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James Foster, MBBc
LTC Jeffery Cree, Sponsor
Chris Biggs, Mentor
Project Initiation Date: 03/09/18
Project Close Out Date: 2/21/2019
Lean Six Sigma
Incoming MIPR Process Improvement
Project LD# NG11377
Agenda
 Project Charter
 SIPOC
 VOC/VOB
 Initial Process Map
 Data Collection Plan
 Operational Definitions
 Measurement System Analysis
 Baseline Process Performance – External Agency Perspective
 Baseline Process Performance – Internal Cooperation
 Baseline Process Performance – Preparing the Invoice
 Proposed Short Term Process Map
 Proposed Long Term Process Map
 Root Causes & Proposed Solutions
 Solution Implementation Accountability
 Implementation Risk Analysis
 End State Success
Incoming MIPR Process Project Charter
SIPOC
Inbound MIPR Process
Initial Process Map
MTC
GOR
External
Units
Utilization Report of TY
Used For Scheduling
Reviews For
Completeness &
Accuracy
MTC Calls Units
To Coordinate
Admin Info &
Cost
Contracting
Comptroller
Reviews For
Completeness &
Accuracy
Reviews For
Completeness &
Accuracy
Requirements
entered into
RFMSS
Customer Value Add (Green);
Non-Value Add - Required (Amber);
Non-Value Added (Red)
Customer Doesn’t Know
Actual Cost
MIPR
Acceptance
USPFO
Accounting
Tech
USPFO
Review & Approve
Final Approval –
Signed For Payment
Data Collection Plan
Performance
Measure
Operational
Definition
Data Source
and Location
How Will Data
Be Collected
Who Will
Collect Data
When Will Data
Be Collected
Sample
Size
Stratification
Factors
How will data
be used?
Length of Packet
processing
Time from
when the
invoice is
received to
when the State
receives
reimbursement
USPFO Accounting
Tech & MTC
Budget Analyst –
Data not kept in a
single tracking
system; VKO &
Spreadsheet
Data will be pulled
from MIPR packets
are complete and
located in their
respective
computer locations
Dawn Meek; Ron
Cochran; Tonya
Gordon
Once for FY17
Population
15 samples
(approxima
tely 100
packets a
year)
None; only
external users
To determine
Processing time
between stages
of the packet
lifecycle
Operational Definitions
 Terms:
 Requesting Agency - The requesting agency is the customer activity that places an order for
goods or services to another federal agency or DoD component. The term is synonymous with
and referenced throughout various Federal government agreements as the “ordering agency”
 Servicing Agency - The servicing agency is the provider activity that fills an order for goods or
services from another federal agency or DoD Component. The term is synonymous with and
referenced throughout various Federal government agreements as the “performing agency”
 Interagency Support - Transactions for goods or services between DoD and non-DoD Federal
government agencies, also known as intergovernmental support
 Intra-agency Support - Transactions for goods or services within and between DoD and other
DoD Components, also known as interservice support
 Fiscal Year Appropriation - An appropriation that is available for obligation only during a specific
fiscal year. This is the most common type of appropriation. It is also know as a “one-year” or
“annual” appropriation
 The Economy Act - Authority for federal agencies to order goods and services from major
organizations within the same agency or other federal agencies and to pay the actual costs of
those goods and services. The Congress passed the Act in 1932 to obtain economies of scale
and eliminate overlapping activities of the Federal Government. Within the Department, an activity
within a DoD Component may place an order for goods or services with (1) another activity within
the same DoD Component, (2) another DoD Component, or (3) with another federal agency
 MIPR - DD Form 448, “Military Interdepartmental Purchase Request
Measurement System Analysis
Type of
Measurement Error
Description Considerations to this Project
Discrimination
(resolution)
The ability of the measurement system
to divide measurements into “data
categories”
Packet Cycle Time; All stages of the
packet have trackable dates
Bias
The difference between an observed
average measurement result and a
reference value
No observation, Packet data – No
automated system that tracks
information, however the dates are
from specific actions tracked in different
stages
Stability The change in bias over time
The data is in a manual tracked
spreadsheet tracking its lifecycle – will
consider SE instead of STD
Repeatability The extent variability is consistent
Would be an issue if master tracker was
altered.
Reproducibility
Different appraisers produce consistent
results
Data set has the name of Packets so
anyone can pull the same sample set to
get the exact same results.
Variation The difference between parts N/a to this process.
Baseline Process Performance – External Agency Perspective
Measure Phase
DAYS
BETWEEN
TRAINING
COMPLETE &
DATE
REIMBURSED
92 175 150 139 37 130 12 195 26 21 28 -27
 The extremes are
likely due to timing
in fiscal year and not
much emphasis by
either party
 Touch time should
be considered in
these two waves
 This metric would
more likely be a
concern for the
outside agency as it
creates a ULO for
them
1st Quartile 22.250
Median 64.500
3rd Quartile 147.250
Maximum 195.000
34.469 128.531
22.316 147.106
52.436 125.679
A-Squared 0.49
P-Value 0.175
Mean 81.500
StDev 74.021
Variance 5479.182
Skewness 0.17743
Kurtosis -1.52552
N 12
Minimum -27.000
Anderson-Darling Normality Test
95% Confidence Interval for Mean
95% Confidence Interval for Median
95% Confidence Interval for StDev
200150100500-50
Median
Mean
14012010080604020
95% Confidence Intervals
Days Between Training Complete & Date Paid
 Data appears
normal at first glace
but the Moving
Range of the
Samples suggests
there is more to it
 Assumption is due
to timing during the
FY in regards to
outside agency’s
ULOs
 This likely has a
negative impact on
our workload due to
multiple end of year
requirements
Baseline Process Performance – External Agency Perspective
121110987654321
300
200
100
0
-100
Observation
IndividualValue
_
X=81.5
UCL=287.3
LCL=-124.3
121110987654321
240
180
120
60
0
Observation
MovingRange
__
MR=77.4
UCL=252.8
LCL=0
I-MR Chart of Days Between Training Complete & Date paid
 The time in-
between data points
is extreme
 The 77 day moving
average is masking
the large
movements in
regards to
inconsistency
 Sample #12 shows
at the end of the FY
the bill was paid
before training was
complete
Baseline Process Performance – External Agency Perspective
121110987654321
200
150
100
50
0
Number of runs about median: 6
Expected number of runs: 7.0
Longest run about median: 4
Approx P-Value for Clustering: 0.272
Approx P-Value for Mixtures: 0.728
Number of runs up or down: 8
Expected number of runs: 7.7
Longest run up or down: 3
Approx P-Value for Trends: 0.598
Approx P-Value for Oscillation: 0.402
Observation
DaysBetweenTrainingComplete
Run Chart of Days Between Training Complete & Date Paid
 5 of 12 samples had the billing date
with the same day as the invoice date
 8 of 12 samples had the invoicing date
and bill date within 8 business days
 Late billing is likely to occur due to
batch processing on bills in the
USPFO – No standard batching time
frame exists
Baseline Process Performance – Internal Cooperation
DAYS
BETWEEN
INVOICE
DATE & BILL
DATE
59 0 20 0 4 6 24 0 34 9 0 0
60
50
40
30
20
10
0
Daysbetweeninvoicedateandb
Individual Value Plot of Days Between Invoice Date & Bill Date
 The 4 negative numbers at the bottom
appear in the 4th Quarter of the FY
due to a practice called “Pre-Billing”
 Pre-Billing happens in the 4th Quarter
to help sub-entities spend money in
the cooperative agreement process so
that “grow back” does not occur
Baseline Process Performance – Preparing the Invoice
DAYS
BETWEEN
TRAINING
COMPLETION
DATE &
INVOICE
DATE
18 79 31 47 14 95 -39 76 -10 -15 0 -47
121110987654321
100
75
50
25
0
-25
-50
Observation
DaysBetweenTrainingCompletio
Run Chart of Days Between Training Complete & Invoice Date
Proposed Short Term Process Map
MTC
GOR
External
Units
Utilization Report of TY
Used For Scheduling
Reviews For
Completeness &
Accuracy
MTC Calls Units
To Coordinate
Admin Info &
Cost
Contracting
Comptroller
Reviews For
Completeness &
Accuracy
Reviews For
Completeness &
Accuracy
Requirements
entered into
RFMSS
Customer Value Add (Green);
Non-Value Add - Required (Amber);
Non-Value Added (Red)
Customer Doesn’t Know
Actual Cost
MIPR
Acceptance
USPFO
Accounting
Tech
USPFO
Review & Approve
Final Approval –
Signed For Payment
XNeed to remove Contracting
from VKO routing
Proposed Long Term Process Map
MTC
GOR
External
Units
Reviews For
Completeness &
Accuracy
Comptroller
Reviews For
Completeness &
Accuracy
Requirements
entered into
RFMSS
Customer Value Add (Green);
Non-Value Add - Required (Amber);
Non-Value Added (Red)
MIPR
Acceptance
USPFO
Accounting
Tech
USPFO
Review & Approve
Final Approval –
Signed For Payment
Restructure RFMSS to show
the layout with features of all
buildings with costs built into
the model (like a hotel) –
Once an item is booked then
another cant – no need to
be on the phone
Root Causes & Proposed Solutions
RACI Analysis for Prioritized Solution Implementation
R = Responsible – The person who performs the action/task.
A = Accountable – The person who is held accountable that the action/task is completed.
C = Consulted – The person(s) who is consulted before performing the action/task.
I = Informed – The person(s) who is informed after performing the action/task.
Implementation Risk Analysis & Mitigation Plan
Consequence
Likelihood
1
2
3
4
5
1 2 3 4 5
• Risk: Contracting effort required on Inbound MIPR
• Consequence: Missed billing opportunity
• Mitigation: Beginning of FY contracting and MTC
meet to review scheduled requests
• Risk: Amenities are not fully captured in the cost
model
• Consequence: Missed billing opportunity
• Mitigation: Stakeholders are informed of new
initiatives impacting current capabilities
End State Success
 The Solution Objectives
 Operational:
 Reduced the possibility of missed external customers
 Ensured internal customers have information to forecast Cooperative Agreement Reimbursables
 Speed up MIPR lifecycle by removing unnecessary reviews
 Created external customer satisfaction by making the process efficient and costs clear up front
 The Solutions are Being Implemented
 The solution was approved XX Feb 19 with implementation slated for XX Feb 19
 New/Improved Process Capability will be determined after RFMSS redesign

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Inbound MIPR Process

  • 1. James Foster, MBBc LTC Jeffery Cree, Sponsor Chris Biggs, Mentor Project Initiation Date: 03/09/18 Project Close Out Date: 2/21/2019 Lean Six Sigma Incoming MIPR Process Improvement Project LD# NG11377
  • 2. Agenda  Project Charter  SIPOC  VOC/VOB  Initial Process Map  Data Collection Plan  Operational Definitions  Measurement System Analysis  Baseline Process Performance – External Agency Perspective  Baseline Process Performance – Internal Cooperation  Baseline Process Performance – Preparing the Invoice  Proposed Short Term Process Map  Proposed Long Term Process Map  Root Causes & Proposed Solutions  Solution Implementation Accountability  Implementation Risk Analysis  End State Success
  • 3. Incoming MIPR Process Project Charter
  • 6. Initial Process Map MTC GOR External Units Utilization Report of TY Used For Scheduling Reviews For Completeness & Accuracy MTC Calls Units To Coordinate Admin Info & Cost Contracting Comptroller Reviews For Completeness & Accuracy Reviews For Completeness & Accuracy Requirements entered into RFMSS Customer Value Add (Green); Non-Value Add - Required (Amber); Non-Value Added (Red) Customer Doesn’t Know Actual Cost MIPR Acceptance USPFO Accounting Tech USPFO Review & Approve Final Approval – Signed For Payment
  • 7. Data Collection Plan Performance Measure Operational Definition Data Source and Location How Will Data Be Collected Who Will Collect Data When Will Data Be Collected Sample Size Stratification Factors How will data be used? Length of Packet processing Time from when the invoice is received to when the State receives reimbursement USPFO Accounting Tech & MTC Budget Analyst – Data not kept in a single tracking system; VKO & Spreadsheet Data will be pulled from MIPR packets are complete and located in their respective computer locations Dawn Meek; Ron Cochran; Tonya Gordon Once for FY17 Population 15 samples (approxima tely 100 packets a year) None; only external users To determine Processing time between stages of the packet lifecycle
  • 8. Operational Definitions  Terms:  Requesting Agency - The requesting agency is the customer activity that places an order for goods or services to another federal agency or DoD component. The term is synonymous with and referenced throughout various Federal government agreements as the “ordering agency”  Servicing Agency - The servicing agency is the provider activity that fills an order for goods or services from another federal agency or DoD Component. The term is synonymous with and referenced throughout various Federal government agreements as the “performing agency”  Interagency Support - Transactions for goods or services between DoD and non-DoD Federal government agencies, also known as intergovernmental support  Intra-agency Support - Transactions for goods or services within and between DoD and other DoD Components, also known as interservice support  Fiscal Year Appropriation - An appropriation that is available for obligation only during a specific fiscal year. This is the most common type of appropriation. It is also know as a “one-year” or “annual” appropriation  The Economy Act - Authority for federal agencies to order goods and services from major organizations within the same agency or other federal agencies and to pay the actual costs of those goods and services. The Congress passed the Act in 1932 to obtain economies of scale and eliminate overlapping activities of the Federal Government. Within the Department, an activity within a DoD Component may place an order for goods or services with (1) another activity within the same DoD Component, (2) another DoD Component, or (3) with another federal agency  MIPR - DD Form 448, “Military Interdepartmental Purchase Request
  • 9. Measurement System Analysis Type of Measurement Error Description Considerations to this Project Discrimination (resolution) The ability of the measurement system to divide measurements into “data categories” Packet Cycle Time; All stages of the packet have trackable dates Bias The difference between an observed average measurement result and a reference value No observation, Packet data – No automated system that tracks information, however the dates are from specific actions tracked in different stages Stability The change in bias over time The data is in a manual tracked spreadsheet tracking its lifecycle – will consider SE instead of STD Repeatability The extent variability is consistent Would be an issue if master tracker was altered. Reproducibility Different appraisers produce consistent results Data set has the name of Packets so anyone can pull the same sample set to get the exact same results. Variation The difference between parts N/a to this process.
  • 10. Baseline Process Performance – External Agency Perspective Measure Phase DAYS BETWEEN TRAINING COMPLETE & DATE REIMBURSED 92 175 150 139 37 130 12 195 26 21 28 -27  The extremes are likely due to timing in fiscal year and not much emphasis by either party  Touch time should be considered in these two waves  This metric would more likely be a concern for the outside agency as it creates a ULO for them 1st Quartile 22.250 Median 64.500 3rd Quartile 147.250 Maximum 195.000 34.469 128.531 22.316 147.106 52.436 125.679 A-Squared 0.49 P-Value 0.175 Mean 81.500 StDev 74.021 Variance 5479.182 Skewness 0.17743 Kurtosis -1.52552 N 12 Minimum -27.000 Anderson-Darling Normality Test 95% Confidence Interval for Mean 95% Confidence Interval for Median 95% Confidence Interval for StDev 200150100500-50 Median Mean 14012010080604020 95% Confidence Intervals Days Between Training Complete & Date Paid
  • 11.  Data appears normal at first glace but the Moving Range of the Samples suggests there is more to it  Assumption is due to timing during the FY in regards to outside agency’s ULOs  This likely has a negative impact on our workload due to multiple end of year requirements Baseline Process Performance – External Agency Perspective 121110987654321 300 200 100 0 -100 Observation IndividualValue _ X=81.5 UCL=287.3 LCL=-124.3 121110987654321 240 180 120 60 0 Observation MovingRange __ MR=77.4 UCL=252.8 LCL=0 I-MR Chart of Days Between Training Complete & Date paid
  • 12.  The time in- between data points is extreme  The 77 day moving average is masking the large movements in regards to inconsistency  Sample #12 shows at the end of the FY the bill was paid before training was complete Baseline Process Performance – External Agency Perspective 121110987654321 200 150 100 50 0 Number of runs about median: 6 Expected number of runs: 7.0 Longest run about median: 4 Approx P-Value for Clustering: 0.272 Approx P-Value for Mixtures: 0.728 Number of runs up or down: 8 Expected number of runs: 7.7 Longest run up or down: 3 Approx P-Value for Trends: 0.598 Approx P-Value for Oscillation: 0.402 Observation DaysBetweenTrainingComplete Run Chart of Days Between Training Complete & Date Paid
  • 13.  5 of 12 samples had the billing date with the same day as the invoice date  8 of 12 samples had the invoicing date and bill date within 8 business days  Late billing is likely to occur due to batch processing on bills in the USPFO – No standard batching time frame exists Baseline Process Performance – Internal Cooperation DAYS BETWEEN INVOICE DATE & BILL DATE 59 0 20 0 4 6 24 0 34 9 0 0 60 50 40 30 20 10 0 Daysbetweeninvoicedateandb Individual Value Plot of Days Between Invoice Date & Bill Date
  • 14.  The 4 negative numbers at the bottom appear in the 4th Quarter of the FY due to a practice called “Pre-Billing”  Pre-Billing happens in the 4th Quarter to help sub-entities spend money in the cooperative agreement process so that “grow back” does not occur Baseline Process Performance – Preparing the Invoice DAYS BETWEEN TRAINING COMPLETION DATE & INVOICE DATE 18 79 31 47 14 95 -39 76 -10 -15 0 -47 121110987654321 100 75 50 25 0 -25 -50 Observation DaysBetweenTrainingCompletio Run Chart of Days Between Training Complete & Invoice Date
  • 15. Proposed Short Term Process Map MTC GOR External Units Utilization Report of TY Used For Scheduling Reviews For Completeness & Accuracy MTC Calls Units To Coordinate Admin Info & Cost Contracting Comptroller Reviews For Completeness & Accuracy Reviews For Completeness & Accuracy Requirements entered into RFMSS Customer Value Add (Green); Non-Value Add - Required (Amber); Non-Value Added (Red) Customer Doesn’t Know Actual Cost MIPR Acceptance USPFO Accounting Tech USPFO Review & Approve Final Approval – Signed For Payment XNeed to remove Contracting from VKO routing
  • 16. Proposed Long Term Process Map MTC GOR External Units Reviews For Completeness & Accuracy Comptroller Reviews For Completeness & Accuracy Requirements entered into RFMSS Customer Value Add (Green); Non-Value Add - Required (Amber); Non-Value Added (Red) MIPR Acceptance USPFO Accounting Tech USPFO Review & Approve Final Approval – Signed For Payment Restructure RFMSS to show the layout with features of all buildings with costs built into the model (like a hotel) – Once an item is booked then another cant – no need to be on the phone
  • 17. Root Causes & Proposed Solutions
  • 18. RACI Analysis for Prioritized Solution Implementation R = Responsible – The person who performs the action/task. A = Accountable – The person who is held accountable that the action/task is completed. C = Consulted – The person(s) who is consulted before performing the action/task. I = Informed – The person(s) who is informed after performing the action/task.
  • 19. Implementation Risk Analysis & Mitigation Plan Consequence Likelihood 1 2 3 4 5 1 2 3 4 5 • Risk: Contracting effort required on Inbound MIPR • Consequence: Missed billing opportunity • Mitigation: Beginning of FY contracting and MTC meet to review scheduled requests • Risk: Amenities are not fully captured in the cost model • Consequence: Missed billing opportunity • Mitigation: Stakeholders are informed of new initiatives impacting current capabilities
  • 20. End State Success  The Solution Objectives  Operational:  Reduced the possibility of missed external customers  Ensured internal customers have information to forecast Cooperative Agreement Reimbursables  Speed up MIPR lifecycle by removing unnecessary reviews  Created external customer satisfaction by making the process efficient and costs clear up front  The Solutions are Being Implemented  The solution was approved XX Feb 19 with implementation slated for XX Feb 19  New/Improved Process Capability will be determined after RFMSS redesign