Introduction to piping department
- 2. Technical Fields • Material Engineering • Plant Layout • Stress Analysis and Support • PDMS SPEC/CATA • Proposals 2
- 3. Material Engineering • Development of Specifications (especially PMS) • Wall thickness Calculation • PID Mechanization • Preparation of MRs • Piping VDR • TBE Preparation 3
- 4. Plant Layout • Development of Specifications • Plot Plan Preparation • 3D-Model Development • Preparation of SSLD and NOCL • Vendor document review • Preparation of isometric and piping plan 4
- 5. Stress Analysis • Stress analysis calculation by CaesarII • Determination of piping loads on SSLD and NOCL • Support of piping • Preparation of stress analysis report and support list • Preparation of support MTO 5
- 6. Sample of Stress Analysis 6
- 7. Sample of Stress Analysis 7
- 8. PDMS CATA/SPEC • Admin of PDMS • Development of PDMS SPEC • Definition of piping missing components 8
- 9. Proposal Execution Process • ITB • Proposal KOM • Clarifications with Owner • Base of Proposal • Man-hour estimation • Preparation of Structures Configuration and loads • CIV Required UG data • EED Required UG data • Piping MTO • Estimation of Inch-Dia. • Tie-in point list • Cost estimation 9
- 10. Project Execution • PPD Process Flow Chart for Basic Engineering Design • PPD Process Flow Chart for Detail Engineering Design 10
- 11. Master Document List Master Document List • Conceptual Design • Basic Design • Detail Design 11
- 12. Master Document List Type of Documents • Specifications • Plot Plan • 3D-model • Data Sheets • Line List • Piping Isometric • Piping Plan • Material Take off • Material requisition • TBE • ITP • Structural Single Line Diagram • Equipment Study (nozzle orientation, Ladder, Platform and pipe clip) • UG Route Study 12
- 13. Specification • Piping Design Criteria • Piping Material Specification • Stress Analysis Specification • Welding Specification • Painting Specification • Insulation Specification • Steam Tracing Specification • Steam Jacket Specification 13
- 14. Plot Plan Overall Plot Plan • Conceptual/Basic/Detail • Prerequisite: PFD (basic)/PID (Detail), Equipment List, Site visit report, consequence analysis,… • Complex B.L., Main roads, coordination of units B.L, buildings, gates, ramps, complex traces,… 14
- 15. Plot Plan Zone/Unit Plot Plan • Conceptual/Basic/Detail • Prerequisite: PID, Equipment List, Site visit report, consequence analysis,… • Units B.L., Structures, piperacks, equipments, access ways, equipment pits, equipment installation elevation,… 15
- 16. Plot Plan Plot Plan Review Meeting • Multidisciplinary document • Leadership of PEM • PCD-EDX-006/ PCD-SAZ-002 • Meeting with owner is recommended 16
- 17. 3D-Model • Purpose: preparation an integrated model and extraction documents • PDMS • Responsibility Matrix (PCD-EDX-004) • 3D-model review in 3 stages: 30%, 60%, 90% according to (PCD-EDX-007) • Very important target in project 17
- 18. 3D-Model • 30% model review result: - Issue of Single lines - UG piping route study - UG isometric (IFD) - First MTO 18
- 19. 3D-Model • 60% model review result: - AG Isometric (IFD) - Piping Plan (IFD) - Second piping MTO - Stress analysis report (IFD) - Support List and special support drawing - Plot Plan (IFC) - UG Isometric (IFC) 19
- 20. 3D-Model • 90% model review result: - AG Isometric (IFC) - Piping Plan (IFC) - Third piping MTO - Stress analysis report (IFD) - Support List and special support drawing (IFC) 20
- 21. Line List Preparation • Prerequisites • Process information are required • Prerequisite of other design activities - PMS development - Stress analysis activities - Paint and insulation MTO • Prerequisite of construction activities (Welding, NDT, PWHT, hydro-test and cleaning) 21
- 22. Data Sheet Preparation • About 21 documents • Out put of material and stress analysis • Some need to FSD data • Sazeh format of data sheets 22
- 23. Requisitions, TBE and ITP • More than 50 title of MR • More than 50 title of TBE • About 40 ITP 23
- 24. Internal Documents • Structural Single Line Diagram • Nozzle Orientation, Ladder, Platform and clip information • UG Route Study 24
- 25. Review of Other Departments Documents • P&ID • Engineering Drawing • Instrument Hook-Up • Safety Layout • Structure Drawing • Civil UG Layout • Vendor Drawings of RED, FEQ, EQP and INS 25