ICPDAS - Machine current monitoring and preventive maintenance
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The document discusses a machine current monitoring and preventative maintenance solution using ICP DAS products. The system monitors machine operations like current, power consumption, temperature and other parameters. It detects abnormalities and allows analyzing historical data to troubleshoot issues and improve process parameters. Key benefits include early malfunction detection, reducing downtime, and improving yields. ICP DAS solutions are suitable as they can measure both AC and DC signals without changing motor wiring.
ICPDAS - Machine current monitoring and preventive maintenance
- 1. Machine Current Monitoring & Preventive Maintenance ICP DAS Co., LTD. Joyce Yeh Tel: +886-3-5973366 ext: 3307 Email: joyce_yeh@icpdas.com
- 2. Outlines • IntroducGon • Machine Current Monitoring system • SoluGons • Benefits • Why Choose ICP DAS?
- 6. System Architecture DN-831I-100V M-7017RMS Inverter AC/DC Motor Modbus RTU RS-485 Expand up to 8 Channel DN-831I-100V M-7017RMS Inverter AC/DC Motor Modbus RTU RS-485 Expand up to 8 Channel DN-831I-100V M-7017RMS Inverter AC/DC Motor Modbus RTU RS-485 Expand up to 8 Channel DN-831I-100V M-7017RMS Inverter AC/DC Motor Modbus RTU RS-485 Expand up to 8 Channel Inverter AC/DC Motor Actual Operating Current Modbus RTU RS-485 Real Time Data Acquisition Database EZ data logger to DB DN-831I-100V M-7017RMS Expand up to 8 Channel On Site Data Center
- 9. DN-800 Series SelecGon Name Input Channel Input Type Input Range CT Type Cable Output DN-831I-100V-50A/200A/ 500A 1x Voltage, 1x Current +/-100Vpp, +/-50A, +/-200A, +/-500A Clip-on 1.5m/ 3m +/-10Vpp DN-843VI-600V 3x Voltage AC/DC +/-600Vpp N/A N/A +/-10Vpp DN-848VI-10V/80V/150V 8x Voltage AC/DC +/-10Vpp, +/-80Vpp, +/-150Vpp N/A N/A +/-10Vpp DN-843I-CT-1/10/20/50 3x Current AC/DC +/-1A, +/-10A, +/-20A, +/-50A Solid Core N/A +/-1.6Vpp, +/-10Vpp, +/-10Vpp, +/-4Vpp DN-844-50A/200A/500A 4x Current AC/DC +/-50A,+/-200A, +/-500A Clip-on 1.5m/ 3m +/-10Vpp
- 11. On Site Installation 1 2 3 4 5
- 16. Machine Current Monitoring Temperature/ Humidity/ CO2 Monitoring Database DO Output Alerts Alarm Threshold Triggers Project Architecture DL-302 DL-302 RS-485 On Site Data Center Temperature/ Humidity Monitoring Ethernet Alarm Threshold Triggers DO Output Exhaust Fan for VenGlaGon Warehouse Office Control Center NS-208 Ethernet Working Area Data Writing to Remote Database RealTimeDataAcquisition WISE-5800 Machine Power Consumption Monitoring
- 17. SoluGons • Equipment prevenGve maintenance (current monitoring) – DN-831I-100V-50A (Voltage Adenuator and Current Transformer) – M-7017RMS (8 CH True RMS Input Module) – I-7520 (RS-232 to RS-485 converter) • Environment monitoring – DL-302 (CO2/Temperature/Humidity/Dew Point Data Logger) • CommunicaGon & Management – NS-208 (Ethernet switch) – InduSoZ/EZ Data Logger
- 18. Benefits • Abnormal in process à InvesGgate the possible factor by motor operaGon log file • Machine malfuncGonà Find out root cause by analyzing historical data • PrevenGve maintenanceà early detecGon of equipment malfuncGon by system alert • AdjusGng the process parameters to improve yields and quality
- 19. Why choose ICP DAS ? • The output of motor /device are AC and DC Signal. Current is the major measurement. – General Power Meter can only measure AC but DC – Power Meter Manufactures don’t offer DC type meter. • Clip on (Hinged) CT is easy to installed. Not necessary to change the wiring of motor. • ICP DAS offers our customers one Stop Shopping. We propose system integraGon of Somware (InduSom) and Hardware.