main buses there will be a
separate transfer bus also.
separate transfer bus also.
 Since separate transfer bus is
Since separate transfer bus is
available there will be no need of
available there will be no need of
transferring the load from one bus
transferring the load from one bus
to the other bus unlike in a double
to the other bus unlike in a double
main cum transfer bus
main cum transfer bus
arrangement.
arrangement.
 Other features are similar to the
Other features are similar to the
one described in double bus with
one described in double bus with
by pass arrangement.
by pass arrangement.
DOUBLE MAIN AND TRANSFER SCHEME
DOUBLE MAIN AND TRANSFER SCHEME
 In this scheme, two circuit have three
In this scheme, two circuit have three
breakers, the middle breaker ties the
breakers, the middle breaker ties the
two circuits and hence is called the tie
two circuits and hence is called the tie
breaker.
breaker.
 Breaker or bus maintenance is
Breaker or bus maintenance is
possible without any shut down of the
possible without any shut down of the
feeder
feeder
 Even if both the buses are out of
Even if both the buses are out of
service, power can be transferred from
service, power can be transferred from
one feeder to another feeder through
one feeder to another feeder through
tie breaker
tie breaker
BREAKER AND HALF SCHEME
BREAKER AND HALF SCHEME
 Each feeder is controlled by two
Each feeder is controlled by two
breakers.
breakers.
 This arrangement is
This arrangement is
comparatively costlier than other
comparatively costlier than other
scheme and hence followed in
scheme and hence followed in
very important circuit only.
very important circuit only.
 In this arrangement breaker
In this arrangement breaker
maintenance for any feeder
maintenance for any feeder
circuit is easily possible without
circuit is easily possible without
any shutdown
any shutdown.
.
DOUBLE BUS TWO BREAKER SCHEME
DOUBLE BUS TWO BREAKER SCHEME
 As long as the ring is closed load
As long as the ring is closed load
has two sources of supply and
has two sources of supply and
any circuit breaker can be taken
any circuit breaker can be taken
out of service without affecting
out of service without affecting
the supply.
the supply.
 Extension of ring scheme is
Extension of ring scheme is
difficult.
difficult.
 No bus bar protection required
No bus bar protection required.
.
RING BUS SCHEME
RING BUS SCHEME
Bus Switching Selection
Bus Switching Selection
considerations…
considerations…
 Reliability
Reliability
 Operation Flexibility
Operation Flexibility
 Ease of Maintenance
Ease of Maintenance
 Short Circuit Level Limitation
Short Circuit Level Limitation
 Simplicity of Protection Arrangement
Simplicity of Protection Arrangement
 Ease of Future expansion
Ease of Future expansion
 Land availability
Land availability
 Cost
Cost
A Case Study
Of
MOGA SUBSTATION
800 / 400 / 220 KV
MOGA SUBSTATION
1065 MVA
(4 ICTs & 3 Reactors)
800 KV KMTL-2
49.212 km
(Loc 602-730)
800 KV KMTL-1
51.343 km
(Loc 581-710)
400 KV D/C JMTL
52.232 km
(Loc 510-647)
400 KV D/C MHTL & MFTL
120.465 km
(Loc 1- 321)
TRANSMISSION NETWORK OF MOGA SUBSTATION
220 KV D/C PSEB
Jagraon-I&II
(35km)
400 KV D/C MOGA -
Bhiwadi 352 km
(under const.)
NRSSS-V
+ under const : 2 Nos. 63
MVAR Bhiwadi Line
React(NRSSS-V)
+ Proposed : 765/400kV
System and LILO of
PSEB Nakodar Line
220 KV D/C PSEB
MOGA-I&II
(400mtr)
220 KV D/C PSEB
MOGA-III &IV
(400 mtr)
765 KV S/C
Bhiwani - MOGA
Layout of Moga Substation
A Case Study
 D Type Layout (Residential area is more than switchyard
area)
 DE Tower of 400kV D/C Hisar Line located in 220 kV
Switchyard obstructing future expansion of 220 kV S/Y
 Location of Dead End Tower from Take off Gantry:
Dead End Tower of 220kV Jagraon Line of PSEB was
shifted from 30m to 100m outside boundary wall
 Gantry is designed for 200m span with angle
deviation ±30 deg both in vertical & horizontal
plane
LAYOUT OF COLONY & SUBSTATION COMPLEX
Layout of Moga Substation: A Case Study
 Bhiwadi Bays Extn works at Moga: Problems identified
and changes proposed as per site conditions
 Take-off gantry of Bhiwadi Line shifted by 9m to reduce
angle on gantry from 15 deg to 9 deg
 Matching of towers TG (Standard vs Non-standard)
 Dead End Tower of 400kV Moga-Bhiwadi Line was
shifted as per site condition facilitating 765kV
interconnection
 Foundation for CT in Tie Bay falling over already
constructed cable trench
 No scope kept for Stone spreading, construction of
approach roads for bays, incl old KMTL bays
 Re-orientation of rail track in reactor foundation
 LM marked in the engg. drawing but not existing
Layout of Moga Substation
A Case Study
 Re-locating 50 MVAR Bus Reactor
 Bay numbering in random order including Tie Bay T1 &
T2 Isolators
 400kV D/C Moga -Jalandhar Line in one Dia
 Provision of SVC
 33kV, 25 MVAR Tertiary Reactors
 Shifting of Bus CVTs
 Conversion of 5 CT to 3 CT protection scheme
 Re-locating 245kV CT to enhance availability

B. ADDITIONAL LAND ACQUIRED : 33 Acers
FOR 800 KV SWITCHYARD
C. ADDITIONAL LAND BEING : 32.3 Acres
ACQUIRED FOR 765KV SUBSTATION
(2X1500 MVA, 765/400KV ICT, 2x240MVAR BUS REACTOR,
1X240 MVAR LINE REACTOR & TSS OF TALWANDI SABO OF PSEB)
A. TOTAL AREA : 70.25 Acers
1. 400 KV SWITCHYARD : 31.60 Acres
2. TOWNSHIP BUILT-UP AREA : 13.77 Acres
3. TOWNSHIP OPEN AREA : 24.88 Acres
ICT-I BAY
220 kV
PSEB-I I I
220 kV
PSEB-IV
220 kV
PSEB-I
220 kV
PSEB-I I
400 KV BUS-I
400 KV BUS-I
I
220 KV BUS-I
220 KV BUS-I I
220 KV TRANSFER BUS
ICT-I I
BAY
ICT-I I I
BAY
250 MVA
ICT-I
250 MVA
ICT-I I
250 MVA
ICT-I I I
400 KV
KISHENPUR-I I
400 KV
JALANDHAR-I I
400 KV
JALANDHAR-I
400 KV
KISHENPUR-I
400 KV
FATEHABAD
400 KV
HISAR
BUS
COUPLER
220 kV
TBC BAY Switchyard Fencing
CONTROL
ROOM
SINGLE LINE DIAGRAM OF 400 / 220 KV MOGA SUBSTATION (WITH FUTURE PLAN)
63 MVAR
LINE
REACTOR
63 MVAR
LINE
REACTO
R
25 MVAR
Ter. Reactor-I
25 MVAR
Ter. Reactor-I I
1 MVA
33/0.433 kV
Bhiwadi-I
41489A
41489A
E
41389T
2
41389T2
E
41352
41389T1E
41389T
1
1000-
500/1A
41289B
E
41289B
41289A
41289A
E
41252
41289L
41289L
E
41289R
41289R
E
4189LE
4189L
4389T1
4189B
4189BE
4152
4189AE
1
4189A
4389T1
E
4352
4389T2
4389T2
E 4289BE
4289B
4252
4289A
4289AE
1
4289L
4289LE
41589R
41589R
E 41652
41552
41589B
41589B
E
41589A
E
41589A
41589L
41589L
E
41689T
1
41689T1
E
41689T2
E
41689T
2
4989A
4189AE
2
4289AE
2
4989AE
4989B
4989BE
4952 41052
41152
4989C
4989CE
41189T
1
41189T1
E
41189T2E
41089B
E
41089B
41089A
41089A
E
41089C
41089C
E
41889A 41889A
E
41852
41889B
41889B
E
4852
4889T2
4889T2
E
4889T1
4889T1
E
4552
4589A
4589AE
4589BE
4589B
4589L
4589LE
41889C
E
41889C
4689A
4689B
4689C
2152
2252
2752 2352 2852 2452 2552 2652 2952
2189A
2189B
2189C
2289A 2289B 2789A
2789B
2789C
2789L
2389A
2389B
2389T
2889A
2389C
2889B
2889C
2889L
2489A
2489B
2489C
2489L
2589A
2589B
2589C
2589L
2689A
2689B
2689T
2689C
2989A
2989B
2989C
2989T
2189E1
2189E2
2289E1 2789E1
2789E2
2789E3
2389E1
2389E2
2389E3
2889E1
2889E2
2889E3
2489E1
2489E2
2489E3
2589E1
2589E2
2589E3
2689E1
2689E2
2689E3
2989E1
2989E2
2989E3
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A 1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
1000-
500/1A
4489A
4489AE
4452
4489BE
4489B
4789T2 4752
4652
4789T2
E
4789T1
E
4789T1
4689AE
4689BE
4689CE
1000-
500/1A
1000-
500/1A
1000-
500/1A
Bhiwadi-II
220 kV
Jagraon-I
ICT-I V
BAY
41452
1000-
500/1A
41489B
E
41489B
50 MVAR
BUS
REACTOR
41489R
E
41489R
315 MVA
ICT-IV
Spare
220 kV
Jagraon-II
41789A
41789A
E
63 MVAR
LINE
REACTO
R
63 MVAR
LINE
REACTO
R
41952
42052
42189A
42189A
E
41989A
E
41989A
41989B
E
41989B
42089T
1
42089T
2
42089T2E
42089T1E
41989L
41989L
E
42089R
42089R
E
41789B
41789B
E
41752
41789L
41789L
E
41789R
41789R
E
21052 21152 21252
21089A
21089B
21089C
21089T
21089E
1
21089E
2
21089E
3
1000-
500/1A
1000-
500/1A
1000-
500/1A
21189C
21189E
3
21189E
2
21189A
21189B
21189E
1
21289A
21289B
21289E
1
21289C
21289E
3
21289T
21289E
2
21189T
122983136-Substation-wewwwwLayoutassss .ppt
Small Scale
industry
Small Scale
industry
House
TO BE
DISMENTELED
Small Scale
industry
Small Scale
industry
House
TO BE
DISMENTELED
Small Scale
industry
Small Scale
industry
House
TO BE
DISMENTELED
ICT-I BAY
220 kV
PSEB-III
220 kV
PSEB-IV
220 kV
PSEB-I
220 kV
PSEB-II
220 KV
ICT- IV
400 KV BUS-I
400 KV BUS-II
220 KV BUS-I
220 KV BUS-II
220 KV TRANSFER BUS
ICT-II BAY ICT-III BAY
250 MVA
ICT-I
250 MVA
ICT-II
250 MVA
ICT-III
50 MVAR
BUS
REACTOR
400 KV
KISHENPUR-II
400 KV
BHIWADI-I
400 KV
BHIWADI-II
400 KV
JALANDHAR-II
400 KV
JALANDHAR-I
400 KV
KISHENPUR-I
SPARE
220 kV
PSEB-VI
400 KV
HISAR-II
400 KV
HISAR-I
250 MVA
ICT-IV
220 kV
PSEB-V
BUS COUPLER
220 kV
TBC BAY
Existing 400 kV
D/C Dead End
Tower
Switchyard Fencing
CONTROL
ROOM
MOGA SUBSTATION AUGMENTATION OF EXISTING TRANSFORMATION CAPACITY - INSTALLATION OF ICT-IV AND ASSOCIATED BAYS
LOCATION OF
BHIWADI – I & II
( PROPOSED )
220
kV
SHORT
LINE
63 MVAR
LINE
REACTOR
63 MVAR
LINE
REACTOR
220
kV
SHORT
LINE
A
C D
B
IPS Al BUS on BPIs
220 KV BUS-I
220 KV BUS-II
Existing
Conductor Bus
Conductor Bus
Approx. length 50 m
ICT-I BAY
220 kV
PSEB-III
220 kV
PSEB-IV
220 kV
PSEB-I
220 kV
PSEB-II
220
KV
ICT- IV
400 KV BUS-I
400 KV BUS-II
Existing 220 KV Conductor BUS-I
Existing 220 KV Conductor BUS-II
220 KV TRANSFER BUS
ICT-II BAY ICT-III BAY
250 MVA
ICT-I
250 MVA
ICT-II
250 MVA
ICT-III
400 KV
KISHENPUR-II
400 KV
BHIWADI-I
400 KV
BHIWADI-II
400 KV
JALANDHAR-I
400 KV
KISHENPUR-I
50 MVAR
BUS REACTORE
220 kV
PSEB-VI
400 KV
HISAR-II 400 KV
HISAR-I
220 kV
PSEB-V
BUS COUPLER
220 kV
TBC BAY
Existing 400 kV
D/C Dead End
Tower
Switchyard Fencing
MOGA SUBSTATION AUGMENTATION : ICT-IV & ASSOCIATED 220 KV BAYS, 400 KV BHIWADI-I&II LINES
LOCATION OF
BHIWADI – I & II
( PROPOSED )
63 MVAR
LINE
REACTOR
63 MVAR
LINE
REACTOR
A
C D
B
IPS Al pipe on
BPIs
Proposed 220 KV Conductor BUS-
I
Proposed 220 KV Conductor BUS-II
400 KV
JALANDHAR-II
SPARE
25 MVAR
Ter.
Reactor-I
25 MVAR
Ter. Reactor-
II
1 MVA
33/0.433
kV
Approx. 50m
CGL
ISOL:KEP
41152
41352
41252
4352
4252
4152 41552
41652
4952 41052 41852
4852
4552
4452
4752
4652
2152
2252
2752
235
2
2452
2552 2652 2952
41452
41752
42052
41952
42189A
21252
21152
21052
250 MVA
ICT-IV
13
14
12
3
1 2
9
11
10
15
18
8
5
17 19
20
4
7
6
9
1
2
7 3 4 5 6
2852
8
2189A 2189B
2189E1
2289A
2189B
2189E1
2789A 2789B
2789E1
2189E2
2189C
2789L
2789C
2789E2
2789E3
2389A
2389B
2389T
2389E2
2389E1
2389C
2389E3
2889A
2889B
2889E1
2/889E2
2889L
2889E3
2889C
2489A
2489B
2489E1
2489E2
2489L
2489E3
2489C
2589A2589B
2589E1
2589E2
2589L
2589C
2689A
2689B
2689E1
2689E2
2689T
2689E3
2689C 2989C
2989T
2989A
2989B
2989E1
2989E2
2989E3
4989A
4989AE
4989BE
4989B
41189T1E
41189T1
4989C
4989CE
41189T2
41189T2E
41089C
41089CE
41089B
41089BE
41089A
41089AE
41889A
41889AE
41189BE
41889BE
41889C
41889CE
4889T2
4889T2E
4889T1E
4889T1
4589L
4589LE
4589A
4589AE
4589A
4589AE
4489A
4489AE
4489B
4489BE
4489L
4489LE
4789T2
4789T2E
4789T1E
4789T1
41489A
41489AE
41489BE
41489B
41489R
41489RE
41389T1
41389T1E 41389T2E
41389T2
41289BE
41289B
41289AE
41289A
4189AE1
4189AE2
4189A
4189BE1
4189B
4389T1E
4389T1
4389T2E
4189LE1
4189L
4189T2
4289L
4289LE
41289R
41289RE
41289LE
41289L
4289AE2
4289AE2
4289A
4289BE1
4289B
41589A
41589AE
41589BE
41589B
41589R
41589RE
41589L
41589LE
41689T1
41589R
41689T1E
41689T2
41689T2E
41789BE
41789AE
41789A
41789B
41789L
41789LE
41989A
41989AE
41989BE
41989B
41989LE
41989L
42089T2E
42089T1
42089T1E
42089T2
42189AE
4689A
4689AE
4689BE
4689B
4689C
4689CE
21089C
21089E3
21089L
21089E2
21089E1
21089B
21089A
21189C
21189E3
21189L
21189E2
21189E1
21189A
21189B
21289C
21289E3
21289T
21289E2
21289E1
21289A 21289B
CONTROL
ROOM
16
SINGLE LINE DIAGRAM OF 220kV DMT SCHEME
ICT-I BAY
220 kV
PSEB-I
400 KV BUS-I
400 KV BUS-II
220 KV BUS-I
220 KV BUS-I I
220 KV TRANSFER BUS
ICT-I I
BAY
250 MVA
ICT-I
250 MVA
ICT-I I
BUS COUPLER
4989A
4989AE
4989B
4989BE
4952 41052
41152
4989C
4989CE
41189T1
41189T1E 41189T2E
41089BE
41089B
41089A
41089AE
41089C
41089CE
2152
2252
2352 2452 2652
2189A
2189B
2189C
2289A 2289B 2389A
2389B
2389T
2389C
2489A
2489B
2489C
2489L
2689A
2689B
2689T
2689C
2189E1
2189E2
2289E1 2389E1
2389E2
2389E3
2489E1
2489E2
2489E3
2689E1
2689E2
2689E3
1000-500/1A
1000-500/1A 1000-500/1A
1000-500/1A
1000-500/1A
1000-500/1A
1000-500/1A
1000-500/1A
1000-500/1A
SINGLE LINE DIAGRAM OF 220kV DMT SCHEME WITH 245kV CT RELOCATED
ICT-I BAY
220 kV
PSEB-I
400 KV BUS-I
400 KV BUS-II
220 KV BUS-I
220 KV BUS-I I
220 KV TRANSFER BUS
ICT-I I
BAY
250 MVA
ICT-I
250 MVA
ICT-I I
BUS COUPLER
4989A
4989AE
4989B
4989BE
4952 41052
41152
4989C
4989CE
41189T1
41189T1E 41189T2E
41089BE
41089B
41089A
41089AE
41089C
41089CE
2152
2252
2352 2452 2652
2189A
2189B
2189C
2289A 2289B 2389A
2389B
2389T
2389C
2489A
2489B
2489C
2489L
2689A
2689B
2689T
2689C
2189E1
2189E2
2289E1 2389E1
2389E2
2389E3
2489E1
2489E2
2489E3
2689E1
2689E2
2689E3
1000-500/1A
1000-500/1A 1000-500/1A
1000-500/1A
1000-500/1A
1000-500/1A
1000-500/1A
1000-500/1A
1000-500/1A
1000-500/1A
1000-500/1A
122983136-Substation-wewwwwLayoutassss .ppt
CABLE TRENCH
Section Inner Dim Racks
Section 1 - 1 1.95 m 5 both sides
Section 2 - 2 1.05 m 3 one side
Section 3 – 3 0.75 m 2 one side
Section 4 – 4 0.40 m 1 one side
ERECTION, TESTING &
COMMISSIONING OF
CT & CVT (UP TO PRE-
COMMISSIONING CHECKS)
17.02.2009 (11:30 TO 12:30)
MANOJ KUMAR, MANAGER (S/S), MOGA
ERECTION OF CVT
ERECTION OF CVT
INTRODUCTION
INTRODUCTION
 Devices used to get the replica of primary voltage which
shall be suitable for measuring instruments and
protective relays.
 No. of cores as per requirement
 CVTs used generally above 220kV for economic reasons -
also obviates need for separate coupling capacitor for
PLCC
Pre Commissioning Tests of CT
Polarity Test
Magnetization Curve Test
Ratio Test
Primary Current Injection Test
Secondary Current Injection
Test

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122983136-Substation-wewwwwLayoutassss .ppt

  • 1. SUBSTATION LAYOUT, SWITCHING SCHEMES AND GENERAL ARRANGEMENT 16.02.2009 (15:45 TO 17:15) MANOJ KUMAR, MANAGER (S/S), MOGA kmanoj78@hotmail.com manoj.kumar@powergridindia.com Mob. : 09417215560
  • 2. General Arrangement A Designer perspective, but fine tuned at site  Placement of switchyard  Control Room placement  Fire fighting pump house placement  DG set placement  LT station placement (ACDB, DCDB, Battery Bank & Battery Charges)  Identification of roads & rail tracks  Identification of boundary wall and fencing  Identification of approach roads  Space for colony and other infrastructures
  • 3. Switchyard Layout  Single Line Diagram  Bus Switching Scheme  Normal rating with temperature rise, Short time current rating  Rating & insulation levels of the equipments  Bay numbering
  • 4. General Arrangement LAYOUT (PLAN & SECTION) OF SWITCHYARD PLANNING ASPECTS: • Switching scheme to be adopted. • Type of Layout (D or I) • Details of feeders requirements. • Future/anticipated expansion of the substation . • Available size of plot .
  • 5. Major factors deciding a layout …  Standard factors  Electrical clearances  Heights of different levels & electric field  Variable factors  Shape of land & feeder orientation  Bus bar arrangement  Type of isolator used  Arrangement of lightning protection  Location of control room building, FFPH  Roads and rail tracks
  • 6. General Arrangement Following factors determine the switchyard area Conventional (AIS) OR GIS D Type OR I Type Layout Automation (SAS) OR without Automation
  • 7. GA:- Area occupied by one Dia in D & I Layout 8662.5 sqm=2.14 acre (27m bay width) 7969.5sqm=1.969 acre (24m bay width) 3504 sqm = 0.865 acre (24m bay width)
  • 9. Layout (Plan & Sections)…  Selection of conductor for main bus, Transfer bus, Jack bus, equipment interconnection AAC conductor ACSR conductor AAAC conductor Aluminium pipe  Space for a bay (bay width) Phase to phase clearance Phase to earth clearance Section Clearance ….under worst condition
  • 10. Minimum Clearances for Layout (at altitude <1000m above mean sea level)… Voltage Level (Rated) Ph-Ph (mm) Ph-E (mm) Sectional Clearance (mm) 765 kV 7600 4900 10300 400 kV 4000 3500 6500 220 kV 2100 2100 5000 132 kV 1300 1300 4000 110 kV 1100 1100 3800 66 kV 630 630 3500 33 kV 320 320 2800 Altitude corrections w.r.t clearances, insulation levels, creepage and oil temperature rise of the equipment shall be considered for altitudes more than 1000 m above mean sea level.
  • 11. Design Calculation for Layout …  Sag tension calculation & Sag tension Chart w.r.t initial static tension, maximum temperature rise etc.  Short circuit force calculation and determination of spacer span as per IEC:865  Direct Stroke Lightning Protection (DSLP) Calculation By Lightning Masts By Overhead earthwires  Design of earthing system Touch & step potential control Grid resistance as low as possible Location of fencing
  • 12. Bay widths & levels… Voltage Level Bay width First Level Second Level Third level BIL kVp SIL kVp 765 kV 38m 14m 27m 39m 2100 1550 400 kV 27/24m 8m 15m 22m 1550 1050 220 kV 18/16m 5.9m 11.7m 16.2m 1050 650 132 kV 12m 4.6m 7.5m 10.8m 650 NA 66 kV 7.6m 4m 6m 9.5m 325 NA Ligtning Impulse : 1.2/50 micro sec Switching Impulse: 250/2500 micro sec
  • 13. To understand Single Line diagram & Layout plan drawing…
  • 14. To understand Layout Section drawing…
  • 15. STANDARD CLASSIFICATION OF TOWERS Tower Type Height First Level Height Second Level Peak Angle of Deviation End /Middle TA 15 m NIL 7.5m ±30 deg End TB 15 m NIL 7.5m ±30 deg Middle TC 15 m NIL NIL 0 deg End TD 15 m NIL NIL 0 deg Middle TE 15 m NIL 7.5m 0 deg End TF 15 m NIL 7.5m 0 deg Middle TG 22 m NIL 7.5 m ±30 deg End TH 22 m NIL 7.5 m ±30 deg Middle TI 22 m NIL 7.5 m 0 deg End TJ 22 m NIL 7.5 m 0 deg Middle TK 15 m 7 m 7.5 m 0 deg Corner/ 2beams TL 15 m 7 m 7.5 m 0 deg Middle/ 3beams TM 15 m 7 m 7.5 m ±30 deg Corner/ 2beams TN 15 m 7 m 7.5 m ±30 deg Middle/ 3beams Wind Zone : 47m/Sec 400kV
  • 16. NON-STANDARD TOWERS (MOGA) Tower Type Description 400kV TG Beam at 15 m with peak 23m TSP Beam at 23m with peak 30 m G5 Beam at 15m (Twin Moose) GSP Beam at 23m 220kV TA Beam at 11m TB Beam at 11m & 17.5m TC Beam at 11m & 17.5m with peak 22m G1 Beam at 11m (Single Moose) G2 Beam at 11m (Twin Moose) G3 Beam at 17.5m (Single Moose)
  • 17. Typical dimensions between equipments… 400 kV 220 kV 132 kV 66 kV CB&ISO 10.5 m 6.5 m 3.75m 3 m ISO&CT 7 m 4 m 2.5 m 2 m CB&CT 7 m 3m+road+5 m 2.5 m 2 m Gantry Tower &ISO 6 m 3.5 m 1.8 m 1.8 m SA &PI& CVT 6 m 3.5 m 2.5 m 2 m LA & SR 7 m - - - Road & SR 15 m - - -
  • 18. Control Room Building Placement of  Control, Relay & Protection Panels  PLCC Panels  AC Distribution Board  DC Distribution Board  Batteries (220V, 48V)  Battery Chargers  Lighting Transformers  Lighting Distribution Boards  Rooms of Station-in Charge & staff  Miscellaneous
  • 19. Fire Fighting Pump House Placement of  AC driven main pump  DG driven stand-by pump  Jockey Pump  Air Vessels  AC Distribution Board cum pump control panels  Fire Water Tank
  • 20. Miscellaneous Placement of  LT Station (ACDB, DCDB, Battery Bank & Battery Chargers)  Diesel Generator Set with AMF Panel  Security hut  Office Buildings  Other residential buildings
  • 21. Gas Insulated Substation (GIS) GIS in POWERGRID  POWERGRID is constructing 132kV, 220 kV & 400 kV GIS substation  Construction of 800 kV GIS is under consideration Technical Advantage of GIS  All equipments are compact in size and enclosed in SF6 gas with metallic enclosure  Area requirement of GIS is approx. 20% of conventional AIS  Lesser structures & foundation works; Hence less execution time  Costlier than AIS
  • 22. Bus Bar Switching Schemes Bus Bar Switching Schemes… … Factors dictating choice of bus switching scheme 1) Reliability No Power interruption during Bus fault 2) CB Maintenance No Power interruption during CB maintenance. Taking out CB for maintenance shall be easy 3) Bus Bar Maintenance No Power interruption during Bus bar maintenance
  • 23. Bus Bar Switching Schemes Bus Bar Switching Schemes… … 4) Simplicity of protection arrangements Protection arrangements shall be simple for easy commissioning and regular checking 5) Ease of Extension Extension of Bus bar necessary to take care of future expansion. Power interruption during such extension works. 6) Cost Optimal techno-economic solution
  • 24. Bus Switching Schemes Bus Switching Schemes… …  Single Main Bus Scheme Single Main Bus Scheme – – with sectionaliser & without sectionaliser with sectionaliser & without sectionaliser  Single Main & Transfer Bus Scheme Single Main & Transfer Bus Scheme  Double Main Bus Scheme Double Main Bus Scheme  Double Main with by-pass isolator Bus Double Main with by-pass isolator Bus scheme scheme  Double Main & Transfer Bus Scheme Double Main & Transfer Bus Scheme  One & Half Breaker Bus Scheme One & Half Breaker Bus Scheme  Double bus two breaker Scheme Double bus two breaker Scheme  Ring Bus Scheme Ring Bus Scheme
  • 25.  Simplest and cheapest Simplest and cheapest bus bar scheme bus bar scheme  Maintenance and Maintenance and extensions of bus bars are extensions of bus bars are not possible without not possible without shutdown of the shutdown of the substation. substation.  Operation & maintenance Operation & maintenance of bus bar is easy of bus bar is easy. SINGLE BUS SCHEME SINGLE BUS SCHEME
  • 27.  Similar to the single bus scheme Similar to the single bus scheme except the sectionalising breaker except the sectionalising breaker or isolator. or isolator.  By keeping the sectionaliser open By keeping the sectionaliser open one section can be in service and one section can be in service and the other can be taken for the other can be taken for maintenance or extension. maintenance or extension.  If a bus section breaker is If a bus section breaker is provided busbar protection can provided busbar protection can detect fault on any section and trip detect fault on any section and trip the breakers connected to that the breakers connected to that section and isolate it. section and isolate it. SINGLE BUS WITH SECTIONALISER SINGLE BUS WITH SECTIONALISER
  • 28.  Individual CB can be taken out for Individual CB can be taken out for maintenance on-load at a time. maintenance on-load at a time.  The transfer bus coupler acts as the The transfer bus coupler acts as the breaker for the circuit under by breaker for the circuit under by pass. pass.  Individual circuits have a bypass Individual circuits have a bypass isolator to connect to the transfer isolator to connect to the transfer bus and this isolator will be closed bus and this isolator will be closed during bypass operation of that during bypass operation of that particular circuit. particular circuit. SINGLE MAIN AND TRANSFER SCHEME SINGLE MAIN AND TRANSFER SCHEME
  • 29.  Load will be distributed on both the buses Load will be distributed on both the buses and the bus coupler shall be normally and the bus coupler shall be normally closed. closed.  For maintenance & extension of any one of For maintenance & extension of any one of the buses the entire load will be transferred the buses the entire load will be transferred to the other bus. to the other bus.  On load transfer of a circuit from one bus to On load transfer of a circuit from one bus to the other bus is possible through bus the other bus is possible through bus isolators provided the bus coupler is closed isolators provided the bus coupler is closed and thereby two buses are at the same and thereby two buses are at the same potential. potential.  On load bypassing of any circuit for breaker On load bypassing of any circuit for breaker maintenance is not possible maintenance is not possible. DOUBLE BUS SCHEME DOUBLE BUS SCHEME
  • 30. DOUBLE BUS WITH BY-PASS SCHEME DOUBLE BUS WITH BY-PASS SCHEME
  • 31.  This bus arrangement provides the facilities of a double This bus arrangement provides the facilities of a double bus arrangement & a main and transfer bus bus arrangement & a main and transfer bus arrangement. arrangement.  The bus to which the transfer bus isolator is connected The bus to which the transfer bus isolator is connected can be used as a transfer bus also. can be used as a transfer bus also.  During the time a circuit is under bypass, the bus During the time a circuit is under bypass, the bus coupler will act as the breaker for the bypassed circuit. coupler will act as the breaker for the bypassed circuit. DOUBLE BUS WITH BY-PASS SCHEME DOUBLE BUS WITH BY-PASS SCHEME
  • 33.  In this bus scheme, in addition to In this bus scheme, in addition to the two main buses there will be a the two main buses there will be a separate transfer bus also. separate transfer bus also.  Since separate transfer bus is Since separate transfer bus is available there will be no need of available there will be no need of transferring the load from one bus transferring the load from one bus to the other bus unlike in a double to the other bus unlike in a double main cum transfer bus main cum transfer bus arrangement. arrangement.  Other features are similar to the Other features are similar to the one described in double bus with one described in double bus with by pass arrangement. by pass arrangement. DOUBLE MAIN AND TRANSFER SCHEME DOUBLE MAIN AND TRANSFER SCHEME
  • 34.  In this scheme, two circuit have three In this scheme, two circuit have three breakers, the middle breaker ties the breakers, the middle breaker ties the two circuits and hence is called the tie two circuits and hence is called the tie breaker. breaker.  Breaker or bus maintenance is Breaker or bus maintenance is possible without any shut down of the possible without any shut down of the feeder feeder  Even if both the buses are out of Even if both the buses are out of service, power can be transferred from service, power can be transferred from one feeder to another feeder through one feeder to another feeder through tie breaker tie breaker BREAKER AND HALF SCHEME BREAKER AND HALF SCHEME
  • 35.  Each feeder is controlled by two Each feeder is controlled by two breakers. breakers.  This arrangement is This arrangement is comparatively costlier than other comparatively costlier than other scheme and hence followed in scheme and hence followed in very important circuit only. very important circuit only.  In this arrangement breaker In this arrangement breaker maintenance for any feeder maintenance for any feeder circuit is easily possible without circuit is easily possible without any shutdown any shutdown. . DOUBLE BUS TWO BREAKER SCHEME DOUBLE BUS TWO BREAKER SCHEME
  • 36.  As long as the ring is closed load As long as the ring is closed load has two sources of supply and has two sources of supply and any circuit breaker can be taken any circuit breaker can be taken out of service without affecting out of service without affecting the supply. the supply.  Extension of ring scheme is Extension of ring scheme is difficult. difficult.  No bus bar protection required No bus bar protection required. . RING BUS SCHEME RING BUS SCHEME
  • 37. Bus Switching Selection Bus Switching Selection considerations… considerations…  Reliability Reliability  Operation Flexibility Operation Flexibility  Ease of Maintenance Ease of Maintenance  Short Circuit Level Limitation Short Circuit Level Limitation  Simplicity of Protection Arrangement Simplicity of Protection Arrangement  Ease of Future expansion Ease of Future expansion  Land availability Land availability  Cost Cost
  • 38. A Case Study Of MOGA SUBSTATION
  • 39. 800 / 400 / 220 KV MOGA SUBSTATION 1065 MVA (4 ICTs & 3 Reactors) 800 KV KMTL-2 49.212 km (Loc 602-730) 800 KV KMTL-1 51.343 km (Loc 581-710) 400 KV D/C JMTL 52.232 km (Loc 510-647) 400 KV D/C MHTL & MFTL 120.465 km (Loc 1- 321) TRANSMISSION NETWORK OF MOGA SUBSTATION 220 KV D/C PSEB Jagraon-I&II (35km) 400 KV D/C MOGA - Bhiwadi 352 km (under const.) NRSSS-V + under const : 2 Nos. 63 MVAR Bhiwadi Line React(NRSSS-V) + Proposed : 765/400kV System and LILO of PSEB Nakodar Line 220 KV D/C PSEB MOGA-I&II (400mtr) 220 KV D/C PSEB MOGA-III &IV (400 mtr) 765 KV S/C Bhiwani - MOGA
  • 40. Layout of Moga Substation A Case Study  D Type Layout (Residential area is more than switchyard area)  DE Tower of 400kV D/C Hisar Line located in 220 kV Switchyard obstructing future expansion of 220 kV S/Y  Location of Dead End Tower from Take off Gantry: Dead End Tower of 220kV Jagraon Line of PSEB was shifted from 30m to 100m outside boundary wall  Gantry is designed for 200m span with angle deviation ±30 deg both in vertical & horizontal plane
  • 41. LAYOUT OF COLONY & SUBSTATION COMPLEX
  • 42. Layout of Moga Substation: A Case Study  Bhiwadi Bays Extn works at Moga: Problems identified and changes proposed as per site conditions  Take-off gantry of Bhiwadi Line shifted by 9m to reduce angle on gantry from 15 deg to 9 deg  Matching of towers TG (Standard vs Non-standard)  Dead End Tower of 400kV Moga-Bhiwadi Line was shifted as per site condition facilitating 765kV interconnection  Foundation for CT in Tie Bay falling over already constructed cable trench  No scope kept for Stone spreading, construction of approach roads for bays, incl old KMTL bays  Re-orientation of rail track in reactor foundation  LM marked in the engg. drawing but not existing
  • 43. Layout of Moga Substation A Case Study  Re-locating 50 MVAR Bus Reactor  Bay numbering in random order including Tie Bay T1 & T2 Isolators  400kV D/C Moga -Jalandhar Line in one Dia  Provision of SVC  33kV, 25 MVAR Tertiary Reactors  Shifting of Bus CVTs  Conversion of 5 CT to 3 CT protection scheme  Re-locating 245kV CT to enhance availability 
  • 44. B. ADDITIONAL LAND ACQUIRED : 33 Acers FOR 800 KV SWITCHYARD C. ADDITIONAL LAND BEING : 32.3 Acres ACQUIRED FOR 765KV SUBSTATION (2X1500 MVA, 765/400KV ICT, 2x240MVAR BUS REACTOR, 1X240 MVAR LINE REACTOR & TSS OF TALWANDI SABO OF PSEB) A. TOTAL AREA : 70.25 Acers 1. 400 KV SWITCHYARD : 31.60 Acres 2. TOWNSHIP BUILT-UP AREA : 13.77 Acres 3. TOWNSHIP OPEN AREA : 24.88 Acres
  • 45. ICT-I BAY 220 kV PSEB-I I I 220 kV PSEB-IV 220 kV PSEB-I 220 kV PSEB-I I 400 KV BUS-I 400 KV BUS-I I 220 KV BUS-I 220 KV BUS-I I 220 KV TRANSFER BUS ICT-I I BAY ICT-I I I BAY 250 MVA ICT-I 250 MVA ICT-I I 250 MVA ICT-I I I 400 KV KISHENPUR-I I 400 KV JALANDHAR-I I 400 KV JALANDHAR-I 400 KV KISHENPUR-I 400 KV FATEHABAD 400 KV HISAR BUS COUPLER 220 kV TBC BAY Switchyard Fencing CONTROL ROOM SINGLE LINE DIAGRAM OF 400 / 220 KV MOGA SUBSTATION (WITH FUTURE PLAN) 63 MVAR LINE REACTOR 63 MVAR LINE REACTO R 25 MVAR Ter. Reactor-I 25 MVAR Ter. Reactor-I I 1 MVA 33/0.433 kV Bhiwadi-I 41489A 41489A E 41389T 2 41389T2 E 41352 41389T1E 41389T 1 1000- 500/1A 41289B E 41289B 41289A 41289A E 41252 41289L 41289L E 41289R 41289R E 4189LE 4189L 4389T1 4189B 4189BE 4152 4189AE 1 4189A 4389T1 E 4352 4389T2 4389T2 E 4289BE 4289B 4252 4289A 4289AE 1 4289L 4289LE 41589R 41589R E 41652 41552 41589B 41589B E 41589A E 41589A 41589L 41589L E 41689T 1 41689T1 E 41689T2 E 41689T 2 4989A 4189AE 2 4289AE 2 4989AE 4989B 4989BE 4952 41052 41152 4989C 4989CE 41189T 1 41189T1 E 41189T2E 41089B E 41089B 41089A 41089A E 41089C 41089C E 41889A 41889A E 41852 41889B 41889B E 4852 4889T2 4889T2 E 4889T1 4889T1 E 4552 4589A 4589AE 4589BE 4589B 4589L 4589LE 41889C E 41889C 4689A 4689B 4689C 2152 2252 2752 2352 2852 2452 2552 2652 2952 2189A 2189B 2189C 2289A 2289B 2789A 2789B 2789C 2789L 2389A 2389B 2389T 2889A 2389C 2889B 2889C 2889L 2489A 2489B 2489C 2489L 2589A 2589B 2589C 2589L 2689A 2689B 2689T 2689C 2989A 2989B 2989C 2989T 2189E1 2189E2 2289E1 2789E1 2789E2 2789E3 2389E1 2389E2 2389E3 2889E1 2889E2 2889E3 2489E1 2489E2 2489E3 2589E1 2589E2 2589E3 2689E1 2689E2 2689E3 2989E1 2989E2 2989E3 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 1000- 500/1A 4489A 4489AE 4452 4489BE 4489B 4789T2 4752 4652 4789T2 E 4789T1 E 4789T1 4689AE 4689BE 4689CE 1000- 500/1A 1000- 500/1A 1000- 500/1A Bhiwadi-II 220 kV Jagraon-I ICT-I V BAY 41452 1000- 500/1A 41489B E 41489B 50 MVAR BUS REACTOR 41489R E 41489R 315 MVA ICT-IV Spare 220 kV Jagraon-II 41789A 41789A E 63 MVAR LINE REACTO R 63 MVAR LINE REACTO R 41952 42052 42189A 42189A E 41989A E 41989A 41989B E 41989B 42089T 1 42089T 2 42089T2E 42089T1E 41989L 41989L E 42089R 42089R E 41789B 41789B E 41752 41789L 41789L E 41789R 41789R E 21052 21152 21252 21089A 21089B 21089C 21089T 21089E 1 21089E 2 21089E 3 1000- 500/1A 1000- 500/1A 1000- 500/1A 21189C 21189E 3 21189E 2 21189A 21189B 21189E 1 21289A 21289B 21289E 1 21289C 21289E 3 21289T 21289E 2 21189T
  • 50. ICT-I BAY 220 kV PSEB-III 220 kV PSEB-IV 220 kV PSEB-I 220 kV PSEB-II 220 KV ICT- IV 400 KV BUS-I 400 KV BUS-II 220 KV BUS-I 220 KV BUS-II 220 KV TRANSFER BUS ICT-II BAY ICT-III BAY 250 MVA ICT-I 250 MVA ICT-II 250 MVA ICT-III 50 MVAR BUS REACTOR 400 KV KISHENPUR-II 400 KV BHIWADI-I 400 KV BHIWADI-II 400 KV JALANDHAR-II 400 KV JALANDHAR-I 400 KV KISHENPUR-I SPARE 220 kV PSEB-VI 400 KV HISAR-II 400 KV HISAR-I 250 MVA ICT-IV 220 kV PSEB-V BUS COUPLER 220 kV TBC BAY Existing 400 kV D/C Dead End Tower Switchyard Fencing CONTROL ROOM MOGA SUBSTATION AUGMENTATION OF EXISTING TRANSFORMATION CAPACITY - INSTALLATION OF ICT-IV AND ASSOCIATED BAYS LOCATION OF BHIWADI – I & II ( PROPOSED ) 220 kV SHORT LINE 63 MVAR LINE REACTOR 63 MVAR LINE REACTOR 220 kV SHORT LINE A C D B IPS Al BUS on BPIs 220 KV BUS-I 220 KV BUS-II Existing Conductor Bus Conductor Bus Approx. length 50 m
  • 51. ICT-I BAY 220 kV PSEB-III 220 kV PSEB-IV 220 kV PSEB-I 220 kV PSEB-II 220 KV ICT- IV 400 KV BUS-I 400 KV BUS-II Existing 220 KV Conductor BUS-I Existing 220 KV Conductor BUS-II 220 KV TRANSFER BUS ICT-II BAY ICT-III BAY 250 MVA ICT-I 250 MVA ICT-II 250 MVA ICT-III 400 KV KISHENPUR-II 400 KV BHIWADI-I 400 KV BHIWADI-II 400 KV JALANDHAR-I 400 KV KISHENPUR-I 50 MVAR BUS REACTORE 220 kV PSEB-VI 400 KV HISAR-II 400 KV HISAR-I 220 kV PSEB-V BUS COUPLER 220 kV TBC BAY Existing 400 kV D/C Dead End Tower Switchyard Fencing MOGA SUBSTATION AUGMENTATION : ICT-IV & ASSOCIATED 220 KV BAYS, 400 KV BHIWADI-I&II LINES LOCATION OF BHIWADI – I & II ( PROPOSED ) 63 MVAR LINE REACTOR 63 MVAR LINE REACTOR A C D B IPS Al pipe on BPIs Proposed 220 KV Conductor BUS- I Proposed 220 KV Conductor BUS-II 400 KV JALANDHAR-II SPARE 25 MVAR Ter. Reactor-I 25 MVAR Ter. Reactor- II 1 MVA 33/0.433 kV Approx. 50m CGL ISOL:KEP 41152 41352 41252 4352 4252 4152 41552 41652 4952 41052 41852 4852 4552 4452 4752 4652 2152 2252 2752 235 2 2452 2552 2652 2952 41452 41752 42052 41952 42189A 21252 21152 21052 250 MVA ICT-IV 13 14 12 3 1 2 9 11 10 15 18 8 5 17 19 20 4 7 6 9 1 2 7 3 4 5 6 2852 8 2189A 2189B 2189E1 2289A 2189B 2189E1 2789A 2789B 2789E1 2189E2 2189C 2789L 2789C 2789E2 2789E3 2389A 2389B 2389T 2389E2 2389E1 2389C 2389E3 2889A 2889B 2889E1 2/889E2 2889L 2889E3 2889C 2489A 2489B 2489E1 2489E2 2489L 2489E3 2489C 2589A2589B 2589E1 2589E2 2589L 2589C 2689A 2689B 2689E1 2689E2 2689T 2689E3 2689C 2989C 2989T 2989A 2989B 2989E1 2989E2 2989E3 4989A 4989AE 4989BE 4989B 41189T1E 41189T1 4989C 4989CE 41189T2 41189T2E 41089C 41089CE 41089B 41089BE 41089A 41089AE 41889A 41889AE 41189BE 41889BE 41889C 41889CE 4889T2 4889T2E 4889T1E 4889T1 4589L 4589LE 4589A 4589AE 4589A 4589AE 4489A 4489AE 4489B 4489BE 4489L 4489LE 4789T2 4789T2E 4789T1E 4789T1 41489A 41489AE 41489BE 41489B 41489R 41489RE 41389T1 41389T1E 41389T2E 41389T2 41289BE 41289B 41289AE 41289A 4189AE1 4189AE2 4189A 4189BE1 4189B 4389T1E 4389T1 4389T2E 4189LE1 4189L 4189T2 4289L 4289LE 41289R 41289RE 41289LE 41289L 4289AE2 4289AE2 4289A 4289BE1 4289B 41589A 41589AE 41589BE 41589B 41589R 41589RE 41589L 41589LE 41689T1 41589R 41689T1E 41689T2 41689T2E 41789BE 41789AE 41789A 41789B 41789L 41789LE 41989A 41989AE 41989BE 41989B 41989LE 41989L 42089T2E 42089T1 42089T1E 42089T2 42189AE 4689A 4689AE 4689BE 4689B 4689C 4689CE 21089C 21089E3 21089L 21089E2 21089E1 21089B 21089A 21189C 21189E3 21189L 21189E2 21189E1 21189A 21189B 21289C 21289E3 21289T 21289E2 21289E1 21289A 21289B CONTROL ROOM 16
  • 52. SINGLE LINE DIAGRAM OF 220kV DMT SCHEME ICT-I BAY 220 kV PSEB-I 400 KV BUS-I 400 KV BUS-II 220 KV BUS-I 220 KV BUS-I I 220 KV TRANSFER BUS ICT-I I BAY 250 MVA ICT-I 250 MVA ICT-I I BUS COUPLER 4989A 4989AE 4989B 4989BE 4952 41052 41152 4989C 4989CE 41189T1 41189T1E 41189T2E 41089BE 41089B 41089A 41089AE 41089C 41089CE 2152 2252 2352 2452 2652 2189A 2189B 2189C 2289A 2289B 2389A 2389B 2389T 2389C 2489A 2489B 2489C 2489L 2689A 2689B 2689T 2689C 2189E1 2189E2 2289E1 2389E1 2389E2 2389E3 2489E1 2489E2 2489E3 2689E1 2689E2 2689E3 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A
  • 53. SINGLE LINE DIAGRAM OF 220kV DMT SCHEME WITH 245kV CT RELOCATED ICT-I BAY 220 kV PSEB-I 400 KV BUS-I 400 KV BUS-II 220 KV BUS-I 220 KV BUS-I I 220 KV TRANSFER BUS ICT-I I BAY 250 MVA ICT-I 250 MVA ICT-I I BUS COUPLER 4989A 4989AE 4989B 4989BE 4952 41052 41152 4989C 4989CE 41189T1 41189T1E 41189T2E 41089BE 41089B 41089A 41089AE 41089C 41089CE 2152 2252 2352 2452 2652 2189A 2189B 2189C 2289A 2289B 2389A 2389B 2389T 2389C 2489A 2489B 2489C 2489L 2689A 2689B 2689T 2689C 2189E1 2189E2 2289E1 2389E1 2389E2 2389E3 2489E1 2489E2 2489E3 2689E1 2689E2 2689E3 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A 1000-500/1A
  • 55. CABLE TRENCH Section Inner Dim Racks Section 1 - 1 1.95 m 5 both sides Section 2 - 2 1.05 m 3 one side Section 3 – 3 0.75 m 2 one side Section 4 – 4 0.40 m 1 one side
  • 56. ERECTION, TESTING & COMMISSIONING OF CT & CVT (UP TO PRE- COMMISSIONING CHECKS) 17.02.2009 (11:30 TO 12:30) MANOJ KUMAR, MANAGER (S/S), MOGA
  • 57. ERECTION OF CVT ERECTION OF CVT INTRODUCTION INTRODUCTION  Devices used to get the replica of primary voltage which shall be suitable for measuring instruments and protective relays.  No. of cores as per requirement  CVTs used generally above 220kV for economic reasons - also obviates need for separate coupling capacitor for PLCC
  • 58. Pre Commissioning Tests of CT Polarity Test Magnetization Curve Test Ratio Test Primary Current Injection Test Secondary Current Injection Test