Interfacing omni flow computer to remote operation controller (roc) remote terminal unit (rtu) for scada network in spdc
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This document discusses interfacing an Omni-flow computer to a remote operation controller (ROC) remote terminal unit (RTU) for a SCADA network. The Omni-flow computer measures gas flow from a non-associated gas location but lacks Ethernet connectivity. By connecting it to a ROC RTU via a serial RS-232 connection and configuring the ROC RTU as a Modbus host and the Omni-flow computer as a Modbus slave, gas flow data can be transmitted remotely from the Omni-flow computer to the ROC RTU and on to the SCADA network via Ethernet. The configuration and data transfer process between the Omni-flow computer and ROC RTU
![IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 482
INTERFACING OMNI-FLOW COMPUTER TO REMOTE OPERATION
CONTROLLER (ROC) REMOTE TERMINAL UNIT (RTU) FOR SCADA
NETWORK IN SPDC
Tubonimi Jenewari1
, Biobele Alexander Wokoma2
1
Lecturer, Dept. of Elect and Computer Engg, Rivers State University of Sci & Tech, Rivers State, Nigeria
2
Grad assistant, Dept. of Elect and Computer Engg, Rivers State University of Sci & Tech, Rivers State, Nigeria
Abstract
Remote operation is a prevalent technology in our time, this has taken deep root even in the oil and gas industry. With the
emergence of wireless and wired technology, with different communication protocol ranging from parallel to serial it has made
the transfer of data possible and faster. This paper is to provide way for data to be transmitted from Non-Associated Gas (NAG)
location Omni-flow computer to a remote location to be used in making production management decision in Shell Petroleum
Development Company (SPDC). OMNI 3000 Flow Computers is used in majority of liquid and gas flow measurement and control
systems, it uses serial communication protocol RS232; 4 wire – TX, TERM, RX, GRND which has its own limitation for long
distance communication, it has keypad function and local display read out, this instance does not have Ethernet port. With the
help of remote operation controller (ROC) remote terminal unit (RTU) the data from omni-flow computer can get to supervisory
control and data acquisition (SCADA) network via a local area network (LAN) interface. With this other devices and department
can use this data points to make meaningful decision from OPC server. ROC RTU has serial communication interface to enable
other RTU’s communicate with it in master slave or slave master configuration.
Keywords: omni-flow computer, remote operation controller, ROC, RTU, SCADA, serial communication, LAN,
RS232, Non-Associated Gas, OPC server, SPDC, shell Nigeria
-------------------------------------------------------------------***-------------------------------------------------------------------
1. INTRODUCTION
Gas measurement is essential but without data transfer,
operational and billing function will be difficult to handle.
In the oil and gas industry it is very important for decision
making by other machines, devices or humans. Validation
and accounting of production is another key thing. Sales of
gas, to other gas station needs to be achieved. It is on this
backdrop this paper will be looking at a way of transferring
data.
OMNI-flow computers find its use in petrochemical and
process measurement facilities. It is applicable to liquid and
gas flow measurement, control and communication systems,
and custody transfer operations. Various sensors installed on
monitoring pipeline are connected to it. It calculates,
displays, and prints data that will be used for operational or
billing functions. The computer is configured according to
the pipe specifications [1].
The data on the display is transferred through remote
operation controller (ROC) remote terminal unit (RTU) via
RS232 port using modbus RTU modem (Modicon
Compatible) protocol Type, which is ideal for field
installations where the monitoring, measurement and control
of processes and equipment are required. ROCLINK 800
Software is used for the configuration of the ROC RTU.
The means of interface is RS232, a four wire configuration
TX, TERM, RX, GRND.
Modbus is an industrial application-layer messaging
protocol standard. It provides client/server communication
between devices connected on different types of buses or
network. Modbus-RTU (Remote Terminal Unit) means that
the Modbus protocol is used on top of a serial line with an
RS-232, RS-485 or similar physical interface. Numerous
automation systems have Modbus-RTU interfaces for
communication [2].
In Modbus communication there must be a master and a
slave and their protocol must be identical otherwise there
will no communication.
2. RELATED CONFIGURATION
2.1 Other Configuration of ROC RTU
Master-slave structure of HART communication protocol
means that each message transaction is sent from a master
and each slave device only responds when it receives a
command that is particularly addressed to it.](https://image.slidesharecdn.com/interfacingomni-flowcomputertoremoteoperationcontrollerrocremoteterminalunitrtuforscadanetworkinspdc-160903062820/85/Interfacing-omni-flow-computer-to-remote-operation-controller-roc-remote-terminal-unit-rtu-for-scada-network-in-spdc-1-320.jpg)
![IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 483
2.2 Methodology
Fig 3.1: ROC827 base unit [3]
Fig 3.2: OMNI flow computer [4]
internet
1 Ethernet
2
Radio
tower
2 Comm-link
1 Cloud
Symbol Count
Descripti
on
Legend Subtitle
Legend
Flow Station
Shell IA
Fig 3.3: network connection
2.3 Configuration of ROC RTU device
Omni flow computer configuration setup information
Serial Protocol RS232; 4 wire – TX, TERM, RX, GRND
Protocol Type: Modbus RTU Modem (Modicon
Compatible)
CRC Detection Enabled: Y
Baud Rate: 9600
Parity: None
Data Bits: 8
Stop Bits: 1
Modbus ID: 2](https://image.slidesharecdn.com/interfacingomni-flowcomputertoremoteoperationcontrollerrocremoteterminalunitrtuforscadanetworkinspdc-160903062820/85/Interfacing-omni-flow-computer-to-remote-operation-controller-roc-remote-terminal-unit-rtu-for-scada-network-in-spdc-2-320.jpg)
![IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 484
Transmit Key Delay: 0 ms
Modbus ID 2
Point No.: 7034 Point Count 1 Data Type: Float
(description: yesterday total export in MMSCF)
Point No.:7032 Point Count:1 Data Type: Float
(description: total export from 06:00 AM today until now in
MMSCF)
Point No.: 7030 Point Count:1 Data Type: Float
(description: current flow rate in MMSCFD)
2.4 Installation and Configuration Process
The ROC 800 link software must be installed on an IBM
compatible computer in other to have access to ROC RTU
interface for configuration through Local Operator Interface
(LOI) port which provides direct communications between
the ROC800-Series and the serial port of an operator
interface device.
2.4.1 Configuration of the Modbus Slave [5]
Configure the Modbus operating parameter for the
Omni-flow computer
Create registers for the desired data transfer function at
the Omni-flow computer
Configure communication on RS232
2.4.2 Configuration of the Modbus Host [5]
Configure the Modbus operating parameter for the
ROC RTU
Create registers that associate incoming slave data with
specific ROC TLP data fields
Construct query
Configure communication on RS232
To establish RS232 connection between master and slave
ROC 800 wiring is shown below
Table 3.1: RS 232 pin connection
Master
ROC800 COM2
Slave ROC800
COM2
Rx Tx
Tx Rx
GND GND
2.4.3 Configuration Interface [6]
The IP address for the ROC is configured, once connected
the status off-line that was indicating red will turn green on-
line below right as shown in the next screen shot.
Fig 3.4: IP address configuration screenshot
A communication port is selected with RS232 type. The
baud rate, parity data bit and stop bit are configured
according to the slave (OMNI flow computer) information
provided](https://image.slidesharecdn.com/interfacingomni-flowcomputertoremoteoperationcontrollerrocremoteterminalunitrtuforscadanetworkinspdc-160903062820/85/Interfacing-omni-flow-computer-to-remote-operation-controller-roc-remote-terminal-unit-rtu-for-scada-network-in-spdc-3-320.jpg)
![IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 487
Fig 3.9: soft point readout screenshot
3. CONCLUSION
The omni-flow computer installed was without ethernet
interface it became necessary to get data from it to remote
OPC server for decision making therefore a means of
achieving this was made possible by the available ROC800
series RTU as at then. The configuration of the omni-flow
computer was provided including the soft point registers.
The challenge in this configuration exercise was the
conversion value that was not made available, several
arbitrary values was sequentially selected until the exact
value of twenty five (25) was gotten which took almost a
week on the work bench to accomplish.
REFERENCES
[1]. http://www.omniflow.com/products/Products
[2]. http://www.anybus.com/technologies/modbustcp2.shtml
[3]. ROC 809 instruction manual February 2005
[4]. Configuration and advance operation volume 3, omni
3000/6000 flow computer user manual
[5]. ROC 800 series shell oil support; july 2011
[6]. ROCLINK 800 configuration software user manual
BIOGRAPHIES
He graduated and obtained a B.Tech
degree in Electronics Engineering in
Rivers State University of Science &
Technology where he is working
presently, after his first degree he
worked for some years before
proceeding for further studies. In 2008,
he obtained MSc. in mobile personal and satellite
communication in the University of Westminster, UK.
Within this period he also attended the Institute of
Engineering and Technology and obtained a level 3
certificate in the requirement for electrical installations
(BS7671 2008). He is enthusiastic in electronic and
telecoms design and has his own small lab for PLC,
embedded system, etc.
He studied and obtained a B.Tech
degree in Electrical Engineering
(Electronics Option) from the Rivers
State University, where he works at
present. He is presently a post graduate
student in the university of Port
Harcourt, Rivers State, Nigeria, where
he is studying Electronics & Telecommunication
Engineering (M.Eng).](https://image.slidesharecdn.com/interfacingomni-flowcomputertoremoteoperationcontrollerrocremoteterminalunitrtuforscadanetworkinspdc-160903062820/85/Interfacing-omni-flow-computer-to-remote-operation-controller-roc-remote-terminal-unit-rtu-for-scada-network-in-spdc-6-320.jpg)
Interfacing omni flow computer to remote operation controller (roc) remote terminal unit (rtu) for scada network in spdc
- 1. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 482 INTERFACING OMNI-FLOW COMPUTER TO REMOTE OPERATION CONTROLLER (ROC) REMOTE TERMINAL UNIT (RTU) FOR SCADA NETWORK IN SPDC Tubonimi Jenewari1 , Biobele Alexander Wokoma2 1 Lecturer, Dept. of Elect and Computer Engg, Rivers State University of Sci & Tech, Rivers State, Nigeria 2 Grad assistant, Dept. of Elect and Computer Engg, Rivers State University of Sci & Tech, Rivers State, Nigeria Abstract Remote operation is a prevalent technology in our time, this has taken deep root even in the oil and gas industry. With the emergence of wireless and wired technology, with different communication protocol ranging from parallel to serial it has made the transfer of data possible and faster. This paper is to provide way for data to be transmitted from Non-Associated Gas (NAG) location Omni-flow computer to a remote location to be used in making production management decision in Shell Petroleum Development Company (SPDC). OMNI 3000 Flow Computers is used in majority of liquid and gas flow measurement and control systems, it uses serial communication protocol RS232; 4 wire – TX, TERM, RX, GRND which has its own limitation for long distance communication, it has keypad function and local display read out, this instance does not have Ethernet port. With the help of remote operation controller (ROC) remote terminal unit (RTU) the data from omni-flow computer can get to supervisory control and data acquisition (SCADA) network via a local area network (LAN) interface. With this other devices and department can use this data points to make meaningful decision from OPC server. ROC RTU has serial communication interface to enable other RTU’s communicate with it in master slave or slave master configuration. Keywords: omni-flow computer, remote operation controller, ROC, RTU, SCADA, serial communication, LAN, RS232, Non-Associated Gas, OPC server, SPDC, shell Nigeria -------------------------------------------------------------------***------------------------------------------------------------------- 1. INTRODUCTION Gas measurement is essential but without data transfer, operational and billing function will be difficult to handle. In the oil and gas industry it is very important for decision making by other machines, devices or humans. Validation and accounting of production is another key thing. Sales of gas, to other gas station needs to be achieved. It is on this backdrop this paper will be looking at a way of transferring data. OMNI-flow computers find its use in petrochemical and process measurement facilities. It is applicable to liquid and gas flow measurement, control and communication systems, and custody transfer operations. Various sensors installed on monitoring pipeline are connected to it. It calculates, displays, and prints data that will be used for operational or billing functions. The computer is configured according to the pipe specifications [1]. The data on the display is transferred through remote operation controller (ROC) remote terminal unit (RTU) via RS232 port using modbus RTU modem (Modicon Compatible) protocol Type, which is ideal for field installations where the monitoring, measurement and control of processes and equipment are required. ROCLINK 800 Software is used for the configuration of the ROC RTU. The means of interface is RS232, a four wire configuration TX, TERM, RX, GRND. Modbus is an industrial application-layer messaging protocol standard. It provides client/server communication between devices connected on different types of buses or network. Modbus-RTU (Remote Terminal Unit) means that the Modbus protocol is used on top of a serial line with an RS-232, RS-485 or similar physical interface. Numerous automation systems have Modbus-RTU interfaces for communication [2]. In Modbus communication there must be a master and a slave and their protocol must be identical otherwise there will no communication. 2. RELATED CONFIGURATION 2.1 Other Configuration of ROC RTU Master-slave structure of HART communication protocol means that each message transaction is sent from a master and each slave device only responds when it receives a command that is particularly addressed to it.
- 2. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 483 2.2 Methodology Fig 3.1: ROC827 base unit [3] Fig 3.2: OMNI flow computer [4] internet 1 Ethernet 2 Radio tower 2 Comm-link 1 Cloud Symbol Count Descripti on Legend Subtitle Legend Flow Station Shell IA Fig 3.3: network connection 2.3 Configuration of ROC RTU device Omni flow computer configuration setup information Serial Protocol RS232; 4 wire – TX, TERM, RX, GRND Protocol Type: Modbus RTU Modem (Modicon Compatible) CRC Detection Enabled: Y Baud Rate: 9600 Parity: None Data Bits: 8 Stop Bits: 1 Modbus ID: 2
- 3. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 484 Transmit Key Delay: 0 ms Modbus ID 2 Point No.: 7034 Point Count 1 Data Type: Float (description: yesterday total export in MMSCF) Point No.:7032 Point Count:1 Data Type: Float (description: total export from 06:00 AM today until now in MMSCF) Point No.: 7030 Point Count:1 Data Type: Float (description: current flow rate in MMSCFD) 2.4 Installation and Configuration Process The ROC 800 link software must be installed on an IBM compatible computer in other to have access to ROC RTU interface for configuration through Local Operator Interface (LOI) port which provides direct communications between the ROC800-Series and the serial port of an operator interface device. 2.4.1 Configuration of the Modbus Slave [5] Configure the Modbus operating parameter for the Omni-flow computer Create registers for the desired data transfer function at the Omni-flow computer Configure communication on RS232 2.4.2 Configuration of the Modbus Host [5] Configure the Modbus operating parameter for the ROC RTU Create registers that associate incoming slave data with specific ROC TLP data fields Construct query Configure communication on RS232 To establish RS232 connection between master and slave ROC 800 wiring is shown below Table 3.1: RS 232 pin connection Master ROC800 COM2 Slave ROC800 COM2 Rx Tx Tx Rx GND GND 2.4.3 Configuration Interface [6] The IP address for the ROC is configured, once connected the status off-line that was indicating red will turn green on- line below right as shown in the next screen shot. Fig 3.4: IP address configuration screenshot A communication port is selected with RS232 type. The baud rate, parity data bit and stop bit are configured according to the slave (OMNI flow computer) information provided
- 4. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 485 Fig 3.5: RS 232 configuration screenshot Master is selected on communication port in modbus configuration with byte order as most significant byte first and communication mode as RTU in the screen shot below Fig 3.6: Modbus configuration screenshot The data soft point is configured in the function code of master table tab as provided from the omni flow computer. In RTU address 2 is entered having number of register as 1
- 5. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 486 Fig 3.7: Modbus data point configuration screenshot In figure 3.8 after entering the start and end registere the right conversion value must be entered in this case 25 in other get a soft point read out in exact with the local read out of omni flow computer Fig 3.8: Modbus conversion configuration screenshot Figure 3.9 screen shot shows the data that is transmitted remotely from the slave (omni-flow computer) to the master (ROC RTU) which is the same.
- 6. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 04 Issue: 04 | Apr-2015, Available @ http://www.ijret.org 487 Fig 3.9: soft point readout screenshot 3. CONCLUSION The omni-flow computer installed was without ethernet interface it became necessary to get data from it to remote OPC server for decision making therefore a means of achieving this was made possible by the available ROC800 series RTU as at then. The configuration of the omni-flow computer was provided including the soft point registers. The challenge in this configuration exercise was the conversion value that was not made available, several arbitrary values was sequentially selected until the exact value of twenty five (25) was gotten which took almost a week on the work bench to accomplish. REFERENCES [1]. http://www.omniflow.com/products/Products [2]. http://www.anybus.com/technologies/modbustcp2.shtml [3]. ROC 809 instruction manual February 2005 [4]. Configuration and advance operation volume 3, omni 3000/6000 flow computer user manual [5]. ROC 800 series shell oil support; july 2011 [6]. ROCLINK 800 configuration software user manual BIOGRAPHIES He graduated and obtained a B.Tech degree in Electronics Engineering in Rivers State University of Science & Technology where he is working presently, after his first degree he worked for some years before proceeding for further studies. In 2008, he obtained MSc. in mobile personal and satellite communication in the University of Westminster, UK. Within this period he also attended the Institute of Engineering and Technology and obtained a level 3 certificate in the requirement for electrical installations (BS7671 2008). He is enthusiastic in electronic and telecoms design and has his own small lab for PLC, embedded system, etc. He studied and obtained a B.Tech degree in Electrical Engineering (Electronics Option) from the Rivers State University, where he works at present. He is presently a post graduate student in the university of Port Harcourt, Rivers State, Nigeria, where he is studying Electronics & Telecommunication Engineering (M.Eng).